Direct on Mains (DOM) Unvented Kit Components
Literature
STOKVIS ENERGY SYSTEMS 96R WALTON ROAD EAST MOLESEY SURREY KT8 0DL Tel: 020 8783 3050 / 08707 707 747 Fax: 020 8783 3051 / 08707 707 767 E-Mail: [email protected] Website: www.stokvisboilers.com
DOM-2013.05.01-ADAC
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Contents Page 2 Contents & General Page 3 to 4 Safety Valve (Fig500) Page 5 to 6 Temperature & Pressure (T&P) Relief Valve (Fig500T) Page 7 to 8 Anti-Vacuum Valve (ADMT) Page 9 to 10 Double Check Valve (FLOW) Page 11 Pressure Gauge (GAGE) Page 12 to 13 Pressure Reducing Valve (PRED) Page 14 to 17 Expansion Vessel (XVES) General: An unvented kit of components, required by Part G3 of the Building Regulations 2000 amended in 2010 and complying with any Installation Requirements for Bylaw Compliance, can be provided when the cold feed is boosted or mains fed. Please refer to individual data sheets for product technical specification including maximum operating pressures and temperatures. The information contained within this document has been collated from various sources and to the best of our knowledge was correct at the time of print.
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Fig 500APPLICATIONS
The Fig 500 High Lift Safety Valve has
been designed primarily for use on unvented
hot water heating systems, where a high
capacity, emergency steam relief capability is
required. High capacity and resilient PTFE
seating, also make the Fig 500 ideal for steam,
air and inert gas applications. A PTFE to
Viton seating design is also available where
greater seal tightness is required.
CONSTRUCTION
The Fig 500 is constructed in gunmetal,
with diaphragm protected working parts and
PTFE to metal seating. All wetted parts are
manufactured from dezincification resistant
materials, approved by the Water Research
Centre for use on potable water. Standard
inlet and outlet connections have female
threads to BS 21, with the outlet connection
one size larger than the inlet. Sizes from DN20
upwards, are available with flanged inlet
connections; other thread forms are also
available. For other specific technical
requirements refer to drawing 704 or consult
Nabic technical department.
BODY MATERIAL : GUNMETAL
MAXIMUM SET PRESSURE : 12.5 bar
MAXIMUM TEMPERATURE : 195 deg C
● RESILIENT PTFE SEATING DESIGN
● HIGH DEGREE OF SEAT TIGHTNESS
● SUITABLE FOR HOT WATER, STEAMAND AIR
● HIGH DISCHARGE CAPACITY
● DIAPHRAGM PROTECTED WORKINGPARTS
● SAFE MANUAL TESTING
● EASY INSPECTION AND CLEANING
● PRESSURE SETTING LOCKED& SEALED
● DESIGNED AND TESTED TO BS 6759
● CAPACITIES CERTIFIED BY AOTC
● APPROVED BY WATER RESEARCHCENTRE
● UKWFBS LISTED
● PADLOCK AVAILABLE
DIMENSIONS
HIGH LIFT SAFETY VALVENABIC®
NABIC®
FEATURES
SIZE R1 R2 A B C DDN BSP BSP mm mm mm mm
10 3/8 1/2 26 21 101 -
15 1/2 3/4 33 20 120 -
20 3/4 1 39 24 134 28
25 1 11/4 45 30 155 30
32 11/4 11/2 54 36 201 30
40 11/2 2 64 41 241 32
50 2 21/2 76 47 267 36
65 21/2 3 90 60 330 36
C
BD
A
R1
R2
Page 3 of 18
aa
aa
a
We reserve the r ight to introduce design changes and make amendments to information without prior notif icat ion.
NABIC®
DOC: TD3/05/00
The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting.
Fig 500 capacities are tabulated below to assist selection.
To convert to Btu/hr multiply by 3,400
The capacities tabulated are for unvented (pressurised or sealed) heating systems.
For vented systems we generally recommend the use of Fig 542 Safety Relief Valves. Fig 500 Safety Valves can be used for highoutput systems where its greater discharge capacity is advantageous.
For unvented hot water supply systems, Fig 500T Combined Pressure & Temperature Relief Valves should be used.
DISCHARGE CAPACITIES
kW
DN10* DN15* DN20 DN25 DN32 DN40 DN50 DN65
1.0 31 58 104 162 266 416 650 1098
2.0 48 89 158 248 406 634 990 1673
3.0 64 120 213 333 545 852 1331 2249
4.0 81 150 267 418 684 1069 1671 2824
6.0 114 212 376 588 963 1505 2352 3974
8.0 147 273 485 758 1242 1941 3032 5125
10.0 180 334 594 928 1521 2376 3713 6275
12.5 221 411 730 1141 1869 2921 4564 7713
HOT WATER - UNVENTED SYSTEM - 10% OVERPRESSURE
SETPRESSURE
BAR
To convert to lb/hr multiply by 2.2
* The minimum bore size permitted by BS specifications for steam and hot water boilers is 20mm. Capacities given for thesmaller sizes in the above tables, are for applications outside the scope of these standards.
kg/hr
DN10* DN15* DN20 DN25 DN32 DN40 DN50 DN65
1.0 50 93 166 259 425 664 1037 1752
2.0 76 142 253 395 647 1011 1580 2670
3.0 103 191 340 531 870 1359 2123 3588
4.0 129 240 427 667 1092 1706 2666 4506
6.0 182 338 600 938 1537 2402 3753 6342
8.0 234 436 774 1210 1982 3097 4839 8178
10.0 287 533 948 1481 2427 3792 5925 10014
12.5 353 655 1165 1821 2983 4661 7283 12308
STEAM - 10% OVERPRESSURE
SETPRESSURE
BAR
To convert to ft3/min multiply by 2.1
In all of the above tables, the discharge capacities have been calculated in accordance with BS 6759, using a derated coefficientof discharge (Kdr) of 0.479, approved by AOTC.
std. litres/sec
DN10* DN15* DN20 DN25 DN32 DN40 DN50 DN65
1.0 18 34 61 95 156 244 381 644
2.0 28 52 93 145 238 372 581 982
3.0 38 70 125 195 320 500 781 1319
4.0 47 88 157 245 401 627 980 1657
6.0 67 124 221 345 565 883 1380 2331
8.0 86 160 285 445 729 1138 1779 3006
10.0 105 196 349 545 892 1394 2178 3681
12.5 130 241 428 669 1097 1714 2677 4525
AIR - 10% OVERPRESSURE
SETPRESSURE
BAR
Page 4 of 18
Fig 500TAPPLICATIONS
The Fig 500T Combined Pressure &
Temperature Relief Valve has been designed
for use on unvented hot water supply systems,
where protection against excess temperature
is required in addition to pressure protection.
Pressure and temperature elements of the
valve operate independently, thereby
providing dual safety protection in the one
valve.
CONSTRUCTION
The Fig 500T is of gunmental construction,
with diaphragm protected working parts and
resilient viton seating. All wetted parts are
manufactured from dezincification resistant
materials, approved by the Water Regulations
Advisory Scheme for use on potable water.
Inlet and outlet connections are of equal size
and threaded to BS 21, with the inlet
connection male and the outlet female. For
other specific technical requirements consult
Nabic technical department.
BODY MATERIAL : GUNMETAL
MAXIMUM SET PRESSURE : 12.5 bar
MAXIMUM TEMPERATURE : 95 deg C
MAXIMUM WORKING TEMP : 75 deg C
● RESILIENT VITON SEATING DESIGN
● HIGH DISCHARGE CAPACITY
● POWERFUL THERMOSTAT
● DUAL SAFETY PROTECTION
● DIAPHRAGM PROTECTED WORKINGPARTS
● SAFE MANUAL TESTING
● EASY INSPECTION AND CLEANING
● PRESSURE SETTING LOCKED& SEALED
● DESIGNED AND TESTED TO BS 6759
● WATER REGULATIONS ADVISORYSCHEME APPROVED PRODUCT
DIMENSIONS
COMBINED PRESSURE &TEMPERATURE RELIEF VALVE
NABIC®
NABIC®
FEATURES
SIZE R A B C DDN BSP mm mm mm mm
15 3/4 34 48 230 81
20 1 39 47 240 81
25 11/4 45 56 260 81
32 11/2 54 62 350 127
40 2 64 71 400 127
50 21/2 76 82 430 127
C
R
R
A
B
D
Page 5 of 18
NABIC VALVE SAFETY PRODUCTS LTDStretford Road, Manchester, M16 9ARTel: 0161 872 6941 Fax: 0161 872 4514
Email: [email protected] Website: www.nabic.co.ukWe reserve the r ight to introduce design changes and make amendments to information without prior notif icat ion.
NABIC®
DOC: TD4/04/02
The discharge capacity of a safety valve must be equal to or greater than the output of the boiler or system it is protecting.
Two methods of sizing are employed for combined pressure & temperature relief valves; one,based on the pressure element of the valve, the other, based on the temperature element.
To ensure that the correct method is used, reference should be make to the relevent BS specification to the design of theboiler or system. If in doubt, choose the method which produces the lower rating.
To convert to Btu/hr multiply by 3400
The above discharge capacities represent approximately 45% of the relief capability of the value, when steam at a pressureof 1 bar causes the thermostat to open the valve.
To convert to Btu/hr multiply by 3400
The above discharge capacities have been calculated in accordance with BS 6759:Part 1, using a derated coefficientof discharge (Kdr) of 0.479. They represent the steam relief capability of the pressure element
of the valve at 10% overpressure.
DISCHARGE CAPACITIES
TEMPERATURE RATING
SIZE DN15 DN20 DN25 DN32 DN40 DN50
kW 25 45 65 105 165 255
PRESSURE RATING
kW
DN15 DN20 DN25 DN32 DN40 DN50
1.0 46 81 127 208 326 509
1.5 58 103 160 263 411 642
2.0 70 124 194 318 496 775
2.5 82 145 227 372 581 908
3.0 94 167 260 427 667 1042
4.0 118 209 327 536 837 1308
5.0 142 252 394 645 1008 1575
6.0 166 295 460 754 1178 1841
7.0 190 337 527 863 1349 2108
8.0 214 380 594 973 1520 2374
10.0 262 465 727 1191 1861 2907
12.5 322 572 893 1464 2287 3574
SETPRESSURE
BAR
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www.rwc.co.uk
Description A compact range of Anti-Vacuum Valves for use with hot water heaters to prevent a vacuum forming in installations where
there is the potential for the draw off rate to exceed the rate of flow to the inlet; this can occur in properties with multiple
outlets below the base of the hot water heater. The valves contain a check cartridge which, under normal conditions, is held
closed by the system pressure, but when a vacuum condition arises the suction will cause the check cartridge to open and air
to flow through, equalising the pressure within the hot water heater.
The Safety Valve Specialist
ADMT503-003-04/11 P1
AuToMATic AnTi-VAcuuM VAlVes specification sheet
Features and Benefits• Givesautomaticprotectionagainstavacuumforminginhotwaterinstallation
• Solidbrassbodyforlonglife
• Easyaccesstotheinternalsfromthetopofthevalve
• Quickandsimpletoservice
Page 7 of 18
The Safety Valve Specialist
Dimensions
AuToMATic AnTi-VAcuuM VAlVes specification sheet
SpecificationsMaximum working pressure 16bar
Maximum Temperature: ADMT 503 001 99°c ADMT 503 010, 004, 005 60°c
opening Pressure 0.05bar
ApprovalsWRAs 1106038
Product CodesADMT 503 001 ½"MBsP Automatic Anti-Vacuum Valve
ADMT 503 010 ¾"MBsP Automatic Anti-Vacuum Valve
ADMT 503 004 15mm Automatic Anti-Vacuum Valve
ADMT 503 005 22mm Automatic Anti-Vacuum Valve
TypicalInstallation
RelianceWaterControlsLtd A Reliance Worldwide company
Worcester Road, evesham, Worcestershire, WR11 4RA, uK. uK – Freephone: 0800 389 5931 Freefax: 0800 389 5932 outside uK – Tel: +44 (0)1386 712400 Fax: +44 (0)1386 712401 email: [email protected]
www.rwc.co.uk Reliance reserves the right to make changes to the product and the information contained in this leaflet at any time. ADMT503-003-04/11 P2 © Reliance Water controls ltd 2011
All dimensions shown in mm unless otherwise stated
T-piece
Water heater
T-piece
To inlet controls
Vacuum reliefvalve
Temperature, pressure andvacuum relief valve
To hot water outletsbelow the base ofthe water heater
Drain pipe
Product Code A B C
ADMT 503 001 ½" MBsP 49 32
ADMT 503 010 ¾" MBsP 45 34
All dimensions shown in mm unless otherwise stated
A
B
C
Product Code A B C
ADMT 503 004 15mm 46 28
ADMT 503 005 22mm 49 36
ADMT 503 001 ADMT 503 010
C
B
A
C
B
A
C
B
A
C
B
A
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Floguard Double Check Valves
Product Specification Sheet
Product Features and Benefits
FLOWDCV-005-08/11 P1
• Double check valves protect against the risk of back-flow and back-syphonage contaminations.
• Compactlightweightconstructionforeasyinstallation.• Allowshighflowratewith minimum pressure drop, giving good flow rates.• Ideal for all Class3contaminationrisksasperWaterSupply(waterfittings)
Regulations 1999.• Available with a comprehensiveselectionofFBSPandcompressiontype
connections.• Integraltestpoint for monitoring correct functioning of the downstream check
valve.
Lightweight, compact double check valves for Class 3 contamination risks.
WRAS Approved Conform to BS 6282 Part1
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DescriptionThe Floguard range of double check valves are used for the prevention of back-flow and back-syphonage contamination risks in accordance with the Water Supply (water fittings) Regulations 1999. Manufactured from DZR brass the WRAS approved Floguard range is supplied unplated with the exception of the Minislim, which can be supplied nickel plated.
Product RangeFLOW 230 001: 15mm Floguard Minislim DCVFLOW 230 002: 15mm Floguard Minislim DCV (Nickel Plated)FLOW 230 003: 22mm Floguard Compact DCVFLOW 230 004: 28mm Floguard DCVFLOW 230 005: 1/2” FBSP Floguard DCVFLOW 230 006: 3/4” FBSP Floguard DCVFLOW 230 007: 1” FBSP Floguard DCVFLOW 230 008: 1.1/4” FBSP Floguard DCVFLOW 230 009: 1.1/2” FBSP Floguard DCVFLOW 230 010: 2” FBSP Floguard DCV
MaterialsBody: DZR BrassSeals: NBR ElastomerCheck Cartridges: Acetyl CopolymerSpring: Stainless Steel
StandardsConforms to BS 6282 Part 1
ApprovalsWRAS Approval Number : 1001323
Dimensions
ProductCode Connection A B
FLOW 230 001 15mm 24 82
FLOW 230 002 15mm 24 82
FLOW 230 003 22mm 32 87
FLOW 230 004 28mm 38 115
ProductCode Connection A B
FLOW 230 005 1/2" FBSP 25 75
FLOW 230 006 3/4" FBSP 31 87
FLOW 230 007 1" FBSP 38 101
FLOW 230 008 1 1/4" FBSP 46 121
FLOW 230 009 1 1/2" FBSP 52 143
FLOW 230 010 2" FBSP 65 184
SpecificationsWorking pressures: 0.1 bar min. 16 bar max.Maximum temperature: 85ºC
HowtoSpecifyDouble Check Valve supplied in DZR Brass or nickel plated, with FBSP or compression type connections, to protect against back-flow and back-syphonage Class 3 contamination risks (include correct product range code).
Floguard Double Check Valves
FLOWDCV-005-08/11 P2
R
D
R
BA
B
A
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Pressure Gauge – GAGE 250 001 50mm Dial, 0-6Bar, ¼” MBSP Back Inlet Connection.
GAGE-10.9.7-STK
We reserve the right to make changes to our products which may affect the accuracy of the information contained in this document.
Specification: Case: Impact resistant ABS. Window: Shatter resistant acrylic with adjustable red
pointer. Connection: Brass. Sensitive Element: Sealed alloy Bourdon tube. Mechanism: High precision watchmaker’s brass. Joints: Soldered with tin alloy. Dial: Stoved enamel on aluminium. Accuracy: Class 2.5. Dual Scale: Bar (outer) & PSI (inner).
Page 11 of 18
PRESSURE REDUCING VALVES
315i Commercial Pressure Reducing ValveA range of commercial pressure reducing valves, incorporating a unique indicator so the
set pressure can be identified easily without the need for a pressure gauge.
Features and Benefits• Easy-to-read pressure indicator
• Robust design
• Fully serviceable strainer
• Suitable for hot and cold supplies
Product Range
PRED 315 030 – 1" MBSP Adj 1.5-6.0bar 315i PRV
PRED 315 040 – 1¼" MBSP Adj 1.5-6.0bar 315i PRV
PRED 315 050 – 1½" MBSP Adj 1.5-6.0bar 315i PRV
PRED 315 060 – 2" MBSP Adj 1.5-6.0bar 315i PRV
A B
C
A B
C
Dimensions
Part Code A (mm) B (mm) C (mm)PRED 315 010 130 74 103PRED 315 020 138 74 103PRED 315 030 170 84 132PRED 315 040 191 94 194PRED 315 050 220 94 194PRED 315 060 255 94 187PRED 315 070 104 74 103PRED 315 080 124 74 103PRED 315 090 148 84 132
Page 12 of 18
PRESSURE REDUCING VALVES
Flow Rate (l/min)
Pres
sure
Dro
p (B
ar)
00 20 40 60 80 100
Open outlet70% back pressure
120 140 160 180 200
1
2
3
4
5
6
7
PRESSURE DROP GRAPH - 315i
Red = 15mm / 1/2”Blue = 22mm / 3/4”Green = 25mm / 1”
FlowCharacteristics
Flow Rate (l/min)
Pres
sure
Dro
p (B
ar)
00 40 80 120 160 200
Open outlet70% back pressure
240 280 320 360 400
1
2
3
4
5
6
7
PRESSURE DROP GRAPH - 315i
Red = 1 1/4”Blue = 1 3/4”Green = 2”
MaterialsBody DZR brass
Internal Components DZR brass
Seals EPDM
Strainer Stainless steel
Diaphragm EPDM
Cover ABS
Approvals & StandardsWRAS
DVGW
BSEN 1567
SpecificationsMaximum working pressure 25bar
Adjustable set pressure 1.5-6.0bar
Pressure reduction ratio 10:1
Maximum temperature 70°C
Specifyas Product code: PRED 315 (select appropriate)
WRAS approved pressure reducing valve with full
flow strainer and all working components contained
in a cartridge form, with two downstream test
points.
Clear pressure indicator on side of cartridge.
Suitable for commercial applications.
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PRESSURE REDUCING VALVES
www.rwc.co.uk
6247 Commercial/Industrial Pressure Reducing ValveHigh flow rate pressure reducing valve, which provides accurate pressure control for commercial or industrial applications.
Features and Benefits• Accurate pressure control
• Robust design
• One piece cartridge
• Upstream and downstream test points
Product RangePRED 624 001 DN65 Adjustable 6247 PRV
PRED 624 002 DN80 Adjustable 6247 PRV
PRED 624 003 DN100 Adjustable 6247 PRV
MaterialsBody Bronze
Cover ABS plastic
Seals EPDM
Diaphragm EPDM
Strainers Stainless steel
Spring Stainless steel
Dimensions
A
B
C
Part Code A (mm) B (mm) C (mm)PRED 624 001 283 290 185PRED 624 002 283 310 200PRED 624 003 283 350 220
Page 14 of 18
PRESSURE REDUCING VALVES
www.rwc.co.uk
Approvals & StandardsWRAS
DVGW
BSEN 1567
SpecificationsMaximum working pressure 16bar
Adjustable set pressure 1.5-6.0bar
Maximum Temperature 45°C
Strainer 0.25mm
Flange PN16
Media Water/Compressed air
SpecifyasProduct code: PRED 624 (select appropriate) WRAS approved pressure reducing valve, with in-line cartridge and full
flow coaxial strainers, and all working components contained in a single cartridge. PN16 Flanged.
Flowcharacteristics
Page 15 of 18
Expansion Vessels
Typical installation for a Potable Vessel
SpecificationsMaximum temperature 99°C
Minimum temperature -10°C
Maximum working pressure 10bar
MaterialsShell Epoxy coated steel
Membrane EPDM
Bolted Flange Stainless Steel - Potable
Approvals & StandardsWRAS Approved up to 1000 Litres
CE marked according to Directive PED 97/23/CE
TUV Certified
1000-5000 Litre models comply with BS 6920
DimensionsCapacity (Ltr)
Pre-set Pressure (Bar)
Water Connection
H-Height (mm)
DØ-Diameter (mm)
Colour Line Drawing
2 3.0 ¾"mbsp 265 110 White
5 3.0 ¾"mbsp 296 160 White
8 3.0 ¾"mbsp 310 200 White
12 3.0 ¾"mbsp 295 280 White
18 3.0 ¾"mbsp 465 280 White
24 3.0 ¾"mbsp 492 280 White
35 3.0 ¾"mbsp 440 365 White
50 3.0 ¾"mbsp 656 365 Blue
60 3.5 1"mbsp 783 365 Blue
80 3.5 1"mbsp 790 410 Blue
100 3.5 1"mbsp 774 495 Blue
150 3.5 1"mbsp 927 550 Blue
200 3.5 1¼"mbsp 1020 600 Blue
300 3.5 1¼"mbsp 1243 650 Blue
500 3.5 1¼" mbsp 1493 750 Blue
750 4.0 2"mbsp 1820 800 Red
1000 4.0 2"mbsp 2250 800 Red
1500 4.0 2"mbsp 2400 960 Red
2000 4.0 2"mbsp 2500 1100 Red
3000 4.0 DN65 2750 1200 Red
4000 4.0 DN80 3220 1450 Red
5000 4.0 DN80 3620 1450 Red
H
DØ
DØ
H
DØ
H
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Expansion Vessels
Product Range
XVES 050 010 2Ltr potable expansion vessel
XVES 050 020 5Ltr potable expansion vessel
XVES 050 030 8Ltr potable expansion vessel
XVES 050 040 12Ltr potable expansion vessel
XVES 050 050 18Ltr potable expansion vessel
XVES 050 060 24Ltr potable expansion vessel
XVES 050 070 35Ltr potable expansion vessel
XVES 050 080 50Ltr potable expansion vessel
XVES 050 090 60Ltr potable expansion vessel
XVES 050 100 80Ltr potable expansion vessel
XVES 050 110 100Ltr potable expansion vessel
XVES 050 120 150Ltr potable expansion vessel
XVES 050 130 200Ltr potable expansion vessel
XVES 050 140 300Ltr potable expansion vessel
XVES 050 150 500Ltr potable expansion vessel
XVES 050 160 750Ltr potable expansion vessel
XVES 050 170 1000Ltr potable expansion vessel
XVES 050 180 1500Ltr potable expansion vessel
XVES 050 190 2000Ltr potable expansion vessel
XVES 050 200 3000Ltr potable expansion vessel
XVES 050 210 4000Ltr potable expansion vessel
XVES 050 220 5000Ltr potable expansion vessel
* Up to 1000 Litres
*
Page 17 of 18
STOKVIS ENERGY SYSTEMS 96R WALTON ROAD EAST MOLESEY SURREY KT8 0DL Tel: 020 8783 3050 / 08707 707 747 Fax: 020 8783 3051 / 08707 707 767 E-Mail: [email protected] Website: www.stokvisboilers.com
DOM-2013.05.01-ADAC
Page 18 of 18