Steel Industry & Smart City

Jacob Chacko Steel Authority of India Limited

Preface • India is mirroring the world’s trend - being one of the rapidly

urbanizing countries. • Cities are engines of growth for the economy of every nation. • Present status

Population in Urban area - Approx 31% (370 million) Contribution to India’s GDP - 63%

• Expected scenario in 2030 Population in Urban area to go up to 40% (590 Million) Contribution to GDP – 75%

• This requires comprehensive development of physical, institutional, social and economic infrastructure.

• All are important in improving the quality of life and attracting people and investments to the City, setting in motion a virtuous cycle of growth and development.

Development of Smart Cities is a step in that direction.

Smart City Mission

Objective

Provision of core infrastructure and decent quality of life to citizens

Application of Smart Solutions

Ensuring clean and sustainable environment

Focus is on sustainable and inclusive development

Strategy City Improvement (Retrofitting) - Development of an existing built

area greater than 500 acres

City Renewal (Redevelopment) - Replace existing built environment in an area of more than 50 acres and enable co-creation of a new layout

City Extension (Greenfield) - Develop a previously vacant area of more than 250 acres

Pan-city development - Application of Smart solutions

Core infrastructure in Smart Cities

Infrastructure cannot be complete without STEEL

Steel Solutions

Infrastructure including flyovers , culverts, roads, buildings - Rebars,

Structurals , Plates, Tubular sections, etc

Sanitation – Steel pipes

Water supply – Steel pipes

Garbage – Stainless steel bins,

Lighting Towers

Architectural marvels in Steel – Bandra-Worli sea link, Airports, Chenab

bridge, Bailey bridge, etc

Steel Industry – A solution Provider to Smart City

Steel Solutions

Steel Intensive Buildings

Sunrise Building, Lower Parel

Reliance Convention Centre, BKC

O P Jindal Global University, Somepat

INSDAG Building, Kolkata

Pragati Maidan Convention Centre, New Delhi

Restello Building, Kolkata

Smart Solution for Electricity Poles

WPB 160x160 replacing Conventional H Beams

19% weight savings

Accepted in Chattisgarh, MP, Orissa & West Bengal

Steel Industry – A solution Provider to Smart City

Steel

Steel is a major commodity

Backbone of Indian economy

Contributes 2% to GDP

Major contributor towards infrastructure development

Steel – Organized and Unorganized sector

Steel – Long & Flat products

Long - Primarily for Infrastructure which includes Roads, Railways, etc.

Flat - Automobile, Defense, Pipelines, etc

Steel - Large Employer directly & indirectly ~ 6 lac people

Major Cog in the Growth story of India

Source: EY report quoting: Morgan Stanley in “India Steel-Asia Insight”

Sectoral consumption of Steel in India

Others (15%)

Construction (35%)

Infrastructure (20%)

Automobiles (12%)

Pipes and Tubes (10%)

Capital goods (8%)

Advantages of Steel Structures

Long-life Durability Lower Life Cycle Cost

Environment friendly

Recycling of Steel structures

Better aesthetics Ease of design and greater flexibility

Design comfort

Cost effective 20% less than conventional structure

Shorter Lead Time Reduction by 50% for erection of structure

Steel – Solutions for Smart city

Steel - Should be most preferred material of choice

long life low overall costs considering life cycle cost.

Smart City initiative Is an urban renewal and retrofitting programme. Major facelift of the existing inadequate infrastructure, including

roads, flyovers, airports, residential areas, city sewage systems, community areas, including parks, shopping centers, hospitals and schools.

For structures with at least a 100 year life cycle with minimal maintenance & quick completion

Steel is the solution, whether it is underground or above ground or

in buildings.

Steel – Solutions for Smart city

If made with steel All sewage, drainage, water, casing for cable for Internet or transmission,

will ensure zero wastage and maintenance. Roads laid with concrete & strengthened with steel, translates to lesser

damage over a period Buildings across the globe are steel intensive. Drinking water pipes made of stainless steel for transporting water, not

only good for health but also stop leakage of potable water, a precious commodity today .

Bridges & culverts would have a longer life span Installing crash barriers of steel on highways will provide safety and

protect valuable lives

Steel, by virtue of its properties provides greater flexibility for fabrication for

infrastructure requirement

Steel – Solutions for Smart city

Steel offers distinct advantage Life cycle cost Can be recycled, No debris Environment friendly Fastest and cost effective with steel structures No debris Faster execution of projects

The principle of life cycle cost has been included in Rule 136 (1) (iii) of the new General Financial Rules (GFR), 2017

Projects relating to roads, bridges, buildings, construction of railways, shipping and rural roads, the principle of life cycle cost would be crucial while designing. steel-intensive projects may see higher initial costs. But, in the long run, their overall cost comes down — determined by factors such as material, quality, repairs needed, the time for execution of the projects, etc. Buildings would be eco-friendly and sturdy

Steel would provide sustainable solutions

Summing up….. Steel would play a major role in ….

Road connectivity for connecting these houses.

Rail connectivity

Arranging water would require laying out of pipelines for transportation of

water.

Small pipes would be required while constructing these houses.

Transmission line towers for transporting electricity to these houses

Once the houses are made, then other basic amenities like schools,

hospitals, banks, shopping units, etc would also come up at these place.

Think STEEL for smart solutions

SAIL – A Snapshot

• Among the seven “Maharatnas” of India’s Central Public Sector Enterprises

• Five Integrated Steel plants, three special steel plants & one Ferro-alloy plant

• Owns country’s second largest Mines network

• Widest Product range

• Branches and warehouses across the country

Crude Capacity – SAIL

Units Present Capacity Expected Capacity

2018 - 19

BSP 4.8 6.99

BSL 4.35 4.35

RSP 4.2 4.2

DSP 2.2 2.2

ISP 2.47 2.47

Special Steel 0.6 0.6

TOTAL 18.62 20.81

Figs in Mn T’s

“

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Durgapur Steel Plant

IISCo Steel Plant

Rourkela Steel Plant

Bhilai Steel Plant

Bokaro Steel Plant

CRM 1.2 MT

URM 1.2 MT

MSM 1.0 MT

BRM 0.9 MT

WRM

0.45 MT

USM 0.85 MT

NPM 0.9 MT

BRM 0.9 MT

MODEX, SAIL (Mills)

Total - 7.4 MT

New Mills – SAIL (Approx Investment of Rs.70,000 Crores)

Plant Mill Capacity MTPA Products

ISP

Universal Section Mill 0.85

Parallel Flange Beams upto 750mm &

Universal Channels and Angles

Bar Mill 0.9 TMT

Wire Rod Mill 0.55 Wire Rods

DSP Med Structural Mill 1

Parallel Flange Beams upto 270 mm &

Channels and Angles

RSP Plate Mill 1 Can produce plates upto width 4200mm

BSP

Bar & Rod mill 0.9 TMT (0.7 MTPA) & Wire Rods (0.2 MTPA)

Universal Rail Mill 1.2 Rails including Head Hardened Rails

BSL CR Mill 1.2 CR and Galvanised

Wider Width Plates

Parallel Flange Structures

CR from New CRM

Special Quality Wire Rods &

Rounds

Long Rails

Post Expansion: New Products

• Oil & Gas Transmission

• Wind Mills Wider Width Plates

• Infrastructure

• Construction Parallel Flange

Structures

• Automotive / Engineering

• Packaging CR from New Mill

• Engineering

• Automotive (Low Alloy Grades) Special Quality Wire

Rods & Rounds

Post Expansion: Key Segments

• NPB

• WPB

Used in Beams & Columns

Universal mills at Durgapur and Burnpur are capable to produce (around 1.85 MT) Parallel Flange sections, which are user friendly and economical.

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SAIL Universal Sections

Sl.No. Product MSM Size Range in mm

USM Size Range in mm

1 Beams:

NPB IS 12778/ (IPE) DIN 1025 100-300 240-750

WPB IS 12778/ (HE) DIN 1025 100-160 200-450

ISMB IS 808 100-300

2 Channels

UPN DIN 1026 200-400

ISMC IS 808 100-300 200-400

3 EQUAL ANGLES IS 808 90-200 150-200

4 RCS AND ROUNDS 60-120

5 SPECIAL SECTIONS Z-Pile, U-Pile

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– Providing greater flexibility to the designer and manufacturer

• Around 3 different sections for almost same depth

NPB 300x36.5

NPB 300x42.2

NPB 300x49.3

Universal Sections

Ready in 8 Months

Precast mass housing in Raipur

9

Pre-fab building IIT Mandi

Construction on Hilly Terrain with minimal usage

of Electricity & Water.

Ready in 6 Months

Pre-fab building of Shiv Nadar School

Ready in 4 Months inspite of unseasonal rains and

extreme cold

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Rural House at Talegaon, Pune

15 Rural House at Khumlung near Agartala, Tripura

Indoor Stadium, UCC College,

Shillong, Meghalaya

Steel Intensive designs by INSDAG

Structures made by HSCL

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Bailey bridge in Tripura

Pre-fab Anganwadi Centres in Odisha

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Rails

Longest Rails

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Projects of National Importance

To meet the requirements of Indian

Navy, DMR 249 Gr A plates were

developed – Import Substitution

SAIL – Transforming Nation

High End Steel Application

– Defence

– Aerospace

– Railways

– Government of India Mint

– Mining

– Infrastructure

There is a little bit of SAIL in everybody's life

Steel industry

Can be a suitable & viable partner

for

making a SMART INDIA

Thank you very much

for

your kind attention!