STRIPS & FLUXESFor ELECTROSLAG and SUBMERGED ARC STRIP CLADDING
Doc STRIPS & FLUXES•S•2008•EN
1 Company/pag. 3
2 StripCladding/pag. 3
3 Packaging/pag. 3
4 WeldingStripSOUDOTAPE/ pag. 4
5 WeldingFluxesRECORD/pag. 5
6 StripcladdingLowAlloyed&Hardfacing/pag. 6-7
7 StripCladdingStainlessSteel/pag. 8-9-10-11
8 StripCladdingCobaltAlloys/pag. 10-11
9 StripCladdingNi-alloys/pag. 12-13
10 StripCladdingSKNozzles/pag. 14-15
11 StripCladdingPrincipe&Characteristics/pag. 16-17
12 StripCladdingApplications/pag. 18
13 FluxCoredWireHardfacing/ pag. 19
2 I 3
2
Our welding strips and
fluxes combination are
available for submerged
arc and electroslag strip
cladding for all alloys
with the famous names
SOUDOTAPE for strip
and RECORD for fluxes.
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SOUDOTAPE/STRIPS
METALICDRUMS
25 kg (55,1 lbs)
BAGS
25 kg (55,1 lbs)
RECORD/FLUXES
Based in Seneffe, Belgium, SOUDOKAY is well-positioned to meet the challenges and
expectations of increasingly-competitive and demanding markets. The network of
Böhler Welding Group subsidiaries, independent distributors and agents deliver
SOUDOKAY’s surfacing problem solutions, worldwide.
The certificates and approvals which we are able to offer, are both a guarantee for our clients and proof that we reach
the most demanding of technical markets. In particular, ISO-9001, SOUDOKAY being one of the first to benefit from
this, is a simple demonstration that our system of quality responds in every way to international demand.
Because of the size of this document, we have not been able to show all the technical data we have available,
so please call our Technical Help department for any additional information you might require or any help you may
need in selecting welding products or processes. We are at your services, whatever the problem.
Call us and we will help you to find the solution that will make sure your project is successful.
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WIDTH&THICKNESS
30 x 0,5 mm (1,18 x 0,020 inch)
60 x 0,5 mm (2,36 x 0,020 inch)
90 x 0,5 mm (3,54 x 0,020 inch)
Other widths and coil weight available on request
WEIGHT&COIL
25-30 kg (55,1-66,1 lbs)
55-60 kg (121,2-132,3 lbs)
75-90 kg (165,3-198,4 lbs)
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(1)ELECTROSLAG STRIP CLADDING(2)SUBMERGED ARC STRIP CLADDING
6 I 7
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(1)ELECTROSLAG STRIP CLADDING / (2)SUBMERGED ARC STRIP CLADDING(3)ELECTROSLAG STRIP CLADDING (HIGH SPEED) / (4)FN: FERITSCOPE FISCHER
(1)ELECTROSLAG STRIP CLADDING / (2)SUBMERGED ARC STRIP CLADDING(3)ELECTROSLAG STRIP CLADDING (HIGH SPEED) / (4)FN: FERITSCOPE FISCHER
> OTHER CO-ALLOyS ARE AvAILABLE ON REqUEST
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(1)ELECTROSLAG STRIP CLADDING / (2)SUBMERGED ARC STRIP CLADDING(3)ELECTROSLAG STRIP CLADDING (HIGH SPEED)
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• SK 60 - ES2 - 207
10
Type
Allowed strip width
Min. Intermal Diameter
Longitudinal **
Circular**
Fitting available for equipment :
Dimensions
Weight
* Only available on request ** May varry according drive motor and positioning equipment
designed for both SUBMERGEDARCANDELECTROSLAGSTRIPCLADDING
SK 60 ES 2 - 207
30 - 60 mm
(1,2) - (2,4) inch
380 mm (15 inch)
550 mm (22 inch)
ESAB A6
Lincoln NA3 S
Oerlikon UP 15
265 x 280 x 270 mm
10,4 x 11 x 10,6 inch
10 kg
22,1 LBS
SK 30 ES 2 - 75
15 - 20 - 30 mm
(0,6) - (0,8) - (1,2) inch
220 mm (9 inch)
350 mm (14 inch)
ESAB A6
Lincoln NA3 S
Oerlikon UP 15
125 x 150 x 220 mm
4,9 x 5,9 x 8,7 inch
4 kg
8,8 LBS
SK 125 ES1 - 300
30 - 60 - 90 - 120 mm
(1,2) - (2,4) - (3,5) - (4,7) inch
550 mm (22 inch)
700 mm (28 inch)
ESAB A6
Lincoln NA3 S
Oerlikon UP 15
300 x 450 x 270 mm
11,8 x 17,7 x 10,6 inch
18 kg
39,7 LBS
SK 180 ES 1 - 315*
120 - 150 - 180 mm
(4,7) - (5,9) - (7,1) inch
700 mm (28 inch)
900 mm (35 inch)
Lincoln NA3 S
Oerlikon UP 15
500 x 370 x350 mm
19,7 x 14,6 x 13,8 inch
36 kg
79,5 LBS
14 I 15
• SK 125 - ES1 - 300 • SK 30 - ES2 - 75
Type
Magnetic Core
Input voltage
Frequency
SK CED 1 1370
C22
Curved
220v
SK CED 1 1370 C11
Curved
110v
60 Hz
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ES-STRIPCLADDINGwelding current
comparison
SAW-ESWSTRIPCLADDING
DEPOSITIONRATES
DEPOSITIONRATESwelding current
PROCESS
ELECTRICARC
MAGNETICCONTROL
DILUTION
DEPOSITIONRATE
C1stLAYERon0,18CSTEEL
SAW
YES
no
18 %
14 kg/h (30,9 lbs/h)
0,045
ESW
NO
yes
10 %
22 kg/h (48,5 lbs/h)
0,03
TYPICALSTRIPWIDTH
30 mm (1,18 inch)
60 mm (2,36 inch)
90 mm (3,54 inch)
120 mm (4,72 inch)
AVERAGECURRENT
600 A
1200 A
1800 A
2400 A
CABLESECTION
2 x 95 mm2
4 x 95 mm2
5 x 95 mm2
5 x 120 mm2
BEADWIDTH
32-37 mm (1,26-1,45 inch)
63-68 mm (2,48-2,68 inch)
93-99 mm (3,66-3,90 inch)
124-128 mm (4,88-5,04 inch)
BEADTHICKN
4-5,2 mm (0,16-0,20 inch)
3,5-5,2 mm (0,14-0,20 inch)
4-5 mm (0,16-0,19 inch)
4-5 mm (0,16-0,19 inch)
16 I 17
> > >• High deposition rates
• High quality weld metal
• Easy slag removal
Direction of cladding
± 5 mm
± 5 mm1 - 1,5 mm
Solified slag Solidified slag
± 30 mm
Base metal
Strip feed & regulation
Flux feed hopper
Direction of cladding
± 5 mm
± 5 mm0,3 - 0,4 mm
Liquid slag Solidified slag
± 30 mm
Base metal
Strip feed & regulation
Flux feed hopper> > >• Low dilution (8-20%)
• Low penetration (<1mm)
• High current density
• Open weld pool
• Special high speed fluxes (until 35cm/min)
• Special compensated fluxes to catch the full chemical analysis in one layer
• High deposition rate (until 1m2/hour)
> MILDSTEELBUFFERLAYERSONC-STEEL. PROFILEWELDING.
> CLADDINGOFNUCLEARPOWERCOMPONENTS ACCORDINGTOU.S.ANDFRENCHTECHNOLOGIES
> NUCLEARPOWERCOMPONENTSACC. TOTHEGERMANTECHNOLOGY.
> PETROCHEMICALINDUSTRY(HYDROCRACKINGVESSELS).
> CHEMICALINDUSTRY.
> OFFSHORE.
> PAPERINDUSTRY.
> UREAPLANTS(STRIPPERS)ACCORDINGTO> STAMICARBONORSNAMPROGETTISPECIFICATIONS.
> SEEWATERDESALINATIONPLANTS. WASTEWATERPROCESSING.OFFSHOREINDUSTRY.
> TUBEPLATESFORTHENUCLEARINDUSTRY.
> DESULPHURATIONPLANTS.
> SURFACINGOFCONTINUOUSCASTINGROLLERS.
> ROLLING-MILLROLLS,BELLSANDHOPPERSOF BLAST-FURNACES.
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Serving a broad range of industries,
Soudokay offers a full range of
FLUX-COREDand METAL-CORED
WIREfor build-up and overlaying.
Over 100 different alloys are
available to assist wherever low or
high temperature erosion, wear,
or abrasion occurs.
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Soudokay’s wide range of
overlaying materials for
OPEN-ARC,GAS-SHIELDED,
SUBMERGEDARCand
ARCSPRAYING
SK-COREDINCLUDE:> > >
• Low alloyed build-up
• Martensitic
• Austenitic
• High Manganese austenitic
• Tool steels
• Carbide containing iron alloys for abrasion applications
• Nickel alloys
• Cobalt alloys
• Cast iron
298·
08·2
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I Soudokay,within the BöhlerWelding Group, isspecialised in research,production and sales offl ux cored wire for hardfacingand strip/fl ux products forstrip cladding.
Please contact us for more information.
I SOUDOKAY SA I
I RUE DE L’YSER 2 I
I B-7180 SENEFFE I BELGIUM I
I T +32 (0)64 510 225 I F +32 (0)64 510 230 I
I [email protected] I www.soudokay.com I
I Soudokay can modify this document without any previous notice.The list of products present in the Soudokay catalogue is not restrictive.