Static Filtration Unit - Juniper (Liverpool · Marshall Works 5-17 Bleasdale Road Liverpool L18 5JB...

Static Filtration Unit - JMP/FILT/D/6891

November 2010 Issue 1 1A.T.Juniper (Liverpool) Ltd.

STAT

ICFI

LTRA

TION

UNIT

JMP/

FILT

/D/6

891

CONTACT

Prepared by:

A.T.Juniper (Liverpool) Ltd.Marshall Works5-17 Bleasdale RoadLiverpool L18 5JBUnited Kingdom

Tel: +44 (0) 151 733 1553Fax: +44 (0) 151 734 3166Email: [email protected]: www.juniper-liverpool.com

Static Filtration UnitJuniper part no. JMP/FILT/D/6892



CONTENTS

0.10.2

1.01.11.21.31.41.51.6

2.02.12.22.32.42.52.6

3.03.13.23.33.4

4.04.14.24.3

5.05.1

SECTION CONTENT PAGE

0103

05060606060607

09101011121213

1516161717

19202021, 22

2327

Title pagePage of contents

HEALTH AND SAFETYHealth and safety informationUser informationGeneral Health and safetyTransportation and handlingChecking and commissioningHealth and safety decals

GENERAL INFORMATIONFeaturesSystem SchematicFiltration SystemParticle filtersIonic filtersElectrical diagram

OPERATION AND USER GUIDEIntroductionOperation of the filter systemReading the meter displayReading the pressure gauges

MAINTENANCEReplacing the particle filtersReplacing the ionic filtersChanging the filter cartridges

PARTS LISTParts list Appendix



Section 1.0 Health and Safety

HEAL

THAN

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1.0

6 A.T.Juniper (Liverpool) Ltd. November 2010 Issue 1

Static Filtration Unit - JMP/FILT/D/6891Section 1.0 Health and Safety

HEALTH AND SAFETY INFORMATION

Warning, Caution and Note:

‘WARNING’ is used in this document to identify tasks that if carried out incorrectly maycause serious injury to persons. ‘CAUTION’ is used in this document to identify tasks that if carried out incorrectly maycause damage to equipment. ‘NOTE’ is used in this document to inform the user of other non-H&S related issues.

USER INFORMATION

The Static Filtration Unit warranty will be invalidated if unapproved spare parts,cartridges, or mixed bed resins are used. Using such items may cause the efficiencyand service life of the unit to be reduced.Failure to maintain the Static Filtration Unit correctly or modifying it without priorapproval from A.T. Juniper (Liverpool) Ltd. may also create a hazardous condition.Every effort has been made both in the design of the Static Filtration Unit and in thepreparation of these instructions to protect the end user from possible dangers.The majority of accidents can be avoided if basic safety precautions and proceduresare adhered to.

GENERAL HEALTH AND SAFETY

WARNING:Any persons operating or carrying out any type of maintenance work on this StaticFiltration Unit must use safe engineering working practices and abide by local andappropriate Health and Safety Regulations.In order to comply with your responsibilities under the H&S at Work Act, The Provisionand Use of Work Equipment Regulations, and the Pressure Systems Safety Regulationsit is essential that Static Filtration Unit is, operated, inspected, and maintained, bycompetent persons, in accordance with the Regulations and this document.

It is the responsibility of the local supervisor to ensure that people operating ormaintaining the unit have:

Read and fully understood the contents contained in this document. Check that there are no signs of damage to the unit, associated pipe work and fittingsprior to commencing work.

TRANSPORTATION AND HANDLING

CAUTION:Always ensure the Unit remains in the upright position.Always check the hoses/cables are secured in their appropriate stowage.Always check the unit for damage after transportation.

1.1

1.2

1.3

1.4

•

•

•

•

•

•

••



Section 1.0 Health and Safety

CHECKING AND COMMISSIONING

CAUTION:Carry out the following visual inspection detailed below prior to putting the unit into usefor the first time. Visually examine the components and structure of the unit for anydamage that may affect safety and/or functionality.

Examine all nuts, bolts and screws for presence and security. Examine pipe joints, unions and hose connections for security. Examine all hoses for security of fixings and freedom from damage.Examine pressure gauge for security, correct operation, and freedom from damage. Ensure all safety-warning signs are present and legible.

Refer to operating Instructions for the correct set-up procedure.

HEALTH AND SAFETY DECALS

Decals are placed on the Static Filtration Unit for the operator to adhere to.

1.5

1.6

•••••



Section 2.0 General information

GEN

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INFO

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SECT

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Static Filtration Unit - JMP/FILT/D/6891Section 2.0 General Information

FEATURES

Water filtration system with particulate filtering and water softening. On board water quality conductivity meter. Ambient operating temperature: +3°c to +80°c.For use in water re-cycling or safe water disposal. Power requirements are 240 volts single phase 50 Hz. Maximum system pressure is 5 Bar. Maximum system flow rate is 36 litres per minute. Net weight is 150Kg.

SYSTEM SCHEMATIC

2.1

2.2

••••••••

Pressure gauge

Contaminatedwater inlet

Filteredwater outlet

Sender

Ballvalve Non-return

valve

Non-returnvalveBall

valve

Waterqualitymeter

1 micron filter GAC filter

Ionic filters

5 micron filter

Pump

OutOut In In

Pressure gauge



Section 2.0 General Information

12- SM 919Water quality meter

Output

Input

Pump output

Pump Input

10- SM 917water pump

13- SM 920sensor

11- SM 918Ionic filters

5- SM 9126- SM 9137- SM 914Particle filters

FILTRATION SYSTEM2.3


Static Filtration Unit - JMP/FILT/D/6891Section 2.0 General Information

2.4 PARTICLE FILTERS

Particle filters from left to right are:

2.5 IONIC FILTERS

Ionic Filters are charged with a Mixed Bed Resin. Once the filters are discharged they can either bere-charged on an exchange basis or replaced with new units.

5 micron filterSM912

1 micron filterSM914

Flow

Granular Active CarbonSM913

Flow out

Plan

Flow in



Section 2.0 General Information

2.6 ELECTRICAL DIAGRAM

SM 92725A RCCB

INPUT SUPPLY230/240V SINGLE PHASE 50Hz

SM 919WATER QUALITY METER

(fitted with 2amp inline fuse)

SM 928ON/OFF / MOTORPROTECTION CIRCUIT BREAKER

SM 917PUMP

0.89KW

SET(4A)

SM 920SENSOR

P16

P17

F3

L N

1 3

T

2 4



Section 3.0 Operation and user guide

OPER

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3.0


Static Filtration Unit - JMP/FILT/D/6891Section 3.0 Operation and user guide

3.1

3.2

•••••

INTRODUCTION

This guide includes the following steps:

Operation of the filter systemReading the meter displayReading the pressure gaugesReplacing the particle filtersReplacing the Ionic filters

OPERATION OF THE FILTER SYSTEM

Attach the source of the dirty water to the input 1” male coupling. Turn the ball valve handleinto the on position. Attach the filtered water pipe to the output 1” female coupling. Turn theball valve handle into the on position. Switch the power source on. The circulation pumpwill now engage and the water filtering process will begin.

Ball valve handle Input OutputBall valve handle

••

••



Section 3.0 Operation and user guide

3.3 READING THE METER DISPLAY

The meter display displays the quality of the water leaving the filtration system. The water should befiltered until the desired quality is reached. A typical water quality would be 1000 micro Siemens. If thewater is to be retuned to the sewage network the water must be filtered until it meets the local waterauthority standards.

3.4 READING THE PRESSURE GAUGES

The particulate filters are fitted with two pressure gauges. The input pressure gauge shows the pressurebuild up created from the restriction of flow by the 5 micron filter. The output pressure gauge shows thepressure drop created by the filter system. The pressure differentiation across the particle filters is a gaugefor the condition of the filters.

Flow

5µ Carbon 1µ



Section 4.0 Maintenance

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Static Filtration Unit - JMP/FILT/D/6891Section 4.0 Maintenance

4.1 REPLACING THE PARTICLE FILTERS

The three particulate filters all have the same filter housing. The procedure for replacing each of the filters isthe same. To access the filter unscrew the filter housing from the filter head in an anti clockwise direction.To secure the filter housing reverse the removal procedure.

NOTE: All filters should be replaced at the same service interval.

4.2 REPLACING THE IONIC FILTERS

The filters are removed by releasing the snap couplings on the inlet andoutlet ports. The filters are directional and are fitted with a one way valve.The direction of flow is marked on the filter head. Each filter is secured inplace with a ratchet strap.

Flow

Filter housing

Filter head •

•

5 micron filter(replacement 20”cartridge)

SM912/1

1 micron filter(replacement 20”cartridge)

SM914/1

Granular Active Carbon filter

(replacement 20”cartridge)SM913/1



Section 4.0 Maintenance

4.3

•••

•

•

••

•

••

CHANGING THE FILTER CARTRIDGES

Filter manufacturer’s guide for the replacement of filter cartridges (5 micron, GAC and 1 micron)

Turn off water supply to filter. If unit is Valve-in head style, rotate handle on top of housing to OFF position.Depress pressure release button (if present) to relieve pressure in filter housing.Unscrew housing using spanner wrench.

NOTE: When opening filter housing to change cartridge, it is common for O-ring/Gasket to lift out ofhousing and stick to cap.

Remove used cartridge and discard. Rinse out housing and fill about 1⁄3 full with water. Add about 2 to 3tablespoons of bleach and scrub thoroughly with brush or sponge. Rinse thoroughly.Remove O-ring/Gasket from sump and wipe groove and O-ring/Gasket clean. Lubricate O-ring/Gasket witha coating of clean silicone grease. Place o-ring/Gasket back in place and press O-ring down into thegroove with two fingers (or place gasket on rim of sump).

NOTE: This step is important to ensure proper filter seal. Make sure the O-ring is seated level in thegroove (or gasket is on rim of sump).

CAUTION: If O-ring/Gasket appears damaged or crimped it should be replaced at this time. see your localdealer for replacement parts.

Insert a new cartridge into the sump making sure that it slips down over the sump standpipe.Screw the sump onto the cap and hand tighten. DO NOT OVER TIGHTEN. Make sure cartridge slips overthe cap standpipe.Turn on the water supply slowly to allow housing to fill with water. When using a Valve-In-Head, rotatehandle slowly to the ON (filter) position.Depress the pressure release button (if present) to release trapped air from filter.Check for leaks before leaving installation.

WARNING: Do not use with water that is microbiologically unsafe or of unknown quality without adequatedisinfection before or after the unit.

NOTE: An activated carbon cartridge (Taste/Odour) may contain a small amount of carbon fines (very fineblack powder) and a new cartridge, after installation, should be flushed with sufficient water to remove thefines before using the water.

Each time you use water from your filtered water tap for drinking or cooking purposes, it is recommendedthat you run (flush) the tap at least 10 seconds prior to using water. This is particularly important if thewater tap is not used daily.

NOTE: Certain types of harmless bacteria will attack cellulose material. Cartridges containing cellulosemay seem to disintegrate, produce a 'musty' or 'mouldy' odour, or form a black precipitate due to thebacteria. If you notice any of the above problems while using the cellulose media cartridges, switch to asynthetic media cartridge or consult the manufacturer.

NOTE: This replacement cartridge has a limited service life. Changes in taste, colour and flow of the waterbeing filtered are signals that replacement of the cartridge is, or may soon be, necessary.


Static Filtration Unit - JMP/FILT/D/6891Section 4.0 Maintenance

CAUTION: The filter must be protected against freezing. Failure to do so may result in cracking of the filterand water leakage.CAUTION: All filtration systems contain other parts that have a limited service life. Exhaustion of theservice life of those parts cannot easily be detected. Commonly, it is only after leakage has beenobserved, or water damage has occurred, that one is made aware that the service life has beenexhausted.

IMPORTANT NOTICE: To prevent costly repairs or possible water damage we strongly recommend thatthe bowl or sump of all plastic housings be replaced periodically: every five years for clear sumps, andevery ten years for opaque sumps. If your sump has been in use for more than the recommended periodit should be replaced immediately. Be sure to update any new or replacement sump for future referenceand indicate the next recommended replacement date.



Section 5.0 Parts list

PART

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Static Filtration Unit - JMP/FILT/D/6891Section 5.0 Parts list

123456789

1011121314151617181920212223242526272829303132333435

3637383940

PART No.

JMP/FILT/D/6891JMP/FILT/D/6892JMP/FILT/D/6893JMP/FILT/D/6894SM 912SM 913SM 914SM 915SM 916SM 917SM 918SM 919SM 920SM 921SM 922SM 923SM 923/1SM 924SM 924/1SM 925SM 926SM 927SM 928

JMP/FILT/A/6895JMP/FILT/B/6902

SM 923SM 924SM 926/1

Static filtration unit (complete)Frame assemblyPanel SetHose stowage binFilter, 5 micronFilter, GACFilter, 1 micronPressure gauge (Filter outlet 0-6 Bar, 0-87psi)

Pressure gauge (Filter inlet 0-10 Bar, 0-140psi)

Water pumpIonic filterWater quality meterSensorNon-return valveBall valve1” Male coupling Dust plug1” Female couplingDust cap3⁄4” Male coupling3⁄4” Female coupling25amp RCCBOn/Off / motor protection circuit breaker3⁄4” x 3⁄4” Equal elbow3⁄4” Barrel nipple 110mm1” Hex nipple1” Equal sockets1”(M) x 1⁄2”(F) Hex bush1” Equal elbow1” Stainless steel pipe3⁄4” Stainless steel pipe3⁄4”(M) x 3⁄4”(F) Elbow1” BSP x 3⁄4” AdaptorTraffolyte panelDecal set

HOSE ASSEMBLIES1” Male coupling1” Female coupling3⁄4” Female coupling1” BSP - 1” bore tailpipeHose clip

11111111112112211114211211211114111

11222

ITEM No. DESCRIPTION QTY.

PARTS LIST FOR THE STATIC FILTRATION UNIT5.1



Section 5.0 Parts list

41424344454647

484950515253

54555657

PART No.

JMP/FILT/HL/6896JMP/FILT/HL/6897JMP/FILT/HL/6898JMP/FILT/HL/6899JMP/FILT/HL/6900JMP/FILT/HL/6901JMP/FILT/HL/6902

JMP/STD/A/5289JMP/PEG/A/0298JMP/STD/A/5410/4JMP/STD/A/5410/5SM 274SM 273

SM 912/1SM 913/1SM 914/1SM 918/1

Hose assembly (inlet) 1” x 74” longHose assembly (outlet) 1” x 83” longHose assembly 3⁄4” x 34” longHose assembly 3⁄4” x 4” longHose assembly 3⁄4” x 29” longHose assembly 3⁄4” x 23” longHose assembly 3⁄4” x 24” long

INLET HOSE CONNECTION ACCESSORIES (supplied loose)

Adaptor 1⁄2” x 1⁄2” BSPAdaptor 3⁄4” x 1⁄2” BSP1⁄2” Dowty seal3⁄4” Dowty sealMale plugFemale coupling

CONSUMABLES20”cartridge for 5 micron filter20”cartridge for GAC carbon filter20”cartridge for 1 micron filterMixed bed resin (25ltr.)

1111111

112111

1111

ITEM No. DESCRIPTION QTY.

2- JMP/FILT/D/6892Frame assembly

10- SM 917Water pump


•

•

•

•


Static Filtration Unit - JMP/FILT/D/6891Section 5.0 Parts list

JMP/PEG/A/02983⁄4” x 1⁄2” Adaptor

JMP/STD/A/52891⁄2” x 1⁄2” Adaptor

SM 274Male plug

Inlet hose connection accessories

5- SM 9126- SM 9137- SM 914Particle filters

3- SM 912Panel set

41- JMP/FILT/HL/689642- JMP/FILT/HL/6897

Inlet & outlet hose assemblies

16- SM 92317- SM 923/1Water outlet &

dust cap(1”female coupling)

9- SM 916Pressure gauge(0-10 BAR, 0-140 PSI)

8- SM 915Pressure gauge(0-6 BAR, 0-87 PSI)

18- SM 92419- SM 924/1Water inlet & dust plug(1”male coupling)

• • •

•

•

•

•••

••

12- SM 919Water quality

meter




Appendix

Appendix - Consumables

The following Companies can supply replacement filter cartridges and mixed bed resins:

20” Particle filter cartridges

www.filters.com

Filters.com - Part of the Barney Corporation Inc.4089 Leap RoadHilliard, Ohio43026-1117USA

suppliers of:Purtrex standard 20" cartridge filters

5 micron - Item PX05-20 (Juniper part no. SM 912)1 micron - Item PX01-20 (Juniper part no. SM 914)GAC Carbon Filter 20" Standard Slimline - Item 155111-43 (Juniper part no. SM 913)

Mixed Bed Resins for the Ionic Filters

www.purolite.com

USAThe Purolite Company150 Monument Road, BalaCynwyd,PA 19004

BrazilPurolite do Brasil LtdaRua Carneiro da Cunha no 167,Bairro Saude,CEP 04144-000,Sao Paulo,SP, BrazilTel/Fax: +55 11 5078 9583Email: [email protected] or [email protected]

Suppliers of: Purolite®MB400 Mixed Bed Resin (Juniper part no. SM 918/1)Ready to use - Demineralization - high quality; general purpose

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