STOP BOLTS URETHANE WASHERS · 1011 1012 Mold Opening Controllers Stop Bolts De9 B H K E C 1.6 G...

1011 1012

Mold Opening Controllers

■Stop Bolts

e9D

B

H EK

C

1.6G

－0.2L0

ℓ

M (Coarse thread)STBG

R SCM435Q 33～38HRC

C K H B M ℓ Part Number L E U/PriceType D 1～ 9

4 8 16 6 6 17

STBG

1010 19 24 15 19 24 29 20 19 24 29 34

4 8 18 8 8 20 13

10 22 27 15 22 27 32 37 20 22 27 32 37 42 25 27 32 37 42 30 27 32 37 42 47 35 37 42 47

7 13 24 10 10 23 16

10 30 35 15 30 35 40 20 30 35 40 45 25 30 35 40 45 50 30 35 40 45 50 55 35 45 50 55

9 13 27 14 12 26 20

15 38 43 20 38 43 48 25 38 43 48 53 30 48 53 58 35 48 53 58 45 53 58

10 18 33 17 16 32 25

15 44 49 20 49 54 59 25 49 54 59 30 49 54 59 64 40 54 59 64 69

10 18 40 17 20 38 30

25 55 60 6530 55 60 65 7040 60 65 70 8050 60 65 70 80

Part Number － L － E

STBG16 － 20 － 30

EL

SK

2

W

ℓ

Fixed die plate

Runner stripper plate

Fixed installation plate

Stopper Bolt



Fixed die plate

Puller bolt

Spring

・ Shaft diameters D for stopper bolts STBG and puller bolts PBTN ( X P.1013) are identical and can be used in combination. When using a D20 stopper bolt, use it together with a D20 puller bolt.

・ The stopper bolts are designed to sink 2mm from the surface of fixed installation plates listed in the right table. Therefore, the relationship between the counterbore depth (W) and stroke (S) is: W＝S＋(Stopper bolt's head thickness K)＋2 L＝(Fixed installation plate thickness)－(Stopper bolt's head thickness K＋2)

・ When a runner stripper plate thickness in the following table is used, screw length ℓ for the stopper bolt is designed to fit into the puller bolt in a length of 1.5 times longer than the screw diameter. In this state, the stopper bolt's thread has an 8mm part not fit into the puller bolt so that a counterbore can be created on the runner stripper plate to house a spring. E＝(Stopper bolt M diameter)×1.5＋(Runner stripper thickness)

■Stopper Bolt Selections・ Using the table below, select the appropriate stopper bolt size in accordance with the thickness of the fixed installation

plate and runner stripper plate to be used.

Stopperbolts

D

Fixed installationplate thickness

Runner stripper plate thickness10 15 20 25 30 35 40 50

L E

1020 10 19 24 －－－－－－25 15 19 24 29 －－－－－30 20 19 24 29 34 －－－－

13

20 10 22 27 －－－－－－25 15 22 27 32 37 －－－－30 20 22 27 32 37 42 －－－35 25 － 27 32 37 42 －－－40 30 － 27 32 37 42 47 －－45 35 －－－ 37 42 47 －－

16

25 10 － 30 35 －－－－－30 15 － 30 35 40 －－－－35 20 － 30 35 40 45 －－－40 25 － 30 35 40 45 50 －－45 30 －－ 35 40 45 50 55 －50 35 －－－－ 45 50 55 －

Stopperbolts

D

Fixed installationplate thickness

Runner stripper plate thickness10 15 20 25 30 35 40 50

L E

20

30 15 －－ 38 43 －－－－35 20 －－ 38 43 48 －－－40 25 －－ 38 43 48 53 －－45 30 －－－－ 48 53 58 －50 35 －－－－ 48 53 58 －60 45 －－－－－ 53 58 －

25

35 15 －－ 44 49 －－－－40 20 －－－ 49 54 59 －－45 25 －－－ 49 54 59 －－50 30 －－－ 49 54 59 64 －60 40 －－－－ 54 59 64 69

30

45 25 －－－ 55 60 65 －－50 30 －－－ 55 60 65 70 －60 40 －－－－ 60 65 70 8070 50 －－－－ 60 65 70 80

■Urethane WashersUW

D 0－0.5

d＋0.4＋0.1

T 0－0.3

25

V Although urethane itself has a heat resistant temperature of 100°C, when used continuously its durability falls, so use it at a temperature of no more than 80°C.

Q ShoreD58

D dPart Number

TU/Price for 1～19

Type d T1.5 T316 10

UW

101.53

18 13 13 24 16 16 27 20 20

Characteristic Unit ShoreD58 ShoreA95Tensile strength MPa 47.8 39.2Elongation % 440 400Tensile Breakage Strength kgf/cm 153 107Impact Resilience % 53 40Compression set % 39 45Heat resistant temperature ℃ 100 80

■Urethane hardness characteristics comparison (comparison with Shore A95)

Use for soundproofing when the mold is being opened.

V The above value is the reference value. It is not a guarantee value.Part Number － T

UW10 － 1.5

ST

K2

W

Stopper boltSTBG

UW

Puller boltPBTN (P.1013)



Fixed die plate

・ When using a urethane washer on the stopper bolt, be careful of the forming dimension of the counterbore depth (W) for securing the stroke (S).

・ The dimension of the stopper bolt is set so that the head is recessed 2 mm below the mounting plate. (See "Stopper Bolt STBG" on P.1011.) When using a urethane washer, the relationship between the counterbore depth (W) and the stroke (S) is 〔W＝S＋urethane washer thickness T＋stopper bolt head thickness K＋2〕.

STOP BOLTS／URETHANE WASHERS

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V Non JIS material definition is listed on P.1351 - 1352

1013 1014


PBTN

e9D

B

H

M (Coarse thread)

C

K L＋0.3

1.6G

0

ℓ

R SCM435Q 33〜38HRC

C K H B M ℓPart Number L U/Price

Type D 1〜9

4 8 16 6 6 17

PBTN

10

40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

4 8 18 8 8 20 13

60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 280

7 13 24 10 10 23 16

100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 280 300

9 13 27 14 12 26 20

120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 280 300 350 400

10 18 33 17 16 32 25

170 180 190 200 210 220 230 240 250 260 280 300 350 400

10 18 40 17 20 38 30

200250300350400

Part Number － L

PBTN13 － 110

■ Precision Standard for Puller Bolts

Reference item Overview Allowable range

Squareness of the shank part 10

0

a

Squareness of the head's internal plane against thevertical direction of shaft D. a≦0.05 per 100mm

Warpage of the shank part

L

cD Warpage of shaft D in L direction referring to the head'sinternal plane c≦0.04 per 100mm

D dimension and precision of end face

0.05 AL

D

A

D and squareness of the end face 0.05 or lessD and coaxiality of the tap 0.2 or less

e9E＋0.3

LK

C

DH

B

1.6G

0

ℓ

M (Coarse thread)

PBTK (Male Screw Enhanced Type)

PBTX (Male Screw Type)

R SCM435Q 33〜38HRC

C K H B E M ℓ(Reference)

Part Number L U/Price for 1〜9PBTKPBTX PBTKPBTX Type D PBTK PBTX

4 8 8 16 6 19 M 8 M 6 17

PBTK(Male Screw

Enhanced Type)

PBTX(Male Screw Type)

10 100 110 120 130 140 150

4 10 8 18 8 22 M10 M 8 20 13

100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 260

7 14 13 24 10 30 M12 M10 23 16

100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 260

9 18 13 27 14 38 M16 M12 26 20

140 150 160 170 180 190 200 210 220 230 240 250 260 280 300

10 19 18 33 17 44 M20 M16 32 25

170 180 190 200 210 220 230 240 250 260 280 300 320 350

V PBTK・PBTX cannot be used in combination with PBTN.

Part Number － L

PBTK20 － 160

■Puller Bolt Collars

5Dd＋0＋0.2 0

＋0.20

＋0.1

PBC

R S45CQ 34〜43HRC

P Spring washers (JIS B1251－2)

Part Number

PBC8

D d Applicable puller bolt dia.

Part Number U/PriceType d 1〜9

15 6 10

PBC

6 18 8 13 8 21 10 16 10 25 12 20 12 30 16 25 16

PBC

Clamping plate

Base plate

PBTK PBTX


Clamping plate

Base plate


PULLER BOLTS－FEMALE SCREW TYPE－

PULLER BOLTS－MALE SCREW TYPE (Enhanced)－

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Alterations Code Spec. 1Code

LCL

LC

L dimension alterationD LC10 35〜17513 55〜27516 95〜29520 115〜39525 165〜39530 205〜395

5mm increments

10ℓ1 W

V Available when D≧13

SC

Spanner groove alteration

D W ℓ1

13 11

2016 1420 1825 2330 28

V To control mold opening stroke by means of puller bolts alone, make sure to use puller bolt collars designed specially for them.

Part Number － L (LC) － (SC)

PBTN20 － LC205

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1017 1018


①Tapered Bolt

②�Resin Sleeve

Set①＋②

PL

d 1

B

D

H L

M

10

① ②

① R SCM435

② R High grade Nylon (PA66) Temperature to be used: up to 80°C

d1 M B L HPart Number U/Price

Type D 1～19

8.5 5 4 18 3PLSet①＋②

10

11.5 6 5 20 3.2 13

14 8 6 25 4 16

18 10 6 30 4 20

■Tapered Bolts for PL Parting Lock (Component)

Part Number U/Price

Type No. 1～19

PLB①

Tapered bolt only

10

13

16

20

■Resin Sleeves for PL Parting Lock (Component)

Part Number U/Price

Type D 1～19

PLP②

Resin sleeve only

10

13

16

20

Part Number

①＋②Set PL13①Tapered bolt only PLB13②Resin sleeve only PLP13

・ Allows adjustment of friction between the base plate and resin sleeve by tightening/loosening the tapered bolt.・ Made of a high grade nylon (PA66), this parting lock features

excellent corrosion and heat resistance properties. The resin sleeve by itself has heat resistant temperature of 150°C. But use it at 80°C or less because the durability will reduce due to tightening stress by the tapered bolt in the practically continuous use.

■ Features

・ Embed the resin sleeve about 3mm in the movable side die plate.

・ Create a hole on the fixed side die plate and finish it so that its internal surface roughness finishes within the range

between 0.21.6 ～ .

Also make sure to R-chamfer the inlet edge-the parting lock's durability becomes lower with a C-chamfered edge.・�As to the hole's dimensional tolerance, aim at creating a

H7 reamer hole for PL10, and a H7 reamer hole ＋0.1 for PL13/16/20.

・�These R-chamfering and surface polishing processes can be omitted by using a PLBS bushing that is specially designed for use with this parting lock.

・�The required tension can be obtained by adjusting (tightening/loosening)the lock's tapered bolt.

V Do not lubricate this parting lock. Lubrication reduces its friction force and nullifies its function.

■How to Mount

P.L.

R

3

Tapered bolt

Resin

Movable die plate


●Typical usage of parting locks

Part Number No. of parting locks Mold weight

PL10 4 pcs. 100kg or less

PL13 4 pcs. 250kg or less

PL16 4 pcs. 250kg or more

PL20 4 pcs. 300kg or more

V Use the above values as reference only. Applicable mold weight and suitable number of parting locks depend on the precision and finishing of a counterpart hole, as well as the level of bolt tightening.

① R SCM435

② R S45C

③ R Special resin Temperature to be used: up to 120°C

B

d1D

3 L 10

M

① ③

②

PLH

①Special Bolt

③Resin Sleeves

②Ring

Set ①＋②＋③

d1 M B LPart Number U/Price

Type D 1～19

7.6 5 4 17PLH

Set①＋②＋③

10

9.6 6 5 20 13

11.6 8 6 25 16

14.6 10 6 30 20

■①Special Bolt＋②Ring for PLH Parting Lock

Part Number U/Price

Type No. 1～19

PLHB①＋②

Special Bolt＋ Ring

10

13

16

20

■Resin Sleeves for PLH Parting Lock (Component)

Part Number U/Price

Type D 1～19

PLHP③

Resin Sleeves only

10

13

16

20

Part Number

①＋②＋③Set PLH13①＋②Special Bolt＋Ring PLHB13③Resin Sleeves only PLHP13

Heat resistance … Compared with conventional products (PL) whose resin sleeves have heatproof temperature of 80°C, PLH can be used under temperature up to 120°C.

Wear resistance … Because even force is applied in vertical direction through special bolt and ring, the center of resin sleeve is smoothly expanded, thus reducing the generation of abrasion powder.

Interchangeability … PLH can be replaced with molds for which conventional products are used.

Typical usage … The number of parting locks and mold weight for each size are equal to those of conventional products.

■Features

■ How to mount

■ Notes

・Same as conventional products.

(Refer to X P.1017 for detail. )

・�PLH is of 3-piece structure.

Mount PLH so that the special bolt protrudes from the resin

sleeve as shown in the figure.

(Pin gate mark is on the bottom surface.)

・�In terms of shape characteristics, the bolt tightening torque

is lower than that of conventional products, so keep the once

tightening amount within 1/4 turn during operation.

3

Resin

Conventional products (PL)Heat resistance・Wear resisrance typeParting Locks (PLH)

PARTING LOCKS PARTING LOCKS－Heat-Resistant120°C・ANTI-WEAR TYPE－

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1023 1024


Part Number

PLM

Part Number

PLSW

W

L

φd

SWST

φCd

CA

CT

CL

T

WtU

CT

WAA

AA

A

30°

C CC

AA

AA A

BB

SL

RWRT

RL

1

B

2

1

3 4

2

F7

1

2

2

1

3 4

1

2W

（CP）

③Slide lock ①Slide holder ⑤Back plate

④Cam lock

②Cam holder

⑦Spacer

④Cam lock

⑥Release bar

③Slide lock

Bolt hole M

Item ①Slide holder ②Cam holder ③Slide lock ④Cam lock ⑤Back plate ⑥Release bar ⑦SpacerR SKD61 SKD61 SKD11 SKD11 SK S45C S45C

Q 50～55HRC 50～55HRC 58HRC～ 58HRC～ 50HRC～ 45HRC～(Induction hardening) －

Part Number

①Slide holder・②Cam holder ③Slide lock

A A1 A2 A3 A4 B B1 B2 C C1 C2 W U Bolt holeM d RL RT RW

PLS 68 61.5 55 19 7 26 19 7 24 17 7 20 8 For M6 φ 6 18 7 11PLM 88 79 70 24 9 38 29 9 30 21 9 30 12 For M8 φ 8 20 9 16 PLL 104 93 82 27 11 48 37 11 38 27 11 45 20 For M10 φ10 24 12 26

Items R Q

①Cam holder SKD61 50～55HRC

②Lock bar SKS3 58HRC～ (High frequency quenching)

③Slide lock SKD11 58～60HRC

④Spring SUS631 －

⑤Release bar SKS3 50HRC～ (High frequency quenching)

⑥Spacer S45C －

⑦Backing plate SKS3 50HRC～

■Parting Lock Set

ComponentsPart

NumberU/Price

1～9 Sets

①～⑦Sets PLSW

■ Cam holder unit

Components Part Number

U/Price1～9 Sets

①③④⑦＋Accessories PLSW－CH

■ Release bar long type


U/Price1～9 Sets

⑤(Length: 250mm)⑥ PLSW－RL V If a lock set with long release bar is necessary, use PLSW-CH, PLSW-

RL and PRKW.

■Components (Single Items)


U/Price1～9

②Lock bar PRKW

③Slide lock PRSW

⑤Release bar PRLW V Consumable components-lock bars, slide locks and release

bars can be purchased independently.

P : ⑧ CB5－30 (2Pcs.) ⑨ MSTM5－25 (2Pcs.)

7

12.5

2814.2622

6 25±0.01 92－φ5H7

100

12.5

14 6611 112.81

28.5

11

6

5.5

2－φ

5H7

9.5

10

15

6

6

28 22 18 14

4

19

13.5

15

30°30°

30°

3.5114 6

40

8

19

150

0.3

0＋

40

60.0 －0

.2

46 0.0－0.2

250.0－

0.1

14

18

②Lock bar ⑤Release bar ⑥Spacer

③Slide lock

⑦Backing plate

①Cam holder

Highfrequencyquenching(58HRC～ )

Highfrequencyquenching(50HRC～ )

13.56

28

12.5

46

25

①

②

③ ④

⑤

⑥

⑦

⑧

⑨

Stripper plate

Movable mold

Fixed mountingplateorRunner stripperplate

Fixed mold

PLSW (①～⑦Sets)

■Features・Space saving……The lock bar and release bar are constructed in such a way that they overlap when operating, thus realizing compactness (width is 46 mm).・The lock bar is included, so it can also be used for thrusting out the stripper plate.

④Cam lock ⑤t

⑥Release bar ⑦Spacer AccessoriesPart Number

U/Price

( ①～⑦1～9 sets )CL CP CA CT Cd W1 W2 T L SW ST SL Bolt

4 pcs.Dowel pin

4 pcs.Spring2 pcs.

45 28 16 7.5 8 6 13 5.9 7 250 13 6.5 40 CB6－25 MSTM6－30 WHH6－15 PLS 64 41 20 10 10 7 16 8 10 300 16 8 50 CB8－35 MSTM8－40 WHH8－20 PLM 84 53.5 25 18 13 8 20 9.5 15.5 350 20 10.2 55 CB10－50 MSTM10－50 WHH8－20 PLL

■Components (Unit) Use when a cam holder unit is necessary, such as during two-color molding or insert molding, or when a lock set with a long release bar is necessary.

Part Number ①③⑤＋AccessoriesSlide holder unit U/Price for 1～9 sets

②④＋AccessoriesCam holder unit U/Price for 1～9 sets

⑥(L: 300mm)⑦ Release bar long type U/Price for 1～9 sets

For PLS PLS－SH PLS－CH PLS－RL For PLM PLM－SH PLM－CH －

■Components (Single Items) V Consumable components-cam locks, slide locks and release bars can be purchased independently.

Part Number ③Slide lock only U/Price for 1～9 ④Cam lock only U/Price for 1～9 ⑥Release bar only U/Price for 1～9For PLS PRS PRK PRL For PLM PRSM PRKM PRLM For PLL PRSL PRKL PRLL

V When PLS with a long release bar is necessary, use PLS-SH, PLS-CH and PLS-RL.

PARTING LOCK SETS－FOR LIGHT・MEDIUM・HEAVY LOAD－

PARTING LOCK SETS－COMPACT TYPE－

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1027 1028


Part NumberMPLK60MPLKH80SMPLKS30MPLKB6080

TypeUsage temperature

Normal bushing Slim bushing

MPLK MPLKS Use under temperature 80°C

MPLKH MPLKHS Use under temperature 150°C or lower (heat proof)

TypeUsage temperature

Normal bushing Slim bushing

MPLK MPLKS Use under temperature 80°C

MPLKH MPLKHS Use under temperature 150°C or lower (heat proof)

Standard Type/Heat Proof Standard Type

Long Type/Heat Proof Long Type

R Lock holder S50C Lock bushing SK3

R Lock holder S50C Lock bushing SK3

(Normal bushing)

(Normal bushing)

(Slim bushing)

(Slim bushing)

L1

P1

P

L

P2

t1

A

tA1

(0.8)T

K

HH1

dd

d1d1

J

L2 t1

A

(15.5)

(24)

tA1

0.8

dd

d1d1

PL

A

t1

P1

L1A1

t

d1d

HJ

H1

TKP2

d d 1

L2

(0.8)

A1

t

d1dd d1

0.8

(15.5)t1

A (24)

0.8

P.L.

MPLKBLock bushing (SK3)

Fixed side

Movable side

Lock roller(SUJ2 induction hardening)

Lock holder (S50C)Adjustment bolt

Fixing screw forthe adjustment bolt

Induction hardening

Lock holder

Belleville spring(Note 1)

Roller Lock

Adjustment bolt

Internal roller

Lock bushing

■Features

■Structure and Usage

(Note 1) Coil spring for MPLK10. ・Mount it in parallel to the parting line.・�The roller lock set can be removed by pulling it in

the direction of arrow in the figure.

・ Enables well-balanced mold opening/closing through its mechanism composed of a belleville spring, internal rollers and lock rollers.

・ Its rollers prevent uneven wear.・ The lock bushing's vertically symmetrical design allows a worn

piece to be reused by reinstalling it in reverse.・ The lock holder's back recess enables it to be used even on a

stepped mold plates.・ For heat proof type, the adjusting bolt differs from standard type

for identification. (Standard type: black oxide Heat proof type: Trivalent Chromate)

Roller Lock Set Features

Load Adjustment and Load Characteristics

・ Opening/closing load can be adjusted using an Allen wrench. The load is maximum when the adjustment bolt is fully tightened, 50% when it is loosened a half rotation, 0 when it is loosened 1 rotation or more. ※ For MPLK10, the load decreases about 25% when the adjustment bolt is loosened a half rotation, 70% when it is loosened one rotation.

・ The load for mold closing is about 50% of mold opening.・ A fixing screw is provided on the load adjustment bolt.

Loosen it to perform load adjustment, and make sure to tighten it after adjustment is completed.

Note: Make sure to assemble the right and left units symmetrically for well balanced operation.

■Standard Type・Heat Proof Standard Type (①＋② sets)Part Number Max. usable load

( 2 sets undernormal temp ) L L1 L2 T H H1 J K P P1 P2 A A1 t t1 d d1

P 2 pcs. each

U/Price for 1～9 sets

Type No. MPLK・MPLKS MPLKH・MPLKHS(Normal bushing)

MPLK 10 981N{100kgf} 48 36

25 42 22 18 2 236 24

22 24 169.5 18

116.5

CB6－20CB6－30 －

(Normal bushing)

MPLKMPLKH

20 1961N{200kgf} 54 42 40 28 9 16 CB6－20

CB6－25

30 2942N{300kgf} 65 46

3548.5

25 20 3.53.5

50 3126

27 19 9.5 17

6.5 CB6－30CB6－35

60 5884N{600kgf}

73 50 52 33 14 9 CB8－30CB8－35

＊80S 7845N{800kgf} 56.5 11.5 34

100 9807N{1000kgf} 103 65 48 58 30 24 4 4 76 42 31 34 25 13 19 17 11 CB10－30

CB10－35

(Slim bushing)

MPLKSMPLKHS

30 2942N{300kgf} 65 46

3548.5

25 20 3.53.5

50 3126

24 19 9.5 15.5

11 7 CB6－25CB6－30

60 5884N{600kgf}

73 50 52 33 14 9 CB8－25CB8－30

＊80S 7845N{800kgf} 56.5 11.5 34

＊T dimensions of MPLK80S and MPLKS80S are 56.5, and K dimensions of them are 11.5.

■Long Type・Heat Proof Long Type (①＋② sets)Part Number Max. usable load

( 2 sets undernormal temp ) L L1 L2 T H H1 J K P P1 P2 A A1 t t1 d d1

P 2 pcs. each

U/Price for 1～9 sets

Type No. MPLK・MPLKS MPLKH・MPLKHS

(Normal bushing)

MPLKMPLKH

60L 5884N{600kgf}

73 50 35 79.5

25 20 3.534.5

52 3357

27 19 9.5 17 14 9 CB8－30 CB8－35

80 7845N{800kgf} 87.5 42.5 65

100L 9807N{1000kgf} 103 65 48 89 30 24 4 35 76 42 62 34 25 13 19 17 11

CB10－30CB10－35

(Slim bushing)

MPLKSMPLKHS

807845N

{800kgf} 73 50 35 87.5 25 20 3.5 42.5 52 33 65 24 19 9.5 15.5 14 9

CB8－25CB8－30

■Lock Bushing Component (② only) (Common with Heat Proof Type)Part Number Application U/PriceType No. 1～9

MPLKB(Normal bushing)

10 For MPLK(H)10 20 For MPLK(H)20

30For MPLK(H)30For MPLK(H)S30

6080For MPLK(H)60・80・60L・80SFor MPLK(H)S60・80・80S

100 For MPLK(H)100 ・100L

Part NumberApplication

U/Price Type No. 1～9

MPLKSB(Slim bushing)

30For MPLK(H) S30For MPLK(H) 30

6080 For MPLK(H) 60・80・80SFor MPLK(H) S60・80・80S

※ For use in 2-color molding, insert molding, etc. that require additional lock bushings.

■Comparison of Normal Bushing and Slim Bushing

About slim bushings

・ For roller lock set slim bushings, the height of lock bushing (A dimension) is standardized as 24mm.The one side of molding base installation board is a standard corresponding to the amount of protrude 25mm.

・ When mold is installed in the molding machine, the part where roller lock set protrudes interferes in the tie bar. It becomes the damage prevention of roller lock set and the tie bar. Moreover, there is no trouble in keeping and transporting.

・ Although the heights of bushings (A→24, t1→15.5) become lower, the load and other dimensions remain the same as conventional products.

25 25

Instllation plate

Protruding amount2

Slim bushing(A＝24)(A＝27)

Protruding amount-1

Normal bushing

①Lock holder

②Normal bushing

①Lock holder

②Slim bushing

①Lock holder

②Normal bushing

①Lock holder

②Slim bushing

ROLLER LOCK SETS (NORMAL BUSHINGS/SLIM BUSHINGS)－STANDARD TYPE/LONG TYPE/HEAT PROOF STANDARD TYPE/HEAT PROOF LONG TYPE－

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1029 1030


R SS400

■Compact Type

R SS400 magnet MLK40・100 Neodymium magnet (Heat resistance: up to 80°C)

MLK80・200 SmCo magnet (Rare earth) (Heat resistance: up to 200°C)

R SS400

■ Normal Type

Part NumberAdhesion strength

(per set under 20°C)A B S L T t D1 D2

Identificationcollar d1 d2 P

U/Price 1～9

MLK 40 392.3N{40kgf}

63 25 60 80 25 12 18 22

Gold(Brass)

9 14CB8－25 4pcs.Spring washers

4pcs.

MLK 80 784.5N{80kgf}

Silver(Aluminum)

MLK100 980.7N{100kgf}

100 39 79 126 40 15 30 34

Gold(Brass)


4pcs.

MLK200 1961.3N{200kgf}

Silver(Aluminum)

V Adhesion strength per set indicates the vertical force by which a holder and a block adhered each other can be separated.

■Features ・Is easier to install compared with other types of mold locking units. ・Requires little slowing down for mold closing. (making the molding cycle more efficient)

■ Compact Type

Part NumberAdhesion strength

(per set under 20°C)A S L T D1 D2

Identificationcollar d1 d2 P

U/Price 1～9

MLKC 20 196.1N{20kgf}

36 36 50 25 17.5 22

Gold(Brass)

6.6 11CB6－25 4pcs.Spring washers

4pcs.

MLKC 40 392.2N{40kgf}

Silver(Aluminum)

MLKC 50 490.3N{50kgf}

52 52 70 40 29.5 34

Gold(Brass)


4pcs.

MLKC100 980.6N{100kgf}

Silver(Aluminum)

V Adhesion strength per set indicates the vertical force by which a holder and a block adhered each other can be separated.

■Features ・MLKC40・100 is about 50%～60% smaller than normal type (MLK). ・Is easier to install compared with other types of mold locking units. ・Requires little slowing down for mold closing. (making the molding cycle more efficient)

Part Number

MLK100MLKC100

■How to Mount ・ Install the magnet lock sets with the mold closed. Place them onto the mold's center, and fasten with the supplied bolts.・ Install them so that the magnetic face is in parallel to the parting line.・ Finish the plate surfaces so that the lock's magnets tightly couple together.・ Use MSB Shoulder Bolts if bolt breakage is anticipated. X P.1192 To use a MSB Shoulder Bolt, make sure to create a counterbore on the plate.

Finish the counterbore into H7 or so.MSB

Mold closed Mold opened

■Normal Type

A

1530

3

2－φD2 (Identification collar)

2－φD1 (Magnets)

T 2－

LS

B

A

1.6G

2

1

d

d

T

t

G1.6

A0.01

0.01 A

1.6G

T

30

15

1.6G

A

LA

d1

t

d2

T

A

30

3

15

T － 2

S

L

A

d2

d1

T

15

1.6G

1.6G

A0.01

30

15

A0.01

1.6G

A

1.6G

15

d2

d1

A

L

φD2 (Identification collar)

φD1 (Magnets)

■Holder

■Block

MLK

MLKC

■Holder

■Block

MAGNET LOCK SETS－NORMAL TYPE・COMPACT TYPE－

R SS400 magnet MLKC20・50 Neodymium magnet (Heat resistance: up to 80°C)

MLKC40・100 SmCo magnet (Rare earth) (Heat resistance: up to 200°C)

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1033 1034


R S45C

TENSION LINKS－LONG STROKE TYPE－

TENSION LINKS－ADJUSTABLE STROKE TYPE－

R S45C

B ℓ LPart Number S

5mm incrementsType A 11 14.5 S＋29

TLKTLKH

19 50～230 (250)14 17 S＋34 25 50～270 (300)17 18.5 S＋37 32 80～350 (400)21 20.5 S＋41 38 100～400 (450)

V The figures in ( ) are applicable for TLK only.

Part Number － S

TLK25 － 100

Part Number － (SC)

TLK25 － SC97

Alteration Code Spec. 1Code

SC±0.1

SC

SC=1mm increments Part Number V SC designation range

TLK/TLKH19 50＜SC＜230(250)

TLK/TLKH25 50＜SC＜270(300)

TLK/TLKH32 80＜SC＜350(400)

TLK/TLKH38 100＜SC＜400(450)

V The figures in ( ) are applicable for TLK only.

● Not being fixed on the plates with bolts, this tension link allows the mold to open and close as shown in Fig. 1 and 2. It enables to secure a longer stroke and to keep the mold height low.

● When special bolt LKB/LKBH, retainer LKR/LKRH, LKT for links are used in fixing tension links, accidents such as damage can be prevented.LKB/LKBH, LKR/LKRH, LKT X P.1036

● When special retainer (LKT) is used, head section of the retainer makes a 1mm clearance and mold can be opened and closed without having link and plate in contact.

Fig. 1 Mold closed Fig. 2 Mold opened

LKR/LKRH ( )P.1036TLK

1

※2

TLK

1 ※2

LKT ( )P.1036

●When special retainer (LKT)s used

※Please use with 3mm counterbore when installing TLKH.

●When special retainer (LKR/LKRH)s used

※Please use with 3mm counterbore when installing TLKH.

■Example of Mounting TLK・TLKH

■Example of Mounting TLW・TLWH

B ℓPart Number 5mm increments e

min.Type A L S T11 15

TLWTLWH

19 100～320 15～130 40～140 2514 17.5 25 115～335 15～135 40～140 2517 18.5 32 140～385 25～140 50～180 2821 20.5 38 150～410 25～150 50～185 34V L－2ℓ－S－T≧e min.

Part Number － L － S － T

TLWH25 － 260 － S100 － T100


±0.1SC

SC

SC=1mm incrementsV L－2ℓ－SC－T(TC)≧e min.V e min. changes to the value shown

in the table at right.

A e min. V SC designation range19 22 15＜SC＜13025 25 15＜SC＜13532 28 25＜SC＜14038 34 25＜SC＜150

TC±0.1

TC

TC=1mm incrementsV L－2ℓ－S(SC)－TC≧e min.V e min. changes to the value shown

in the table at right.

A e min. V TC designation range19 22 40＜TC＜14025 25 40＜TC＜14032 28 50＜TC＜18038 34 50＜TC＜185

Part Number － L － (SC) － (TC)

TLWH 25 － 260 － SC98 － TC96

LKT( )P.1036

TLW

1

※2

P.1036TLW

1

※2

LKR/LKRH ( )

● When special retainer (LKT) is used ● When special retainer (LKR/LKRH) is used

※Please use with 3mm counterbore when installing TLWH. ※Please use with 3mm counterbore when installing TLWH.

(TLKH)

(TLK)

(R)

B

0＋

0.1

4－C1～3

S±0.1

L＋0.3

0

2－C3

169

4－C3

ℓ ℓ

A±

0.1

TLKTLKH (R)

2－C3

916

4－C3

0＋0.3

L

±0.1S

4－C1～3

±0.

1A ＋

0.1

0

B

T±0.1eℓ ℓ

(TLW)

(TLWH)

TLWTLWH

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1035 1036


TENSION LINKS－STROKE DESIGNATION TYPE－

SPECIAL BOLTS FOR TENSION LINK/TENSION LINK RETAINERS－STANDARD TYPE/URETHANE TYPE－

R S45C

B ℓ LPart Number 5mm incrementsType A S E T TS (S＋E＋T)

11 15 TS＋30TLDTLDH

19 15～130 25～235 40～140 80～29014 17.5 TS＋35 25 15～135 25～245 40～140 80～30017 17.5 TS＋35 32 25～140 25～275 50～180 105～35021 20 TS＋40 38 25～150 30～295 50～185 115～375V Please specify TS by the same figure as the total of S+E+T.

Part Number － S － E － T － TS

TLD 25 － S60－E100－ T100－ TS260

Part Number － (SC) － (EC) － (TC) － (TS)

TLD25 － SC98 － EC42 － TC102 － TS242


±0.1SC

SC

SC=1mm increments A V SC designation range19 15＜SC＜13025 15＜SC＜13532 25＜SC＜14038 25＜SC＜150

EC

EC

EC=1mm increments A V EC designation range19 25＜EC＜23525 25＜EC＜24532 25＜EC＜27538 30＜EC＜295

TC±0.1

TC

TC=1mm increments A V TC designation range19 40＜TC＜14025 40＜TC＜14032 50＜TC＜18038 50＜TC＜185

■Example of Mounting TLD・TLDH

※2

LKT ( )

LKR/LKRH ( )P.1036TLD

1

TLD

1

※2

P.1036

●When special retainer (LKT) is used ●When special retainer (LKR/LKRH) is used

※Please use with 3mm counterbore when installing TLDH. ※Please use with 3mm counterbore when installing TLDH.

R SCM435Q 33～38HRCS Black oxide (Fe3O4)Urethane Shore A95 (LKBH only)

De9

(LKB only) A B C E F M×PLink Asize

Part NumberL U/Price for 1～9

Type D LKB LKBH10 －0.025

－0.061 16 6 4 8 12 8×1.25 19

LKBLKBH

1013

20

13 －0.032－0.075

18 8 5 10 16 10×1.5 25 13

16 24 10 7 14 18 12×1.75 32 16

20 －0.040－0.092 27 14 9 18 24 16×2.0 38 20

①・②RetainerR S45CQ 38～43HRCS Black oxide (Fe3O4)Urethane Shore A95 (② only)③Socket head cap screws

① ②

③

■Retailer+BoltLink Asize d D H L ③Bolt

Part Number U/Price 1～9Type No. LKR LKRH

19 6.5 10 1316 CB 6－25

(LKR①・③

Retainer, bolt)

(LKRH②・③

Retainer, bolt)

10 24 CB 6－35 10－24

25 9 13 1616 CB 8－30 13 24 CB 8－35 13－24

32 11 16 1916 CB10－30 16 24 CB10－40 16－24

38 13 20 2316 CB12－35 20 24 CB12－45 20－24

■Retainer OnlyPart Number U/Price 1～9

Type No. LKRB LKRBH

(LKRB①

Retainer only)

(LKRBH②

Retainer only)

10 10－24 13 13－24 16 16－24 20 20－24

①RetainerR S45CQ 38～43HRCS Black oxide (Fe3O4)②Socket head cap screws

①

②

■Retailer+BoltLink Asize d D・W H L V ②Bolt

Part Number U/PriceType No. 1～9

19 6.5 10 1611 3 CB 6－30

(LKT①・②

Retainer, bolt)

10 18 4 CB 6－40 10－18

25 9 13 1911 3 CB 8－35 13 18 4 CB 8－40 13－18

32 11 16 2211 3 CB10－35 16 18 4 CB10－45 16－18

38 13 20 2611 3 CB12－40 20 18 4 CB12－50 20－18

V How to Mount X P.1032

■Retainer OnlyPart Number U/Price

Type No. 1～9

(LKTB①

Retainer only)

10 10－18 13 13－18 16 16－18 20 20－18

Part Number － LLKB 13 － 20

■Features Urethane type (LKBH/LKRH/LKRBH) is obtained by fitting urethane into standard type. (D dimension is made the same as conventional products.) Use for soundproofing when the mold is being opened.

2－C39

16

4－C3

TS

0＋0.3

L

±0.1S

4－C1～3

±0.

1A ＋

0.1

0

B

(R)

T±0.1Eℓ ℓ

(TLD)

(TLDH)

TLDTLDH

■Special Bolts for Tension Link

BA

CE L F

D

BA

CE L F

De9 UrethaneM (Coarse thread) ×P M (Coarse thread) ×PLKB LKBH

■Tension Link Retainers

L

4

H

D±

0.1

d ±0.1

R1

L

4

H

D

d ±0.1

R1 Urethane

LKR (①＋③) LKRH (②＋③)LKRB (① only) LKRBH (② only)

■Tension Link Retainers

d±

0.1

V V

±0.

1D

LH－0.1 0

W

R1 R1LKT (①＋②)LKTB (① only)

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1037 1038


TENSION CHAIN HOLDERS

TCHH

A1/2A 1

A

W

2－C2

R

B＋0.1

0

φD φd1＋0.1

0

H2±

0.1

φD H8

H1 H

0－

0.1

R S45CS Trivalent chromate

A A1 B W R H H1 H2 d D D1Applicable parts Part Number U/Price

Bolt Chains Type No. 1～8

38 24 20 25 6 16 10.8 9 4.1 13 19 LKB13－13 TCHE40TCHH

40

46.5 30 24 32 7.5 22 13.4 16 5.2 16 25 LKB16－20 TCHE50 50

Part Number

TCHH40

・ Example of stripper plate type application

TCHH

TCHE

LKBP

BB

3

<Mold opened> <Mold closed>

Joint link

Link number × Link pitch P

Full length L

RecessTension link

■Features・ When molding products are long or deep (such stationery or

cosmetics) and the tension chains are used, making recess on the plates is not required when the molds are closed.

■Note・ Installation of tension chain holder onto the plate should be done

by using bolt special for tension chains (LKB X P.1036) and with 3mm counterbore on the plate in order to prevent bolt screw

damage.

・ Install at 4 points on the mold side when molding.(Do not install in vertical direction.)

・ Please be careful about swing, sagging and damage in using chains.

・ If positioning of chain holder is shifted, load concentrates on one chain and may cause damage.

Relation between full length L and link numberThe number of Links N necessary for L＝300mm, or more, when TCHH40

N＝(L－2×B)／P＝(300－2×20)／12.7＝20.47

Number of links is 21.

TENSION CHAINS

H1

P

H

φdLL 1

2

L

L 3

d1

Et

P×Link number

Pin Roller

TCHE(Chains)

JNTC(Single Joint Link)

V Link number for this drawing is 5. (Link number 3＋joint link number 2) Although there are two attached joint links in section, they are not connected to chain.

R SteelQ Rollers 45HRC～

Pins 45HRC～

φd

L

P

H1

Joining plate

Clip

■Chains

H H1 P d d1 L L1 L2 L3 E t＊Break away load Chain No. Part Number Link number

KN {kgf} JIS Type No. Designation in odd number

11.7 10.5 12.7 3.97 7.95 17.55 8.02 9.53 16.05 7.95 1.5 18.1 {1850} 40TCHE

40 5～241

14.6 13.1 15.875 5.09 10.16 21.75 10.15 11.60 20.30 9.53 2 29.9 {3050} 50 50 5～193

■Single Joint Link (Joint links attached to TCHE can be purchased by single. Please use them when they are lost or broken.)

H1 P d LApplicable

chainsPart Number U/Price

Type No. 1～20 21～50

10.5 12.7 3.97 17.55 TCHE40JNTC

40

13.1 15.875 5.09 21.75 TCHE50 50 V To be quoted on price & lead time above Max. Q'ty.

Part Number － Link number

TCHE40 － 51

Part Number

JNTC40

・ Chains

・ Joint Link

■Note ・ Breaking load for chain＊ is a result of static tension test. Since impact load

should be added in reality, please set the safety ratio 15, or more, (1/15 of breaking load)

・ Lubricate regularly in order to reduce chain wear and noise. ・ Chain plate or roller may break by fatigue when used for a long term.

Please inspect regularly.

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1039 1040


MOLD OPENING PREVENTION PLATES－STANDARD TYPE－

Part Number － C － S － ColorOPP－C100 － YOPPH－C25 － 50 － ROPPS25 － 30 － 5 － Y

MOLD OPENING PREVENTION PLATES－L DIMENSION DESIGNATION TYPE－

2－φd

A

A

C

B

12

5

B

C

A

2－φd

S

C

d B

φd

6

(R)

OPP－C

OPPH－C

OPPS

R S45C

R S45C

B A dPart Number Color

Safety coloringU/Price

Type C 1～4 5～19 20～49 50～

16

30

7

OPP－C

15

R(Red)

Y(Yellow)

N(Normal)

40 20 50 30 60 40 70 50

80 60 90 70

20100

9 80

110 90120 100

d APart Number

CColor

Safety coloringU/Price

Type B 1～4 5～19 20～49 50～

9

40

OPPH－C

25

20

R(Red)

Y(Yellow)

N(Normal)

50 30 60 40 70 50 80 60 90 70 100 80

14

80

38

50 90 60 100 70 110 80 120 90 130 100

d A Part Number

C SSelection

ColorSafety coloring

U/Price Type B 1～9

7

50

OPPS

25

30

5810

R(Red)

Y(Yellow)

N(Normal)

60 40 70 50 80 60

9

100

38

80 110 90 120 100 130 110 140 120 150 130

■About Safety ColoringR (Red)Y (Yellow)N (Normal) (Black Oxide)

OPP－C・OPPSOPPF・OPPSF

OPPH－C

W Safety coloring is a spray paint (acrylic lacquer). The color may fade when the mold temperature is high.

W Safety coloring is a simplified baking finish (melamine resin) and the resin may adhere to the mold under temperatures 80°C or higher. Use paint remover to remove it.

・ Painting Sample

※ During spray painting, color uneveness or painting uneveness may occur at certain.

Example of color Example of paint

OPPF

OPPSF

2－φD

A

C

B

S

C

A

D B

φD

T

T

(R)

Part Number － A － C － S － D － T － Color

OPPF16 － A50 － C30 － D9 － T5 － R

OPPSF16 － A60 － C30 － S10 － D9 － T6 － Y

(NT)－ Part Number－ A － C － S － D － T

NT－OPPSF－A60－C30－S10－ D9－ T6

Alteration Code Spec. Price

(No painting) NTEliminates safety color painting.V Note that it becomes vulnerable to rust since

there is no painting.

Part Number 1mm increments Selection ColorSafety coloringType B A C D T

OPPF

1630～200

2D≦C≦A－2D

7 9 5 12 R (Red)

Y (Yellow)

N (Normal)

20 7 9 5 1225

30～3009 14 12 16

38 9 14 12 16

Part Number 1mm increments Selection ColorSafety coloringType B A C S D T

OPPSF

1630～200

2D≦C≦A－2D S≦C－2D

7 9 6 12 R (Red)

Y (Yellow)

N (Normal)

20 7 9 6 1225

30～3009 14 12 16

38 9 14 12 16

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