STEEL CLUSTER SERVICES SALEM (Pvt) LTD., Factory Address: Survey No: 148/1A3,Village No.59, Tadagapatti Village, Salem District ,

Salem-636 201, TAMIL NADU, INDIA Communication Address forAdmi. Office: No.43/6, Erikadu Road, Meyyanur, Behind Hotel

Sowdambika,Near New Bus Stand, Salem- 636 004 Phone no: +919443248877,+919498091427Email:steelcluster@gmail.com,

LIMITED TENDER NOTICE Sealed tender Quotation are invited under Registration with A/D post by M/s. Steel Cluster Services

Salem (Pvt) Ltd, Tadagapatti Village, Salem District, Tamil Nadu, India, Pin-636201 The Special

Purpose Vehicle (SPV) of Engineering Cluster, Salem from reputed Manufacturers, Traders,

Distributors or Authorized Dealers for supply ,installation, testing and commissioning of the following

machineries and equipments for the Common Facility Centre to be set up at Tadagapatty Village ,

Salem District, Tamilnadu under the Micro & Small Enterprises Cluster Development Programme

(MSE-CDP) of Development Commissioner, (MSME) Govt. of India with financial assistance from Govt.

of India and Government of Tamil Nadu.

Item No

(GoI) S.No.

PARTICULARS OF PLANT AND MACHINERY Quantity

I SS Sheet Development Facility 1 7 15 HP Air Compressor with Integrated type air dryer71 cfm-

coupled to 11Kw (15 HP) sq.cage motor 1

II TOOL ROOM 2 12 Heavy duty Lathe machine ,7’ length 1

3 13 Pedestal drilling machine ,1” dia. 1

4 14 Surface grinding machine 225 X 450 Max. ,Height from table to grinding wheel 275 mm

1

5 15 3 hp bench grinding machine ,Std. size 1

6 16 Universal Milling Machine M/c ,model JF – 163T 1

7 17 All geared lathe machine, Bed length -7’model y2k-53 1

8 18 All geared shaping machine -Shimato BS 36 1

9 19 Power Hack Saw machine - EIFCO HP 300 1

III PHYSICAL TESTING EQUIPMENTS

10 21

Universal testing machine (40T) , Computeraised Testing Mach 0f 400 KN 1

11 22 MSM,Rockwel superficial hardness test mach 1

12 23 Dial vernier 8” ,Std. size 2

13 24 Dial vernier 12” ,Std. size 2

14 25 Height Gauge 12” ,Std. size 1

15 26 Height Gauge 18” ,Std. size 1

16 27 Granite surface table 1000X1000 1

17 28 micrometer 1”,V Block with std clamps 100 mm,feeler gauge 0.05 -1 mm, L.sq. 6/8/12",SS scal 8/24/40 ",Calipers inside/outside 6/8/10/12", Std. size Assorted

IV SUPPORT SYSTEMS 1

18 33A Distribution Transformer AccessoriesOLTC RTCC panel suitable for 500KVA/22KV

1

V ELECTRICAL ITEMS SUPPLY AND INSTALLATION As REQUIRED TO BE PLANT & MACHINERY.

19 APFC PANEL WITH REACTOR ,TRANSFORMER OIL FILTRATION AND HARDWARE ITEMS

Lumpsum

20 ALL MACHINES MCBDB,ADAPTOR BOX AND ALL INDUSTRIAL LIGHTING Lumpsum

21 EARTHING,LIGHTING MATERIALS Lumpsum

22 HIBAY FITTING MATERIALS Lumpsum

VI CIVIL WORK FOR POWER HOUSE, GENSET,TRANSFORMER YARD and ALL MACHINERY FOUNDATION WORK

23 Power House 1

24 Civil work for Genset Yard and Transformer Yard 1

25 Machine Foundation work for SS Tube Development area 1

26 Machine Foundation work for SS Sheet Development area 1

27 Machine Foundation work for LASER CUTTING MACHINE 1

28 Machine Foundation for SS Sheet Development area Slitting Machine 1

29 Civil Work for Testing Equipment Room with Air Conditioner ,Tool Room Machine Foundation and All Machine Cable Trench

Lumpsum

30 Floor Foundation for Tube Mill 1 &2 1

31 Floor Foundation for Slitting Machine 1

32 Floor Foundation for work shop Machines and Lab Area 1

33 Floor Foundation for Laser Cutting machine All Press Brake Machine 1

Testing Lab & Administrator

34 34 3 Computers and 2 Printer with Accessories 1

Note: Rate must be Quoted with Taxes / Duties motors, Transports and Erection and

Commissioning.

Note: The Technical Specifications for the above plant, machineries, Electrical items And

Civil works are available at annexure to the Enquiry papers.

Note: Mention the Name of the item and bidder unit on top of the Envelop on the Sealed

covers.

Tender to be submitted Address:

M/s. Steel Cluster Services Salem (Pvt) Ltd,

No.43/6, Erikadu Road, Meyyanur, Behind Hotel Sowdambika, Near New Bus Stand, Salem- 636 004

Phone no: +919443248877,+919498091427

Email:steelcluster@gmail.com,

Web site: www.steelcluster.in Last date of the Limited tenders under registered post with :08-02-2017 at 12.00 Noon

Acknowledgement Due

Date of opening of sealed Limited tenders: ………………………………………08-02-2017 at 03.00pm

Annexure No.1

Page 1

TECHNICAL SPECIFICATION OF 15 HP AIR COMPRESSOR

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of 11 kw/15 HP Air Compressor with Integrated type air dryer with the following Main specification along with requisite standard accessories

and commissioning spars.

1. Type : Screw Cage air compressor 2. Capacity FAD : 71 cfm 3. Discharge Pressure Minimum : 0.69MPa/ 100.1PSI or More 4. Working Pressure Maximum : 0.97MPa/140.7PSI 5. Compressor output Air Flow rate : 1500LPM 6. Motor Power : 11Kw (15HP) 7. Power Supply/frequency : 415V/50Hz 3Ph 8. Type of Cooling : Air Cooled 9. Compressed air outlet Temperature : Amb + 5 Degree C 10. Noise Level : 67 dB(A) 11. Compressed Air Connection : 1” BSP 12. Oil capacity : 7 Ltrs 13. Motor Type : Sq.Cage Motor with Star delta starter 14. Operation : Air Compressor with air intake closed 15. Receiver Tank / Capacity : Vertical / 1m3 /1000Liters 16. Air Receiver Working Pressure : 0.97MPa/140.7PSI 17. Air Dryer : Canopy with Inbuilt Integrated Refrigerant Type 18. Air Dryer Capacity : 2000LPM 19. Noise Level : 67 dB(A)

Standard Accessories for Air Preparation unit

Install the following three items as one air preparation unit with Filter Assembly

Micro-Filters Assembly : 3 Nos

1. Water Separator

Maximum operating pressure : 1.0 Mpa (145 psi)

Rated air flow :2200 NL/min for port size(nominal size) of ¾”

Water removal rate:99%

2. Main Line Filter

Maximum operating pressure : 1.0 Mpa (145 psi)

Rated air flow :1500 NL/min for port size(nominal size) of ¾”

Filtration degree: 3 µm (95% collected particle size)

3. Micro Mist Separator

Maximum operating pressure : 1.0 Mpa (145 psi)

Rated air flow :2200 NL/min for port size(nominal size) of ¾”

Filtration degree: 0.01µm (95% collected particle size)

Page 2

Oil mist removel rate Maximum of 0.1 mg/m3 (ANR) (0.0101mg/m3 (Anr) (0.008ppm)

before saturation with oil.

Regulator with Pressure Gauge : 3 nos

Machine, Air Assist Gas and Purge Unit

( All Filters and Regulator are fixed with Mounting Base Plate with Accessories. This is 2200 LPM )

Annexure No.2

Page 1

TECHNICAL SPECIFICATION OF HEAVY DUTY LATHE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of HEAVY DUTY LATHE MACHINEwith the following Main specification

along with requisite standard accessories and commissioning spars.

1. Range : 7 feet

2. Admit Between Center : 1000mm

3. Height of Center : 375mm

4. Bed Width : 375mm

5. Swing over Bed : 750mm

6. Swing over cross slide : 550mm

7. Movement of Cross Slide : 2150mm

8. Swing in Gap : 1050mm

9. Bed Type : As per manufacture std.

10. Drive V-Belt : 2v & 3 Belt ‘C’ Type

11. Spindle Bore : 80mm

12. Spindle Noise & Threaded : 6TPI

13. Speed-8(R.P.M) : 30 to 475

14. Tail stock Spindle Travel : 380mm

15. Compound Dlide Travel : 150mm

16. Lead Screw pitch : 4TPI

17. Tail Stock Sleeve : MT-4

18. Range of Matrice Threads : 1 to 6

19. Range of inch Threads : 1 to 24 TPI

20. Electric Motor RPM : 1440/ 5 HP/ 3 Phase

Extra Accessories

Electrical such as 3HP 1440 RPM 3 Phase Electric motor, R/F Switch, V-Belt & Fittings

10” X 3 Jaw Precision True Chuck

18” X 4 Jaw Precision Dog Chuck Double Slotted

Steady Rest (250 mm hole Dia.)

Follow Rest

Face Plate (600mm)

Standard Accessories

Tool Post Bolt Square Key Thread Dial Indicator

Motor Pulley Set of Spanner & Keys

Head stock’s and Tailstock’s Dead Center Instruction Manual

Annexure No.3

Page 1

TECHNICAL SPECIFICATION OF PEDESTAL DRILLING MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of PEDESTAL DRILLING MACHINEwith the following Main specification

along with requisite standard accessories and commissioning spars.

1. Drilling Capacity in CS : 25mm dia

2. Drilling Capacity in MS : 25 mm

3. Morse taper in spindle : MT3

4. Spindle traverse : 152 mm

5. Pillar diameter (Column) : 90 or above

6. Distance B/E center of spindle to column Front : 228mm

7. Worktable size of availability : 365 X 365 mm

8. Base Size : 575 X 400 mm

9. Base To Spindle Nose : 980 mm

10. No. spindle speed steps : 8

11. Range of spindle (rpm) : 96-2600 RPM /50 Hz

12. Range of spindle auto-feeding amount (rpm) : 0.06-0.30mm/r

13. Power of the spindle drive motor : 0.75kW/1HP 1400 rpm

14. Power Supply : 415 V AC, 3ph 50 Hz

15. V-Belt : As per Mfg. Standard

Standard Accessories

Washer

Wedge

Tie rod

Electrical such as 1HP 1440 RPM 3 Phase Electric motor, D.O.L. Starter, V-Belt with

Fittings

½”Drill Chuck with key, arbor ,and Sleeves

Coolant Pump 0.09kW/0.125 HP

Machine Lamp

150 mm Machine Vice

Changing sleeve

Reduction Sleeves MT 2-1

Annexure No.4

Page 1

TECHNICAL SPECIFICATION OF SURFACE GRINDING MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of SURFACE GRINDING MACHINE with the following Main specification

along with requisite standard accessories and commissioning spars. CAPACITY

01. Max. Work in Surface of the table size : 300 × 600 mm

02. Type : Ball Type

03. Max. longitudinal travel : 675 mm

04. Max. cross traverse : 240 mm

05. Max. Spindle center height above table : 300 mm

06. Auto Crossfeed table each reversal : 0.5 - 10.0 mm

07. Vertical feed Gradu. : 0.002 mm

08. CrossfeedGradu. : 0.5 mm

09. Least count of microfeed ` : 0.002 mm GRINDIND HEAD

10. Size of grinding wheel (Dia × Width × Bore) : 200 × 13 × 31.75 mm

11. Speed of Grinding wheel : 2800 rpm

12. Permanent Magnetic chuck : 250 × 500 mm

13. Main motor Power : 2hp

Standard Accessories

Magnetic Chuck

Starter

Wheel Balancer

Grinding Wheel Flange Unit

Table Guard

Set of Wrenches

All Internal Wiring and Control Gears

Diamond dresser with holder

Lubrication pump& Z Axis Micro Feed Coolant Pump & Fitting

Toolkit

Electric control panel

Coolant Pump & Fitting

Annexure No.5

Page 1

TECHNICAL SPECIFICATION OF BENCH GRINDING MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of BENCH GRINDING MACHINE with the following Main specification

along with requisite standard accessories and commissioning spars. CAPACITY

01. wheel size : 250 X 25 X 31.75mm

02. Wheel : One Fine & One crarse

03. Speed : 2800 rpm

04. Power : 1.0 HP 3phase 415 VAC 50Hz

Fitted with wheel guard, tool rest

Annexure No.6

Page 1

TECHNICAL SPECIFICATION OF UNIVERSAL MILLING MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of UNIVERSAL MILLING MACHINE with the following Main specification

along with requisite standard accessories and commissioning spars.

1. Table working surface : 300 x 1300 mm

2. T-Slot No &width : 3/16

3. T-slot Center : 70

4. Swivel : +45 deg

5. Table travel(power feed) : 700 mm

6. Cross travel : 215 mm

7. Knee travel(vertical) : 450 mm

8. no. of feeds : 18

9. Range of Longitude Feed/Min : 23-420

10. Range of Cross Feed/Min : 23-420

11. Range of vertical Feed/Min : 3-70

12. No. of Rapid feed : 1

13. Rapid Long & Cross/Min : 1050

14. Rapid vertical /Min : 175

15. Spindle speed (no./range) :12/40-1200 rpm

16. Spindle noise taper : ISO-40

17. Arbor Diameter : 25.4

18. Distance spindle to table (max./min.) : 80-465

19. Head movement (L to R) : 90o

20. Head tilt (swivel) : 45o

21. Ram travel : 500

22. Ram Rotate : 360o

23. Main Drive (Spindle) Motor (1400 RPM) : 3HP

24. Feeds Drive Motor (960 RPM) : 2HP

25. Coolant Motor (2800 RPM) : 0.01HP

26. Table load capacity : 1000kg

Extra Accessories

Full Universal Dividing Head 152mm.(6”) & with Chuck

Rotary Table 300mm(12”)

Vertical Attachment Head with Packing Bracket

Milling Vice 150 mm

Spare Arbour with Spacer 25mm

Page 2

Spare Arbour with Spacer 27mm

Spare Arbour with Spacer 32mm

Machine Lamp

I.S.O 40 Collect Adopter with key

Collect 12 Pieces Set 4mm to 25mm

Stub Milling Arbour (for Holding shell & Mill Cutter)

Standard Accessories

Electric Motor & Panel

Draw Bar

Tool box & Adjustment tools

& D.R.O.

Centralized lubrication systems

Coolant Panel

Operation Manual

Infinitely Variable power feeds in X,Y & Z axis

Milling Adopter

Collets

Micro Boring head

Horizontal Milling Attachment

Annexure No.7

Page 1

TECHNICAL SPECIFICATION OF ALL GEARED LATHE MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of ALL GEARED LATHE MACHINE with the following Main specification

along with requisite standard accessories and commissioning spars.

1. Range / Length : 7 feet

2. Admit Between Center : 1500mm

3. Height of Center : 255 mm

4. Bed Width : 300 mm

5. Bed Length : 2125mm

6. Swing over Bed : 510 mm

7. Swing over cross slide : 320 mm

8. Movement of Cross Slide : 2150mm

9. Swing in Gap : 735 mm

10. Bed Type : As per manufacture std.

11. Spindle Noise : D8

12. Spindle Bore : 82 mm

13. Taper of Spindle Bore : 1:20

14. No. of Spindle Speed : 12

15. Range of Spindle Speeds : 16- 1600rpm

16. Lead Screw Diameter & pitch : 25.4mm/4TPI

17. Range of Matric Thread : 0.5 to 14mm

18. Range of inch Threads : 2 to 56 TPI

19. Range of module Threads : 0.5 to 14mm

20. Range of DI metrical pitch thread : 2 to 56 D.P

21. Longitudinal feed : 0.06-0.82mm/rev

22. Cross feed : 0.017-0.242mm/rev

23. Taper of tailstock quill : M4

24. Travel of tailstock quill : 150mm

25. Diameter of tailstock quill : 60mm

26. Electric Motor RPM : 1464 RPM/7.5 HP/ 3 Phase

27. Coolant motor : 0.125HP

Page 2

Standard Accessories

3 Jaw Chuck-ᵩ 250 mm

4Jaw Chuck-ᵩ 315 mm

Steady Rest ᵩ80-200mm

Follow Rest ᵩ20-90mm

Face Plate

Chuck Guard

Tool Post Guard

Full Length Splash Guard

Coolant System

Machine Lamp

Centre

Oil Gun

Boot Brake

Foundation Bolts

Revolving Center

Inch/mm Gears set of 2 Nos.

Tool Post Bolt Square Key

Dead Center with Center bush

Thread Dial Indicator

Set of Spanner & Allen Keys

Instruction Manual

Annexure No.8

Page 1

TECHNICAL SPECIFICATION OF ALL GEARED SHAPING MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of ALL GEARED SHAPING MACHINE with the following Main specification

along with requisite standard accessories and commissioning spars.

1. CAPACITY : 24”

2. Length of Ram Stroke (mm) : 610

3. Length of Ram (mm) : 1232

4. Length of Width Ram Bearing : 867 x 300

5. Table of Ram(mm) : 450 x 76

6. Working Surface of Table : 610 x 370

7. Max. Table Travel Horizontal : 635

8. Max. Table Travel-Vertical : 380

9. Angular Movement of Table : 60 L 60 R

10. Max Vertical Travel of Tool Slide : 190

11. Maximum Swivel of Tool Head : 60 L 60 R

12. Dia of Clutch Pulley(mm) : 311

13. Range of Ram Speeds : 4

14. (Stroke Per Minute) : 14.28.42.62

15. Dia of Motor Pulley(mm) : 70

16. Stroke of Ram : 0.220

17. Range of Tool Head Feed : Hand feed

18. Power Supply HP (kw) : 3 (2.25)

19. Speed (RPM)/ All Geared : 1440 /960

20. Motor stater : 5AMP

21. V-Belt Section : as per Mfg. Std.

Extra Accessories

Electrical such as 5HP 960 RPM 3 Phase Electric motor, Starter, V-Belt & Fittings

Automatic tool lifting

Automatic down feed to feed slide

Key way cutting attachment

Standard Accessories

Swiveling Vice Electrical motor Ball screw for main slide

Motor Pulley Starter 6 speed and 8 speed gear box

Oil Pump Rapid Travel Bellows for cross slide

V-belts. Centrilized lubricant

Annexure No.9

Page 1

TECHNICAL SPECIFICATION OF POWER HACK SAW MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of POWER HACK SAW MACHINE with the following Main specification

along with requisite standard accessories and commissioning spars.

1. Size : 250mm

2. Cutting Cap Round : 250mm

3. Cutting Cap Square : 200 X 200 mm

4. Max. Size of the material that : 45º

can be Cut at

5. Stroke (adjustable) : 5.5” / 140mm

6. Blade Size : 18/20 inch or 457/508 mm

7. Blade Speed : 35 / 55 / 75

8. Power of main motor : 1.5HP, 415 v, 3 Ph, 50 Hz

9. Motor Speed ± 5% RPM : 1440

10. Power of coolant motor Pump : 0.15 HP (Tank And Fitting)

11. Coolant Motor Speed ± 5% RPM : 440 RPM

12. Band saw Blade : 3300 X27 X 0.9 mm

13. Guide Pulley dia : 425 mm

14. V. Belt Required : 4 Pice

Standard Accessories

Electrical such as 1.5HP 1440 RPM 3 Phase Electric motor,

Push button

Coolant Motors and Electrical Motors

Chip collection tray

Chip removal wire brush

Job stopper assembly

Machine Lamp

Annexure No.10

Page 1

TECHNICAL SPECIFICATION OF UNIVERSAL TESTING MACHINE (40T)

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of UNIVERSAL TESTING MACHINE (40T) with the following Main specification

along with requisite standard accessories and commissioning spars.

1. Measuring Capacity (kN) : 400

2. Measuring Range (kN) : 0-400

3. Least Count (kN) : 0.02

4. Load Resolution (20,000 counts full scale) : 20

5. Load Range in kN with Accuracy of : 8 to 400

Measurement ± 1.0%

6. Resolution of piston movement (Displacement) : 0. 01mm

7. Max. Clearance for tensile Test at fully descended : 50-700

working piston Position (mm)

8. Max. Clearance for compression test (mm) : 0-700

9. Clearance (Distance) between columns (mm) .: 500

10. Ram Stroke (piston) (mm) : 200

11. Max. Straining/piston speed (at no load) (MM/Min) : 0-150

12. Power Supply : 2.5HP/ 415 V/3 Phase AC

Standard Accessories

Compression Test

Pair for Compression Plate Dia (mm) : 120

Tension Test Jaws

Clamping jaws for round specimens of Diameters` : 10-25 / 25-40 mm

Clamping jaws for flat specimens of thickness(mm) : 00-15 / 15-30

Max. Width of Flat Specimen (mm) : 65

Transverse Test

Table with adjustable rollers Support of width : 150 mm

Diameter of Rollers (mm) : 30

With Maximum adjustable clearance : 500

between supports (mm)

Radius of punch tops. (mm) : 12

Radius of punch tops. (mm) : 16

Page 2

Accessories :

1. Electronic Extensometer

Accuracy : Class 1 as per IS12872/ISO 9513

Type : Stain Gauge Type

Out-put : 0.3mV/V/mm(aprox)

Excitation : 10V,DC Nominal

Measuring Range : 5 MM

Normal resistance of bridge : 350 ohm

Gauge lengths : 25 mm & 50 mm by means of

extender (2 fixed G.L)

Resolution : 0.001 mm

2. Mechanical Extensometer

Measuring Range : 3 MM

Least Count : 0.01 mm

Gauge Length adjustable from : 30 mm - 120 mm

Specimen size : Dia. 1 to 20 mm round or

flat upto 20 x 20 mm

3. Small Double Shear : 5,8,12,16&20mm

4. BrinellHardness Test Attachment : 10mm Dia. Ball for 3000kgf load

Special Accessories : • Software Packages • Load Stabilizer • Printer • Plotter • 1800 Bend test attachment • Piston Movement Resolution of 0.01 mm • Electronic Load Pacer • Shear Test Attachment

Annexure No.11

Page 1

TECHNICAL SPECIFICATION OF MSM HARDNESS TESTING MACHINE

SL NO Specification Qty Required

A Manufacture, supply, erection, commissioning, testing and 1No

handing over of MSM HARDNESS TESTING MACHINE) with the following Main specification

along with requisite standard accessories and commissioning spars.

1. Major (Test) Load -N (kgf) : 588.4, 980.7, 1471 (60, 100, 150)

2. Minor (Initial)Load-N (kgf) : 98.07 (10)

3. Max. Test Height (mm) : 295

4. Depth of Throat (mm) : 148

5. Max depth of elevating screw below base : 295 mm

6. Size of base (mm) : 475 X220

7. Machine height (Approx)mm : 860

Standard Accessories

Testing Table 50mm dia. : 1No

Diamond indentor– Rockwell : 1No

Superficial i Diamond ndentor – Rockwell : 1No

Testing table 40 mm ø with 'V' groove for : 1No

round jobs 6 to 45 mm dia.

Steel Ball Indentor ø 1/16" : 1No

Steel Ball Indentor 1/16" 5 spare balls : 1No

Test Block Rockwell 'C'(with Mfg. certificate) : 1No

Test Block Rockwell 'B'(with Mfg. certificate) : 1No

Test Block Rockwell Superfical 30 N : 1No

Allen Spanners : 5Nos

Screw Drivers : 1No

Clamping Device : 1No

Wooden Box for Std. Accessories : 1No

Desh Pot oil : 1 Bottle

Supply for Drive Motor : Single Phase-230-V, 50Hz

Spare Fuse 1 Amp : 5Nos

Power Cable : 1No

Machine Cover (PVC) : 1No

Rubber Bellow : 1No

Instruction Manual : 1Book

Loads and Indicator for hardness Tester for Rockwell and Brinell Tests

Total Load in kgf. (Initial Load 10kgf.) : 250

Indicator : Ball 5mm

Test Scales : Beinell, F/D²=10

Sutiable for : MS, SS,AI, alloys

Annexure No.12 to 17

Page 1

TECHNICAL SPECIFICATION OF PHYSICAL TESTING EQUIPMENTS

SL NO Specification Qty Required

A Manufacture, supply and handing over of PHYSICAL TESTING EQUIPMENTS 1 No with the following Main specification

S.No Equipments Quantity

1 Dial Vernier 8" 2

2 Dial Vernier 12" 2

3 Height Gauge 12" 1

4 Height Gauge 18" 1

5 Micrometer 1" 2

6 Granite Surface Table(1000*1000) 1

7 V Block Clamp 100mm 1

8 Feeler Gauge 0.05-1mm 1

9 Samarat Make L.Sq 6" 2

10 Samarat Make L.Sq 8" 2

11 Samarat Make L.Sq 12" 2

12 SS Scale 6" 4

13 SS Scale 8" 4

14 SS Scale 24" 1

15 SS Scale 40" 1

16 Inside Calipers 6" 2

17 Inside Calipers 8" 2

18 Inside Calipers 10" 1

19 Inside Calipers 12" 1

20 Outside Calipers 6" 2

21 Outside Calipers 8" 2

22 Outside Calipers 10" 1

23 Outside Calipers 12" 1

Annexure No.18

Page 1

TECHNICAL SPECIFICATION OF DISTRIBUTION TRANSFORMER ACCESSORIES

SL NO Specification Qty Required

A Manufacture, supply and handing over of DISTRIBUTION TRANSFORMER 1 No ACCESSORIES with OLTC RTCC panel suitable for 500KVA/ 22 KV with the following Main

specification along with requisite standard accessories and commissioning spars.

Sr.No Description Quantity 1 Rating and Terminal Marking plate 2 nos 2 Earthing (CT)terminal 1 nos 3 Main Tank Lifting lugs 4 nos 4 Lifting hook for Tank & cover Each 2nos 5 Air release hole with plug 1 set 6 Drain vale cum bottom filter valve 1 no 7 Oil level indicator with marking 1 no 8 Conservator oil filling hole with plug and drain plug 1 set 9 MOG. for main conservator 1 no 10 Filter valve with blanking plate 1 no 11 H.V. Bushings 1 no 12 Dehydrating silica gel breather 1 no 13 Thermometer Packet or Dial 3 nos 14 Bi-directional roller 4 nos

15 Base channel 2 nos 16 Pressure relief device 1 no 17 OLTC Inspection cover 1 no 18 On load tap changing Gear 1 no 19 Cooling (Detachable) radiators 4 nos 20 Buchholz relay with alarm and trip contacts Adequate nos 21 Oil temperature indicator with alarm and trip contacts Adequate nos 22 Inspection cover 1 no 23 L.V. Bus duct 1 no 24 Earthing Terminals 2 no 25 L.V. Cable or Marshalling box duly wired 1 no 26 H.V. Terminal (copper/ Brass) 3 nos 27 L.V. Terminal (copper/ Brass) 4 nos 28 Oil heater ON/OFF switch with filament 80W space heater and

thermostat, single phase switch with socket, cubicle illumination lamp, door limit switch, MCBs / Fuse for AC/DC control

As applicable

29 Reinforcing stiffeners As applicable

30 Control wiring 1 set

Annexure No.19

Page 1

TECHNICAL SPECIFICATION OF APFC PANEL WITH REACTOR,TRANSFORMER

OIL FILTRATION AND HARDWARE ITEMS

SL NO Specification Qty Required

A Manufacture, supply and handing over of APFC PANEL WITH REACTOR, 1 No TRANSFORMER OIL FILTRATION AND HARDWARE ITEMSwith the following Main specification

1) 100 KVAR APFC Panel: - 1No.

Supply of APFC Banking panel (100 KVAR Banking) in 16 SWG CR

Sheet metal with powder coated.

Incoming: - SIEMENS make 400 A TPN SFU – 1No.

Outgoing: - 125 A TPN MCCB - 3Nos

32 A TPN MCB - 3Nos.

1X 33 KVAR 525V Capacitor & Reactors with contactor – 3No.

1X 25 KVAR 525V Capacitor & Reactors with contactor – 1Nos.

1X 12.5 KVAR 525V Capacitor & Reactors with contactor – 1No.

1X 7.5KVAR525V Capacitor& Reactors with contactor – 1No.

APFC 6 Stage Controller -1No

AF LED – 6Nos.

Auto Manual Select Switch -6Nos.

With 7% Detuned Reactors Harmonic Filter & LTXL-Ultra Heavy Duty Capacitors,

with standard Bus barwork.powerwires,control wire and accessoreis Including bolt,

nut, insulation tape, power mat insulator, Hylem sheet, Rubber Feeding,

Earthing with Copper.

3,90,821/- 3,90,821/-

B Transformer oil filtration & other testing work:-

2) Filtration and degasification of Transformer Oil to Withstand upto 1 Set

800KV STREAMLINE FILTERTesting of Di-Electric Strength and Test

ReportTesting of Acidity Analysis and Test ReportTransport Charges

for Filter Machine(Erode to Salem) UP & Down

3) 2.5mm x1m x 10m Tested Rubber Mate (BLUE) 2Nos

4) 22KV Hand Gloves 1Set -

5) Fire Bugged With Stand (4Bugged+1Stand) 1Set

6) First Aid Chart (Tamil & English) 1No

7) Earth Discharge Rod 1No

8) First Aid Box 1No

9) 22 Kv Hand Glovse 1set

10) Erection of Adaptor Box ,100 Kvar APFC panel ,Hibay light fitting and LUM

cable laying and termination, MCBDB , transformers, generator, MV panel,

SSBs, APFC, LMSB,LSSB,LDB panel, machine control panel, all motors,

earth bit Erection

11) Hard ware Items: Bolt, Nut & Washer, Earth clip, ravel grip, wooden LUM

screws,Clamp, numbering ferules and TerminationInsulation tab,

Earth Clips etc.,

NOTE:

1. TAX are Included.

2. Transporting Charging is Mills Scope.

3. Mechanical, civil, Soil and Charcoal are Your Scope,

Annexure No.20

Page 1

TECHNICAL SPECIFICATION OF ALL MACHINES MCBDB,ADAPTOR BOX AND

ALL INDUSTRIAL LIGHTING

SL NO Specification Qty Required

A Manufacture, supply and handing over of APFC PANEL WITH REACTOR, 1 No TRANSFORMER OIL FILTRATION AND HARDWARE ITEMSwith the following Main specification

1) 3Ph MCBDB-1:- 1 No

16 SWG CR Sheet metal with required colors Powder Coated.

Incoming: 100 A TPN SDF – 1 No.

Outgoing: 32 A TPN MCB – 12 Nos.

with standard Bus bar including bolt, nut, insulation tape, power mat insulator,

Hylem sheet, Rubber Feeding.

2) 3Ph MCBDB -2:- 1 No

16 SWG CR Sheet metal with required colors Powder Coated.

Incoming:250A TPN SDF – 1 No.

Outgoing: 63 A TPN MCB – 10 Nos.

with standard Bus bar including bolt, nut, insulation tape, power mat insulator,

Hylem sheet, Rubber Feeding.

3) ADAPTOR BOX-1:- 1 No

Supply of 16 SWG CR Sheet metal with powder coated. 630 A TPN MCCB with

rotary handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable

Entry Termination Provision,Hylem sheet,Bold Nut, Rubber Feeding.

4) ADAPTOR BOX-2:- 1 No

Supply of 16 SWG CR Sheet metal with powder coated. 400 A TPN MCCB with

rotary handle – 1Nos. (3VT1 ETU Tripping unit) Incoming and Outgoing Cable

Entry Termination Provision, Hylem sheet, Bold Nut, Rubber Feeding.

5) ADAPTOR BOX-3&4:- 2 Nos.

Supply of 16 SWG CR Sheet metal with powder coated.250 A TPN MCCB with

rotary handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable

Entry Termination Provision, Hylem sheet, Bold Nut, Rubber Feeding.

6) ADAPTOR BOX-5,6&7:- 3 Nos.

Supply of 16 SWG CR Sheet metal with powder coated.125 A TPN MCCB with

rotary handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable

Entry Termination Provision,Hylem sheet,Bold Nut, Rubber Feeding.

7) ADAPTOR BOX-8,9,10&11:- 4 Nos.Supply

of 16 SWG CR Sheet metal with powder coated.80 A TPN MCCB with rotary

handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable Entry

Termination Provision,Hylem sheet,Bold Nut, Rubber Feeding.

8) ADAPTOR BOX-12&13:- 2 Nos.Supply of 16

SWG CR Sheet metal with powder coated.63 A TPN MCCB with rotary handle –

1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable Entry Termination

Provision,Hylem sheet,Bold Nut, Rubber Feeding.

9) MCB Box with 32A TPNRCCB 4No

10) 16A 4Way Connector with Box(Street light) 20Nos.

11) 230V/24V Step Down Transformer with metal top& socket Box 4Nos.

12) Earth Pit (8’’ feet GI pipe) 15Nos.

13) 16 SWG M.S. Conduit Pipe, Junction Box, Bend, Balance Socket, 20Nos.

check nut, 1.5 Sq mm. RR Flexible copper wire and 16 SWG tined

Copper wire, clamp, screw, ravel plug without light Fitting.

14) Industrial LED Tube light Fitting(1 x 20 W) Philips make with Bulb20Nos

15) 800KVA Neutral CT Box with CT Coil 1 No

NOTE:

1. Philips make LED Light Fittings.

2. Tax are Included.

3. Transporting Charging is Mills Scope.

4. Mechanical, civil, Soil and Charcoal are Your Scope,

Annexure No.21

Page 1

TECHNICAL SPECIFICATION OF EARTHING, LIGHTING

MATERIALS

SL NO Specification Qty Required

A Manufacture, supply and handing over of EARTHING, LIGHTING MATERIALSwith the

following Main specification 1) Copper Items:

1 x 1/8 SWG CU Flat 350Kgs

2 x ¼ SWG CU Flat 60Kgs

8 SWG CU wire 70Kgs

10 SWG CU wire 90Kgs

12 SWG CU wire 25Kgs

2) 16 SWG M.S. Conduit Pipe, Junction Box, Bend, Balance Socket, check nut, 15Nos. 1.5 Sq mm. RR Flexible copper wire and 16 SWG tined Copper wire, clamp, screw, ravel plug without light Fitting. 3) Industrial Street Light LED Tube light Fitting (1 x 45 W) 15Nos.

4) Gland & sockets and accessories :-

3 ½ x 300 Sq mm FT Gland& AL sockets 4Nos.

3 ½ x 240 Sq mm FT Gland& AL sockets 4Nos.

3 ½ x 185 Sq mm FT Gland& AL sockets 10Nos.

3 ½ x 150 Sq mm FT Gland& AL sockets 2Nos.

3 ½ x 120 Sq mm FT Gland& AL sockets 2Nos.

3 ½ x 70 Sq mm FT Gland& AL sockets 4Nos.

3 ½ x 50 Sq mm ST Gland& AL sockets 8Nos.

3 ½ x 25 Sq mm ST Gland& AL sockets 10Nos.

4 x 10 Sq mm ST Gland& CU sockets 20Nos.

4 x 6 Sq mm ST Gland &Accessories 50Nos.

4 x 4 Sq mm ST Gland &Accessories 40Nos.

4 x 2.5 Sq mm ST Gland & Accessories 150Nos

4 x 1.5 Sq mm ST Gland & Accessories 200Nos.

2X4 Sq mm ST Gland & Accessories 30Nos.

19X1.5 Sq mm ST Gland & Accessories 2Nos.

NOTE:.

1. Tax are Included.

2. Transporting Charging is Mills Scope.

3. Mechanical, civil, Soil and Charcoal are Your Scope,

Annexure No.22

Page 1

TECHNICAL SPECIFICATION OF HIBAY FITTING MATERIALS

SL NO Specification Qty Required

A Manufacture, supply and handing over of HIBAY FITTING MATERIALS

with the following Main specification

1) Earth Copper Plate 24’’X 24’’ X 3mm 15 Nos.

2) HIBAY 70W LED Light fitting with Flexible cable ,connector box . 40 Nos.

NOTE:

1. Tax are Included.

2. Transporting Charging is Mills Scope.

3. Mechanical, civil, Soil and Charcoal are Your Scope,

Annexure No.23-33

Page 1

Item No PARTICULARS OF PLANT AND MACHINERY

Quantity

VI CIVIL WORK FOR POWER HOUSE, GENSET,TRANSFORMER YARD and ALL MACHINERY FOUNDATION WORK

23

Power House:-(Size -L 40’ X W20’X H 10’ with 2nos GI Shutter Door and 2nos Windows, Cable trunch Concrete W6’X H5’ all side)

1

24

Civil work for Genset Yard:-(Size -L 40’ X W35’X H 10’ with Metal sheet roofing, Cable trunch L35’X W3’X H5’)and Transformer Yard:-Size -L40’X W26’ ,Transformer Bead Size-7’X7’X6 and Earth Pit 10 Nos.

1

25

Machine Foundation work for SS Tube Development area Entry Coil car-L7.5mXW4.08mXD3.3m( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Side wall, Brick work1.5,RCC1:2:4 Base Floor,RCC Side wall 1:2:4) MS H Channel 67 kg :-1 Set Exit Coil car-L8.54mXW2.07mXD3.6m( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Side wall, Brick work1.5,RCC1:2:4 Base Floor,RCC Side wall 1:2:4) MS H Channel 290 kg :-1 Set

1

26

Machine Foundation work for SS Sheet Development area Sheraing Machine: L4.7mXW2.55mXD2.7m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Base Concrete in CC 1:2:4, Foundation RCC1:2:4):-1 Set Four column Press 500Tons: L5.5mXW3.55mXD2.9m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic Triple Action 200T L2.73mXW2.6mXD1.37m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic Triple Action 120T L2.7mXW3.3mXD1.95m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic Triple Action 63T L3.3mXW2.0mX1.9m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set CNC PRESS 100T L3.6mXW2.15mXD1.45m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic press 100T L4.8mXW3.75mXD2.17m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set

1

27

Machine Foundation work for LASER CUTTING MACHINE LASER CUTTING MACHINE: L28.8mXW0.75mXD3.0m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set

1

Machine Foundation for SS Sheet Development area Slitting Machine Out Board Bearing Uncoiler: : L1.37mxW1. 5mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1No Paper winder: L1.85mxW0. 6mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Leveler and Shearing Station foundation: : L1.32mxW0. 4mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ) 1 BRIDGE –I: L4.6mxW3.75mXD3.7m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, RCC1:2:4Long Brick Wall 2set Cross Brick wall 1set, Long & Cross wall RCC1:2:4, Plastering Brick wall all sides. ):-1 Set Scarp winder and Sliter head foundation: L2.91mxW0.4mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Scarp winder machine foundation: L1.5MxW0.65mXD 1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set BRIDGE -2:L4.6mxW3.55mXD4.55m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, RCC1:2:4Long Brick Wall 2set Cross Brick wall 1set, Long & Cross wall RCC1:2:4, Plastering Brick wall all sides. ):-1 Set Tension Support Station foundation: L2.25mxW0.4. X D 1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Tension Pink Roll and separate arm machine foundation: L1.5mxW 0.4mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set separate arm machine foundation ( Recoiler): L1.0mxW0.6mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):1 Out Board Bearing Uncoiler: L1.0mxW0. 5mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set

1

29

Civil Work for Testing Equipment Room with 1Ton Air Conditioner , Tool Room Machine Foundation and All Machine Cable Trench Testing Equipment Room:- :-(Size -L 40’ X W35’X H 10’ with 2nos GI Shutter Door and 2nos Windows, L Metal sheet roofing, Cable trunch L35’X W3’X H5’) Tool Room Machine Foundation :- :-(Size -L 40’ X W35’X H 10’, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 , Cable trunch L80’X W3’X H5’) All Machine Cable Trench :-L400’xW3’XD5’ with Manual Holes 2’x2 8 No. 2’x1’ 5Nos.

Lumpsum

30

Floor Foundation for Tube Mill 1 &2 Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concrete 1:1.5:3,Glass frame

1

31

Floor Foundation for Slitting Machine Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concrete 1:1.5:3,Glass frame (less Slitting machine foundation 150sq mts)

1

32

Floor Foundation for work shop Machines and Lab Area Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Glass frame( less Tool room Machine foundation 50 sqmts)

1

33

Floor Foundation for Laser Cutting machine All Press Brake Machine Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concete 1:1.5:3 , Glass frame (Less Machine foundation Area 100sq mts)

1