STORK TECHNICAL SERVICES - AMC Seminarsseminars.amccentre.nl/pdf/presentaties seminar 2015/Zaal B...

STORK TECHNICAL SERVICES

ASSET RELIABILITY & INTEGRITY

MANAGEMENT MODEL

GERBEN NIEHOF SENIOR CONSULTANT

November 6, 2015ASSET LIFECYCLE INTEGRITY PARTNERPage 1

WE ARE

ASSET LIFECYCLE INTEGRITY PARTNER2

Stork Technical Services

Oil & Gas58%

Chemical12%

Power10%

Industry20%

Stork Technical Services TurnoverPer Segment 2012

Total € 1,411 mil

Introduction

♦Stork Technical Services provides knowledge based asset integrity management services focusing on the Oil & Gas, Power and Chemical Sectors

ASSET LIFECYCLE INTEGRITY PARTNER 3

* Industries include: Food and Liquids & Railway

Employees fulltime

2012 13.895

Introduction STS(*) Asset Management Model

Asset Reliability & Integrity Management

November 6, 2015ASSET LIFECYCLE INTEGRITY PARTNER

Page 4

(*) STS : Stork Technical Services

-> Asset value creation

R&I MANAGEMENTFRAMEWORK


R&I Management Framework


Execute maintenance plans

Breakdown maintenance

Data logging

Maintenance Efficiency

Schedule compliance

Adapt task frequencies

maintenance methods

Maintenance tasks/ plans

Work planning

Asset

Breakdown analysis RCA

Proactive analysis FRACAS

Condition monitoring/analysis

Compliance analysis

Training ProgramAsset knowlegde

Rules & regulations

Adapt RBM strategies

ModificationsReplacements

SIL RCMRBI

Asset Register

Criticality Analysis

Risk Based Maintenance strategies

Run to failure; Fixed interval;

Condition based

L O A D I N G

[ C L I C K T O S TA R T ]

[ C L I C K T O S TA R T ]

Slide niet verwijderen, is een automatische diaovergang.

Always a Stork solution!

Supportability ProjectDeveloping Maintenance Standards

Supportability objective

“To develop the world class maintenance standard”

to obtain a sustainable high and stable line performance

1.01work out plan

1.02deliver machine data

1.03deliver mach ref

1.04deliver mach & maint data

1.05arrange Supplier WS

1.06arrange Brewery WS

2.01prepare analysis sht

2.02Supplier WS; RtF & Suppl plan

2.03complete analysis sht

2.04QA&QC Supplier WS

3.01relate failures to MSIs

3.02Brewery WS; brew & opt plan

3.03complete analysis sht, inclclustering

3.04QA&QC brewery WS

3.05reconcile change w Supplier

3.06resolve discrepancies, if any

3.07update analysis opt scenario

3.08QA&QC optimised scenario

4.01prep analysis sht for upload

4.02upload analysis data

4.03model data

4.04calc pre-simulation

4.05run simulation

4.06QA&QC simulation output

5.01deliver analysis sht

5.02deliver TPM sht, incl SOP clus.

5.03QA&QC maint standard

5.04deliver KPI dashboard

5.05deliver LCC

5.06distribute products to Stakeholders

Supportability processDeveloping the World Class Maintenance Standard

Project PM Step 4 Approach

Step 1 Step 2 Step 3 Step 4 Step 5

Preparation Supplier / OEM analysis Brewery AnalysisReconciliation& Simulation

Product Delivery

Open

Close

Open

Close

Open

Close

Open

Close

Open

Close

Next

Supportability products

Maintenance plan

Performance Improvement

Life Cycle Analysis

Strategy and ImproveOperational

Taxonomy

Top 10 Downtime

Top 10Tasks Duration

Stockitems/level

Risk mitigation

Extra CILT tasks

Summary

• Extensive partnership and cooperation

• Indepth knowledge sharing analysis

• Improved machine and line performance

Overview | Multimodule Labeller and Cold Glue Aggregate

BottomOperator Panel Exterior

Top Pneumatic ComponentsCenterE lectr ical Components

Cold Glue Aggregate

Handl ing Parts

Close

Handling Parts

Starwheel

Brush

Interior infeed guide

Gearwheel sprocket

CloseBack

Handling Parts

Starwheel

Brush


Gearwheel sprocket

CloseBack

Handling Parts | Starwheel

Machine AssemblySub

AssemblyDescription

maintenance

strategyTask Description Criteria Interval Resource

SOP/OPL

needed

Multimodule labellerchange parts, handling partsSTARWHEEL BRAKE SHOE H= 20 Condition basedInspection all brake shoes in case of worn out. In

case of missing one

0 1 Operator SOP11

Multimodule labellerchange parts, handling partsSTARWHEEL BRAKE SHOE H= 20 Planned correctiveExchange all brake shoes in case of worn out. In case

of missing one

0 0 Operator 0

Multimodule labellerchange parts, handling partsHANDLING PARTS1.INFEED STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a

convenient time after inspection

0 0 Mech. 0



0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTSDISCHARGE STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a


0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTS2. DISCHARGE STARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a


0 0 Mech. 0



0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTSSTARWHEEL 3 LEVELS PITCH CIRCLE 600Planned correctiveExchange (parts) of the starwheel assembly on a


0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTSDOUBLE STARWHEEL PITCH CIRCLE 600Planned correctiveExchange (parts) of the starwheel assembly on a


0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTSSTARWHEEL Planned correctiveExchange (parts) of the starwheel assembly on a


0 0 Mech. 0

Starwheel

Brush


Gearwheel sprocket

Back Close

Handling Parts | Brush

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerHANDLING PARTSBRUSH BRUSH Condition basedVisual inspection of brush (On CILT list, after change

over)

0 0,5 Operator CILT

Multimodule labellerHANDLING PARTSBRUSH BRUSH Planned correctiveExchange brush after inspection 0 0 Operator 0

Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY L= 90 Condition basedVisual inspection of brush (On CILT list, after change

over)

0 0,5 Operator CILT

Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY L= 90 Planned correctiveExchange brush after inspection 0 0 Operator 0


over)

0 0,5 Operator CILT


Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY H= 60 Condition basedVisual inspection of brush (On CILT list, after change

over)

0 0,5 Operator CILT

Multimodule labellerHANDLING PARTSBRUSH BRUSH BODY H= 60 Planned correctiveExchange brush after inspection 0 0 Operator 0


over)

0 0,5 Operator CILT



over)

0 0,5 Operator CILT



over)

0 0,5 Operator CILT


Starwheel

Brush


Gearwheel sprocket

Back Close

Handling Parts | Interior infeed guide

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARCondition basedVisual inspection infeed guide Stop star 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARPlanned correctiveExchange infeed guide stop star after inspection 0 0 Operator 0

Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy

bottle (go/no-go)

Inspection with dummy bottle/calibre (with go/no-go)52 Mech. SOP12


bottle (go/no-go)


Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0


bottle (go/no-go)


Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARCondition basedVisual inspection infeed guide Stop star 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEINFEED GUIDE FOR STOP STARPlanned correctiveExchange infeed guide stop star after inspection 0 0 Operator 0


bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)


Multimodule labellerchange parts, handling partsINTERIOR INFEED GUIDEWEAR STRIP PROFILE NDPECondition basedInspection wear strip on damage and with dummy

bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)



bottle (go/no-go)


Etc.

Starwheel

Brush


Gearwheel sprocket

Back Close

Handling Parts | Gearwheel sprocket

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellermain drive GEARWHEEL/SPROCKETSPROCKET M=4 Z=150 Condition basedVisual inspection of gear wheel 0 12 Mech. SOP4

Multimodule labellermain drive GEARWHEEL/SPROCKETSPROCKET M=4 Z=150 Planned correctiveExchange sprocket after inspection 0 0 Mech. 0

Multimodule labellermain drive GEARWHEEL/SPROCKETGEARWHEEL/SPROCKET Condition basedVisual inspection of gear wheel 0 12 Mech. SOP4

Multimodule labellermain drive GEARWHEEL/SPROCKETGEARWHEEL/SPROCKET Planned correctiveExchange sprocket after inspection 0 0 Mech. 0

Starwheel

Brush


Gearwheel sprocket

Back Close

Bottom

Drive for Infeed Worm

Drive infeed worm

Height Adjustment Uni t

Main dr ive

Tr igger Uni t

CloseBack

Bottom

Drive for Infeed Worm

Drive infeed worm

Height Adjustment Uni t

Main dr ive

Tr igger Uni t

CloseBack

Bottom | Height adjustment unitBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellermain drive DRIVE FOR HEIGHT ADJUSTMENTROLLER CHAIN 12 B-1 D8187Condition basedVisual inspection of the drive and grease the chain.

(See other 'bottom' parts)

0 4 Mech. SOP6

Multimodule labellermain drive DRIVE FOR HEIGHT ADJUSTMENTROLLER CHAIN 12 B-1 D8187Planned correctiveExchange chain and sprockets after visual inspection 0 0 Mech. 0

Multimodule labellermain drive HEIGHT ADJUSTMENT PITCH 1800/2400DRIVE FOR HEIGHT ADJUSTMENTCondition basedVisual inspection of the drive 0 4 Mech. SOP6

Multimodule labellermain drive HEIGHT ADJUSTMENT PITCH 1800/2400DRIVE FOR HEIGHT ADJUSTMENTPlanned correctiveExchange drive 0 0 Mech. 0

Bottom | Drive for infeed wormBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerinfeed worm, bottle stop star wheelDRIVE FOR INFEED WORMDRIVE FOR INFEED WORM Condition basedInspect drive for infeed 0 12 Mech. SOP55

Multimodule labellerinfeed worm, bottle stop star wheelDRIVE FOR INFEED WORMDRIVE FOR INFEED WORM Planned correctiveExchange shaft & bearings 0 0 Mech. 0

Multimodule labellerencoder, trigger unitDRIVE, TRIGGER UNITDRIVE, TRIGGER UNIT Breakdown Exchange trigger unit 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelIDLER/TENSION ROLLERIDLER/TENSION ROLLER Condition basedVisual inspection by loosening the tension roller 0 4 Operator SOP1

Multimodule labellerinfeed worm, bottle stop star wheelIDLER/TENSION ROLLERIDLER/TENSION ROLLER Planned correctiveChange tension roller after inspection 0 0 Operator 0

Multimodule labellerinfeed worm, bottle stop star wheelINTERMEDIATE WHEELINTERMEDIATE WHEEL Condition basedVisual inspection of gear wheel 0 12 Mech. SOP4

Multimodule labellerinfeed worm, bottle stop star wheelINTERMEDIATE WHEELINTERMEDIATE WHEEL Planned correctiveExchange sprocket after inspection 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 32TOOTHED PULLEY Z= 32 Condition basedVisual inspection of pulley 0 4 Operator SOP1

Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 32TOOTHED PULLEY Z= 32 Planned correctiveExchange pulley after inspection 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33EAS CLUTCH 01 / 490.625.1SCondition basedLubrication of the coupling (Not on CILT list) 0 4 Mech. SOP1

Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33EAS CLUTCH 01 / 490.625.1SPlanned correctiveExchange complete coupling (comes as

package/assembly)

0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33TIMING BELT HTD 1760-8M-30Condition basedVisual inspection of the belt. Checking tension of

belt.

0 4 Operator SOP1

Multimodule labellerinfeed worm, bottle stop star wheelTOOTHED LOCK WASHER Z= 33TIMING BELT HTD 1760-8M-30Planned correctiveChange belt after inspection 0 0 Operator 0

Bottom | Drive infeed wormBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerinfeed worm, bottle stop star wheelDRIVE, INFEED WORMDRIVE SHAFT K 65/4 L= 210/ 240Time based Exchange drive shaft 0 520 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelDRIVE, INFEED WORMRUBBER BELLOWS V6- 93Planned correctiveExchange protection balg after inspection 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelDRIVE, INFEED WORMRUBBER BELLOWS V6- 93Condition basedVisual inspection of protection balg. 0 4 Mech. SOP1

Bottom | Main driveBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellermain drive INTERMEDIATE WHEELINTERMEDIATE WHEEL Breakdown Exchange gear wheel 0 0 Mech. 0

Multimodule labellermain drive INTERMEDIATE WHEELINTERMEDIATE WHEEL Breakdown Exchange gear wheel 0 0 Mech. 0

Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Condition basedInspection of oil level, play, leakages. 0 12 Mech. SOP3

Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Planned correctiveExchange E-motor and gearbox after inspection 0 0 Mech. 0

Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Condition basedExchange oil 0 52 Mech. 0

Multimodule labellermain drive MAIN DRIVE MAIN DRIVE Planned correctiveExchange E-motor and gearbox after inspection 0 0 Mech. 0

Multimodule labellermain drive MAIN DRIVE GEARWHEEL/SPROCKET Condition basedVisual inspection of sprocket check grease on sprocket, check wear on pockets12 Mech. SOP4

Multimodule labellermain drive MAIN DRIVE GEARWHEEL/SPROCKET Planned correctiveExchange sprocket after inspection 0 0 Mech. 0

Bottom | Trigger unitBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerencoder, trigger unitTRIGGER COMB. ABSOLUTE AND INCREMENTAL ENCODERBreakdown Exchange ABSOLUTE AND INCREMENTAL ENCODER 0 0 Elec. 0

Center

Dead Plate

Bott le and Can stop

Conveyer Dr ive

Container Orientat ion

System

Container Table

Conveyor Assembly

Feed Screw Dr ive

Main Bearing

Starwheel Column

CloseBack

Center

Dead Plate


Conveyer Dr ive

Container Orientat ion

System

Container Table

Conveyor Assembly

Feed Screw Dr ive

Main Bearing

Starwheel Column

CloseBack

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerconveyor, air conveyorCONVEYOR DRIVECONVEYOR DRIVE Condition basedExchange conveyor drive 0 156 Mech. 0

Multimodule labellerconveyor, air conveyorCONVEYOR DRIVEGEARWHEEL/SPROCKET Breakdown Exchange conveyor gearwheel 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelTTLE GUIDE ASY.TTLE GUIDE ASY. Condition basedVisual inspection of wear plate on scratches, plastic

coming loose. On CILT list.

0 4 Operator SOP12

Multimodule labellerinfeed worm, bottle stop star wheelTTLE GUIDE ASY.TTLE GUIDE ASY. Planned correctiveExchange the wear plate after inspection. It is fitted on the gearbox. Also need new screws when exchanging0 Operator 0

Center | Conveyer DriveCloseBack

Center | Bottle and Can stopBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE AND CAN STOPBOTTLE STOP Condition basedVisual inspection of wear strip 0 4 Operator SOP60

Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE AND CAN STOPBOTTLE STOP Planned correctiveExchange wear strip after inspection 0 0 Operator 0

Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE AND CAN STOPWORM ADJUSTMENT Breakdown Exchange worm adjustment 0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Condition basedVisual inspection on starwheels. Done by operator

after change over.


Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Planned correctiveExchange starwheel after inspection 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelSINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)Condition basedVisual inspection on wear and check the function of

the piston.

0 4 Operator SOP63

Multimodule labellerinfeed worm, bottle stop star wheelSINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)Planned correctiveExchange air cylinder 0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelSUPPORT / BRACKETPROXIMITY SENSOR ASI Breakdown Exchange sensor & sprocket 0 0 Mech. 0

Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Condition basedVisual inspection of starwheels. Done by operator

after change over.

0 52 Operator SOP9

Multimodule labellerchange parts, handling partsHANDLING PARTSBOTTLE STOP STARWHEEL Planned correctiveExchange starwheel after inspection 0 0 Mech. 0


Bott le guide CPL.

Center | Bottle guide CPL.Back Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE GUIDE CPL.WEAR PLATE Condition basedVisual inspection of wear plate on scratches, plastic

coming loose.

0 4 Operator SOP12

Multimodule labellerinfeed worm, bottle stop star wheelBOTTLE GUIDE CPL.WEAR PLATE Planned correctiveExchange the wear plate after inspection. 0 0 Operator 0Bott le and Can stop

Bott le guide CPL.

Center | Container Orientation SystemBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerelectrics, electronic componentsCONTAINER ORIENTATION SYSTEMCAMERA HEAD Breakdown Exchange camera head Very essential skills are needed to do the right setting for quality reasons after installation. Krones skills together with part are needed. 0 Elec. 0

Center | Container tableBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerbottle table CONTAINER TABLECONTAINER PLATE BEARING Breakdown Exchange container plate bearing 0 0 Mech. 0

Multimodule labellerbottle table CONTAINER PLATE BEARINGSERVOMOTOR BOTTLE TABLE CONTROL0 Inspection of oil leakage; MCA analysis; Check play on

bearing/shaft

0 26 Elec. SOP129

Multimodule labellerbottle table CONTAINER PLATE BEARINGSERVOMOTOR BOTTLE TABLE CONTROL0 Exchange servo motor after inspection 0 416 Mech./Elec.0

Multimodule labellerbottle table CONNECTION LINES SERVO TABLESERVO CONNECTING CABLE 4.0MCondition basedVisual inspection of cable 0 4 Operator SOP41

Multimodule labellerbottle table CONNECTION LINES SERVO TABLESERVO CONNECTING CABLE 4.0MPlanned correctiveExchange cable after inspection 0 0 Elec. 0

Multimodule labellerbottle table CONNECTION LINES SERVO TABLEEnd resistance Condition basedMeasurement of resistance in the Y-box When roll out to new brewery. Training needed to understand relation machine and network52 Elec. SOP41

Multimodule labellerbottle table CONNECTION LINES SERVO TABLEEnd resistance Planned correctiveExchange resistor after resistance measurement When roll out to new brewery. Training needed to understand relation machine and network0 Elec. 0

Center | Conveyor AssemblyBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerconveyor, air conveyorCONVEYOR CONVEYOR ASY Breakdown Exchange conveyor assy 0 0 Mech. 0

Multimodule labellerconveyor, air conveyorBACK-UP SWITCH ASYPROXIMITY DETECTOR ASI Breakdown Exchange sensor 0 0 Elec. CILT

Conveyor Assembly

Adjustment F.Bott leguide

Center | Adjustment F.Bottle guideBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerconveyor, air conveyorADJUSTMENT F.BOTTLE GUIDEADJUSTMENT F.BOTTLE GUIDEBreakdown Exchange bottle guide adjustment 0 0 Mech. 0

Conveyor Assembly

Adjustment F.Bott leguide

Center | Dead plateBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14

Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0

Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14

Multimodule labellerdead plate, transfer plateDEAD PLATE DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE ASY INFEED I PITCH CIRCLE 600Condition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE ASY INFEED I PITCH CIRCLE 600Planned correctiveExchange wear strip after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE/CENTER GUIDE 600/600Condition basedVisual inspection of guide/centre guide 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsCURVED GUIDEGUIDE/CENTER GUIDE 600/600Planned correctiveExchange guide/centre guide after inspection 0 0 Operator 0

Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVECondition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVECondition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsEXTERIOR INFEED GUIDEINFEED GUIDE FOR WORM DRIVEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0

Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14

Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0

Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Condition basedInspection of surface of the dead plate 0 4 Operator SOP14

Multimodule labellerdead plate, transfer plateTRANSFER ASY RM/LM 600/600DEAD PLATE Planned correctiveExchange after inspection 0 0 Mech. 0

Center | Feed screw driveBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Condition basedVisual inspection of worm on wear (CILT) 0 4 Operator SOP62

Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Time based Exchange worm including bearings, insert and screw 0 208 Mech. 0

Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Condition basedVisual inspection of worm on wear (CILT) No

preventive replacement

0 1 Operator CILT

Multimodule labellerchange parts, handling partsFEEDSCREW ASY STANDARD (LONG)FEED SCREW COMPL. (IN STAINLESS STEEL)Planned correctiveExchange worm including bearings, insert and screw

after inspection

0 0 Mech. 0

Multimodule labellerinfeed worm, bottle stop star wheelFEED SCREW DRIVE VAR. 3GEARBOX SOG59.2-0004-2-A Breakdown Exchange gearbox 0 0 Mech. 0

Center | Main bearingBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellermain drive MAIN BEARING STD./SERVO PITCH 1800/2400MAIN BEARING Condition basedVibration measurement of main bearing 0 12 Mech. SOP66

Multimodule labellermain drive MAIN BEARING STD./SERVO PITCH 1800/2400MAIN BEARING Planned correctiveExchange main bearing when measurements show

certain amount of degradation of the bearing

0 0 Mech./Elec.0

Center | Starwheel ColumnBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerstar wheel columnsSTARWHEEL COLUMNSTARWHEEL COLUMN Breakdown Exchange bearing 0 0 Mech. 0

Multimodule labellerstar wheel columnsSTARWHEEL COLUMNV-RING 110A Time based Exchange seal 0 26 Mech. 0

Multimodule labellerstar wheel columnsSTARWHEEL FASTENING CPL. VARIANT IISTARWHEEL MOUNT Breakdown Exchange star wheel mount 0 0 Mech. 0

Multimodule labellerstar wheel columnsSTARWHEEL FASTENING CPL. VARIANT IISTAR KNOB CPL M10 A= 55 Breakdown Exchange star knob 0 0 Operator 0

TopCloseBack

Top

Centring Head

CloseBack

Top | Centring HeadClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellermachine head, centring headCENTRING HEADCENTRING HEAD Time based Exchange/overhaul centering head 0 104 Mech. 0

Multimodule labellermachine head, centring headmachine head, centring headMACHINE HEAD/TOP PART Time based Exchange/overhaul centering head 104 52 Mech. 0

Multimodule labellermachine head, centring headPhoto electric sensor PRK 18/4 DL.5Photo electric sensor PRK 18/4 DL.4Breakdown Exchange photo electric sensor 0 0 Elec. 0

Multimodule labellermachine head, centring headPROXIMITY SENSORPROXIMITY SENSOR Breakdown Exchange proximity sensor 0 0 Elec. 0


Multimodule labellerelectrics, electronic componentsPROXIMITY DETECTORPROXIMITY DETECTOR Breakdown Exchange proximity sensor 0 0 Elec. 0


Multimodule labellerHANDLING PARTSSLIDE GUIDE CPL.CAM ROLLER/FOLLOWER Time based Exchange cam roller 0 13 Mech. 0

Back

ExteriorCloseBack

Exterior

Central Lubricat ion System

CloseBack

Exterior | Central Lubrication SystemBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerpneumatic componentsCENTRAL LUBRICATIONCENTRAL LUBRICATION Breakdown Exchange central lubrication 0 0 Mech. 0

Multimodule labellerpneumatic componentsCENTRAL LUBRICATIONMANOMETRIC SWITCH Breakdown Exchange manometric switch 0 0 Mech. 0

Multimodule labellerpneumatic componentsCENTRAL LUBRICATIONPRESSURE GAUGE Breakdown Exchange pressure gauge 0 0 Mech. 0

Pneumatic ComponentsCloseBack

Pneumatic Components | Air Service Unit

Air Serv ice Uni t

CloseBack

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerpneumatic componentsAIR SERVICE UNITAIR SERVICE UNIT Breakdown Exchange pneumatic unit 0 0 Mech. 0

Multimodule labellerpneumatic componentsAIR SERVICE UNITPRESSURE GAUGE Breakdown Exchange pressure gauge 0 0 Mech. 0

Multimodule labellerpneumatic componentsMANOMETRIC SWITCHMANOMETRIC SWITCH Condition basedFunctional test of manometric switch 0 1 Operator SOP49

Multimodule labellerpneumatic componentsMANOMETRIC SWITCHMANOMETRIC SWITCH Planned correctiveExchange manometric switch after inspection 0 0 Elec. 0

Multimodule labellerpneumatic componentsVALVE MANIFOLDVALVE MANIFOLD Breakdown Exchange valve manifold 0 0 Mech. 0

Multimodule labellerpneumatic componentsDIRT TRAP 60-2/KDIRT TRAP 60-2/K Breakdown Exchange sieve 0 0 Mech. 0

Electronic ComponentsCloseBack

Electronic Components

Electronic Components

CloseBack

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellermachine head, centring headELECTRONIC COMPONENTSSlip-ring DTS5 Condition basedControl and inspect condition transmitter 0 156 Elec. SOP114

Multimodule labellermachine head, centring headELECTRONIC COMPONENTSSlip-ring DTS5 Planned correctiveExchange transmitter after inspection 0 0 Elec. 0

Multimodule labellermachine head, centring headELECTRONIC COMPONENTSSlip-ring DTS5 Time based Read out encoder 0 12 Elec. SOP116

Multimodule labellermachine head, centring headELECTRONIC COMPONENTSPOWER SUPPLY UNIT Condition basedInspection servo motor on leakage and MCA SOP 52 Elec. SOP148

Multimodule labellermachine head, centring headELECTRONIC COMPONENTSPOWER SUPPLY UNIT Planned correctiveReplacement power supply after inspection 0 0 Elec. 0

Multimodule labellerADAPTING TRANSFORMER ASY. IN HOUSINGASSEMBLY (CONSTR. GRP.)FAN / VENTILATOR Breakdown Exchange cooling fan 0 0 Elec. 0

Multimodule labellerCHEESE HD.SCREWCHEESE HD.SCREWSWITCH Breakdown Exchange emergency stop Normal mechanic work0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALCLAMP/TERMINALPOWER SUPPLY UNIT Breakdown Exchange converter 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsCONTROL CABINETCOOLING UNIT/AIR CONDITIONERCondition basedCheck on contamination of ventilator. Check on

ambient temperature. Check on the air inlet

0 12 Elec. SOP46

Multimodule labellerelectrics, electronic componentsCONTROL CABINETCOOLING UNIT/AIR CONDITIONERPlanned correctiveExchange cooling unit completely after inspection 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsCONTROL CABINETDual-Frame grabber PCI-2X-XIP-10mBreakdown Exchange frame grabber 0 0 Elec. 0

Multimodule labellerDOCUMENTSCONTROL CABINETCONTROL CABINET Breakdown Exchange control panel 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsCONTROL CABINETPOWER CIRCUIT BREAKER Breakdown Exchange circuit breaker 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsEQUIPOTENTIAL BONDINGPOWER CIRCUIT BREAKER 80A 3POLEBreakdown Exchange circuit breaker 0 0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALFREQUENCY CONVERTERFREQUENCY CONVERTER Breakdown Exchange of frequency converter 0 0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALFREQUENCY CONVERTERFREQUENCY CONVERTER FC 302 1,5KWBreakdown Exchange of frequency converter 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsFUNCTIONAL GROUP - ELECTRICALENCODER SIGNAL SPLITTER USABreakdown Exchange encoder 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsFUNCTIONAL GROUP - ELECTRICALMOTOR DIRECT-ON-LINE STARTERBreakdown Exchange circuit breaker 0 0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALINPUT BOARDDigital input module Breakdown Exchange I/O board 0 0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALMOTOR DIRECT-ON-LINE STARTEROPTOCOUPLER Breakdown Exchange of optocoupler 0 0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALMOTOR DIRECT-ON-LINE STARTEROPTOCOUPLER Breakdown Exchange of optocoupler 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsMOTOR OVERLOAD SWITCHPOWER CIRCUIT BREAKER 45.0-63.0ABreakdown Exchange circuit breaker 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsMoulded case circuit breakerPOWER CIRCUIT BREAKER Breakdown Exchange circuit breaker 0 0 Elec. 0

Multimodule labellerFUNCTIONAL GROUP - ELECTRICALOUTPUT BOARDDigital output module Breakdown Exchange I/O board 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsPOWER CIRCUIT BREAKERSAFETY SWITCH 3RV24 11-1CA10Breakdown Exchange safety switch 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsPOWER CIRCUIT BREAKERSAFETY SWITCH 3RV24 11-1HA10Breakdown Exchange safety switch 0 0 Elec. 0

Multimodule labellerelectrics, electronic componentsRAIL FAN / VENTILATOR Breakdown Exchange cooling fan 0 0 Elec. 0

Operator PanelCloseBack

Operator Panel

Operator Panel

CloseBack

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerCONTROL PANELOPERATOR PANELOPERATOR PANEL Breakdown Exchange operator panel 0 0 Elec. 0

Multimodule labellerCONTROL PANELOPERATOR PANELEmergency-stop pushbutton Breakdown Exchange emergency stop button 0 0 Elec. 0

Cold Glue AggregateCloseBack

Guide

Label Fol lower

Label Handl ing Parts

Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Cold Glue AggregateCloseBack

Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerlabelling stationSTATION STATION Condition basedInspection of station 0 52 Mech. SOP149

Multimodule labellerlabelling stationFASTENING ASSEMBLYDISPLACEMENT TRANSDUCER Breakdown Exchange displacement transducer 0 0 Elec. 0

Cold Glue Aggregate | Basic Labelling StationCloseBack

Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Cold Glue Aggregate | Pallet ShaftClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Condition basedVisual inspection of glue pallets, check on play,

lubrication.

0 12 Mech. SOP26

Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Planned correctiveExchange pallet shaft after inspection, Exchange

glue pallets after inspection

0 0 Mech. 0

Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Condition basedVisual inspection of glue pallets, check on play,

lubrication.

0 12 Mech. SOP26

Multimodule labellerchange parts, handling partsPALLET SHAFTSHAFT CPL. L= 300 N= 265 Planned correctiveExchange pallet shaft after inspection, Exchange

glue pallets after inspection

0 0 Mech. 0

Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Back

Cold Glue Aggregate | Label MagazineClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSCondition basedVisual inspection of label magazine 0 12 Mech. SOP30

Multimodule labellerchange parts, handling partsLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSLABEL MAGAZINE, LABEL FOLL.W.DBL.FLAPSPlanned correctiveExchange label magazine after inspection 0 0 Mech. 0













Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Back

Cold Glue Aggregate | Label FollowerClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Planned correctiveExchange label follower after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsLABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.LABEL FOLLOWER WITH DOUBLE FLAPS,COMPL.Condition basedVisual inspect label follower, test functionality 0 12 Mech. SOP30



























Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Back

Cold Glue Aggregate | GuideClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerguard, machine guardGUIDE BALL BEARING DOUBLE ROW LBBR 25/HV6Breakdown Replace bearing of machine guard 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGUIDE FLAP GUIDE/FLAP Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsGUIDE FLAP GUIDE/FLAP Planned correctiveExchange flap guide after inspection 0 0 Operator 0

Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Condition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELWEAR STRIP PROFILE NDPE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0


bottle (go/no-go)



Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDECondition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0


bottle (go/no-go)



Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Condition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Planned correctiveExchange wear strip after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Planned correctiveExchange flap guide after inspection 0 0 Operator 0

Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELGUIDE/FLAP Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsGUIDE FLAP F.INFEED STARWHEELGUIDE/FLAP Planned correctiveExchange flap guide after inspection 0 0 Operator 0

Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY INFEED I PITCH CIRCLE 600Condition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY INFEED I PITCH CIRCLE 600Planned correctiveExchange wear strip after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDECondition basedInspection wear strip on damage and with dummy

bottle (go/no-go)


Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE INFEEDGUIDE ASY ANGLE II W/ NECK GUIDEPlanned correctiveExchange wear strip after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGUIDE SUPPORT MACHINE DISCHARGEGUIDE/CENTER GUIDE Condition basedInspection wear strip on damage and with dummy

bottle (go/no-go)




Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Condition basedVisual inspection flap guide discharge 0 4 Operator SOP12

Multimodule labellerchange parts, handling partsGUIDE FLAP FLAP GUIDE DISCHARGE Planned correctiveExchange flap guide after inspection 0 0 Operator 0

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=351Anvil Condition basedVisual inspection anvil bar after change over 0 1 Mech. SOP30

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=352Anvil Planned correctiveChange anvil bar after visual inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Condition basedVisual inspection of gripper fingers 0 12 Mech. SOP34

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350GRIPPER FINGER Planned correctiveExchange finger after inspection 0 0 Mech. 0

Etc.

Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Back

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed



Cold Glue Aggregate | StationClose

Guide

Label Fol lower


Label Magazine

Pal let Shaft

Gr ipper Cyl inder

Stat ion

Back

Cold Glue Aggregate | Gripper CylinderClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerHANDLING PARTSSLIDE GUIDE CPL.CAM ROLLER/FOLLOWER Time based Exchange cam roller 0 13 Mech. 0

Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Condition basedVisual inspection on wear. Check the play of the

bushes.

0 1 Operator SOP33

Multimodule labellerchange parts, handling partsSPONGE ROLLERSPONGE ROLLER Planned correctiveExchange the sponge roller after inspection 0 0 Operator 0


bushes.

0 1 Operator SOP33



bushes.

0 1 Operator SOP75


Multimodule labellerHANDLING PARTSGripper fingerSHAFT L=111 Breakdown Exchange ring or complete shaft for gripper finger 0 0 Mech. 0

Multimodule labellerHANDLING PARTSGripper fingerSHAFT L=120 Breakdown Exchange ring or complete shaft for gripper finger 0 0 Mech. 0

Multimodule labellerHANDLING PARTSGripper fingerSHAFT L= 80 Breakdown Exchange ring or complete shaft for gripper finger 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350ROLLER LEVER CPL. Condition basedVisual inspection of rollers (also lubricate with oil) 0 12 Mech. SOP34

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350ROLLER LEVER CPL. Planned correctiveExchange rollers after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350SUPPORTING ARM Condition basedLubricate grease, visual inspection of holding arm 0 1 Mech. SOP147

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350SUPPORTING ARM Planned correctiveExchange holding arm after inspection 0 0 Mech. 0



Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350PIVOTED BEARING Breakdown Exchange pivot bearing 0 0 Mech. 0

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350PIVOTED BEARING Condition basedInspection on pivot bearing 0 26 Mech. SOP150

Multimodule labellerHANDLING PARTSGRIPPER STANDARD 8ST W/O PUSHER D=350ROLLER LEVER CPL. Condition basedInspection: check rollers. Operation adjust pressure

to a level that is too high. Max =1.8 bar.

0 4 Mech. SOP

Multimodule labellerHANDLING PARTSGRIPPER STANDARD 8ST W/O PUSHER D=350ROLLER LEVER CPL. Planned correctiveExchange roller 0 0 Mech. 0

Multimodule labellerHANDLING PARTSGRIPPER STANDARD 8ST W/O PUSHER D=350HOLDING ARM Breakdown Exchange supporting arm 0 0 Mech. 0



Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350BEARING Breakdown Exchange pivot bearing 0 0 Mech. 0


Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=352Anvil Planned correctiveChange anvil bar after visual inspection 0 0 Mech. SOP

Multimodule labellerchange parts, handling partsGRIPPER STNDRD 8ST W/ SPONGE RLLR D=350BEARING Condition basedInspection on pivot bearing 0 26 Mech. SOP150















Gripper Cyl inder


Etc.

Back

Cold Glue Aggregate | Label Handling PartsClose

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed

Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. SOP147

Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Planned correctiveExchange after inspection 0 0 Mech. 0

Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. SOP147


Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. CILT


Multimodule labellerchange parts, handling partsLABEL HANDLING PARTS 1. LABELGRIPPER CYLINDER PLATE Time based Lubricate grease, visual inspection 0 12 Mech. CILT


Gripper Cyl inder


Back

Cold Glue Aggregate | Labelling Station HousingBack Close

Machine AssemblySub

AssemblyDescription

maintenance


SOP/OPL

needed



Risk mitigation♦ Select one of the indicated fields in the matrix

Risk Analysis Matrix

Weight factors 1 5 7 8

Breakdown Safety Environment Quality Repair cost > 2 year < 2 year Monthly weekly

1 No downtime No effect No effect No impact € 0 - until €2.500,- 12x

4 downtime < 1,5 hour Near missLeakage / spill non

toxic productAcceptable

(product in spec)€2.500,- until €10.000,-

6 downtime > 1,5 hour Incidentleakage / spill toxic

productFrozen product

(product out of spec)€10.000,- until €20.000,- 119x 57x

35 Brewery stop AccidentLeakage / spill toxic

product beyond acceptable level

Recall / consumer safety

more than €20.000,- 4x 5x

Close

Risk Mitigation

Maintenance significant item

(MSI)Sub Assembly Risk

Maintenance

strategyTask Description Risk factor after mitigation

PRESSURE GAUGE AIR SERVICE UNIT 1 Breakdown Exchange pressure gauge 1

MANOMETRIC SWITCH CENTRAL LUBRICATION 1 Breakdown Exchange manometric switch 1

PRESSURE GAUGE CENTRAL LUBRICATION 1 Breakdown Exchange pressure gauge 1

VALVE MANIFOLD VALVE MANIFOLD 1 Breakdown Exchange valve manifold 1

DIRT TRAP 60-2/K DIRT TRAP 60-2/K 1 Breakdown Exchange sieve 1

DRIVE, TRIGGER UNIT DRIVE, TRIGGER UNIT 1 Breakdown Exchange trigger unit 1

BALL BEARING DOUBLE ROW LBBR 25/HV6GUIDE 1 Breakdown Replace bearing of machine guard 1

STATION STATION 1 Breakdown Exchange of station 1

FAN / VENTILATOR RAIL 1 Breakdown Exchange cooling fan 1

FAN / VENTILATOR ASSEMBLY (CONSTR. GRP.) 1 Breakdown Exchange cooling fan 1

PIVOTED BEARING GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Breakdown Exchange pivot bearing 1

BEARING GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Breakdown Exchange pivot bearing 1

Back

1

Risk Mitigation



Maintenance


AIR SERVICE UNIT AIR SERVICE UNIT 6 Breakdown Exchange pneumatic unit 6

CENTRAL LUBRICATION CENTRAL LUBRICATION 6 Breakdown Exchange central lubrication 6

MANOMETRIC SWITCH MANOMETRIC SWITCH 6 Condition based Functional test of manometric switch6

MANOMETRIC SWITCH MANOMETRIC SWITCH 6 Planned corrective Exchange manometric switch after inspection6

STARWHEEL COLUMN STARWHEEL COLUMN 6 Breakdown Exchange bearing 6

STARWHEEL MOUNT STARWHEEL FASTENING CPL. VARIANT II6 Breakdown Exchange star wheel mount 4

STAR KNOB CPL M10 A= 55 STARWHEEL FASTENING CPL. VARIANT II6 Breakdown Exchange star knob 6

SPROCKET M=4 Z=150 GEARWHEEL/SPROCKET 6 Condition based Visual inspection of gear wheel 6

SPROCKET M=4 Z=150 GEARWHEEL/SPROCKET 6 Planned corrective Exchange sprocket after inspection6

GEARWHEEL/SPROCKET GEARWHEEL/SPROCKET 6 Condition based Visual inspection of gear wheel 6

GEARWHEEL/SPROCKET GEARWHEEL/SPROCKET 6 Planned corrective Exchange sprocket after inspection6

PROXIMITY DETECTOR ASI BACK-UP SWITCH ASY 6 Breakdown Exchange sensor 4

DRIVE FOR INFEED WORM DRIVE FOR INFEED WORM 6 Condition based Inspect drive for infeed 6

DRIVE FOR INFEED WORM DRIVE FOR INFEED WORM 6 Planned corrective Exchange shaft & bearings 6

RUBBER BELLOWS V6- 93 DRIVE, INFEED WORM 6 Planned corrective Exchange protection balg after inspection6

RUBBER BELLOWS V6- 93 DRIVE, INFEED WORM 6 Condition based Visual inspection of protection balg.6

INTERMEDIATE WHEEL INTERMEDIATE WHEEL 6 Condition based Visual inspection of gear wheel 6

INTERMEDIATE WHEEL INTERMEDIATE WHEEL 6 Planned corrective Exchange sprocket after inspection6

IDLER/TENSION ROLLER IDLER/TENSION ROLLER 6 Condition based Visual inspection by loosening the tension roller6

IDLER/TENSION ROLLER IDLER/TENSION ROLLER 6 Planned corrective Change tension roller after inspection6

PROXIMITY SENSOR ASI SUPPORT / BRACKET 6 Breakdown Exchange sensor & sprocket 4

TOOTHED PULLEY Z= 32 TOOTHED LOCK WASHER Z= 32 6 Condition based Visual inspection of pulley 6

TOOTHED PULLEY Z= 32 TOOTHED LOCK WASHER Z= 32 6 Planned corrective Exchange pulley after inspection 6

EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 33 6 Condition based Lubrication of the coupling (Not on CILT list) 6

EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 33 6 Planned corrective Exchange complete coupling (comes as package/assembly)6Etc.

Back

6



Maintenance


V-RING 110A STARWHEEL COLUMN 30 Time based Exchange seal 6

DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Condition based Inspection of surface of the dead plate6

DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Planned corrective Exchange after inspection 6

DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Condition based Inspection of surface of the dead plate6

DEAD PLATE TRANSFER ASY RM/LM 600/600 30 Planned corrective Exchange after inspection 6

DEAD PLATE DEAD PLATE 30 Condition based Inspection of surface of the dead plate6

DEAD PLATE DEAD PLATE 30 Planned corrective Exchange after inspection 6

DEAD PLATE DEAD PLATE 30 Condition based Inspection of surface of the dead plate6

DEAD PLATE DEAD PLATE 30 Planned corrective Exchange after inspection 6

BOTTLE STOP BOTTLE AND CAN STOP 30 Condition based Visual inspection of wear strip 6

BOTTLE STOP BOTTLE AND CAN STOP 30 Planned corrective Exchange wear strip after inspection6

SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)30 Condition based Visual inspection on wear and check the function of the piston. 6

SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)SINGLE-EFFECT CYLINDER (BTL.STOP STWHL.)30 Planned corrective Exchange air cylinder 6

TTLE GUIDE ASY. TTLE GUIDE ASY. 30 Condition based Visual inspection of wear plate on scratches, plastic coming loose. On CILT list. 6

TTLE GUIDE ASY. TTLE GUIDE ASY. 30 Planned corrective Exchange the wear plate after inspection.6

WEAR PLATE BOTTLE GUIDE CPL. 30 Condition based Visual inspection of wear plate on scratches, plastic coming loose. 6

WEAR PLATE BOTTLE GUIDE CPL. 30 Planned corrective Exchange the wear plate after inspection.6

MACHINE HEAD/TOP PART machine head, centring head 30 Time based Exchange/overhaul centering head6

CENTRING HEAD CENTRING HEAD 30 Time based Exchange/overhaul centering head6

INFEED GUIDE FOR STOP STAR INTERIOR INFEED GUIDE 30 Condition based Visual inspection infeed guide Stop star6

INFEED GUIDE FOR STOP STAR INTERIOR INFEED GUIDE 30 Planned corrective Exchange infeed guide stop star after inspection6

FEED SCREW COMPL. (IN STAINLESS STEEL)FEEDSCREW ASY STANDARD (LONG)30 Condition based Visual inspection of worm on wear (CILT)6

FEED SCREW COMPL. (IN STAINLESS STEEL)FEEDSCREW ASY STANDARD (LONG)30 Time based Exchange worm including bearings, insert and screw6

BRAKE SHOE H= 20 STARWHEEL 30 Condition based Inspection all brake shoes in case of worn out. In case of missing one6

Risk Mitigation

Etc.

Back

30

Risk Mitigation



Maintenance


DRIVE SHAFT K 65/4 L= 210/ 240 DRIVE, INFEED WORM 35 Time based Exchange drive shaft 35

DRIVE FOR HEIGHT ADJUSTMENT HEIGHT ADJUSTMENT PITCH 1800/240035 Condition based Visual inspection of the drive 35

DRIVE FOR HEIGHT ADJUSTMENT HEIGHT ADJUSTMENT PITCH 1800/240035 Planned corrective Exchange drive 35

SWITCH CHEESE HD.SCREW 35 Breakdown Exchange emergency stop 35

Emergency-stop pushbutton OPERATOR PANEL 35 Breakdown Exchange emergency stop button 35

Back

35

Safety related consequences on drive shaft, switch & emergency botton.Quality related consequences on height adjustment.

Risk Mitigation



Maintenance


SPONGE ROLLER SPONGE ROLLER 175 Condition based Visual inspection on wear. Check the play of the bushes.35

SPONGE ROLLER SPONGE ROLLER 175 Planned corrective Exchange the sponge roller after inspection35

ROLLING-ON PLATE ROLLING-ON PLATE ASY 175 Condition based Visual inspection of the plate. 35

ROLLING-ON PLATE CPL H75 X440 R1250 ORGROLLING-ON PLATE ASY 175 Condition based Visual inspection of the plate. 35





ROLLING-ON PLATE ROLLING-ON PLATE ASY 175 Planned corrective Exchange plate 35

ROLLING-ON PLATE CPL H75 X440 R1250 ORGROLLING-ON PLATE ASY 175 Planned corrective Exchange plate 35

Back

175

Quality related consequences on components.

Extra CILT tasksIn addition to TPM step 3

Close

Clean; Inspection; Lubrication; Tighten (CILT) Tasks

Maintenance significant item (MSI) Sub AssemblyFrequency

[Weeks]

# People

internalDiscipline

Duration

(min)

Complexity of

work

PROXIMITY DETECTOR ASI BACK-UP SWITCH ASY 312 1 O 30 M

DRIVE SHAFT K 65/4 L= 210/ 240 DRIVE, INFEED WORM 520 1 O 60 M

FEED SCREW COMPL. (IN STAINLESS STEEL) FEEDSCREW ASY STANDARD (LONG) 4 1 O 5 M

BOTTLE STOP STARWHEEL HANDLING PARTS 4 1 O 5 O

GRIPPER CYLINDER PLATE LABEL HANDLING PARTS 1. LABEL 12 1 O 15 M


BRUSH BRUSH 0.5 1 O 5 L



BRUSH BODY L= 90 BRUSH 0.5 1 O 5 L


FEED SCREW COMPL. (IN STAINLESS STEEL) FEEDSCREW ASY STANDARD (LONG) 1 1 O 5 M

BRUSH BODY H= 60 BRUSH 0.5 1 O 5 L




Stock itemsClose

Stock items Electrical

Maintenance significant item (MSI) Sub Assembly # stock Maintenance strategy

PROXIMITY DETECTOR ASI BACK-UP SWITCH ASY 1 Breakdown

PROXIMITY SENSOR PROXIMITY SENSOR 1 Breakdown


PROXIMITY DETECTOR PROXIMITY DETECTOR 1 Breakdown

COMB. ABSOLUTE AND INCREMENTAL ENCODER TRIGGER 1 Breakdown

End resistance CONNECTION LINES SERVO TABLE1 Condition based

End resistance CONNECTION LINES SERVO TABLE1 Planned corrective

Dual-Frame grabber PCI-2X-XIP-10m CONTROL CABINET 1 Breakdown


DISPLACEMENT TRANSDUCER FASTENING ASSEMBLY 1 Breakdown

SWITCH CHEESE HD.SCREW 1 Breakdown

CONTROL CABINET CONTROL CABINET 1 Breakdown

POWER CIRCUIT BREAKER 80A 3POLE EQUIPOTENTIAL BONDING 1 Breakdown

POWER CIRCUIT BREAKER CONTROL CABINET 1 Breakdown

SAFETY SWITCH 3RV24 11-1CA10 POWER CIRCUIT BREAKER 1 Breakdown

POWER CIRCUIT BREAKER Moulded case circuit breaker1 Breakdown

SAFETY SWITCH 3RV24 11-1HA10 POWER CIRCUIT BREAKER 1 Breakdown

POWER CIRCUIT BREAKER 45.0-63.0A MOTOR OVERLOAD SWITCH 1 Breakdown

FREQUENCY CONVERTER FREQUENCY CONVERTER 1 Breakdown

Digital input module INPUT BOARD 1 Breakdown

Digital output module OUTPUT BOARD 1 Breakdown

POWER SUPPLY UNIT CLAMP/TERMINAL 1 Breakdown

OPTOCOUPLER MOTOR DIRECT-ON-LINE STARTER1 Breakdown

FREQUENCY CONVERTER FC 302 1,5KW FREQUENCY CONVERTER 1 Breakdown

OPTOCOUPLER MOTOR DIRECT-ON-LINE STARTER1 Breakdown

ENCODER SIGNAL SPLITTER USA FUNCTIONAL GROUP - ELECTRICAL1 Breakdown

MOTOR DIRECT-ON-LINE STARTER FUNCTIONAL GROUP - ELECTRICAL1 Breakdown

FAN / VENTILATOR RAIL 1 Breakdown

Emergency-stop pushbutton OPERATOR PANEL 1 Breakdown

FAN / VENTILATOR ASSEMBLY (CONSTR. GRP.) 1 Breakdown

Stock items Mechanical

Maintenance significant item (MSI) Sub Assembly # stock Maintenance strategy

AIR SERVICE UNIT AIR SERVICE UNIT 1 Breakdown

PRESSURE GAUGE AIR SERVICE UNIT 1 Breakdown

MANOMETRIC SWITCH CENTRAL LUBRICATION 1 Breakdown

PRESSURE GAUGE CENTRAL LUBRICATION 1 Breakdown

PROXIMITY SENSOR ASI SUPPORT / BRACKET 1 Breakdown

EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 331 Condition based

EAS CLUTCH 01 / 490.625.1S TOOTHED LOCK WASHER Z= 331 Planned corrective

CONVEYOR DRIVE CONVEYOR DRIVE 1 Condition based

SERVOMOTOR BOTTLE TABLE CONTROL CONTAINER PLATE BEARING 1 Condition based

SERVOMOTOR BOTTLE TABLE CONTROL CONTAINER PLATE BEARING 1 Planned corrective

Photo electric sensor PRK 18/4 DL.4 Photo electric sensor PRK 18/4 DL.51 Breakdown

BALL BEARING DOUBLE ROW LBBR 25/HV6 GUIDE 1 Breakdown

MACHINE HEAD/TOP PART machine head, centring head2 Time based

CENTRING HEAD CENTRING HEAD 1 Time based

BRAKE SHOE H= 20 STARWHEEL 1 Planned corrective

CENTRING BELL HANDLING PARTS 1 Time based

BOTTLE PLATE CPL. STANDARD HANDLING PARTS 1 Time based

ROLLER LEVER CPL. GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective

CAM ROLLER/FOLLOWER SLIDE GUIDE CPL. 1 Time based

SHAFT L=111 Gripper finger 1 Breakdown

GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Condition based

GRIPPER FINGER GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3501 Planned corrective

SPONGE ROLLER SPONGE ROLLER 1 Condition based

SPONGE ROLLER SPONGE ROLLER 1 Planned corrective

BRUSH BRUSH 1 Condition based

BRUSH BRUSH 1 Planned corrective

SHAFT L=120 Gripper finger 1 Breakdown



Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3511 Condition based

Anvil GRIPPER STNDRD 8ST W/ SPONGE RLLR D=3521 Planned corrective

BRUSH BODY L= 90 BRUSH 1 Condition based

BRUSH BODY L= 90 BRUSH 1 Planned corrective

SHAFT L= 80 Gripper finger 1 Breakdown











BRUSH BODY H= 60 BRUSH 1 Condition based

BRUSH BODY H= 60 BRUSH 1 Planned corrective















BOTTLE PLATE CPL. STANDARD HANDLING PARTS 1 Time based



Etc.

Performance Improvement

MACHINE ANALYSIS KPI DASHBOARD

Machinery Identification

Function Labeller Date 1/6/2015

Model MultiModule By Stork

Type K408264 Accepted PM

Supplier Brewery Optimised

Machinery PerformanceAvailability % 84,8% 90,9% 95,5%Reliability % 86,5% 93,4% 99,6%

MTBF hrs 111 102 121

Planned Maintenance

Downtime hrs/yr 150 212 388

Man hours hrs/yr 150 212 388

Materials €/yr 15.830 10.540 16.571

Unplanned Maintenance

Downtime hrs/yr 1.186 581 134


Materials €/yr 22.732 14.215 11.028

Total Maintenance

Downtime hrs/yr 1.336 793 522


Materials €/yr 38.562 24.755 22.599

Stock Held for MaintenanceValue € 63.353 62.894 37.319

Accepted by

HEINEKEN GSCS SUPPLIER

Risk based maintenance scrapsall maintenance on low risk MSI's

Extending life time of components due to condition based maintenance

Transition from unplanned maintenance to planned maintenance

Close

Life Cycle Analysis

MACHINE ANALYSIS Life Cycle Analysis (OPEX) DASHBOARD***

Machine Identification

Function MultiModule Labeller Date 1-6-2015

Model K408 By Stork

Type K408264 Accepted PM

Periode 1 Periode 2 Periode 3 Periode 4 Periode 5 Periode 6 Periode 7 Periode 8 Periode 9 Periode 10

Machinery PerformanceAvailabiltiy % 94,2% 94,1% 94,1% 94,1% 94,1% 93,9% 94,1% 93,9% 93,9% 95,4%

Reliability % 99,7% 99,7% 99,7% 99,7% 99,7% 99,6% 99,7% 99,7% 99,6% 99,7%

MTBF hrs 133 123 122 122 122 118 122 122 120 120

Impact on Planned MaintenanceDowntime hrs/yr 351 384 387 390 377 413 379 400 400 399

Man hours hrs/yr 351 384 387 390 377 413 379 400 400 399

Materials €/yr 5001 14299 17531 18286 16311 21886 17087 19918 20981 20164

Impact on Unplanned MaintenanceDowntime hrs/yr 156 133 129 129 128 139 124 135 130 133

Man hours hrs/yr 23 26 28 27 28 31 27 29 31 30

Materials €/yr 8910 10040 10603 10759 10541 11987 11072 11829 12013 12521

Stock held for MaintenanceValue € 37319 37319 37319 37319 37319 37319 37319 37319 37319 37319

Accepted by

HEINEKEN GSCS SUPPLIER

Close

Top 10Downtime

CloseM

ain

tenance t

ask

Time (hours)

Top 10 Downtime

Top 10Maintenance tasks

Close

Main

tenance t

ask

Top 10 Maintenance tasks

Number of actions

TaxonomyBasis for standardisation and optimisation

MSIMaintenance Significant Item

MIIMaintenance Insignificant Item

ChildA component or componentsthat belong to an MSI

Copy of MSISame part but with a different part number

Copy of ChildSame part but with a different part number

Close

Taxonomy based on function and following the process of the product throughout the machine.

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