ii

“Or Equal” Submittal 01630 Starting of Systems 01650 Training 01670 Cleaning 01710 Contract Close Out 01720 Special Project Provisions 01800

DIVISION 2 - SITEWORK

Erosion and Sediment 02010 Bypass Pumping 02150 Demolition 02220 Shoring, Sheeting, and Bracing 02251 Excavation - Earth and Rock 02316 Backfilling 02317 Laying and Jointing Buried Pipelines 02500 Buried Ductile-Iron Pipe and Fittings 02505 Disinfection 02512 New Roadway Construction and Site Restoration 02513 Hydrants 02514 Leakage Tests 02516 Sewer CCTV Inspection 02651 Cleaning of Sewers 02760 Cleaning at Treatment Plants 02761 Landscaping Work 02900

DIVISION 3 - CONCRETE

Concrete Formwork 03100 Concrete Accessories 03150 Concrete Reinforcement 03200 Cast-in-Place Concrete 03310 Precast Concrete Hollow Core Slabs 03415 Grout 03600

DIVIDION 4 – MASONRY

Masonry 04200

DIVISION 5 - METALS

Galvanizing 05085 Structural Steel 05120 Metal Fabrications 05500

iii

Handrails and Railings 05520 Metal Castings 05560

DIVISION 6 - WOOD AND PLASTICS

Rough Carpentry 06100 Finish Carpentry 06200 Fiberglass Reinforced Plastic 06600

DIVISION 7 - THERMAL AND MOISTURE PROTECTION

Joint Sealers 07900

DIVISION 8 - DOORS AND WINDOWS

Aluminum Doors and Frames 08120 Access Doors 08310 Finish Hardware 08710

DIVISION 9 - FINISHES

Painting 09900

DIVISION 10 - SPECIALTIES

Signage 10400 Toilet Accessories 10810

DIVISION 11 - EQUIPMENT

Stainless Steel Slide Gates 11285 Vortex Recessed Impellor Pumps 11307 UV Disinfection Equipment 11410

DIVISION 12 - FURNISHINGS

Not Used

iv

- Volume 2 of 2 -

DIVISION 13 - SPECIAL CONSTRUCTION

Control Panels 13300 Field Mounted Instrumentation 13400 Venturi Flowmeter 13411 Programmable Logic Controllers 13451 Sampler 13500

DIVISION 14 - CONVEYING SYSTEMS

Trolley-Monorail System 14620

DIVISION 15 - MECHANICAL

Supports and Anchors 15060 Vibration Isolation 15072 Mechanical Identification 15075 Mechanical Insulation 15080 Ductile Iron Pipe Fittings 15106 Steel Pipes and Fittings 15107 Miscellaneous Pipe and Fittings 15108 Erecting and Jointing Interior Piping 15109 Valves 15110 Hydronic Piping Valves and Specialties 15183 Plumbing Equipment 15400 Plumbing Piping and Valves 15405 Plumbing Specialties 15406 Plumbing Fixtures and Trim 15410 Packaged Air Conditioning Units 15730 HVAC Pumps 15740 Self-Contained Water Source Heat Pump 15750 Electric Heating Cable System 15770 Ductwork 15810 Ductwork Accessories 15820 Fans 15830 Air Outlets and Inlets 15850 HVAC Controls 15900 Testing, Adjusting, and Balancing 15950

v

DIVISION 16 - ELECTRICAL

Basic Electrical Materials and Methods 16050 Electrical Requirements for Shop-Assembled Equipment 16055 Grounding 16060 Electrical Identification 16075 Electrical Testing Requirements 16080 Short Circuit and Coordination Study 16085 Wires and Cables – 600 Volts and Below 16121 Medium Voltage Cables 16122 Electrical Raceway Systems 16130 Underground Electrical Distribution System 16132 Wiring Devices 16140 Electrical Utility Coordination and Requirements 16210 Electric Motors 16220 Pad-Mounted Transformers 16273 Disconnect Switches 16411 480 Volt Switchgear 16430 Panelboards 16443 Motor Control Centers 16445 Low Voltage Busways 16450 General Purpose Dry Type Transformers 16460 Control Components and Devices 16491 Lighting 16500

DIVISION 17 – INSTRUMENTATIONS AND CONTROLS

System Integrator 17010 PCS Description 17011 Modifications to Existing Plant PCS System 17020 Commissioning 17166 Process Control System Training 17176 General PCS Requirements 17200 Input/Output Point List Description 17299 Process Monitoring and Control Strategies 17400

6. Drawings

vi

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SECTION 13300

CONTROL PANELS

PART 1 GENERAL

1.1 SUMMARY

A. This section describes the general requirements of panels.

B. Section includes technical requirements for fabrication, engineering, wiring and installation of instrument panels and enclosures and providing the panel mounted instruments and equipment.

C. Related Sections:

1. Section 01300 – Submittals2. Section 13451 – Programmable Logic Control Systems

3. Section 17400 – Process Monitoring and Control Description

D. Provide all new control panels specified under this contract as indicated. This section also provides guidelines to the electrical CONTRACTOR for design and workmanship on any new and/or existing panels to which the CONTRACTOR makes changes or modifications.

1.2 SUBMITTALS

A. General: Provide submittals as specified in Division 1.

B. Include the following information in the submittal for this section:

1. Scale drawings showing the location of mounted devices on face of panel,within panel, and all sides. Include a legend listing and identifying paneldevices by their assigned tag numbers, nameplate inscriptions, servicelegends, annunciator inscriptions and manufacturer’s part number.

2. Panel elementary diagrams. Include switched analog signals, panel powerdistribution, and ancillary devices such as relays, alarms, fuses, lights, fans,heaters, etc. Show circuits and components individually. Show panelterminal and wire identification numbers. Do not submit typical diagramsfor multiple circuits.

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3. Power requirement and heat dissipation summary for all panels. Staterequired voltages, currents, and phase(s). State maximum heat dissipation inBtu/hr.

C. Pre-Construction Submittals

1. Product Data: Submit manufacturer’s official and published product data,specifications, and installation recommendations for each item. Product datamust include terminal wiring details, specific features such as ranges andoptions, and manufacturing and calibration data.

2. Shop Drawings: Include the following additional information:

a. Bill of materialsb. Panel construction details and dimensionsc. Internal panel layoutd. Terminal block layoute. Color schedules

3. Provide loop diagrams conforming to ISA-S5.4 “Instrument LoopDiagrams”.

1.3 QUALITY ASSURANCE

A. Comply with the applicable provision of the following codes and standards:

1. Underwriters Laboratory (UL)

2. Electrical Testing Laboratory (ETL)

3. National Electrical Manufacturers Association (NEMA)

4. National Electrical Code (NEC)

5. National Fire Protection Association (NFPA) 79, Electrical Standard forIndustrial Machinery

6. Instrumentation, Systems and Automation Society (ISA)

B. All electrical materials and equipment must be new and must bear the label of the Underwriters’ Laboratory (UL), Inc., or equivalent where standards have been established and label service regularly applies.

C. Furnish like instruments from the same manufacturer. Minimize number of different manufacturers.

D. Tests and Inspection.

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1. Test each panel in conjunction with factory acceptance test as described in Section 17143.

1.4 MAINTENANCE

A. Provide the following spare parts: 1. One power supply of each type and size provided. 2. One surge suppressor for every 10 or fraction thereof. 3. One installed terminal block, for every 10 or fraction thereof. 4. Ten percent spare corrosion inhibitors, minimum of 1 of each size provided. 5. One dozen fuses of each type used 6. One dozen relays of each type used 7. Two breakers of each size provided 8. One convertor module of each type used 9. One switch of each type used 10. One indicating light of each type used 11. One signal isolator of each type used 12. One convertor module of each type used 13. One panel meter/indicator of each type used 14. One filter of each type used 15. One fan of each type used 16. One air conditioner of each type used 17. One heater of each type used

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Acceptable manufacturers include the following: 1. Enclosure (non-explosion proof): Hoffman 2. Explosion Proof Enclosure: Adalet XCE Series 3. Terminal Blocks: Phoenix Contact 4. Power Supplies: Phoenix Contact, IDEC, SOLA 5. Signal Isolators: Moore Industries, Phoenix Contact 6. Pushbuttons, selector switches and pilot lights: IDEC, Square D 7. Digital Panel Indicators: Newport, Precision Digital or equal.

2.2 GENERAL REQUIREMENTS

A. Fabricate panels, install instruments, and wire in the factory. Test wiring prior to shipment. Use numbered terminal blocks for external connections.

B. Provide instrument loop power supplies, mounting hardware, terminal blocks, control circuit breakers, and other items required for a fully operable panel.

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C. Furnish termination panels, if required. Include terminal blocks, interface hardware, wiring, and cabling necessary for a complete operational system.

D. Use panel fabrication techniques that allow for removal and maintenance of all equipment after installation.

E. Panels and enclosures shall meet the NEMA requirements for the type specified.

F. Sizes shown on the Panel Schedule are estimates. Furnish panels and enclosures amply sized to house all equipment, instruments, front panel mounted devices, power supplies, power distribution panels, wiring, tubing and other components installed within.

G. Panels located inside control or electrical room areas must be NEMA 12 rated.

H. Panels located in process areas or outdoors (except areas classified as hazardous locations) must be NEMA 4X stainless steel.

I. Panels located inside Class 1 Division 2 hazardous areas must be NEMA 7 rated.

J. Provide lifting rings on panels weighing in excess of 100 pounds.

K. Panel Mounted Equipment 1. Unless otherwise specified, provide components to operate on 120 Volts AC

single phase 60-Hertz power.

2. Provide two-wire transmitter power supplies as required.

3. Provide signal isolators for each analog input and output signal to protect panel mounted equipment from electrical surges induced in field wiring.

4. Provide engraved laminated nameplates to identify each panel mounted component. The nameplates shall have black lettering on white background. Lettering height shall be 3/16-inch minimum.

L. Panel Accessories: Provide the following for each panel: 1. Panel heaters, corrosion inhibitors and breather drains for condensation and

corrosion control inside panel. Panel heaters shall be of forced air types, provided with integral thermostatic control.

2. One UPS supply receptacle, 120 VAC, 20A duplex type. Provide UPS maintenance bypass switch, Eaton Model MPE01MBB1A.

3. One “service receptacle”, 120 VAC, 20A duplex, grounding type receptacle.

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4. One 120 VAC LED, 900 lumen light fixture, Radionic Industries Model G32WH or equal.

5. One 120 VAC, 20A, snap switch, to turn on the light, mounted in an outlet box with a cover and located so that it is easily accessible from access door.

6. Separate circuit breaker for the service light and duplex service receptacle.

M. Provide enclosures with louvers, forced ventilation, or air conditioners as required to prevent temperature build-up to protect equipment with ambient temperatures of up to 105 degrees F. Except for enclosures mounted with their backs directly adjacent to a wall, place louvers in the rear of the enclosure, top and bottom. For enclosures mounted with their backs directly adjacent to a wall, place louvers on the sides.

N. Where enclosures are mounted outside or in unheated areas, provide them with thermostatically controlled heaters that will maintain the inside temperature above 40 degrees F.

2.3 PANEL CONSTRUCTION

A. NEMA 12 Panels 1. Fabricate enclosures using minimum 14 gauge steel for wall or frame

mounted enclosures and minimum 12 gauge for free standing enclosures. Steel shall be free of pitting and surface blemishes.

2. Continuously weld all exterior seams and grind smooth.

3. Provide stiffening members for strength and stiffness as required.

4. Panel shall be flat within 1/16-inch over a 24-inch by 24-inch area.

5. Use pan type construction for doors. Door widths shall not exceed 36 inches.

6. Mount doors with full length heavy duty piano hinge with stainless steel pin.

7. Provide oil resistant gasket completely around each door or opening.

8. Provide handle-operated, oil-tight, key-lockable three point stainless steel latches.

9. Use stainless steel fasteners throughout.

10. Provide interior mounting panels and shelves constructed of minimum 12 gauge steel.

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11. Provide steel print pocket with white enamel finish.

12. Provide enclosure mounting supports as required for floor, frame, or wall mount.

13. Provide all holes and cutouts for installation of conduit and equipment. Provide water tight conduit hubs. (Double locknuts are not acceptable.)

14. Completely clean all interior and exterior surfaces so they are free of dirt

and corrosion.

15. One coat of primer shall be applied to all interior and exterior surfaces.

16. All interior surfaces shall be painted with two coats of semi-gloss white 17. All exterior surfaces shall be painted with a minimum of three finish coats,

ANSI 61 grey.

18. Provide one extra quart of touch-up paint for each exterior finish color.

B. NEMA 4X Panels 1. Fabricate NEMA 4X enclosures from 14 gauge (minimum) stainless steel.

2. Provide non-corrodible metal hardware including hinge and cover clamps.

3. Do not paint stainless steel enclosure exterior surface.

4. Sandblast, roughen, or chemically etch stainless steel enclosures to reduce

gloss, reflections and glare.

5. Provide conduit knock-outs prior to installation of equipment inside enclosure. Provide water tight conduit hubs. (Double locknuts are not acceptable.)

6. Provide door clamps on three sides of enclosure door. Clamps shall be quarter-turn or similar tool-less means.

7. Rolled lip around three sides of door and along top of enclosure opening.

8. Hasp and staple for padlocking.

9. Provide a clear plastic, gasketed lockable hinged door to encompass all non-NEMA 4 front of panel instruments.

C. NEMA 7 Panels

1. Fabricate NEMA 7 enclosures from corrosion resistant aluminum.

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2. Provide high strength stainless steel metal hardware including hinge pins, hinge bolts, and cover bolts.

3. Do not paint enclosure exterior surface.

4. Provide tunblast or similar enclosure finish to reduce gloss, reflections and glare.

5. Provide enclosures certified drillable for conduit entrances in the factory or field.

6. Provide integral, cast-on, slotted mounting lugs.

7. External flange.

8. Provide internal grounding screw.

2.4 ENCLOSURES

A. Freestanding Enclosures - Steel. 1. Fabricate enclosures from sheet steel.

a. Provide single door NEMA type 4 and 12 enclosures with 12 gauge

sides, top and back.

b. Provide double door enclosure with a 10 gauge back with 12 gauge top and sides.

c. Provide multidoor enclosures with 10 gauge sides, top and back.

2. Internally, supply the enclosures with a structural steel framework or bracing

for equipment support and enclosure bracing. Permit lifting without racking or distortion. Provide removable lifting rings designed to facilitate rigging and lifting of the enclosure during installation. Provide plugs which fill the lifting ring holes after installation is complete. Where two or more enclosures are shown mounted immediately adjacent to one another, bolt them securely together with their front faces parallel.

3. Arrange rear access doors and size such that they extend no further than 24 inches beyond the enclosure when opened to the 90-degree position. Provide access doors with full length, continuous, piano type, steel hinges with stainless steel pins. Key locks alike.

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B. Freestanding Enclosures - Fiberglass. 1. Use NEMA type 4X fiberglass reinforced polyester enclosures. Construct

the enclosures so that no metal parts are exposed.

2. Provide steel reinforced tops, bottoms and sides. Provide an internal steel framework to support equipment, brace the enclosure and permit lifting.

3. Provide removable lifting rings, interior lights and receptacles as for steel enclosures.

C. Wall Mounted Enclosures - Steel. 1. In addition to the NEMA standards, meet the following requirements:

a. 14-gauge minimum metal thickness. b. Doors shall be rubber-gasketed with continuous hinge.

D. Wall Mounted Enclosures - Fiberglass. 1. In addition to the NEMA standards, meet the following requirements:

a. Hinge doors on the left side and equip with quick release latches.

Provide fiberglass reinforced polyester latches and hinges. b. Provide heaters/air conditioners as for wall mounted steel enclosures.

2.5 PANEL GROUNDING

A. Provide 2 ground buses in each cabinet or panel, one for shield and cabinet grounding and one for signal grounding.

B. Provide grounding lugs for connection to the external grounding system.

C. Provide ground busbars directly wired and connected to the building grounding system.

D. Provide DC ground bus (for analog cable shield termination). Bond DC ground bus to chassis ground busbar.

E. Provide nickel-plated copper busbars, with current rating of 100 amperes.

F. Provide each busbar with at least twenty (20) screw clamp terminal blocks, each capable of accepting #10 AWG conductors.

2.6 PANEL WIRING

A. Use flexible stranded copper wiring. Run wires in continuous lengths from terminal to terminal. Do not splice wires.

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B. For analog signal wiring, use uniformly twisted shielded pairs not smaller than 18 AWG with a minimum of six twists per foot. Separate analog signal wiring at least six inches from power wiring. Provide continuous foil or metalized plastic shields with 100 percent coverage. Include a drain wire in continuous contact with the shield.

C. Use type THHN/THWN power wiring with insulation rated at 600 V. Use 14 AWG or larger for power wiring.

D. Segregate signal wiring from control and power wiring. Group wiring functionally and arrange neatly to facilitate tracing of circuits.

E. Use plastic wiring wraps to bundle wires, outside of wiring ducts. Securely fasten the bundles to the steel structure at intervals not exceeding 12 inches. Use Panduit, or equal wiring ducts and size to provide a minimum of 100% spare capacity.

F. Do not intermix signals within the same bundle or duct.

G. Use twisted unshielded wire for other DC signals and segregate from wire conducting AC signals.

H. Terminate all wiring to and from field devices at panel terminal blocks, not on equipment terminals.

I. Do not terminate more than two wires at the same terminal. Wiring splices and wire nuts will not be permitted within the enclosure.

J. Provide wire identification at each wire end. Utilize computer-generated, heat-shrink type wire markers.

K. Install all wiring in plastic wiring ducts, provided with snap-on covers. Size ducts to include a minimum 100% spare capacity. Restrain all wiring outside of ducts with plastic ties.

L. Group and wrap all wires passing a door hinge in a protective wire harness. Provide abrasion protection for wire bundles passing through holes or across sheet metal edges.

M. Provide panel wiring of stranded copper with 600-volt rated thermoplastic insulation. 1. Power wiring: No. 14 AWG minimum

2. Control wiring: No. 18 AWG minimum

3. Electronic signal wiring: No. 18 twisted shielded pair minimum

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4. Ethernet network wiring: Category 5e minimum

5. Other serial communication cables: As recommended by equipment manufacturer.

N. Wire color convention must comply with NFPA 79 (1994), part 16: 1. Line, load, and control conductors: black. 2. Neutral: white. 3. Equipment safety ground: green. 4. AC control circuit: red 5. DC control circuit: blue 6. Foreign voltage control wire: yellow

O. Physically separate AC wiring from DC wiring.

1. Where AC and DC wiring runs in parallel, provide at least 2-inch separation. 2. Where AC and DC wiring cross, they shall cross at 90°.

P. Do not daisy-chain neutral wiring and grounding conductors at equipment

terminals. Provide terminal blocks that accept jumper bridges.

2.7 TERMINAL BLOCKS

A. Wire and terminate equipment in accordance with the latest standards of the National Electrical Code as well as state and local electrical codes.

B. Provide terminal blocks for field wiring and equipment wiring terminations. Provide unique identification at each terminal block. 1. Arrange terminal blocks consecutively, based on standard alphanumeric

order.

2. Group terminal blocks based on voltage level and function.

3. Color code foreign voltage terminal block identification to match wire insulation.

C. Provide at least 25% spare terminal blocks for each type used in each enclosure.

D. Provide high-density modular type terminal blocks suitable for mounting on standard DIN rails. 1. Material: Nylon

2. Termination type: tubular screw with serrated pressure plate.

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3. Current carrying parts (metal bodies): nickel or tin-plated copper.

4. Ground terminal blocks shall be dual color type: Green and Yellow.

5. Maximum conductor size: No. 8 AWG stranded.

6. Current rating: Up to 15 amperes at 250 volts AC.

7. Supply manufacturer jumper bridges, designed to fit on terminal blocks. Do not daisy-chain wiring, except for RS-485 and Ethernet communications cabling as shown on the drawings.

E. Provide fused terminal blocks for panel power distribution. 1. Provide disconnect lever and fuse-puller mechanism. 2. Provide illuminated indication of blow fuse. 3. Fuses shall be standard 1/4" by 1-1/4", and sized to protect load.

F. Provide two-level type terminal blocks for discrete input and outputs. Both levels

shall be of the feed through types.

G. Provide three-level type terminal blocks for analog signal wiring. Top and center terminations shall be feed through types. Bottom termination shall be grounded to isolated mounting railing, connected to the isolated DC ground bus. 1. Provide factory assembled terminal blocks on a mounting channel and bolt

the channel to the inside of the panel. Space terminal block strips no closer than 6 inches center to center.

2. Provide screw type 600 V terminals with pressure plate to accept wire size #14 AWG and smaller. Do not use miniature terminal blocks.

3. Provide a continuous marking strip with the terminals. Provide a separate terminal for terminating each shield wire.

4. Reserve one side of each terminal strip for field incoming conductors. Do not make common connections and jumpers required for internal wiring on the field side of the terminal. Terminate no more than two wires at any one terminal.

5. Provide a minimum of 25 percent spare terminals.

2.8 PANEL MOUNTED EQUIPMENT

A. Regulated Power Supply

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1. Provide regulated DC power supply as required for discrete inputs and 2-wire analog loops. Size power supplies to include 100% spare capacity.

2. Power supplies shall be as follows: a. Input power: 120 Volts AC, 60 Hz. b. Output power: 24 Volts DC at 200 mA or 500 mA, as required. c. Output regulation:

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D. Digital Panel Indicators 1. Type: Electronic, 3-1/2 Digit LED, 0.60-inch high display

2. Input Impedance: no greater than 250 ohms.

3. Power Source: 120-volt ac, 60 hertz

4. Input Signal: 4-20 mA DC

5. Input Dampening: Adjustable

6. Enclosure: 1/8 DIN, general purpose for indoor flush panel mount.

Indicators for outdoor panels shall have a NEMA 4 bezel rating or be mounted behind a weatherproof gasketed door assembly.

7. Accuracy: +/- 0.05 percent of span +/- 1 count

8. Decimal Point: Selectable via DIP switches or keypad.

9. Input Connections: Compression type screw terminals

10. Range Selection: DIP switches, multiturn potentiometers, or keypad.

11. Manufacturer: Red Lion, Precision Digital or equal.

E. Signal Adder (Summator) 1. Provide 4-wire type for use as a signal isolator, converter and/or repeater.

2. Input Signals: 4-20 mA DC, field configurable for other signal ranges.

3. Input Impedance: No greater than 50 ohms.

4. Designed to compute the sum of two signal inputs with individually

adjustable K factors and output a signal proportional to the sum.

5. Isolation: 1000-volt RMS output from input, power and ground; fully floating.

6. Output Signal: 4-20 mA DC into 600 ohms minimum.

7. Accuracy: +/- 0.1% of span

8. Power Supply: 120-volt ac, 60 hertz or 24-volts DC

9. Enclosure: designed for internal panel mount, chassis or plug-in type.

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10. Manufacturer: Moore Industries, Acromag, Absolute Process Instruments or equal.

2.9 ENCLOSURE OPTIONS

A. Louvers. 1. Include washable aluminum air filters with louvers used for ventilation. 2. Provide 1 can of filter spray adhesive for every enclosure.

B. Fans. 1. Provide forced ventilation fans, where used, with washable, aluminum air

filters and finger guards.

2. Operate fan motors on 115 Vac, 60 Hz power. Include thermal protection. Use motors rated for 20,000 hours of continuous operation without lubrication or service.

3. Provide exhaust grilles with filters.

4. Provide 1 can of filter spray adhesive for every enclosure.

C. Closed Loop Air Conditioners. 1. Provide closed loop cabinet air conditioners as specified elsewhere.

2. Meet the following requirements:

a. Power: 115 Vac, 60 Hz

b. Mounting: Vertical on side or back

c. Capacity: 1,200 to 10,000 Bth per hour as required by the cabinet

equipment

3. Provide special coatings on coils and copper lines to reduce corrosion damage.

4. Use Hoffman DesignAire or equal.

D. Heaters for Condensation Control. 1. Provide thermostatically controlled, fan driven heaters for all outdoor

enclosures for condensation control unless otherwise specified.

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2. Meet the following requirements: a. Power: 115 Vac, 60 Hz b. Rating: 100 Watts for panels smaller than 24 inches by 48 inches

3. Provide thermostats that sense air temperature in the panel and are

adjustable from 40 to 80 degrees F.

4. Mount heaters near the bottom center of the enclosure. Do not mount electronic components closer than 6 inches to the heater.

5. Use Hoffman DesignAire Electric Heater, or equal.

E. Corrosion Inhibitors. 1. Furnish enclosures with vapor phase protective corrosion inhibitors.

2. Provide adequate corrosion inhibiting devices, tape, or emitters for the

individual panel volume.

3. Activate the inhibitor upon delivery to the site. Do not store panels with inhibitors inactive. If necessary, cover panels to reduce ventilation and prolong inhibitor life.

4. Use Hoffman A-HCI-5E or -10E or equal.

2.10 POWER DISTRIBUTION

A. Provide for feeder circuit conduit entry and provide a terminal board for termination of the wires.

B. Provide a master circuit breaker and branch circuit breakers on each individual circuit distributed from the panel. Group the circuit breakers on a single subpanel. Place subpanel so that there is a clear view of and access to the breakers when the door is open. Use branch circuit breakers rated for 15 A at 115 Vac.

C. Place no more than 20 devices on any single circuit.

D. Where multiple units perform parallel operations, do not group all devices on the same branch circuit.

E. Do not exceed 12 amperes on the branch circuit.

2.11 SAFETY BARRIERS

A. Equip signal lines connected to equipment in hazardous areas with intrinsic safety barriers.

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2.12 DC LOOP POWER SUPPLIES

A. Enclose each power supply in a NEMA type 1 enclosure, vertical surface mounting type, with surface barrier screw terminals for load connection. Equip each power supply with a power on/off circuit breaker.

B. Meet the following: 1. Input Power: 115 Vac +/- 10 percent, 60 Hz 2. Output Voltage: 24 VDC 3. Output Voltage Adjustment: 5 percent 4. Line Regulation: 0.05 percent for 10 volt line change 5. Load Regulation: 0.15 percent no load to full load 6. Ripple: 3 mV RMS 7. Operating Temperature: 32 to 140 degrees F

C. Size power supplies to accommodate present load plus 25 percent spare capacity.

Provide a relay contact to indicate the on/off status of the power supply.

D. Provide output overvoltage and overcurrent protective devices with the power supply to protect the instruments from damage due to power supply failure and to protect the power supply from damage due to external failure.

E. Mount power supplies such that dissipated heat does not adversely affect other components.

PART 3 EXECUTION

3.1 PREPARATION

A. Sequence enclosure installation as follows: 1. Prior to installation, remove enclosure door, internal panels and equipment

from enclosures.

2. Install enclosures and conduits, and pull field wiring into enclosures.

3. Seal all wire entries with non-setting silicon compound to prevent moisture from entering enclosure.

4. Cover enclosure installation thoroughly with heavy-duty plastic sheet to protect against moisture, paint splatter and dirt. Cover until 120-volt power is available, and enclosure is ready to receive internal panel.

5. Prior to installation of internal panel, thoroughly clean enclosure internal and external surfaces. (Vacuum and wipe surfaces with clean cloth.)

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6. Install internal panel and enclosure door.

7. Terminate field wiring on terminal blocks.

8. Energize panel heater and keep enclosure door closed when no work is being performed in enclosure. (Do not energize any other equipment prior to field wiring termination check.)

9. Check accuracy of field wiring termination. Thoroughly test for continuity.

10. Energize panel mounted equipment only after all wiring has been thoroughly checked and tested.

11. Energize panel heater to prevent condensation inside the panel.

3.2 ERECTION, INSTALLATION AND APPLICATION

A. Do not install control panels or enclosures directly against concrete walls. Provide stainless steel channels between wall and enclosure. Mount enclosure to stainless steel channels.

B. Install enclosures and panels level and plumb. Touch up all nicks, scratches, etc. with materials recommended by enclosure manufacturer.

C. Vacuum and clean all panel interior surfaces prior to system commissioning.

3.3 FIELD QUALITY CONTROL

A. Tests and Inspection 1. Demonstrate that each enclosure and each panel mounted equipment:

a. Has not been damaged during transportation or installation. b. Has been properly installed. c. Has no mechanical defects. d. Is in proper alignment. e. Has been properly wired and connected.

3.4 SCHEDULES

A. See drawings and the following table for enclosure function and enclosure mounted equipment. Data presented on the following table is for the convenience of the CONTRACTOR. Provide all control panels of size and type required by the contract documents and including all components required for the operation of the equipment as described.

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Schedule

Special Order 14 Control Panel Schedule

CONTROL PANEL DESIGNATION Qty Estimated

Panel Dimensions

DWG

Items on Panel Front Terminal Blocks Terminal Block by Device Terminal Block Totals

(w/ 25% spare)

Pushbutton Selector Switch Indicating

Light Light/Horn Transmitter Control PB SS IL Alarm Light / Horn

Analogs Controls Misc

Terminal Blocks

UV System Control Panel 1 48”H x 48”W x 24”D Panel shall be NEMA 4X Rated

Note: 1. All control panels shall include UPS, corrosion inhibitor, breather drain, panel heater, service receptacle and light with switch.

END OF SECTION

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SECTION 13400

FIELD MOUNTED INSTRUMENTATION

PART 1 GENERAL

1.1 DESCRIPTION

A. This section describes the requirements for furnishing, installing, and placing into operation field-mounted instrumentation.

B. It is the CONTRACTOR’s responsibility to provide a complete functional system. Provide all instrument devices that are necessary for a complete system. This includes but is not necessarily limited to, terminal blocks, fuses, signal conditioners, power supplies, transient and surge protection, special wires/cables and connectors, and any other electronics that may be necessary to properly interface with the instrumentation provided.

C. It is the CONTRACTOR’s responsibility to verify the type, state, and condition of all existing signals required to interface to the PCS. Information concerning these signals given in these Contract Documents is provided for the CONTRACTOR’s reference and is deemed reliable but is not guaranteed to be accurate or true. Acceptance by the CONTRACTOR without field verification of the information contained herein regarding existing instrumentation and associated signals is done at the CONTRACTOR’s risk.

D. Related sections: 1. All of Division 1 2. Section 01300 – Submittals 3. Section 13411 – Venturi Flowmeter 4. Section 17020 – Modifications to Existing Plant PCS 5. Section 17176 – Process Control System Training 6. Section 17299 – PCS I/O List

1.2 REFERENCES

A. American Society of Mechanical Engineers (ASME), MFC-3M, Measurement of Fluid Flow in Pipes Using Orifice, Nozzle, and Venturi

B. Instrumentation, Systems, and Automation Society (ISA), ISA-S50.1, current edition, Compatibility of Analog Signals for Electronic Industrial Process Instruments.

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C. Instrumentation, Systems, and Automation Society (ISA), ISA-5.1, current edition, Instrumentation Symbols and Identification.

D. National Electrical Manufacturers Association (NEMA), Pub. No. ICS-6,

Industrial Controls and Systems: Enclosures.

E. National Fire Protection Association (NFPA), Std.70, current edition, National Electric Code (NEC).

F. Underwriter Laboratories, UL508, Standards for Industrial Control Equipment.

1.3 SUBMITTALS

A. Include the following for each model instrument provided under Division 13: 1. Manufacturer's design and performance specification data and descriptive

literature.

2. Equipment dimensioning and installation requirements and recommendations.

3. Required and optional accessories lists.

4. Electrical/pneumatic signal and power connection diagrams.

5. Operations and maintenance manuals for each type of instrument after product approval.

6. Calibration certifications from the manufacturer for each calibrated instrument.

B. For each instrument specified in the sections which follow, include the following information in the submittal for that section: 1. Tag number and description.

2. Complete model number.

3. Data sheets and catalog literature edited to indicate specific items provided.

4. Mounting details for all typical installation requirements and special details

for non-typical applications.

5. Methods and materials required for installation. Include power and signal connection details.

6. List of recommended spare parts and spare parts provided.

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7. List of optional accessories.

8. Other specific submittal information as specified in the particular instrument specification.

1.4 QUALITY ASSURANCE

A. Provide instrumentation of rugged construction designed for the site conditions. Provide only new, standard, first-grade materials throughout, conforming to standards established by Underwriter’s Laboratories (UL), Inc., and so marked or labeled, together with manufacturer’s brand or trademark.

B. Provide material and equipment in accordance with applicable codes and standards, except as modified by the specifications. Acknowledge instances where specified requirements deviate from applicable codes and standards.

C. Use single source manufacturer for each instrument type. Use the same manufacturer for different instrument types whenever possible.

D. All instrumentation and components shall be the products of manufacturers who have not less than five (5) years (per manufacturer) of experience in the furnishing of equipment and components similar to that which is to be furnished for this Work.

E. Coordinate instrumentation to assure proper interface and system integration. Provide signal processing equipment, to include, but not be limited to, process sensing and measurement, transducers, signal converters, conditioners, transmitters, receivers, and power supplies. Coordinate the various sub-contractor’s equipment suppliers, and manufacturers.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Each manufacturer or supplier to provide and securely attach the tag number and instructions for proper field handling and installation to each instrument prior to packaging.

B. Each manufacturer or supplier package instrumentation to provide protection against shipping damage, dust, moisture, and atmospheric contaminants. Include a shipping label which contains the following information: 1. Tag number and description. 2. Instructions for unloading, transporting, storing, and handling at the site.

C. CONTRACTOR to provide for unloading, transporting, storing, and handling

instrumentation at the site. Inspect instrumentation for damage in shipment and return damaged instrumentation to the manufacturer.

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D. Do not store instrumentation out-of-doors. Provide dry, permanent storage facilities.

1.6 WARRANTY

A. Warranty the instrumentation, materials, workmanship and installation to be free from defects for a period of two years from the date of Final Acceptance of the Work. Extend standard manufacturer’s warranties as necessary to ensure coverage. Document warranty coverage immediately prior to Final Acceptance.

B. Furnish and install replacement parts during the warranty period for any defective component at no additional cost. Replace spare parts consumed during the warranty period with new equipment at no additional cost, immediately after use, to restore the spare parts inventory. A complete contingent of unused spare parts should exist one year after Final Acceptance.

1.7 MAINTENANCE

A. Provide spare parts as specified in the individual instrument sections.

B. Provide special tools necessary for normal operation, maintenance and calibration.

C. Package spare parts in a manner suitable for long term storage and adequately protected against corrosion, humidity and temperature.

PART 2 PRODUCTS

2.1 GENERAL INSTRUMENTATION REQUIREMENTS

A. Provide instruments which operate on 115 Vac +/-10 percent, 60 Hz power and which return automatically and immediately to accurate measurement upon restoration of power after a power failure, except where specifically noted.

B. Provide process transmitters which produce isolated 4-20 mAdc analog signals.

Follow ISA-S50.1. Process transmitters shall be smart electronic type devices capable of driving a load of at least 1000 ohms with non-interacting zero and span adjustments and remote recalibration features.

C. Transmitters shall have zero and span adjustments, which shall be capable of being

set at any point within the transmitter’s range.

D. Each transmitter shall be supplied with an integral junction box with terminal strip, integral test jacks, and conduit connection, and shall be complete with all mounting accessories.

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E. Provide signal isolators as necessary to resolve interface problems between field instruments, final control elements, panel instruments, and PCS components. Signal isolation may require the inclusion of one or more isolated signal converters for analog circuits and one or more interposing relays for discrete circuits.

F. For each field mounted instrument (transmitter, analyzer, switch, etc.) requiring

120 Vac, provide an individual non-fused disconnect switch with auxiliary contact to allow for remote monitoring and indication functionality. Provide Pass & Seymour PS30SSAX, Square D Class 2510-TypeKW1, or equal. Provide disconnect switch cover, Crouse Hinds Model DS185 or equal.

G. Provide instruments with printed circuit boards suitably coated to prevent damage by dust, moisture, fungus, and airborne contaminants. All spare boards are to be conformal coated.

H. Provide instruments complete with mounting hardware, floor stands, or wall brackets. Provide all stainless steel mounting hardware for surface, panel or handrail mounting as required by location.

I. Use linear, direct reading gauges unless otherwise specified. Local gauges shall have minimum 4-1/2 inch dials with white scales containing black division marks, and where practical, the divisions shall be based on multiples of 10.

J. Provide instrument enclosures with appropriate NEMA ratings for the environment. In hazardous areas, meet the NEC Class, Group, and Division as specified in Instrument Index below. In areas subject to flooding, provide submergence rated enclosures.

K. Provide sun shields for all outdoor enclosures and indicators.

2.2 FLOW TRANSMITTERS – DIFFERENTIAL PRESSURE TYPE

A. General: Furnish differential pressure flow transmitters at locations shown on drawings and as specified.

B. Differential pressure flow transmitters shall meet the following requirements:

1. Transmitters shall be smart electronic, two-wire, loop-powered (24VDC) type devices with integral square root extraction function.

2. Transmitters shall be furnished with integral mounted LCD meters. LCD meters shall be field configurable at the transmitter to indicate the measured process range.

3. Transmitters shall be furnished with remote diaphragm seals and 316 SS armored capillary tubing as shown on general instrumentation detail

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drawings and as specified in Section 13411. Diaphragm seals shall meet the requirements of Section 2.5 below.

4. Performance requirements shall be as follows when installed in accordance with the manufacturer’s recommendations:

a. Response Time: Less than one (1) second

b. Accuracy: Minimum 0.10% of calibrated span

c. Load Resistance: 1000 ohms

d. Turndown Capability: Minimum of 50:1

5. Construction

a. Transmitter Housing and Diaphragm Materials:

(1) Body and Process Connection Bolting: Type 316 stainless steel.

(2) Housing and Cover: Die cast low copper aluminum alloy finished with epoxy paint system; covers shall be threaded and seated on Buna-N O-rings; NEMA 4X rating.

(3) Process Wetted Parts: 316 stainless steel

b. Process Connection: 3-inch NPT

c. Electrical Connection: 1/2-inch NPT

C. Installation Requirements 1. Differential pressure transmitters shall be remote mounted as shown on

general instrumentation drawings. CONTRACTOR shall provide all required stainless steel mounting hardware.

D. Provide differential pressure level transmitters of one of the following:

1. Rosemount 3051S

2.3 PRESSURE GAUGES

A. Type: Dial-indicating bourdon tube

B. Performance Requirements:

1. Operating Range: As required by process. Coordinate with Engineer.

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2. Accuracy: ± 5 percent of maximum scale reading

3. Ambient Temperature Limits: -4°F to 140°F.

C. Construction Features

1. PVC body with 316 stainless steel diaphragm

2. Liquid (Silicone) filled

3. Stainless steel movements

4. Case Material: Black Phenolic, solid type, hermetically sealed (NEMA 4X/IP 66)

5. Aluminum gauge dial, nominal size of 4-1/2 inch. Linear scale, white face with black numerals and markings

6. Process Connection: Bottom, 1/2-inch NPT with 316 SS male fitting extending a minimum of 1-1/4 inches beyond the case

7. External Mounting Lugs.

8. For pressure gauges in sewage service, pressure isolator rings shall be

provided and shall meet the requirements of Section 2.6 below.

D. Provide pressure switches as follows; 1. Duragauge, as manufactured by Ashcroft. 2. Helicoid gauges, as manufactured by Helicoid Gauge Division

2.4 PRESSURE SWITCHES

A. Type: Switch assembly with diaphragm/piston pressure sensor.

B. Performance Requirements

1. Operating Range: As specified in the Instrument schedule or as required by process.

2. Setpoint: Coordinate with Engineer.

3. Accuracy: ± 2 percent of range.

4. Setpoint Repeatability: ± 1 percent of range.

5. Output: Snap action switch, DPDT contacts rated not less than 5 amp

resistive at 120 Vac and 0.5 amp resistive at 24 Vdc.

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6. Ambient Temperature Limits: -4°F to 140°F.

C. Construction Features

1. Pressure Switch Housing and Diaphragm Materials: a. Body and Process Connection Bolting: Type 316 stainless steel. b. Housing and Cover: Die cast low copper aluminum alloy finished

with epoxy paint system; covers shall be threaded and seated on Buna-N O-rings; NEMA 4X rating.

c. Process Wetted Parts: 316 stainless steel.

d. Water Service with Copper Pipe: Brass housing with Buna-N

diaphragm.

e. Other Services: 316 stainless steel.

2. Set and Reset Point Adjustments: Adjustable external adjusting nuts and pressure setting scales in psi.

3. Process Connection: 1/2-inch NPT

4. Housing: Copper-free die cast aluminum, NEMA 4X.

5. External Mounting Lugs.

6. Electrical Connection: 1/2-inch NPT.

7. For pressure switches in sewage service, pressure isolator rings shall be

provided and shall meet the requirements of Section 2.6 below.

D. Provide pressure switches as follows; 1. Automatic Switch Company, Tri-point SA Series. 2. United Electric Series 400 (non-hazardous areas, series 120 for hazardous).

2.5 DIAPHRAGM SEAL

A. General: Furnish diaphragm seals for differential pressure transmitters and pressure switches at locations shown and as specified.

B. Required Features

1. Provide fill/bleed screw to permit filling of instrument and diaphragm seal.

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2. Process Connection: 3-inch NPT.

3. Working Pressure Rating: Equal to or greater than the attached instrument operating pressure specified.

4. Bolting Materials: Type 316 stainless steel.

5. Provide a clean-out ring which holds the diaphragm captive in the upper

housing to allow the upper housing assembly to be removed for recalibration or cleaning of the process side housing without the loss of filling liquid or change in calibration. Flushing connection ¼” NPT.

C. Construction Features

1. Top Housing: Type 316 stainless steel.

2. Diaphragms, O-rings and Gaskets:

PROCESS FLUID DIAPHRAGM O-RING GASKET RAW SEWAGE 316 SS BUNA-N BUNA-S

3. Process Side Housing Material: 316 SS

4. Sensing Liquid: Silicone

5. Working Pressure Rating: 150 psig

D. Assembly and Calibration 1. The complete diaphragm seal assembly, including transmitter or switch,

shall be factory assembled, filled and calibrated to the ranges and switch setpoints specified prior to shipment.

2. Location and orientation of the transmitters, switches and seal assemblies

shall be coordinated with the actual piping and equipment installations so that gauges and indicators shall be easily read and accessed for maintenance by plant personnel.

3. Where field mounting and orientation conflicts arise due to incomplete

coordination with field changes in the process piping and equipment installation, assemblies shall be relocated, re-oriented, re-assembled and re-calibrated as directed by the ENGINEER at no cost to the OWNER.

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E. Product and Manufacturer 1. As Option with Instrument (Preferred. Use Rosemount 1199 with

Rosemount transmitters) 2. Type 100 HACF, as manufactured by Bristol Babcock/Helicoid. 3. Type 101 as manufactured by Ashcroft.

2.6 PRESSURE ISOLATOR RINGS

A. General: Pressure isolation rings shall consist of a metal ring with an elastomer inner tube filled with silicone instrument oil. Center section of isolator ring shall be carbon steel. End plates shall be Acetal Homo Polymer and elastomeric sleeve shall be Buna-N.

B. Sensors series shall be full flange style with through bolt holes. Face to face

length of the sensor shall conform to specification MSS-SP67. Sensor shall be flow through design with flexible rubber sleeve around full circumference. The center section shall have a cavity behind the rubber sleeve filled with silicone fluid to transfer pressure to the gauge.

C. All pressure instruments attached to the sensor shall be rigidly supported by a post at least 0.875 inches diameter welded to the isolator. On sensor rings with more than one instrument, all connections shall be 1/2" NPT as a minimum. 1/4" NPT fittings are not acceptable. The sensor ring shall not have a fill plug that can be inadvertently removed with the resultant loss of fill fluid.

D. The sensor shall be vacuum filled and permanently sealed at the factory with a modular seal consisting of a rubber membrane and needle fitting to allow removal and replacement of pressure instruments without compromising the vacuum fill. The needle fitting shall have both 1/4" NPT(F) thread and 1/2 NPT(M) threads. The pressure isolator shall be capable of operating under pressure with all instruments removed with no loss of fill fluid, without isolating valves. Pressure instruments shall be attached to the isolator with a hand tightened lock ring. It shall be possible to remove, rotate or attach pressure instruments to the isolator without requiring the use of any tools. The pressure sensor shall be permanently filled with high viscosity silicone instrument oil to damp out surges or pressure spikes without a separate snubber.

2.7 LEVEL TRANSMITTERS – ULTRASONIC TYPE

A. Ultrasonic level transmitters shall provide non-contact level measurement and consist of a sensing transducer, signal cable and transmitter as an integral system.

B. Ultrasonic level transmitter shall meet the following performance requirements when installed in accordance with the manufacturer’s recommendations:

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1. Accuracy: +/-0 .25 percent of full scale.

2. Resolution:

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D. Transmitter 1. Transmitter shall be microprocessor-based echo-time measuring transmitters

with output signal linearly proportional to distance between the transducer and the surface of the media.

2. Level transmitter shall be field powered from 120 Vac.

3. Level transmitter shall provide an isolated, 4-20 mAdc output signal into

1,000 ohms minimum load resistance.

4. Transmitter shall have a programmable range and selectable engineering units.

5. Transmitter shall provide a front-mounted local digital level display with

selectable engineering units.

6. Transmitter shall have automatic false echo rejection.

7. Construction

a. Transmitter enclosure shall be NEMA 4X rated with front mounted digital level display in engineering units.

b. CONTRACTOR shall provide all stainless steel mounting hardware for surface, panel or handrail mounting as required by location.

c. The local digital display shall be behind clear, shatterproof viewing

cover.

E. Ultrasonic Level Transmitter Installation Requirements 1. CONTRACTOR shall follow manufacturer’s recommendation for the

minimum separation between the transducer and maximum expected media level.

2. Transducer shall be mounted away from side walls to avoid signal

interference.

3. Transducer shall be mounted to allow adequate clearance for conical beam ultrasonic signal over total range.

4. CONTRACTOR shall install signal and control wired in separate rigid

conduits between instrument transmitter, and control panel.

5. CONTRACTOR shall furnish and install intrinsic safety (IS) barriers as required and per manufacturer’s installation requirements.

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F. Provide ultrasonic level transmitters of one of the following: 1. HydroRanger 200 HMI as manufactured by Siemens

2.8 LEVEL SWITCHES – CAPACITANCE TYPE

A. Meet the following performance requirements when installed according to manufacturer’s recommendations:

1. Repeatability: +/-1 percent of the level reading. 2. Response Time: Less than one second. 3. Time Delay

Requirement: 0 to 25 seconds, adjustable, from when the level touches the probe to the time output contacts are closed.

4. Drift: +/-0.1 picofarad per 30° F. 5. Sensitivity: 0.5 PF (picofarad) or less. 6. Setpoint

Accuracy: +/-0.5 percent of full scale.

B. Probe

1. Operating

Principle: The instruments measure the capacitance between the level switch probe (installed in or close to a media of which interface level is to be detected) and the electrical ground. A relay is energized when the liquid interface level reaches the probe.

Provide system unaffected by any type of buildup or coating on the probe.

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2. Construction: Designed for either horizontal or vertical mounting.

316 stainless steel or other corrosion proof material for construction of all wetted parts. Provide sufficient strength of measuring section to withstand process environment. Make circular cross-sections of probe approximately half inch diameter.

Equip probe head with standard NPT fitting or a standard flange to facilitate mounting of the probe.

NEMA Type 4X construction of junction box used with the probe for electrical connection. See instrument schedule for probe length.

3. Mounting: Provide necessary mounting hardware to complete the installation as required in the instrument schedule and as shown on the mounting detail.

4. Operating Temperature:

40 to 250° F.

5. Sensing Voltage: Provide probe sensing voltage (less than 50 volts) and detector electronics to prevent injury by inadvertent contact.

C. Controller

1. Operating

Principle Measure the capacitance between the pulse and the electrical ground and energize a relay at the preset level.

2. Enclosure: NEMA Type 4X either wall or pedestal mounted type.

3. Output: Relay contacts, DPDT, rated not less than 5 amp resistive at 120 Vac and 0.5 amp resistive at 24 Vdc.

4. Operating Temperature:

-40 to 140° F.

5. Power Requirements:

115 Vac, 60 Hz, 10 VA.

6. Safety Requirements:

Provide a contact closure to indicate controller failure.

7. Controllability: Provide access to controls required for calibration of the probe.

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D. Manufacturer Provide a level switch as manufactured by:

1. Drexelbrook – LCT Series 2. Penerthy – Levelmark Model 801 3. Endress and Hauser – LSC 1110 4. Or approved equal

E. Capacitance Level Switch Installation Requirements

1. Probe shall be isolated from vibration and possible physical damage.

Provide easy removal of probe for maintenance and cleaning.

2. Probe shall be wired using the manufacturer’s recommended flexible cable with plug and receptacle to a junction box close to the probe. Wire from the junction box to the controller shall be manufacturer’s recommended wires and rigid conduit.

PART 3 EXECUTION

3.1 EXAMINATION

A. Examine the Drawings and the site for placement of instrumentation. Investigate the space in the buildings through which the equipment must pass to reach its final location. Make provisions to move the instrumentation into place. Notify the ENGINEER of any clearance problems.

B. The instrument installation details show general intent. They are not to scale. Secure and utilize instrument mounting details from the manufacturer or supplier for installation purposes.

3.2 INSTALLATION

A. Provide labor, materials, tools, equipment, supplies and services, and auxiliary devices including, but not limited to, brackets and mounting hardware to install the instrumentation.

B. Unless readily accessible for viewing and calibration from floor elevation, do not mount direct reading or electrical transmitters on process piping. Mount on instrument racks or stands or in enclosures near the sensor at a level that permits viewing from floor elevation.

C. Install the instrumentation and auxiliary devices to be accessible for maintenance. Provide space between instruments and other equipment and piping for ease of removal and servicing. Generally, install instrumentation to be accessible from

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floor level or grade. Permanent ladders or platforms may be required for instrumentation which must be installed in overhead locations.

D. Attach a durable stainless steel tag using stainless steel wire or stainless steel drive screws to each primary element, transmitter, and field mounted readout device. Permanently engrave the tag with the instrument tag number and description as given in the instrument schedule for each instrument. Include manufacturer’s name and model number if not discernible on the instrument. Provide tags which are a minimum of 1”x 3” size, 1/16” thick, with characters 1/4” high (minimum).

E. Install all devices as specified and shown on the Contract drawings and in accordance with the manufacturer’s requirements. The CONTRACTOR shall be responsible for any problems resulting from any deviation from manufacturer installation instructions.

3.3 FIELD QUALITY CONTROL

A. Provide instrument manufacturer services for installation assistance, field calibration, startup, and training as specified in the individual instrument sections.

B. Remove shipping stickers, paint splatters, dirt, grease, and other contaminants to restore the instrumentation to a clean and like new condition prior to Final Acceptance.

3.4 DEMONSTRATION

A. Prepare an instrumentation installation and calibration certification sheet for each primary element sensor and electronic indicator/analyzer/transmitter for each instrument uniquely specified. Use these sheets for documenting installation and testing. Copies of completed instrument certification sheets need to be provided to the City Maintenance Group.

B. For each certification sheet, include the following information: 1. Project name.

2. Tag number and description.

3. Manufacturer.

4. Model and serial number.

5. Date, time and person who performed calibration.

6. Calibration data to include:

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a. Input, output, and error at 0, 25, 50, 75, and 100 percent of span for analog instruments.

b. Switch setting, contact action, and deadband, if applicable, for discrete elements.

7. Space for comments.

8. Certification by installer and acknowledgment by CONTRACTOR and date.

3.5 TRAINING

A. Provide comprehensive training by manufacturer’s representative for each instrument type to operating and maintenance personnel as specified. Provide separate single training sessions for operations and maintenance. Generally, each instrumentation training class will be for three or four personnel.

B. Instrumentation training is in addition to any training specified elsewhere. Include the costs for this training in the Bid Price.

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3.6 INSTRUMENT SCHEDULE

Location Instrument Tag Instrument Type Description Reference Drawing

Electrical Classification

Supplier

Main Pump Meter Vault 040-FE-00001 Venturi Flowmeter MAIN PUMP STATION FLOW BN1 Unclassified CONTRACTOR

Main Pump Meter Vault 040-FIT-00001 DP Flow Transmitter MAIN PUMP STATION FLOW BN1 Unclassified CONTRACTOR

Main Pump Meter Vault 040-LSH-00002 Capacitance Level Switch MAIN PUMP METER VAULT WATER LEVEL HIGH BN1

Unclassified CONTRACTOR

PEST 360-LE-00111B Ultrasonic Level Transducer PEST PRIMARY EFFLUENT LEVEL DN1 Unclassified CONTRACTOR

PEST 360-LIT-00111B Ultrasonic Level Transmitter PEST PRIMARY EFFLUENT LEVEL DN1 Unclassified CONTRACTOR

Settled Sewage Control Structure 019-LE-00019

Ultrasonic Level Transducer SETTLED SEWAGE CONDUIT LEVEL CN1

Unclassified CONTRACTOR

Settled Sewage Control Structure 019-LIT-00019

Ultrasonic Level Transmitter SETTLED SEWAGE CONDUIT LEVEL CN1

Unclassified CONTRACTOR

Sludge Pumping Station 019-FI-09102 Electronic Flow Indicator PRIMARY SLUDGE FLOW GN1 Unclassified CONTRACTOR

Sludge Pumping Station 019-PSH/PI-00004 Pressure Switch (Note 1) PSP 1 DISCHARGE PRESSURE HIGH GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSH/PI-00006 Pressure Switch (Note 1) PSP 2 DISCHARGE PRESSURE HIGH GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSH/PI-00008 Pressure Switch (Note 1) PSP 3 DISCHARGE PRESSURE HIGH GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSH/PI-00010 Pressure Switch (Note 1) PSP 4 DISCHARGE PRESSURE HIGH GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSH/PI-00012 Pressure Switch (Note 1) PSP 5 DISCHARGE PRESSURE HIGH GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL/PI-00005 Pressure Switch (Note 1) PSP 1 SUCTION PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL/PI-00007 Pressure Switch (Note 1) PSP 2 SUCTION PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL/PI-00009 Pressure Switch (Note 1) PSP 3 SUCTION PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL/PI-00011 Pressure Switch (Note 1) PSP 4 SUCTION PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL/PI-00013 Pressure Switch (Note 1) PSP 5 SUCTION PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL-00014 Pressure Switch PSP 1 SEAL WATER PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL-00015 Pressure Switch PSP 2 SEAL WATER PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL-00016 Pressure Switch PSP 3 SEAL WATER PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL-00017 Pressure Switch PSP 4 SEAL WATER PRESSURE LOW GN1 Unclassified CONTRACTOR Sludge Pumping Station 019-PSL-00018 Pressure Switch PSP 5 SEAL WATER PRESSURE LOW GN1 Unclassified CONTRACTOR

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Location Instrument Tag Instrument Type Description Reference Drawing

Electrical Classification

Supplier

UV Building 362-AE-00325A UV Transducer PRIMARY EFFLUENT UV TRANSMITTANCE EN1 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AE-00325B UV Transducer PRIMARY EFFLUENT UV TRANSMITTANCE EN1 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00325A UV Transmitter PRIMARY EFFLUENT UV TRANSMITTANCE EN1 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00325B UV Transmitter PRIMARY EFFLUENT UV TRANSMITTANCE EN1 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00326A UV Transmitter UV REACTOR 4 BANK A UV INTENSITY EN2 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00326B UV Transmitter UV REACTOR 4 BANK B UV INTENSITY EN2 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00330A UV Transmitter UC REACTOR 5 BANK A UV INTENSITY EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00330B UV Transmitter UC REACTOR 5 BANK B UV INTENSITY EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00334A UV Transmitter UV REACTOR 6 BANK A UV INTENSITY EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-AIT-00334B UV Transmitter UV REACTOR 6 BANK B UV INTENSITY EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LE-00329 Ultrasonic Level Transducer UV REACTOR 4 WATER LEVEL EN2

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LIT-00329 Ultrasonic Level Transmitter UV REACTOR 4 WATER LEVEL EN2

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LE-00333 Ultrasonic Level Transducer UV REACTOR 5 WATER LEVEL

EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LIT-00333 Ultrasonic Level Transmitter UV REACTOR 5 WATER LEVEL

EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LE-00337 Ultrasonic Level Transducer UV REACTOR 6 WATER LEVEL

EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LIT-00337 Ultrasonic Level Transmitter UV REACTOR 6 WATER LEVEL

EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LSH-00327 Capacitance Level Switch UV REACTOR 4 WATER LEVEL HIGH EN2 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LSH-00331 Capacitance Level Switch

UC REACTOR 5 WATER LEVEL HIGH EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

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Location Instrument Tag Instrument Type Description Reference Drawing

Electrical Classification

Supplier

UV Building 362-LSH-00335 Capacitance Level Switch

UV REACTOR 6 WATER LEVEL HIGH EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LSL-00328 Capacitance Level Switch

UV REACTOR 4 WATER LEVEL LOW EN2 Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LSL-00332 Capacitance Level Switch

UV REACTOR 5 WATER LEVEL LOW EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

UV Building 362-LSL-00336 Capacitance Level Switch

UV REACTOR 6 WATER LEVEL LOW EN2 (Ref. Note 4)

Unclassified

UV SYSTEM SUPPLIER

96" Overflow Sewage Structure 401-LE-00420

Ultrasonic Level Transducer 96 IN OVERFLOW SEWAGE LEVEL DN2 Class I, Div II CONTRACTOR

96" Overflow Sewage Structure 401-LIT-00420

Ultrasonic Level Transmitter 96 IN OVERFLOW SEWAGE LEVEL DN2 Class I, Div II CONTRACTOR

Note 1: Contractor to supply complete pressure switch assembly, including an in-line isolator ring, and pressure gauge. Isolator flange rating: #150LBS. Refer to Drawing GN1 and individual component requirements included in this specification.

END OF SECTION

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SECTION 13411

VENTURI FLOWMETER

PART 1 GENERAL

1.1 SUMMARY

A. The section describes the requirements for the replacement of the existing main pumping station Venturi flowmeter. The replacement meter must fit within the existing vault space vacated by the removed existing meter. The meter shall be capable of being installed from ground access above the vault.

B. Related sections include:

1. Section 03600 – Grout2. Section 03150 – Concrete Accessories3. Section 13400 – Field Mounted Instrumentation4. Section 15109 – Erecting and Jointing Interior Piping5. Section 17020 – Modifications to Existing Plant PCS System6. Section 17176 – Process Control System Training7. Section 17200 – General PCS Requirements

1.2 PERFORMANCE REQUIREMENTS

A. Provide a short form venturi flowmeter that measures flow utilizing pure static pressure sensing taps in the inlet and throat sections and shall produce a differential pressure, which shall be measured and transmitted by the specified split range differential pressure transmitters.

B. The venturi flowmeter shall have an accuracy of ±0.5% of actual flow above a pipe Reynolds number of 75,000 with a discharge coefficient of 0.9900.

C. Provide a printed copy of factory calibration results and a unique calibration curve for each flowmeter.

1.3 SPARE PARTS

A. Provide the following spare parts:

1. One flow transmitter with dual isolating diaphragms of each range used.

1.4 SUBMITTAL REQUIREMENTS

A. Product Data

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1. Mechanical drawings

2. Rigging Data

3. Weight

4. Assembly requirements

B. Calibration Certificates

C. Calibration Curve

1.5 MAINTENANCE

A. Provide one set of special tools, instruments, and test standards required for calibration and maintenance.

PART 2 PRODUCTS

2.1 VENTURI FLOWMETER

A. Venturi Flowmeter Details

1. Inlet Diameter 93.5”, 113.25” Flange 2. Throat Diameter 57.6” 3. Overall Length Allowed 216” 4. Number of Sections 3 maximum 5. Flow Range 0 – 180 MGD 6. Differential Pressure @ 30 MGD 1.09 in (water)

@ 150 MGD 27.28 in (water) @ 180 MGD 39.28 in (water)

7. Head Loss @ 30 MGD 0.08 in (water) @ 150 MGD 1.69 in (water)

@ 300 MGD 6.21 in (water) 8. Recovery / Tail Diameter 78.5” / 80”

B. Tube Design

1. The Venturi meter shall have a cylindrical inlet section of the same insidediameter as the inlet piping and shall contain two high pressure taps and asingle vent and drain tap. High pressure taps shall be 3.0” in diameter andprepared to use with remote diaphragm pressure seals. The 3.0” tapsetmetering assembly shall consist of a 3.0” isolation gate valve in 316stainless steel; a 316 stainless steel calibrator assembly.

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2. The length of the cylindrical throat section shall be equal to one-half its diameter.

3. The cylindrical throat section shall contain two low-pressure taps. One set of

taps shall be 3.0” in diameter and prepared for use with remote diaphragm pressure seals. The 3.0” tapset metering assembly shall consist of a 3.0” isolation gate valve in 316 stainless steel; a 316 stainless steel calibrator assembly.

4. Sensing lines shall be type 316 stainless steel.

5. The converging section shall be comprised of a single angle of 30 degrees.

Converging sections using a radius or multiple inlet angles will not be acceptable.

6. The recovery section shall be comprised of a single angle of 10 degrees and shall be truncated at approximately 90 % of the downstream pipe I.D.

7. The Venturi shall be provided AWWA Class D type 150 pound flanged ends

unless otherwise specified.

8. The venturi flowmeter shall consist of (3) parts, each with 150# mating flanges and associated hardware. The intersecting flanges shall have a machined o-ring joint and designed with locating pins such as the meter can be installed at the site location in pieces.

9. Devices such as flow tubes that do not sense true static inlet and throat

pressure will not be accepted.

C. Diaphragm Seals 1. The remote diaphragm seals shall be designed such that the seal is flush at

its center with the ID of the metering sections of the venturi meter.

2. The remote diaphragm seals shall be provided with and connected to the differential pressure transmitter via 15 feet of stainless steel armored capillary. Excess capillary shall be coiled.

3. The diaphragm seal shall have provisions for flushing the process side of the

diaphragm seal.

D. Flow Transmitter

1. The vendor shall provide one (1) flow transmitter of the differential pressure type to measure flow through the Venturi. The flow transmitter shall be ranged 0 – 180 MGD.

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2. The transmitter shall be a smart type digital Rosemont 3051S.

3. Refer to Instrumentation Details Drawing AN6 for transmitter installationdetails.

E. Wall Plate Connections

1. The supplier of the venturi meter shall provide two wall plate connections toconnect the venturi meter to the existing concrete wall in the vault. The inletsection of the venturi meter shall connect to the wall plate via a 113.25”flange in accordance with Section 15109. The recovery section of theventuri meter shall connect to the wall plate via a sleeve type coupling.

2. Wall plate connections shall provide a watertight seal between the existingconcrete wall and the venturi meter as shown. The watertight seal shallinclude hydrophilic waterstops and grout in accordance with Sections 03150and 03600, respectively.

F. Sleeve Type Coupling

1. For sleeve type couplings, equally tighten diametrically opposite bolts on thecoupling to bring the gaskets up evenly all around the pipe. Perform finaltightening with torque wrenches set for the torque recommended by thecoupling manufacturer.

2. Couplings shall be in accordance with specifications set forth under AWWAStandard C219.

3. End rings and center ring shall be made from Type 304 stainless steel.Gaskets shall be made from nitrile butadiene rubber compounded forwastewater service meeting the requirements of ASTM D 2000. Bolts andnuts shall be Type 304 stainless steel.

4. The sleeve type coupling shall be a Style 400 as manufactured by RomacIndustries, Inc. or approved equal.

2.2 MATERIALS

A. All wetted surfaces shall be constructed of type 304 stainless steel per applicable ASTM standards.

B. End flanges shall be constructed of type 304 stainless steel per applicable ASTM standards and drilled for AWWA 150# design.

C. Mill certifications shall be provided for all materials.

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D. All welds shall be liquid penetrant inspected (LPI) and a certified report detailing all inspections shall be submitted to the ENGINEER for approval prior to the venturi flow meter being shipped to the jobsite.

2.3 FABRICATION QUALIFICATIONS

A. The venturi meter supplier shall submit a complete manufacturing plan to include calculations for proper material thicknesses which will be used for the meter.

B. Supplier shall provide a full Q/A procedure that includes welder’s qualifications, material and welding testing procedures and proof of welders’ current certification for all procedures that will be used in the manufacturing of the venturi meter.

2.4 SOURCE QUALITY CONTROL

A. Each Venturi meter shall be flow calibrated by an independent flow lab and provided with certified copies of the test results to substantiate the flow meter’s accuracy, discharge coefficient and permanent pressure loss. In lieu of lab flow calibration, the manufacturer may provide prior independent lab test data substantiating the flow meter’s accuracy, Reynolds number performance, installation effects, discharge coefficient, and head loss. Prior test data shall cover at least 36 lab calibrations in sizes from 2.0 to 72.0". Since the validity of prior test data is based on the quality and tolerance adherence of the fabricator, if laboratory calibration data from prior meter calibrations is presented for consideration, the venturi meters used for those calibrations must have been built by the same fabricator as will be used to fabricate the meter on this contract.

B. The supplier of the venturi meter shall provide a certified statement that all test data has been derived on meters made by the manufacturer of this meter. In the event that the fabricator did not provide the prior calibrated meters, this meter shall be flow calibrated at Utah Water Research Labs.

C. The calibration shall be a 20 point calibration for the minimum to maximum stated flow rate.

D. Head loss shall also be calibrated.

E. Costs involved with testing the meter, including any equipment required by the laboratory, will be the responsibility of the Venturi meter supplier.

2.5 WARRANTY

A. The manufacturer shall provide a 25-year warranty against defects in workmanship and materials.

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2.6 SUPPLIER QUALIFICATIONS

A. The manufacturer of the Venturi meter shall have a minimum of 20 years of experience in providing differential type flow meters and shall be ISO 9001 certified.

B. The manufacturer shall provide references for large line size Venturi meters with diaphragm seals for the ENGINEER’s approval.

C. The venturi meter manufacturer shall hold a valid and current ASME S&U code stamp so as to insure full compliance with applicable ASME welding processes and procedures.

2.7 SUPPLIER

A. The Venturi meter shall be:

1. Model HVT-SMF as manufactured by Primary Flow Signal, Inc., Cranston,RI, USA.

PART 3 EXECUTION

3.1 INSTALLATION

A. Installation shall be performed by the CONTRACTOR and shall follow requirements of Division 1, Specification Section 13400 and flowmeter vendor installation recommendations.

3.2 START UP, TESTING, AND TRAINING

A. Start up and testing must be performed by a certified factory service technician. The use of local representatives or distributors for start up and training of this equipment will not be acceptable.

B. Testing shall include leak testing, pressure testing and flow testing.

C. Provide training classes onsite for operations and maintenance personnel on the flowmeters. The classes are to be a minimum of four (4) hours and shall cover the necessary fundamentals on meter operation, maintenance, and calibration procedures. Training must be performed by a certified factory service technician. Coordinate and schedule the training with the OWNER.

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3.3 SCHEDULE

A. Venturi flowmeter shall be provided per the following:

VENTURI FLOWMETER SCHEDULE

Tag Description Span Units Pipe Size Output Notes FE-001 Main Sewage Flow 0-180 MGD 96” 4-20 ma DP Flow

transmitter

END OF SECTION

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SECTION 13451

PROGRAMMABLE LOGIC CONTROLLER SYSTEMS

PART 1 GENERAL

1.1 SUMMARY

A. Section covers technical requirements for the design, supply, programming, configuration and testing of a Programmable Logic Controller System (PLC) including all work and materials necessary to perform control and monitoring functions as illustrated on drawings and as described in Section 17400, Process Monitoring and Control Description.

B. Work to be provided as part of this contract shall include all design engineering and the supply of the UV System PLC system with all auxiliary equipment, components and accessories to ensure an integral, seamless, coordinated system, as is generally described below. Following shall be supplied as a minimum:

1. Design, engineering, manufacture, assembly, configuration, shop testing,factory acceptance test, delivery, and commissioning of PLC system

2. One (1) touch-screen Graphic Terminal (Allen Bradley PanelView) locatedon the front side of the PLC panel

3. Necessary hardware and software to interface to the OWNER’s PCS4. Necessary hardware and software to synchronize to a GPS based master

clock5. Laptop computer for programming and configuring the PLC6. One (1) week or as necessary for the Factory Acceptance Test of the

hardware, logic, software and data communication

C. Programming and Software Configuration

1. All programming and software configuration for the PLC will be included aspart of this Contract work and will be based on control & monitoringstrategies described in Section 17400, Process Monitoring and Control.

2. PLC configuration and programming will comply with the recommendedpractices published by the hardware manufacturer. Programming andconfiguration convention standards published by the OWNER will befollowed.

D. Related work specified in other sections includes, but is not limited to the following:

1. Section 01300 - Submittals2. Section 13300 - Control Panels

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3. Section 13400 - Field Mounted Instrumentation 4. Section 16050 - Basic Electrical Material and Methods 5. Section 17010 - System Integrator 6. Section 17020 - Modifications to Existing Plant PCS 7. Section 17166 - Process Control System Testing, Commissioning and Start-

Up 8. Section 17200 - General PCS Requirements 9. Section 17299 - Process Control System I/O List 10. Section 17400 - Process Control Monitoring and Control Description

1.2 REFERENCES

A. Section 01450 - Quality Control: Requirements for references and standards.

B. American Society for Testing and Materials, (ASTM):

1. ASTM D999 - Standard Test Methods For Vibration Testing Of Shipping Containers.

C. Canadian Standards Organization, (CSA):

1. CSA Certification Class I, Division 2, Group A, B, C, D Hazardous or nonhazardous locations

2. CSA Standard C22.2 No. 142 for Isolation Voltages

D. Institute of Electrical and Electronics Engineers, (IEEE):

1. IEEE C62.41 - Recommended Practice on Surge Voltages in Low-Voltage AC Power Circuits.

2. IEEE Std. 472-1974/ANSI C37.90/90A-1974.

E. National Electrical Manufacturers Association, (NEMA):

1. NEMA ICS 1 - General Standards for Industrial Control and Systems.

2. NEMA ICS 2 - Standards for Industrial Control Devices, Controllers and Assemblies.

3. NEMA IA 2.2 - Programmable Controllers - Equipment Requirements and Tests.

4. NEMA IA 2.3 - Programmable Controllers - Programming Languages.

5. NEMA ICS 3 - Industrial Controls and Systems: Factory Built Assemblies.

6. NEMA ICS 6 - Industrial Controls and Systems: Enclosures.

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F. International Electrotechnical Commission, (IEC):

1. IEC 60068-2.1 - Environmental Testing Part 2: Tests - Tests A: Cold

2. IEC 60068-2.2 - Basic Environmental Testing Procedures - Part 2: Tests - Tests B: Dry Heat.

3. IEC 60068-2.3 - Basic Environmental Testing Procedures Part 2: Tests - Test Ca: Damp Heat, Steady State.

4. IEC 60068-2.6 - Environmental Testing - Part 2: Tests - Test Fc: Vibration.

5. IEC 60068-2.27 - Basic Environmental Testing Procedures Part 2: Tests - Test: Shock.

6. IEC 61000-4.2 - Electromagnetic Compatibility (EMC) - Part 4-2: Testing and Measurement Techniques - Electrostatic Discharge Immunity Test.

7. IEC 61000-4.3 - Electromagnetic Compatibility (EMC) - Part 4-3: Testing and Measurement Techniques - Radiated, Radio-Frequency, Electromagnetic Field Immunity Test.

8. IEC 61000-4.4 - Electromagnetic Compatibility (EMC) - Part 4: Testing and Measurement Techniques - Section 4: Electrical Fast Transient/Burst Immunity Test.

9. IEC 61000-4.5 - Electromagnetic Compatibility (EMC) - Part 4: Testing and Measurement Techniques - Section 5: Surge Immunity Test.

10. IEC 61000-4.6 - Electromagnetic Compatibility (EMC) - Part 4-6: Testing and Measurement Techniques - Immunity To Conducted Disturbances, Induced By Radio-Frequency Fields.

G. International Electrical Testing Association, (NETA):

1. NETA ATS - Acceptance Testing Specifications for Electrical Power Distribution Equipment and Systems.

H. National Fire Protection Association, (NFPA):

1. ANSI/NFPA 70 - National Electrical Code.

I. Underwriters Laboratories Inc., (UL): Applicable listings.

1. UL 50 - Enclosures for Electrical Equipment.

2. UL 508 - Industrial Control Equipment.

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3. UL 870 - Wireways, Auxiliary Gutters, and Associated Fittings.

J. NSTA Project 1A.

K. CISPR 11 (EN 55011).

1.3 SUBMITTALS

A. Provide all submittal documents within 90 days of Notice to Proceed.

B. General: Provide all submittals, including the following, as specified in Division 01.

1. Submit data sheets and catalog literature on each type of equipment.

2. Submit programming and installation manuals for each type of equipment.

C. Documentation:

1. Provide all documentation related to PLC software development and configuration.

2. Furnish all manuals, PLC logic documentation and application programmer’s notes.

3. Furnish listing of PLC register tables.

4. Furnish hard copy printout of all PLC logic at project closeout.

D. Operation and Maintenance Manuals: Submit operation and maintenance manuals in accordance with General Conditions.

E. Submittals for Closeout: Provide submittals as required below.

1. Section 01789 - Contract Closeout: Closeout procedures.

2. As-Built Drawings: Accurately record actual locations of controller cabinets and input and output devices connected to system. Include interconnection wiring and cabling information, and terminal block layouts in controller cabinets. Include copy of manufacturer's certified drawings.

3. Operation and Maintenance Data:

a. Submit bound copies of operating and programming instructions.

b. Submit description of system operation, adjusting and testing required.

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c. Submit card replacement, adjustments, and preventative maintenance procedures and materials.

d. Identify system maintenance requirements, servicing cycles, lubrication types required and local spare part sources.

4. System Documentation:

a. System Abstract:

(1) Provide clear statement of task, define function of major hardware and software components.

(2) Design strategy used to implement solution. (3) Statement of objectives.

b. System Configuration: Pictorial drawing of hardware elements, show physical location of subsystems, designation of I/O rack address assignments, simplified connection.

c. Include complete wiring diagrams inputs and outputs for each PLC module, show point address assignments. If field devices are not wired directly to I/O module show terminal block number.

d. I/O Address Assignments: Identify each field device by address based on rack group and terminal, the type of I/O module, the device and the