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Steel Founders Society of America Handbook

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Steel Casting Handbook
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  • SU

    PP

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    2

    1999

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  • 1Ste

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    men

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    ary

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    cific

    atio

    ns

    Fo

    r Ste

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    gs - 1

    999

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    Sup

    ple

    ment 2

    will b

    e re

    vis

    ed

    at re

    gu

    lar in

    terv

    als

    . Sup

    ple

    ment 2

    is o

    nly

    a s

    um

    mary

    that is

    usefu

    l in c

    om

    parin

    g th

    egenera

    l require

    ments

    in d

    iffere

    nt ty

    pes o

    f specific

    atio

    ns. W

    hen o

    rderin

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    n u

    p-to

    -date

    orig

    inal s

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    nshould

    be

    used.

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    4

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    49

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    .................................................................................................................................5

    4

    CO

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    ICA

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    NC

    IES

    .......................................................................................................................5

    6

    Pre

    pare

    d b

    y th

    eS

    PE

    CIF

    ICA

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    ER

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  • Ord

    ering S

    teel Castin

    gs

    2

    OR

    DE

    RIN

    G S

    TE

    EL

    CA

    ST

    ING

    S

    Ove

    rvie

    w

    When m

    akin

    g in

    qu

    iries o

    r ord

    erin

    g p

    arts

    , all p

    ertin

    ent in

    form

    atio

    n m

    ust b

    e s

    tate

    d o

    n b

    oth

    the in

    quiry

    and o

    rder.

    This

    info

    rmatio

    n s

    ho

    uld

    inclu

    de a

    ll of th

    e fo

    llow

    ing

    com

    ponents

    .1.

    Castin

    g s

    hap

    e

    eith

    er b

    y d

    raw

    ing o

    r patte

    rn. D

    raw

    ings s

    ho

    uld

    inclu

    de d

    imensio

    nal to

    lera

    nces, in

    dic

    atio

    ns o

    fsurfa

    ces to

    be m

    achin

    ed, a

    nd

    datu

    m p

    oin

    ts fo

    r locatin

    g. If o

    nly

    a p

    atte

    rn is

    pro

    vid

    ed

    , then th

    e d

    imensio

    ns o

    fth

    e c

    astin

    g a

    re a

    s p

    redic

    ted b

    y th

    e p

    atte

    rn.

    2.

    Mate

    rial s

    pecific

    atio

    n a

    nd

    gra

    de (e

    .g. A

    ST

    M A

    27/A

    27M

    9

    5 G

    rade 6

    0-3

    0 C

    lass 1

    ).3.

    Num

    ber o

    f parts

    .4.

    Sup

    ple

    menta

    ry re

    quire

    ments

    (e.g

    . AS

    TM

    A 7

    81/A

    78

    1M

    9

    5 S

    2 R

    ad

    iogra

    ph

    ic E

    xam

    inatio

    n).

    A.

    Test m

    eth

    ods (e

    .g. A

    ST

    M E

    94)

    B.

    Accepta

    nce

    crite

    ria (e

    .g. A

    ST

    M E

    186 s

    everity

    level 2

    , or M

    SS

    SP

    -54-1

    99

    5).

    5.

    An

    y o

    ther in

    form

    atio

    n th

    at m

    ight c

    ontrib

    ute

    to th

    e p

    roductio

    n a

    nd u

    se o

    f the p

    art.

    To p

    roduce a

    part b

    y a

    ny m

    anufa

    ctu

    ring p

    rocess it is

    necessary

    to k

    now

    the d

    esig

    n o

    f the p

    art, th

    e m

    ate

    rial to

    be

    used a

    nd th

    e te

    stin

    g re

    quire

    d. T

    hese th

    ree e

    lem

    ents

    are

    dis

    cussed in

    deta

    il in th

    e fo

    llow

    ing s

    ectio

    ns.

    De

    sig

    n

    Ba

    ck

    gro

    un

    d

    To o

    bta

    in th

    e h

    igh

    est q

    uality

    pro

    duct, th

    e p

    art s

    hou

    ld b

    e d

    esig

    ne

    d to

    take a

    dvanta

    ge o

    f the fle

    xib

    ility o

    f the c

    astin

    gpro

    cess. T

    he fo

    undry

    must h

    ave e

    ither th

    e p

    art d

    raw

    ing o

    r patte

    rn e

    qu

    ipm

    ent a

    nd

    know

    the n

    um

    ber o

    f parts

    to b

    em

    ade. T

    o ta

    ke a

    dvanta

    ge o

    f the c

    astin

    g p

    rocess, th

    e fo

    undry

    shou

    ld a

    lso k

    no

    w w

    hic

    h s

    urfa

    ces a

    re to

    be

    machin

    ed

    an

    d w

    here

    datu

    m p

    oin

    ts a

    re lo

    cate

    d. R

    eason

    able

    dim

    ensio

    na

    l tole

    rances m

    ust b

    e in

    dic

    ate

    d w

    here

    adra

    win

    g is

    pro

    vid

    ed. T

    ole

    rances a

    re n

    orm

    ally

    decid

    ed b

    y a

    gre

    em

    ent b

    etw

    ee

    n th

    e fo

    undry

    and c

    usto

    mer. S

    FS

    AS

    up

    ple

    ment 3

    repre

    sen

    ts a

    com

    mon s

    tarin

    g p

    oin

    t for s

    uch a

    gre

    em

    ents

    . Sup

    ple

    ment 3

    is n

    ot a

    sp

    ecific

    atio

    n a

    nd

    care

    shou

    ld b

    e ta

    ken to

    reach a

    gre

    em

    ent o

    n w

    hat to

    lera

    nces a

    re re

    quire

    d. C

    lose

    coop

    era

    tion b

    etw

    een th

    ecusto

    mers

    desig

    n e

    ngin

    eers

    and th

    e fo

    un

    dry

    s c

    astin

    g e

    ngin

    eers

    is e

    ssentia

    l, to o

    ptim

    ize

    the

    castin

    g d

    esig

    n, in

    term

    s o

    f cost a

    nd p

    erfo

    rmance. A

    dditio

    na

    l gu

    idelin

    es fo

    r castin

    g d

    esig

    n a

    re g

    iven

    in S

    tee

    l Castin

    gs H

    andb

    ook

    and S

    up

    ple

    ment 1

    ,3, a

    nd

    4 o

    f the S

    teel C

    astin

    gs H

    andb

    ook.

    Min

    imu

    m S

    ectio

    n T

    hic

    kn

    es

    s

    The rig

    idity

    of a

    sectio

    n o

    ften

    go

    vern

    s th

    e m

    inim

    um

    thic

    kness to

    wh

    ich a

    sectio

    n c

    an b

    e d

    esig

    ned. T

    here

    are

    cases h

    ow

    ever w

    hen a

    very

    thin

    sectio

    n w

    ill suffic

    e, d

    ep

    end

    ing u

    pon s

    trength

    an

    d rig

    idity

    calc

    ula

    tions, a

    nd w

    hen

    casta

    bility

    becom

    es th

    e g

    overn

    ing

    facto

    r. In th

    ese c

    ases it is

    necessary

    that a

    limit o

    f min

    imum

    sectio

    n th

    ickness

    per le

    ngth

    be a

    dopte

    d in

    ord

    er fo

    r the m

    olte

    n s

    tee

    l to c

    om

    ple

    tely

    fill the m

    old

    cavity

    .

    Molte

    n s

    teel c

    ools

    rapid

    ly a

    s it e

    nte

    rs a

    mold

    . In a

    thin

    sectio

    n c

    lose to

    the

    gate

    , wh

    ich d

    eliv

    ers

    the

    hot m

    eta

    l, the

    mold

    will fill re

    ad

    ily. A

    t a d

    ista

    nce fro

    m th

    e g

    ate

    , the m

    eta

    l ma

    y b

    e to

    o c

    old

    to fill th

    e s

    am

    e th

    in s

    ectio

    n. A

    min

    imum

    thic

    kness o

    f 0.2

    5 (6

    mm

    ) is s

    uggeste

    d fo

    r desig

    n u

    se w

    hen

    con

    ven

    tiona

    l ste

    el c

    astin

    g te

    chn

    iqu

    es a

    reem

    plo

    yed

    . Wall th

    icknesses o

    f 0.0

    60 (1

    .5 m

    m) a

    nd s

    ectio

    ns ta

    perin

    g d

    ow

    n to

    0.0

    30 (0

    .76 m

    m) a

    re c

    om

    mon fo

    rin

    vestm

    ent c

    astin

    gs.

    Dra

    ft

    Dra

    ft is th

    e a

    mount o

    f taper o

    r the a

    ng

    le, w

    hic

    h m

    ust b

    e a

    llow

    ed o

    n a

    ll vertic

    al fa

    ces o

    f a p

    atte

    rn to

    perm

    it itsre

    moval fro

    m th

    e s

    and m

    old

    with

    out te

    arin

    g th

    e m

    old

    wa

    lls. D

    raft s

    hou

    ld b

    e a

    dd

    ed to

    the d

    esig

    n d

    imensio

    ns b

    ut

    meta

    l thic

    kness m

    ust b

    e m

    ain

    tain

    ed.

    Regard

    less o

    f the ty

    pe o

    f pa

    ttern

    equ

    ipm

    ent u

    sed

    , dra

    ft must b

    e c

    onsid

    ere

    d in

    all c

    astin

    g d

    esig

    ns. D

    raft c

    an b

    eelim

    inate

    d b

    y th

    e u

    se o

    f core

    s; h

    ow

    ever, th

    is a

    dds s

    ign

    ificant c

    osts

    . In c

    ases w

    here

    the a

    mount o

    f dra

    ft ma

    yaffe

    ct th

    e s

    ubseque

    nt u

    se

    of th

    e c

    astin

    g, th

    e d

    raw

    ing s

    hou

    ld s

    pecify

    wh

    eth

    er th

    is d

    raft is

    to b

    e a

    dd

    ed to

    or

    subtra

    cte

    d fro

    m th

    e c

    astin

    g d

    imensio

    ns a

    s g

    iven

    .

  • Ord

    ering S

    teel Castin

    gs

    3

    The n

    ecessary

    am

    ount o

    f dra

    ft de

    pen

    ds u

    po

    n th

    e s

    ize o

    f the c

    astin

    g, th

    e m

    eth

    od o

    f pro

    ductio

    n, a

    nd w

    heth

    er

    mold

    ing is

    by h

    and o

    r machin

    e. M

    achin

    e m

    old

    ing w

    ill requ

    ire a

    min

    imum

    am

    ount o

    f dra

    ft. Inte

    rior s

    urfa

    ces in

    gre

    en s

    and m

    old

    ing u

    sually

    req

    uire

    more

    dra

    ft than

    exte

    rior s

    urfa

    ces. T

    he a

    mount o

    f dra

    ft recom

    mended u

    nder

    norm

    al c

    onditio

    ns is

    ab

    out 3

    /16 in

    ch p

    er fo

    ot (a

    ppro

    xim

    ate

    ly 1

    .5 d

    egre

    es), a

    nd th

    is a

    llow

    ance w

    ou

    ld n

    orm

    ally

    be

    adde

    d to

    desig

    n d

    imensio

    ns.

    Partin

    g L

    ine

    Partin

    g p

    ara

    llel to

    on

    e p

    lane

    facilita

    tes th

    e p

    rod

    uctio

    n o

    f the

    patte

    rn a

    s w

    ell a

    s th

    e p

    roductio

    n o

    f the m

    old

    .P

    atte

    rns w

    ith s

    traig

    ht p

    artin

    g lin

    es, p

    artin

    g lin

    es p

    ara

    llel to

    a s

    ing

    le p

    lane

    , can b

    e p

    roduce

    d m

    ore

    easily

    and a

    tlo

    wer c

    ost th

    an p

    atte

    rns w

    ith irre

    gu

    lar p

    artin

    g lin

    es.

    Castin

    g s

    hap

    es th

    at a

    re s

    ym

    metric

    al a

    bou

    t on

    e c

    ente

    rline o

    r pla

    ne re

    adily

    su

    gg

    est th

    e p

    artin

    g lin

    e. S

    uch c

    astin

    gdesig

    n s

    implifie

    s m

    old

    ing

    an

    d c

    orin

    g, a

    nd s

    hou

    ld b

    e u

    se

    d w

    here

    ver p

    ossib

    le. T

    he

    y s

    hou

    ld a

    lwa

    ys b

    e m

    ade a

    ss

    plit p

    atte

    rns w

    hic

    h re

    qu

    ire a

    min

    imum

    of h

    and

    work

    in th

    e m

    old

    , impro

    ve c

    astin

    g fin

    ish, a

    nd

    reduce

    costs

    .

    Co

    res

    A c

    ore

    is a

    sep

    ara

    te u

    nit fro

    m th

    e m

    old

    an

    d is

    use

    d to

    cre

    ate

    ope

    nin

    gs a

    nd c

    avitie

    s th

    at c

    annot b

    e m

    ade b

    y th

    epatte

    rn a

    lon

    e. E

    very

    atte

    mpt s

    hou

    ld b

    e m

    ade b

    y th

    e d

    esig

    ner to

    elim

    inate

    or re

    duce th

    e n

    um

    ber o

    f core

    s n

    eede

    dfo

    r a p

    artic

    ula

    r desig

    n to

    red

    uce th

    e fin

    al c

    ost o

    f the c

    astin

    g. T

    he m

    inim

    um

    dia

    mete

    r of a

    core

    that c

    an b

    esuccessfu

    lly u

    sed in

    ste

    el c

    astin

    gs is

    de

    pen

    de

    nt u

    pon th

    ree fa

    cto

    rs; th

    e th

    ickness o

    f the m

    eta

    l sectio

    nsurro

    undin

    g th

    e c

    ore

    , the le

    ngth

    of th

    e c

    ore

    , and th

    e s

    pecia

    l pre

    ca

    utio

    ns a

    nd p

    rocedure

    s u

    sed b

    y th

    e fo

    un

    dry

    .

    The a

    dvers

    e th

    erm

    al c

    ond

    itions to

    wh

    ich th

    e c

    ore

    is s

    ubje

    cte

    d in

    cre

    ase in

    severity

    as th

    e m

    eta

    l thic

    kness

    surro

    undin

    g th

    e c

    ore

    incre

    ases a

    nd

    the

    core

    dia

    mete

    r decre

    ases. T

    hese in

    cre

    asin

    g a

    mounts

    of h

    eat fro

    m th

    ehea

    vy s

    ectio

    n m

    ust b

    e d

    issip

    ate

    d th

    rough

    the

    core

    . As th

    e s

    everity

    of th

    e th

    erm

    al c

    ond

    ition in

    cre

    ases, th

    ecle

    an

    ing

    of th

    e c

    astin

    gs a

    nd c

    ore

    rem

    oval b

    ecom

    es m

    uch m

    ore

    diffic

    ult a

    nd e

    xpensiv

    e.

    The th

    ickness o

    f the m

    eta

    l sectio

    n s

    urro

    und

    ing th

    e c

    ore

    an

    d th

    e le

    ng

    th o

    f the c

    ore

    affe

    ct th

    e b

    end

    ing s

    tresses

    ind

    uced in

    the c

    ore

    by b

    uo

    ya

    ncy fo

    rces a

    nd th

    ere

    fore

    the

    ab

    ility o

    f the fo

    undry

    to o

    bta

    in th

    e to

    lera

    nces re

    quire

    d.

    If the s

    ize o

    f the c

    ore

    is la

    rge

    en

    oug

    h, ro

    ds c

    an o

    ften b

    e u

    sed to

    stre

    ngth

    en th

    e c

    ore

    . Natu

    rally

    , as th

    e m

    eta

    lth

    ickness a

    nd th

    e c

    ore

    len

    gth

    incre

    ase, th

    e a

    mount o

    f rein

    forc

    em

    ent re

    quire

    d to

    resis

    t the b

    end

    ing s

    tresses a

    lso

    incre

    ases. T

    here

    fore

    , the m

    inim

    um

    dia

    mete

    r core

    must a

    lso in

    cre

    ase

    to a

    ccom

    modate

    the e

    xtra

    rein

    forc

    ing

    require

    d.

    The c

    ost o

    f rem

    ovin

    g c

    ore

    s fro

    m c

    astin

    g c

    avitie

    s m

    ay b

    ecom

    e p

    rohib

    itive

    wh

    en th

    e a

    reas to

    be c

    leaned

    are

    inaccessib

    le. T

    he c

    astin

    g d

    esig

    n s

    hould

    pro

    vid

    e fo

    r ope

    nin

    gs s

    uffic

    iently

    larg

    e e

    nou

    gh to

    perm

    it read

    y a

    ccess fo

    rth

    e re

    moval o

    f the c

    ore

    .

    Inte

    rna

    l So

    un

    dn

    es

    s/D

    irec

    tion

    al S

    olid

    ifica

    tion

    Ste

    el c

    astin

    gs b

    eg

    in to

    solid

    ify a

    t the m

    old

    wall, fo

    rmin

    g a

    contin

    uously

    thic

    kenin

    g e

    nve

    lop

    e a

    s h

    eat is

    dis

    sip

    ate

    dth

    roug

    h th

    e m

    old

    -meta

    l inte

    rface. T

    he v

    olu

    metric

    contra

    ctio

    n w

    hic

    h o

    ccurs

    with

    in a

    cro

    ss s

    ectio

    n o

    f a s

    olid

    ifyin

    gcast m

    em

    ber m

    ust b

    e c

    om

    pensate

    d b

    y liq

    uid

    feed m

    eta

    l from

    an a

    djo

    inin

    g h

    eavie

    r sectio

    n, o

    r from

    a ris

    er w

    hic

    hserv

    es a

    s a

    feed

    meta

    l reserv

    oir a

    nd w

    hic

    h is

    pla

    ced a

    dja

    cen

    t to, o

    r on

    top

    of, th

    e h

    ea

    vie

    r sectio

    n.

    The la

    ck o

    f suffic

    ient fe

    ed m

    eta

    l to c

    om

    pensate

    for v

    olu

    metric

    contra

    ctio

    n a

    t the tim

    e o

    f solid

    ificatio

    n is

    the c

    ause

    of s

    hrin

    kage c

    avitie

    s. T

    he

    y a

    re fo

    und in

    sectio

    ns w

    hic

    h, o

    win

    g to

    desig

    n, m

    ust b

    e fe

    d th

    rough th

    inn

    er s

    ectio

    ns.

    The th

    inn

    er s

    ectio

    ns s

    olid

    ify to

    o q

    uic

    kly

    to p

    erm

    it liquid

    feed m

    eta

    l to p

    ass fro

    m th

    e ris

    er to

    the th

    icker s

    ectio

    ns.

    Ma

    ch

    inin

    g

    In th

    e fin

    al a

    naly

    sis

    , the fo

    un

    dry

    s c

    astin

    g e

    ngin

    eer is

    responsib

    le fo

    r giv

    ing th

    e d

    esig

    ner a

    cast p

    rod

    uct th

    at is

    capab

    le o

    f be

    ing tra

    nsfo

    rmed b

    y m

    achin

    ing to

    meet th

    e s

    pecific

    req

    uire

    ments

    inte

    nd

    ed fo

    r the fu

    nctio

    n o

    f the

    part.

    To a

    ccom

    plis

    h th

    is g

    oa

    l a c

    lose re

    latio

    nship

    must b

    e m

    ain

    tain

    ed b

    etw

    een th

    e c

    usto

    mers

    eng

    ineerin

    g a

    nd

    purc

    hasin

    g s

    taff a

    nd th

    e c

    astin

    g p

    roducer. J

    oin

    tly, a

    nd w

    ith a

    coo

    pera

    tive a

    ppro

    ach

    , the fo

    llow

    ing p

    oin

    ts m

    ust b

    econsid

    ere

    d.

    1.

    The m

    old

    ing p

    rocess, its

    advan

    tag

    es a

    nd its

    limita

    tions.

    2.

    Machin

    ing s

    tock a

    llow

    ance to

    assure

    cle

    an u

    p o

    n a

    ll machin

    ed

    surfa

    ces.

    3.

    Desig

    n in

    rela

    tion to

    cla

    mpin

    g a

    nd

    fixtu

    ring d

    evic

    es to

    be

    use

    d d

    urin

    g m

    achin

    ing

    .

  • Ord

    ering S

    teel Castin

    gs

    4

    4.

    Sele

    ctio

    n o

    f mate

    rial s

    pecific

    atio

    n a

    nd h

    eat tre

    atm

    ent.

    5.

    Quality

    of p

    arts

    to b

    e p

    roduce

    d.

    La

    yo

    ut

    It is im

    pera

    tive th

    at e

    very

    castin

    g d

    esig

    n w

    he

    n firs

    t pro

    duce

    d b

    e c

    hecked to

    dete

    rmin

    e w

    heth

    er a

    ll machin

    ing

    require

    ments

    calle

    d fo

    r on th

    e d

    raw

    ings m

    ay b

    e a

    ttain

    ed

    . This

    ma

    y b

    e b

    est a

    ccom

    plis

    hed b

    y h

    avin

    g a

    com

    ple

    tela

    yout o

    f the s

    am

    ple

    castin

    g to

    make s

    ure

    that a

    de

    qua

    te s

    tock a

    llow

    ance fo

    r machin

    ing e

    xis

    ts o

    n a

    ll surfa

    ces

    requirin

    g m

    achin

    ing. F

    or m

    an

    y d

    esig

    ns o

    f sim

    ple

    config

    ura

    tion th

    at c

    an b

    e m

    easure

    d w

    ith a

    sim

    ple

    rule

    , acom

    ple

    te la

    yo

    ut o

    f the

    castin

    g m

    ay n

    ot b

    e n

    ecessary

    . In o

    ther c

    ases, w

    here

    the m

    achin

    ing d

    imensio

    ns a

    re m

    ore

    com

    plic

    ate

    d, it m

    ay b

    e a

    dvis

    able

    tha

    t the c

    astin

    g b

    e c

    hecked m

    ore

    com

    ple

    tely

    , ca

    lling fo

    r targ

    et p

    oin

    ts a

    nd th

    escrib

    ing o

    f lines to

    ind

    icate

    all m

    achin

    ed

    surfa

    ces.

    Ma

    teria

    l

    The m

    ate

    rial to

    be u

    se

    d to

    pro

    duce th

    e p

    art m

    ust b

    e id

    entifie

    d in

    the o

    rder. M

    ate

    rial fo

    r ste

    el c

    astin

    gs is

    gen

    era

    llyord

    ere

    d to

    AS

    TM

    req

    uire

    ments

    , alth

    ou

    gh o

    ther s

    pecific

    atio

    ns m

    ay b

    e u

    sed. T

    his

    supple

    ment c

    onta

    ins a

    sum

    mary

    of th

    e s

    cope, c

    hem

    ical c

    om

    positio

    n re

    qu

    irem

    ents

    and m

    echanic

    al p

    rop

    erty

    requ

    irem

    ents

    of th

    ese m

    ate

    rial o

    rpro

    duct s

    pecific

    atio

    ns. M

    an

    y re

    quire

    ments

    are

    com

    mon to

    severa

    l sp

    ecific

    atio

    ns a

    nd a

    re g

    ive

    n in

    AS

    TM

    A 7

    81/A

    781M

    , AS

    TM

    A 7

    03/A

    703M

    , AS

    TM

    A 9

    57

    , AS

    TM

    A 9

    85, a

    nd

    ISO

    499

    0.

    AS

    TM

    A 7

    81

    /A 7

    81

    M

    97

    CA

    ST

    ING

    S, S

    TE

    EL A

    ND

    AL

    LO

    Y, C

    OM

    MO

    N R

    EQ

    UIR

    EM

    EN

    TS

    , FO

    RG

    EN

    ER

    AL IN

    DU

    ST

    RIA

    L U

    SE

    This

    specific

    atio

    n c

    overs

    a g

    rou

    p o

    f requ

    irem

    ents

    that a

    re m

    andato

    ryre

    quire

    ments

    of th

    e fo

    llow

    ing

    ste

    el c

    astin

    g s

    pecific

    atio

    ns is

    sued

    by A

    meric

    an

    Socie

    ty o

    f Testin

    g a

    nd M

    ate

    rials

    (AS

    TM

    ). If the p

    roduct s

    pecific

    atio

    n s

    pecifie

    sdiffe

    rent re

    qu

    irem

    ents

    , the p

    roduct s

    pecific

    atio

    n s

    ha

    ll pre

    vail. A

    ST

    MD

    esig

    natio

    ns: A

    27/A

    27

    M, A

    12

    8/A

    12

    8M

    , A 1

    48/A

    148M

    , A 2

    97/A

    29

    7M

    , A447/A

    447M

    , A 4

    86/A

    486

    M, A

    494/A

    494M

    , A 5

    60

    /A 5

    60

    M, A

    743/A

    743M

    , A744/A

    744M

    , A 7

    47/A

    747

    M, A

    890/A

    890M

    , A 9

    15

    /A 9

    15

    M, a

    nd A

    958.

    AS

    TM

    A 7

    03

    /A 7

    03

    M

    97

    ST

    EE

    L C

    AS

    TIN

    GS

    , GE

    NE

    RA

    L R

    EQ

    UIR

    EM

    EN

    TS

    , FO

    R P

    RE

    SS

    UR

    EC

    ON

    TA

    ININ

    G P

    AR

    TS

    This

    specific

    atio

    n c

    overs

    a g

    rou

    p o

    f com

    mon re

    quire

    ments

    that, u

    nle

    ss o

    therw

    ise

    specifie

    d in

    an in

    div

    idual s

    pecific

    atio

    n, s

    hall a

    pp

    ly to

    ste

    el c

    astin

    gs fo

    r pre

    ssure

    -conta

    inin

    g p

    arts

    un

    der e

    ach o

    f the fo

    llow

    ing A

    ST

    M s

    pecific

    atio

    ns. A

    ST

    MD

    esig

    natio

    ns: A

    216/A

    216M

    , A 2

    17

    /A 2

    17

    M, A

    35

    1/A

    35

    1M

    , A 3

    52/A

    352

    M, A

    389/A

    389M

    , A 4

    87/A

    487

    M, A

    985, A

    990, a

    nd

    A 9

    95

    .

    AS

    TM

    A 9

    57

    9

    6IN

    VE

    ST

    ME

    NT

    CA

    ST

    ING

    S, S

    TE

    EL A

    ND

    ALLO

    Y, C

    OM

    MO

    N R

    EQ

    UIR

    EM

    EN

    TS

    ,F

    OR

    GE

    NE

    RA

    L IN

    DU

    ST

    RIA

    L U

    SE

    This

    specific

    atio

    n c

    overs

    a g

    rou

    p o

    f requ

    irem

    ents

    that a

    re m

    andato

    ry fo

    r castin

    gs

    pro

    duce

    d b

    y th

    e in

    vestm

    ent c

    astin

    g p

    rocess to

    meet th

    e m

    eta

    llurg

    ical

    require

    ments

    of th

    e fo

    llow

    ing

    ste

    el c

    astin

    g s

    pecific

    atio

    ns is

    sued

    by A

    ST

    M.

    AS

    TM

    Desig

    na

    tions: A

    27/A

    27M

    , A 1

    48/A

    148

    M, A

    297

    /A 2

    97M

    , A 4

    47/A

    447

    M,

    A 4

    94/A

    49

    4M

    , A 5

    60/A

    560

    M, A

    73

    2/A

    73

    2M

    , A 7

    43/A

    743

    M, A

    74

    4/A

    74

    4M

    , A747/A

    747M

    , A 8

    90/A

    890

    M, a

    nd A

    915/A

    915

    M.

    AS

    TM

    A 9

    85

    9

    8S

    TE

    EL IN

    VE

    ST

    ME

    NT

    CA

    ST

    ING

    S G

    EN

    ER

    AL R

    EQ

    UIR

    EM

    EN

    TS

    , FO

    RP

    RE

    SS

    UR

    E-C

    ON

    TA

    ININ

    G P

    AR

    TS

    This

    specific

    atio

    n c

    overs

    a g

    rou

    p o

    f com

    mon re

    quire

    ments

    , wh

    ich a

    re m

    andato

    ryfo

    r ste

    el c

    astin

    gs p

    rod

    uced b

    y th

    e in

    vestm

    ent c

    astin

    g p

    rocess fo

    r pre

    ssure

    -conta

    inin

    g p

    arts

    un

    der e

    ach o

    f the fo

    llow

    ing A

    ST

    M s

    pecific

    atio

    ns. A

    ST

    MD

    esig

    natio

    ns: A

    216/A

    216M

    , A 2

    17

    /A 2

    17

    M, A

    35

    1/A

    35

    1M

    , A 3

    52/A

    352

    M, A

    389/A

    389M

    , an

    d A

    48

    7/A

    48

    7M

    .

  • Ord

    ering S

    teel Castin

    gs

    5

    ISO

    49

    90

    ST

    EE

    L C

    AS

    TIN

    GS

    G

    EN

    ER

    AL T

    EC

    HN

    ICA

    L D

    ELIV

    ER

    Y R

    EQ

    UIR

    EM

    EN

    TS

    Te

    sts

    Testin

    g e

    nsure

    s th

    at th

    e m

    ate

    rial m

    eets

    the re

    quire

    ments

    of th

    e s

    pecific

    atio

    n; c

    onse

    que

    ntly

    , testin

    g is

    mandato

    ry.

    More

    freque

    nt te

    stin

    g o

    r oth

    er te

    sts

    ma

    y b

    e im

    posed b

    y u

    se

    of s

    upple

    menta

    ry re

    quire

    ments

    of p

    roduct

    specific

    atio

    ns o

    r ge

    nera

    l req

    uire

    ment s

    pecific

    atio

    ns. T

    he le

    ast te

    stin

    g d

    on

    e c

    onsis

    ten

    t with

    the g

    oa

    ls a

    llow

    s fo

    rth

    e m

    ost e

    conom

    ical p

    rod

    uct.

    In a

    dditio

    n to

    sp

    ecify

    ing te

    st m

    eth

    ods, a

    ccepta

    nce c

    riteria

    must b

    e a

    gre

    ed o

    n. T

    he m

    ore

    testin

    g a

    nd tig

    hte

    r the

    accepta

    nce c

    riteria

    , the m

    ore

    expensiv

    e th

    e s

    teel c

    astin

    g p

    rod

    uced, w

    ithou

    t necessarily

    incre

    asin

    g th

    e q

    uality

    or

    serv

    icea

    bility

    of th

    e s

    tee

    l castin

    g. H

    ence

    , the e

    xte

    nt o

    f testin

    g a

    nd

    accepta

    nce c

    riteria

    sh

    ould

    be b

    ase

    d o

    n th

    edesig

    n a

    nd s

    erv

    ice re

    quire

    ments

    .

    The m

    echan

    ical p

    rop

    ertie

    s re

    qu

    ired a

    re o

    bta

    ine

    d fro

    m te

    st b

    ars

    cast s

    epara

    tely

    from

    or a

    ttache

    d to

    the

    castin

    gs to

    whic

    h th

    ey re

    fer. T

    he m

    echanic

    al p

    ropertie

    s o

    bta

    ine

    d re

    pre

    se

    nt th

    e q

    ua

    lity o

    f ste

    el, b

    ut d

    o n

    ot n

    ecessarily

    repre

    sent th

    e p

    ropertie

    s o

    f the c

    astin

    gs th

    em

    selv

    es. S

    olid

    ificatio

    n c

    ond

    itions a

    nd ra

    te, if c

    oolin

    g d

    urin

    g h

    ea

    ttre

    atm

    ent, a

    ffect th

    e p

    ropertie

    s o

    f the c

    astin

    g, w

    hic

    h in

    turn

    are

    influ

    ence

    d b

    y c

    astin

    g th

    ickness, s

    ize, a

    nd s

    hape

    .In

    partic

    ula

    r, the h

    ard

    en

    ability

    of s

    om

    e g

    rades m

    ay re

    stric

    t the m

    axim

    um

    siz

    e a

    t whic

    h th

    e re

    qu

    ired m

    echanic

    al

    pro

    pertie

    s a

    re o

    bta

    inab

    le.

  • Carb

    on

    and

    Allo

    y S

    pecificatio

    ns

    6

    SU

    MM

    AR

    Y O

    F M

    AT

    ER

    IAL

    SP

    EC

    IFIC

    AT

    ION

    SF

    OR

    CA

    RB

    ON

    AN

    D A

    LL

    OY

    CA

    ST

    ST

    EE

    LS

    The A

    meric

    an S

    ocie

    ty o

    f Mecha

    nic

    al E

    ng

    ine

    ers

    (AS

    ME

    ) Boile

    r and P

    ressure

    Vessel C

    od

    e m

    akes e

    xte

    nsiv

    e u

    se

    of th

    e A

    ST

    M s

    pecific

    atio

    ns w

    ith s

    light m

    odific

    atio

    ns. F

    or th

    e s

    ake o

    f com

    paris

    on, th

    e A

    SM

    E s

    pecific

    atio

    ns u

    se

    the p

    refa

    ce S

    A s

    o th

    at S

    A 2

    16 is

    rela

    ted

    to A

    ST

    M A

    216

    /A 2

    16M

    . Ho

    wever, w

    hile

    AS

    TM

    A 2

    16/A

    216

    M c

    ou

    ld b

    eused fo

    r the s

    ake o

    f com

    paris

    on o

    f gra

    des, A

    SM

    E S

    A 2

    16 c

    onta

    ined in

    Sectio

    n II, m

    ust b

    e u

    sed

    whe

    n c

    om

    ply

    ing

    with

    the c

    ode.

    The A

    meric

    an Iro

    n a

    nd S

    tee

    l Institu

    te (A

    ISI) a

    nd th

    e S

    ocie

    ty o

    f Au

    tom

    otiv

    e E

    ngin

    eers

    (SA

    E) d

    eve

    lop

    ed a

    four

    num

    ber w

    rou

    ght a

    lloy d

    esig

    natio

    n s

    yste

    m, w

    hic

    h is

    used e

    xte

    nsiv

    ely

    . These s

    tee

    ls h

    ave b

    ee

    n id

    en

    tified

    in th

    eA

    ISI c

    lassific

    atio

    n b

    y a

    num

    eric

    al in

    dex s

    yste

    m th

    at is

    partia

    lly d

    escrip

    tive o

    f the c

    om

    positio

    n. T

    he firs

    t dig

    itin

    dic

    ate

    s th

    e ty

    pe to

    whic

    h th

    e s

    tee

    l belo

    ngs. A

    1 in

    dic

    ate

    s a

    carb

    on

    ste

    el, a

    2 in

    dic

    ate

    s a

    nic

    kel s

    teel, a

    nd a

    dig

    it gre

    ate

    r than

    2 in

    dic

    ate

    s a

    lloys o

    ther th

    an n

    ickel o

    r allo

    y c

    om

    bin

    atio

    ns. F

    or lo

    w a

    lloy s

    tee

    ls, th

    e s

    econ

    d d

    igit

    ind

    icate

    s th

    e a

    ppro

    xim

    ate

    perc

    enta

    ge o

    f the p

    redom

    inant a

    lloy e

    lem

    ent. U

    sua

    lly th

    e la

    st tw

    o o

    r thre

    e d

    igits

    ind

    icate

    the a

    vera

    ge c

    arb

    on

    conte

    nt in

    poin

    ts, o

    r hu

    ndre

    dth

    s o

    f a p

    erc

    ent. T

    hus, 2

    34

    0 in

    dic

    ate

    s a

    nic

    kel s

    teel

    of a

    ppro

    xim

    ate

    ly 3

    % n

    ickel (3

    .25

    to 3

    .75) a

    nd

    0.4

    0%

    carb

    on (0

    .38 to

    0.4

    3). T

    he b

    asic

    num

    era

    ls fo

    r the v

    ario

    us

    typ

    es o

    f AIS

    I ste

    els

    (inclu

    din

    g p

    lain

    -carb

    on s

    teels

    ) are

    liste

    d in

    the ta

    ble

    belo

    w. T

    he b

    asic

    num

    berin

    g s

    yste

    madop

    ted b

    y th

    e S

    ocie

    ty o

    f Au

    tom

    otiv

    e E

    ng

    ine

    ers

    is q

    uite

    sim

    ilar, d

    ifferin

    g o

    nly

    in m

    inor d

    eta

    ils. T

    he S

    AE

    Hand

    book s

    hould

    be c

    onsulte

    d fo

    r com

    paris

    on.

    AIS

    I Cla

    ssific

    atio

    n S

    yste

    m

    Serie

    sD

    esig

    natio

    nT

    yp

    e

    10xx

    Nonre

    su

    lph

    uriz

    ed c

    arb

    on s

    teel g

    rad

    es

    11xx

    Resulp

    huriz

    ed c

    arb

    on s

    tee

    l gra

    des

    12xx

    Reph

    osphoriz

    ed a

    nd re

    su

    lph

    uriz

    ed c

    arb

    on s

    tee

    l gra

    des

    13xx

    Mang

    an

    ese 1

    .75%

    15xx

    Mang

    an

    ese o

    ver 1

    .00 to

    1.6

    5%

    23xx

    Nic

    kel 3

    .50%

    25xx

    Nic

    kel 5

    .00%

    31xx

    Nic

    kel 1

    .25%

    - Chro

    miu

    m 0

    .65%

    33xx

    Nic

    kel 3

    .50%

    - Chro

    miu

    m 1

    .55%

    40xx

    Moly

    bden

    um

    0.2

    5%

    41xx

    Chro

    miu

    m 0

    .50 o

    r 0.9

    5%

    - Mo

    lyb

    de

    num

    0.1

    2 o

    r 0.2

    0%

    43xx

    Nic

    kel 1

    .80%

    - Chro

    miu

    m 0

    .50 to

    0.8

    0%

    - Mo

    lyb

    de

    num

    0.2

    5%

    44xx

    Moly

    bden

    um

    0.4

    0 o

    r 0.5

    3%

    46xx

    Nic

    kel 1

    .55 o

    r 1.8

    0%

    - Moly

    bden

    um

    0.2

    0 o

    r 0.2

    5%

    47xx

    Nic

    kel 1

    .05%

    - Chro

    miu

    m 0

    .45%

    - Mo

    lyb

    de

    num

    0.2

    0%

    48xx

    Nic

    kel 3

    .50%

    - Mo

    lyb

    de

    num

    0.2

    5%

    50xx

    Chro

    miu

    m 0

    .28 o

    r 0.4

    0%

    51xx

    Chro

    miu

    m 0

    .80, 0

    .90, 0

    .95, 1

    .00 o

    r 1.0

    5%

    5xxx

    Carb

    on 1

    .00%

    - Chro

    miu

    m 0

    .50, 1

    .00 o

    r 1.4

    5%

    61xx

    Chro

    miu

    m 0

    .80 o

    r 0.9

    5%

    - Va

    nad

    ium

    0.1

    0%

    or 0

    .15%

    min

    .

    81xx

    Nic

    kel 0

    .30

    Chro

    miu

    m 0

    .40 - M

    oly

    bd

    enum

    0.1

    2

    86xx

    Nic

    kel 0

    .55%

    - Chro

    miu

    m 0

    .50 o

    r 0.6

    5%

    - Moly

    bden

    um

    0.2

    0%

    87xx

    Nic

    kel 0

    .55%

    - Chro

    miu

    m 0

    .50%

    - Mo

    lyb

    de

    num

    0.2

    5%

    88xx

    Nic

    kel 0

    .55%

    - Chro

    miu

    m 0

    .50%

    - Mo

    lyb

    de

    num

    0.3

    5%

    92xx

    Mang

    an

    ese 0

    .85%

    - Silic

    on 2

    .00%

    93xx

    Nic

    kel 3

    .25%

    - Chro

    miu

    m 1

    .20%

    - Mo

    lyb

    de

    num

    0.1

    2%

    BD

    enote

    s b

    oro

    n s

    tee

    l (e.g

    . 51

    B60)

    BV

    Denote

    s b

    oro

    n-v

    ana

    diu

    m s

    teel (e

    .g. T

    S 4

    3B

    V12 o

    r TS

    43

    BV

    14)

    LD

    enote

    s le

    ade

    d s

    teel (e

    .g. 1

    0L1

    8)

    Need

    less to

    sa

    y, th

    is lis

    t repre

    sentin

    g a

    s it d

    oes, a

    sta

    ndard

    izatio

    n a

    nd s

    implific

    atio

    n o

    f tho

    usands o

    f allo

    y-s

    teel

    com

    positio

    ns, is

    a v

    ery

    va

    lua

    ble

    aid

    to th

    e s

    pecific

    atio

    n a

    nd c

    ho

    ice o

    f allo

    y s

    teels

    for v

    ario

    us a

    pp

    licatio

    ns. M

    any

  • Carb

    on

    and

    Allo

    y S

    pecificatio

    ns

    7

    of th

    ese s

    tee

    ls w

    ere

    de

    ve

    lop

    ed fo

    r specific

    ap

    plic

    atio

    ns, a

    nd th

    eir c

    ontin

    ual s

    atis

    facto

    ry p

    erfo

    rmance h

    as re

    sulte

    din

    a c

    onsid

    era

    ble

    degre

    e o

    f sta

    nd

    ard

    iza

    tion o

    f ap

    plic

    atio

    n a

    mong th

    ese c

    om

    positio

    ns. T

    hese d

    esig

    natio

    ns c

    an b

    eord

    ere

    d in

    castin

    gs th

    rou

    gh th

    e u

    se

    of A

    ST

    M A

    14

    8/A

    14

    8M

    , A 9

    15/A

    915

    M, o

    r A 9

    58 b

    ut c

    are

    must b

    e u

    se

    d to

    sele

    ct a

    gra

    de w

    ith c

    om

    patib

    le m

    echanic

    al p

    ropertie

    s. A

    lso th

    e w

    roug

    ht c

    om

    positio

    n m

    ust b

    e m

    odifie

    d, e

    specia

    llyth

    e s

    ilico

    n a

    nd m

    anganese

    conte

    nt to

    allo

    w fo

    r castin

    g.

    Belo

    w is

    a lis

    t of c

    arb

    on

    and

    allo

    y c

    ast s

    teel s

    pecific

    atio

    ns, w

    ith s

    um

    mary

    deta

    ils o

    n th

    e fo

    llow

    ing p

    ages. N

    ote

    that th

    e v

    alu

    es g

    iven

    in th

    e s

    um

    mary

    of th

    e s

    pecific

    atio

    ns a

    re s

    tate

    d w

    ith e

    ither U

    .S. C

    on

    ve

    ntio

    nal U

    nits

    (US

    CS

    )or M

    etric

    (SI) u

    nits

    , and a

    re to

    be re

    gard

    ed s

    ep

    ara

    tely

    . Units

    giv

    en in

    bra

    ckets

    are

    SI u

    nits

    . The v

    alu

    es s

    tate

    d in

    each s

    yste

    m a

    re n

    ot e

    xact e

    quiv

    ale

    nts

    (soft c

    onvers

    ion); th

    ere

    fore

    , each s

    yste

    m m

    ust b

    e u

    sed in

    dep

    end

    ently

    of

    the o

    ther. C

    om

    bin

    ing v

    alu

    es fro

    m th

    e tw

    o s

    yste

    ms, b

    y u

    sin

    g c

    onvers

    ion e

    qu

    atio

    ns (h

    ard

    con

    vers

    ion), m

    ay re

    su

    ltin

    nonconfo

    rmance w

    ith th

    e s

    pecific

    atio

    n. A

    lso n

    ote

    that th

    e v

    alu

    es in

    the ta

    ble

    are

    giv

    en in

    a m

    inim

    um

    over

    maxim

    um

    form

    at. T

    his

    means th

    at if th

    e v

    alu

    e is

    a m

    inim

    um

    it will b

    e lis

    ted

    in th

    e u

    pper p

    ortio

    n o

    f the

    specific

    atio

    ns

    table

    row

    and in

    the

    low

    er p

    ortio

    n o

    f the ro

    w if it is

    a m

    axim

    um

    valu

    e. F

    inally

    , note

    that ta

    ble

    s a

    nd

    their fo

    otn

    ote

    s m

    ay b

    e s

    plit a

    cro

    ss tw

    o o

    r more

    pages.

    AA

    R M

    -201-9

    2S

    teel C

    astin

    gs

    AB

    S 2

    /1.7

    Hull S

    teel C

    astin

    gs

    AB

    S 2

    /2.2

    3S

    teel C

    astin

    gs fo

    r Machin

    ery

    , Boile

    rs, a

    nd P

    ressure

    Vessels

    AS

    TM

    A 2

    7/A

    27M

    9

    5S

    teel C

    astin

    gs, C

    arb

    on, fo

    r Genera

    l Applic

    atio

    nA

    ST

    M A

    148/A

    148M

    9

    3b

    Ste

    el C

    astin

    gs, H

    igh S

    trength

    , for S

    tructu

    ral P

    urp

    oses

    AS

    TM

    A 2

    16/A

    216M

    9

    3S

    teel C

    astin

    gs, C

    arb

    on, S

    uita

    ble

    for F

    usio

    n W

    eld

    ing, fo

    r Hig

    h-T

    em

    pera

    ture

    Serv

    ice

    AS

    TM

    A 2

    17/A

    217M

    9

    5S

    teel C

    astin

    gs, M

    arte

    nsitic

    Sta

    inle

    ss a

    nd A

    lloy, fo

    r Pre

    ssure

    -conta

    inin

    g P

    arts

    , Suita

    ble

    for H

    igh-

    Tem

    pera

    ture

    Serv

    ice

    AS

    TM

    A 3

    52/A

    352M

    9

    3S

    teel C

    astin

    gs, F

    erritic

    and M

    arte

    nsitic

    , for P

    ressure

    -Conta

    inin

    g P

    arts

    , Suita

    ble

    for L

    ow

    -Tem

    pera

    ture

    Serv

    ice

    AS

    TM

    A 3

    56/A

    356M

    9

    8S

    teel C

    astin

    gs, C

    arb

    on, L

    ow

    Allo

    y a

    nd S

    tain

    less S

    teel, H

    eavy W

    alle

    d fo

    r Ste

    am

    Turb

    ines

    AS

    TM

    A 3

    89/A

    389M

    9

    3S

    teel C

    astin

    gs, A

    lloy, S

    pecia

    lly H

    eat-tre

    ate

    d, fo

    r Pre

    ssure

    -Conta

    inin

    g P

    arts

    , Suita

    ble

    for H

    igh-

    Tem

    pera

    ture

    Serv

    ice

    AS

    TM

    A 4

    87/A

    487M

    9

    3S

    teel C

    astin

    gs, S

    uita

    ble

    for P

    ressure

    Serv

    ice

    AS

    TM

    A 5

    97

    93

    Cast T

    ool S

    teel

    AS

    TM

    A 7

    32/A

    732M

    9

    8C

    astin

    gs, In

    vestm

    ent, C

    arb

    on a

    nd L

    ow

    Allo

    y, fo

    r Genera

    l Applic

    atio

    n, a

    nd C

    obalt A

    lloy fo

    r Hig

    hS

    trength

    at E

    levate

    d T

    em

    pera

    ture

    sA

    ST

    M A

    757/A

    757M

    9

    0S

    teel C

    astin

    gs, F

    erritic

    and M

    arte

    nis

    tic fo

    r Pre

    ssure

    -Conta

    inin

    g a

    nd O

    ther A

    pplic

    atio

    ns, fo

    r Low

    -T

    em

    pera

    ture

    Serv

    ice

    AS

    TM

    A 9

    15/A

    915M

    9

    3S

    teel C

    astin

    gs, C

    arb

    on, a

    nd A

    lloy, C

    hem

    ical R

    equire

    ments

    Sim

    ilar to

    Sta

    ndard

    Wro

    ught G

    rades

    AS

    TM

    A 9

    58

    96

    Ste

    el C

    astin

    gs, C

    arb

    on, a

    nd A

    lloy, w

    ith T

    ensile

    Require

    ments

    , Chem

    ical R

    equire

    ments

    Sim

    ilar to

    Sta

    ndard

    Wro

    ught G

    rades

    FE

    DE

    RA

    L Q

    Q-S

    -681F

    Ste

    el C

    astin

    gs

    ISO

    3755

    Cast c

    arb

    on s

    teels

    for g

    enera

    l engin

    eerin

    gIS

    O 4

    991

    Ste

    el c

    astin

    gs fo

    r pre

    ssure

    purp

    oses

    ISO

    9477

    Hig

    h s

    trength

    cast s

    teels

    for g

    enera

    l engin

    eerin

    g a

    nd s

    tructu

    ral p

    urp

    oses

    ISO

    DIS

    13521

    Auste

    nitic

    manganese s

    teel c

    astin

    gs

    ISO

    WD

    14737(c

    )C

    ast c

    arb

    on a

    nd lo

    w a

    lloy s

    teels

    for g

    enera

    l use

    Llo

    yds

    Regis

    ter R

    ule

    2.4

    .1S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 1

    : Genera

    l require

    ments

    Llo

    yds

    Regis

    ter R

    ule

    2.4

    .2S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 2

    : Castin

    gs fo

    r ship

    and o

    ther s

    tructu

    ral a

    pplic

    atio

    ns

    Llo

    yds

    Regis

    ter R

    ule

    2.4

    .3S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 3

    : Castin

    gs fo

    r machin

    ery

    constru

    ctio

    nLlo

    yds

    Regis

    ter R

    ule

    2.4

    .4S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 4

    : Castin

    gs fo

    r cra

    nkshafts

    Llo

    yds

    Regis

    ter R

    ule

    2.4

    .5S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 5

    : Castin

    gs fo

    r pro

    pelle

    rsLlo

    yds

    Regis

    ter R

    ule

    2.4

    .6S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 6

    : Castin

    gs fo

    r boile

    rs, p

    ressure

    vessels

    and p

    ipin

    g s

    yste

    ms

    Llo

    yds

    Regis

    ter R

    ule

    2.4

    .7S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 7

    : Ferritic

    ste

    el c

    astin

    gs fo

    r low

    tem

    pera

    ture

    serv

    ice

    Llo

    yds

    Regis

    ter R

    ule

    2.4

    .9S

    teel C

    astin

    gs p

    art 2

    , chapte

    r 4, s

    ectio

    n 9

    : Ste

    el c

    astin

    gs fo

    r conta

    iner c

    orn

    er fittin

    gs

    MIL

    -C-2

    4707/1

    Castin

    gs, F

    erro

    us, fo

    r Machin

    ery

    and S

    tructu

    ral A

    pplic

    atio

    ns

    MIL

    -C-2

    4707/2

    Castin

    gs, fo

    r Pre

    ssure

    Conta

    inin

    g P

    arts

    Suita

    ble

    for H

    igh T

    em

    pera

    ture

    Serv

    ice

    MIL

    -S-8

    70B

    Ste

    el C

    astin

    gs, M

    oly

    bdenum

    Allo

    yM

    IL-S

    -15083B

    (NA

    VY

    )S

    teel C

    astin

    gs

    MIL

    -S-1

    5464B

    (SH

    IPS

    )S

    teel A

    lloy, C

    hro

    miu

    m-M

    oly

    bdenum

    ; Castin

    gs

    MIL

    -S-2

    3008D

    (SH

    )S

    teel C

    astin

    gs, A

    lloy, H

    igh Y

    ield

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  • Carbon and Alloy Specifications 8

    AAR M-201-92 STEEL CASTINGS

    These specifications cover carbon and alloy steel castings for locomotive and car equipment and for miscellaneous use graded asA, B, C, D, and E. AAR Specification M-201 provides for all castings unless another AAR Specification for a particular productprovides for a variation.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other TestsABC C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa Ksi MPa % % Hardness (BHN)

    A Unannealed 60 30 22 30 108160 0.32D 0.90D 0.04 0.04 1.50

    A A or N 60 30 26 38 108106 0.32D 0.90D 0.04 0.04 1.50

    B N or NT 70 38 24 36 137208 0.32D 0.90D 0.04 0.04 1.50

    C NT or QT 90 60 22 45 179241 0.32 1.85 0.04 0.04 1.50

    D QT 105 85 17 35 211285 0.32 1.85 0.04 0.04 1.50

    E QT 120 100 14 30 241311 0.32 1.85 0.04 0.04 1.50

    A Grades D and E steel - composition of the steel, except for coupler locks, shall produce in the standard Jominy test the minimum hardness at 7/16 from the quenched end for the carbon composition asfollows, based on the initial composition: up to 0.25% carbon = 30 HRC minimum, 0.25-0.30% carbon = 33 HRC minimum, and 0.31-0.32% carbon = 35 HRC minimum

    B Impact test - the steel shall possess properties determined by testing standard Charpy V-notch Type A specimens prepared as illustrated in Figure 11 in ASTM Designation A 370: grade B 15 ft-lbs @20 F, grade C (NT) 15 ft-lbs @ 0 F, grade C (QT) 20 ft-lbs @ -40 F, grade D 20 ft-lbs @ -40 F, and grade E 20 ft-lbs @ -40 F

    C Dynamic tear and nil ductility test temperature (alternate impact property test): grade B 60 F, grade C (NT) 60 F, grade C (QT) -60 F, grade D -60 F, and grade E -60 F (see original specification for fulldetails)

    D Grades A and B steel for each reduction of 0.01% carbon below the maximum specified, an increase of 0.04% manganese above the maximum specified will be permitted to a maximum of 1.2%

    ABS 2/1.7 HULL STEEL CASTINGS

    Requirements cover carbon-steel castings intended to be used in hull construction and equipment as distinguished from high-temperature applications.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa Ksi MPa % %

    A, N, or NT 415 205 24 35

    ABS 2/2.23 STEEL CASTINGS FOR MACHINERY, BOILERS, AND PRESSURE VESSELS

    Requirements cover carbon-steel castings intended to be used in machinery, boiler, and pressure-vessel construction.

  • Carbon and Alloy Specifications 9

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa Ksi Mpa % %

    1 A, N, or NT 415 205 24 35

    2 A, N, or NT 485 250 22 30

    3 A, N, or NT 415 205 24 35

    4 A, N, or NT 485 250 22 35

    ASTM A 27/A 27M 95 STEEL CASTINGS, CARBON, FOR GENERAL APPLICATION

    This specification covers carbon steel castings for general applications that require up to 70 ksi (485 Mpa) minimum tensilestrength.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    GradeA Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests CB MnB P S Si NiC CrC MoC OtherCand UNS ksi MPa ksi MPa % %

    N-1

    0.25 0.75 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.50N-2 A, N, NT, or QT

    0.35 0.60 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.50U-60-30[415-205]

    60 415 30 205 22 30

    0.25 0.75 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.5060-30[415-205]J03000

    A, N, NT, or QT 60 415 30 205 24 35

    0.30 0.60 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.5065-35[450-240]J03001

    A, N, NT, or QT 65 450 35 240 24 35

    0.30 0.70 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.5070-36[485-250]J03501

    A, N, NT, or QT 70 485 36 250 22 30

    0.35 0.70 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.5070-40[485-275]J02501

    A, N, NT, or QT 70 485 40 275 22 30

    0.25 1.20 0.05 0.06 0.80 0.50 0.50 0.25 Cu 0.50

    A Specify Class 1 (post weld heat treatment required) or Class 2 (no PWHT needed) in addition to grade designation

    B For each reduction of 0.01% carbon below the maximum specified, an increase of 0.04% manganese above the maximum specified will be permitted to a maximum of 1.40% for grades 70-40 and 1.00%for other grades

    C Supplementary requirement not required unless stipulated by customer - maximum content of unspecified elements; total maximum content of unspecified elements is 1.00%

    ASTM A 148/A 148M 93b STEEL CASTINGS, HIGH STRENGTH, FOR STRUCTURAL PURPOSES

    This specification covers carbon steel and alloy steel castings that are to be subjected to higher mechanical stresses than thosecovered in Specification A 27/A 27M.

    ABS 2/2.23 Continued

  • Carbon and Alloy Specifications 10

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other TestsA CB MnB P S SiB Ni Cr Mo Otherand UNS ksi MPa ksi MPa % % Impact

    80-40[550-275]

    A, N, NT, or QT 80 550 40 275 18 30

    0.05 0.0680-50[550-345]

    A, N, NT, or QT 80 550 50 345 22 35

    0.05 0.0690-60[620-415]

    A, N, NT, or QT 90 620 60 415 20 40

    0.05 0.06105-85[725-585]J31575

    A, N, NT, or QT 105 725 85 585 17 35

    0.05 0.06115-95[795-655]

    A, N, NT, or QT 115 795 95 655 14 30

    0.05 0.06130-115[895-795]

    A, N, NT, or QT 130 895 115 795 11 25

    0.05 0.06135-125[930-860]

    A, N, NT, or QT 135 930 125 860 9 22

    0.05 0.06150-135[1035-930]

    A, N, NT, or QT 150 1035 135 930 7 18

    0.05 0.06160-145[1105-1000]

    A, N, NT, or QT 160 1105 145 1000 6 12

    0.05 0.06165-150[1140-1035]

    A, N, NT, or QT 165 1140 150 1035 5 20

    0.05 0.020165-150L[1140-1035L]

    A, N, NT, or QT 165 1140 150 1035 5 20 20 ft-lb [27 J]

    0.05 0.020210-180[1450-1240]

    A, N, NT, or QT 210 1450 180 1240 4 15

    0.05 0.020210-180L[1450-1240L]

    A, N, NT, or QT 210 1450 180 1240 4 15 15 ft-lb [20 J]

    0.05 0.020260-210[1795-1450]

    A, N, NT, or QT 260 1795 210 1450 3 6

    0.05 0.020260-210L[1795-1450L]

    A, N, NT, or QT 260 1795 210 1450 3 6 6 ft-lb [8 J]

    0.05 0.020

    A Impact requirements are only applicable to the L grades; test at 40 F [40 C]

    B Alloying elements shall be selected by the manufacturer unless otherwise specified

    ASTM A 216/A 216M 93 STEEL CASTINGS, CARBON, SUITABLE FOR FUSION WELDING, FOR HIGH TEMPERATURE SERVICE

    ASTM A 148/A 148M Continued

  • Carbon and Alloy Specifications 11

    This specification covers carbon steel castings for valves, flanges, fittings, or other pressure-containing parts for high-temperatureservice and of quality suitable for assembly with other castings or wrought-steel parts by fusion welding.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat TreatmentA Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si NiE CrE MoE Otherand UNS ksi MPa ksi MPa % %

    WCAJ02502

    A, N, NT 6085

    415585

    30 205 24 350.25B 0.70B 0.04 0.045 0.60 0.50 0.50 0.20 Cu 0.30E V 0.03

    WCBJ03002

    A, N, NT 7095

    485655

    36 250 22 350.30C 1.00C 0.04 0.045 0.60 0.50 0.50 0.20 Cu 0.30E V 0.03

    WCCJ02503

    A, N, NT 7095

    485655

    40 275 22 350.25D 1.20D 0.04 0.045 0.60 0.50 0.50 0.20 Cu 0.30E V 0.03

    A Quench and temper may only be applied if supplemental requirement S15 is specified

    B For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.04% manganese above the specified maximum will be permitted up to a maximum of 1.10%

    C For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.04% manganese above the specified maximum will be permitted up to a maximum of 1.28%

    D For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.04% manganese above the specified maximum will be permitted up to a maximum of 1.40%

    E Total maximum content of residual elements is 1.00%, unless supplementary requirement S11 is specified

    ASTM A 217/A 217M 95 STEEL CASTINGS, MARTENSITIC STAINLESS AND ALLOY, FOR PRESSURE-CONTAINING PARTS, SUITABLE FOR HIGH-TEMPERATURE SERVICE

    This specification covers martensitic stainless steel and alloy steel castings for values, flanges, fittings, and other pressure-containing parts intended primarily for high-temperature and corrosive service.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa ksi MPa % %

    WC1J12524

    NT 1100F [595C] 6590

    450620

    35 240 24 350.25

    0.500.80 0.04 0.045 0.60 0.50AB 0.35AB

    0.450.65 Cu 0.50AB W 0.10 AB

    WC4J12082

    NT 1100F [595C] 7095

    485655

    40 275 20 35 0.200.05

    0.500.80 0.04 0.045 0.60

    0.701.10

    0.500.80

    0.450.65 Cu 0.50AC W 0.10 AC

    WC5J22000

    NT 1100F [595C] 7095

    485655

    40 275 20 35 0.200.05

    0.400.70 0.04 0.045 0.60

    0.601.00

    0.500.90

    0.901.20 Cu 0.50 AC W 0.10 AC

    WC6J12072

    NT 1100F [595C] 7095

    485655

    40 275 20 35 0.200.05

    0.500.80 0.04 0.045 0.60 0.50AB

    1.001.50

    0.450.65 Cu 0.50 AB W 0.10 AB

    WC9J21890

    NT 1250F [675C] 7095

    485655

    40 275 20 35 0.180.05

    0.400.70 0.04 0.045 0.60 0.50AB

    2.002.75

    0.901.20 Cu 0.50 AB W 0.10 AB

    WC11J11872

    NT 1250F [675C] 80105

    550725

    50 345 18 45 0.150.21

    0.500.80 0.020 0.015

    0.300.60 0.50AB

    1.001.50

    0.450.65 Cu 0.35 AB V 0.03 AB AI 0.01 AB

    C5J42045

    NT 1250F [675C] 90115

    620795

    60 415 18 350.20

    0.400.70 0.04 0.045 0.75 0.50AB

    4.006.50

    0.450.65 Cu 0.50 AB W 0.10 AB

    C12J82090

    NT 1250F [675C] 90115

    620795

    60 415 18 350.20

    0.350.65 0.04 0.045 1.00 0.50AB

    8.0010.00

    0.901.20 Cu 0.50 AB W 0.10 AB

    CI2AJ84090

    NT 1350F [730C] 85110

    585760

    60 415 20 450.12

    0.300.60 0.020 0.018

    0.200.50 0.40

    8.09.5

    0.851.05

    Cb 0.060 N 0.030 V 0.18

    Cb 0.100 N 0.070 V 0.25A Al 0.040A

    CA15J91156

    NT 1100F [595C] 90115

    620795

    65 450 18 300.15 1.00 0.040 0.040 1.50 1.00

    11.514.0 0.50

    A Maximum specified residual elements

    B The total maximum content of specified residual elements = 1.00%

    C The total maximum content of specified residual elements = 0.60%

    ASTM A 216/A 216M Continued

  • Carbon and Alloy Specifications 12

    ASTM A 352/A 352M 93 STEEL CASTINGS, FERRITIC AND MARTENSITIC, FOR PRESSURE-CONTAINING PARTS, SUITABLE FOR LOW-TEMPERATURE SERVICE

    This specification covers steel castings for valves, flanges, fittings, and other pressure-containing parts intended primarily for low-temperature service.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa ksi MPa % % ImpactA

    LCAJ02504

    NT or QT 1100F[590C]

    6085

    415585

    30 205 24 35 13(-25F) [18(-32)]0.25B 0.70B 0.04 0.045 0.60 0.50C 0.50 C 0.20 Cu 0.30 C V 0.30 C

    LCBJ03003

    NT or QT 1100F[590C]

    6590

    450620

    35 240 24 35 13(-50) [18(-46)]0.30B 1.00B 0.04 0.045 0.60 0.50 C 0.50 C 0.20 C Cu 0.30 C V 0.03 C

    LCCJ02505

    NT or QT 1100F[590C]

    7095

    485655

    40 275 22 35 15(-50) [20(-46)]0.25B 1.20 B 0.04 0.045 0.60 0.50 C 0.50 C 0.20 C V 0.03 C

    LC1J12522

    NT or QT 1100F[590C]

    6590

    450620

    35 240 24 35 13(-75) [18(-59)]0.25

    0.500.80 0.04 0.045 0.60

    0.450.65

    LC2J22500

    NT or QT 1100F[590C]

    7095

    485655

    40 275 24 35 15(-100) [20(-73)]0.25

    0.500.80 0.04 0.045 0.60

    2.003.00

    LC2-1J42215

    NT or QT 1100F[590C]

    105130

    725895

    80 550 18 30 30(-100) [41(-73)]0.22

    0.550.75 0.04 0.045 0.60

    2.503.50

    1.351.85

    0.300.60

    LC3J31550

    NT or QT 1100F[590C]

    7095

    485655

    40 275 24 35 15(-150) [20(-101)]0.15

    0.500.80 0.04 0.045 0.60

    3.004.00

    LC4J41500

    NT or QT 1050F[570C]

    7095

    485655

    40 275 24 35 15(-175) [20(-115)]0.15

    0.500.80 0.04 0.045 0.60

    4.005.00

    LC9J31300

    QT 1050-1175F[595-635C]

    85 585 75 515 20 30 20(-320) [27(-196)]0.13 0.90 0.04 0.045 0.45

    8.5010.0 0.50 0.20 Cu 0.30 V 0.03

    CA6NMJ91540

    NT 1050-1150F[565-620C]

    110135

    760930

    80 550 15 35 20(-100) [27(-73)]0.06 1.00 0.04 0.045 1.00

    3.54.5

    11.514.0

    0.41.0

    A See original specification for full details units are in ft-lbs @ (F) and [J @ (C)]

    B For each reduction of 0.01% carbon below the maximum specified, an increase of 0.04% manganese above the maximum specified will be permitted up to a maximum of 1.10% manganese (GradeLCA), 1.40% manganese (Grade LCC), and 1.28% manganese (Grade LCB)

    C Specified residual elements the total content of these elements is 1.00% maximum

    ASTM A 356/A 356M 98 STEEL CASTINGS, CARBON, LOW ALLOY AND STAINLESS STEEL, HEAVY WALLED FOR STEAM TURBINES

    This specification covers one grade of martensitic stainless steel and several grades of ferritic steel castings for cylinders (shells),value chests, throttle valves, and other heavy-walled castings for steam turbine applications.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS Ksi MPa Ksi MPa % %

    1J03502

    NT 1100F [595C] 70 485 36 250 20 350.35A 0.70A 0.035 0.030 0.60

    2J12523

    NT 1100F [595C] 65 450 35 240 22 350.25A 0.70A 0.035 0.030 0.60

    0.450.65

    5J12540

    NT 1100F [595C] 70 485 40 275 22 350.25A 0.70A 0.035 0.030 0.60

    0.400.70

    0.400.60

    6J12073

    NT 1100F [595C] 70 485 45 310 22 350.20

    0.500.80 0.035 0.030 0.60

    1.001.50

    0.450.65

  • Carbon and Alloy Specifications 13

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS Ksi MPa Ksi MPa % %

    8J12073

    NT 1100F [595C] 80 550 50 345 18 450.20

    0.500.90 0.035 0.030

    0.200.60

    1.001.50

    0.901.20

    V 0.05V 0.15

    9J21610

    NT 1100F [595C] 85 585 60 415 15 450.20

    0.500.90 0.035 0.030

    0.200.60

    1.001.50

    0.901.20

    V 0.20V 0.35

    10J22090

    NT 1100F [595C] 85 585 55 380 20 350.20

    0.500.80 0.035 0.030 0.60

    2.002.75

    0.901.20

    12J80490

    NT 1350F [730C] 85 585 60 415 20 - 0.080.12

    0.30.6 0.02 0.01

    0.20.5 0.4

    8.09.5

    0.851.05

    V 0.18 Cb 0.06 N 0.03V 0.25 Cb 0.10 N 0.07 Al 0.04

    CA6NMJ91540

    NT 1050F [565C] 110 760 80 550 15 350.06 1.00 0.040 0.030 1.00

    3.54.5

    11.514.0

    0.41.0

    A For each 0.01% reduction in carbon below the maximum specified, an increase of 0.04% points of manganese over the maximum specified for that element may be permitted up to 1.00%

    ASTM A 389/A 389M 93 STEEL CASTINGS, ALLOY, SPECIALLY HEAT-TREATED, FOR PRESSURE-CONTAINING PARTS, SUITABLE FOR HIGH-TEMPERATURE SERVICE

    This specification covers alloy steel castings, which have been subjected to special heat treatment, for valves, flanges, fittings,and other pressure-containing parts intended primarily for high-temperature service.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat TreatmentA Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa Ksi MPa % %

    C23J12080

    NT 70 483 40 276 18 35 0.20 0.300.80

    0.04 0.045 0.60 1.001.50

    0.450.65

    V 0.15V 0.25

    C24J12092

    NT 80 552 50 345 15 35 0.20 0.300.80

    0.04 0.045 0.60 0.801.25

    0.901.20

    V 0.15V 0.25

    A Refer to original specification for additional information regarding temperature and time requirements for heat treatment

    ASTM A 487/A 487M 93 STEEL CASTINGS, SUITABLE FOR PRESSURE SERVICE

    This specification covers low-alloy steels, and martenistic stainless steels in the normalized and tempered, or quenched andtempered condition suitable for pressure-containing parts. The weldability of the classes in the specification varies from readilyweldable to weldable only with adequate precautions, and the weldability of each class should be considered prior to assembly byfusion welding.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (min. unless range given) CHEMICAL COMPOSITION, % (max. percent unless range given)Grade Class Austenitizing

    TemperatureMedia

    A

    QuenchingCool Below

    TemperingTemperatureB

    TensileStrengthH

    YieldStrength

    Elong RedArea

    Hardness(max)

    Thickness(max)

    C Mn P S Si Ni Cr Mo Residual Elements Total

    min, F [C] F [C] F [C] Ksi Mpa ksi Mpa % % HRC (BHN) in [mm] Cu Ni Cr Mo Mo+W W V Residuals

    1J13002

    A

    B

    C

    1600 [870]

    1600 [870]

    1600 [870]

    A

    L

    A or L

    450 [230]

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    1150 [620]

    85110

    90115

    90

    585760620795620

    55

    65

    65

    380

    450

    450

    22

    22

    22

    40

    45

    45 22 (235)

    0.30 1.00 0.04 0.045 0.80 0.50 0.50 0.35 0.25 1.00L

    2J13005

    A

    B

    C

    1600 [870]

    1600 [870]

    1600 [870]

    A

    L

    A or L

    450 [230]

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    1150 [620]

    85110

    90115

    90

    585760620795620

    53

    65

    65

    365

    450

    450

    22

    22

    22

    35

    40

    40 22 (235)

    0.301.001.40 0.04 0.045 0.80

    0.100.30 0.50 0.50 0.35 0.10 0.03 1.00

    ASTM A 356/A 356M Continued

  • Carbon and Alloy Specifications 14

    4J13047

    A

    B

    C

    D

    E

    1600 [870]

    1600 [870]

    1600 [870]

    1600 [870]

    1600 [870]

    A or L

    L

    A or L

    L

    L

    500 [260]

    500 [260]

    500 [260]

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    1150 [620]

    1150 [620]

    1100 [595]

    90115105130

    90

    100

    115

    620795725895620

    690

    795

    60

    85

    60

    75

    95

    415

    585

    415

    515

    655

    18

    17

    18

    17

    15

    40

    35

    35

    35

    35

    22 (235)

    22 (235)

    0.30 1.00 0.04 0.045 0.800.400.80

    0.400.80

    0.150.30 0.50 0.10 0.03 0.60

    6J13855

    A

    B

    1550 [845]

    1550 [845]

    A

    L

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    115

    120

    795

    825

    80

    95

    550

    655

    18

    12

    30

    25

    0.050.38

    1.301.70 0.04 0.045 0.80

    0.400.80

    0.400.80

    0.300.40 0.50 0.10 0.03 0.60

    7JJ12084

    A 1650 [900] L 600 [315] 1100 [595] 115 795 100 690 15 30 2.5 [63.5] 0.050.20

    0.601.00 0.04 0.045 0.80

    0.701.00

    0.400.80

    0.400.60 0.50 0.10 0.60M

    8J22091

    A

    B

    C

    1750 [955]

    1750 [955]

    1750 [955]

    A

    L

    L

    500 [260]

    500 [260]

    500 [260]

    1250 [675]

    1250 [675]

    1250 [675]

    85110105

    100

    585760725

    690

    5585

    75

    380

    585

    515

    20

    17

    17

    35

    30

    35 22 (235)

    0.050.20

    0.500.90 0.04 0.045 0.80

    2.002.75

    0.901.10 0.50 0.10 0.03 0.60

    9J13345

    A

    B

    C

    D

    E

    1600 [870]

    1600 [870]

    1600 [870]

    1600 [870]

    1600 [870]

    A or L

    L

    A or L

    L

    L

    500 [260]

    500 [260]

    500 [260]

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    1150 [620]

    1150 [620]

    1100 [595]

    90

    105

    90

    100

    115

    620

    725

    620

    690

    795

    60

    85

    60

    75

    95

    415

    585

    415

    515

    655

    18

    16

    18

    17

    15

    35

    35

    35

    35

    35

    22 (235)

    22 (235)

    0.050.33

    0.601.00 0.04 0.045 0.80

    0.751.10

    0.150.30 0.50 0.50 0.10 0.03 1.00

    10J23015

    A

    B

    1550 [845]

    1550 [845]

    A

    L

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    100

    125

    690

    860

    70

    100

    485

    690

    18

    15

    35

    350.30

    0.601.00 0.04 0.045 0.80

    1.402.00

    0.550.90

    0.200.40 0.50 0.10 0.03 0.60

    11J12082

    A

    B

    1650 [900]

    1650 [900]

    A

    L

    600 [315]

    600 [315]

    1100 [595]

    1100 [595]

    7095

    105130

    484655725895

    40

    85

    275

    585

    20

    17

    35

    35

    0.050.20

    0.500.80 0.04 0.045 0.60

    0.701.10

    0.500.80

    0.450.65 0.50 0.10 0.03 0.50

    12J22000

    A

    B

    1750 [955]

    1750 [955]

    A

    L

    600 [315]

    400 [205]

    1100 [595]

    1100 [595]

    7095

    105130

    485655725895

    40

    85

    275

    585

    20

    17

    35

    35

    0.050.20

    0.400.70 0.04 0.045 0.60

    0.601.00

    0.500.90

    0.901.20 0.50 0.10 0.03 0.50

    13J13080

    A

    B

    1550 [845]

    1550 [845]

    A

    L

    500 [260]

    500 [260]

    1100 [595]

    1100 [595]

    90115105130

    620795725895

    60

    85

    415

    585

    18

    17

    35

    350.30

    0.801.10 0.04 0.045 0.60

    1.401.75

    0.200.30 0.50 0.40 0.10 0.03 0.75

    14J15580

    A 1550 [845] L 500 [260] 1100 [595] 120145

    8251000

    95 655 14 300.55

    0.801.10 0.04 0.045 0.60

    1.401.75

    0.200.30 0.50 0.40 0.10 0.03 0.75

    16J31200

    A 1600 [870]C A 600 [315] 1100 [595] 7095

    485655

    40 275 22 350.12K 2.10K 0.02 0.02 0.50

    1.001.40 0.20 0.20 0.10 0.10 0.02 0.50

    CA15J91171

    A

    B

    C

    D

    1750 [955]

    1750 [955]

    1750 [955]

    1750 [955]

    A or L

    A or L

    A or L

    A or L

    400 [205]

    400 [205]

    400 [205]

    400 [205]

    900 [480]

    1100 [595]

    1150 [620]DE

    1150 [260]DE

    140170

    90115

    90

    100

    9651170

    620795620

    690

    110130

    65

    60

    75

    760895450

    415

    515

    10

    18

    18

    17

    25

    30

    35

    35

    22 (235)

    22 (235)

    0.15 1.00 0.040 0.040 1.50 1.0011.514.0 0.50 0.50 0.10 0.05 0.50

    CA15MJ91151

    A 1750 [955] A or L 400 [205] 1100 [595] 90115

    620795

    65 450 18 300.15 1.00 0.040 0.040 0.65 1.0

    11.514.0

    0.151.0 0.50 0.10 0.05 0.50

    CA6NMJ91540

    A

    B

    1850 [1010]

    1850 [1010]

    A or L

    A or L

    200 [95]

    200 [95]

    1050-1150 [565-620]

    1225-1275 [665-690]

    EF

    1050-1150 [565-620]

    G

    110135100

    760930690

    80

    75

    550

    515

    15

    17

    35

    35 23 (255)I

    0.06 1.00 0.04 0.03 1.003.54.5

    11.514.0

    0.41.0 0.50 0.10 0.05 0.50

    A A = air, L = liquid

    B Minimum temperature unless range is specified

    ASTM A 487/A 487M Continued

  • Carbon and Alloy Specifications 15

    C Double austenitize

    D Double temper with the final temper at a lower temperature than the intermediate temper

    E Air cool to below 200F [95C] after first temper

    F Intermediate

    G Final

    H Minimum ksi, unless range is given

    I Test methods and definitions A 370, Table 3a does not apply to CA6NM the conversion given is based on CA6NM test coupons (for example, see ASTM STP 756)

    J Proprietary steel composition

    K For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.40% manganese above the specified maximum will be permitted up to a maximum of 2.30%

    L V 0.04-0.12

    M V 0.03-0.10, B 0.002-0.006, Cu 0.15-0.50

    ASTM A 597 93 CAST TOOL STEEL

    This specification covers tool steel compositions for usable shapes cast by pouring directly into suitable molds and for masterheats for remelting and casting.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa Ksi MPa % %

    CA-2T90102

    0.951.05 0.75 0.03 0.03 1.50

    4.755.50

    0.901.40

    V 0.20V 0.50A

    CD-2T90402

    1.401.60 1.00 0.03 0.03 1.50

    11.0013.00

    0.701.20

    V 0.40 Co 0.70V 1.00A Co 1.00A

    CD-5T90405

    1.351.60 0.75 0.03 0.03 1.50

    0.400.60A

    11.0013.00

    0.701.20

    V 0.35 Co 2.50V 0.55 Co 3.50

    CS-5T91905

    0.500.65

    0.601.00 0.03 0.03

    1.752.25 0.35

    0.200.80 V 0.35

    CM-2T11302

    0.780.88 0.75 0.03 0.03 1.00 0.25

    3.754.50

    4.505.50

    V 1.25 W 5.50V 2.20 W 6.70 Co 0.25

    CS-7T41907

    0.450.55

    0.400.80 0.03 0.03

    0.601.00

    3.003.50

    1.201.60

    CH-12T90812

    0.300.40 0.75 0.03 0.03 1.50

    4.755.75

    1.251.75

    V 0.20 W 1.00V 0.50 W 1.70

    CH-13T90813

    0.300.42 0.75 0.03 0.03 1.50

    4.755.75

    1.251.75

    V 0.75V 1.20

    CO-1T91501

    0.851.00

    1.003.00 0.03 0.03 1.50

    0.401.00

    W 0.40W 0.60 V 0.30

    A Optional element tool steels have found satisfactory application, either with or without the element present; if desired they should be specified with order

    ASTM A 732/A 732M 98 CASTINGS, INVESTMENT, CARBON AND LOW ALLOY, FOR GENERAL APPLICATION, AND COBALT ALLOY FOR HIGHSTRENGTH AT ELEVATED TEMPERATURES

    This specification covers carbon and low-alloy steel castings made by the investment casting process.

    ASTM A 487/A 487M Continued

  • Carbon and Alloy Specifications 16

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other Tests C Mn P S Si Ni Cr Mo Otherand UNS ksi MPa Ksi MPa % % Stress RuptureB

    1AJ02002

    A 60 414 40 276 24 0.150.25

    0.200.60 0.04 0.045

    0.201.00 0.50C 0.35C Cu 0.50C Mo+W 0.25C

    2AJ03011

    A 65 448 45 310 25 0.250.35

    0.701.00 0.04 0.045

    0.201.00 0.50C 0.35C Cu 0.50C W 0.10C

    2QJ03011

    QT 85 586 60 414 10 0.250.35

    0.701.00 0.04 0.045

    0.201.00 0.50C 0.35C Cu 0.50C W 0.10C

    3AJ04002

    A 75 517 48 331 25 0.350.45

    0.701.00 0.04 0.045

    0.201.00 0.50C 0.35C Cu 0.50C W 0.10C

    3QJ04002

    QT 100 689 90 621 10 0.350.45

    0.701.00 0.04 0.045

    0.201.00 0.50C 0.35C Cu 0.50C W 0.10C

    4A A 90 621 50 345 20 0.450.55

    0.701.00 0.04 0.045

    0.201.00 Cu 0.50D W 0.10D

    4Q QT 125 862 100 689 5 0.450.55

    0.701.00 0.04 0.045

    0.201.00 Cu 0.50D W 0.10D

    5NJ13052

    NT 85 586 55 379 220.30

    0.701.00 0.04 0.045

    0.200.80 0.50C 0.35C

    V 0.05V 0.15 Cu 0.50C Mo+W 0.25C

    6NJ13512

    NT 90 621 60 414 200.35

    1.351.75 0.04 0.045

    0.200.80 0.50C 0.35C

    0.250.55 Cu 0.50C W 0.25C

    7QJ13045

    QT 150 1030 115 793 7 0.250.35

    0.400.70 0.04 0.045

    0.200.80

    0.801.10

    0.150.25 Cu 0.50D W 0.10D

    8QJ14049

    QT 180 1241 145 1000 5 0.350.45

    0.701.00 0.04 0.045

    0.200.80 0.50C

    0.801.10

    0.150.25 Cu 0.50C W 0.10C

    9QJ23055

    QT 150 1030 115 793 7 0.250.35

    0.400.70 0.04 0.045

    0.200.80

    1.652.00

    0.700.90

    0.200.30 Cu 0.50D W 0.10D

    10QJ24054

    QT 180 1241 145 1000 5 0.350.45

    0.701.00 0.04 0.045

    0.200.80

    1.652.00

    0.700.90

    0.200.30 Cu 0.50C W 0.10C

    11QJ12094

    QT 120 827 100 689 10 0.150.25

    0.400.70 0.04 0.045

    0.200.80

    1.652.00 0.35C

    0.200.30 Cu 0.50C W 0.10C

    12QJ15048

    QT 190 1310 170 1172 4 0.450.55

    0.650.95 0.04 0.045

    0.200.80 0.50C

    0.801.10

    V 0.15

    Cu 0.50C Mo+W 0.10C W 0.10C13QJ12048

    QT 105 724 85 586 10 0.150.25

    0.650.95 0.04 0.045

    0.200.80

    0.400.70

    0.400.70

    0.150.25 Cu 0.50C W 0.10C

    14QJ13051

    QT 150 1030 115 793 7 0.250.35

    0.650.95 0.04 0.045

    0.200.80

    0.400.70

    0.400.70

    0.150.25 Cu 0.50C W 0.10C

    15AJ19966

    A HRB 100 max. 0.951.10

    0.250.55 0.04 0.045

    0.200.80 0.50D

    1.301.60 Cu 0.50D W 0.10D

    21 as cast 52A 360A 10 23.0 [160] 0.200.30 1.00 0.04 0.04 1.00

    1.753.75

    2529

    56 Fe 3 B 0.007 Co remainder

    31 as cast 55A 380A 10 30.0 [205] 0.450.55 1.00 0.04 0.04 1.00

    9.511.5

    24.526.5

    W 7 B 0.005 Co remainderW 8 B 0.015 Fe 2

    A Test at elevated temperature, 1500F [820C]

    B Stress rupture test at 1500F [820C], stress units in ksi [MPa], the minimum rupture life is 15 hours with a minimum elongation in 4D of 5%

    C Total of unspecified elements is 1.00%

    D Total of unspecified elements is 0.60%

    ASTM A 757/A 757M 90 STEEL CASTINGS, FERRITIC AND MARTENISTIC FOR PRESSURE-CONTAINING AND OTHER APPLICATIONS, FOR LOW-TEMPERATURE SERVICE

    ASTM A 732/A 732M Continued

  • Carbon and Alloy Specifications 17

    This specification covers carbon and low-alloy steel castings for pressure-containing and other applications intended primarily forpetroleum and gas pipelines in areas subject to low-ambient temperatures. Castings shall be heat treated by normalizing andtempering or liquid quenching and tempering. All classes are weldable under proper conditions. Hardenability of some gradesmay limit useable section size.

    GRADE & HEAT TREATMENT MECHANICAL PROPERTIES (minimum unless range given) CHEMICAL COMPOSITION, % (maximum percent unless range given)

    Grade Heat Treatment Tensile Strength Yield Strength Elong Red A Other TestsA C Mn P S Si Ni Cr Mo OtherAnd UNS Ksi MPa Ksi MPa % % ImpactB

    A1QJ03002

    QT 1100F [595C] 65 450 35 240 24 35 13(-50) [17(-46)]0.30 1.00 0.025 0.03 0.60 0.50E 0.40 E 0.25 E


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