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STEEL INDUSTRIES STEEL INDUSTRIES
Right since inception in 1965 by Late Shri P.S. Jain, Jain's have been constantly fast growing
while breaking new grounds by consistent development and innovative technology thus
ultimately spiraling to commanding heights. By virtue of incessant labour, hard work & above
all top-notch managerial skills, the company has reached an optimum level of 60,000 MT
capacities per annum. Jain's is a completely updated steel re-rolling unit committed to zero
defect production caliber. As a result Jain's have since then been catering to the needs of the
projects of National importance viz. Hydel Projects, Railway Tunnels, Railway Electrification,
Transmission Structure and on top of it the Public and Private sectors. Jain's Steel structure
have so been in continuous demand with the Govt, Semi-Govt. & other Institutions.
Jain’s Galvanised Masts have been enjoying a significant status with Railways for Railway
Electrification & H-Beams for making Ribs for Tunnels of Railways and Hydel Dams. As such
Jain’s Structure have become the need of the day. Jain’s is the first SSI unit in India to
produce H-Beams and Columns (150x150mm, 152x152mm, 200x200mm & 225x225mm)
apart from Industrial Use Rails of 30 lbs to 95 lbs followed by other beams, channels, angles
and flats in various sizes to cater the demand of heavy industries, tunnels as well as hydel
dams.
Introduction
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Achievemients
CERTIFICATES
Approval by Indian Railways
Jammu - Udhampur Railway Line Project
Delhi Metro Rail Corporation
Nathpa Jakhri Power Project
Udhampur - Srinagar - Baramula Rail Link
2
STEEL INDUSTRIES STEEL INDUSTRIES
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Jain's was the first industrial unit to substitute the import of heavy structural H-Beams.
Rather it is exporting all kinds of steel structures to Middle Eastern countries including the
sales to Nepal, Bhutan & Sri Lanka. A large quantum of business from the Western Asia and
African Countries is likely to be bagged. In addition, Jain's are trying to keep pace with the
demand of steel structures in the international Market since long. That is why Jain's adhere
to all the International Standards viz. IS/BS/DIN/JIS/AISI/GOST/ASTM specifications. Jain's
thoughts are now fully concentrated to contribute substantially in the earning of foreign
exchange for the development of the nation.
International Market
2
Jain's has gained an enviable reputation for reliability, innovation and cost-effectiveness. Our
proficiency in the field of Manufacturing, Fabrication & Galvanising of structural steel have
enabled us to produce revolutionary products that have changed the dynamics of the
industry. Besides, our team works in close co-ordination with the customers to understand
their requirements and offer products in exact accordance. We have a state-of-the-art
infrastructure that can take care of any kind of bulk orders/ specifications. With our efforts
we have won a huge clientele, from not only India but also abroad.
Management
It is more than four decades when Jain's were professionally managed by Late Shri Prem
Sagar Jain, who was the founder as well as dynamic statesman having enormous leadership
qualities as a result Jain's surpassed contemporary manufacturers in production. Needless
to mention Jain's production graph escalated to near installed capacity incredibly.
But after the sad demise of Shri P.S. the reins of the company had to be taken over by his two
sons : Sh. Pankaj Jain, CEO of the company and Sh. Sanjay Jain undoubtedly Sh. Pankaj Jain
have the blend of corporate expertise, hereditary skills of management and distinct vision,
who is trying his level best to maintain the entire show run as it was. Today both the brothers
are desperately utilizing best of their ability, exceptional interaction qualities in order to lead
the Jain's to further heights. The management is also assisted by highly experienced &
technically qualified professionals to give rise to proven quality. The management is
committed to customer satisfaction through qualitative products and steadfast deliveries.
The company since its inception has enjoyed the reputation of giving quality products at
competitive rates. Companay quality management has been recognised and approved by the
Bureau of Indian Standards and the Accreditation from International Certification Services
and Joint Accreditation System of Australia and New Zealand. We are the certified ISO
9001:2000 Company.
Quality Assurance
STEEL INDUSTRIES STEEL INDUSTRIES
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TechnologyJain's are managing medium & heavy structural rolling mill accommodating six stands in
queue attached with tilting tables, rollers and conveyers. The cooling bed is 22 meters in
length that enables to roll unit lengths of structures up to 20 meters. The movable beam type
cooling bed is meant to transfer the hot rolled material to its discharge end.
Raw MaterialBillets/Slabs/Blooms strictly conforming to IS:2830 are used for rolling into the required
sizes & sections which are further put to rigorous tests i.e. Complete Chemical Analysis with
IR Spectrometer & Ultrasonic Tests. There-after the raw material is slashed into assortment
sizes as needed and finally fed to 80 feet long Oil fired pusher furnace to attain and maintain
constant temperature of 1250° C, then rolled.
Bendability & WeldabilityJain's steel structures are easily bendable due to extremely controlled chemistry & ultra
modern manufacturing techniques, resulting into buckle-free bends at any angle whatsoever.
Jain's steel structures can be welded by any of the welding processes generally used for
welding plain carbon steel structures. Welding can also be performed without the need of
pre/post heating. It does not exhibit severe hardening in the heat affected zone. That is why
Jain's steel structures withstand any test relating to bendability and weldability.
STEEL INDUSTRIES STEEL INDUSTRIES
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Products
I-Beams
As per
IS : 2062-99
Grade 'A', 'B' & 'C'
100 mm to 400mm
Products
Item Size(mm) Sec.Wt.Sec.
Area,a D B t T
kg/m cm2 mm mm mm mmISMB
IPE
IPE
ISMB
ISMB
ISMB
ISMB
IPE
IPE
ISMB
IPE
IPE
ISMB
IPE
ISMB
IPE
IPE
ISMB
ISMB
100X50
100x50
100x55
125x70
140x66
150x75
175x85
200x90
200x100
200x100
240x106
240x120
250x125
300x125
300x140
340x137
300x150
350x140
400x140
8.90
8.00
8.10
13.30
14.30
15.00
19.60
26.20
22.40
24.20
36.20
30.70
37.30
54.20
46.00
68.00
42.20
52.40
61.50
11.40
10.20
10.30
17.00
18.20
19.10
25.00
33.40
28.50
30.80
46.10
39.10
47.50
69.10
58.60
86.60
53.80
66.70
78.40
100
100
100
125
140
150
175
200
200
200
240
240
250
300
300
340
300
350
400
50
50
55
70
66
75
85
90
100
100
106
120
125
125
140
137
150
140
140
4.7
4.0
4.1
5.0
5.7
5.0
5.8
7.5
5.6
5.7
8.7
6.2
6.9
10.8
7.7
12.2
7.1
8.1
8.9
7.0
6.4
5.7
8.0
8.6
8.0
9.0
11.3
8.5
10.0
13.1
9.8
12.5
16.2
13.1
18.3
10.7
14.2
16.0
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
H-Beams
As per
IS : 2062-99
Grade 'A', 'B' & 'C'
100 mm to 220mm
Item Size(mm) Sec.Wt.Sec.
Area,a D B t T
kg/m cm2 mm mm mm mmISHB
HEB
ISHB
ISHB
HEA
HEB
HEB
ISHB
ISHB
ISHB
HEA
HEB
HEB
HEA
ISHB
ISHB
HEB
HEB
96x100
100x100
100x116
102x102
114x120
120x120
140x140
150x150
150x150
150x150
152x160
160x160
180x180
190x200
200x200
200x200
200x200
220x220
16.7
20.4
23.00
23.07
19.90
26.70
33.70
27.10
30.60
34.60
30.40
42.60
51.20
42.30
37.30
40.00
61.30
71.50
21.30
26.00
29.30
29.40
25.30
34.00
43.00
34.50
39.00
44.10
38.80
54.30
65.30
53.80
47.50
50.90
78.10
91.00
96
100
100
102
114
120
140
150
150
150
152
160
180
190
200
200
200
220
100
100
116
102
120
120
140
150
150
150
160
160
180
200
200
200
200
220
5.0
6.0
6.0
9.5
5.0
6.5
7.0
5.4
8.4
11.8
6.0
8.0
8.5
6.5
6.1
7.8
9.0
9.5
8.0
10.0
10.0
10.3
8.0
11.0
12.0
9.0
9.0
9.0
9.0
13.0
14.0
10.0
9.0
9.0
15.0
16.0
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
STEEL INDUSTRIES STEEL INDUSTRIES
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Products Products
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
CHANNELS75 mm to 300mm
As per
IS : 2062-99
Grade 'A', 'B' & 'C'
Item Size(mm) Sec.Wt.Sec.
Area,a D B t T
kg/m cm2 mm mm mm mmISMC
ISMC
UNP
UNP
ISMC
ISMC
ISMC
ISMC
ISMC
ISMC
ISMC
ISMC
ISMC
ISMC
75x40
100x50
100x50
120x55
125x65
150x75
175x75
180x70
200x75
200x75
250x80
250x82
300x90
300x100
7.14
9.56
10.60
13.40
13.10
16.80
19.60
22.00
22.30
25.30
30.60
34.20
36.30
46.20
9.10
12.2
13.50
17.00
16.70
21.30
24.90
28.00
28.50
32.30
39.00
43.50
46.30
58.80
75
100
100
120
125
150
175
180
200
200
250
250
300
300
40
50
50
55
65
75
75
70
75
75
80
82
90
100
4.8
5.0
6.0
7.0
5.3
5.7
6.0
8.0
6.2
8.5
7.2
9.0
7.8
10.0
7.5
7.7
8.5
9.0
8.2
9.0
10.2
11.0
11.4
11.4
14.1
14.1
13.6
16.0
Item Size(mm) Sec.Wt.Sec.
Area,a D B t T
kg/m cm2 mm mm mm mmISSC
ISSC
ISSC
ISSC
ISSC
ISSC
ISSC
ISSC
ISSC
ISSC
ISWB
ISWB
ISWB
ISWB
ISWB
ISWB
ISWB
ISWB
ISWB
100x100
140x140
152x152
152x152
152x152
152x127
160x160
204x204
204x206
200x200
200x140
203x133
203x133
203x152
203x203
203x203
203x203
203x203
203x203
20.00
33.30
37.10
23.00
30.00
37.20
41.90
49.90
52.00
60.30
28.80
25.00
30.00
52.00
46.00
52.00
60.00
71.00
86.00
25.50
42.40
47.40
29.30
38.20
47.40
53.40
63.60
66.20
76.80
36.70
31.80
38.20
66.50
58.60
66.20
76.40
90.40
109.60
100
140
152
152
152
152
160
204
204
200
200
203
203
203
203
203
203
203
203
100
140
152
152
152
127
160
204
206
200
140
133
133
152
203
203
203
203
203
6.0
7.0
7.9
6.1
6.6
10.4
8.0
8.0
8.0
9.0
6.1
5.8
6.3
8.9
7.3
8.0
9.3
10.3
13.0
10.0
12.0
11.9
6.8
9.4
13.2
13.0
12.5
12.5
15.0
9.0
7.8
9.8
16.5
11.0
12.5
14.2
17.3
20.5
W-Beams & Columns
As per
IS : 2062-99
Grade 'A', 'B' & 'C'
100 mm to 203mm
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
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Products Products
ANGLES
As per
IS : 2062-99
Grade 'A', 'B' & 'C'
50x50x5mm to 200x200x20mm
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special FeatureItem Size(mm) Sec.Wt.
Sec.Area,a D B T
kg/m cm2 mm mm mmAngle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angle
Angel
50x50x5
50x50x6
50x50x8
60x60x5
60x60x6
60x60x8
65x65x5
65x65x6
65x65x8
65x65x10
75x75x5
75x75x6
75x75x8
75x75x10
80x80x6
80x80x8
90x90x6
90x90x8
90x90x10
100x100x6
100x100x8
100x100x10
110x110x8
110x110x10
110x110x12
130x130x8
130x130x10
130x130x12
150x150x10
150x150x20
200x200x12
200x200x16
200x200x20
3.80
4.50
6.00
4.50
5.40
7.00
4.90
5.80
7.70
9.40
5.70
6.80
8.90
11.00
7.30
9.60
8.20
10.80
13.40
9.20
12.10
14.90
13.40
16.60
19.70
15.90
19.70
23.50
22.9
44.1
36.9
48.5
60
4.79
5.68
7.41
5.75
6.84
8.96
6.25
7.44
9.76
12.00
7.27
8.66
11.40
14.00
9.29
12.20
10.50
13.80
17.00
11.70
15.40
19.00
17.10
21.10
25.10
20.30
25.10
29.90
29.2
56.2
46.9
61.8
76.4
50
50
50
60
60
60
65
65
65
65
75
75
75
75
80
80
90
90
90
100
100
100
110
110
110
130
130
130
150
150
200
200
200
50
50
50
60
60
60
65
65
65
65
75
75
75
75
80
80
90
90
90
100
100
100
110
110
110
130
130
130
150
150
200
200
200
5
6
8
5
6
8
5
6
8
10
5
6
8
10
6
8
6
8
10
6
8
10
8
10
12
8
10
12
10
20
12
16
20
FLATS
As per
IS : 2062-99
Grade 'A', 'B' & 'C'
40x5 mm to 400x25 mm
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
RAILS (I. U.)
As per
IS : 3443 - 1980
30 Lbs to 105 Lbs
Low temperature rolling imparts higher strength to the structures.
Pilling and automatic tying of the structurally ensure minimum damage during handling and transport.
Invoicing : As per actual weight.
Special Feature
Item Size(mm) Height Bottom Top Web
mm mm mm mmRail
Rail
Rail
Rail
Rail
Rail
Rail
Rail
24 LBS
30 LBS
40 LBS
45 LBS
60 LBS
75 LBS
80 LBS
90 LBS
69.00
76.20
86.00
87.50
115.00
130.00
130.00
136.53
70.00
76.20
82.00
84.00
109.54
122.24
123.00
142.90
38.00
41.26
47.00
48.10
57.15
61.91
63.00
63.68
7.00
7.54
11.51
11.51
11.51
13.89
14.20
14.29
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Fabrication Process Hot Dip Galvansing & Straightening Process
Final products of the company in black condition are straightened by a 10-Roll Horizontal and a 6-Roll Vertical Straightening
Machines in tandem and are stacked for further processing of drilling and punching with the help of fixtures at various platforms
of radial drill machines and punching power presses to achieve zero difference holes meant for Railway Electrification and
transmission and communication towers to ensure proper group fitting of any product on to it as per RDSO/customer
specifications. Highly experienced staff has been engaged for handling the sophisticated jobs of punching and drilling.
Supervisory staff for looking into the quality also helps in to maintain the desired level of drilling schedules provided in different
drawings. Most of the steel sections produced by Jain’s are used for welding purposes making either masts, towers, fitting
items, cross arms, two to seven track cantilivers i.e. portals, special structural steel etc. etc., hence welding is done through
Arc Welding and Mig Welding in accordance with the BIS Code. Branded Anti Spatter Spray are used to get the better
performance during hot dip galvanization on all welded materials.
After galvanization material is straightened through screw type heavy duty straightening machine to ensure 100%
straightening of all materials which does not effect any zinc coating of the material. All pieces are strictly checked for
straightening within permissible limits and then dispatched after all tests of galvanization and zinc coating.
STEEL INDUSTRIES STEEL INDUSTRIES
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Products Products
Hot Dip Galvanized
Hot Dip Galvanizing is the process of applying of Zinc coating to iron or steel surface for protection against corrosion. During the galvanizing process a series of alloy layers are formed due to a metallurgical reaction that takes place between steel and zinc.
The zinc coating protects the base metal by acting as an impervious shield between the metal and atmosphere and provides additional protection even when moderately sized areas of base metal surface are exposed.
Hot dip Galvanizing Gives :
Excellent corrosion protection to steel.
Two levels of protection.
Long Life
Freedom from rust
Low maintenance
Jain Steel Industries follows the following method to impart the protection to the base material against corrosion.
Preparation
First step is the preparation of the material to be galvanized. In the galvanizing process materials are subject to very high temperatures. To avoid any potentially explosive situation it is therefore necessary that the materials to be galvanized are fabricated such that there are no blind corners, sealed tubes or any other such area.
Results :
Appearance of finished Galvanized coating may vary depending upon the chemical composition of the parent material.
Final product appearance can range from bright shiny to dull gay. The dull gray colour is due to the high silica content in the steel.
The protection offered by the galvanized coating is however not dependent on the colour and its effectiveness remains the same irrespective of colour.
Our galvanized coating safeguards the material against corrosion in an exposed environment for more than 25 years under Indian conditions. The period of protection is much longer in a less harsh and internal environment and can extend beyond 60-70 years.
Testing Facilities :Facilities for carrying out following tests are available in our laboratory. Tests are carried out in accordance with IS 2633-1986
Elcometer Test
Pierce Test
Strip Test
Knife Edge Test
Pivot Hammer Test
Hot Dip Galvanized
Standards :IS : 2629, 2745
BS EN ISO 1461
ASTM 123
BS 729
Degreasing Rinsing Pickling Rinsing Fluxing Drying Deck Galvanizing Quenching Dichromatic
Process Chart
Optional for articles
contaminated by Oil,
Grease or paint. (Dipping
in sodium hydroxide
solution)
Dipping in Hot Water (60°
C) to Clean the Degreasing
agent.
Dipping in Hydrochloric
acid bath at ambient
temperature to scour the
steel surface and remove
any rust or scale
To remove excess Acid
neutralize its effect and
obtain a clean surface
Solution of Zinc Ammonium
Chloride to ensure efficient
flow of Zinc over the
surface to ensure good
bonding
To remove unwanted
moisture and increase the
steel temperature to
required level for compete
coating
Bath of molten Zinc in a
temperature range of
456° - 460° C. Product is
gradully withdrawn to
allow excess Zinc to drain
off.
For Cooling To prevent formation of
white rust.
STEEL INDUSTRIES STEEL INDUSTRIES
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Products Products
Hot Dip Galvanized
Hot Dip Galvanizing is the process of applying of Zinc coating to iron or steel surface for protection against corrosion. During the galvanizing process a series of alloy layers are formed due to a metallurgical reaction that takes place between steel and zinc.
The zinc coating protects the base metal by acting as an impervious shield between the metal and atmosphere and provides additional protection even when moderately sized areas of base metal surface are exposed.
Hot dip Galvanizing Gives :
Excellent corrosion protection to steel.
Two levels of protection.
Long Life
Freedom from rust
Low maintenance
Jain Steel Industries follows the following method to impart the protection to the base material against corrosion.
Preparation
First step is the preparation of the material to be galvanized. In the galvanizing process materials are subject to very high temperatures. To avoid any potentially explosive situation it is therefore necessary that the materials to be galvanized are fabricated such that there are no blind corners, sealed tubes or any other such area.
Results :
Appearance of finished Galvanized coating may vary depending upon the chemical composition of the parent material.
Final product appearance can range from bright shiny to dull gay. The dull gray colour is due to the high silica content in the steel.
The protection offered by the galvanized coating is however not dependent on the colour and its effectiveness remains the same irrespective of colour.
Our galvanized coating safeguards the material against corrosion in an exposed environment for more than 25 years under Indian conditions. The period of protection is much longer in a less harsh and internal environment and can extend beyond 60-70 years.
Testing Facilities :Facilities for carrying out Chemical, Physical Testing & Galvanising Testing are available in our laboratory. Tests are carried out in accordance with IS 2062-99, 2633-1986 & 6745-72
Spectometer
Ultimate Tensile Machine
Hardness Tester
Elcometer Test
Pierce Test
Strip Test
Knife Edge Test
Pivot Hammer Test
Prior to Despatch, final pre-despatch testing of all products is ensured for 100% fitment, strength and durability of zinc coating.
Hot Dip Galvanized
Standards :IS : 2629-1966, 2745, 4759-79, 209-99, 6158-71
BS EN ISO 1461
ASTM 123
BS 729
Degreasing Rinsing Pickling Rinsing Fluxing Drying Deck Galvanizing Quenching Dichromatic
Process Chart
Optional for articles
contaminated by Oil,
Grease or paint. (Dipping
in sodium hydroxide
solution)
Dipping in Hot Water (60°
C) to Clean the Degreasing
agent.
Dipping in Hydrochloric
acid bath at ambient
temperature to scour the
steel surface and remove
any rust or scale
To remove excess Acid
neutralize its effect and
obtain a clean surface
Solution of Zinc Ammonium
Chloride to ensure efficient
flow of Zinc over the
surface to ensure good
bonding
To remove unwanted
moisture and increase the
steel temperature to
required level for compete
coating
Bath of molten Zinc in a
temperature range of
456° - 460° C. Product is
gradully withdrawn to
allow excess Zinc to drain
off.
For Cooling To prevent formation of
white rust.
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Application1) Utility building, bridges and car parks
Steel frame construction, including large building, airports and car parks
.2) Technological Structures
Floors and platforms of industrial plant/structures, columns, boiler supporting structures etc.
3) Railways
Wagons, structures for electrification, Tunnels and underground railways
4) Power Sector
Hydel Dams, Transmission Towers & Grid Substation
5) Ports and harbors
Jetties, warehouses, transit sheds etc.
6) Offshore drilling rigs
Decks and platforms
7) Miscellaneous
Heavy machine, industrial boilers, wagon tipplers, feeders, stackers, declaimers, loaders, crushers, cranes, shipping industry, supporting frames for equipment used in metallurgical and other heavy industries, Palisades.
Usages of ProductsTunnels & Hydel Dams
Additional Credentials
Affiliated to CORE & RDSO of Indian Railways
In House Captive Plant to Galvanise Steel Structures
Any Special Structure of Any Size & Specifications can be Carter to
Technical Collaboration with NISST (Govt of India Undertaking),
Ministry of Steel Mines to Upgrade Quality & Discover Innovations