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ONTENTS

1. Introduction 1

1.1 General Descri tion of Its Functions 2

1.2 O eratin Environment 2

2. asic O eration !

!. "ctivatin and E#itin Data Selection !

!.1 "ctivatin t%e &ain 'ro ram ! !.2 &ain (indo) * !.2.1 Dis la items , !.2.2 &enu 1- !. 2. ! Tool ar 12 !.! E#itin 12 !.* Data Selection 1!

*. Functions 1,

*.1 &enu ar 1,

*.1.1 File 1,

*.1.2 Data 1/ *.2 'ea0 Searc% 'rocessin 'arameter Settin Screen 2-

,. Final 2,

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1 . I n t r o duc t io n

T%an0s for +our availing S%imadu 3ra+ diffractomet er 4D3/---.

T%is instruction manual descries t%e Stress anal+sis soft)are for S%imadu

3ra+ diffractomet er 4D3/---.

Note t%e follo)ing points )%en reading t%is instruction manual.

Contents of t%is instruction manual ma+ e su5ected to a c%ange )it%out

prior notice.

S%imadu s%all not responsile for results produced + using t%is

soft)are and t%is instruction manual.

T%is soft)are specification ma+ e su5ected to a c%ange )it%out priornotice.

"ll products are manufactured )it% t%oroug%going measures. 6o)ever$ if

+ou find an+ unclear parts$ errors or +ou %ave an+ re7uests$ please

contact us. 84egarding t%e contact met%od$ refer to C%apter ,.9

E#planation is given on t%e assumption t%at a mouse is used as a pointing

device. (%en +ou use a different device 8pen$ etc.9$ refer to t%e

instruction manual for t%e device.

E#planation is given on t%e assumption t%at +our mouse is set for a

rig%t3%anded operator. If it is set for a left3%anded operator$ read t%e

statemen ts replacing :rig%t: )it% :left:.

2

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1 .1 G e n e r a l D e s c ri p t i o n o f It s Fu n ct i o n s

T%is soft)are otains residual stress + an anal+sis of stress measurement

data.

T%e stress measurement data means t%e data measured )%i le c%anging t%e

incident angle 8 9 of t%e 3ra+ to one sample. 'ea0 data is calculated +

t%e pea0 searc% of t%e stress measurement data and t%e residual stress

calculated according to t%e calculated pea0 data. T%e processing procedures

are as follo)s.

819 4ead t%e stress measurement data.

82;9Carr+ out t%e asorption correction processing to t%e stress measurem ent

data. In case of t%e data otained + t%e side inclination met%od$%o)ever$ t%is correction processing )ill not e carried out.

8!9 Ne#t$ carr+ out t%e pea0 searc% to get pea0 data. "fter removing un

necessar+ data from t%e pea0 data$ plot i t in t%e grap% of S in2

83a#is9$ 2 8

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2 . asi c O pe r at io n

4egarding t%e asic operation of (indo)s ,$ refer to t%e instruction manual for

(indo)s , included in computer s+stem.

! . "ct i vat ing and E# it ing $ D ata Se le c t io n

T%is c%apter descries %o) to activate and e#it t%e Stress measurement

soft)are and its main screen.

! .1 " ct iv a t in g t %e & a in ' ro g r a m

To activate t%is soft)are$ clic0 t%e icon 8Fig. !.19 of t%is soft)areon t%e main program of t%e 4D s+stem or doule3 clic0 t%e icon 8Fig. !.19of t%is

soft)are in t%e 4D program folder using t%e mouse.

Fig. !.1 Stress &easuremen t Soft)are Icon

If t%e soft)are is successfull+ activated$ t%e main )indo) of t%is

soft)are )ill appear on t%e screen.

*

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! .2 &ain (indo )

T%is is t%e )indo) displa+ed first )%en t%e Stress applied anal+sis program is

activated. In t%is )indo)$ t%e data processing mode$ read stress measurement

data$ and regression line profile as calculation results are displa+ed.

Fig. !.2 &ain (indo) of Stress "nal+sis Soft)are

3 , 3

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! .2 . 1 Di sp l a + it e m s Items and contents displa+ed in t%e )indo) are as follo)s.

If stress measurement data is read$ t%e data is displa+ed in t%e data

list. T%e data item selected from t%is l ist )ill e su5ected to t%e

grap% displa+ and pea0 searc% processing test.

819 Data list B ists up t%e read stress measur em ent data.

If +ou select a l ist item$ t%e selected item )ill

ecome t%e o5ect of t%e grap% displa+ and pea0

searc% processing test.

Displa+ contents

No. B Serial numer8et)een 1 and Data Numer9

Data Name B Data name

829 Tr+... utton B Tests t%e pea0 searc% processing. Data items

selected from t%e list )ill ecome t%e o5ect of

t%is processing. T%e results and progress of t%e

e#ecution of t%is test )ill e grap%ed on t%e

grap% displa+ screen.

8!9 Hie)... utton B Displa+s t%e grap% of t%e data item selected from

t%e data list on t%e grap% displa+ screen.

8*9 Delete... uttonB Deletes t%e data item selected from t%e data list

from t%e list.

8,9 "ll Clear uttonB Deletes all t%e data items displa+ed in t%e data list.

"ccording to t%e processing conditions on t%e screen$ t%e pea0 searc% is

e#ecuted. T%e follo)ing contents are displa+ed for eac% condition.

Smoot%ing

ac0ground sutraction

= 2 se pa rat e

'ea0 searc%

/

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8/9 'rocessing mode B Displa+s presence@asence of t%e current

processing and t%e mode to decide parameters.

:NO: B Does not process t%e data.

:&"NA":B 'rocesse s t%e data. 8'arameter s are

manuall+ set.9

:"ATO: B 'rocesse s t%e data. 8'arameters are

automaticall+ set.9

Depending on t%e loaded data$ unavailale items

)ill e displa+ed as invalid.

89 Condition uttonB Displa+s t%e data processing parameter setting screen.

Depending on t%e loaded data$ unavailale items

)ill e displa+ed as invalid.

Onl+ t%e data )it%in t%e error )indo) range of t%e pea0 data otained + t%e

pea0 searc% processing )ill e used for residual stress calculation.

89 2 T%eta B Displa+s t%e target pea0 position 8AnitB deg9.

89 Err. (in. B Displa+s t%e error )idt% 8AnitB deg9.

81-9 C%ange...uttonB Displa+s t%e error )indo) input screen.

If t%e residual stress is calculated$ t%e results )ill e displa+ed on

t%e screen. "lso$ t%e grap% plotted depending on t%e calculation data

)ill e displa+ed on t%e screen.

8119 ST4ESS 80g@mm 9B Displa+s t%e calculated residual stress 8AnitB 0g@mm 9.

ST4ESS 8&'a9 B 8AnitB &'a9

8129 = 80g@mm2@deg9 B Stress constant 8AnitB 0g@mm2@deg9.

= 8&'a@deg9 B 8AnitB &'a@deg9

81!9 & B Displa+s t%e inclination of t%e regression line.

" B Displa+s intercept of t%e

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81/9 ma# dev no. B Displa+s t%e calculation data numer of t%e

ma#imum deviation.

819 Grap% B Displa+s calculation data plot points and grap%s

t%e regression line profile.

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J Grap% displa+ scr een

If +ou press t%e Tr+... or Hie)... utton on t%e main screen$ t%e

:grap% displa+ screen: )ill appear. It )ill grap% t%e data otained in t%e

process of t%e processing or stress measurement data.

On t%e screen$ t%e utton li0e t%e Tool ar is displa+ed$ + )%ic% +ou can

carr+ out various processings li0e c%anging t%e grap% scale or ending t%e

screen.

Fig. !.! Grap% Displa+ Screen

819 B Ends t%e grap% displa+ screen.

829 B Initialies t%e grap% scale.

8!9 B &oves t%e grap% scale.

8*9 B Sets t%e grap% scale oom3 in mode.

8,9 B Displa+s t%e information of t%e data displa+ed on t%e

grap%.

For details$ refer to t%e KC%apter *. Common Operation of 4D3/---L in

Kinstruction manual Standard soft)are for 4D3/---L 8'@N !-,3 2-1-23 -19.

3 3

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J Error )indo ) input scr een

If +ou press t%e C%ange... utton on t%e main screen$ t%e :error )indo)

input screen: )ill appear.

On t%is screen$ +ou can edit t%e error )indo). T%e error )indo) range

)ill e e#press ed + :2 T%eta M Err.(in.:.

Fig. !.* Error (indo) Input Screen

819 2 T%eta B Input an aiming pea0 angle 8AnitB deg9.

829 Erro. (in. B Input an error )idt% 8AnitB deg9.

8!9 O= utton... B 4egisters t%e input value and closes t%e screen.

8*9 Cancel utton B Nullifies t%e input value and closes t%e screen.

8,9 'ea0 Hie)... utton B Displa+s t%e pea0 data otained + t%e pea0

processing on t%e grap% displa+ area.

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! .2 . 2 &e nu

T%e menu ar on t%e main )indo) %as drop3do)n menus li0e :File:$ :Hie):$

and :6elp:. To select t%em$ clic0 on a desired menu. T%en$ t%e drop3

do)n menu )il l appear. &ove t%e mouse cursor to a desired function and

clic0 t%ere again. Even if +ou clic0 a different menu item + mista0e$

move t%e mouse pointer to a correct position. + t%is$ +ou can displa+

a menu at t%e position.

T%e fol lo)ing section descr ies menu items and t%eir processings.

4egarding detail information of eac% menu function$ refer to :C%apter *.

Functions:.

J File me nuFile operation menu

Open B Displa+s t%e data load screen to load t%e processed data.

'rint... B 'rints out t%e displa+e d screen and contents of

conditions.

'rint Setup... B Displa+s t%e printer setting screen provided + t%e

s+stem.

E#it B Ends t%is soft)are.

J Data me nu

Data processing@information displa+ menu

Calculate B E#ecutes t%e pea0 searc% processing according to

t%e processing mode on a screen.

Tr+... B Tests a pea0 searc% processin g.

Edit Correct... B Edits t%e calculation data to searc% a regression line.

Edit =... B Edits stress constants.

J Hie) me nu

Tool ar and Status ar displa+ operation menu

Tool ar B S)itc%es Displa+@Non displa+ of t%e Tool ar.

Status ar B S)itc%es Displa+@Non displa+ of t%e Status ar.

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J 6elp me nu

Operation menu relating to 6elp@Hersion information

Inde#... B Displa+s t%e 6elp relating to t%e stress measure me nt.

=e+)ord... B Not availal e

6o) to use 6elp B Displa+s t%e 6elp searc% screen as a standard

feature of (indo)s ,.

"out... B Displa+s soft)are version information of t%e stress

measurement.

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! .2 . ! To ol ar

T%e Tool ar %as t%e follo)ing uttons.

T%ese uttons carr+ out processings same as eac% item in t%e menu.

" menu corresponding to eac% utton is g iven elo).

File 3 Open

File 3 'rint...

Data 3 Calculate

Data 3 Tr+...

6elp 3 "out...

(%en +ou cannot se lect a menu item on t%e menu ar$ +ou cannot select a

Tool ar utton eit%er.

!.! E#it ing

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! .* D ata Sel e c t io n

&easurement data 8profile data9 and pea0 data of t%e 4D are surel+ saved

in t%e folder elo).

Data save folder

DD"TGroup name folderData name folder

"s actual files$ several 0inds of files reside in t%e :Data name folder:

)%ose contents are distinguis%ed eac% ot%er + an e#tension consisting of

t%ree alp%anumer ic c%aracters.

To select t%is data$ use t%e met%ods elo).

JDrag P drop met%od 8Standard met%od of 4D s+stem9

Drags and drops t%e :Data name folder: from (indo)s , file manag er

or directl+ a file in t%e folder in t%e main )indo) of t%is soft)are using

t%e mouse.

JOpen menu item met%od

Select Open menu item of File menu and select a file from file open

dialog of (indo)s ,.

"fter data is selected$ t%e corresponding data is read into t%e soft)are

and + t%is +ou can process t%e data.

Data t+pes processale + t%is soft)are are onl+ t%e follo)ing.

'rofile data of t%e stress measurem ent data and etc.

8T%e e#ten sion of a file is :4Q:.9

If unprocessa le data is selected$ data is not read in8screen is not c%ange9.

Select correct data.

1*

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Note

On t%e 4D s+stem$ a data name folder and an actual file name are

defined to e identical 8e#cluding t%e part of e#tension of t%e file9.

In addition$ t%e e#tensionRs name of t%e file is determined depending

on t%e data contents. If +ou directl+ c%ange :Data folder name: or

file name using t%e (indo)s ,Rs f ile manager function$ some prolems

ma+ occur for e#ample$ +ou cannot select data or t%e soft)are causes

an error. Do not c%ange it for t%is reason.

3 1, 3

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* . Func t io ns

T%is section descries eac% function of t%is soft)are.

T%e menus :Hie): and :6elp: are standard menus of (indo)s ,. 4egarding its

functions and operation met%od$ refer to t%e instruction manual for (indo)s ,.

*. 1 & en u ar

T%e descr iption is given in order of t%e menu items on t%e menu ar.

*.1.1 F ile

File operation menu

J Open...

Displa+s t%e data file load screen to e processed.

T%is menu displa+s t%e common dialog o# 8Open9 of (indo)s ,.

4egarding operation of t%e dialog$ refer to t%e instruction manual for

(indo)s ,.

J 'rint...

'rints out t%e displa+ed screen$ pea0 information and processing

conditions.

J 'rint Setup ...

Displa+s t%e printer setting screen provided + t%e s+stem.

T%is menu displa+s t%e common dialog o# 8'rint Setup9 of (indo)s

,. 4egarding operation of t%e dialog$ refer to t%e instruction

manual for (indo)s ,.

J E#it

Ends t%is soft)are.

1/

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* .1 . 2 D ata

T%is menu can e#ecute t%e pea0 searc% processing and operate processings

relating to t%e calculation data edit.

J Caculate

E#ecutes t%e pea0 searc% processing. T%e unnecessar+ data is removed

from t%e pea0 data otained + t%e processing + t%e error )indo) to

e registered as calculation data. It also calculates t%e regression

line and residual stress value.

J Tr+...

Tests t%e pea0 searc% processing. Data items selected from t%e liston t%e main screen )ill e su5ected to t%is processing. T%e results

and progress of t%e e#ecution of t%is test )ill e grap%ed on t%e

grap% displa+ screen. T%e pea0 data otained %ere )il l not e

registered as calculation data.

J Edit Correct...

Displa+s t%e calculation data edit screen. On t%is screen$ edit

calculation data.

Fig. *.1 Calculation Data Edit Screen

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819 Calculation data listB ists up calculation data.

(%en t%e list item is selected$ its contents

)ill e displa+ed at t%e items et)een :Ase:

and :2 T%eta:. "lso$ t%e data )ill e

su5ected to t%e C%ange@Delete processings +

pressing suc% a utton.

Displa+ items

No. B Serial numer 81 to 9

Ase B Flag indicating )%et%er to use

calculation data for regression line

calculation 8:Q:B Ased$ : :B Not used9

'si B angle of t%e calculation data

8AnitB deg9

2 T%etaB 2 angle of calculation data

8AnitB deg9

829 Ase B Displa+s a flag indicating using calculation

data. T%e data c%ec0ed %ere )il l e used for

regression line calculation.

8!9 'si B Displa+s angle of calculation data.

8*9 2 T%eta B Displa+s 2 angle of calculation data.

8,9 "dd utton B "dditionall+ registers t%e values input at t%e

items et)een Ase to 2 T%eta in t%e list as

calculation data.

8/9 C%ange utton B 4eplaces t%e calculation data contents selectedfrom t%e list at present )it% t%e values input

at t%e items et)een Ase and 2 T%eta.

89 Delete utton B Deletes calculation data selected from t%e list

at present.

1

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89 O= utton B Saves t%e calculation data registered in t%e

list at present as calculation data and closes

t%e screen. "t t%is time$ t%e regression line

and residual stress )ill e automaticall+

calculated again.

89 Cancel utton B Closes t%e screen.

J Edit =...

Displa+s t%e :stress constant edit screen:.

Fig. *.2 Stress Constant Edit Screen

819 Stress constant listB ists up stress constants )%ic% are supposed

to e used fre7uentl+. (%en an item is selected

from t%e list$ t%e stress constant selected )ill

e displa+e d at = 80g@mm

@deg9 elo).

Displa+ items

Sample B &easurement sample name

Tue B 3ra+ t+pe

'lane B Diffraction plane

"ngle B Diffraction angle 8AnitB deg9

= 80g@mm @deg9B Stress constant 8AnitB0g@mm2@deg9

= 8&'a@deg9 B Stress consta nt 8AnitB &'a@deg9

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829 = 80g@mm @deg9 B Displa+s t%e set stress constant.

8!9 O= utton B Saves t%e currentl+ displa+ed value at = 80g@

mm @deg9 as t%e setvalue and closes t%e

screen. "t t%is time$ t%e residual stressvalue )ill e automaticall+ calculated again.

8*9 Cancel utton B Closes t%e screen.

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*. 2 'e a0 S ea r c % 'r oc e s s i n g 'a ra m e t e r S et ti n g S cr e e n

If +ou press t%e Condition... utton on t%e main screen$ t%e :pea0 searc%

processing parameter setting screen: )ill appear. T%is soft)are carries out t%e

pea0 searc% according to t%e parameters set on t%is screen.

T%is screen consists of some screens called Ta. Eac% Ta screen is given

for one data processing$ )%ere +ou set parameters necessar+ for t%e

corresponding data processing. T%e operation met%od of eac% Ta screen is

descr ied on t%e suse7uent pages.

T%e processing mode set on eac% Ta screen )il l e displa+ed on t%e main

screen. Some Ta screens )il l not e displa+ed depending on t%e data to eprocessed.

Fig. *.! 'ea0 Searc% 'rocessing 'arameter Setting Screen

819 O= utton B Sets t%e set values on eac% Ta screen as conditions

for t%e ase screen and closes t%e screen.

829 Cancel utton B Cancels t%e set contents and closes t%e screen.

8!9 "ppl+ No) utton B Not availal e.

8*9 6elp utton B Not availal e.

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J Smo ot%ing para met er setting Ta scr een

Fig. *.* Smoot%ing 'arameter Setting Ta Screen

819 &ode B Select a smoot%ing processing t+pe.

NO B Does not e#ecute smoot%ing.

"ATOB "utomaticall+ set smoot%ing points and e#ecute it.

&"NA"B E#ecute smoot%ing according to t%e specified

smoot%ing points.

829 Smoot%ingB Input smoot%ing points 8an odd numer et)een ! and 19 in

t%e &"NA" mode .

22

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J ac0gr ound sutra ctio n para meter setting Ta scr een

Fig. *., ac0ground Sutraction 'arameter Setting Ta Screen

819 &ode B C%ec0 a ac0ground sutraction processing t+pe.

NO B Does not e#ecute ac0ground sutraction.

"ATO B "utomaticall+ set ac0ground sutraction

conditions and e#ecute it.

&"NA"B E#ecute t%e processing according to t%e

specified ac0ground sutraction conditions.

829 Sampling 'ointB Input a sampling interval 8et)een 1 and Data Numer9 for

ac0ground sutraction in t%e &"NA" mode.

8!9 4epeat Times B Input t%e numer of repeats of ac0ground sutraction

8Natural numer ic9 in t%e &"NA" mode.

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J = 2 separat e para meter setting Ta scre en

Fig. *./ = 2 Separate 'arameter Setting Ta Screen

819 &ode B C%ec0 a = 2 separate processing t+pe.

NO B Does not e#ecute = 2 separate.

&"NA"B E#ecute t%e processing according to t%e

specif ied = 2 separate conditions.

829 =a13a2 4atio B Input t%e ratio of = 1 81 to 9 at t%e time of = 2

separate in t%e &"NA" mode.

2*

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J 'ea0 se ar c% para met er setting Ta scre en

Fig. *. 'ea0 Searc% 'arameter Setting Ta Screen

819 &ode B C%ec0 a pea0 searc% processing t+pe.

NOB Does not e#ecute pea0 searc%.

ATOB "utomaticall+ set pea0 searc%

conditions and e#ecute it.

&"NA"B E#ecute t%e processing according to t%e

specified pea0 searc% conditions.

829 Differential 'ointsB Input differential smoot%ing points 8an odd numer

et)een ! and 19 for pea0 searc%.

8!9 F(6& T%res%old B Input a t%res%old of %alf3)idt% 8-.--1 to 1-.-9

for pea0 searc%.

8*9 Intensit+ T%res%oldB Input an intensit+ t%res%old for pea0 searc% + a

relative value of full scale 8at t%e full scaleB 1---9.

8,9 F(6& 4atio 8n319@n B Input a %alf3 )idt% ratio of a pea 0$ n value 82 to 1-9

in t%e formula 8n319@n of pea0 top.

(%en n>2$ t%e %alf3)idt% )ill e ordinar+ one.

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,. Final

, .1 ( arr ant+

"lt%oug% soft)are is manufactured and inspected )it% t%oroug%going measures$

a prolem ma+ %appen due to ugs. S%imadu s%all replace an+ soft)are )it% a

prolem due to ugs.

, .2 "f te r s al e s s e r vi c e

If +ou find an+ unclear parts or errors in +our soft)are$ contact us.

4egarding t%e after sales service$ please contact a representative of S%imadu.

(%en +ou contact a representative of S%imadu aout a suspected prolem

of +our s+stem$ please give t%e follo)ing information.

&odel

Hersion No. 8In case of soft)are3 related9

Detai led e#planation of a prolem