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STEMMER IMAGING DAYS · STEMMER IMAGING DAYS GOCATORALL-IN-ONE 3D SMART SENSORS: ... dimensions and...

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STEMMER IMAGING DAYS GOCATOR ALL-IN-ONE 3D SMART SENSORS: INDUSTRIAL APPLICATIONS Ing. Christian Leitner Territory Manager EMEAR
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STEMMER IMAGING DAYS

GOCATOR ALL-IN-ONE

3D SMART SENSORS:

INDUSTRIAL APPLICATIONS

Ing. Christian Leitner

Territory Manager EMEAR

LMI TECHNOLOGIES

About Our Company

QUICK FACTS

• 37 years experience

• 175 employees

• $40M USD turnover

• 100+ patents

• 100,000+ sensors in the field

• Owned by the TKH Group

Dutch public company

1.35B Euro revenue

One of our Selcom

displacement sensors

developed in the late 1970s

GLOBAL PRESENCE

BASED IN VANCOUVER

OVER 60 DISTRIBUTORS

IN OVER 40 COUNTRIES

6 REGIONAL OFFICES

OUR VALUE

CHIP LEVEL

ENGINEERING

We are a leading

developer of 3D

scanning technologies

with the core

competency of

engineering at the

chip level.

OEM BUSINESS

MODEL

We thrive on the OEM

partnership business

model. The majority of

our revenue comes via

these partnerships.

SIMPLE USER

EXPERIENCE

We are dedicated to

developing solutions

focused on simple

user experiences,

continuous

improvement and

exceptional customer

service.

CUSTOM

SOLUTIONS

We have a long track

record of achieving

cost-effective,

customized solutions

for some of the most

demanding 3D

measurement

applications.

OUR 3D TECHNOLOGY PLATFORM

STANDARD

SENSOR

PRODUCTS

3D

SCANNING &

INSPECTION

3D Firmware

&

Pixel processing

3D Measurement

Algorithms

Lasers

VGA and

Megapixel

cameras

3D

MODELING

3D SURFACE

METROLOGY

3D QUALITY

CONTROLLED projectors

Sensor

controllers

3D Calibration

CUSTOMIZED

SENSOR

PRODUCTS

ALL-IN-ONE 3D SMART SENSORS

Gocator

QUALITY CONTROL

All-In-One 3D Smart Sensors

SCAN, MEASURE and CONTROL

automated and optimized non-contact

inspection processes within a single

device at production speed.

3D SMART SENSORS

PROFILE SENSORS

Laser Line Profile Triangulation

SNAPSHOT SENSORS

Stereo Full Field Structured Light

DISPLACEMENT SENSORS

Laser Distance Triangulation

APPLICATIONS

Gocator In-The-Field

3D SMART SENSOR APPLICATIONS

ELECTRONICS AUTOMOTIVE AUTOMATION

RUBBER & TIRE WOOD TRANSPORTATION

ELECTRONICS

Gocator In-The-Field

ELECTRONICS

CONNECTOR PINS

• Detect presence

• Detect X and Y

location

• Measure height of

each pin

• 0.1mm accuracy

• Output 2D image and

3D data at same time

• Gocator 2330 and

Labview system

ELECTRONICSCAPACITORS

• Check presence and height of capacitor body

• Verify presence around capacitor body 4 clips housing and 2 “T” pillars of housing

• Check that pins of capacitor are inside V-shape in height

• Check that exceeding pin relative to part top of V-Shape is less than 0.4 mm

• Verify that ends of pins do not exceed capacitor maximum length (in X axis). Tolerance +/-0.5mm

• Check for bending prongs of capacitor

• Gocator 2330 and Labview system

ELECTRONICS

CO-PLANARITY OF

CHIP PINS

• Measure co-planarity

of chip pins

• Chip = 9mmx9mm

• Dimension =

100x100mm

• Need to scan the

whole part in one scan

with multiple sensors

• Requires +/-10µm

accuracy

• Gocator 2320 and

Halcon system

ELECTRONICS

SIM CARD SLOT

• Inspect height

difference between

contacting point of card

slot (in red and green)

and basement (black).

• Target size: 20x20mm

• +/-10µm Z accuracy

• 20µm X accuracy

• 50µm Y accuracy

• Gocator 2320 and

Halcon system

ELECTRONICS

iPhone 5 MODULE

• Inspect height of critical

parts located at 10

different positions

• Target Size: 70mm x

125mm x 8mm

• Accuracy: +/- 0.1mm

• Scan Speed: 2 pcs in

4 sec

• Gocator 2030-3R and

Halcon inspection

system with robot to

scan target and import

the 3D data

ELECTRONICS

iPhone 6 LOGO

• Inspect logo flatness

• +/- 10µm height

measurement

repeatability

• Specular reflection is a

big challenge and tilting

the sensor is

recommended

• Gocator 2020-3R can

be setup to obtain

good results on new

logo. Careful

adjustments to

mounting angles,

exposures and active

area are needed.

ELECTRONICS

CELL PHONE HOUSING

• Inspect assembly

features of housing

• Multiple scan with dual

sensors is required

• Dual sensors eliminate

occlusions

• Requires +/-10µm

accuracy

• Multiple Gocator 2320s

and Halcon system

ELECTRONICS

PLASTIC CONNECTOR HOUSING

• Inspect Plastic Connector assembly

for features of housing

• Anchoring and whole part mode

required

• Black on black clip was impossible for

2D vision systems

• Single Gocator solution using internal

measurement tools only!

• Communication direct to PLC

ELECTRONICS

Rear panel of cell phone inspection

ELECTRONICS

Other electronics targets

scanned by Gocator 2320

AUTOMOTIVE

Gocator In-The-Field

AUTOMOTIVE

FLEXIBLE

MEASUREMENT SYSTEM

WITH 20+ GOCATOR 3110

SENSORS

• Very fast cycle time

• Improved system

accuracy and reliability

(environment,

algorithm, etc.)

• Easy to setup and

maintain

AUTOMOTIVE

FLEXIBLE

MEASUREMENT SYSTEM

WITH 1 GOCATOR 3110

SENSOR

• Flexible measuring

system

• Combines Gocator

3110 industrial robot.

• Measures regular

features (holes, edges,

surface, etc.)

• Measures customized

features (buckles)

• Very short cycle time

AUTOMOTIVE

SEAM TRACKING ONE

2330 GOCATOR

• Gocator sensor

measures the edges of

the panels being

welded.

• Precise seam tracking

allows autofocusing of

the laser, a critical

requirement with the

tiny margins

demanded by the

aluminum process.

AUTOMOTIVE

WINDSHIELD LOAD

• Guiding a robot to

automatically load

Windshields. to assure

a proper fit to assure

even fit and reduce

chance of leaks

AUTOMOTIVE

Gap & Flush

AUTOMATION

Gocator In-The-Field

AUTOMATION

YOGURT CUP RIM SEAL

• Uses Gocator 2330A

line laser sensor

• Measure cup rim edge

profile at high-speed

during rotation

• Determines edge

radius using Gocator

circle tool

• Uses max/min

acceptance range

• Sends fail signal for

part rejection

AUTOMATION

BREAD DOUGH

MEASUREMENT

• Uses Dual Gocator

2370A line laser

sensors in wide buddy

arrangement

• Determines length,

volume and position of

each dough roll

• Connects to PLC

which controls robot to

pick up rejected pieces

• Dual-sensor

• Multiple targets in field

of view

AUTOMATION

POTATO SIZING /

SORTING

• Gocator 2350A at high-

speed (1500 profiler

per second)

• Surface tools calculate

potato width, length

and height

• Values are passed to a

PLC which determines

which lane to divert

potato for size-based

sorting

• Gocator executes all

scanning and

measurement

calculations on-board

AUTOMATION

ROBOT GUIDANCE FOR

PICK/PLACE

• Pick and Place of heat-

treated parts from oven

• Chain conveyor cause

problems with 2D part

matching

• 3D with Gocator 2370A

ignores background

• Provides location

information in 3D for

easy robotic pick and

place.

AUTOMATION

BUILDING MATERIALS

• Uses six (6) Gocator 2350A sensors to

scan at high-speed and high-resolution

• Scans concrete building material

production for roughness and wavyness

• Gocator Master hardware provides

multiplexing to avoid crosstalk between

sensors

• System integrator importing Gocator dats

into LabView for processing

• System integrator placed sensors into

environmental enclosure with air pressure

to keep out dust

AUTOMATION

SENSOR CONFIGURATION

• Single Gocator 3109

mounted to hole

inspection robot

• Takes stationary scan

data of countersunk holes

in carbon fiber fuselage.

• Internal measurement

tools provide hole

dimensions and location

• Glossy white and dark

black surfaces

• Measurement reference is

curved surface of

fuselage.

TRANSPORTATION

Gocator In-The-Field

TRANSPORTATION

PANTOGRAPH

• Uses Gocator line

laser sensor

• Monitors pantograph

for each train including

profile, shifting and tilt

of pantograph,

abnormal situation and

wear of pantograph

pans.

• Non-contact

• High speed

• High accuracy

• Real time

TRANSPORTATION

TRAM WHEEL

ALIGNMENT

• Uses 1 x 2380 sensor

• Measures tram wheel

toe angle vs. rail

reference in pass-by or

stationary conditions

• Non-contact

• High resolution

• High accuracy

• Real time

TRANSPORTATION

RAIL

• Use 6-8 pcs Gocator

line laser sensor

• Measures full

geometry of steel rail

including width of rail

tread and foot,

thickness of rail web,

evenness, twist, and

surface damage.

• Non-contact

• High speed

• High accuracy

• Real time

TRANSPORTATION

ROAD

• Rut

• Roughness

• Texture

• Crack

RUBBER & TIRE

Gocator In-The-Field

RUBBER & TIRE

RUBBER SHEET

PROFILOMETER

• Extrusion profiles,

position, guiding, tread

length

• Sheet thickness, width,

position

• Extrusion groove

dimensions, position

• Width, thickness and

position measurement

of multiple strips

1 3

24

RUBBER & TIRE

TIRE GEOMETRY

MEASUREMENT

• Bulge/Depression

Detection

• Radial and Lateral

Runout

• Peak-to-Peak

• Harmonics

• Measurements done in

Geometry, Balancing or

Tire Uniformity machine

• High speed

measurements done

during one revolution

each second

WOOD PROCESSING

Gocator In-The-Field

WOOD PROCESSING

LOG SCANNING

• Fast scan rates

• Superior Dynamic

Range

• High Density snapshot

scanning

• Impressive dark log

performance

• High ambient light

immunity

WOOD PROCESSING

BOARD SCANNING

• Rapid, multi-point 3D

profiling

• Fast scan rates

• True coplanar

mounting for accurate

thickness

• High-density scanning

• Sub-millimeter color

image data for small

detection

WANE DETECTION WITH

A SINGLE POINT

SENSOR

• The Gocator’s Profile

Mode allows for

detection of wane

without the use of a

PC.

• Fast scan rates allow

for high speed

processing.

• New Profile Mode

combined with on-

board measurement

tools reduces overall

cost of the solution.

WOOD PROCESSING

WANE DOWN

WANE UP

CORPORATE HEADQUARTERS

1673 Cliveden Avenue

Delta, BC, V3M 6V5 Canada

+1 604 636 1011

[email protected]

© 2015 LMI Technologies Inc. All rights reserved.


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