Stay Alloy's Premium Welding Products

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PREMIUM WELDING PRODUCTS

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Star alloySpremium welding productS

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TM

Brazing Rod

• Premium alloys for all types of Automotive & MRO welding, joining, and brazing repairs• The best welding electrodes in the industry, in the highest quality packaging available• For repairing all types of metals and alloys, and all types of vehicles, equipment

and structures• Products for welding and joining many materials, including mild steel, low & medium

carbon steels, low alloy steels, stainless steels, cast iron, aluminum, aluminum alloys, manganese, zinc alloys, dissimilar steels combinations, sheet metal, galvanized metals, copper and brass

• High quality MIG Alloys in spools of solid wire or flux-coated wire• High performance cutting/chamfering electrodes • Brazing technology for brazing repairs made easy, clean and strong• Accessories that make your job safer, easier and more efficient• Fewer products to accomplish all of your repair needs, with no sacrifice in performance

BRAZING, ELECTRODES, MIG WIRE, TIG WIRE & WELDING ACCESSORIES

STAR ALLOYS WELDING SUPPLIES

67FC SILVER BRAZING

Torch Setting: � � � � � � � � � � � � � � � � Slightly carburizingWorking Temperature: � � � � � � � � � 1210°FMelting Range: � � � � � � � � � � � � � � � 1140°F (Solidus); 1200°F (Liquidus)Tensile Strength: � � � � � � � � � � � � � � 71,000 psiYield Strength: � � � � � � � � � � � � � � � 60,000 psiElongation: � � � � � � � � � � � � � � � � � � 25%Hardness: � � � � � � � � � � � � � � � � � � � � Brinell 130Work Hardness: � � � � � � � � � � � � � � � Rockwell C41-54; Brinell 380-550, Vickers 400-580

• Super active flux coated, cadmium free, silver brazing alloy with maximum silver content• Special “Fast Flow” flux coating provides twice the base metal cleansing action of

conventional silver flux coatings• Odorless rubberized compound flux coating is totally flexible and non-fragile• The only flux coated silver brazing alloy strong enough to clean oxidized stainless steel• Can be used on almost any ferrous or non-ferrous metal except aluminum and magnesium• Excellent for color matching on stainless steel and nickel• Works on brass, copper, and stainless steel• 67FC Silver can be used with either an oxy/acetylene torch or MAPP® gas

PART NO. DIAMETER LENGTH FLUX COLOR PACK SIZEF41820 3/64″ 18″ Pink 15′ (10 pcs)F41976 1/16″ 18″ Orange 15′ (10 pcs)F41977 3/32″ 18″ Pink 24′ (16 pcs)

80FC BRONZE BRAZING

Torch Setting: � � � � � � � � � � � � � � � � � � �Neutral flameWorking Temperature: � � � � � � � � � � �1595°FMelting Range: � � � � � � � � � � � � � � � � �1583°F to 1620°FTensile Strength: � � � � � � � � � � � � � � � �71,000 psiYield Strength: � � � � � � � � � � � � � � � � � �64,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �27%

• Triple deoxidized bronze brazing alloy with “Anti-Glare” moisture sealed flux coating• Unique “Anti-Glare” flux coating eliminates harsh chemical odors and the bright orange,

visibility blocking glare of conventional sodium type flux coatings• Flux cleansing action is exceptional on dirty steels and cast irons• Ideal for joining copper base metals, cast iron, steels, including galvanized plated steels,

thin sections and dissimilar metal combinations• Fills gaps and holes• 80FC Bronze is used with an oxy/acetylene torch

PART NO. DIAMETER LENGTH FLUX COLOR PACK SIZEF41821 3/32″ 18″ Blue 5 lbsF41979 1/8″ 18″ Blue 5 lbs

Tensile Strength: � � � � � � � � � � � � � � � �50,000 PSI Melting point:� � � � � � � � � � � � � � � � � � �732°FBond Strength: � � � � � � � � � � � � � � � � � �28,000 PSIMeets Mil Spec: � � � � � � � � � � � � � � � � �MIL-R-4208

31AZ BRAZING ROD

• 5/32″ diameter x 18″ long• Packed in 1 lb tubes• Self-fluxing brazing alloy for thin aluminum, magnesium and zinc base metals• Can be used with MAPP® gas or Propane• Provides a good color match in many cases where appearance is important • Deposits can be painted, plated, and machined• Anti-drip properties• No flux required• Will not cause galvanic corrosion• Cadmium and Lead free• Excellent hole filling, pinhole and larger holes• Exceptional gap filling properties

F41854


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Welding Electrodes220MS (MILD STEEL)

• Universal all-position electrode ideally suited for repair and fabrication of all types of mild steel and sheet metal

• Excellent for poor fit situations and joining sheet metal to thick stock• No sticking and easy restrike • Easily repairs galvanized steel even if dirty and greasy; saves prep time• Replaces any 60 series (6010, 6011, 6013, etc�) electrode but has a higher tensile strength

and elongation percentage• Electrode can be bent without flux breakage• Contact (drag) type transfer allows electrode to weld by itself

Tensile Strength: � � � � � � � � � � � � � � 83,000 psiYield Strength: � � � � � � � � � � � � � � � 75,000 psiElongation: � � � � � � � � � � � � � � � � � � 25%Welding Positions: � � � � � � � � � � � � flat, horizontal, flat up and down, and overheadRecommended Current: � � � � � � � DC Straight (-), Reverse (+) or ACRecommended Amperage Settings (min/max): � � � � � � � � � � � 1/16″ (20/40); 3/32″ (50/70); 1/8″ (70/110); 5/32″

(115/140); 3/16″ (150/200)

PART NO. DIAMETER LENGTH FLUX COLOR

PACKAGE SIZE

50# BULKPACK PART NO.

F41835 1/16″ 14″ Tan 5 lbsF42010 3/32″ 14″ Gold 10 lbsF41836 1/8″ 14″ Gold 10 lbs F42008F41838 5/32″ 14″ Gold 10 lbs F42011F41837 3/16″ 14″ Gold 10 lbs F42009

513MN (MANGANESE)

• Joining, cladding, and repairing electrode for manganese steel that can be flame cut• Spray transfer allows for smooth uniform overlays• Work hardens easily in service• Outlasts conventional hard facing alloys by as much as 10 to 1 in high impact applications• Welds even dirty and greasy metal; saves prep time• Ideal for repairing rail and construction equipment manufactured of manganese steel• Also recommended for hammers, crushers, and a variety of parts designed to resist impact

PART NO. DIAMETER LENGTH FLUX COLOR PACKAGE SIZEF42047 1/8″ 14″ Dark Gray 10 lbsF41848 5/32″ 14″ Dark Gray 10 lbsF42048 3/16″ 14″ Dark Gray 10 lbs

Welding Positions:. . . . . . . . . . . . .Flat, Vertical Up, Horizontal, and OverheadRecommended Current: . . . . . . .DC reverse (+) or ACRecommended AmperageSettings (min/max): � � � � � � � � � � � 1/8″ (90/125); 5/32″ (125/170); 3/16″ (160/225)Tensile Strength: � � � � � � � � � � � � � � 116,000 psiElongation: � � � � � � � � � � � � � � � � � � 38%Hardness: � � � � � � � � � � � � � � � � � � � � Rockwell B87-96; Brinell 170-220; Vickers 180-230Work Hardness: � � � � � � � � � � � � � � � Rockwell C41-54; Brinell 380-550, Vickers 400-580

2200DS (DISSIMILAR STEELS)

• Excellent for stud pulling and broken stud and bolt removal• Special all-position high tensile strength electrode for all steels and dissimilar metals• Unique “Quick Freeze” coating simplifies vertical down and up welding• Ideal for poor fit up joints in all positions• Controlled weld puddle allows for filling holes and joining dissimilar steels• Welds even dirty and greasy metal; saves prep time• Use to solve the problem of welding “mystery metals”• Creates very little smoke compared to other electrodes• Runs with very low spatter, so it’s safer to operate• Ideal for repairing tools, dies, spring steel and any dissimilar metal combinations, except

for aluminum and copper alloys


PACKAGE SIZE


F41840 3/32″ 12″ Light Gray 5 lbsF41839 1/8″ 12″ Light Gray 5 lbs F42016F41841 5/32″ 12″ Light Gray 5 lbs

Tensile Strength as Welded: � � � � 128,000 psiTensile StrengthWork Hardened: � � � � � � � � � � � � � � 186,000 psiYield Strength: � � � � � � � � � � � � � � � 90,000 psiElongation: � � � � � � � � � � � � � � � � � � 32%Welding Positions: � � � � � � � � � � � � � � Flat, Horizontal, Vertical Up and Down, and OverheadRecommended Current: � � � � � � � DC reverse (+) or ACRecommended AmperageSettings (min/max): � � � � � � � � � � � � 5/64″ (35/55); 3/32″ (35/70)1/8″ (60/110); 5/32″ (75/140)Hardness: � � � � � � � � � � � � � � � � � � � � Rockwell B97; Brinell 320

1116LH (LOW HYDROGEN)

• Low Hydrogen, high strength DC electrode for joining low and medium carbon steels� low alloy steels, and construction steels

• Low spatter yield, self-releasing slag and uniform ripple deposits• 1116LH has an extra low moisture content to reduce hydrogen induced cracking in the weld• Welds even dirty and greasy steel; saves prep time• Replaces any 70 series electrodes (7014, 7018, 7024, etc�) but has a higher tensile

strength and elongation percentage• Operates in all positions


PACKAGE SIZE


F41992 3/32″ 14″ Gray 10 lbs F41993F41826 1/8″ 14″ Gray 10 lbs F41990F41828 5/32″ 14″ Gray 10 lbs F41994F41827 3/16″ 14″ Gray 10 lbs F41991

Tensile Strength: � � � � � � � � � � � � � � 120,000 psiYield Strength: � � � � � � � � � � � � � � � 96,000 psiElongation: � � � � � � � � � � � � � � � � � � 23%Welding Positions: � � � � � � � � � � � � � � �Flat, Vertical Up and Down, Horizontal, and OverheadRecommended Current: � � � � � � � DC Reverse (+) Recommended AmperageSettings (min/max): � � � � � � � � � � � 1/8″ (100/140); 5/32″ (140/190)Flux Color: � � � � � � � � � � � � � � � � � � � Gray

Welding Techniques: For the majority of materials to be welded with these elctrodes, minimum preheats between 212°F 176;F (100°F 176°C) and 392°F 176°F (200°F 176°C) is required to avoid hydrogen induced “cold” cracking� Remove all surface contaminants� Maintain a short arc gap and use a stringer or slight weave technique� Chip slag thoroughly between passes

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• A unique electrode combining unsurpassed weldability and high hardness for excellent abrasion resistance and moderate impact resistance

• Ideal alloy combination where hardness and toughness are required on carbon and alloy steels, manganese steels, and cast iron

• Wide-bead capability with low spatter, easy restrike, smooth overlays, high deposition, and self-releasing slag

1120HF (HARDFACING)

111C (CHAMFERING)

• Chamfering/Cutting electrode with excellent arc blast force and restrike capability• Reactionary black coating creates the highest levels of arc blast• Special coating elements form an electrically conductive “cup” for ease of restrike• Can be used on all metals that can’t be cut with an oxy/acetylene torch• Can gouge, bevel or cut all metals including stainless steels, aluminums and copper• Excellent for the removal of stainless steel joints and overlays; No oxygen required

51CI (CAST IRON)

• One of a kind heavily copper clad “Tri-metal” cored cast iron electrode• High efficiency weld metal transfer totally eliminates electrode overheating• Proprietary copper-nickel-iron deposit chemistry yields the ultimate combination of

softness, ductility and tensile strength, for exceptional machinability• Easily welds even dirty and greasy cast iron; saves prep time• High deposition rate creates an extremely narrow heat affected zone• Suitable for all weldable cast irons that require post weld machining

38SS (STAINLESS STEEL)

• Special all position stainless steel electrode• Unique “Quick Freeze” coating simplifies vertical down and up welding• Ideal for poor fit up joints in all positions• Controlled weld puddle allows for filling holes on stainless steels• Welds all stainless steels, including those that contain molybdenum• Welds even dirty and greasy stainless steels; saves prep time

Welding Electrodes


PACKAGE SIZE

50# BULK PART NO.

F41849 1/8″ 14″ Gray 10 lbsF42055 5/32″ 14″ Gray 10 lbs F42056F42053 3/16″ 14″ Gray 10 lbs


PACKAGE SIZE

F42044 3/32″ 14″ Black 5 lbsF41847 1/8″ 14″ Black 5 lbsF42045 5/32″ 14″ Black 5 lbs


PACKAGE SIZE

50# BULK PART NO.

F41846 1/8″ 14″ Black 10 lbs F42035F42036 5/32″ 14″ Black 10 lbs

Welding Positions: � � � � � � � � � � � � � � �Flat, HorizontalRecommended Current: � � � � � � � �DC Reverse (+) or ACRecommended AmperageSettings (min/max): � � � � � � � � � � � � �1/8″ (110/140); 5/32″ (160/200); 3/16″ (210/270)Tensile Strength: � � � � � � � � � � � � � � � �N/AElongation: � � � � � � � � � � � � � � � � � � � � �N/AHardness: � � � � � � � � � � � � � � � � � � � � � �Rockwell C58-60, Vickers 670-700Flux Color: � � � � � � � � � � � � � � � � � � � � � �Gray

Welding Positions: � � � � � � � � � � � � � � Flat, Vertical up, Vertical down, Horizontal, OverheadRecommended Current: � � � � � � � �DC Straight (-) or ACRecommended AmperageSettings (min/max): � � � � � � � � � � � � �1/8″ (170/250); 5/32″ (220/330)

Welding Positions: � � � � � � � � � � � � � � � flat, vertical up, horizontal, overheadRecommended Current: � � � � � � � �DC reverse (+) or ACRecommended AmperageSettings (min/max): � � � � � � � � � � � � �3/32″ (50/70); 1/8″ (70/100); 5/32″ (100/130)Tensile Strength: � � � � � � � � � � � � � � � �77,000 psiYield Strength: � � � � � � � � � � � � � � � � � �54,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �30%Hardness: � � � � � � � � � � � � � � � � � � � � � �Rockwell B84-88; Brinell 176; Vickers 185Work Hardness: � � � � � � � � � � � � � � � � �Rockwell C41-54; Brinell 380-550, Vickers 400-580

521AL (ALUMINUM)

• Silicon aluminum ARC welding and TORCH brazing electrode with exceptional flux durability and self-lifting slag

• A universal electrode for welding all cast, wrought and extruded aluminum and aluminum alloys in all positions

• Excellent for joining dissimilar grades of aluminum and clean, painted or dirty aluminum

* 5 lb� package consists of two 2�5 lb packages


PACKAGE SIZE

50# BULK PART NO.

F42068 5/64″ 10″ White 2�5 lbsF41853 5/64″ 10″ White 5 lbs* F42069F41852 1/8″ 14″ White 5 lbs* F42065

Recommended Current: � � � � � � � DC reverse (+)Recommended AmperageSettings (min/max): � � � � � � � � � � � 5/64″ (35/70); 1/8″ (60/110)Elongation: � � � � � � � � � � � � � � � � � � 18%Welding Positions: � � � � � � � � � � � � All PositionsTensile Strength: � � � � � � � � � � � � � � 34,000 psiYield Strength: � � � � � � � � � � � � � � � 20,000 psi


PACKAGE SIZE

F42032 5/64″ 12″ White 5 lbsF41845 3/32″ 12″ White 5 lbsF41844 1/8″ 12″ White 5 lbs

Welding Positions: � � � � � � � � � � � � flat, horizontal, vertical up and down, and overheadTensile Strength: � � � � � � � � � � � � � � 80,000 psiYield Strength: � � � � � � � � � � � � � � � 56,000 psiElongation: � � � � � � � � � � � � � � � � � � 42%Hardness: � � � � � � � � � � � � � � � � � � � � Rockwell B96; Brinell 209


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Mig Wire220MS (MILD STEEL) SOLID WIRE

• A mild steel welding wire that produces high quality welds when used on dirty, oily or rusted steel, sheet metal, galvanized steel, and construction work

• Engineered to provide porosity-free, x-ray quality welds at the highest tensile strength

PART NO. WIRE DIAMETER SPOOL SIZE

F41997 �023 2 lbsF41829 �023 11 lbsF41831 �030 2 lbsF41830 �030 11 lbsF41998 �030 33 lbsF41833 �035 2 lbsF41832 �035 11 lbsF41834 �035 33 lbsF42004 �045 33 lbs

Welding Positions: � � � � � all positionsTensile Strength: � � � � � � up to 85,000 psiElongation: � � � � � � � � � � � 25%Operating Range: � � � � � �023 (35-70 amps); �030 (50-100 amps); �035 (100-150 amps)Shielding Gas: � � � � � � � � 75%Ar/25%CO2

220MS (MILD STEEL) FLUX CORED WIRE

• A mild steel flux cored welding wire designed to weld carbon steel

• Produces smooth arc action, low spatter, full slag coverage and easy slag removal• Use for lap and butt welds on galvanized sheet metal and repair of

automotive sheet metal


F42000 �030 2 lbsF41999 �030 10 lbsF42003 �035 2 lbsF42002 �035 11 lbsF42005 �045 33 lbs

Welding Positions: � � � � � � � � � � � � � � �all positionsTensile Strength: � � � � � � � � � � � � � � � �up to 85,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �26%Operating Range: � � � � � � � � � � � � � � � �030 (40-100 amps); �035 (100-130 amps);

�045 (130-160 amps)Shielding Gas: � � � � � � � � � � � � � � � � � �75%Ar/25%CO2

38SS (STAINLESS STEEL) SOLID WIRE

• Excellent for welding 300 series stainless steels• Designed to deposit smooth, corrosion resistant welds without cracking or porosity• Can be used as a build-up prior to applying harder overlays


F42024 �023 2 lbsF42023 �023 10 lbsF41842 �030 2 lbsF42025 �030 10 lbsF41843 �035 2 lbsF42028 �035 12�5 lbs

Welding Positions: � � � � � all positionsTensile Strength: � � � � � � up to 83,000 psiElongation: � � � � � � � � � � � 36%Operating Range: � � � � � �023 (50-125 amps); �035 (100-150 amps)Shielding Gas: � � � � � � � � Ar or CO2 mix

38SS (STAINLESS STEEL) FLUX CORED WIREPART NO. WIRE

DIAMETER SPOOL SIZEF42030 �035 2 lbsF42029 �035 10 lbs

• A flux cored welding wire designed for welding 300 series stainless steel

• Designed to deposit smooth, corrosion resistant welds without cracking or porosity

Welding Positions: � � � � � � � � � � � � � � �all positionsTensile Strength: � � � � � � � � � � � � � � � �up to 85,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �42%Operating Range: � � � � � � � � � � � � � � �75-100 ampsShielding Gas: � � � � � � � � � � � � � � � � � �Ar or CO2 mix

1116LH (LOW HYDROGEN) SOLID WIREPART NO. WIRE

DIAMETER SPOOL SIZEF41822 �023 11 lbsF41982 �030 11 lbsF41824 �035 2 lbsF41823 �035 11 lbsF41825 �035 33 lbsF41984 �035 10 lbsF41985 �035 33 lbsF41981 1/16″ 33 lbs

• Designed to provide high-strength welds on low and medium alloy steels, including high strength steels such as T-1, HY-80/90, and proprietary alloys such as T-1 type A & B, Marjari R, Cor-Ten, Manganese, and Vanadium

• Deposits are tough yet machinable• Can be used as a build-up prior to applying harder overlaysWelding Positions: � � � � � � � � � � � � � � �all positionsTensile Strength: � � � � � � � � � � � � � � � �up to 120,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �23%Operating Range: � � � � � � � � � � � � � � � �023 (35-70 amps); �030 (75-120 amps); �035 (90-150

amps); 1/16″ (150- 200 amps)Shielding Gas: � � � � � � � � � � � � � � � � � �75%Ar/25%CO2

1116LH (LOW HYDROGEN) FLUX CORED WIREPART NO. WIRE

DIAMETER SPOOL SIZEF41983 �030 2 lbsF41984 �030 10 lbsF41985 �035 2 lbsF41987 �045 33 lbsF41988 1/16″ 33 lbs

• A flux cored welding wire designed for low and medium alloy steels

Welding Positions: � � � � � � � � � � � � � � �all positionsTensile Strength: � � � � � � � � � � � � � � � �up to 120,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �23%Operating Range: � � � � � � � � � � � � � � � �030 (75-120 amps); �035 (90-150 amps)Shielding Gas: � � � � � � � � � � � � � � � � � �75%Ar/25%CO2

521AL (ALUMINUM) SOLID WIREPART NO. WIRE

DIAMETER SPOOL SIZEF42059 .023 1 lbF42060 .030 1 lbF42061 .030 3 lbsF41850 .035 1 lbF42063 .035 3 lbsF42449 .045 1 lbF41851 .045 16 lbs

• Excellent general purpose, high tensile strength aluminum welding wire• Produces a bright weld finish that is less sensitive to cracking

Welding Positions: � � � � � � � � � � � � � � �all positionsTensile Strength: � � � � � � � � � � � � � � � �up to 41,000 psiElongation: � � � � � � � � � � � � � � � � � � � � �18%Operating Range: � � � � � � � � � � � � � � � �023 (50-80 amps); �030 (60-100 amps); �035 (100-150

amps); �045 (150-200 amps)Shielding Gas: . . . . . . . . . . . . . . . . . 100% Ar

Note: Alloy contains silicon and is not recommended if finished work is to be anodized�Qualified to ER4043

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F42046 �045 25 lbs

• A very high deposition manganese alloy for severe impact

• Excellent in all positions• Deposits are flame cuttable, forgeable, and can

be built up to unlimited heights• Ideal for rebuilding manganese steel

components such as rails, switches, frogs, bucket teeth, hammers, etc�

513MN (MANGANESE) FLUX CORED WIRE

Welding Positions: � � � � � all positionsTensile Strength: � � � � � � N/AElongation: � � � � � � � � � � N/AHardness: � � � � � � � � � � � � As deposited (RC 25); Work hardened (RC 47)Operating Range: � � � � � �045 (125-250 amps)Shielding Gas: � � � � � � � � 75%AR/25%CO2


F42050 .045 10 lbsF42051 .045 25 lbsF42052 1/16″ 25 lbs

• A complex alloy designed to offer excellent abrasion resistance along with moderate impact resistance

• Ideal alloy combination where hardness and toughness are required on carbon and alloy steels, manganese steels, and cast iron

• Low spatter, smooth overlays, and high deposition rate• Use on crusher jaws, hammers, bucket lips and teeth,

wear plates, pins, axles, shafts, cams, etc�

Welding Positions: � � � � � Flat, HorizontalTensile Strength: � � � � � � N/AElongation: � � � � � � � � � � N/AHardness: � � � � � � � � � � � � Rockwell C59-62Operating Range: � � � � � �045 (125-250 amps); 1/16″ (150-300 amps)Shielding Gas: � � � � � � � � 75%AR/25%CO2

1120HF (HARDFACING) FLUX CORED WIRE

Tig Wire

PART NO. WIRE DIAMETER LENGTH PACK SIZE

F41995 1/16″ 36″ 5 lbsF42001 3/32″ 36″ 5 lbsF41996 1/8″ 36″ 5 lbs

• Universal, all position, mild steel TIG alloy• Designed for welding all types of mild and common steels• Produces quality weld deposits with superb bead appearance• Excellent for filling holes and general repair and fabrication applications

Tensile Strength: � � � � � � � � � � � � � �85,000 psiYield Strength: � � � � � � � � � � � � � � � �75,000 psiElongation: � � � � � � � � � � � � � � � � � � �22%Recommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �No Flag Tag

220MS (MILD STEEL)


F42012 1/16″ 36″ 5 lbsF42014 3/32″ 36″ 5 lbsF42013 1/8″ 36″ 5 lbs

• High alloy TIG wire for all tool steels• Designed to produce crack-free welds with very high mechanical properties• Ideal for emergency repairs on steels of unknown type• Use on all carbon and alloy steels, all tool steels, manganese steel, and

specialty steels• Use on any dissimilar metal combinations except for aluminum and copper alloys

Tensile Strength: � � � � � � � � � � � � � �126,000 psiYield Strength: � � � � � � � � � � � � � � � �90,000 psiElongation: � � � � � � � � � � � � � � � � � � �32%Heat Treatable: � � � � � � � � � � � � � � �NoRecommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Light Blue

2200DS (DISSIMILAR STEEL)


F42017 1/16″ 36″ 5 lbsF42019 3/32″ 36″ 5 lbsF42018 1/8″ 36″ 5 lbs

• For use on all steel and dissimilar steel combinations• Completely heat treatable• Ideal for emergency repairs on all steels• Recommend using preheat and interpass temperature of not less than

300°F; Post weld heat treatment should not exceed 1150°F, a higher temperature may result in hardening

Tensile Strength: � � � � � � � � � � � � � �118,000 psiYield Strength: � � � � � � � � � � � � � � � �92,000 psiElongation: � � � � � � � � � � � � � � � � � � �20%Heat Treatable: � � � � � � � � � � � � � � �YesRecommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Navy Blue

2200HT (HEAT-TREATABLE DISSIMILAR STEELS)


F43276 3/32″ 18″ 5 lbsTensile strength:� � � � � � � � � � � � � � �80,000 PSIYield Strength: � � � � � � � � � � � � � � � �56,000Elongation: � � � � � � � � � � � � � � � � � � �42%Hardness: � � � � � � � � � � � � � � � � � � � �Brinell 209, Rockwell B96Recommended Current: � � � � � �DC Straight polarity

FLUX SS (STAINLESS STEEL)


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F42022 1/16″ 36″ 5 lbsF42447 3/32″ 36″ 5 lbs

• Fast, smooth corrosion-resistant welds in all positions on 302, 304, 308, 309, 316, and 316L stainless steels

• Used for fabricating and repair of normal and low carbon molybdenum-bearing austenitic stainless steels

• Can be used to overlay steel that must resist corrosion• Used to weld pipes, fittings, tanks, etc� in paper mills, food processing, and

chemical plants

Tensile Strength: � � � � � � � � � � � � � �80,000 psiYield Strength: � � � � � � � � � � � � � � � �56,000 psiElongation: � � � � � � � � � � � � � � � � � � �42%Hardness: � � � � � � � � � � � � � � � � � � � �Brinell 209, Rockwell B96Recommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Clear

38SS (STAINLESS STEEL)


F42041 1/16″ 36″ 5 lbsF41939 3/32″ 36″ 1 lbF41968 1/8″ 36″ 1 lbF41847 1/8″ 36″ 1 lb

• The ultimate TIG welding wire for all cast irons (except white)• Use to weld heavy or thin sections of cast iron to itself or to steel• Welds are fully machinable• Parts to be joined should be clean and free of contaminants• Use DC Straight Polarity with a shielding gas of Argon or Helium• No preheat is necessary

Tensile Strength: � � � � � � � � � � � � � �70,000 psiYield Strength: � � � � � � � � � � � � � � � �38,000 psiHardness: � � � � � � � � � � � � � � � � � � � �88-90 Rockwell BElongation: � � � � � � � � � � � � � � � � � � �up to 35%Recommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Black

51CI (CAST IRON)


F42057 1/16″ 36″ 5 lbsF42062 3/32″ 36″ 5 lbsF42058 1/8″ 36″ 5 lbs

• Low heat, thin flowing, aluminum TIG alloy• For use on all known weldable aluminums including dissimilar grades• Deposits have good color match to aluminum• Produces high strength welds with good electrical conductivity• Use for joining all grades of aluminum sheet, cast, plate, tubing and piping,

extrusions, rod, and wire• Commonly used to manufacture and repair furniture, truck bodies, window

frames, instruments, and appliances

Tensile Strength: � � � � � � � � � � � � � �up to 35,000 psiElongation: � � � � � � � � � � � � � � � � � � �up to 15%Working Temperature: � � � � � � � � �1070°F (575°C)Recommended Current: � � � � � �AC (High Frequency)Shielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �White

521AL (ALUMINUM)


F42071 1/16″ 36″ 5 lbsF42072 3/32″ 36″ 5 lbs

• High alloy TIG welding wire for Air Hardening Tool Steel• Weld deposits are completely heat-treatable and have resistance to high

abrasion, mild impact, and wear• Suitable for both hot and cold working applications• Used to weld extrusion dies, punches, mandrels, trimmers, coining and forming dies

Hardness: � � � � � � � � � � � � � � � � � � � �45-50 RC as weldedMaximum Hardness: � � � � � � � � � �59-62 RCHeat Treatment:� � � � � � � � � � � � � � �use A-2 procedureRecommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Red

A2 (AIR HARDENING STEEL)


F42075 1/16″ 36″ 5 lbsF42076 3/32″ 36″ 5 lbs

• Premium quality, medium hardness alloy for most tool steels• Unique formulation makes this alloy outstanding for repair of all air

hardened steels• Weld deposits are highly crack resistant, forgeable, and temperable• Multiple passes can be made• Ideal for repair and build-up of tools and dies, shearing blades, planer

plates, anvils, earth borers, pressure rollers, mixer arms, and dredger teeth

Hardness: � � � � � � � � � � � � � � � � � � � �38-42 RC as weldedMaximum Hardness: � � � � � � � � � �59-61 RCHeat Treatment:� � � � � � � � � � � � � � �use D-2 procedureRecommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �M1 (Ar+ CO2); M2 + M3 (Ar + CO2 + O2)Product ID Flag Color: � � � � � � � � �Lime Green

H13 (HEAT-TREATABLE STEELS)


F42073 1/16″ 36″ 5 lbsF42074 3/32″ 36″ 5 lbs

• High alloy TIG welding wire for repairing high carbon, high chromium air hardening tool steels

• Weld deposits are completely heat-treatable• For use on blanking or forming dies, trimmer dies, cold working shears, slitter

knives, and punches

Hardness: � � � � � � � � � � � � � � � � � � � �38-42 RC as weldedMaximum Hardness: � � � � � � � � � �59-61 RCHeat Treatment:� � � � � � � � � � � � � � �use D-2 procedureRecommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Purple

D2 (AIR HARDENING STEEL)

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F42077 1/16″ 36″ 5 lbsF42078 3/32″ 36″ 5 lbs

• Low alloyed, high temperature, solid TIG welding wire• Outstanding for repair of many air hardened steels• Weld deposits are highly crack resistant, forgeable, and temperable• Multiple passes can be made• Deposits offer good mechanical properties and toughness• Good resistance to cracking when attacked by caustic soda• Suitable for nitriding

Tensile Strength: � � � � � � � � � � � � � �57,000 psiElongation: � � � � � � � � � � � � � � � � � � �23%Recommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �Argon + CO2 (15-25%)Product ID Flag Color: � � � � � � � � �Yellow

P20 (HIGH TEMPERATURE STEEL)


F42079 1/16″ 36″ 5 lbsF42080 3/32″ 36″ 5 lbs

• High alloy TIG welding wire for shock resistant tool steels• Weld deposits are highly shock resistant, completely heat treatable and dense• Excellent for medium hot, cold working, and metal to metal wear areas• Retains high hardness at 600°F• Primarily used on blanking dies, trimmer dies, bending dies, chisel points,

hammer faces, punches, and most high shock, cold working applications

Hardness: � � � � � � � � � � � � � � � � � � � �54-58 RC as weldedMaximum Hardness: � � � � � � � � � �62 RCHeat Treatment:� � � � � � � � � � � � � � �use S-7 procedureRecommended Current: � � � � � �DC Straight PolarityShielding Gas: � � � � � � � � � � � � � � � �ArgonProduct ID Flag Color: � � � � � � � � �Orange

S7 (SHOCK–RESISTANT TOOL STEEL)

PART NO. LENGTH DESCRIPTIONF41493 14″ Rod Guard® CanisterF41078 18″ Rod Guard® CanisterF4766 36″ Rod Guard® CanisterF4415 14″ High–Temperature Rod Guard® Canister

F41257 18″ High–Temperature Rod Guard® CanisterF4573 14″ to 18″ Storage RackF4127 36″ Meter Storage Rack

ROD GUARD® CANISTERS

Tig Wire

Welding Accessories

PART NO. SIZE DESCRIPTION PRINCIPALLY USED ON COLORF4595 1/16″

Pure Tungsten Aluminum, Magnesium GreenF41784 3/32″F41453 1/8″F4555 �40

2% Thoriated Tungsten Carbon Steels, Stainless Steels, Nickel, Nickel Alloys, Titanium, Copper Alloys RedF41398 1/16″

F4135 3/32″F41504 1/8″F4770 1/16″ 1�5% Lanthanated

TungstenCarbon Steels, Stainless Steels, Nickel, Nickel Alloys, Titanium, Copper Alloys GoldF41558 3/32″

• Tungsten electrodes for Gas Tungsten Arc Welding (GTAW) or TIG welding• All electrodes are 7″ in length• Precision centerless ground to remove surface imperfections• Made from the highest quality tungsten steel• Sold 10 electrodes per box

Pure TungstenPure Tungsten electrodes are basically unalloyed; they contain a minimum of 99�5% tungsten� Pure Tungsten readily forms a ball on the end� Generally used for AC welding of aluminum�

2% Thoriated TungstenThe most common electrode used today� Generally used for DC welding of steel and stainless steel and offers good overall performance� This tungsten has a low-level radiation hazard�

1.5% Lanthanated TungstenLanthanated tungsten is a popular substitute for 2% Thoriated tungsten� It offers good arc starting characteristics, longer life than 2% Thoriated, and no radiation hazard� It can be used for both AC and DC welding�

TUNGSTEN ELECTRODES


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Welding AccessoriesWELDING ROD RACK

• Holds welding rods up to 18″ long in six compartments• Each compartment is 18-3/8″ deep x 4″ high x 5-1/4″ wide

Material: � � � � � � Cold-rolled steelFinish: � � � � � � � � � Rust and acid resistant

baked enamel paintColor: � � � � � � � � � FastServ GrayWidth: � � � � � � � � � 16″Height: � � � � � � � � 8″Depth: � � � � � � � � 18-3/8″Weight: � � � � � � � 18 lbs

FW15975

CYLINDER TANK WRENCH

• 10 way wrench with socket for commercial acetylene• 3/8″ socket (actual �390) • Dropped forged alloy steel for maximum durability • Baked black powder coated finish for rust protection

F41340

WELDING TIP CLEANER SET

• Set features a blue anodized aluminum cover• Contains 13 wires (wire sizes 6-26; drill sizes 77-49)• Stainless steel wires have tapered ends for ease of

entry and uniform ridges for optimum cleaning• Use to clean welding, brazing, and soldering tips• Also excellent for cleaning clogged orifices in

sprinklers, shower heads, gas range burners, windshield washers, etc�

F4459WELD CHIPPING HAMMER / BRUSH

• Removes slag easily • Wire brush for cleaning welds• Metal Handle

F41079

WELD CHIPPING HAMMER

• Used for cleaning arc welding slag only• Safety pinned head• Induction hardened head• “Flex-O” steel handle • Approved eye protection should be worn

Head Style: � � � � Cone & Chisel

F4163“Safety Tomahawk”

GROUND CLAMP MAGNET

• Stud height approx: 2-1/2″• Spring loaded electrode secures ground to work surface• Rotating stud assembly

PART NO. DIMENSIONS AMPS WEIGHTF4868 3-1/2″ x 23/32″ 250 1.75 lbsF476 3-1/2″ x 23/32″ 800 1.85 lbs

GROUNDING CLAMP

• Copper alloy jaws, fully insulated springCable capacity: . . . . . Ball Point - 3/0Tweco equivalent: . . . GC-300

PART NO. LENGTH JAW OPENING AMPSF41553 8″ 1-1/2″ 300

ELECTRODE HOLDER

• High copper alloy construction for optimum conductivity

Cable capacity: . . . . . Ball Point - 2/0Tweco equivalent: . . . A316

PART NO. LENGTH ELECTRODE CAPACITY AMPS

F41490 9-1/4″ 3/16″ 250-300

DimensionsPulllbs.

Pre-setAngles

Aprox.Weight

Part No.

4 x 2-1/2 x 9/16 41 90°/45° 0.76 690.111

WELDER MAGNET

PART NO. DIMENSIONS PRE-SETANGLES PULL LBS WEIGHT

F41717 4″ x 2-1/2″ x 9/16″ 90° / 45° 41 0.76 lb

ARROW MAGNET

WELDER MAGNET

PART NO. DIMENSIONS PRE-SETANGLES PULL LBS WEIGHT

F41387 3-3/4″ x 4-3/8″ x 3/4″ 90° / 45° 66 1.10 lbs

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• Tips for Tweco and Miller style guns

Tweco Style 11

Tweco Style 14

Miller Style

F41408

F4158

F4814

F41113

Welding Accessories

PART NO. WIRE SIZE DESCRIPTIONF41572 �023 Tweco Style 11F4189 �030 Tweco Style 11F4168 �035 Tweco Style 11F4893 �045 Tweco Style 11F41594 �023 Tweco Style 14F41232 �030 Tweco Style 14F41593 �035 Tweco Style 14F4394 �045 Tweco Style 14F41023 �023 Miller StyleF41248 �030 Miller StyleF41315 �035 Miller StyleF4917 �045 Miller Style

PART NO. DESCRIPTIONF4158 Miller Style Nozzel

F41408 Miller Style AdapterF4814 Tweco Style NozzelF41113 Tweco Style Adapter

MIG CONTACT TIPS MIG NOZZELS AND ADAPTERS

• Nozzles and adapters for Tweco and Miller style guns

FORGED C–CLAMPS

• Drop forged frame with extra deep throat• Acme roll spindle threads provide maximum

strength and clamping force• Sliding pin handle with rounded, ergonomic ends

SELF-IGNITING TORCH

• Use MAPP or Propane gas• Instant flame action • Swirl combustion for high energy efficent flame

that’s stable even in windy conditions• Operates in any position, even upside down• Trigger lock with safety feature and instant release• Perfect flame adjustment knob • 360° Swirl tip• Made in USA

F43280LIGHTNIN’ BUG TORCH LIGHTER

• Multi-spark discharge instantly ignites all fuel gases including oxyacetylene, propane, MAPP, etc�

• Zinc plated body resists rust and corrosion• Long Life – Never needs flints, batteries, or charging

F41528

OXY–ACETYLENE TWIN HOSES

• Twin line hose (red cover for acetylene, green cover for oxygen)

• Grade R – use with acetylene fuel gas only

PART NO. I.D. LENGTH CONNECTIONF4521 1/4″ 25″ B(9/16″-19)F4919 1/4″ 50″ B(9/16″-18)

F4797F41050

SHURLITE® THREE–FLINT SPARK LIGHTER

• Ignites under all working conditions• Three flint design for three times as many lights• Round file provides sharp surface for

continuous sparking• Durable round edges steel frame built to last• Plated for rust prevention• Made in USA

PART NO. DESCRIPTION PACKAGINGF41050 Three Flint Renewal 1 per cardF4797 Three Flint Spark Lighter 1 per card

CARRIAGE C–CLAMPS

• Ductile iron frame with black oxide screws, swivels, and sliding handle

• Designed for the home craftsman, woodworker, and light industrial service

PART NO. THROAT DEPTH CAPACITYF4393 1-1/8″ 0″ – 2″F41371 2″ 0″ – 3″

PART NO. THROAT DEPTH CAPACITYF4753 2-3/4″ 0″ – 4″F41665 3-5/8″ 0″ – 6″F41351 4-1/2″ 0″ – 8″


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Welding Accessories

PART NO. DESCRIPTIONF4425 Torch Set, PairF41219 Regulator Set, Pair

FLASHBACK ARRESTORS

• Designed to prevent personal injury and damage to equipment from severe flashback• 9/16″-18 (“B” fitting)• Sintered metal flame arresting filter quenches the flame from severe flashbacks• Built-in automatic reset non-return valve prevents the reverse flow of gases by

temporarily shutting off the gasesMaximum working pressure: 15 psi for fuel gases; 145 psi for oxygen

F41219

F4425

PART NO. DESCRIPTION STYLE

F4883 Torch End Set, Pair Attaches to torch w/ 9/16″-18 “B” fitting

F4450 Regulator Adapter Set, Pair Attaches to regulator outlet bushings

CHECK VALVES

• Check valves prevent the reverse flow of gases• The use of check valves between torch and regulator is recommended at all times• 9/16″-18 connectors (“B” fitting)Maximum working pressure: 29 psi for fuel gases; 145 psi for oxygen

F4883 F4450

PART NO. DESCRIPTIONF41353 Hose to Torch, Pair, w/Check ValveF41364 Regulator Hose, Pair, w/Check Valve

QUICK CONNECTORS WITH BUILT–IN CHECK VALVES

• Built–in automatic reset check valves prevent the reverse flow of gases• The quick connect design eliminates hand threading of fittings• 9/16″-18 connectors (“B” fitting)• Before disconnection, gases must be shut off at regulators• Color coded for added safetyMaximum working pressure: 29 psi for fuel gases; 145 psi for oxygen F41353 F41364

WELDING WALL CHARTS

• 12″ x 18″, full color• Individual charts available for Star Alloys

Electrodes, MIG, and TIG products• Set of all 3 charts: Part No� F012136

PART NO. DESCRIPTIONF012132 ElectrodesF012133 Mig WireF012134 Tig Wire

F012134

F012135

WELDING TOOL STEEL PREHEAT CHART

• 11″ x 17″, full color• Handy chart shows

recommended preheat temperatures for welding various types of tool steels

F102136

2.6MM WELDING STUD

• Uni-Spotter Welding Stud 2�6mm• Heavy duty stud• 500 lbs fusion strength• Ideal for rockers, rails and post• Copper coated finish• 500 pc Clamshell Pack – Part No� F4473B500

F44732.2MM WELDING STUD

• Uni-Spotter Welding Stud 2�2mm• Super Flexible for hard-to-reach areas and compound pulls• 500 lbs fusion strength• Ideal for rockers, rails and post• Copper coated finish• 500 pc Clamshell Pack – Part No� F41570B500

F41570

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• Safe for electrical repairs• Non-corrosive• 1-pound roll

• Premium grain kidskin for excellent softness and good durability

• Lined back blocks out heat along the back of hands and fingers

• Palm side is unlined for dexterity• Reinforced palm rest provides extra protection

while welding on hot surfaces• Kevlar® stitched for strength and spark resistance• Sold by the pair

• Premium, blue side split cowhide for quality and good durability

• Double reinforced and full welting for cushioned comfort and heat insulation

• Kevlar® stitched for strength and spark resistance• Sold by the pair

• For non–electrical repairs• Use with Fluxpaste• 1-pound roll

Solder

Welding Safety

PART NO. TIN LEAD WIRE SIZE MELT POINTF4172 40% 60% �125 460°F

F41492 60% 40% �031 374°FF41211 60% 40% �062 374°FF4505 60% 40% �098 374°F

PART NO. SIZEF4360 MediumF4223 LargeF4297 X–Large

PART NO. SIZEF4819 MediumF4592 LargeF41702 X-Large

PART NO. TIN LEAD WIRE SIZE MELT POINTF4516 50% 50% �125 420°F

ROSIN CORE SOLDER

PREMIUM TIG WELDING GLOVES PREMIUM WELDING GLOVES

• For non–electrical repairs• General Purpose• Use with Fluxpaste• 1-pound roll

PART NO. TIN LEAD WIRE SIZE MELT POINTF41599 40% 60% .125 420°F

ACID CORE SOLDER

• Tensile Strength up to 15,000 PSI• Rosin Core• Cadium Free - FDA Approved, Non-Toxic• Free of Zinc, Antimony and Lead• 1-Pound roll

PART NO. TIN SILVER WIRE SIZE MELT POINTF41975 96% 4% �0625 (1/16″) 430°F

HIGH STRENGTH SILVER SOLDER

SOLID WIRE SOLDER

SILVER SOLDER SYRINGE

• Five times stronger than regular solder

• Solders most metals• Resistant to stress

and vibration• Use with low heat

F41210COPPER SOLDER SYRINGE

• Specially formulated for plumbing applications and heavy-duty soldering

• Safe for potable water applications

• Ideal for joining parts where ordinary solder would fail

• Use with low heat

F41171 PART NO. TIN SILVER WIRE SIZE MELT POINTF41661 60% 40% �75 oz 374°FF41587 60% 40% �5 oz 355°F

POCKET PAKROSIN CORE SOLDER

• Pocket Pack solder is the perfect tool box supply size• Solder feeds conveniently from the end of the handy

dispenser tube• Approximately 15′

ECONOMY WELDING GLOVES

• Gray shoulder leather• Lined • Welts added to seams for strength • Sold by the pair

F41210

• Designed to provide reliable worker protection for applications such as welding, cutting, grinding, and sanding

• Fiber media and protective layer of this respirator are flame resistant as demonstrated per ASTM D2859-96

• 3M Cool Flow™ exhalation valve improves comfort• “M” nose clip adjusts to many face shapes• NIOSH approved• NOT a substitute for a faceshield

PART NO. 3M PART NO. QTY PER BOXF41132 07189 10

3M WELDING RESPIRATOR N95


We KnoW MRo! 13

• 9 oz flame retardant cotton welding jacket• 30″ length• Color: Green• Reinforced snap front and handy inside pocket

• 9 oz flame retardant cotton welding jacket• 50″ length• Color: Green• Reinforced snap front and handy inside pocket

PART NO. SIZE CHEST SLEEVEF41605 Medium 40″–42″ 34″F4889 Large 44″–46″ 34″F4873 X-Large 48″–50″ 36″F41252 XX-Large 52″–54″ 36″

PART NO. SIZE CHEST SLEEVEF4273 Medium 40″–42″ 34″F41515 Large 44″–46″ 34″F4719 X-Large 48″–50″ 36″F4971 XX-Large 52″–54″ 36″

FLAME RETARDENT WELDING JACKET FLAME RETARDENT WELDING COAT

ASTROSPEC WELDING GLASSES

• UVEX “Spatula” style• Adjustable temples and lens inclination• Frame color — black• Lens – 5�0 welding tint, hardcoat, replaceable• Replacement lens – Part No� F41619

F41503

Welding Safety

Welding Eye Protection

• 16 oz black carbon fiber felt material• �170 thickness• Size: 6′ x 6′ or 6′ x 8′• Working Temperature: 1800°F (3000°F Short Durations)• Soft and flexible, flame-resistant material will not

scratch delicate surfaces• For heavy sparks, spatter, and slag• Limited abrasion resistance• Perfect for automotive applications

PART NO. SIZEF4903 6′ x 6′F4612 6′ x 8′

HIGH PERFORMANCE WELDING BLANKET

• 24 oz white fiberglass• Size: 6′ x 6′• �050 thickness• Melting Temperature: 1000°F

HIGH PERFORMANCE WELDING BLANKETF41752

• 30 oz white fiberglass• Size: 6′ x 6′• �053 thickness• Melting Temperature: 1000°F

NEOPRENE COATED FIBERGLASSWELDING BLANKETF4310

WELDING HELMETS

• Lightweight, durable, washable, thermoplastic shell• Ratcheting adjustment system ensures a snug,

comfortable fit• Supplied with a replaceable shade 10

polycarbonate filter plate

Fixed Front Lens

Flip Front Lens

PART NO. DESCRIPTIONF41663 2″ x 4-1/4″ Flip Front LensF4968 4-1/2″ x 5-1/4″ Fixed Front Lens

F41535WELDING / BRAZING GOGGLES

• 2″ x 4-1/4″ lift front welding/brazing goggles• Vinyl face piece fits naturally to contour of face• Adjustable elastic strap• Supplied with replaceable shade 5

polycarbonate filter plate• For welding, use with shade 10 filter lens plate

– Part No� F41720Note: Do not use shade 5 filter plate for welding

AUTO DARKENING WELDING HELMET

• Automatically changes filter lens from clear to dark in 1/25,000 Sec�

• Variable shade adjustment 9-13 DIN • UV/IR protection up to DIN 16 at all times• Utilizes high performance solar cells as

power supply • No change of battery is needed• Automatic on/off• German made lens• Observation window: 98mm x 39mm• Meets EN, DIN, ISO, & ANSI Z87�1 standards

F4866

FILTER LENSES AND SAFETY PLATES

• Polycarbonate filter lenses offer impact resistance far superior to glass

• Clear, polycarbonate safety plates (�060 thickness) protect filter lenses from slag, grit, and debris

• Meets all applicable ANSI standards

PART NO. DESCRIPTIONF41256 2″ x 4-1/4″ Filter Lens, Shade 5F41720 2″ x 4-1/4″ Filter Lens, Shade 10F492 4-1/2″ x 5-1/4″ Filter Lens, Shade 10

F4594 2″ x 4-1/4″ Safety Lens, ClearF4351 4-1/2″ x 5-1/4″ Safety Lens, Clear

″

14


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Welding Chemicals

• Convenient 16 oz trigger sprayer • Helps prevent heat damage to components

and surrounding materials during soldering, brazing, and welding

• Clear, non-staining gel leaves no residue eliminating clean-up

• Safe, non-toxic, odorless• Protects painted and finished surfaces

discoloration due to adjacent torch operations• Reduces risk of fire to surrounding surfaces such

as rubber and plastic seals and gaskets• Unique gelled formula sticks to surfaces without

dripping and running off• Easy to build thick layers

COOL GEL HEAT BARRIER SPRAYF41210

• 6 oz aluminum can won’t burn or melt (5�25 oz net wt)• Welding gel lubricates nozzles and tips, prevents

spatter build-up for longer nozzle life• Each container has a magnetic bottom so you can

stick it anywhere convenient for your job or project• Recommended product for all MIG welders

NOZZLE GELF4677

• Available in a 2 oz can• Super detergent action cleans as it solders• Water soluble for faster flushing from pipe lines• Non-acid, non-toxic, lead free• Contains no zinc chloride• Use with all lead-free and common soft solders• For use on most metal types• Meets Mil� Spec� Mil-F-4995 Type II

SOLDERING PASTEF4234

• 4 oz brush-in-cap can• Super detergent action cleans as it solders• Non-acid, non-toxic, lead-free• Contains no zinc chloride• Use with all common solders including tin-silver, 96/4,

94/6, 95/5, 50/50, 40/60, and 60/40• For use on copper, brass, galvanized iron, lead, zinc,

tin, silver, nickel, terne plate, and malleable iron• Certified to ANSI/NSF Std� 61 for use with potable water• Water soluable for faster flushing from pipe lines• Meets Mil� Spec� MIL-F-4995 Type II

REGULAR SOLDERING PASTEF4962

• Availabe in a 4�4 lbs container• Brushable ceramic composite designed for

coasting new and worn surfaces exposed to wet or dry particle abrasion, entrainment, frictional, wear, erosion, cavitation and corrosion

• Formulated with abrasion resistant ceramic fibers in various pre-calculated shapes and sizes, the unique chemistry produces a coating with ultra high compressive strengths to provide excellent adhesive strength and very high temperature resistance

• Has consistency of heavy syrup for coating: pumps, valves, slurry lines, augers, feed screws, flue gas scrubbers, demineralizing beds, vacuum pumps, salt spreaders, exhaust fans, fertilizer dryers, heat exchangers, impellers, and chemical tanks

• USDA accepted for incidental food contact

METALTEC 7100F43173

• Available in a 1 lb container • Formulated for use in silver brazing applications• Used on steel, stainless steel, copper, nickel,

carbides, precious metals and heat resistent alloys• The creamy–white silver brazing flux is active

and protective to 1600°F• Meets AMS 3410 specifications

HILO SILVER BRAZING FLUXF41819

• Available in a 2 lb container• An asbestos free, easy to mold, dual-purpose

material used for insulating and positioning parts for welding, soldering, or brazing

• Shapes like putty and will not burn, crack, melt, swell, or interrupt alignment

• Protects plastics, rubber, glass, and paint from the effects of heat and withstands temperatures to 3000°F; stops heat transfer

• Reduces distortion when welding light gauge metals such as stainless steel

STAR SHIELD HEAT RESISTANT COMPOUNDF41818

• Advanced technology water-based, non-silicone anti-spatter lubricant

• Eliminates need to chisel, grind, or wire brush welding spatter

• Film is easily removed by wiping with cloth or rag• Saves time, leaves surface ready for paint or

protective coating• Prevents flash rust of in-process and surrounding

metal surfaces• Low odor promotes better work environment

and user comfort• Applications: resistance welding tips, Mig and Tig

tips, weldments, electrode holders, contact tips, tools, metal molds and bench top splash guards

PART NO. CRC PART NO.

NET WEIGHT CAN SIZE

F31652 03083 14 oz (397 g) 16 fl oz

CRC WELDER’S ANTI-SPATTER


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Abrasives

CRIMPED WIRE WHEEL BRUSHES FOR BENCH GRINDING

CRIMPED WIRE WHEEL BRUSHES FOR BENCH GRINDING

• Heat treated high carbon steel wire• Well balanced for low vibration and long life• For bench grinders• Made in U.S.A.


PART NO. DESCRIPTION DIA X WIRE SIZE

ARBOR HOLE

FACE WIDTH

MAX SAFE FREE SPEED

(RPM)10 PACKPART NO.

F05937 Narrow Face 4″ x �0118 3/8″ or 1/2″** 1/2″ 6000 F05937F5554 Narrow Face 4″ x 014 5/8″-11 1/2″ 15,000F5694 Narrow Face 6″ x 014 5/8″-1/2″ 1/2″ 6000F5319 Narrow Face 8″ x �014 5/8″ 1/2″ 6000F5663 Medium Face 6″ x 008 2″** 1″ 6000F5745 Medium Face 6″ x �014 2″** 1″ 6000F5607 Medium Face 8″ x �014 2″** 1″ 4000F5681 Wide Face 7″ x �014 2″** 1-1/4″ 6000F5770 Wide Face 8″ x �014 2″** 1-3/8″ 4000

FACE WIDTH DESCRIPTION DIA X WIRE SIZE

MAX SAFE FREE SPEED

(RPM)10 PACKPART NO.

F5612 Miniature Brass End 3/16″ x �003 25,000F5132 Solid End 1/2″ x �006 25,000F553 Solid End 1/2″ x �014 25,000 F05938F5371 Solid End 1/2″ x �20 25,000 F05939F5196 Solid End 3/4″ x �014 22,000 F05940F5385 Solid End 3/4″ x �020 22,000 F05941F5230 Solid End 1″ x �014 22,000 F05942F5197 Solid End 1″ x �020 20,000 F05943F5428 Knot Type 3/4″ x �014 22,000 F05944F5257 Knot Type 3/4″ x �020 22,000 F05945F5614 Knot Type 1-1/8″ x �014 20,000 F05946F5335 Knot Type 1-1/8″ x �020 20,000 F05947F5296 Circular Flared 1-1/2″ x �008 20,000F5307 Circular Flared 1-1/2″ x �020 20,000F5138 Crimped Wire Cup 1-1/4″ x �014 13,000F5639 Crimped Wire Cup 1-3/4″ x �011 13,000F5200 Crimped Wire Cup 2″ x �012 13,000F550 Crimped Wire Cup 2-3/4″ x �012 13,000F564 Circular Flared SS Wire 2″ x �008 20,000

F5364 Conflex-Wide Face Crimped Wire Wheel 1-1/2″ x �0118 20,000

F5766 Conflex-Narrow Face Crimped Wire Wheel 2″ x �0118 20,000

F5727 Conflex-Narrow Face Crimped Wire Wheel 2-1/2″ x �014 20,000





F5625 Conflex-Narrow Face SS Crimp Wire Wheel 3″ x �0118 20,000

F5441 Knot Wire Wheel 3″ x �014 25,000

** For other available arbor holes, see Metal Arbor Adapter Table in the catalog

If a different arbor hole size is required other than the standard 2” size, consult the Metal Adapter Table found in the catalog, for the appropriate adapter�Order the adapter separately from the brush.Metal adapters are used in pairs and sold per pair�

Knot Type Circular Flare

Solid End Crimp Wire Cup

ConflexKnot Wire Wheel

Conflex Encapsulated

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Type 27

Type 29

SIZE GRITPART NO.TYPE 29

BULKPACKQTY.

BULK PACK PART NO.TYPE 29

PART NO.TYPE 27

BULKPACKQTY.

BULK PACK PART NO.TYPE 27

4″ x 5/8″ 36 F05948 20 F059484″x 5/8″ 60 F05949 20 F059494″ x 5/8″ 80 F05950 20 F05950

4-1/2″ x 5/8″-11 36 F05956 20 F059564-1/2″ x 5/8″-11 40 F51052 10 F510534-1/2″ x 5/8″-11 60 F05957 20 F05957 F51054 10 F510554-1/2″ x 5/8″-11 80 F05958 20 F05958 F51056 10 F510574-1/2″ x 5/8″-11 120 F05959 20 F05959 F51058 10 F51059

4-1/2″ x 5/8″-11 XL 40 F05960 20 F059604-1/2″ x 5/8″-11 XL 60 F05961 20 F059614-1/2″ x 5/8″ -11 XL 80 F05962 20 F059624-1/2″ x 5/8″-11 XL 120 F05963 20 F05963

4-1/2″ x 7/8″ 36 F5298 20 F05951 F51060 10 F510614-1/2″ x 7/8″ 40 F51062 10 F510634-1/2″ x 7/8″ 60 F5731 20 F05952 F51064 10 F510654-1/2″ x 7/8″ 80 F5134 20 F05953 F51066 10 F510674-1/2″ x 7/8″ 120 F566 20 F05955 F51068 10 F51069

4-1/2″ x 7/8″ XL 40 F5655 20 F05964 F51070 10 F510714-1/2″ x 7/8″ XL 60 F5421 20 F05966 F51072 10 F510734-1/2″ x 7/8″ XL 80 F5468 20 F05968 F51074 10 F51075

5″ x 5/8″-11 40 F5506 F51076 10 F510777″ x 5/8″-11 36 F5762 20 F059747″ x 5/8″-11 60 F5419 20 F059757″ x 5/8″-11 80 F594 20 F059767″ x 5/8″-11 120 F5575 20 F05977

7″ x 7/8″ 36 F05969 10 F05969 F51078 10 F510797″ x 7/8″ 40 F05970 10 F05970 F51080 10 F510817″ x 7/8″ 60 F05971 10 F059717″ x 7/8″ 80 F05972 10 F05972 F51082 10 F510837″ x 7/8″ 120 F05973 10 F05973

• Fits RolocTM style disc holders • Cleans welds, corrosion, rust and removes paints, coatings & sealants• 2″ and 3″ diameter available

PART NO. DESCRIPTIONF5434 2″ discF5417 3″ discF5588 2″ disc holderF5284 3″ disc holder

ARCSTRIP QUICK-LOK DISCS

PART NO. DESCRIPTIONF5315 4″ x 5/8″ Strip DiscF5602 4-1/2″ x 7/8″ Strip Disc

STRIP DISCS• Ideal for cleaning and cutting through heavy rust, corrosion stains,

scale, dirt, paint, adhesives and residue of old seals and gaskets• Non-woven material has outstanding life that lasts up to 30% more

than other materials• Reniforced fiberglass backing to create a depressed center

wheel for use with angle grinders• Quickly removes contaminants exposing bare metal for panting,

welding and other coatings• Safer than wire brush because there are no dangerous edges or

sharp bristles to cause injury

F41394

F458F41228

F41081

Abrasives

BRUSHES

ABRASIVE FLAP DISCPREMIUM ZIRCONIA ALUMINA GRAIN


• Fastest grain removal in the marketplace for carbon based steels, 26% more than the competition

• Recommended for aggressive use and heavy duty applications

• Active grinding agent provides cool cutting with light pressure

• Special optimized resin bond offers maximum cutting capacity, strong edge stability and long life

• Premium Zirconia Alumina grain with a poly/cotton heat treated backing� The poly/cotton combination provides low stretch for the Zirconia concentration that Z3 contains

PART NO. DESCRIPTION LENGTHF41394 Shoe Handle Scratch w/Carbon Steel Bristles 10″F458 Shoe Handle Scratch w/Stainless Steel Bristles 10″

F41081 Shoe Handle Scratch w/Carbon Steel Bristles 14″F41228 Shoe Handle Scratch w/Stainless Steel Bristles 14″


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Abrasives

GRINDING WHEELS TYPE 27

* 5/8″-11 have metal hubs with threaded arbor holes** used for cutting, not grinding

PART NO. DESCRIPTION SIZE BULK PKG QTY

BULK PKG PART NO.

F5606 ZA 24-T 4″ x 1/4″ x 5/8″F5341 ZA 24-T 4-1/2″ x 1/4″ x 7/8″F5176 A 36-O 4-1/2″ x 1/4″ x 7/8″ 50 F07163F5125 ZA 24-T 4-1/2″ x 1/4″ x 5/8″-11*F5507 A 36-O 5″ x 1/4″ x 7/8″ 10 886.27.18.1F5265 A 24-T 7″ x 1/4″ x 7/8″F5505 ZA 24-T 7″ x 1/4″ x 5/8″-11*F5246 ZA 24-T 9″ x 1/4″ x 5/8″-11*F5281 A 36-O 9″ x 1/4″ x 5/8″-11*F5254 A 24-R 4″ x 3/32″ x 5/8″**F5479 A 24-R 4″ x 1/4″ x 5/8″F5767 A 30-R 4-1/2″ x 3/32″ x 5/8″-11*F5514 A 30-R 4-1/2″ x 3/32″ x 7/8″F5760 A 60-TZ 4-1/2″ x �045″ x 7/8″F568 A 24-R 4-1/2″ x 1/4″ x 7/8″F5148 A 24-R 4-1/2″ x 1/4″ x 5/8″-11*F5528 A 30-R 5″ x 3/32″ x 5/8″-11*F5397 A 24-R 7″ x 1/4″ x 7/8″ 10 F07159F570 A 24-R 7″ x 1/4″ x 5/8″-11*F5128 A 24-R 9″ x 1/4″ x 5/8″-11*F5304 A 24-N 4-1/2″ x 1/4″ x 7/8″F5728 A 24-N 4-1/2″ x 1/4″ x 5/8″-11*F593 A 24-N 6″ x 1/4″ x 7/8″

F5255 A 24-N 7″ x 1/4″ x 5/8″-11*F5729 A 36-M 4-1/2″ x 1/4″ x 7/8″F5155 A 36-M 4-1/2″ x 1/4″ x 5/8″-11*F5495 A 24-M 7″ x 1/4″ x 5/8″-11*F5390 ZA 24-T 4-1/2″ x 1/4″ x 7/8″F5508 A 46-U 5″ x �045 x 7/8″ 10 F07160F5104 Arbor Adapter 7/8″ to 5/8″-11*

A 24-N Aluminum oxide general purpose wheel for grinding steel and other ferrous metals in normal working conditions� High stock removal� Good wheel life�

A 24-R Aluminum oxide general purpose wheel for heavier working conditions for steel and other ferrous metals� Good stock removal� Longer wheel life�

A 30-R Aluminum oxide general purpose wheel for heavier working conditions such as steel and other ferrous metals� Very fast cut rate� Good wheel life�

A 24-T Aluminum oxide general purpose wheel for steel and other ferrous metals� Extremely long wheel life�

A 60-TZ Aluminum oxide wheel for steel and other ferrous metals� Extremely fast rate of cut� Good wheel life�

A 46-U Aluminum oxide, contaminant free wheel, for stainless steel and other ferrous metals� Fast rate of cut� Extremely long wheel life�

A 24-M Aluminum oxide for general purpose use on steel and other ferrous metals� For large chop saw applications� Good wheel life�

A 36-O Aluminum oxide wheel specially formulated for harder metals such as stainless steel� Good stock removal� Good wheel life�

ZA 24-T Zirconia alumina wheels for steel and stainless steel applications� Very aggressive stock removal� Extremely long wheel life�

A 36-M Aluminum oxide wheel formulated for aluminum grinding applications� Good stock removal� Good wheel life� Non clogging capability�

SHOP PRO TRIMMABLE ABRASIVE FLAP DISC– Zirconia Grain

COMBO GRINDING & CUTTING WHEELS

• Trimmable Zirconia flap disc backing easily trims down to expose flaps for extended working life and allows more of the flap disc to be used for fewer disc change

• Premium Zirconia Alumina grain with a poly/cotton heat treated backing provides low stretch and strengh for the high Zirconia concentration

• Recommended for aggressive use and heavy duty applications• To trim down the backing simply grind the backing edge against a metal

edge until the flaps are exposed to the level needed• Contaminate-free

• Cutting, deburring, light grinding without changing wheels

• Combination abrasive wheel is a cost-efficient and technically advanced solution

• Suitable for both cutting and grinding of Steel and Stainless Steel

PART NO. DIA X THICKNESS X ARBOR HOLE GRIT

F51138 4-1/2″ x 5/8″-11 40F51140 4-1/2″ x 5/8″-11 60F51141 4-1/2″ x 5/8″-11 80F51142 6″ x 5/8″-11 40F51143 6″ x 5/8″-11 60F51144 6″ x 5/8″-11 80

PART NO. DIA X THICKNESS X ARBOR HOLE GRADE BRAND TYPE

F5714 4-1/2″ x 1/8″ x 7/8″ Duo Disc PFERD 27F5461 4-1/2″ x 1/8″ x 5/8″-11 Duo Disc PFERD 27F5870 4-1/2″ x 5/64″ x 7/8″ A46 METABO 27F5941 5″ x 5/64″ x 7/8″ A46 METABO 27F5942 6″ x 5/64″ x 7/8″ A46 METABO 27F5558 5″ x 1/8″ x 7/8″ Duo Disc PFERD 27F5440 5″ x 1/8″ x 5/8″-11 Duo Disc PFERD 27

18


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Abrasives

CC GRIND-SOILD

MINI TYPE 1 CUT–OFF WHEELS

MINI TYPE 1 CUT–OFF WHEELS

• CC - Grind-Solid grinding disc is an innovative tool solution for all rough grinding applications

• High performance grinding disc provides extremely high removal rate combined with long service life and high comfort

• Easy handling with large surface contact area produces a more uniform surface finish with drastically reduced risk of gouging the surface

• Type 1 cut-off wheel made from premium zirconia aluminum oxide grain for use on metal, steel, and stainless steel

• Longer Lasting Life• Easy Cutting Action• Made in the USA

PART NO. DIAMETER X THICKNESS X ARBOR HOLE

F51105 4-1/2″ x 7/8″F51107 4-1/2″ x 5/8″-11F51108 7″ x 7/8″F51109 7″ x 5/8″-11F51110 4-1/2″ x 7/8″F51111 4-1/2″ x 5/8″-11F51112 7″ x 7/8″F51113 7″ x 5/8″-11

PART NO. DIAMETER X THICKNESS X ARBOR HOLE GRADE

F51095 3″ x 1/32″ x 1/4″ ZA-60F51097 3″ x 1/32″ x 3/8″ ZA-60F51098 3″ x 1/16″ x 1/4″ ZA-36F51099 3″ x 1/16″ x 3/8″ ZA-36F51100 4″ x 1/32″ x 1/4″ ZA-60F51101 4″ x 1/32″ x 3/8″ ZA-60F51102 4″ x 1/16″ x 3/8″ ZA-36F51103 4″ x 1/16″ x 1/4″ ZA-36

PART NO. DIAMETER X THICKNESS X ARBOR HOLE GRADE BULK PKG QTY BULK PART NO.

F579 2″ x �040 x 3/8″ A 60-TZF5564 2″ x �035 x 3/8″ A 60-TZF5122 3″ x �040 x 1/4″ A 60-TZ 100 F07169F5404 3″ x 1/16″ x 1/4″ A 60-TZF5593 3″ x 1/16″ x 3/8″ A 36-TZ 100 F07164F5149 3″ x 1/16″ x 1/4″ A 36-TZ 100 F07165F5126 3″ x 1/8″ x 3/8″ A 30-S 50 F07166F5615 3″ x �040 x 3/8″ A 60-TZ 100 F07167F5695 3″ x 1/16″ x 3/8″ A 60-TZF5487 4″ x �040 x 1/4″ A 60-TZF5311 4″ x 1/16″ x 1/4″ A 36-TZF5493 4″ x �040 x 3/8″ A 60-TZ 50 F07170F5100 4″ x 1/16″ x 3/8″ A 36-TZ 100 F07171F5532 4″ x 1/16″ x 5/8″ A 36-TZ 100 F07172F5775 4″ X �040 X 5/8″ A 60-TZ

A 46-TZ Aluminum oxide general purpose wheel for steel and other ferrous metals� Aggressive cut� Excellent wheel life�

A 60-TZ Aluminum oxide wheel for steel and other ferrous metals� Extremely fast rate of cut� Good wheel life�

A 60-XL Engineered aluminum oxide wheel for long life in tough applications: thin wall pipe/tube, as well as solids�

A 30-S Aluminum oxide wheel for steel and other ferrous metals and rail track� Good rate of cut� Longer wheel life

A 36-TZ Aluminum oxide wheel for steel and other ferrous metals� Fast rate of cut� Longer wheel life�


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F012135

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