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A complete solution designed for the
challenging demands of concrete stressing
Concrete Stressing Products
A complete solution designed for the
challenging demands of concrete stressing
Concrete Stressing Products
www.precision-surelock.com2
PrecisionSure-Lock (Dallas,Texas)andTTFijnmechanica (Roermond,TheNetherlands), twoof the
largestsuppliersofprestressingproducts,hascombinedwithEnerpac’sglobalpresencetoprovidean
unprecedentedrangeofproductsandservicesthroughouttheworld.
From wedge anchoring products to tensioning jacks to fabrication equipment, Enerpac’s three
manufacturinglocationshaveover60yearsofexperienceandknowledgeprovidingproductsthathave
PTI,ICC,IBCandETAGacceptance.
Enerpac’sSURE-LOCK®brandedproductsare themost trusted
and recognized names in the industry. We provide over 400
anchorage products, including wedges, chucks, and anchor
plates.Enerpac’sSURE-LOCK®andSURE-LOCK®IIsinglestrand
anchorage systems meet the requirements of the International
CodeCouncil’s (ICC)AcceptanceCriteria303.AllSURE-LOCK®
strand chucks and wedges are manufactured in-house, using
only the highest quality steel. Where appropriate, components
are heat-treated and tested to rigorous specifications, including
100% magnaflux inspection, hardness testing and individual
load-testingtoensurereliableperformance.
Enerpac has built a strong reputation supplying tensioning
components for theworld’s largestETAGapprovedsystemholders.
Wedgesofallsizesandanchorheadsupto59 inches (1500mm)
in diameter are produced using state-of-the-art CNC machining
centers. 100% inspection of size and laser checking thread tooth
profiles are just a few ways Enerpac meets and exceeds our
customer’shighexpectationsforquality,reliability,anddelivery.
Enerpachasalsobroadeneditslineofproductionequipmentand
field-proveninstallationequipment,suchasstressingrams,multi-
strandjacks,hydraulicpumps,toolsandaccessories.
Around the globe, Enerpac is committed to be the first choice
providerofPre-stressed/Post-Tensionedconcreteproducts.
Enerpac’s Global Leadership In Products and Services Expanded to Markets of Prestressed Concrete, Cable Stay, Mining, Geotechnical, and Barrier Cable
3
4
6
8
9
10
14
16
18
22
DAPTJSCJ
ZU
ZE, ZGPE, EG
SU
RE
-LO
CK
®
Index
One time use products: Wedges,Anchors,SpliceChucksandBarrelChucks
Multi-Use products: StrandChucks,SpliceChucksandWedges
Cable Barrier products: GRABB-IT®AnchorsandFerruleLoops
Accessories: AnchorCleaningTool,HandWedgeSetter,more
Mono-strand: TensioningJacks,NosesandGrippersets
Multi-strand: TensioningJacks
Hydraulic Pumps: ForusewithMono-strandTensioningJacks
Hydraulic Pumps: ForusewithMulti-strandTensioningJacks
Strand Processing Equipment
Category Description Series Page
Hyd
raul
ic
Pum
ps
Tens
ioni
ng
Jack
s
www.precision-surelock.com4
�
10
F250SL2F375SL2F437SL2F500SL2F500SLJ2F600SL2
F250SL2RF375SL2RF437SL2RF500SL2RF500SLJ2RF600SL2R
F250SL3RF375SL3RF437SL3RF500SL3RF500SLJ3RF600SL3R
F5CAF5CAF5CAF5CA––
F5TCAF5TCAF5TCAF5TCA––
–– – –F6CAF6CA
F8BF8BF8BF8BF13BF13B
RCBRCBRCBRCB––
Contact Enerpac @ 972-287-2390
Customanchorsandwedgesareavailabletomeetyouruniquestressingneeds.
Shownlefttoright:F5PF, F5CA, F5CHR, F500SL2 and F5TCA
One-Time Use Products
Trusted and Recognized Brand
• SURE-LOCK® Wedges – Custom sizes and configurations – Pulling wedges – Cable-stay wedges
• SURE-LOCK® Anchors – SURE-LOCK® Mono-strand castings – SURE-LOCK®II Mono-strand castings – Multi-strand wedge plates
• SURE-LOCK® Chucks – Splice chucks safely connect two sections of strand – RCB chucks for “In-Pocket” stressing – Chucks include 2-part wedge without ring
(available with other wedge types)
• ICC-ES report ESR-2381 ensures Enerpac’s SURE-LOCK® and SURE-LOCK®II single strand anchorage systems comply with the prevailing building codes
Tensioning Jacks
Acompletelineoffield-provenhydraulictensioningjacksforbothmono-strandand
multi-strandapplications.
Anchor Heads
Machinedanchorheadsavailableincustomerspecifiedsizesandholepatterns.
Strand Size
(in)
2-Part WedgeModel Number
2-Part Wedge with RingModel Number
3-Part Wedge with RingModel Number
SURE-LOCK® 0.5" AnchorModel Number
SURE-LOCK®II 0.5" AnchorModel Number
SURE-LOCK® 0.6" AnchorModel Number
Chuck BodyModel Number
RCB Chuck Body Model Number
Page:
One-time use Wedges, Anchors and Chuck Bodies
0.250.380.43
0.50-0.520.50-Jumbo
0.60-0.62
5
Pho
to: S
unco
ast
Po
st-T
ensi
on
F5PFF545PFF5CHRF5SPTF6PF
F5250F5375F5437F5500F5500R3F5600F5600R3
F6250F6375F6437F6500F6600
StrandSizes:
0.25 to 0.60 inchesWedgeType:
2-part, 3-partCoatingType:
Unplated
Weight
(oz)
DescriptionStrand Size
(in)
Pocket Former and Chair
Strand Size
(in)
ModelNumber
Description Wedge Weight
(lbs)
Body
Chucks and Wedges
ModelNumber
Unbonded Post-Tensioning Systems rely on critical SURE-LOCK® Anchor and Wedge components to transfer compressive and load balancing forces to concrete.
One-Time Use Products
Strand Size
(in)
Description Weight
(lbs)
Splice Chucks
ModelNumber
SURE-LOCK®
1.5Inchpocketformer45degreepocketformer
1.5inchintersectionalchairSplitpocketformer
Pocketformer
Chuckand2-partwedgewithoutringChuckand2-partwedgewithoutringChuckand2-partwedgewithoutringChuckand2-partwedgewithoutring
Chuckand3-partwedgewithringChuckand2-partwedgewithoutring
Chuckand3-partwedgewithring
SplicechuckSplicechuckSplicechuckSplicechuckSplicechuck
0.500.500.500.500.60
1.01.90.60.32.1
0.250.380.430.500.500.600.60
F8BF8BF8BF8BF8BF13BF13B
F250SL2F375SL2F437SL2F500SL2
F500SL3RF600SL2
F600SL3R
1.02.02.02.02.02.12.1
0.250.380.430.500.60
3.53.53.53.53.5
www.precision-surelock.com6
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G-S
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Int’
l.
Shownlongesttoshortest:Splice Chucks, Strand Chucks and Anchor Chucks
• Multi-use design offers economical solution for pre-casting and pre-stressing applications
• Bayonet cap features knurled finish for improved grip and easy opening
• Chuck and anchor components available separately for economical service and repair
• Engineered plating reduces corrosion and extends chuck life
• All wedge assemblies include o-ring retainer to reduce lost pieces and ease assembly
High Quality, Durability and Reliability
SURE-LOCK® multi-use chucks and wedges are used by pre-cast/prestressed concrete plants to produce poles, slabs, walls, segments, T sections, beams and girders used in all types of construction.
Multi-Use Strand Chucks
Normallyusedatthestressingendofabed.Bayonetcapofferlesslikelihoodofdamagetocapduringtensioning.
• Includescap,spring,wedgeandbody• Easyopening,cleaningandinspection• Replacementpartsavailable
Multi-Use Splice Chucks
Twolengthsofstrandcanbeconnectedwhilemaintainingthestrengthofacontinuouslength.
• Safelyconnectstwostrandsections• Quickandsimpleassembly• Reduceswaste
Multi-Use Anchor Chucks
Oftenusedonthenon-stressingendofabed,thesechucksareveryeconomicalwithfewcomponents.
• Openchuck• Simpleandeasytouse• Mosteconomical
Multi-Use Products
7
F1197F1276F1250F1312F1343F1375F1437F1500ELF1562F1600
F197JF276JF250JF312JF343JF375JF437J
F500JELF562JF600J
F1RF1RF1RF1RF1RF2RF2RF2RF3RF3R
F1BF1BF1BF1BF1BF2BF2BF2BF3BF3B
F1CF1CF1CF1CF1CF2CF2CF2CF3CF3C
F1SF1SF1SF1SF1SF2SF2S
F2SELF3SF3S
F4197F4276F4250F4312F4343F4375F4437F4500ELF4562F4600
F197JF276JF250JF312JF343JF375JF437J
F500JELF562JF600J
F1CPF1CPF1CPF1CPF1CPF2CPF2CPF2CPF3CPF3CP
F9BF9BF9BF9BF9B
F10BF10BF10BF11BF11B
F1BPF1BPF1BPF1BPF1BPF2BPF2BPF2BPF3BPF3BP
F1SF1SF1SF1SF1SF2SF2SF7SF3SF3S
F2197 F2276 F2250F2312 F2343 F2375 F2437 F2500GL F2562 F2600
F197JF276JF250JF312JF343JF375JF437J
F500JGLF562JF600J
F1RF1RF1RF1RF1RF2RF2RF2RF3RF3R
F4BF4BF4BF4BF4BF5BF5BF5BF6BF6B
Contact Enerpac @ 972-287-2390!
Customanchorsandwedgesareavailabletomeetyouruniquestressingneeds.
Pre-Tensioning Systems
Hydraulicpre-tensioningsystemsavailablewithcustomstrokes,capacitiesandcontrols.
Accessories
Acompletelineofaccessorycomponentsforwedgeandanchormaintainence,such
ascleaningbrushesandwedgesetters.
Strand Size
ModelNumber
Jaw Assembly
Weight
(lbs)
Multi-Use Strand ChucksRetaining
Ring
Strand Size
ModelNumber
Jaw Assembly
Weight
(lbs)
Multi-Use Splice ChucksCoupling Body Back
PlateSpring
Strand Size
ModelNumber
Jaw Assembly
SURE-LOCK® Multi-Use Anchor ChucksRetaining Ring Body
StrandSizes:
5 mm to 0.60 inchWedgeType:
2-part and 3-partCoating:
Zinc plated
Multi-Use Products
Body Cap Spring
Page: 9
SURE-LOCK®
5mm7mm0.25"0.31"0.34"0.38"0.43"0.50"0.56"0.60"
1.01.01.01.01.02.02.02.02.62.6
5mm7mm0.25"0.31"0.34"0.38"0.43"0.50"0.56"0.60"
2.52.52.52.52.54.04.04.06.06.0
5mm7mm0.25"0.31"0.34"0.38"0.43"0.50"0.56"0.60"
www.precision-surelock.com8
F18500F20500F21500F17500F21000F500SL2PF500SL2RPF500SL3PF22000FRCBPF8BPF22500F18550F20550
Clockwisefromcenter:F21000, F18500, F22000, F22500, F500SL2P, F21500, F20500, F8BP, F17500 and FRCBP
GRABB-IT® Simple, Reliable and Cost Effective
• Cable anchorage can be assembled prior to installation (with wedges fully seated)
• Ferrule insert design allows easy installation• Neat appearance – no chipping or removal of
concrete required• Easy maintenance and repair of damaged cable• A cost-effective method of installing or re-tensioning
barrier cable• Swivel GRABB-IT® makes installation easy and can
accomodate 5° ramp inclines
Barrier Cable Products
Contact Enerpac @ 972-287-2390!
Customanchorsandwedgesareavailabletomeetyouruniquestressingneeds.
Barrier Cable provides a safe and economical solution for vehicle and pedestrian protection in this parking structure.
Strand Size
(in)
ModelNumber
Description Weight
(lbs)
Barrier Cable Products
StrandSizes:
0.50 inchWedgeType:
2-part and 3-partCoating:
Zinc Plated
1/2"MaleGRABB-IT®
1/2"FemaleGRABB-IT®
LoopFerruleInsertGRABB-IT®DeBarChuckAssembly
1/2"GRABB-IT®Splice2-PartWedge
2-PartWedgewithRing3-PartWedgewithRing
0.5"OTUChuckThreaded/Zinc0.5"RCBChuck
Chuck1-1/4"GalvanizedThreadedCap
1/2"MaleSwivelGRABB-IT®
1/2"FemaleSwivelGRABB-IT®
0.50.50.50.50.50.50.50.50.50.50.50.50.50.5
2.402.200.551.758.000.130.130.130.600.550.550.352.402.20
9
400460400480400520400530400555400560400580402220F10000F7562F7500F7437F7375F7250F8562F8500F8250F10003F10004F10005
Shown:F10000, F7562 and F7250
Accessories
Chair
Availableinvariouslengths.JackFeetandStressingTubesarealsoavailable.
Anchor Cleaning Tool
Removesresidualconcreteslaganddebrisfromseatingarea,forimprovedseatingperformance.
Tools and Accessories for SURE-LOCK® Products
Use ModelNumber
Description Weight
(lbs)
Tools and Accessories
Trouble Shooting Anchor
Usedtohelpfreeajackthatwillnotreleasefromatensionedcable.
Hand Wedge Setter
Providesaquickwaytopreliminaryseatwedgesforretentioninanchor.
MU
LTI-
USE
MA
INT
EN
AN
CE
PO
ST-
TE
NS
ION
A
CC
ES
SO
RIE
S
• Wedge and chuck body brushes make cleaning and inspection fast and effective
• Several head sizes for correct lubrication – essential for ease of release and proper wear to extend chuck life
ShortcabletubeShortcablenose
Troubleshootanchor45˚Stressspacer
12"Chair18"Chair
HandwedgesetterAnchorcleaningtoolLubricationfixture
9/16"–0.60"Jawbrush1/2"Jawbrush
7/16"–15/32"Jawbrush3/8"Jawbrush
1/4"–5/16"Jawbrush9/16"–0.60"Bodybrush3/8"–1/2"Bodybrush
1/4"–5/16"BodybrushGreaseconeforF1BbodyGreaseconeforF2BbodyGreaseconeforF3Bbody
22.852.252.204.0525.8034.502.451.6521.550.550.500.500.500.500.650.600.600.250.250.25
www.precision-surelock.com10
PTJ5SPTJ5P5DA1-AL5DA1PTJ6SPTJ6P6DA1
S/AS/AD/AD/AS/AS/AD/A
Weight
(lbs)
OilCapacity
(in3)
SeaterType
Model Number
ToolOperation
Strand Diameter Standard
(in)
Stroke
(in)
ToolCapacity
(tons)
Tool Effective
Area
(in2)
RC-1010PT and RC-1510PT Cylinders
Longerspringlifeandimprovedretractionarethebenefitsfrom
thesespeciallydesignedcylinders.
SpringPowerPowerPowerSpringPowerPower
Mono-Strand Stressing Tools
Shown:PTJ5S and 5DA1
• Durable, field-proven designs, with “soft-grip” ergonomic handles reduce operator fatigue
• Single-acting PTJ models, with spring-seating and optional power-seating are equipped with the new Enerpac RC Post-tensioning cylinders with a 10" stroke, ideal for slab-on-grade applications
• Double-acting DA models have an 8.5" stroke and are machined from a steel billet; feature standard power-seating and “gun-drilled” internal hydraulic passages
• All jacks have a standard 3" nose assembly. Longer nose assemblies are available as accessories for all models
• A full line of grippers is available to tension common strand diameters
• Complete offering of Enerpac parts and soft kits allow quick and easy service
Field-proven Tools for Mono-Strand Tensioning
TOOL SELECTION CHART
SCJ Short Cable Jack
Forpullingapplicationswherethetendonsareshortened,theSCJJackonlyrequires4"ofexposedcable.
Usesstandard10"strokeS/Acylinders,otherstrokesavailableuponrequest.
Max Pressure
(psi)
5DA1-AL Reduced Weight Jack
Witha17%weightreduction,thisjackincreasesoperatorsafetybyreducingfatigue,
whilestillhavingallthedurabilityofaSURE-LOCK®product.
0.50-0.520.50-0.520.50-0.520.50-0.520.60-0.620.60-0.620.60-0.62
10.010.08.508.5010.010.08.50
55553542767652
4.484.486.286.286.286.287.95
20202020303026
10,00010,0006,5006,500
10,00010,0006,500
45.345.353.053.062.862.867.6
11
5DA16DA1
B
C
A
H9310H9210S
402000403325
400900400900401652401652400900400900400988
400880400880401655401655400880400880N/A
400850*400850*401660*401660*400850400850400986
N/AN/AN/AN/A400980*400980*400990*
401200401200305365305365401200401200403165
400740*400740*401520*401520*
400740*400740*403180*
305340*305340*305360*305360*
305340*305340*403140*
401180401180401840401840401180401180403220
400930400930––400930400930–
400940400940401670401670400940400940–
400950400950––400950400950–
400960400960––400960400960–
PTJ5PTJ65DA16DA1
Mono-Strand Stressing Tools
DA, PTJ, SCJ Series
Capacity:
20-30 tons Stroke:
8.5-10 inchesStrandDiameters:
.375-.60 inchMaximumOperatingPressure:
6,500-10,000 psi
A B CModel No.
3/8"NPTFports;PTJandDApowerseatmodelsincludeFZ-1055fitting.
OPTIONAL AND REPLACEMENT ACCESSORIES SELECTION CHART
0.43" 0.50"0.38" 0.62"3"
Jack Feet
Tworequiredperjack.Usedinplaceofanosetoreactoneithersideofwedgepocket.
HC-Series Hoses
Durablerubberhosesdesignedtostanduptotherigorsoflong-termtensioningapplications.
Model Number
Hose End (NPT)
1 2
Internal Dia.
(in)
Length
(ft)
Model Number Used with Jack
Nose
WedgeSeater
Gripper
Installation Pulling Tendon
Mono-Strand Tensioning Tool Operational SequenceThesequenceofoperationofthedouble-acting5DA1toolisillustrated.Single-acting,spring-seatmodelsaresimilar.
Seating Wedge Retraction
4 mm6"
Nose
3" 6"
Wedge Seater Gripper Set Diameter
5 mm 6 mm 7 mm
Dimensions (in)
*Shippedwithtool.
6.57.06.56.5
21.022.018.518.5
9.010.27.58.5
3/81/4
3/81/4
3/83/8
1010
www.precision-surelock.com12
PTJ5S
PTJ6S
PTJ5P
PTJ6P
5DA1-AL
5DA1
6DA1
1
H4049L
The Quickest andEasiest Way to Start Working Right Away
• Optimum match of individual components• Sets include 10 ft. hose(s), gauge and fittings• Uses reliable ZU-Series Post Tensioning Pump
Mono-Strand Jack Pump Sets
Stressing Jack Model Number
Jack Selection (SeeMono-strandJackSectionofthiscatalogforfullproductdescriptions)
Idealforslab-on-groundapplications.
Page: 10
Idealforslab-on-groundapplicationswithpowerseating.
Idealforelevatedapplications.Fast,double-actingwithpowerseating.
Seater Type
Spring
Power
Power
Shown:ZU4408PB, PTJ5S, 5DA1
4" Face Pressure Gauges
Durableandbuilttoholdcalibration,thiseasytoreadgaugeisglycerin-filled.
Model Number
FillPressure(psi)
Port(in)
Nominal Strand Diameter Range
(in)
Tool Capacity
(ton)
Stroke
(in)
Glycerin
More information
Seethe“YellowPages”sectionforprecautionstoconsiderduringtensioningapplications.
Page: 17
Designed to be tough, the ZU4-Series pump with steel reservoirs will take the abuse of today’s construction sites. The ZU4 is the ideal pump for post tensioning applications.
10
10
8.5
20
30
20
30
20
20
26
0.50-0.52
0.60-0.62
0.50-0.52
0.60-0.62
0.50-0.52
0.50-0.52
0.60-0.62
0-10,000 1/4
13
S5S-ZB*
S6S-ZB*
-
-
-
-
-
(1) H9310
(1) H9310 (1) H9210S
(2) H9310 (1) H9210S
F100095
(1) FZ1660
(2) FZ1660
(3) FZ1660
ZU4408PB* ZU4908PB*
2
-
-
S5J-ZB*
S6J-ZB*
S5DAL-ZB*
S5D-ZB*
S6D-ZB*
3 3
1
2
3
1
2
3
HF-100HF-101HF-102
S Series
Capacity:
20 to 30 tonsStroke:
8.5-10 inchesMaximumSystemOperatingPressure:
6,500-10,000 psi
Mono-Strand Jack Pump Sets
EXAMPLE:
5DA1,Double-actingjackforusewith0.50strand,8.5"stroke
ZU4908PB,115VACwithPowerSeatingValve
S5D-ZB,whichwillinclude:•(2)H9310hoses•(1)H9210Shose•(1)H4049Lgauge•Fittingstoassemblehoses andgauge
SET SELECTION:
Select the jack
Select the pump
Find the set model number in the blue field of the matrix
Hose(s) Gauge
Pump Selection (SeePumpSectionofthiscatalogforfullproductdescriptions)
Accessories Included
Page: 16
Swivel Fitting 45˚ Street Elbow
Typical Mono-Strand system set-up. ZU4908PBElectric Pump and the VM43-LPS Manual Valve for power-seating. 5DA1 Stressing Jack, used for power-seat applications of 0.50 inch strand.
H4049L
*115Voltmodelshown.Toorder208-240-Voltpump,replace“B”with“I”(Americas)or“E”(Europe).
Hydraulic Oil
Toprotectyoursystem,useonlyEnerpachydraulicoilinyourjackandpumpsystems.Oilisavailable
inanumberofcapacitiestomatchyourneeds.
Model Number Contents
1Quart1Gallon5Gallons
www.precision-surelock.com14
• Custom sizes available• Equipped with hydraulic lock noses or self-tightening• Multi-use stressing heads available• Plated for corrosion resistance• Power seating available on all models• For use with 0.50" – 0.62" strand
Contact Enerpac @ 972-287-2390
ContactEnerpactospecifycustomjacksandanchorheads.
Pumps for Multi-Strand Jacks
Acompletelineoflargepumpsareavailabletopoweranysizemulti-strand
stressingjack.From3hpto20hpandwithanyvalverequirement,thereisanEnerpacpumptofityourapplication.
Anchor Heads
Anumberofstandardanchorheadsizesandpatternsareavailable.Theycanalsobebuiltto
customer’sspecificdesign.
An example of the versatile, durable multi-strand stressing jacks available.
Shown:Stressing Jack - 680 ton, 150 mm stroke
Capacity:
50-1000 tonsStroke:
6-20 inchesMaximumOperatingPressure:
8,800 psi
Multi-Strand Series
Mullti-Strand Stressing Jacks
1515
Stressing Jack System Worksheet
Please complete the following information prior to contacting Enerpac for a stressing jack system proposal.
Description of Application (providedrawingsifpossible):
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
TensioningSystem ❑Existing ❑Development
Tendons ❑Bonded ❑Unbonded
JackDesign ❑Standard ❑Custom
BearingLocation ❑AnchorHead ❑BearingPlate
DrawingofAnchorHead(s)Available ❑Yes ❑No
NumberofStrands
StrandSize
HolePatternandDiameter
AnchorHeadDiameter
AnchorHeadHeight
AnchorHeadMaterial
Stroke
TotalForceNeeded
HydraulicSeatingDevice ❑Yes ❑No
FrontorRearGripping
TubeBundle ❑Yes ❑No
Quantity
StressingWedgeRelease ❑Auto ❑Manual
NumberofHoseConnections ❑2 ❑3
SpecialCorrosionRequirement
WeldableCylinderorNon
RequiredLeadTime
SparePartRequirements
Environmental Conditions(e.g.ambienttemperature,dust,saltwater,etc.)
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Additional Requirements (e.g.liftingattachments,spareparts)
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
DRAWING EXAMPLE
Company_________________________________________ Contact_______________________________________ Project_______________________________________
Phone___________________________________________ Fax __________________________________________ E-mail_______________________________________
www.precision-surelock.com16
Shown:ZU4908PB
• Features Z-Class high-efficiency pump design, higher oil flow and bypass pressure, cooler running and requires 18% less current draw than comparable pumps
• Powerful 1.7 hp universal electric motor provides high power-to-weight ratio and excellent low-voltage operating characteristics
• High-strength, molded composite shroud protects motor and electric components, while providing an ergonomic, non-conductive handle for easy transport
• Low-voltage pendant provides additional safety for the operator (remote control units)
• Metal valve handle provides strength for repetitive actuation and allows operator to select handle positions
ZU4 Classic Electric Pumps
Optional Skidbar
Anoptionalskidbarprovidesgreaterpumpstabilityonsoftorunevensurfaces.Toorder,add-KtomodelnumberorSB2-4.
Your First Choice for a Construction Pump
Electrical Information
Basicelectricalpackageincludesmechanicalcontactor,ON/OFFtoggleswitch,pendantwithsingle
electro-mechanicalpushbutton,24Vtransformerandoperatoraccessiblecircuitbreaker.
VM-22 Valve
TheVM-22isa3-way,2-positionvalvewithin-linechecktoholdpressureafter
pumpisturnedoff.Selectbyplacinga7inthefourthdigitofthepumpmodelnumber.
Increased output flow and extended brush life increase productivity for post-tensioning applications.
▼
ZU4 Pump with LCD
LCDreadoutprovidesdiagnosticcapabilitiesandavisualpressuredisplayforoperatorsdemanding
themostsophisticatedportableelectricpump.Toorder,specifymodelZU4408KB-TorZU4908KB-T.
Page: 17
17
115V
230V
ZU4704PBZU4404PBZU4408PBZU4408KB-TZU4904PBZU4908PBZU4908KB-T
Classic Electric Pumps
ZUSeries
ReservoirCapacity:
1.0-10.0 gal.FlowatRatedPressure:
60 in3/min.MotorSize:
1.7 hpMaximumOperatingPressure:
10,000 psi
Z-Class – A Pump for Every Application
PatentedZ-Classpumptechnologyprovideshighby-passpressuresforincreasedproductivity–importantinapplicationsusinglonghose
runsandhighpressure-dropcircuits,likeheavyliftingorcertaindouble-actingtools.ChoosingtherightZU4pumpforyourapplicationiseasy:
Premium Electric Pump• Digital(LCD)displayfeaturesabuilt-inhourmeterandshowsself-
diagnostic,cycle-countandlowvoltagewarninginformation.Pressurecanalsobedisplayedwhenthepumpisequippedwithanoptionalpressuretransducer.Thesepremiumfeaturesarenotavailableonanyotherpump—anywhere!
Standard Electric Pump• ForapplicationsthatdonotrequiredigitaldisplayfeaturesofthePremium
Pump.Availableinallmanualorjogversions.
Classic Electric Pump• TheClassichastraditionalelectro-mechanicalcomponents(transformers,
relaysandswitches)inplaceofsolid-stateelectronics.TheClassicdeliversdurable,safeandefficienthydraulicpowerfordemandingmarketslikeconstruction,post-tensioningandfoundationrepair.
*Modelusedforsingle-actingcylinderinfoundationrepairapplications.1)AVM33Mmaybesubstitutedwhenonlysingle-actingtoolsareused.Replacethe4thdigitwithnumber3.2)Toorderpumpwithnoremoteoperatorcontrol,replacethePwithRinthemodelnumber.3)Toorderpumpwith208-240V,1ph,50/60Hz,replacetheBwithIinthemodelnumber.4)Toorderpumpwithlargeroilreservoir,replacethe“04”(1gal.)inthemodelnumberwith08(1.75gal.),10(2.5gal.),20(5gal.)or40(10gal.).
UsableOil Cap.4)
(gal)
Weight
(lbs)
Used with Tool
Model Number 2) 3)
115VAC
ValveType1)
Output Flow Rate (in3/min) Relief Valve Adjustment Range
(psi)
Motor Electrical Specification3)
(volts-ph-Hz)
Motor Size
(hp)
Sound Level
(dBA)
100 700 5,000 10,000 psi psi psi psi
SELECTION CHART
UserAdjustableReliefValve OilFillPortSAE#10 OilLevelSightGauge OilDrain1/2"NPTF M8x12LG VM43MValve(shown)
Factory Installed Features and Options SkidBar(shown)
Dimensions(in)
Reservoir Size(gal)
Flo
w (i
n3 /m
in)
Flow(in3/min)
Current(amps)
Pressure (psi)
Cur
rent
(am
ps)
FLOW CHART
*
S/A&D/A
PowerSeat
1 2 6.0 8.1A
VM22VM43MVM43MVM43M
VM43-LPSVM43-LPSVM43-LPS
700700700700700700700
535535535535535535535
76767676767676
60606060606060
1.01.01.751.751.01.751.75
1,000-10,000 115-1-50/60 1.7 85-90
61.159.465.667.363.569.772.0
19.0016.29
9.00 .50
11.00
5.60
A3.75
17.0
03/8"-18NPTF
9.4610.50
0 2000 4000 6000 8000 10,0000
100
200
300
400
500
600
700 25
20
15
10
5
0
www.precision-surelock.com18
Pho
to: S
chw
ager
Dav
is, I
nc.
Pho
to: D
YW
IDA
G-S
yste
ms
Int’
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H4049L
Shownfromlefttoright:ZG6440MX-BCFH, ZG5420MX-B
• Two-speed pump design, with high by-pass pressure, for rapid cylinder advance
• Electric pumps available in multiple voltage options• Full length reservoir sight tube for monitoring oil level• Gasoline pumps utilize 4-cycle Briggs®, Honda® and
Waukesha® Engines• Electric pumps include TEFC motors with starters
Hydraulic Pumps for Multi-Strand Jacks
AllZ-ClasselectricpumpsareCSAcompliantandmostarealsoCEcompliant.ContactEnerpacformoreinformation.
The Right Pump for the Job
Power Options
Pumpscanbepoweredbyelectricityorgasoline,withmultiplehorsepowerandreservoiroptionsforgreaterversatility.
The San Francisco - Oakland Bay Bridge (far left) is a dramatic example of SURE-LOCK® components performing in signature projects.
SURE-LOCK® Wedges are part of the PT System for the Woodrow Wilson Bridge crossing the Potomac River. Sixty massive precast post-tensioned segmental V-Piers connected by post-tensioned tie beams are the core of the project which will support over 200,000 vehicles per day.
4" Face Pressure Gauges
Durableandbuilttoholdcalibration,thiseasytoreadgaugeisglycerin-filled.
Model Number
FillPressure(psi)
Port(in)
Glycerin0-10,000 1/4
19
ZG5, ZE5, ZE6
ZG6
PE, EGM
ZE5ZG5ZE6ZG6PEEGM
Hydraulic Pumps for Multi-Strand Jacks
Useradjustablereliefvalveonallmanual valves,3/8"NPTFonAandBports, 1/4"NPTFonauxiliaryports.
RollBar(optional)
ReturnLineFilter(optionalonZG5, StandardonZG6)
Usable OilCapacity
(gal)
PressureRating
(psi)
OutputFlow Rate
(gal/min)
Weight
(lbs)
Pump Series
(Seeinfoboxabove,right)
SoundLevel
(dBA)
Motor/Engine Size*
(hp)
ZE, ZG, PE, EG Series
ReservoirCapacity:
5-18 gal.FlowatRatedPressure:
0.43 - 4.40 gal/min.MotorSize:
3-18 hpMaximumOperatingPressure:
10,000 psi
1ststage 1ststage2ndstage 2ndstage
ReliefValve
FillPort
GaugeShutOffValve
DrainPlug
OilLevelandTemperatureGauge
Gauge15,000psi
*ConsultEnerpacforavailablevoltages.**Dimensionshownbasedon10-gallonreservoirtoapproximatesize.ConsultEnerpacforexactspecificationsonmodelswith2.5–and5–gallonreservoirs.
OilLevelGauge
OilDrain
CollapsibleHandles(ZG6only)
Cart(standardonZG6only)
ValveLocation
Motor / EngineType
Duetothedifferencesincontrolrequirementsandsizeofcertainmulti-strandjacks,pleasecontact
Enerpacforthecorrectpumpandvalveconfigurationforyourexactapplication.Theselectionchartshownhereisforuseindeterminingpumpflow,oilcapacitiesandweightofthedifferentpumpseries.
ElectricGas-Honda®
ElectricGas-Briggs®
ElectricGas-Kohler®
Dimensions shown in inches.
Dimensions shown in inches.
5,105
5,10101818
1,2001,8001,2002,0003,7003,700
0.520.430.870.872.001.50
210140250334720890
7588-93
8091-9578-84
94
3.05.57.5
13.012.518.0
10,00010,00010,00010,00010,00010,000
3.683.033.903.904.403.40
46.00
22.2
5
35.0
0
17.3 5.228.0
17.5
22.5
33.020.0
39.3
47.461.0
22.636
.8
5.5
15.7**19.9**
10.6
**
22.7**
17.3 5.228.0
17.5
22.5
33.020.0
39.3
47.461.0
22.636
.8
5.5
15.7**19.9**
10.6
**
22.7**
20www.precisionpt.com
Anchor:�For monostrand tendons, normally a ductile iron casting which houses the wedges and is used to transfer the prestressing force to the concrete.
Anchor�Heads�(Wedge�Plate):�The hardware which holds the wedges of a multi-strand tendon and transfers the tendon force to the bearing plate.
Barrel�Chuck:�A cylindrical metal device housing the wedges and normally used with a bearing plate to transfer the prestressing force to the concrete.
Calibration�of�Jack�and�Gauge: Calibration is extremely important. This is the process of using a load cell to validate the load induced by the jack, through its entire stroke, correctly corresponds with the pressure on the gauge. In general, stressing jacks are about 95% efficient, actual efficiency will vary with age and condition of the jack.
Chair:�Hardware used to hold post-tensioning tendons in their proper position to prevent displacement before and during concrete placement.
Splice�Chuck:�A device, normally spring loaded, for connecting two strand ends together, transferring the prestressing force from one end to end of the tendon.
Encapsulated�System:�A system which provides watertight connections at all stressing, intermediate and fixed-ends, and has the anchor cavity side of the anchorage covered by a water-tight cap filled with a corrosion inhibiting coating material.
Hand�Seating�Tool:�A small, hand held device used to properly align (seat) the wedges in the anchor prior to attaching the jack to the strand for stressing.
Lift-Off:�The process of checking the force in a stressed tendon by using a jack and lift-off chair (optional) to load the strand until the wedges begin to move from the wedge plate.
Multi-Use�Splice�Chuck: A coupler which uses a 3-piece wedge and is made of material for repeated use.
OTU:�One-time use.
Pocket�Former:�A temporary device used at the stressing-end during casting of the concrete to provide an opening in the concrete, allowing the stressing equipment access to the anchor cavity.
SOG:�Slab-on-ground.
Trouble-Shooting�Anchor:�A special anchor used for structural modification or repair of existing tendons. The anchor consists of a removable segment which allows it to slide onto an existing strand. The segment is then returned and tightened by screw or bolt.
Wedge:�A conically shaped device which transfers the stressing force from the prestressing steel (strand) into the wedge plate or anchor. The teeth are beveled at the front end to assure gradual development of tendon force over the length of the wedge.
1) From Post Tensioning Institute
1. Only trained and certified personnel are allowed to operate the stressing equipment and observe stressing operations.
2. Follow all instructions in the Post-Tensioning Institute Field Procedures Manual.
3. Don’t stress any tendons with concrete slurry inside the anchor cavity. Concrete in the anchor cavity will prevent proper seating of the wedges and can cause property damage or injury.
4. Don’t use the jack if it does not seat properly on the face of the anchor.
5. Don’t overstress tendons in order to achieve elongation.
6. Don’t allow obstructions in the path of the jack extension.
7. Don’t use extension cords longer than 100 ft. (30m) or less than 3 wire, 12 gauge. Improper power supply will damage the equipment.
8. Don’t continue stressing if you suspect that something is not working properly.
9. Don’t de-tension with loose plates, spacing shims or piggy backing. Always use proper tools and training.
10. Don’t stand in the immediate vicinity of the jack, any point of the tendon being stressed, or between the jack and the pump during stressing or de-stressing.
11. Don’t permit other workers in the immediate area of the jack or pump during stressing operations.
12. Don’t hammer or beat on the jack or jack cylinders.
13. Don’t do anything if you are not sure – contact an expert.
Precautions
www.enerpac.com
Visitourwebsitetolearnmoreabouthydraulicsandsystemset-ups.
Definitions1)
Prestressing Precautions and Definitions
21
System Component Supply
Allinformationshowisforgeneralunderstanding,contactEnerpactodiscussyourspecificrequirements.
Custom ProductsEnerpac/PSLhasbuiltastrongreputationsupplyingtensioningproductstoourETAGapprovedsystemholdersandtoothersystemholdersaswell.Wedgesofallsizesandanchorheadsupto59inches(1500mm)indiameterareproducedusing state-of-the-art CNC machining centers. 100% inspection of size andlasercheckingthreadtoothprofilesarejustafewwaysENERPACmeetsandexceedsourcustomers’highexpectationsforquality,reliability,anddelivery.
Anchor HeadStrand
Material
Diameter(in)
Height(in)
Common Anchor Heads
Quantity Diameter Range(in)
Diameter(in)
Height(in)
CarbonandAlloySteels
Common Couplers
Quantity Diameter Range(in)
CouplerStrand
Material
CarbonandAlloySteels
Common Wedges
Type Diameter Range(in)
WedgeStrand
Material
CarbonandAlloySteelsSingle-useMulti-use
General Capability Sheet
2.172.562.562.562.562.954.334.334.924.92
1.974.335.125.916.698.27
10.2410.2411.8112.60
0.50-0.62
1367121927313742
3.354.134.134.135.125.126.106.50
6.307.689.06
10.6313.9814.3715.1617.52
0.50-0.62
47121927313742
0.19-0.62
www.precision-surelock.com2222
Unbonded Tendon Fabrication Lines
SURE-LOCK®buildsmachinestosuittheneedsoftheclient.Wemanufacture2-,3-,and4-tublinesdependingonthecustomer’spreference.SURE-LOCK®
linesautomaticallymeasureandshearthestrand,givingaccuratelengthcontrol.Singleordualpay-offscanbeprovided,makingmaterialchangesswiftandeasy.Leveragedhydraulicshearsprovidecleanendcutsof0.50"and0.60"PCstrand.Easyaccesstorotateorchangeshearbladesminimizesdown-time,andmulti-trackdrivebeltsreduceexpense.Localorremotedatainputisavailable.SURE-LOCK®deliversquality,durability,andcustomersupportinourcompletelineofequipment.
Unbonded Tendon Extrusion Lines
Completelinesareavailableinseveralconfigurations.Singleormultiplestrandpay-offs,variousextruderdiametersdependingondesiredoutput,coolingtroughlengths,chillercapacity,andsingleormultipletake-upsarealloptionsfortheclient.SURE-LOCK®linesarebuiltwitheverythingthecustomerneeds,includingpumps,vacuumloaders,drawermagnets,highcapacitychillers,heatexchangingcoils,andthemostdurabletake-upsintheindustry.Individualcomponentsarealsoavailableforupgradeofexistinglines.
Cable Bolt Fabrication Lines
SURE-LOCK®buildsautomaticcableboltfabricationequipmentfortheminesupplyindustry.Theselinesincludestrandpay-off,measuring,andcuttingstations,providingaccuratelycutpiecesforfurtherfabricationintoroofbolts.
Fixed End Seating Equipment
SURE-LOCK®buildscompleteanchorseatingsystemsthatincludetherequiredhydraulicpump,seatingram,steelworkbench,gauge,andhoseswithboth0.5"and0.6"strandcapacity.Weprovideeither“push”or“pull”systemsaccordingtothecustomer’sneed.
Strand Processing Equipment
2323
Strand Anchor Fabrication Lines and Assembly Table
Geotechnicalstrandanchorsrequirespecializedproductionequipment.SURE-LOCK®providesequipmentbuiltwithknowledgeoftheindustryrequirements.Precisemeasurementandcuttingalong,witheitherhalf-pipeorrollingtables,makeanchorassemblyefficient.
SURE-LOCK®provideshigh-qualityequipmentforcoilinganduncoilinganchorsthatisprovendurableandreliable.
Material Handling Equipment
SURE-LOCK®manufacturesstrandreels,forkextensions,racks,coilstackers,andmanyothertypesofhandlingequipment.
Anchor Coilers and Uncoilers
SURE-LOCK®manufacturesextremelyproductivecoatinglinesforstrandusedinthefabricationofgeotechnicalanchors.Theheartofthissystemisaninnovativecomputer-controlledskip-coatingsystemthatprovidescleanbondedzonesandstressingtailswhileproperlyunbondingthefreelength.Touchscreenprogrammingofvariousconfigurationswithincoilsiseasyandintuitive.
Strand Anchor Extrusion Lines and Custom Machinery
SURE-LOCK®alsohascapabilitiestomanufacturecustomequipment.Basedontheclient’sdesiredfunctionorproprietarydesign,SURE-LOCK®makesmachinesthatwork.
Strand Processing Equipment
e-mail:[email protected]
Internet:www.precision-surelock.com
03-0301032–609_US_R1©2011Enerpac-Subjecttochangewithoutnotice.
Concrete Stressing Products
Australia and New ZealandActuantAustraliaLtd.BlockVUnit3RegentsParkEstate391ParkRoadRegentsParkNSW2143(P.O.Box261)AustraliaT +61297438988F [email protected]
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Canada ActuantCanadaCorporation6615OrdanDrive,Unit14-15Mississauga,OntarioL5T1X2T +19055645749F +19055640305TollFree:T +18002684987F [email protected]
China (Taicang)ActuantIndustriesCo.Ltd.No.6NanjingRoad,TaicangEconomicDepZoneJiangsu,ChinaT +86051253287529 +86051253287500F [email protected]
China (Beijing)ActuantChinaLtd.709BDiyangBuildingXinNo.2,DongSanHuanNorthRd.BeijingCity,100028ChinaT +861084536166F [email protected]
France, Switzerland, North Africa and French speaking African countriesENERPACUnedivisiond’ACTUANTFranceS.A.S.ZAdeCourtaboeuf32,avenuedelaBaltique91140VILLEBON/YVETTEFranceT +33160136868F [email protected]
Germany and AustriaENERPACGmbHP.O.Box300113D-40401DüsseldorfWillstätterstrasse13D-40549Düsseldorf,GermanyT +49211471490F [email protected].
No.1A,PeenyaIndustrialAreaIIndPhase,Bangalore,560058,IndiaT +918040792777F [email protected]
ItalyENERPACS.p.A.ViaCanova420094Corsico(Milano)T +39024861111F [email protected]
JapanAppliedPowerJapanLTDKKBesshocho85-7Kita-ku,Saitama-shi331-0821,JapanT +81486624911F [email protected]
Middle East, Egypt and LibyaENERPACMiddleEastFZEOffice423,LOB15P.O.Box18004,JebelAli,DubaiUnitedArabEmiratesT +971(0)48872686F +971(0)[email protected]
RussiaRep.officeEnerpacRussianFederationAdmiralaMakarovaStreet8125212Moscow,RussiaT +74959809091F [email protected]
SingaporeActuantAsiaPteLtd.83JooKoonCircleSingapore629109T +6568630611F +6564845669TollFree:[email protected]
South KoreaActuantKoreaLtd.3Ba717,ShihwaIndustrialComplexJungwang-Dong,Shihung-Shi,Kyunggi-DoRepublicofKorea429-450T +82314344506F [email protected]
Spain and PortugalENERPACSPAIN,S.L.Avda.LosFrailes,40–NaveC&DPol.Ind.LosFrailes28814DaganzodeArriba(Madrid)SpainT +34918848606F [email protected]
Sweden, Denmark, Norway, Finland and IcelandEnerpacScandinaviaABFabriksgatan741250GothenburgSwedenT +46(0)317990281F +46(0)[email protected]
The Netherlands, Belgium, Luxembourg,Central and Eastern Europe, Baltic States, Greece, Turkey and CIS countriesENERPACB.V.Galvanistraat1156716AEEdeP.O.Box80976710ABEdeTheNetherlandsT +31318535800F [email protected]
ENERPACRoermondB.V.Daalakkerweg246041BLRoermondP.O.Box496040AARoermondTheNetherlandsT +31475355000F [email protected]
South Africa and other English speaking African countriesENERPACB.V.Galvanistraat1156716AEEdeP.O.Box80976710ABEdeTheNetherlandsT +31318535911F [email protected]
United Kingdom and IrelandENERPACLtd.,BentleyRoadSouthDarlaston,WestMidlandsWS108LQEnglandT +44(0)1215050787F +44(0)[email protected]
USA, Latin America and CaribbeanENERPACP.O.Box32416100N.BakerRoadMilwaukeeWI53209USAT +12627816600F +12627839562Userinquiries: +18004332766Distributorinquiries/orders: [email protected]
Enerpac Worldwide LocationsThe Industrial Tools Line
Cylinders • General Purpose • Pancake • Aluminum Lightweight• Low Height • Heavy-duty • Hollow Plunger • Industrial • Pull • Long Stroke• Jacks• Spread
Pumps • Manual • Electric Driven • Compressed Air Driven • Petrol Driven
System Components• Hoses, Couplers, Oil• Gauges, Adaptors • Manifolds, Fittings
Valves• 3- and 4-Way Directional• Pressure and Flow Control
Presses• Bench and Workshop• Roll Frame Presses• Arbor and C-Clamps
Pullers• Master Pullers Sets• Multi Purpose Puller Sets• Posi Lock® Pullers
Tools• Maintenance Sets• Punches• Machine Lifts• Load Skates• Cutters• Pipe Benders
Bolting Tools• Nut Splitters• Flange/Wedge Spreaders• Flange Alignment Tools• Torque Wrenches• Hydraulic Wrench Pumps• Twin Safety Hoses
Integrated Hydraulic Solutions• Synchronous Lifting and Weighing • Heavy Lifting (Strand Jacking Systems)• Concrete Stressing Products • Hydraulic Construction Solutions • Permanent Hydraulic Installations
ENERPAC PRECISION-SURELOCK 704 W. SimondsDallas, TX 75159, USATel:+19722872390Fax:+19722874469