Structure & Syllabus of B.Tech. (Mechanical Engineering)

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Structure and syllabus of Mechanical Engineering. Pattern B20/C20/D20, A.Y 2020-2021

Bansilal Ramnath Agarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University formerly University of Pune)

Structure & Syllabus of

B.Tech. (Mechanical Engineering) (B20/C20/D20 Pattern - SY, TY and Final year B.Tech Mechanical Engineering

Applicable for AY 2020-21)

Prepared by: - Board of Studies in Mechanical Engineering

Approved by: - Academic Board, Vishwakarma Institute of Technology, Pune

Signed by

Chairman – BOS Chairman – Academic Board

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Index

Sr.No. Subject Code Title Page

Vision And Mission Of The Department 3

Course Structure 5

Course Contents SY Mech

1 ME2201 Fluid Engineering 11

2 ME2202 Machine Design 17

3 ME2203 Thermodynamics 22

4 ME2204 Analysis And Simulation Of Machines And Mechanisms 30

5 MD2292 Engineering Design And Innovation – VI 37

Course Contents TY Mech Module – V

6 ME3253 Hydraulic Machines And Fluid Power 42

7 ME3262 Dynamics Of Machines 46

8 ME3263 Hybrid And Electric Vehicles 52

9 ME3254 Mechatronics 59

10 ME3293 Engineering Design And Innovation – V 67

Course Contents TY Mech Module – VI

11 ME3266 Applied Thermal Engineering 72

12 ME3268 Metrology And Quality Control 78

13 ME3264 Modeling & Simulation Of Mechanical Systems 84

14 ME3276 Mechanical System Design 89

15 ME3294 Engineering Design And Innovation – VI 95

Course Contents B.Tech Module – VII

16 ME4251 CAD/CAM/CAE 100

17 ME4280 Computational Fluid Dynamics 106

18 ME4202 Computer Integrated Manufacturing 112

19 ME4253 Vibration Analysis 118

20 ME4254 Refrigeration And Air Conditioning 124

21 ME4261 Power Plant Engineering 130

22 ME4255 Engineering Design And Innovation-VII 136

Course Contents B.Tech Module – VII A

23 ME4276 Industry Internship / (Capstone Project) 141

24 ME4273 Research Internship 143

25 ME4275 Project Internship 145

26 ME4277 International Internship 147

Course Contents B.Tech Module – VIII B

27 ME4258 Non-Conventional Energy Sources 150

28 ME4205 Thermal Management Of Systems 156

29 ME4206 Composite Materials 160

30 ME4262 Robotics 167

31 ME4263 Finite Element Method 173

32 ME4266 Tribology 181

33 ME4268 Heat Exchange Devices 187

34 ME4204 Electronics Cooling And Packaging 194

35 ME4256 Engineering Design And Innovation - VIII 197

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Vision, Mission and PEOs of B. Tech. Mechanical Engineering Vision of

the Department

To be recognized as one of the preeminent Mechanical Engineering Programs

Mission of the Department

• To prepare students competent to make their careers in Mechanical Engineering

• To provide value education to students to make them responsible citizen

• To strengthen collaborations with Industries, Academia and

Research Organizations to enrich learning environment and to enhance Research Culture

• To be recognized as a leading Mechanical Engineering Department in the field of

Knowledge, Skill and Research

Program Educational Objectives

• To achieve the mission of the program, Mechanical Engineering graduates will be able:

• To work independently as well as in team to formulate, design, execute solutions for

engineering problems and also analyze, synthesize technical data for application to

product, process, system design & development

• To understand & contribute towards social, environmental issues, following professional

ethics and codes of conduct and embrace lifelong learning for continuous improvement

• To develop expertise towards use of modern engineering tools, instruments,

programming languages and software’s

• To acquire and develop careers in industries, Research organizations, academia and

demonstrate entrepreneurial skill

Program Outcomes

Mechanical Engineering

Engineering Graduates will be able to:

1. Engineering knowledge: Apply the knowledge of mathematics, science, engineering

fundamentals, and an engineering specialization to the solution of complex engineering

problems.

2. Problem analysis: Identify, formulate, review research literature, and analyze complex

engineering problems reaching substantiated conclusions using first principles of

mathematics, natural sciences, and engineering sciences.

3. Design/development of solutions: Design solutions for complex engineering problems

and design system components or processes that meet the specified needs with appropriate

consideration for the public health and safety, and the cultural, societal, and environmental

considerations.

4. Conduct investigations of complex problems: Use research-based knowledge and

research methods including design of experiments, analysis and interpretation of data, and

synthesis of the information to provide valid conclusions.

5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and

modern engineering and IT tools including prediction and modeling to complex

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engineering activities with an understanding of the limitations.

6. The engineer and society: Apply reasoning informed by the contextual knowledge to

assess societal, health, safety, legal and cultural issues and the consequent responsibilities

relevant to the professional engineering practice.

7. Environment and sustainability: Understand the impact of the professional

engineering solutions in societal and environmental contexts, and demonstrate the

knowledge of, and need for sustainable development.

8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities

and norms of the engineering practice.

9. Individual and team work: Function effectively as an individual, and as a member or

leader in diverse teams, and in multidisciplinary settings.

10. Communication: Communicate effectively on complex engineering activities with the

engineering community and with society at large, such as, being able to comprehend and

write effective reports and design documentation, make effective presentations, and give

and receive clear instructions.

11. Project management and finance: Demonstrate knowledge and understanding of the

engineering and management principles and apply these to one’s own work, as a member

and leader in a team, to manage projects and in multidisciplinary environments.

12. Life-long learning: Recognize the need for, and have the preparation and ability to

engage in independent and life-long learning in the broadest context of technological

change

Program Specific Outcomes (PSO) Mechanical

Engineering

Mechanical Engineering Graduates will be able to:

1. Read & generate 2D & 3D computer based drawings of Mechanical Engineering

components & systems and select appropriate materials and manufacturing processes for

their production.

2. Conceptually understand Mechanical Engineering components & systems and thereby

design & analyze them for enhancement of thermal & mechanical performance.

3. Conduct experiments on mechanical systems to measure different parameters required

to evaluate the performance of materials, components & systems and deduce relevant

conclusions

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COURSE STRUCTURE

SY Mech. Module –III

Subject

Head

Course

Code Course Name

Contact Hours per

week Credits

Theory Lab Tut

S1 MD2201 Data Science 3 2 1 5

S2 MD2202 Applied Electronics 3 2 1 5

S3 MD2203 Mechanical and System

Engineering 3 2 1 5

S4 ME2223* Software Development

Project - I - 6 - 3

S5 ME2291* Engineering Design and

Innovation - III - 8 - 4

S6 ME2221* Engineering Design -I - 2 - 1

S7 ME2222* Software Design-I - 2 - 1

Total 9 24 3 24

SY Mech. Module -IV

Subject

head

Course

code

Course name Contact hours per week Credits

Theory Lab Tut

S1 ME2201 FLUID ENGINEERING

3

2

1

5

S2 ME2202 MACHINE DESIGN

3 2 1 5

S3 ME2203 THERMODYNAMICS

3 2 1 5

S4 ME2204 ANALYSIS AND SIMULATION OF

MACHINES AND MECHANISMS

3 2 0 4

S5 MD2292** ENGINEERING DESIGN AND

INNOVATION –VI

- 8 - 4

S6 MD2224** ENGINEERING DESIGN-II

- 2 - 1

TOTAL

12 18 3 24

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TY Mech. Module -V

Subjec

t head

Course

code

Course name Contact hours per

week

Credits

Theory Lab Tut

S1 ME3253 HYDRAULIC MACHINES AND

FLUID POWER

3

2

1

5

S2 ME3262 DYNAMICS OF MACHINES

3 2 1 5

S3 ME3263 HYBRID AND ELECTRIC

VEHICLES

3 2 1 5

S4 ME3254 MECHATRONICS

3 2 0 4

S5 ME3293 ENGINEERING DESIGN AND

INNOVATION - V

- 8 - 4

S6 ME3201* ENGINEERING DESIGN-I

- 2 - 0

TOTAL

12 18 3 24

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TY Mech. Module -VI

Subject

head

Course

code Course name

Contact hours per

week Credits

Theory Lab Tut

S1 ME3266 APPLIED THERMAL

ENGINEERING

3

2

1

5

S2 ME3268 METROLOGY AND QUALITY

CONTROL 3 2 1 5

S3 ME3264 MODELING & SIMULATION OF

MECHANICAL SYSTEMS 3 2 1 5

S4 ME3276 MECHANICAL SYSTEM DESIGN 3 2 0 4

S5 ME3294** ENGINEERING DESIGN AND

INNOVATION - VI - 8 - 4

S6 ME3202** ENGINEERING DESIGN-II - - - 0

TOTAL

12 18 3 24

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B. Tech. Mech. Module -VII

Subject

head

Course

code Course name

Contact hours per week

Credits

Theory Lab Tut

OE1 MD4201 ENGINEERING AND MANAGERIAL

ECONOMICS

2

- -

2

OE1 MD4202 PROJECT MANAGEMENT 2 - - 2

OE2 ME4251 CAD/CAM/CAE 2 - - 2

OE2 ME4280 COMPUTATIONAL FLUID

DYNAMICS

2 - - 2

OE2 ME4202 COMPUTER INTEGRATED

MANUFACTURING

2 - - 2

OE2 ME4203

DESIGN FOR X & PRODUCT LIFE

CYCLE MANAGEMENT

2 - - 2

OE2 ME4204

DIE & MOLD DESIGN 2 - - 2

OE3 ME4253 VIBRATION ANALYSIS 2 - - 2

OE3 ME4254 REFRIGERATION AND AIR

CONDITIONING

2 - - 2

OE3 ME4261 POWER PLANT ENGINEERING

2 - - 2

OE3 ME4205

FINITE ELEMENTANALYSIS 2 - - 2

OE3 ME4206

DATA ANALYTICS FOR

ENGINEERS

2 - - 2

ME4255 MAJOR PROJECT

- 20 - 10

TOTAL

6 20 - 16

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B. Tech. Mech. Module -VIII-A (Internship /

(CAPSTONE PROJECT))

Subject

head

Course

code Course name


Credits

Theory Lab Tut

OE ME4276 Industry Internship / (CAPSTONE PROJECT) - - - 16

OE ME4273 RESEARCH INTERNSHIP - - - 16

OE ME4275 PROJECT INTERNSHIP - - - 16

OE ME4277 INTERNATIONAL INTERNSHIP - - - 16

TOTAL - - - 16

B. Tech. Mech. Module -VIII-B

(ELECTIVE)

Subject

Head

Course

Code Course Name

Contact Hours per

week Credits

Theory Lab Tut

OE1 ME4258 Non-Conventional Energy Sources 2 - - 2

OE1 ME4205 Thermal Management Of Systems 2 - - 2

OE1 ME4206 Composite Materials 2 - - 2

OE2 ME4203 Fracture Mechanics 2 - - 2

OE2 ME4262 Robotics 2 - - 2

OE2 ME4263 Finite Element Method 2 - - 2

OE3 ME4266 Tribology 2 - - 2

OE3 ME4268 Heat Exchange Devices 2 - - 2

OE3 ME4204 Electronics Cooling And Packaging 2 - - 2

ME4256 Engineering Design And Innovation

- VIII - 20 - 10

Total 6 20 - 16

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COURSE CONTENTS SY Mech. Module -IV

Subject

head

Course

code Course name


Credits

Theory Lab Tut

S1 ME2201 FLUID ENGINEERING

3

2

1

5

S2 ME2202 MACHINE DESIGN 3 2 1 5

S3 ME2203 THERMODYNAMICS 3 2 1 5

S4 ME2204 ANALYSIS AND SIMULATION OF MACHINES

AND MECHANISMS

3 2 0 4

S5 MD2205 ENGINEERING DESIGN AND INNOVATION – III - 8 - 4

S6 MD2206 PROFESSIONAL DEVELOPMENT - - - 0

S7 TET - 2 - 1

TOTAL

12 18 3 24

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FF No. : 654

Syllabus Template

ME2201: FLUID ENGINEERING

Course Prerequisites: 1.Mathematics 2. ODET

Course Objectives:

1. To familiarize with properties of fluids and applications of fluid mechanics

2. To understand concepts of fluid measurement, types of flows and dimensional analysis

3. To formulate and analyse problems related to calculations of forces in fluid structure

interactions

Credits: 5 Teaching Scheme Theory: 3 Hours/Week

Tut: 1 Hours/Week

Lab: 2 Hours/Week

Course Relevance:

The subject Fluid Mechanics has a wide scope and is of prime importance in several fields of

engineering and science. Present course emphasizes the fundamental underlying fluid mechanical

principles and application of those to solve real life problems

SECTION-I

Topics and Contents

Fluid properties; fluid statics, manometry, buoyancy, forces on submerged bodies, stability of

floating bodies; control-volume analysis of mass, momentum and energy; fluid acceleration;

differential equations of continuity and momentum, Bernoulli’s equation, limitations of

Bernoulli’s equation, Application of Bernoulli’s theorem such as venturimeter, orifice meter,

pitot tube and orifices etc.

SECTION-II

Topics and Contents

Dimensional analysis; viscous flow of incompressible fluids, boundary layer, elementary

turbulent flow, flow through pipes, head losses in pipes, bends and fittings, drag and lift

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List of Tutorials: (Any Three)

1) Problems on Fluid properties.

2) Problems on manometry.

3) Problems on buoyancy.

4) Problems on mass, momentum and energy.

5) Problems on Bernoulli’s equation.

6) Problems on viscous flow of incompressible fluids.

7) Problems on the boundary layer.

8) Problems on flow through pipes.

9) Problems on head losses in pipes.

10) Problems on bends and fittings.

List of Practical’s: (Any Six)

1) Measurement of viscosity using Red Wood viscometer

2) Study and demonstration of pressure measurement using manometers

3) Bernoulli equation in nozzle/diffusers: Loss calculation

4) Calibration of Venturimeter / V-Notch

5) Determination of the metacentric height of a floating body and its stability

6) Demonstration of Pitot tube for velocity measurement

7) Flow pattern in a Hale-Shaw cell

8) Reynolds Experiment

9) Determination of Minor Losses – contraction, expansion and bend

10) Force acting on a plate/hemisphere due to a jet

List of Projects:

1.Simulation of Flow over airfoil

2.Design of a piping network

3.Simulation of Flow over cylinder

4. Design of Centrifugal Pump.

5. Study of hydrokinetic Turbine.

6. Flow Analysis of Rocket nozzle using Ansys

7.CFD Analysis of Fluid Flow across Propeller Fan using ANSYS

8. Fluid mechanics of Internal combustion engine

9. Speed Bump: Application of Non-Newtonian fluid.

10. Study of Laminar Flow through pipe by simulation.

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List of Course Seminar Topics:

1. Nanofluids.

2. Bio fluids Principles.

3. Wall Turbulence.

4.Advanced fluid transport machinery

5. Supercritical Fluids.

6. Application of fluid Mechanics.

7. Velocity field measurement using particle image velocimetry (PIV).

8. Velocity field measurement using Laser Doppler Anemometry (LDA).

9. Flow Stability.

10. Recent Trends in Fluid Mechanics.

11. Characteristics of flow over airfoils

12. Analysis of Blower

13. Analysis of Centrifugal Compressor

14. Velocity Measurement Techniques

15. Flow Meters

16. Drag calculation(from experimental data) for bluff bodies

17. Axial Compressor analysis

18. Hydroturbine analysis

19. Force Measurement techniques

20. Vortex panel method for airfoils

List of Course Group Discussion Topics:

1. Bio fluid mechanics

2. Complex and Non Newtonian fluid

3. Multiphase flows

4. Drag reduction and propulsion efficiency

5. Compressible flows

6. CFD

7. Turbulence

8. Boundary Layer.

9. Incompressible Fluids

10. Flow Transition in Hypersonic Boundary Layer.

11. Flow over Aircraft Wing

12. Transition to turbulence

13. Numerical Methods for solving flow equations

14. Meshing methodology for flow solvers

15. Turbulence Modelling

16. Compressible Flow solvers

17. Finite Volume Approach

18. Gas turbine analysis

19. Biological flows

20. Cavitation in pumps and turbines

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List of Home Assignments:

Design -

1) Design and Numerical Analysis of Flow through Pipe.

2) Design of Pelton Turbine.

3) Design of Rotameter.

4) Design of Centrifugal Pump and Validation by Analysis in ANSYS.

Blog -

1) Laminar, Turbulent and Vortex Flow

2) Boundary layer

3) Drag and lift force

4) Flow through pipe

5) Biological flow,

Case study -

1) Koenigsegg Jesko Absolut Aerodynamics

2) Analysis of flow through an orifice plate(CFD Simulation)

3) Numerical Simulation and Experimental Study of Flow Field around a Bullet with a Partial

4) Non-Newtonian Fluids

5) Hydrodynamics of Submarine

6) Study and analysis of Water Hammer effect in pipeline.

7) Case study of a Simple Carburettor.

Survey-

1) Types of Hydraulic turbines

2) Hydraulic system and its components

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Suggest an assessment Scheme:

Suggest an Assessment scheme that is best suited for the course. Ensure 360 degree

assessment and check if it covers all aspects of Bloom's Taxonomy.

Text Books: (As per IEEE format)

1.Som and Biswas, Fluid Mechanics and Fluid Machines, Tata Mcgraw Hill

2. Frank M White, Fluid Mechanics, 6th Ed., Tata Mcgraw Hill New Delhi

3. Yunus A. Çengel, Fluid Mechanics, Tata Mcgraw-Hill Education

4. D. S. Kumar, Fluid Mechanics And Fluid Power Engineering, S. K. Kataria& Sons

5. R. K. Bansal, Fluid Mechanics, Laxmi Publication (P) Ltd. New Delhi

6. R. K. Rajput, Fluid Mechanics and Hydraulic Machines, S. Chand & Company Ltd.

Reference Books: (As per IEEE format)

1. P. Kundu, I. Cohen, D. Dowling, Fluid Mechanics, Elsevier India

2. P. J. Pritchard, J. C. Leylegian, Introduction to Fluid Mechanics, John Wiley&Sons

MOOC Links and additional reading material: www.nptelvideos.in

Course Outcomes:

The student will be able to –

1) Develop an intuitive understanding for Fluid properties and fluid statics.

2) Apply and analyze fluid systems using the integral form of the continuity, momentum

3) Apply Bernoulli’s Equation for various fluid systems and flow measuring devices.

4) Demonstrate the Dimensional analysis and working of fluid flow measurement

Devices.

5) Analyze and explain physical significance of flow through the pipes.

CO PO Map

http://www.nptelvideos.in/

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CO attainment levels

1) Develop an intuitive understanding for Fluid properties and fluid statics. (3)

2) Apply and analyze fluid systems using the integral form of the continuity, momentum (3)

3) Apply Bernoulli’s Equation for various fluid systems and flow measuring devices. (3)

4) Demonstrate the Dimensional analysis and working of fluid flow measurement devices. (3)

5) Analyze and explain physical significance of flow through the pipes. (3)

Future Courses Mapping:

Mention other courses that can be taken after completion of this course

1 .Fluid machinery and fluid power engineering

2. Turbo machinery

3. Heat Transfer

Job Mapping:

What are the Job opportunities that one can get after learning this course

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FF No. : 654

Syllabus Template

ME2202: MACHINE DESIGN

Course Prerequisites: Engineering Mechanics, Material Science

Course Objectives:

Students will be able to-

1. Apply knowledge of mechanics of materials to understand component behaviour under

various loading conditions.

2. Reduce the behaviour of complex machines into appropriate subsystems/elements and

then analyse the behaviour of those elements.

3. Understand the concept of Principal stresses and theories of failure.

4. Apply different design considerations to common machine elements for failure

prevention and sustainability.

5. Deduce Power transmission system for a particular application.

6. Use manufacturers catalog for selection of standard components.


Tut: 1 Hours/Week

Lab: 2 Hours/Week

Course Relevance: Machine design is the creation of plans for a machine to perform the desired

functions. The machine may be entirely new in concept, performing a new type of work, or it may

more economically perform the work that can be done by an existing machine. It may be an

improvement or enlargement of an existing machine for better economy and capability.

SECTION-1

Topics and Contents

Stresses & Strain:

Simple stresses & strain, Stress-Strain Relationship, Introduction to thermal stresses, Shear

stress & shear strain, Stresses on Oblique plane, Principal stresses & strains, Theories of failure,

Modes of failure, Factor of safety, Stresses due to Bending Moment, Stresses due to Eccentric

axial loading, Stresses due to Torsional Moment

Design of Simple Mechanical Elements:

Design of levers, wall brackets, frames, Shafts & keys, spring, Power screws, Spur & Helical

Gears.

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SECTION-1I

Topics and Contents

Manufacturing Considerations in Design:

Design considerations of Casting, Forging & Machined parts, Geometrical Dimensioning &

Tolerancing, Design for Manufacture & Assemblies (DFMA), Introduction to Design for

Environment (DFE) & Life Cycle Assessment (LCA)

Design of Mechanical Assemblies:

Design of Couplings, Threaded & Welded Joint s, Cotter Joint & Design of Knuckle Joint.

Design & selection of Belt, Chain, rope drives, Rolling contact bearings, Sliding contact

bearings.


Problems on design of

1. Lever

2. Wall bracket

3. Frame

4. Shaft

5. Coupling

6. Spring

7. Bolted joint

8. Welded joint

9. Gear

10. Bearings

11. Belt

12. Chain


# Program may be written in C++/MATLAB/Python/EXCEL/…….

List of Projects:

Write a program for Parametric Design of

1. Spur Gear.

2. Helical Gear.

3. Helical Compression Spring.

4. Power Screw.

5. Protected Flange Coupling.

6. Flexible Shaft Coupling.

7. V-Belt & selection

8. Ball Bearing & selection from catalogue

9. Life of bearing.

10. Chain drive & selection from catalogue

11. Sliding Contact Bearing.

12. Any other similar

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Design, Modelling & Drafting of

1. Gearbox of Motorcycle.

2. Screw jack

3. C-clamp

4. Fly Press

5. Protected Flange Coupling

6. Flexible Shaft Coupling

7. Cotter Joint

8. Knuckle Joint

9. Crankshaft

10. Lead Screw of lathe

11. Differential gearbox

12. Single plate clutch

13. Disk Brake

14. Any other similar

# Use any CAD software for Modelling. # Drafting of details of components should be hand drafting on sheet.


1. Selection of factor of safety

2. Theories of failures & their significance

3. Design considerations of Casting, Forging & Machined parts.

4. Modes of failures

5. Hole basis & Shaft basis system, Types of fits & their selection

6. Dimensional & Geometrical tolerances

7. Bearing Mounting.

8. Design of Sliding contact bearings.

9. DFMA

10. DFE

11. LCA


1. DFMA

2. Types of fits & their selection for a particular application.

3. Modes of failures

4. Design of shaft on the basis of Torsional rigidity.

5. Factors to be considered in selection of factor of safety

6. Factors to be considered in designing Gearbox.

7. Factors to be considered in selection of Power transmission for a particular application.

8. Factors to be considered in selection of manufacturing method for mechanical element.

9. Factors to be considered in selection of type of bearing for a particular application.

10. Design for sustainability.

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Design

1. Design of shaft on the basis of torsional rigidity

2. Design of bolts for pillar crane base

3. Design of V-belt for portable air compressor

4. Design of chain drive for Motorcycle

5. Design of spring for IC engine valves.

Case Study

1. Design of shaft on the basis of torsional rigidity

2. Design of bolts for pillar crane base

3. Design of V-belt for portable air compressor

4. Design of chain drive for Motorcycle

5. Design of spring for IC engine valves.

Survey

1. Different types of failures in Gears & heat treatment

2. Different types of Springs used in Mechanical Applications

3. Different types of Threads used in Mechanical Applications

4. Different types of Belt Drives used in Mechanical Applications

5. Different types of Bearings used in Mechanical Applications

Blog

1. Different types of failures in Gears & heat treatment

2. Different types of Springs used in Mechanical Applications

3. Different types of Threads used in Mechanical Applications

4. Different types of Belt Drives used in Mechanical Applications.

5. Different types of Bearings used in Mechanical Applications



assessment and check if it covers all aspects of Blooms Taxonomy.


1. Bhandari V. B. “Design of Machine Elements”, 3rd Edition, Tata McGraw Hill

Education Private Ltd, New Delhi.

2. Khurmi R. S. and Gupta J. K. “A text book of Machine Design”, Eurasia Publishing

House Pvt. Ltd.,New Delhi.

3. David G Ullman, “The Mechanical Design Process”, McGraw Hill Pub. Co. Ltd.,

Delhi.

4. George E Dieter, Linda C Schmidt, “Engineering Design”, McGraw Hill Pub. Co. Ltd.,

Delhi.


1. Spotts M. F. and Shoup T. E. “Design of Machine Elements”, Pearson Education Pvt. Ltd.,

Delhi.

2. Shigley J. E. and Mischke C. R ,“Mechanical Engineering Design”,. 6th international

Edition,

McGraw Hill Pub. Co. Ltd., Delhi.

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3. William Orthwein, “Machine Component Design” ,Jaico Publication, Mumbai.

4. “Design Data”, P.S.G. College of Technology, Coimbatore

Moocs Links and additional reading material: www.nptelvideos.in

Course Outcomes:


1. Evaluate stresses under various loading conditions.

2. Analyze stresses in shaft, spring, threaded & welded joints.

3. Design lifting devices like Screw jack & clamping devices like C-Clamp

4. Select the material and derive the design specifications for Spur, Helical gears.

5. Decide Power transmission system for a particular application.

6. Select the standard components like bearings, belts and chains from the manufacturers

catalog.

CO PO Map



1. Evaluate stresses under various loading conditions. (3)

2. Analyze stresses in shaft, spring, threaded & welded joints.(4)

3. Design lifting devices like Screw jack & clamping devices like C-Clamp. (5)

4. Select the material and derive the design specifications for Spur, Helical gears. (5)

5. Decide Power transmission system for a particular application. (3)

6. Select the standard components like bearings, belts and chains from the manufacturers

catalog. (4)


Mechanical System Design

Job Mapping:

R & D, Design & Development


22


FF No. : 654

Syllabus Template

ME2203: THERMODYNAMICS

Course Prerequisites: i. Zeal to learn the subject 1.Mathematics 2. Physics

Course Objectives:

1. To learn the significance of thermodynamics, basic terms and definitions of

Thermodynamics.

2. To learn thermodynamic interactions, and balance of energy between system and its

surroundings

3. To learn laws of thermodynamics and understand the difference between high grade

and low grade energies, limitations on energy conversion.

4. To learn applications of thermodynamics laws to various thermal systems.

5. To learn the concept of steam formation and its utility in engineering applications.

6. To understand the use of Steam Tables, Mollier Chart and analyse simple steam

systems.

Credits: 05 . Teaching Scheme

Theory: 03 Hours/Week

Tut: 01 Hours/Week

Lab: 02 Hours/Week

Course Relevance: Mechanical Engineering broadly has four sub-streams, i.e. Thermal and

Fluids, Mechanisms and Design engineering, Materials and Manufacturing, Computational

Techniques. Engineering Thermodynamics is the first course on Thermal Science and Engineering.

It studies various energy interactions notably heat and work transfer. It is based on certain laws of

nature which are never seen to be violated. Although, Thermodynamics lies at the core of thermal

and fluids engineering, it also helps in understanding many concepts and courses from other sub-

streams.

SECTION-I

Topics and Contents

Thermodynamic system, surroundings and boundary, thermodynamic properties,

thermodynamic processes, Temperature and temperature scale, Macro and microscopic

approach, Reversible and Irreversible Processes, Principle of conservation of Mass and Energy,

Continuity equation, First law of thermodynamics, Zeroth Law of Thermodynamics,

Thermometry, Application of first law to flow and non-flow processes and cycles. Concept of

internal energy, Flow energy and enthalpy. Limitations of First Law of Thermodynamics,

Clausius statement and Kelvin-Plank statement of Second Law of Thermodynamics, Perpetual

Motion Machine I and II, Carnot theorem, Carnot Cycle for Heat engine, Refrigerator and Heat

Pump, Concept of Entropy.

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SECTION-II

Topics and Contents

Ideal Gas definition, Gas Laws Specific Gas constant and Universal Gas constant, Specific heat,

Constant Pressure, Constant Volume, Isothermal, Adiabatic, Polytropic and Throttling Processes

on P-V and T-S diagrams, heat transfer, work transfer, change in internal energy, enthalpy and

entropy during these processes, Formation of steam, Phase changes, Properties of steam, Use of

Steam Tables, Non-flow and Steady flow vapour processes, change of properties, work and heat

transfer, study of P-V, T-S and H-S diagrams for steam, Use of Mollier diagram, Dryness

fraction and its determination, Study of steam calorimeters Types and construction of Vapour

Power Cycles, Performance of Boiler (equivalent evaporation, boiler efficiencies, energy

balance, boiler draught)


1) Problems on application of First Law of Thermodynamics to flow processes and cycles

2) Problems on application of First Law of Thermodynamics to non-flow processes and cycles

3) Problems on Thermometry

4) Problems on application of Second Law of Thermodynamics to flow processes and cycles

5) Problems on application of Second Law of Thermodynamics to non-flow processes and cycles

6) Problems on Gas Properties and Processes

7) Problems on Steam Properties

8) Problems on Dryness Fraction

9) Problems on Vapor Power Cycles

10) Problems on boiler performance


1) Determination of calorific value using gas calorimeter

2) Determination of calorific value using Bomb calorimeter

24


3) Trial on Flue gas analysis using gas analyzer

4) Trial for performance determination of Refrigerator

5) Trial for performance determination of Heat pump

6) Demonstration and study of boiler mountings and accessories

7) Determination of dryness fraction of steam using throttling calorimeter

8) Determination of dryness fraction of steam using throttling and separating calorimeter

9) Trial on boiler to determine boiler efficiency, equivalent evaporation

10) Trial for energy balance of any one thermal system

List of Projects:

1. Energy balance in closed systems.

2. Energy balance in open systems.

3. Performance of Work transfer devices

4. Performance of Heat transfer devices

5. Performance of neither Heat transfer nor Work transfer devices

6. Performance of Thermodynamic system involving both Work transfer and Heat transfer

devices.

7. Demonstration of the First Law of Thermodynamics

8. Demonstration of the Second Law of Thermodynamics

9. Calibration of a Temperature measuring device

10. Construction of Temperature Scale


1. History of Thermodynamics

2. Significance of Thermodynamics in Engineering

3. Applications of Thermodynamics in Engineering

4. Contributors to today’s Thermodynamics’

25


5. First Law of Thermodynamics

6. Zeroth Law of Thermodynamics

7. Second Law of Thermodynamics

8. Thermometry

9. Temperature Scales

10. Thermometers

11. Boyles Law

12. Ideal Gas Definition and Ideal Gas Laws

13. Steam Formation

14. Steam Properties

15. Vapor power Cycles

16. Boiler Mountings and accessories

17. Boilers


1. Historical background of Thermodynamics

2. Contributors and their contribution to Thermodynamics

3. Applications of Laws of Thermodynamics

4. Significance of Laws of Thermodynamics

5. Relevance of Laws of Thermodynamics

6. Thermometry

7. Thermometers and principle of working

8. Temperature Scales

9. Role of Boilers in Engineering Industry

10. Role of Mountings in Boilers

26


11. Role of accessories in Boilers

12. Vapor power cycles and their applications


Design -

1) Design and Analysis of a Thermal System Demonstrating First Law of Thermodynamics.

2) Design and Analysis of a Thermal System Demonstrating 2nd Law of Thermodynamics.

3) Design of a new temperature scale.

4) Design of a boiler for performance.

5) Analysis of a vapor power cycle.

Blog -

1) Significance of Thermodynamics in Engineering

2) First Law of Thermodynamics

3) Second Law of Thermodynamics

4) Zeroth Law of Thermodynamics

5) Boilers

Case study -

1) Isothermal process and its typical applications

2) Existence of corresponding Isotherms in a given pair of systems

3) Isentropic process and its typical applications

4) Adiabatic process and its typical applications

5) Entropy generation in a system

Survey-

1) Types of Temperature Measuring Devices

2) Temperature Scales and their applications

27


3) Boiler Mountings and Accessories

4) Vapor power cycles and their applications

5) Types of Processes and their significance.





1. Nag.P.K., “Engineering Thermodynamics”, 4th Edition, Tata McGraw-Hill, New Delhi,

2008

2. Kothandaraman and Domkundwar ;Thermodynamics and Heat Engines

3. Ballaney P. L; -Thermal Engineering; Khanna Publishers

4. Natarajan E., “Engineering Thermodynamics: Fundamentals and Applications”,

Anuragam Publications, 2012


1. Cengel. Y. and M Boles, “Thermodynamics – An Engineering Approach”, 7th Edition,

Tata McGraw Hill, 2010.

2. Rathakrishnan. E., “Fundamentals of Engineering Thermodynamics”, 2nd Edition,

Prentice- Hall of India Pvt. Ltd, 2006

3. Van Wylen and Sonntag, “Classical Thermodynamics”, Wiley Eastern, 1987

4. Rayner Joel ; Engineering Thermodynamics; ELBS Longman

28



Course Outcomes:

After completing this course students will be able;

1) To demonstrate energy balance in systems involving thermodynamic interactions

2) To evaluate changes in thermodynamic properties of substances

3) To evaluate the performance of energy conversion devices

4) To differentiate between high grade and low grade energies

5) To explain steam properties and evaluate and changes in them

6) To evaluate performance of vapor power cycles, gas power cycles, heat pump etc.

CO PO Map

CO

PO

1

2 3 4 5 6 7 8 9 10 11 12

1 3 3 3 3 3 3 3 3 3 3 3 3

2 3 3 3 3 3 3 3 2 2 3 2 2

3 1 1 1 1 1 1 1 1 1 1 1 1

4 2 1 2 2 1 2 1 1 1 1 1 1

5 2 2 1 2 2 1 1 2 1 3 2 2

6 2 2 1 2 2 1 1 2 1 3 2 2


1) To demonstrate energy balance in systems involving thermodynamic interactions (1)

2) To evaluate changes in thermodynamic properties of substances (2)

3) To evaluate the performance of energy conversion devices (3)



29


4) To differentiate between high grade and low grade energies (3)

5) To explain steam properties and evaluate and changes in them (4)

6) To evaluate performance of vapor power cycles, gas power cycles, heat pump etc (5)



Heat Transfer, Thermal Engineering, Heat Exchange Devices, Power Plant Engineering,

Refrigeration, Air Conditioning, Internal Combustion Engineering.

Job Mapping:


Thermal Design, Research and Development Labs, System Modeling and Thermal Analysis

etc.

30


FF No. : 654

Syllabus Template

ME2204: ANALYSIS AND SIMULATION OF MACHINES AND

MECHANISMS

Prerequisites: Engineering Physics and Mathematics

Course Objectives:

1. To understand analysis and simulation of mechanisms and machines

2. To understand the position, velocity, and acceleration analysis of planar mechanisms

3. To understand synthesis of mechanisms for various design tasks

4. To understand kinematic analysis of gear trains for a particular application

5. To understand design of a cam profile to achieve a desired follower motion

6. To understand approach of design, simulate and develop the mechanisms for realistic

application


Tut: 0 Hours/Week

Lab: 2 Hours/Week

Course Relevance:

Course is intended to cover the field of engineering theory, analysis, design and practice with

modern tools. This engineering theory is generally described as mechanisms or as kinematics and

dynamics of machines. Course is designed primarily for students of mechanical engineering, the

content can also be of considerable value to practicing engineers throughout their professional

careers.

SECTION-1

Topics and Contents

Kinematics and dynamics of mechanisms and machines, kinematic diagrams, mobility and range

of movement. Kutzbach, Grubler’s and Grashof’s criterion. Four link planar mechanisms and

their applications. Rubbing velocity, mechanical advantage, displacement, velocity and

acceleration analysis of planer mechanisms using analytical, graphical and computer aided

methods. Motion analysis and simulation of mechanism of different applications / machines such

as: manufacturing machines, steering mechanism, pumps, valves and valve operating

mechanisms, multi-cylinder engines, compressors, robotic devices, actuators, suspension

systems, material handling equipment and straight line mechanisms etc.

31


SECTION-1I

Topics and Contents

Static and dynamic forces in four link planar mechanisms, simulation of forces in slider crank

and four bar applications such compressor, engine, crank and rocker etc. Computer aided and

graphical synthesis of mechanisms for function, motion and path generation. Analysis of cam

follower mechanisms for cam profile design and selection in various applications such process

automation, valve operating mechanisms and robotics. Velocity analysis of simple, compound

and epicyclic gear trains, sun and planetary gear trains, differential gear box etc.


NA


1. Motion simulation of equivalent mechanisms and mobility

2. Velocity analysis of planer mechanisms

3. Acceleration analysis of planer mechanisms

4. Computer based kinematic analysis of planer mechanism

5. Static and dynamic force analysis and simulation

6. Synthesis and analysis of mechanisms

7. Computer based kinematic analysis of cam follower motions.

8. Design and simulation of cam profiles

9. Velocity and torque analysis of gear trains

10. Determine the radius of gyration and mass moment of inertia of mechanical bodies

List of Projects:

1. Rotary engine

2. Pantograph

32


3. Multi cylinder reciprocating engine

4. Hydraulic actuators

5. Simulation of spring mass in mechanical Suspension

6. Elliptical trammel

7. Reciprocating compressor

8. Compound gear box for general purpose

9. Peaucelliers mechanism

10. Industrial automation cam (profile design)

11. Reciprocating plunger (Pump)

12. Valve mechanism for i.c engine (cam follower)

13. Backhoe (earth moving machine-JCB)

14. Ackerman steering mechanism

15. Epi-cyclic gear trains for automotive

16. Universal joint (Hooke’s joint)

17. Quick return mechanisms for manufacturing machines


1. Cam follower mechanisms and applications

2. Different types of gear box

3. Epicyclic gear train and applications

4. Determination of mass moment of inertia of mechanical bodies

5. Mechanical vibrations

6. Steering mechanisms

7. Straight line mechanisms

8. Inversions of slider crank and four bar mechanisms & their applications

9. Kennedy’s theorem based velocity analysis (icr)

10. Klein’s construction

11. Machines and mechanisms

12. Planar and spatial mechanisms

13. Acceleration analysis & Coriolis theory

14. Kinematics of spur gear and interference

15. Degrees of freedom and basic criteria’s

33


16. Mechanism of reciprocating engine and compressor


1. Cam follower mechanisms and applications

2. Different types of gear box

3. Epicyclic gear train and applications

4. Determination of mass moment of inertia of mechanical bodies

5. Mechanical vibrations

6. Steering mechanisms


8. Inversions of slider crank and four bar mechanisms & their applications

9. Kennedy’s theorem based velocity analysis (icr)

10. Klein’s construction

11. Machines and mechanisms

12. Planar and spatial mechanisms

13. Acceleration analysis & Coriolis theory

14. Kinematics of spur gear and interference

15. Degrees of freedom and basic criteria’s

16. Mechanism of reciprocating engine and compressor


Design:

1. Synthesis for function generation

2. Synthesis for path generation

3. Synthesis for motion generation

4. Synthesis for body guidance

5. Design of steering mechanisms

Case Study:

1. Cams in automation

2. Sun and planetary gears in automotive

3. Straight line mechanisms and applications

4. Inventions of straight line mechanisms

5. Synthesis for coupler curve

34


Blog

1. Differential gear box

2. Scotch yoke mechanism

3. Quick return mechanisms

4. Mechanisms with higher pairs

5. Frudenstin’s mechanism design approach

Surveys

1. Inventions of Coriolis theory

2. Rotary engines

3. Oscillating cylinder mechanisms and applications


5. Cam curves and design approach





1. Theory of Machines and Mechanisms (Third edition), John Uicker Jr., Gordon R. Pennock

and J. E. Shigley, Oxford University Press.

2. Theory of Machines, S. S. Rattan, Tata McGraw-Hill Publication

3. Theory of Machines and Mechanisms, Amitabh Ghosh and A. K. Mallik, Affiliated East-

West Press Pvt Ltd.


1. Theory of Machines, Thomas Bevan, CBS Publications.

2. Machines and Mechanisms Applied Kinematic Analysis, David H. Myszka, Pearson

Education, Asia.

3. Design of Machinery, R. L. Norton, McGraw-Hill.

35



Course Outcomes:


7. Analysis and simulations of mechanisms and machines

8. Do position, velocity, and acceleration analysis of planar mechanisms

9. Synthesize the mechanisms for various design tasks

10. Take kinematic analysis of geared systems for a particular application

11. Design the kinematic profile of a cam to achieve a desired follower motion

12. Design, simulate and develop the mechanisms in realistic application

CO

PO

1 2 3 4 5 6 7 8 9 10 11 12

PS

O1 2 3

1 1 0 0 1 3 3 3 3 3 2 0 1 1 1 1

2 1 1 0 1 0 0 0 0 0 2 0 0 1 2 2

3 1 1 0 1 0 0 0 0 0 2 0 0 1 2 2

4 2 1 0 1 0 0 0 0 0 2 0 0 1 2 2

5 1 2 0 1 0 0 0 0 0 2 0 1 1 2 0

6 1 2 0 1 0 0 0 0 0 2 0 1 1 2 0


1. Understand fundamentals of mechanisms and machines (3)

2. Do position, velocity, and acceleration analysis of planar mechanisms (5)

3. Synthesize the mechanisms for various design tasks (3)

4. Take kinematic analysis of geared systems for a particular application (4)

5. Design the kinematic profile of a cam to achieve a desired follower motion (4)



36


6. Design, simulate and develop the mechanisms in realistic application (5)


Mechanical system design, Dynamics of machinery, Computer aided design, Analysis and

synthesis of mechanisms

Job Mapping:

Duct design, R&D, System Modeling and Analyst etc.

37


FF No. : 654

Syllabus Template

MD2292: ENGINEERING DESIGN AND INNOVATION – VI

Course Objectives:

1.

2.

3.

4.

5.


Tut: NA Hours/Week

Lab: 6 Hours/Week

Course Relevance:

EDI is course with focus on projects and development of hands on skills. Project specific theory to

be taught for this course. Focused on social relevance domains such as Agriculture, Green

Technology, Smart city, Health Care, Assistance to weaker section, Renewable energy,

Transportation, Ergonomics, Safety etc. (not limited to only these domains)

SECTION-I

Topics and Contents

Design the Course content. For this, utilize the expertise from various sources - Apex

professional bodies, Industries, international curriculum, curriculum of IIT and other prominent

Universities, etc. Make the course in 2 sections - Section I and Section II.

Project Management: Overview and Expectations, the Design Process,

Define a Problem: Identify a Valid Problem, Justify the Problem

Design a Solution: Select a Solution Path, Develop a Design Proposal

SECTION-II

Topics and Contents

Design the Course content. For this, utilize the expertise from various sources – Apex



Design and Prototype a Solution: Plan for the Prototype, Build the Prototype

Test, Evaluate, and Refine the Solution: Plan the Test, Test the Prototype

Communicate the Process and Results: Documentation and Presentation

38



1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

39



1.

2.

3.

4.

5.

6.

7.

8.

9.

10.


1.

2.

3.

4.

5.

6.

7.

8.

9.

10.


Design:

1.

2.

3.

4.

5.

Case Study:

1.

2.

3.

4.

5.

Blog

1.

2.

3.

4.

5.

Surveys

1.

40


2.

3.

4.

5.





1. Biswajit Mallick, Innovative Engineering Projects, Entertainment Science And

Technology Publication, Bhubaneswar, India

2. Dilip N. Pawar, Dattary K. Nikam, Fundamentals of Project Planning and Engineering,

Penram International Publishing (India) Pvt. Ltd.; First edition (12 July 2017)


1. Fernandes, Joao M, Machado, Ricardo J., Requirements in Engineering Projects, Springer

International Publishing

2. Carol McBride, Francisco L. Gonzales, Engineer This: 10 Amazing Projects for Young

Mechanical Engineers, PRUFROCK Press, 2018


Course Outcomes: On successful completion of this course, you should be able to:

1) Apply critical and creative thinking in the design of engineering projects (5)

2) Plan and manage your time effectively as a team (4)

3) Apply knowledge of the ‘real world’ situations that a professional engineer can encounter

(4)

4) Use fundamental knowledge and skills in engineering and apply it effectively on a project

(5)

5) Design and develop a functional product prototype while working in a team (5)

6) Present and demonstrate your product to peers, academics, general and industry community

(3)

CO PO Map




Job Mapping:



41


TY Mech. Module -V

Subject

head

Course

code Course name


Credits

Theory Lab Tut

S1 ME3253 HYDRAULIC MACHINES AND FLUID POWER

3

2

1

5

S2 ME3262 DYNAMICS OF MACHINES 3 2 1 5

S3 ME3263 HYBRID AND ELECTRIC VEHICLES 3 2 1 5

S4 ME3254 MECHATRONICS 3 2 0 4

S5 ME3293 ENGINEERING DESIGN AND INNOVATION - V - 8 - 4

S6 ME3298 PROFESSIONAL DEVELOPMENT - - - 0

TET

- 2 - 1

TOTAL

12 18 3 24

42


FF No. : 654

Syllabus Template

ME3253: HYDRAULIC MACHINES AND FLUID POWER

Course Objectives:

1) Understand the application of impulse momentum principle

2) Understand the working of hydraulic turbines

3) Understand the working of hydraulic pump

4) Understand the application of Pascal Law

5) Understand the hydraulic and pneumatic systems

6) Design and analyze the fluid power systems


Tut: 1 Hours/Week

Lab: 2 Hours/Week

Course Relevance:

1. This course offers various design aspects of hydraulic machines.

2. This course forms the basis for designing the industrial fluid power systems.

3. Students will be able to apply the course knowledge in computational fluid dynamics.

SECTION-I

Topics and Contents




Fluid Machinery

Impulse turbine, reaction turbine, work done and efficiencies, velocity triangles and their

analysis, governing mechanisms, main and operating characteristics. Centrifugal pump,

classification, construction, working, heads, velocity triangle, losses and efficiencies, specific

speed, net positive suction head, main and operating characteristics

SECTION-II

Topics and Contents




Fluid Power

Fluid power advantages, applications, hydraulic fluids, hydraulic, fluid contamination,

components ,reservoir assembly, accumulator types and applications, symbols .Hydraulic

pumps, necessity of fluid control, pressure, flow, direction control valves, actuators ,hydraulic

circuits, troubleshooting in hydraulic system.

43



1. Numericals on design of Pelton turbine

2. Numericals on design of Francis turbine

3. Numericals on design of Kaplan turbine

4. Numericals on design of centrifugal pump

5. Numericals on gear pump

6. Numericals on vane pump

7. Numericals on hydraulic actuators

8. Numericals on hydraulic accumulator


1. Trial on Pelton Turbine

2. Trial on Francis Turbine

4. Trial on Centrifugal Pump

5. Trial on Gear Pump

6. Trial on Vane Pump

7. Demonstration of working of Pressure/Direction/ Flow control valves

8. Demonstration of Compressed air generation and distribution systems

9. Demonstration of shuttle valve/quick exhaust valve/twin pressure valve/pneumatic clamp

10. Visit to hydro power plant

List of Projects:

1. Design and analysis of Turgo turbine

2. Design and analysis of Kaplan turbine

3. Design and analysis of Centrifugal pump

4. Design and analysis of hydraulic circuits

5. Design and analysis of Pneumatic circuits

6. Design and analysis of Industrial circuits


1. Multi staging in centrifugal pump

2. Applications of centrifugal pump

3. Types of centrifugal pump impeller

4. Comparison of hydraulic turbines

5. Multi jet Pelton turbine

6. High head reaction turbines (modified)

7. Application of Pascal Law

8. Hydraulic cranes

9. Application of logic gates in pneumatic systems

10. Fault finding in Fluid power systems.

44



1. Surge tank in hydro power station

2. Losses in penstock

3. Losses in hydraulic turbines

4. Pumps in series and parallel

5. Propeller turbine

6. Types of DCVs

7. Types of pumps for Fluid Power systems

8. Troubleshoot of fluid power systems

9. Applications of pneumatic systems

10. Applications of hydraulic systems


Design:

1. Design of Hydro power plant for given gross head

2. Design of pumping system for given application

3. Design of gear pump

4. Design of double acting cylinder

5. Selection criteria of hydraulic pumps for Fluid Power systems

Case Study:

1. Case study of any Hydro power plant

2. Case study of any pumping system of any application

3. Case study of hydraulic system used for any application

4. Case study of pneumatic system used for any application

5. Case study of micro head hydraulic turbines

Blog

1. Future hydraulic turbines

2. Latest trends in centrifugal pump

3. Latest trends in hydraulic pumps

4. Latest trends in hydraulic systems

5. Latest trends in pneumatic systems

Surveys

1. Survey of Francis turbines for different heads

2. Survey of Kaplan turbines for different heads

3. Survey of different centrifugal pumps

4. Survey of different hydraulic systems.

5. Survey of different pneumatic systems




1. Seminar

2. MSE

3. HA

4. Course project

5. GD

45


6. ESE


1. R.K.Rajput, “Hydraulic Machines”, S.Chand Publications, New Delhi

2. Esposito A., “Fluid Power with application”, Prentice Hall


1. Modi and Seth, “Hydraulics, Fluid Mechanics and Machinery”, Standard Book House,

NewDelhi

2. Vasandani V. P., “Theory of Hydraulic Machinery”, Khanna Publishers, Delhi

3. Vickers Manual on Industrial Hydraulics

4. Lal J., “Hydraulic Machines”, Metropolitan Book Co., Delhi.

5. Karassic, “Hand Book of Pumps”, Tata McGraw Hill Ltd. Delhi

6. Majumdar, “Oil Hydraulics-Principle and Maintenance”, Tata McGraw Hill

7. Pipenger J. J., “Industrial Hydraulics”, McGraw Hill


Course Outcomes:

The students will be able to –

1. Understand the principle, operation and design of impulse turbine. (CO Attainment level 2)

2. Understand the principle, operation and design of reaction turbines.(5)

3. Understand the principle, operation and design of centrifugal pump.(4)

4. Understand the functions of fluid power components.(3)

5. Understand the functions of hydraulic pumps and control valves.(4)

6. Analyze industrial fluid power systems and circuits(1)

CO PO Map




Students can undertake the courses such as CFD, electrohydraulics and electropneumatics

after learning this subject.

Job Mapping:


After learning this subject, students can work in fluid power companies such as Eaton and also

work in certain government departments such as irrigation and hydropower.


46


FF No. : 654

Syllabus Template

ME3262: DYNAMICS OF MACHINES

Course Objectives:

1. Study of mechanical power transmission system using positive drive elements.

2. Study of mechanical Kinetics.

3. Study of mechanical inertial systems.

4. Study of Free Vibration Systems.

5. Study of Forced Vibration Systems.


Tut: 1 Hours/Week

Lab: 2 Hours/Week

Course Relevance: Mechanical Transmission systems, Kinetic and Inertial Systems, Mechanical

Vibration Systems.

SECTION-I

Topics and Contents




Gear Trains:

Types of gear trains, Velocity ratio, Tooth load, torque transmitted. Holding torque, Tabular

method of problem solving, Analytical, Algebraic and Graphical methods of Gear Train

Problem Solving.

Gearboxes, Typical industrial gearboxes like constant mesh, synchromesh, differential gearbox

Graphical, Positively infinite variable speed drives, Cyclo-drives, harmonic drives.

Flywheels

Flywheels Turning moment Diagrams for a four stroke Cycle single and Multi-cylinder

Internal combustion engine, Fluctuation of energy, Coefficient of fluctuation of energy,

Flywheels for engines and Punching machines. Flywheel Dimensions

Gyroscope:

Principles of gyroscopic action, precession, gyroscopic couple, effect of gyroscopic couple on

ships, aero plane and vehicles etc.

47


SECTION-II

Topics and Contents

Balancing:

Balancing of rotating masses in one and several planes, balancing of reciprocating masses in

single and multi-cylinder engines inclined, radial and Vee type. Primary and secondary

balancing analysis. Concept of direct and reverse cranks. Static and dynamic balancing

machines.

Mechanical vibrations –free vibrations:

Vibration of Mechanical Systems; Types of Vibration; Lumped Parameter Models;

Linearization of System Elements; Degrees of Freedom; Types of Restoration and Dissipation

Mechanisms; Types of Excitation. Free Undamped Vibration of Single Degree of Freedom

Systems; Determination of Natural Frequency); Equivalent Inertia and Stiffness; Energy

Method; Phase Plane Representation. Free Vibration with viscous Damping; Critical Damping

and Aperiodic Motion; Logarithmic Decrement; Systems with Coulomb Damping.

Mechanical vibrations –forced vibrations:

Forced Vibration with Harmonic Excitation; Undamped Systems and resonance; Viscously

Damped Systems; Frequency Response Characteristics and Phase Lag; Systems with Base

Excitation; Transmissibility and Vibration Isolation; Whirling of Shafts and Critical Speed.


1) Methods of problem solving and analysis of Gear Trains.

2) Typical applications of Gear Trains.

3) Methods of problem solving and analysis of Fly wheels.

4) Typical applications of Fly wheels.

5) Methods of problem solving and analysis of Gyroscopic Couple.

6) Typical applications of Gyroscopes.

7) Methods of problem solving and analysis of Balancing of Rotors.

8) Typical applications of Balancing of Rotors.

9) Methods of problem solving and analysis of Mechanical Vibrations.

10) Typical applications of Mechanical Vibrations.

48



The term work shall consist of following Experiments and students are expected to submit

a journal containing these experiments and sheets.

1. To study the transmitted and holding torque of an epicyclic gear trains.

2. To study various types of industrial gear boxes such as; Differential, Constant mesh,

Synchromesh and PIV gear box.

3. To study the performance of a given flywheel for I.C. Engine and Punching Machine

Application.

4. Study of Gyroscopic effect

5. Damped torsional vibrations

6. Forced vibration system

7. Static and dynamic balancing

8. Transverse vibrations of beam

9. Two rotor system

List of Projects:

1. Design and development of a PIV Speed Drive.

2. Design and development of an automatic gear box.

3. Design and development of Fly Wheel for 4 stroke Multi cylinder IC Engine / Fluctuating

Loads.

4. Vibration measurements / analysis of different systems

5. Dynamic analysis of rotating system.

49



1. Industrial applications of simple Gear Box

2. Industrial applications of Compound Gear Box

3. Industrial applications of Automobile Gear Box

4. Fly wheels for fluctuating Input torque

5. Fly wheels for fluctuating Output torque

6. Gyro Instruments

7. Gyro effect on 2 wheelers, 4 wheelers, Boats, Aircrafts and Spacecraft’s.

8. Balancing of rotating masses

9. Vibration measurements

10. Vibration Absorbers


1. Applications of Gear Trains

2. Applications of Fly wheels

3. Applications of Gyroscopes

4. Applications of Balancing of Rotors

5. Applications of Mechanical Vibrations


Design:

1. Gear Trains

2. Fly Wheels

3. Gyroscopic Applications

4. Balancing of Rotors

5. Mechanical Vibrations

Case Study:

1. Automatic Gear Trains for Automobiles

50


2. Fly Wheels for 4 stroke engines Steam engines and Punching Presses

3. Gyroscope Instruments

4. Balancing of multi-cylinder Engines

5. Vibration Instrumentation

Blog

1. PIV Gear Trains

2. Fly wheel Types

3. Gyroscopic Stabilization

4. High speed Rotor Balancing

5. Vibration Isolators

Surveys

1. Industrial Gear Trains

2. Fly wheel Manufacturing

3. Gyroscopic Instrumentation

4. Rotor Balancing

5. Vibration Instrumentation




MSE + ESE (15+15=30), Lab (20), HA (5 X4 =20), Project (10), Seminar (10) Group

Discussion (10)


1. Ballaney P.L., “Theory of Machines”, Khanna Publications.

2. S. S. Rattan, “Theory of Machines”, Tata McGraw-Hill Publication.

3. R. S. Khurmi, “Theory of Machines”, Khanna Publication.


51


1. Hannah and Stephans, “Mechanics of Machines”, Edward Arnold Publications.

2. Beven T, “Theory of Machines”, Longman Publications.

3. Shigley J.E. and Uiker J.J., “Theory of Machines and Mechanisms”, International

Edition, MacGraw Hill Inc.

4. JagdishLal, “Theory of Machines”, Metropolitan BookmCo.Pvt. Ltd. N. Delhi.

5. R. S. Khurmi, “Theory of Machines”, Khanna Publication.


Course Outcomes:

On successful completion of the course, the student will be able to;

1. Design & analysis of gear train system for a particular application.

2. Analyze various forces and torques acting on Mechanical component like Flywheels.

3. Understand the gyroscopic couple and its effect on ships, aero plane and vehicles.

4. Design & analyze the dynamic balancing of machines.

5. Develop the mathematical model of single degree vibratory system and perform free vibration

analysis.

6. Develop the mathematical model of single degree vibratory system and perform force

vibration analysis.

CO PO Map




Job Mapping:



52


FF No. : 654

Syllabus Template

ME3263: HYBRID AND ELECTRIC VEHICLES

Course Prerequisites: Thermodynamics

Course Objectives:

1. To do mathematical analysis of engine cycles for air standard, fuel-air and real

conditions.

2. To gain knowledge of engine fuel supply systems and modern trends in the engines.

3. To demonstrate and analyze electric vehicle and hybrid electric vehicle configurations.

4. To do mathematical analysis of engine performance parameters.

5. To gain knowledge about electric propulsion systems and energy storage systems of the

Electric and Hybrid Electric Vehicles.

6. Design of Hybrid and electric vehicles.


Tut: 01 Hours/Week

Lab: 02 Hours/Week

Course Relevance:

1. The course exposes the students to the technology of Hybrid and Electric Vehicles.

2. Students learn the mathematical analysis of I.C. Engine cycles and engine performance

parameters.

3. With the knowledge gained by this course, students become familiar with the knowledge about

electric propulsion systems and energy storage systems of the Electric and Hybrid Electric

Vehicles

SECTION-I

Hybrid Electric vehicles Engine fundamentals Engine components, Basic engine nomenclature,

Engine classification, working of four stroke and two stroke engines, Valve timing diagrams, Port

timing diagrams.

I.C.Engine Cycles:

Air standard cycles. - Assumptions, Otto, Diesel and Dual cycles, Comparison of Otto, Diesel and

Dual cycles.

Fuel-air cycles - Importance, Effect of variable specific heat and dissociation, Effect of operating

variables on performance, Actual cycles

53


Engine Operation Characteristics, Engine Performance Parameters, Indicated and Brake Power and

Torque, Fuel Consumption Characteristics

Introduction to Engine Systems:

Fuel Supply Systems for S. I. Engines, Fuel Supply Systems for C. I. Engines, Lubrication system,

Cooling systems, Ignition systems, Exhaust systems

Electric Vehicles:

Conventional Vehicles fundamentals, Vehicle dynamics, Configurations of Electric Vehicles,

Performance of Electric Vehicles, Traction Motor Characteristics and comparison with engines

performance characteristics, Tractive Effort and Transmission Requirement, Vehicle Performance

Tractive Effort in Normal Driving and Energy consumption.

SECTION-II

Topics and Contents

Performance of I. C. Engine:

Determination of fuel consumption, air consumption, air-fuel ratio, Determination of brake power,

indicated power, friction power. Determination of thermal efficiency, mechanical efficiency,

volumetric efficiency, Determination of mean effective pressure, Energy Balance, Performance

characteristics

Supercharging: Objectives of supercharging, Supercharging of S.I. Engines and C.I. Engines and its

limitations, Effects of supercharging on performance of engine. Turbocharging- Methods,

Limitations.

Hybrid Electric Vehicles:

Concept of Hybrid Electric Drive Trains, Architectures of Hybrid Electric Drive Trains, Series Hybrid

Electric Drive Trains, Parallel Hybrid Electric Drive Trains, Torque-Coupling Parallel Hybrid Electric

Drive Trains Speed-Coupling Parallel Hybrid Electric Drive Trains Torque-Coupling and Speed-

Coupling Parallel Hybrid Electric Drive Trains,

Introduction to Motors and Energy storage systems used for the hybrid Electric vehicles: DC Motor

Drives, Induction Motor Drives, and Permanent Magnetic Brush-Less DC Motor Drives, Switched

Reluctance Motor Drives, Batteries and Battery packs

54



1) Numerical based on air standard cycles

2) Numerical based on fuel- air and actual cycles

3) Numerical based on engine performance

4) Numerical based on turbocharging performance

5) Drive cycles and its analysis

6) Calculations regarding Acceleration, Max speed and range performance of Electric or HEV

7) Calculations based on sizing of the motor, battery of Electric vehicles

8) MPFI systems

9) Turbocharging

10) Numerical based on motor performance


1. Study and Demonstration of conventional diesel fuel injection system and common rail diesel

injection system.

2. Study and Demonstration of Distributor type injection system.

3. Study and demonstration of Carburetors and MPFI systems.

4. Trial on motor for torque and power performance

5. Trial on diesel engine to determine variable load performance and energy balance.

6. Variable speed trial on petrol/diesel engine.

7. Trial on multi-cylinder petrol engine – Morse Test.

8. Trial on variable compression ratio engine.

9. Trial on exhaust gas analyzer and smoke meter for emission analysis at variable load.

10. Study and Demonstration of the Electric car/ two wheeler

List of Projects:

1.Gasoline Engine simulation

2.Diesel Engine simulation

3.CNG Engine simulation

4.Brushless DC Motor simulation using Simulink or Ansys Maxwell

5.Induction Motor simulation using Simulink or Ansys Maxwell

6.SRM Motor simulation using Simulink or Ansys Maxwell

7.Engine testing performance and comparison

8.Motor testing performance and its comparison

9.Battery testing

10.BMS and BTMS

11. Prototype building of electric two wheeler, three wheeler and four wheeler


1. Electric two wheeler regulations ARAI standard test procedure AES 1233 (Part 3)

2. Opportunity areas in the two wheeler E Mobility such as Motor design, Battery design and IOT

integration

3. Future batteries such as Sodium ion, Graphene and super capacitors etc

4. Torque coupling and speed coupling basics, types, latest trends , manufacturing manufacturers and

design etc

5. Lithium ion batteries basics, types, latest trends , manufacturing, manufacturers and design etc

55


6. Engine cooling systems design

7. MPFI systems basics, types, latest trends , manufacturing, manufacturers and design

8. Configuration and control and performance of DC motors and Induction motors

9. Configuration and control and performance of Permanent magnet motor and SRM

10. Battery Performance Characteristics

11. Energy storage using Super Capacitor and its analysis

12. Electric chargers and its design for electric and hybrid vehicles


1. Electric vehicle Vs Conventional vehicles

2. Series Hybrid vehicles Vs Parallel hybrid vehicles

3. Motor performance/manufacturing Vs. Engine performance/manufacturing

4. Gasoline Engine emission regulations vs Diesel Engine emission regulations

5. Hybrid and electric vehicle energy management strategies.

6. Regenerative braking and Mechanical braking

7. Hydrogen fuel cell and SOFC

8. Environmental impact of I.C. Engine

9. Engine after treatment systems ( Petrol and diesel engines)

10. AC motors Vs DC motors

11. Local electricity generation, utilization distribution for electric vehicles to reduce the net pollution

12. ECU for Gasoline, diesel, electric and hybrid vehicles.


Design:

1.Design of series hybrid vehicle

2.Design of Electric vehicle

3.Design of Electric two wheeler

4.Torque and speed coupling design

5.Engine design

Case Study:

1.Case study of Ather electric two wheeler or Okinava Electric two wheeler or Bajaj Chetak

2.Case study of Electric three wheeler

3.Case study of Lithium ion battery raw material and its availability

4.Case study of Mahindra E2O or any other electric four wheeler

5.Toyota Prius hybrid car

Blog

1.Electric vehicle fleet

2.Charging stations

3.Two wheeler industry potential for electrification

4.Effect of E mobility on manufacturing industries

5.Opportunties in the field of E mobility

Surveys

1.Survey to know orientation of people towards Electric or conventional vehicle

56


2.Survey based on Powertrain Preference for next vehicle purchase (Gasoline, Diesel, Hybrid,

Electric, other)

3.Survey based on new purchase of two wheeler ( Gasoline, CNG, Electric)

4.Survey report based on CNG filling stations in India (current status and future scope)

5.Survey report based on battery manufacturing in India (current status and future scope)


Suggest an Assessment scheme that is best suited for the course. Ensure 360 degree assessment

and check if it covers all aspects of Blooms Taxonomy.

1.MSE

2.Seminar

3. HA

4. Lab

4.Course project

5.GD/PPT

6.ESE


1. V. Ganesan, “Internal Combustion Engines”, Tata McGraw-Hill Publishing Company Ltd.

2. M. L. Mathur and R. P. Sharma, “A Course in Internal Combustion Engines”, Dhanpat Rai

and Co. Pvt. Ltd.

3. Rajput R. K. “International combustion Engines”, Laxmi publications Pvt. Ltd.

4. Iqbal Husain, “Electric and Hybrid Vehicles Design Fundamentals” (2nd Edition)


1. “Automotive Engines” by Srinivasan, Tata McGraw-Hill Publishing Company Ltd.

2. “Modern Electric, Hybrid Electric and Fuel Cell Vehicles Fundamentals, Theory and Design”

by Mehrdad Ehsani, Yimin Gao,Sebastien E. Gay and Ali Emadi

3. “Hybrid Electrical Vehicle Principles and Application with Practical Perspectives” by Chris MI,

M. Abul and David Wenzhong Gao

4. “Propulsion System for Hybrid Vehicle” 2nd Edition” by John M. Miller



57


Course Outcomes:


1. Do analysis of engine cycles for air standard, fuel-air and real conditions.

2. Demonstrate and compare engine fuel supply systems and modern trends in the engines.

3. Demonstrate and analyze electric vehicle configurations

4. Do analysis of engine performance parameters.

5. Demonstrate and analyze hybrid electric vehicle configurations

6. Demonstrate knowledge about electric propulsion systems and energy storage systems of

the Electric and Hybrid Electric Vehicles

CO PO Map

CO

PO

1

2 3 4 5 6 7 8 9 10 11 12 PS

O1

2 3

1 3 1 1 0 0 0 0 0 0 0 0 1 0 2 0

2 1 0 0 0 0 0 0 0 0 0 0 1 0 2 0

3 1 0 0 0 0 0 1 0 0 0 0 1 0 2 0

4 3 0 3 3 1 0 0 0 0 0 0 1 0 3 0

5 2 0 2 0 0 0 0 0 0 0 1 1 0 3 1

6 2 0 2 1 0 0 0 0 0 0 1 1 0 3 1


CO Number Level

1 4

2 3

3 3

4 5

58


5 4

6 4



I C Engine Modelling and simulations

Automotive fuels and Emissions

Job Mapping:

Work in Automobile Industry as an engineer. This knowledge will be useful to study the technology

of hybrid and electric vehicles which is the very basic need of the present automobile industry. Job

opportunities in the companies like KOEL, Cummins and automobile OEMS and Subsidiaries

59


FF No. : 654

Syllabus Template

ME3254: MECHATRONICS


Tut: NA Hours/Week

Lab: 2 Hours/Week

Prerequisites:

Basic mechanical engineering, Engineering mechanics, Engineering Mathematics, Basic

electronics, Basic electrical engineering, Boolean algebra, Various number systems.

Course Objectives:

1. To understand mechatronic system, control system types, measurement system, actuators and

control system

2. To model basic engineering systems for implementing control.

3. To analyse system models and system responses for various engineering systems.

4. To understand analogue to digital and digital to analogue conversion principles and data

acquisition system.

5. To implement control using various embedded systems for given applications.

6. To demonstrate ladder programming of PLCs for various industry applications.

Course Relevance:

Industry 4.0 requires industries to implement IoT, smart communication, cloud storage,

connectivity between various systems and implementation of control systems. Mechatronics helps

students to grasp these important areas of developing engineering fields and thus be relevant in

these advanced concepts.

SECTION-I

Topics and Contents

Introduction to Mechatronics

Mechatronic system, measurement systems, control systems – open loop, closed loop, feedback

and feed forward control systems and its applications, Measurement systems: static and

Dynamic characteristics, classification of sensors, Actuators: electric drives - Stepper motors,

Servo motors, solenoids, other actuators, selection of sensors and actuators.

60


System Models and Responses (solutions)

Mathematical models, introduction to mechanical, electrical, fluid and thermal systems,

Rotational and transnational systems, Dynamic responses of systems – various types of inputs,

natural and forced response for first and second order systems and its examples, system transfer

functions – for first and second order systems for various inputs. Frequency response of systems

– frequency response function, introduction to Bode plots and stability of systems

Closed loop controllers (control actions)

On–Off, proportional, proportional + integral, proportional + derivative, proportional + integral

+ derivative control actions.

SECTION-II

Topics and Contents

Micro Mechatronic Systems and Data Acquisition

Micro sensors, Micro actuators, Micro-fabrication techniques, LIGA process, Lithography,

etching, Micro-joining etc, Application examples – of Mechatronic System from Robotics,

manufacturing, Road Vehicles and Medical Technology.

Data Acquisition System: Analogue to digital conversion - Sample and hold circuit, Bit width,

Sampling frequency, Sampling theorem, Aliasing, DAC – weighted resistor and R-2R, ADC –

Successive Approximation, DAQ System, DAQ Board, Interfacing of Sensors / Actuators to

DAQ system.

Micro-controllers and IoT

Microcontroller, embedded system, Arduino controller, practical examples of control using

Arduino: vigilance, security, manufacturing etc., control using Raspberry pi and its features,

IOT – key features, advantages and challenges, IOT hardware, introduction to IOT softwares

and protocols, examples of IOT applications in engineering, safety, household, office, medical,

marketing, environmental monitoring fields

Programmable Logic Controllers

Relay logic, basic structure, input/output processing, timers, internal relays and counters, shift

registers, ladder diagram and programming, introduction to SCADA systems, Mechatronic

system case studies – any three.

List of Tutorials: (Any Three) NA

1)

2)

61


3)

4)

5)

6)

7)

8)

9)

10)


1. Formulation of Feedback control system using MATLAB Simulink.

2. Formulation of Feed forward control system using MATLAB Simulink.

3. Interfacing of any Sensor with Data Acquisition System.

4. Design and implementation of a system using IoT.

5. Simulation of Response of second order system to various types of inputs.

6. Programming an Arduino for a smart lighting system.

7. Simulation of Response of first order system to various types of inputs.

8. PID Control Implementation on DC Motor Speed Control System

9. Ladder Diagram development for different types of Logic Gates using suitable Software.

10. Implementation and verification of Mathematical model of a mechanical system using

MATLAB Simulink.

11. Smart systems using microcontroller boards

12. Demonstration of cloud data storage and communication techniques

List of Projects:

1. Intelligent illumination control system (using Arduino / Raspberry Pi)

2. Modelling of automotive suspension system in Simulink

3. Smart security system for intruder detection (using Arduino / Raspberry Pi)

4. Smart camera module for motion detection and security (using Arduino / Raspberry Pi)

5. Smart obstacle detection system for automobiles (using Arduino / Raspberry Pi)

62


6. Mobile App controlled home automation using microcontroller board (using Arduino /

Raspberry Pi)

7. Bluetooth controlled smart water management system for apartments (using Arduino /

Raspberry Pi)

8. Automated control system for cooling devices in household and public locations (using

Arduino / Raspberry Pi)

9. Intelligent car parking system (using Arduino / Raspberry Pi)

10. Intelligent motor speed control system using Mobile App (Arduino).


1. Recent trends in sensor technology

2. Sensor properties improvement

3. Mechatronic design - concept, need, applications, clarifications

4. Role of system models in modifications and improvement

5. Control systems in industry

6. Mechatronics and industry 4.0

7. Micro-mechatronic systems - concept, scope, applications

8. Mechatronics and Robotics

9. Actuators in Mechatronic systems

10. Cloud storage and communication techniques for IoT systems.


1 Mechatronic design Vs traditional design

2. Challenges of mechatronic systems and prospective solutions

3. IOT - functions and limitations

4. Mechatronics and medical science

5. Various controllers

63


6. Mechatronics for smart cities

7. SCADA Systems - scope and limitations

8. Next level mechatronic systems

9. Most suitable electric drive

10. Conventional' Vs 'Solid state' speed control of dc motors


Design:

1. Selection of proper actuator for a mechatronic system

2. Design of PID controller for an apartment water tank management

3. Design of drive system for apartment water pump

4. Design of drive for an electric vehicle

5. Design of an automobile suspension system

Case Study:

1. Static and dynamic characteristics of a market transducer and its relevance

2. Autonomous vehicle - a mechatronic system case study

3. Case study on drive for material handling system in industry

4. Drive characteristics improvement for industry application

5. IoT system for quality control application in industry

Blog

1. A mechatronic system - Role, need and clarifications

2. Control system - need and types

3. Benefits of IoT to industry and manufacturing

4. Role and scope of sensors

5. Modelling and response of systems – scope and applications

Surveys

64


1. Comparative analysis of 4 markets sensors based on their static and dynamic characteristics

2. Identify all the sensors available in the market (with their specifications) and study sensors

used for an autonomous vehicle

3. Industry implemented SCADA systems and improvement achievements

4. Implemented mechatronic systems in vigilance applications by Government

5. Data Acquisition systems for research application




1.MSE

2.Seminar

3. HA

4. Lab

4.Course project

5.GD/PPT

6.ESE


1. Bolton W., “Mechatronics–Electronics Control Systems in Mechanical and Electrical

Engineering”, Pearson – Education (Singapore) Pvt. Ltd.

2. Histand B. H., Alciatore D. G “Introduction to Mechatronics and Measurement Systems”.

3. K.P. Ramchandran, G.K. Vijayaraghavan, M.S. Balasundaram, Mechatronics: Integrated

Mechanical Electronic Systems, Wiley Publication, 2008


65


1. Rangan C. S., Sarma G. R. and Mani V. S., “Instrumentation – Devices and Systems”, Tata

McGraw Hill, New Delhi.

2. Johnson C. D. “Process Control Instrumentation Technology”, Prentice Hall of India Pvt Ltd.,

New Delhi.

3. Rajput R. K, “A Textbook of Mechatronics” S. Chand and Co. Ltd.

4. Bishop (Editor), Mechatronics – An Introduction, CRC Press, 2006.

Moocs Links and additional reading material:

https://nptel.ac.in/courses/112/103/112103174/

Course Outcomes:


1. Select appropriate measurement system, actuators and control system for a mechatronic

system, based on static and dynamic characteristics.

2. Model basic engineering systems and use it for implementing control.

3. Apply knowledge of mathematics, science and engineering to model and solve various

engineering systems.

4. Carry out analogue to digital and digital to analogue conversion of given signal and system.

5. Implement control using various embedded systems for given application.

6. Carry out ladder programming for given application of PLC in engineering industry.

CO PO Map

CO/P

O

PO:

1

PO:

2

PO:

3

PO:

4

PO:

5

PO:

6

PO:

7

PO:

8

PO:

9

PO

: 10

PO

: 11

PO

: 12

PSO

: 13

PSO

: 14

PSO

: 15

CO:1 0 0 0 1 0 0 3 0 0 0 0 2 0 1 0

CO:2 3 0 3 3 3 0 0 0 2 2 2 0 0 2 0


66


CO:3 3 0 0 2 0 0 0 0 2 2 2 0 0 2 1

CO:4 0 0 2 0 0 0 0 0 0 0 0 1 0 1 0

CO:5 0 3 3 0 3 3 1 0 2 2 2 3 0 2 0

CO:6 0 3 3 0 3 2 0 0 2 2 2 3 0 1 0


1. Select appropriate measurement system, actuators and control system for a mechatronic

system, based on static and dynamic characteristics (3).

2. Model basic engineering systems and use it for implementing control (4).

3. Apply knowledge of mathematics, science and engineering to model and solve various

engineering systems (5).

4. Carry out analogue to digital and digital to analogue conversion of given signal and system (5).

5. Implement control using various embedded systems for given application (4).

6. Carry out ladder programming for given application of PLC in engineering industry (4).


Industrial Automation, Embedded Systems, Control Systems, Signal Processing

Job Mapping:

Course helps students in niche areas to implement IoT systems in industry, work in an

interdisciplinary environment, help select sensors and actuators for various engineering systems

and identify requirements for industrial automation.

67


FF No. : 654

Syllabus Template

MD3293: ENGINEERING DESIGN AND INNOVATION – V

Course Objectives:

1.

2.

3.

4.

5.

Credits: Teaching Scheme Theory: 1 Hours/Week

Tut: NA Hours/Week

Lab: 6 Hours/Week

Course Relevance:

EDI is course with focus on projects and development of hands on skills. Project specific theory

to be taught for this course. Focused on social relevance domains such as Agriculture, Green



SECTION-I

Topics and Contents







SECTION-II

Topics and Contents







68



1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

69



1.

2.

3.

4.

5.

6.

7.

8.

9.

10.


1.

2.

3.

4.

5.

6.

7.

8.

9.

10.


Design:

1.

2.

3.

4.

5.

Case Study:

1.

2.

3.

4.

5.

Blog

1.

2.

3.

4.

5.

Surveys

1.

70


2.

3.

4.

5.















Course Outcomes:

On successful completion of this course, you should be able to:



3) Apply knowledge of the ‘real world’ situations that a professional engineer can encounter (3)

4) Use fundamental knowledge and skills in engineering and apply it effectively on a project (4)


6) Present and demonstrate your product to peers, academics, general and industry

community(4)

CO PO Map




Job Mapping:



71


TY Mech. Module -VI

Subject

head

Course

code Course name


Credits

Theory Lab Tut

S1 ME3266 APPLIED THERMAL ENGINEERING

3

2

1

5

S2 ME3268 METROLOGY AND QUALITY CONTROL 3 2 1 5

S3 ME3264 MODELING & SIMULATION OF

MECHANICAL SYSTEMS

3 2 1 5

S4 ME3276 MECHANICAL SYSTEM DESIGN 3 2 0 4

S5 ME3294 ENGINEERING DESIGN AND INNOVATION -

VI

- 8 - 4

S6 ME3202 ENGINEERING DESIGN - II - - - 0

TOTAL

12 18 3 24

72


FF No. : 654

Syllabus Template

ME3266: APPLIED THERMAL ENGINEERING

Course Prerequisites: Basic Thermodynamics

Course Objectives:

1) Understand the Concept of Entropy principle

2) Understand Working & Application of Reciprocating Compressors

3) Understand the Working & Application of Rotary Compressors

4) Understand the Working Cycle of Steam Power plant and Velocity Triangle

5) Understand the Working Cycle of Gas Turbines and Its Performance

6) Understand the Working and Application of VCR Cycle, Air Conditioning Systems

Credits: 05. Teaching Scheme Theory: 2 Hours/Week

Tut: 1 Hours/Week

Lab: 2 Hours/Week

Course Relevance:

1. Understand Entropy and its Application

2. Students can learn various applications of Second Law of Thermodynamics

3. Student Can Design Thermal equipment

SECTION-I

Topics and Contents

Introduction-Introduction of thermodynamics, Review of basic terms and concepts, Entropy-

Entropy as a property, Clausius inequality, Principle of increase of Entropy, Change of entropy

for an ideal gas and pure substance. Reciprocating Air Compressor - Single and Multistage

stage, computation of work done, isothermal efficiency, effect of clearance volume, volumetric

efficiency, Free air delivery, Theoretical and actual indicator diagram, Rotary Compressor –

Introduction, Classification, Displacement Compressors, Steady Flow Compressors,

Comparison between Reciprocating and Centrifugal Compressors, Comparison between

reciprocating and rotary Compressors, Advantages and Disadvantages

SECTION-II

Topics and Contents




73


Steam Turbines: Classifications, construction details, compounding, velocity diagrams,

governing, losses in steam turbines, Gas Turbines- Introduction, Classification, Brayton Cycle,

Thermal Efficiency, Work ratio, maximum & optimum pressure ratio, Actual cycle effect of

operating variables on thermal efficiency, inter-cooling, reheating, & regeneration cycle.

Refrigeration and Air Conditioning-Applications, Refrigerants, Vapour compression systems,

Vapour absorption systems, Psychometry, Human Comfort, Air Conditioning Systems.


1. Numericals on Entropy Principle

2. Numericals on Clausius Inequality & Second Law of Thermodynamics

3. Numericals on Work done by Reciprocating Compressor with and without Clearance

4. Numericals on Rotary Compressors

5. Numericals on Velocity triangles of Steam Turbines

6. Numericals on Brayton cycle with Reheating, Regeneration and Intercooling

7. Numericals on VCR Cycle

8. Numericals on Psychrometric chart and Air Conditioning


1. Trial on reciprocating air compressor

2. Study of axial flow compressors

3. Study of centrifugal air blower.

4. Trial on Steam Turbine

5. Study on Gas Turbine

6. Trial on Ice plant test rig

7. Trial on Vapour Compression system of Heat Pump.

8.Trial on Vapour Absorption system

9. Trial on air conditioning test rig: cooling and dehumidification process.

10. Estimation of cooling load of simple air conditioning system (case study)

List of Projects:

1. Entropy Principle Analysis on any thermal system

2. Second Law of Thermodynamics applied to any thermal system

74


3. Thermal Analysis of Reciprocating Compressors

4. Thermal Analysis of Rotary Compressors

5. Thermal Analysis of Steam Turbines

6. Thermal Analysis of Gas Turbines

7. Analysis of VCR Cycle with practical approach

8. Analysis of Various market available Refrigerants and its Daily applications

9. Analysis of Human comfort zones using psychrometry.

10. Analysis of Air-conditioned room with psychrometry and Heat Load Calculation


1. Advances in the Thermodynamics-Case study

2. Entropy Concept and Its Advancements- Case Study

3. Applications of Reciprocating Compressors and Recent Advancements

4. Applications of Rotary Compressors and Recent Advancements

5. Thermal analysis of Refrigeration cycle

6. Thermal Analysis of Solar Refrigeration cycle

7. Thermal analysis of Vapour Power cycle

8. Analysis of any thermal mechanical devices

9. Steam turbine and Its design Understanding

10. Gas Turbines and Its Design Understanding


1. Laws of Thermodynamics and their applications,

2.Entropy and its applications,

3. Reciprocating air compressor and their applications

75


4. Rotary compressors and applications

5. Steam turbines and its applications

6.Gas turbines and its applications

7. List of Various Refrigerants with its molecular formulas

8. Components of VCR Cycle and its applications

9. Various Psychrometric processes and its Nature on chart

10. Components of Air-Conditioned systems


Design:

1. Design of any thermal system with entropy analysis

2. Design of Reciprocating Compressor

3. Design of Rotary Compressor

4. Design of steam turbines

5. Design of Gas Turbines

Case Study:

1. Case study of entropy on any thermal system

2. Case study of Rotary compressor and its application

3. Case study of Reciprocating compressor and its application

4. Case study of Steam Turbines used & its application

5. Case study of Refrigeration cycle used in any thermal system

Blog

1. Future Compressors

2. Latest trends in Reciprocating compressors

3. Latest trends in Rotary Compressors

4. Latest trends in Gas Turbines

5. Latest trends in Air conditioning systems

Surveys

1. Survey of Reciprocating compressors and its specifications

2. Survey of Rotary compressors and its specifications

3. Survey of Steam turbine in power plant and its specifications

4. Survey of Refrigeration and Air conditioning units used in multiplex, Vehicles

5. Survey of Gas turbine power plant and its specification

76



Suggest an Assessment scheme that is best suited for the course. Ensure 360 degree assessment

and check if it covers all aspects of Blooms Taxonomy.

1. Seminar

2. MSE

3. HA

4. Course project

5. GD

6. ESE


1. P. K. Nag; Engineering Thermodynamics; Tata McGraw Hill Publications

2. Arora C. P., Refrigeration and Air Conditioning, Tata McGraw-Hill

3. Ballaney P. L; -Thermal Engineering; Khanna Publishers

4. Rajput R.K. Thermal Engineering, Laxmi Publications

Reference Books: ( As per IEEE format)

1. Y Cengel and Boles; Thermodynamics - An Engineering Approach; Tata McGraw Hill

Publications

2. Dossat Ray J, Principles of refrigeration, S.I. version, Willey Eastern Ltd, 2000

3. Rayner Joel; Engineering Thermodynamics; ELBS Longman


Course Outcomes:

After completion of this course, student will able to;

1. Illustrate the fundamental principles of entropy

2. Obtain performance parameters of air compressors

3. To understand performance characteristics of Rotary compressors.



77


4. Analyze the performance of Steam Turbines.

5. Analyze the performance of Gas Turbines

6. Illustrate the fundamental principles and applications of refrigeration and air conditioning

system

CO PO Map




Students can undertake the courses such as Advance Thermodynamics during their Master’s

Program.

Job Mapping:


After learning this subject, students can work in Thermal Domain companies such as

Thermax, Forbes Marshall and also work in some Thermal Power Plants.

78


FF No. : 654

Syllabus Template

ME3268: METROLOGY AND QUALITY CONTROL

Course Prerequisites:

1. Fundamental Physics

2. Engineering drawing

3. Machine Drawing

Course Objectives:

1. To make students understand and appreciate the significance of measurements.

2. To make students understand various types of measuring processes and instruments.

3. To make students capable of designing measurement processes for various parameters.

4. To make students understand the concept of Quality in engineering works.

5. To make students measure quality parameters and apply quality inspection methods to

decide quality of the product and also the process capabilities.


Tut: 01 Hours/Week

Lab: 02 Hours/Week

Course Relevance: M & QC is the heart of Engineering. Engineers cannot work without

quantification of anything. Quantification involves measurements. Metrology fundamentals enable

Engineers to implement their ideas right from concepts, design, and manufacturing to ensuring

quality results of the ideas.

SECTION-1

Topics and Contents

Introduction to Metrology, Important terminologies in Metrology, Measurement Errors,

Measurement Standards, Calibration, Linear measuring instruments, Angle Measurements.

Measurement of straightness, flatness, squareness, parallelism, roundness and cylindricity, non-

contact profiling systems, Measurement of surface finish: Introduction, terminology, specifying

roughness on drawings, surface roughness parameters, factors affecting surface roughness, ideal

surface roughness, roughness measurement methods, precautions in measurement.

Screw thread metrology: Introduction, screw thread terminology, screw thread measurement,

Gear measurement: Introduction, types of gears, gear terminology, errors in gears, advanced

measurement of spur gear.

SECTION-1I

79


Interferometry: Principle of interference, interference bands, interference patterns, Comparator:

Features of comparators, classification of comparators, different comparators, advanced

comparators, thread comparators.

Advanced Metrology : Introduction and applications of Coordinate measuring machines,

Universal Measurement machines

Quality Control : Meaning of Quality, Dimensions of Quality, Seven Quality tools for

controlling quality, Statistical Quality control basics, Control charts for variables, control charts

for attributes, Process capability, Acceptance sampling


1) Method of measurement with slip gauges

2) Measurement with Vernier Calliper and Micrometer, Bore gauge

3) Measurement with Autocollimator

4) Use of surface finish softwares.

5) Applications of Flatness interferometer

6) Applications of Gauge length interferometer

7) Study of Nano technology instrumentation

8) Deming’s cycles and 14 points

9) Sampling plans, calculations of sampling size

10) OC curves and its characteristics


1) Linear measurements

2) Angle measurements

3) Dial Gauge Calibration

4) Measurements on Profile Projector

5) Roundness measurements

6) Measurements of Gear Tooth parameters

7) Measurements of Screw thread parameters

8) Calibration of Pressure Gauge

9) Measurement of Surface finish

10) Alignment tests on Lathe

80


List of Projects:

1. Optical system design

2. In-process gauging, stage position metrology

3. Contact bonding and other joining technologies.

4. Testing and certification services

5. Complex opto mechanical assemblies

6. Solex pneumatic comparator model

7. Models for force measurement

8. Calibration set up

9. Set up for measurements of roundness, straightness, flatness, squareness

10. Remote measurement of temperature, pressure

11. Product sorting systems [eg colour based]

12. Electronic gauging systems

13. Auto gauging fixtures


1. Machine vision systems

2. CMM case study

3. In process gauging system

4. Image analysis for measurement

5. Coating Design

6. Lens Design

7. Juran trilogy approach

8. Quality circle

9. Criteria for Quality award

10. ISO certification


1. Concept of Accuracy, Precision and error

2. Concept of Calibration

3. Industrial applications of Metrology

4. Use of metrology in Research

5. Metrology in Manufacturing

6. Metrology in Quality Control

81


7. Concept of Quality

8. Quality in Design

9. Non engineering Applications of Metrology.

10. Sensitivity and uncertainty in measurements


Design:

1. Design of Gauges

2. Designing methods for measuring tapers

3. Designing methods for measuring angles

4. Designing methods for testing of parts

5. Designing methods for testing of process parameters

Case Study:

1. 5S

2. Kaizen

3. QMS

4. Six sigma

5. Testing of operational parameters of gears

Blog

1. Sigma Comparators

2. Pneumatic Comparators

3. Electrical Comparators

4. LVDT

5. Kanban

Surveys

1. JIT

2. Quality Audit

3. Determination of process capability

4. Fault finding in given batch of specimen

5. ISO 14000

Assessment Scheme [Suggested]

1. Powerpoint presentation on any selected topic in details [ individual ][20]

2. Oral Examination on the subject [individual][20]

3. Lab assessment on continuous basis [20]

4. Project assessment [20]

5. Home assignments [20]

No theory examination suggested for this subject as it is more practical oriented.


1. R.K. Jain, Engineering Metrology, Khanna Publishers

2. I.C. Gupta, A Text book of Engineering Metrology, Dhanpatrai and sons

82


3. Hume K.J., Engineering Metrology, Macdonald Publications

4. Juran J. M. Quality Handbook, McGraw Hill Publications

5. D. Montogomery Introduction to SQC, John Wiley & Sons


1. K.W. Sharp, Practical Engineering Metrology, Sir Issac Pitman & Sons London

2. ASTME Handbook of Industrial Metrology, Prentice Hall of India Limited

3. G.N. Galyer, Metrology for Engineers, ELBS Edition

4. Judge A.W., Engineering Precision Measurements, Chapman & Hall

5. Francis T. Farago, Mark. A. Curtis, Handbook of Dimensional Measurement


Course Outcomes:

1. The students will be able to measure linear and angular dimensions with and without

precision instruments and design a process for their measurements.

2. The students will be able to carry out measurements for screw thread and Gear

parameters and design the process of testing of gears.

3. The students will be able to measure and check geometrical parameters of the objects.

4. The students will be able to carry out measurements with interferometers, comparators

and CMM

5. The students will be able to measure quality parameters and apply quality inspection

methods to decide quality of the product and also the process capabilities.

6. The students will be able to measure quality parameters and plot control charts to check

the process capabilities.

CO PO Map

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1 1 0 0 0 0 0 1 1 0 1 1 1 0 0 2

2 2 0 0 0 0 0 1 1 0 1 1 0 0 0 2

3 4 0 2 0 3 0 0 1 0 2 1 0 1 1 2


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4 0 2 3 1 0 1 1 1 0 0 0 1 0 0 2

5 5 3 3 1 0 1 0 1 1 0 0 0 0 0 3



Reliability Engineering

Quality Management Systems

Design of Jigs and Fixtures

Robotics

Manufacturing Automation

Job Mapping:

The course is going to be in demand as it is required in industries more in the quality control

and inspection of products, processes and after sell services. The companies are looking for

appointing agencies to carry out quality control measurements. Also calibration of measuring

instruments can be a good option for students interested in entrepreneurship.

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FF No. : 654

Syllabus Template

ME3264: MODELING & SIMULATION OF MECHANICAL SYSTEMS

Course Objectives:

1) Understand numerical algorithms

2) Model an industrial problem

3) Choose correctly the algorithm(s) for a particular problem

4) Simulate industrial problems and obtain a solution


Tut: 1 Hour/Week

Lab: 2 Hours/Week

Course Relevance:

1. This course provides all numerical methods and simulation methodologies for solving

industrial problems in Mechanical Engineering.

2. Following this, students can take various higher level courses in Finite Element,

Computational Fluids etc.

3. Students will be able to appreciate other courses like Heat Transfer or Vibrations, as they

are in a position to solve the systems numerically.

SECTION-1

Topics and Contents




Linear Algebraic Systems with applications, nonlinear equations(applications), Least Squares

Fit, Numerical differentiation(finite difference) and Numerical Integration, Initial Value

Problem with first and second order differential Equations, Boundary value problems using

Finite Difference and Galerkin methods.

SECTION-1I

Topics and Contents




85


Finite Element Method for Boundary Value Problems, Laplace equation, Unsteady Diffusion

equation with explicit and implicit methods, Finite Element Modelling, Finite Volume

Modelling


1) Solution of a Beam Problem using Finite Difference

2) Principal Stress Determination in a 3d case

3) Least Squares Fit line

4) Finite Element Formulation of a beam problem

5) Simple Initial Value Problem using Forward Euler

6) Cubic Spline Formulation

7) Drag Determination by numerically integrating wake velocity profile

8) Calculation of Lift from pressure data over an airfoil

List of Practicals: (Any Six)

1) Nonlinear equation solver

2) Regression - Linear, exponential etc

3) Cubic Spline Fitting

4) Beam equation solution using Finite Difference

5) Beam Deflection using Finite Element

6) Initial value problem using Euler methods(or RK methods)

7) Initial Value problem of= a system of equations

8) Laplace equation - solution

9) Unsteady diffusion equation in 1-d

10) Unsteady diffusion equation in 2-d

List of Projects:

1. Investigate `interesting’ system of equations and their solutions(chaotic systems)

2. Cubic spline development in 2d

3. Non-linear vibrations problem

4. Finite Element code for a 2d case

5. Efficient solver development for Laplace equation

6. Alternating Direction Method for 2d cases

7. Finite Element analysis of stress concentration(or other cases)

8. Finite Element analysis of a dynamic system(ex: Piston - connecting rod)

9. Vibration of a beam with variable cross-section

10. Simulation of flow through a turbine/compressor(or other flows)

11. Solution of a system of nonlinear equations(ex: nonlinear diffusion etc)

86



1. Stability of explicit and implicit methods

2. System of nonlinear equations - solution methodology

3. Stiff systems - algorithms for Initial Value Problem

4. Finite Element and Galerkin Schemes

5. Steam tables - calculation

6. Efficient Solvers (for Laplace and other equations)

7. Unsteady nonlinear diffusion equation

8. Spectral methods for solving steady and unsteady diffusion equations

9. Solution methodologies for plate vibration(and deflection)

10. Strategies for capturing discontinuous solutions(shocks)


1. Finite Element analysis of a stress concentration problem - solution strategy

2. Vibration analysis of a system

3. Stress and vibration analysis of a component in rotation(ex: turbine blade)

4. Increasing the order of accuracy of a solver

5. Meshing strategies for a flow modelling problem

6. Finite Element vs. Finite Difference

7. Finite Element vs. Spectral methods

8. Solutions of Chaotic systems

9. Modelling of flow in a turbomachine

10. Finite Volume methods for flow solver


Design:

1. Design of a beam for an application

2. Design of a blower

3. Design of a turbine blade

4. Design of a bearing

5. Design of a compressor

Case Study:

1. Effect of amplitude in nonlinear vibrations

2. Variation of Lift, Drag of a wing with Aspect Ratio

3. Off Design behaviour of a compressor

4. Effect of variation of thermal conductivity in a nonlinear conduction problem

5. Determination of order(of accuracy) of an algorithm

Blog

1. Comparison of Euler and RK schemes

2. Gear and RK schemes

3. Finite Element for Flow Solvers

4. Pre-Conditioning of systems

5. Method of Lines

Surveys

1. Methods used for Time Marching with Spatial spectral methods

2. Cubic splines to solve partial differential equations

87


3. Pressure equation in a flow solver

4. Finite element for nonlinear problems

5. Alternating Direction Methods





1. S. C. Chapra, R. P. Canale, Numerical Methods for Engineers, McGraw Hill(2014).

2. Singiresu S. Rap, The Finite Element in Engineering, Elsevier(2011).

3. N. S. Gokhale, S. S. Deshpande, S. V. Bedekar, A. N. Thite, Practical Finite Element

Analysis, Finite to Infinite(2008).


1. C. S. Krishnamoorthy, Finite Element Analysis, McGraw Hill(1994).

2. J. D. Hoffman, Numerical Methods for Engineers and Scientists, Marcel Dekker(2001).


Course Outcomes:


1) Understand numerical algorithms

2) Model an industrial problem

3) Choose correctly the algorithm(s) for a particular problem

4) Simulate industrial problems and obtain a solution

5) Troubleshoot in case of a `spurious’ numerical solution or a non-convergent solution

6) analyse and interpret the solutions obtained

CO PO Map

CO P

O1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12 PS1 PS2 PS3

C-1 1 1 1 1 1 2 3 2 3 3 3 2 3 1 1

C-2 1 1 1 1 1 2 3 2 2 2 3 1 2 1 1

C-3 1 1 1 1 1 2 3 2 3 2 3 2 2 1 1

C-4 1 1 1 1 1 2 3 2 3 2 3 1 1 1 1

C-5 1 1 1 1 1 2 3 2 3 2 3 1 3 1 1

C-6 1 1 1 1 1 2 3 2 2 2 3 1 3 1 1


88



1) Understand numerical algorithms (4)

2) Model an industrial problem (3)

3) Choose correctly the algorithm(s) for a particular problem (2)

4) Simulate industrial problems and obtain a solution (2)

5) Troubleshoot in case of a `spurious’ numerical solution or a non-convergent solution(1)

6) Analyse and interpret the solutions obtained (3)



Finite Element Method, Computational Fluids etc.

Job Mapping:


1. Majorities of the industries expect the engineers to know different basic modelling and

simulation techniques, thus, this course will be a plus point for all students.

2. This course is a must for those pursuing higher studies in Mechanical Engineering and it

will be highly beneficial for them

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FF No. : 654

Syllabus Template

ME3276: MECHANICAL SYSTEM DESIGN

Pre-requisites: Introductory courses in Machine Design and Manufacturing Processes

Course Objectives:

1. To understand intricacies of design as a process.

2. To understand the importance of standards and codes in design and its effective use.

3. To use statistics and optimization techniques to arrive at better design

4. To understand the influence of manufacturing and overall product life cycle on the design

of mechanical system

5. To integrate machine elements to design a complete mechanical system such as worm gear

box, Pressure Vessels, conveyor system for material handling and IC Engine.


Lab: 2 Hours/Week

Course Relevance:

Design can be considered as a complete plan for realization of product or system, hence, it is an

essential subject in mechanical engineering.

SECTION-1

Topics and Contents (19 Hours)

Design of Worm Gear (5 Hours)

Worm Gears: Worm and worm gear terminology and geometrical relationship, Types of worm

and worm gears, Standard dimensions, Force analysis of worm gear drives, Friction in Worm

gears and its efficiency, Worm and worm-wheel material, Strength and wear ratings of worm

gears as per IS-7443-1974, Thermal consideration in worm gear drive

Design of Cylinders and Pressure vessels: (7 Hours)

Thick and thin cylinders, Thin cylindrical and spherical vessels, Lame’s equation, Clavarino’s

and Birnie’s equation, Design of hydraulic and pneumatic cylinders, Auto frettage and

Compound cylinders Gasketed joints in cylindrical vessels. Modes of failures in pressure

vessels. Unfired pressure vessels, Classification of pressure vessels as per I.S. 2825–1965,

categories and types of welded joints, weld joint efficiency, Corrosion, erosion and protection

vessels, stresses induced in pressure vessels, materials of construction. Thickness of cylindrical

and spherical shells and design of end closures as per code, Nozzles and Openings in pressure

vessels, Reinforcement of openings in shell and end closures.

Design of Material Handling System (7 Hours)

Material handling system concept, basic principles, objectives of material handling system, unit

load and containerization. Flat belt and troughed belt conveyors, capacity of conveyor, rubber

90


covered and fabric ply belts, belt tensions, types of conveyor pulleys, types of belt idlers, types

of tension take-up systems, power requirement of horizontal and inclined belt conveyors.

SECTION-II


Optimum Design (4 Hours)

Objectives of optimum design, Johnson’s Method of Optimum Design (MOD). Adequate and

optimum design. Primary, subsidiary and limit equations, Optimum design with normal

specifications of simple machine elements like tension bar, transmission shaft, helical spring.

Statistical Consideration in Design (4 Hours)

Frequency distribution, Histogram and frequency polygon, Normal distribution, Units of

measurement of central tendency and dispersion, Standard variable, population combinations,

Design and natural tolerances, Design for assembly Statistical analysis of tolerances,

Mechanical reliability and factor of safety.

Design of I.C. Engine Components (7 Hours)

Introduction to selection of material for I. C. engine components, Design of cylinder and

cylinder head, construction of cylinder liners, design of piston and piston-pins, piston rings,

design of connecting rod, design of crank-shaft and crank-pin.

Product Design and Guidelines (6 Hours)

Engineering Design Process: Considerations of a Good Design, Phases of Design Process

Product Development Process, Product life cycle, Morphology of design,

Design for Manufacturing and Assembly: Methods of designing for Manufacturing and

Assembly, Designs for Maintainability, Designs for Environment, Legal factors and social

issues, engineering ethics and issues of society related to design of products.

Ergonomics and Aesthetics Considerations in Design: Man-Machine interaction. Concepts

of size and texture, color. Comfort criteria, Psychological and Physiological considerations


Depending upon the type of mechanical system undertaken for project work, students have to

design related and requisite machine elements from the following list as practical activity.

1. Design of shafts and keys

2. Selection of suitable bearings from the manufacturer’s catalogue

3. Selection of flat belt from the manufacturer’s catalogue

4. Selection of V-belt from the manufacturer’s catalogue

5. Selection of roller chain from the manufacturer’s catalogue

6. Design of Spur, Helical, Bevel gears as per design requirement

7. Design of worm gear and worm wheel

8. Design of housing/casing

9. Design of Fins

10. Design of cylinders and pressure vessels

91


11. Design of threaded joint and power screws

12. Design of springs

13. Design of engine cylinder and cylinder head, construction of cylinder liners

14. Design of piston and piston-pins, piston rings

15. Design of connecting rod

16. Design of crank-shaft and crank-pin

17. Design of big and small End Bearings, Caps and bolts

18. Design of Engine Valves, and Valve Springs

19. Design of Rocker Arm

20. Design of Cam and Camshaft

21. Design of Push Rod.

22. Design of belt conveyor

23. Design of pulley

24. Design of Flywheel

25. Selection of Electric drive for a given mechanical system

26. Design of Gasket or Seals

List of Projects:

Students have to select and complete any one design project from the following list.

1. Design of Worm gear box

2. Design of Pressure vessel

3. Design of I. C. Engine

4. Design of Material Handling System

5. Design of Reciprocating Compressor

6. Design of Machine Tool Gear Box

7. Design of Concrete Mixer

8. Design of Sugar Cane Crusher

Students should focus on designing individual elements and its meaningful integration with

other elements to build a fully functional mechanical system. While undergoing the design

activity students have to pay special attention to use of applicable National and International

standards, application of Design for Manufacturing and Assembly principles, considerations of

Ergonomics and Aesthetics, Repair, Maintenance, and troubleshooting considerations and value

engineering principles.

The deliverables shall include assembly drawing with bill of materials, production drawings for

individual components duly complete with manufacturing tolerances, surface finish symbols,

geometric tolerances etc. A design report supplemented with necessary calculations, process

sheets, cost estimation, operating instructions and troubleshooting for the system should be

submitted along with drawings.

92



1. Design for Machining

2. Design for Casting

3. Design for Welding

4. Design for Forging

5. Design for Assembly

6. Design for Sheet Metal Working

7. Design for Safety

8. Design for Maintainability

9. Design for Environment

10. Product life cycle


1. Use of National and International standards in Design

2. Principles for Good Design

3. Psychological and Physiological considerations in Design

4. Ethics and Engineering Design

5. Man-Machine interaction

6. Selection criteria for Material Handling System

7. Simulation in Design

8. Worm Gears vis-a-vis other gears

9. Automated Guided Vehicles (AGVs)

10. Robots for Material Handling


Design:

1. Design of pressure vessel as per standards for a given process

2. Testing Procedure of Pressure Vessels as per standards

3. Design of Cylinder Fins for Two Wheeler IC Engine

4. Design of valve engine spring

5. Design of IC engine push rod

Case Study:

1. Morphology of design

2. Optimum Design

3. Statistical considerations in Design

4. Energy saving motors

5. Lightweight materials

Blog

1. Application of AI in Design

2. Virtual Testing of Design

3. Nanomaterials in Design

4. Recent Developments in Engineering Materials

5. Recent Developments in IC Engine Design

93


Surveys

1. Replacement of conventional material by Composite material

2. Good and Bad designs of real life products with justifications

3. Comparison of Repair, Maintenance, and troubleshooting considerations in any two

equivalent mechanical systems

4. Survey for environment friendly products around you (minimum 5)

5. Use of Smart Materials Product Design





1. Bhandari V. B., “Design of Machine Elements” 3rd Edition, 2010, Tata McGraw Hill

Education (India) Pvt. Ltd., New Delhi

2. Patil S. P., “Mechanical System Design”, 2nd Edition, 2005, Jaico Publishing House,

Mumbai

3. George E. Dieter and Linda C. Schmidt, Engineering Design, 4th Ed., McGraw Hill

Higher Education, 2000


1. Johnson R.C., “Optimum Design of Mechanical Elements” John Wiley & Sons Inc.,

London.

2. Ray T. K., “Mechanical Handling of Materials”, 2005, Asian Book Pvt. Ltd., Delhi

3. RudenkoN.,”Material Handling Equipment”, PEACE Publishers, Moscow.

4. G. Pahl, W. Beitz, J. Feldhusen and K.-H. Grote “Engineering Design-A Systematic

Approach”, Third Edition, Springer-Verlog 2007

5. “Design Data”, P.S.G. College of Technology, Coimbatore.

6. Ullman D.G., “The Mechanical Design Process”, McGraw Hill International Editions

7. John F Harvey, “Theory and Design of Pressure vessels”, CBS publishers & distributors,

Delhi

8. Willium C. Orthwine, “Machine Components Design I and II”, Jaico Publishing House,

Mumbai.

9. Joshi M. V., Mahajani V. V., “Process Equipment Design”, MacMillan India, Ltd., Delhi

10. IS-2825-1969 Code for unfired pressure vessels.


1. NPTEL video course on “Design of Machine Elements”:

http://www.nptelvideos.in/2012/12/design-of-machine-elements.html

2. MIT Opencourseware “Design and Manufacturing -I :

https://ocw.mit.edu/courses/mechanical-engineering/2-007-design-and-manufacturing-

i-spring-2009/index.htm


http://www.nptelvideos.in/2012/12/design-of-machine-elements.html

https://ocw.mit.edu/courses/mechanical-engineering/2-007-design-and-manufacturing-i-spring-2009/index.htm

https://ocw.mit.edu/courses/mechanical-engineering/2-007-design-and-manufacturing-i-spring-2009/index.htm

94


3. MIT Opencourseware “Design and Manufacturing -II :

https://ocw.mit.edu/courses/mechanical-engineering/2-008-design-and-manufacturing-

ii-spring-2004/index.htm

Course Outcomes:


1) Design as per IS code the Mechanical components like Worm gears, Unfired Pressure

vessels, and Machine Tool Gearboxes.

2) Design mechanical systems like pressure vessels.

3) Design material handling system like belt conveyor

4) Use statistical considerations in design and optimize the design for mechanical

elements like shaft, gear, and spring.

5) Design Mechanical systems like IC Engine and its components.

6) Apply DFMA, Aesthetics and Ergonomics principles in designing engineering

component or product

CO PO Map

CO

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2 2 1 3 0 1 1 0 1 2 2 2 1 3 1 0

3 2 1 3 0 1 1 0 1 2 2 2 1 3 1 0

4 3 1 2 3 1 1 0 1 2 2 1 1 3 0

5 2 1 2 3 1 1 0 1 2 2 2 1 3 1 0

6 1 1 1 3 3 3 3 3 2 1 1 1 1 0



Final year Project work

Job Mapping:


https://ocw.mit.edu/courses/mechanical-engineering/2-008-design-and-manufacturing-ii-spring-2004/index.htm

https://ocw.mit.edu/courses/mechanical-engineering/2-008-design-and-manufacturing-ii-spring-2004/index.htm

95


FF No. : 654

Syllabus Template

ME3294: ENGINEERING DESIGN AND INNOVATION – VI

Course Objectives:

1.

2.

3.

4.

5.


Tut: NA Hours/Week

Lab: 6 Hours/Week

Course Relevance:





SECTION-I

Topics and Contents







SECTION-II

Topics and Contents







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1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

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1.

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Design:

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4.

5.

Case Study:

1.

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4.

5.

Blog

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Surveys

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Course Outcomes:








community(4)

CO PO Map




Job Mapping:



99


B. Tech. Mech. Module -VII

Subject

head

Course

code Course name


Credits

Theory Lab Tut

OE2 ME4251 CAD/CAM/CAE 2 - - 2

OE2 ME4280 COMPUTATIONAL FLUID DYNAMICS 2 - - 2

OE2 ME4202

COMPUTER INTEGRATED MANUFACTURING 2 - - 2

OE3 ME4253 VIBRATION ANALYSIS 2 - - 2

OE3 ME4254 REFRIGERATION AND AIR CONDITIONING 2 - - 2

OE3 ME4261 POWER PLANT ENGINEERING

2 - - 2

OE3 ME4255

ENGINEERING DESIGN AND INNOVATION -

VII

- 20 - 10

TOTAL

6 20 - 16

100


FF No. : 654

Syllabus Template

ME4251: CAD/CAM/CAE

Course Objectives

1. Learn the basics of CAD/CAM/CAE

2. Learning Finite Element methods

3. Learn G & M code

4. To understand Rapid Prototyping Technique

5. Learn various tools required for CAD /CAM/CAE


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

1) The course exposes the students to algorithms used in CAD/CAM/CAE.

2) Students learn how to model and simulate industrial problems

3) With the knowledge gained by this course, students can model, simulate as well as design

mechanical components.

SECTION-I

Topics and Contents

Section 1: Topics/Contents (14 Hours)

Computer Graphics

Introduction to Basic Transformations - Translation, Rotation, Scaling, Reflection,

Homogeneous Coordinate system , Concatenated Transformation, Mapping of Geometric

Models,

Geometric Modelling

Curves

Introduction to Parametric representation of curves and its advantages. Synthetic Curves-

Hermite Cubic Spline, Bezier Curve

Surfaces

Introduction to Parametric representation of Surfaces. Synthetic Surfaces- Bezier Surface, B-

Spline Surface.

101


Solids

Introduction, Geometry and Topology, Solid Representation, Boundary Representation, Euler's

equation, Constructive Solid Geometry, Boolean operation for CSG,.

Computer Aided Manufacturing

Introduction, Integrating CAD, NC and CAM, Preparing CAD data for NC, The Basic

components of NC System, Machine Axes and Coordinate system, Positioning System, NC

Motion Control System, Point-to-Point and Continuous Path Machining, The NC Procedure,

Machine Zero, Job Zero, Manual part Programming (G and M code),.

SECTION-II

Section2: Topics/Contents (14 Hours)

Finite Element Analysis

Types of 1D element. Displacement function, Global and local coordinate systems, Order of

element, primary and secondary variables, shape functions and its properties. Formulation of

elemental stiffness matrix and load vector for spring, bar, beam, truss and Plane frame.

Transformation matrix for truss and plane frame, Assembly of global stiffness matrix and load

vector, Properties of stiffness matrix, half bandwidth, Boundary conditions elimination method

and penalty approach, Symmetric boundary conditions, Stress calculations.

Introduction Two Dimensional Finite Element Analysis

Types of 2D elements, Formulation of elemental stiffness matrix and load vector for Plane

stress/strain such as Constant Strain Triangles (CST), primary and secondary variables,

properties of shape function

Rapid Prototyping

Introduction to Rapid Prototyping, classification of RP Processes, Working principle, models &

specification process, application, advantages & disadvantages & case study of

· Stereolithography Apparatus (SLA)

· Laminated Object Manufacturing (LOM)

· Selective Laser Sintering (SLS)

· 3D Printing

· Fused Deposition Modelling [FDM]

Rapid Tooling and STL format.


1)

2)

3)

4)

5)

6)

7)

8)

9)

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10)


1. 1D analysis of axially loaded bar by using FEA SOFTWARE

2. 1D analysis of beam applying different loading and support conditions using FEA

SOFTWARE

3. 2D analysis of heat transfer through plate by using FEA SOFTWARE

4. 2D structural analysis of any mechanical component using FEA SOFTWARE

5. 2D structural analysis of any mechanical component using FEA Software considering

symmetric boundary conditions.

6. 3D structural analysis of any mechanical component using FEA SOFTWARE

7. 3D analysis of simple component by using FEA software

8. 3D analysis of assembly by using FEA software

9. Motion analysis of slider crank mechanism in ADAMS.

10. Motion analysis of four bar mechanism in ADAMS.

11. Motion analysis of various mechanism in ADAMS

12. Manufacturing of mechanical components by Rapid Prototyping machining.

13. Manufacturing of mechanical components by CNC.

14. Graphics programming in C++/MATLAB for geometric modeling of different Curves,

Surfaces and Solid primitives. The generated geometric models will have the capability to be

modified as per the user’s requirements

List of Projects:

1. Finite element analysis of mechanical component

a) Students select 2D /3D components for structural/thermal/ fluid flow etc FEM analysis to be

done using FEA software. The components are to be analyzed using different linear / higher

order elements i.e., triangular, axisymmetric, quadrilateral, tetrahedral and hexahedral elements.

b) Fatigue analysis of Mechanical component

c) FEA and structural analysis on Aircraft wing by using ANSYS and CFD

d) Finite element analysis and natural frequency optimization of the engine bracket.

f) Steady-state thermal stress analysis of gearbox casing by finite element method

2. Motion analysis of Mechanism

3. Rapid prototyping.

103


4. Designing codes for different transformation operations.

5. CNC coding and Manufacturing.


1. Collection of research papers (at least five) published in referred / peer reviewed journals on

any single research area related to mechanical engineering (CCC subject contents), preparing

and presenting a review in front of the class. (The papers collected shall be different for each

student.)

2. Meshless Method

3. Dynamic Analysis

4. Crash Analysis

5. Acoustic Analysis

6. Thermo-mechanical Analysis.


1. Experimental work or Finite Element work

2. Contribution of FEA in design industry

3. Role of CAE Engineer in Industries


Design:

1) Design of an automobile component

2) Analysis of Buckling of Bicycle Wheel.

3) Design and analysis of shaft and sprocket

Case Study:

1.

2.

3.

4.

5.

Blog

1.

2.

3.

4.

5.

Surveys

1.

2.

3.

4.

5.


104





1. Ibrahim Zeid, “Mastering CAD/CAM”, Tata McGraw Hill

2. Groover M. P., “Automation, production systems and computer integrated manufacturing”

Prentice Hall of India.

3. Chandrupatla T. R. and Belegunda A. D., “Introduction to finite elements in engineering”,

Prentice Hall of India

4. P.N. Rao -CAD/CAM, Principles & Applications-Tata McGraw Hill


1. Zeid, I., CAD/CAM, McGraw Hill (2008).

2. Rogers, D. F. and Adams, J. A., Mathematical Elements for Computer Graphics, McGraw

Hill (1989)

3 Segerling L. J., “Applied finite elements analysis”, John Wiley and Sons

4.Gebhardt A., “Rapid Prototyping”, Hanser Publisher.


https://nptel.ac.in/courses/112/104/112104031.

Course Outcomes:

1. Use the underlying algorithms, mathematical concepts, supporting computer graphics. These

include but are not limited to: Composite2D & 3D homogeneous matrices for translation,

rotation, and scaling transformations.

2. Use and demonstrate fundamental knowledge of CAD/CAM.

3. Understand the basic theory behind the finite element method.

4. Use the finite element method for the solution of practical engineering problems.

5. Create the G-code program (with a standard computer post processor) of a work- piece on a

standard numerically controlled machine tool with CNC controls.

6. Understand Rapid prototyping Technique

CO PO Map

https://nptel.ac.in/courses/112/104/112104031

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Job Mapping:


106


FF No. : 654

Syllabus Template

ME4280: COMPUTATIONAL FLUID DYNAMICS

Course Objectives:

1. To teach the basics of numerical methods to solve flow/thermal energy equations

2. Learning both finite difference and finite volume methods

3. To learn modelling of industrial flow problems

4. To understand choosing the most appropriate boundary condition(s).

5. To know the basics of turbulence modelling


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

1. The course exposes the students to algorithms used in flow solvers.

2. Students learn how to model and simulate industrial flow problems

3. With the knowledge gained by this course, students can model, simulate as well as design

components like blower, turbine, heat exchanger etc.

SECTION-I

Topics and Contents

Review of fluid mechanics, mass momentum and energy equation applied to Control Volume,

Numerical methods to solve Laplace equation, unsteady diffusion, Hyperbolic systems, Pipe-in-

pipe heat exchanger, Finite Volume energy equation

SECTION-II

Topics and Contents

(Design the Course content. For this, utilize the expertise from various sources - Apex


Universities, etc. Make the course in 2 sections - Section I and Section II.)

Gradient calculation for finite volume, finite volume energy eqn, turbulence eqns, turbulence

models, near wall behaviour, meshing techniques, boundary conditions, pressure eqn,

compressible flow solvers.

107



1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1. Flow over a flat plate

2. Flow through a pipe/channel

3. Unsteady Heat Conduction in 1-d

4. Unsteady heat Conduction in 2d

5. Blasius Equation

6. Converging-Diverging Nozzle

7. Natural Convection with a Vertical Plate

8. Effect of Diffuser angle

9. Flow through a bend

10. Flow over a cylinder

List of Projects:

1. Development of a code for a converging-diverging nozzle

2. Simulation of flow through a compressor

3. Simulation of flow through a heat exchanger

4. Flow over a car body

5. High lift systems

6. Code for shock capture in a converging-diverging nozzle

108


7. Code for convection-diffusion systems

8. Code for Stokes equations

9. Simulation of a Thermocompressor

10. Simulation of freezing/melting systems


1. Application of Flow solvers in hydroturbines

2. Flow simulation of heat exchangers

3. Flow simulation of high lift airfoil systems

4. Application of flow simulation in gas turbines

5. Casting using flow simulation

6. Simulation of Vortex Shedding

7. Modelling and simulation of blood flow

8. Flow simulation of a Thermocompressor (and similar devices)

9. Modelling and simulation of boiling/condensing flows

10. Application of CFD in drag reduction/heat transfer enhancement using passive techniques


1. Comparison of Finite Difference/Finite Volume

2. Comparison of Finite Element/ Finite Volume

3. Applicability of various turbulence models

4. Pressure Correction Equation

5. Meshing techniques

6. Pressure based solver vs. density based

7. Natural Convection solver(s)

8. Simulation of Turbomachines

9. Simulation of Creeping Flows

109


10. Discussion of Biological Flows


Design:

1. Design of Blowers

2. Design of Pumps

3. Design of Hydroturbines

4. Design of heat exchangers

5. Design of Gas turbines

Case Study:

1. Comparison of Finite Element and Finite Volume

2. The effect turbulence models in external flows

3. Meshing Strategies in turbomachines

4. Solution Methodology for Airfoil flows

5. Comparison of SIMPLE, SIMPLEC and PISO

Blog

1. Simulation of Gas Turbines

2, Prediction of Cavitation in hydroturbines

3. Simulation techniques for compressors

4. Block Identification for Meshing

5. Heat Transfer Enhancement Comparison

Surveys

1. Meshing Techniques/Softwares

2. Flow Algorithms

3, Multiphase Models

110


4. Phase change models

5. Fluid-Structure Interaction





1. Name(s) of author(s); Title of the book; Edition No., Publisher

1. H. Versteeg and W. Malalasekara, An Introduction to Computational Fluid Dynamics:

The Finite Volume Method, Pearson (2007).

2. A. W. Date, Introduction to Computational Fluid Dynamics, Cambridge University

Press (2005).

3. J. D. Anderson, Computational Fluid Dynamics, McGraw Hill (1995)

4. S. C. Chapra, R. P. Canale, Numerical Methods for Engineers, McGraw Hill (2014)


1. F. M. White, Viscous Fluid Flow, McGraw Hill (2006).

2. Sreenivas Jayanti, Computational Fluid Dynamics for Scientists and Engineers,

Springer(2018)


Course Outcomes:

1. Understand numerical discretization of flow and thermal energy equations.

2. Have an understanding of solution techniques.

3. Understand the various boundary conditions.

4. Know how to mesh various flow domains.

5. Understand turbulence models and how to use them.

6. Understand the role of various parameters in a solver.


111


CO PO Map

PO

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PO

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PO

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CO

1 1 1 1 1 1 2 3 2 3 3 3 2 3 1 1

CO

2 1 1 1 1 1 2 3 2 2 2 3 1 2 1 1

CO

3 1 1 1 1 1 2 3 2 3 2 3 2 2 1 1

CO

4 1 1 1 1 1 2 3 2 3 2 3 1 1 1 1

CO

5 1 1 1 1 1 2 3 2 3 2 3 1 3 1 1

CO

6 1 1 1 1 1 2 3 2 2 2 3 1 3 1 1


1. Understand numerical discretization of flow and thermal energy equations. (4)

2. Have an understanding of solution techniques (3)

3. Understand the various boundary conditions (3)

4. Know how to mesh various flow domains(4)

5. Understand turbulence models and how to use them (2)

6. Understand the role of various parameters in a solver (2)



Adv. Computational Fluids (may be offered at the Masters level elsewhere).

Job Mapping:


1. Mechanical Industries looking for engineers with a simulation background (Ex. Forbes

Marshall, Thermax etc.)

2. Consultancy companies offering simulation services (Ex. Analyzer CAE, US Consulting etc.)

3. CFD Software Companies (Ansys, Star CCM etc.)

112


FF No. : 654

Syllabus Template

ME4202: COMPUTER INTEGRATED MANUFACTURING

Course Prerequisites: Manufacturing processes, Industrial management

Course Objectives:

1. To acquaint the students with data bases and numerical analysis related to CIM.

2. To introduce students with Computer aided process planning systems and Cellular

Manufacturing systems.

3. To study the role and components of different Automation strategies.


Tut:

Lab:

Course Relevance: This course gives the integration of automated production processes by using

computers and delivers a benefit of streamlining production processes with reduced costs and

improved scheduling flexibility. Data storage and handling is also the need of contemporary

manufacturing systems. This is also catered using software.

SECTION-1

*Introduction

Introduction of CAD and CAM, Manufacturing planning and control, Concurrent

Engineering, Concept and elements of CIM, Mathematical model of production performance,

manufacturing control, elements of automated system, lean production anf Just-in-Time

production.

*Production planning and control

Process planning, Computer aided process planning and steps, Aggregate production planning

and master production schedule, Material Requirement planning, capacity planning, control

system, shop floor control, Inventory control, Manufacturing Resource planning(MRP-II)

Enterprise resource planning(ERP)

*Cellular Manufacturing

Group Technology, part families and part classification and coding, composite part concept,

machine cell design and layout, Arranging machines in a GT cell, Production Flow

Analysis(PFA)

SECTION-II

*Flexible manufacturing System

Automation, Introduction, Automation strategies, Types of Automation - Hard and Soft

Automation, FMS, FMS components, Applications and benefits, FMS planning and control,

113


quantitative analysis in FMS, Automated Guided vehicle systems, and AS/RS ,Vehicle guidance

technology, vehicle management and safety.

*Manufacturing system control

Computerized statistical process control, shop floor control, inventory control, pull system of

production control, introduction to automated inspection devices: Coordinate Measuring

Machine (CMM), inspection probes etc.

*Industrial Robotics

Robot anatomy and related attributes, classification of robots, Robot control system, sensors in

robotics, end effectors, accuracy and repeatability, Industrial robot applications, Robot part

programming, simple problems.


1) Analysis of material handling system - modeling simulation for the selected plant layout.

2) Part classification and Coding using G.T.

3) Study of F. M. S.

4) Study of CAPP Systems. (Retrieval & Generative)

5) Coordinate Measuring Machine

6) Production flow analysis

7) Just-In-Time delivery

8) D CLASS, M CLASS and OPTIZ coding systems with suitable examples

9) Powered lead through and manual lead through in robot programming

10) Computer control systems


1) Modeling and Simulation of CIM Systems

2) Remote monitoring and operation of CIM system.

3) Machine vision based Quality control

4) CAD/CAM based part programming

5) Programming and operation of a robot manipulator

6) Computerized statistical process control

7) Modeling, offline programming and simulation of robot manipulator

8) Programming of Automatic storage and Retrieval system (ASRS)

9) Programming to perform pick and place, stacking of objects

114


List of Projects:

1. Implementation of CIM in Industry.

2. Rapid Prototyping

3. Automation

4. Manufacturing of machine component using additive manufacturing or Using CNC simulator

software.

5. Analysis of material handling system - modeling simulation for the selected plant layout.

6. Master Production Schedule

7. Automated Inventory control

8. Automated Guided Vehicle

9. AS/RS

10. Automated Inspection devices


1. Robot systems and their applications in manufacturing industries.

2. CIM and Artificial Intelligence (AI) applications.

3. Knowledge Based Systems in Manufacturing.

4. AI in Manufacturing

5. Group Technology

6. Automated Production planning and control

7. Concurrent Engineering

8. Lean Manufacturing

9. Just In Time

10. Integrating Expert Systems and Decision Support Systems.


1. Automation in manufacturing

2. Robotics applications

3. Manufacturing planning

4. MRP-I and MRP-II

5. Control system in manufacturing

7. Influence of GT in present day factories

8. Advantages of Flexible Manufacturing systems

9. Manufacturing automation protocol (MAP)

10. Open system and database for CIM

115



Design:

1. Flexible manufacturing system

2. Machine cell

3. Material handling system

4. Mathematical model of production performance

5. Manufacturing Order Report

Case Study:

1. Available computer/automation hardware, and software.

2. Production Flow Analysis

3. Master Production Schedule

4. Aggregate production planning

5. Enterprise Resource planning in Manufacturing

Blog

1. Open CIM System Management Software

2. Real Time monitoring in CIM

3. Robot Control Programming

4. CNC Milling Station and Control software

5. Benefits of Computer Integrated Manufacturing

Surveys

1. Islands of automation and software

2. Product related activities of a company

3. Plant operations

4. Computer Managed Production planning

5. Product data management




1.MSE

2.Seminar

3. HA

4. Lab

5.Course project

6.GD/PPT

7.ESE


1. Groover M.P.-Automation, production systems and computer integrated manufacturing‘ -

Prentice Hall of India

2. Deb S.R. , Robotics Technology and Flexible Automation, Tata McGraw Hill

3. Radhakrishnan P. and Subramanyam S.,CAD,CAM,CIM,New Age International Pvt.Ltd.

4.John J.,Craig,Introduction to Robotics,Pearson Publication.


116


1. Eric Teicholz and Joel orr,Computer Integrated Manufacturing Handbook,McGrawHill Book

Co.

2. Yoram Coren,Computer control and Manufacturing Systems,McGraw Hill publication. 3. Paul G. Ranky,Computer Integrated Manufacturing, PHI.

4. Nanua Singh, John, Systems Approach to Computer Integrated Design and Manufacturing,Wiley

publication.



Course Outcomes:


1) Apply knowledge about Computer Aided Quality control and Process Planning Control.

2) Design Flexible manufacturing cell after carrying out Group technology study and finally

creating FMS

3) Analyze and Design appropriate automated assembly systems

4) Apply Computer aided process planning and MRP.

5) Distinguish various automated flow lines in high volume production systems.

6) Understand the robot systems and their applications in manufacturing industries.

CO PO Map

CO/

PO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 1 1 2 1 1 0 1 2 1 2 1 1 2 2

2 2 1 2 1 1 1 1 2 1 2 2 1 1 1 1

3 1 2 2 1 2 1 1 1 1 1 1 1 1 1 2

4 2 1 1 2 1 1 0 1 2 1 2 1 1 2 2

5 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1


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6 1 1 1 0 1 1 0 0 1 1 1 1 1 0


1) Apply knowledge about Computer Aided Quality control and Process Planning Control. (4)

2) Design Flexible manufacturing cell after carrying out Group technology study and finally

creating FMS(3)

3) Analyze and Design appropriate automated assembly systems(2)

4) Apply Computer aided process planning and MRP.(3)

5) Distinguish various automated flow lines in high volume production systems.(4)

6) Understand the robot systems and their applications in manufacturing industries(4)


Automation in Production, computer aided manufacturing, CNC

Job Mapping:

Course will help students to work in an automated sector, management systems Jobs in

Manufacturing at Machining and Machinery Industry ,cellular manufacturing which will be

useful for Industry 4.0

https://www.manufacturingcrossing.com/article/340295/Jobs-in-Manufacturing-at-Machining-and-Machinery-Industry/



118


FF No. : 654

Syllabus Template

ME4253: VIBRATION ANALYSIS

Course Objectives:

1. To understand the fundamentals of Vibration Theory

2. To be able to mathematically model real-world mechanical vibration problems

3. To use computer software programs to investigate and understand vibration problems.


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

Vibration is a common phenomenon occurring in a mechanical system. For example, vibration of

a rotor due to unbalanced mass, vibration of a vehicle engine at varying speed. The study of a

dedicated course is required to understand the fundamental concepts of mechanical vibrations for

engineers and designers.

SECTION-I

Topics and Contents


professional bodies, Industries, international curriculum, curriculum of IIT and other

prominent Universities, etc. Make the course in 2 sections - Section I and Section II.

Introduction: Concept of linear and non-linear systems, various mathematical models of

vibration system, damping models, free and forced vibration analysis (under harmonic

excitation) of single degree freedom system, force and displacement transmissibility,

Numerical simulations.

Multi degree freedom systems: Introduction, Formulation of equations of motion, elastic and

inertial couplings, Free vibration analysis (un-damped and damped): natural frequencies and

mode shapes, orthogonality of mode shapes, principal coordinates, modal analysis, Numerical

simulations.

SECTION-II

Topics and Contents


professional bodies, Industries, international curriculum, curriculum of IIT and other

prominent Universities, etc. Make the course in 2 sections - Section I and Section II.

119


Multi degree freedom systems: Forced vibration analysis (under harmonic excitation), rotor

system dynamics, vibration absorbers, Numerical simulations.

Vibration Measurements: Measurement of displacement, velocity, acceleration, frequency

and damping. Vibration testing equipments: signal generation, measurement and analysis,

conditioning monitoring of pumps, gear box, e.t.c.


1) Free vibration-1DOF system

2) Forced vibration-1DOF system

3) Free vibration-2DOF system: Development of equation of motion

4) Free vibration-2DOF system: determination of natural frequency and mode shapes

5) Modal analysis

6) Forced vibration-2DOF system

7) Rotor system dynamics

8) Vibration absorbers

9) Design consideration of vibration measuring instruments (displacement and acceleration

measurement sensor)

10) Concept of equivalent viscous damping


1. To determine the natural frequency of damped vibration of single degree freedom system

and to find its damping coefficient.

2. To verify natural frequency of torsional vibration of two rotor system and position of node.

3. To determine the critical speed of the rotor system.

4. To determine resonance frequency of transverse vibration of beam.

5. To determine the frequency response curve under different damping conditions for single

degree freedom system of vibration.

6. To determine shock absorber transmissibility curve.

7. Determination of natural frequencies and damping in a mechanical component/assembly

with vibration shaker.

8. Determination of natural frequencies and damping in a mechanical component/assembly

with impact hammer

120


List of Projects:

1. Modal analysis of system

2. Forced vibration analysis of system subjected to lateral loading condition

3. Forced vibration analysis of system subjected to longitudinal loading condition

4. Forced vibration analysis of system subjected to combined loading condition

5. Vibration analysis of system subjected to base excitation

6. Dynamic analysis of rotating system

These analysis may be performed using single degree freedom, multi- degree freedom lumped

model, numerical techniques


1. Tunned vibration absorbers

2. Un-tunned vibration absorbers

3. Self-excited vibrations

4. System Identification techniques

5. Influence of support bearings on rotor dynamics

6. Vibration measurement

7. Non-linear vibration analysis

8. Updating of Structural Dynamic Models

9. Random vibration analysis

10. Response of the system under shock excitation


1. State-of-art in vibration measuring techniques

2. Important consideration for deciding degrees of freedom in development of mathematical

model of a vibrating system

3. Practical utility of the results obtained through vibration analysis / measurements

4. Influence of support bearings on rotor dynamics

5. Conditioning monitoring

6. Criteria for selection of a vibration measuring instruments

7. shock absorber (2 wheeler vehicles) design considerations

8. Modal analysis technique

9. Applications of tunned vibration absorber

10. Superiority of finite element model of vibration system in comparison to lumped mass

model

121



Design:

1. 1-DOF system free vibration

2. 1-DOF system forced vibration

3. 2-DOF system free vibration

4. 2-DOF system forced vibration

5. Vibration instruments –design considerations

Case Study:

1. Vibration conditioning monitoring of centrifugal pumps

2. Vibration conditioning monitoring of gear box

3. Vibration analysis of washing machine

4. Vibration absorbers-application like high tension cables

5. Fault diagnosis using vibration measurements

Blog

1. Various damping models

2. Linearization of non-linear system- Demonstration using Simple pendulum problem

3. Displacement transmissibility of shock absorbers subjected to shock loading

4. Vibration isolators

5. Forced vibration analysis under periodic (non-harmonic) excitation

Surveys

1. Vibration measuring instruments

2. Acceptable Levels of Vibration-different standards

3.Source of vibration in steam turbines

4. Sources of vibration in a car

5. vibration isolation systems




MSE/ESE/ Course project/HA/GD/seminar/CVV


1. L. Meirovitch, Fundamental of Vibrations, Mc-Graw Hill Inc., 2001

2. Grover G. K., Mechanical Vibrations , Nem Chand and Bros (2009)

3. S. S. Rao, Mechanical Vibrations, Pearson Education Inc. (4th Ed.), 2007.

4. Ghosh and Malik, Theory of Mechanism and Machines , East West Pvt. Ltd

Reference Books:

122


1. Thomas Bevan, Theory of Machines, CBS Publications.

2. B. Balachandran, E. B. Magrab, 2009, Vibrations, Cengage learning: Second edition

3. D. J. Inman, Engineering Vibration, 4th Edition, Prentice-Hall, 2013

4. S. Graham Kelly, Fundamentals of Mechanical Vibrations, Mc-Graw Hill, 2000. Second

edition


Course Outcomes: The student will be able to –

1. Develop the mathematical model of a single degree freedom vibration system and

perform free vibration analysis.

2. Perform force vibration analysis of a single degree freedom system.

3. Develop the mathematical model of a multi degree freedom vibration system and perform

free vibration analysis.

4. Perform forced vibration analysis of a multi degree freedom system.

5. Perform and verify computer simulations employing time integration and modal analysis

of discrete vibrating systems.

6. Select the instruments for a vibration measurement and analyze the measured data.

CO PO Map

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CO:2 3 3 3 3 3 3 1 1 1 2 1 1 1 3 1

CO:3 3 3 3 3 3 2 1 1 1 2 1 1 1 3 1

CO:4 3 3 3 3 3 2 1 1 1 2 1 1 1 3 1

CO:5 3 3 3 3 3 2 1 1 1 2 1 1 1 3 1

CO:6 3 3 3 3 3 3 1 1 1 2 1 1 1 3 3



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1. Develop the mathematical model of a single degree freedom vibration system and

perform free vibration analysis. (3)

2. Perform force vibration analysis of a single degree freedom system. (3)

3. Develop the mathematical model of a multi degree freedom vibration system and

perform free vibration analysis. (5)

4. Perform forced vibration analysis of a multi degree freedom system. (5)

5. Perform and verify computer simulations employing time integration and modal

analysis of discrete vibrating systems. (5)

6. Select the instruments for a vibration measurement and analyze the measured data. (5)



Advance courses on vibration

Job Mapping:


124


FF No. : 654

Syllabus Template

ME4254: REFRIGERATION AND AIR CONDITIONING

Course prerequisite-No prerequisites

Course Objectives:

1. Students should be able to analyse vapour compression refrigeration cycle and find cop of the

cycle.

2. Students will be able to compare two vapour compression cycles and select the efficient one.

3. Students will be able to understand various psychrometric processes involved in air

conditioning systems.

4. Students will be able to find important factors which affect the load on the air conditioner.

Credits: 2

Teaching Scheme Theory: 2 Hours/Week

Tut: 2 Hours/Week

Lab: 2 Hours/Week

Course Relevance: Refrigeration is the need of an hour. Refrigeration cycles are used in cold

storages, transport of perishable food, blood banks, ice plants, dairies and few process industries.

Air conditioning has become a necessity to cope up with the extreme atmospheric conditions. It is

necessary for comfort in malls, auditoriums, theaters, hospitals, hotels, buses, railways, aeroplanes

as well as in some process industries. VCS and VAS both are widely used in comfort and process

air conditioning. Mechanical engineers, having knowledge of refrigeration and air conditioning

may get various job opportunities in the above and other related industries.

SECTION-I

Topics and Contents

Refrigeration (10 Hours)

Introduction of Refrigeration, Ideal vapour compression cycle (VCC), effect of operating

parameters on VCC, use of p-h charts, actual vapour compression cycle, method to improve

COP of VCC, Introduction to multistage systems. Classification of refrigerants, Desirable

properties of refrigerants, Designation of refrigerants, Ozone depletion potential (ODP) Global

warming potential (GWP), Montreal protocol, Kyoto protocol, Alternative Refrigerants, Total

equivalent warming impact (TEWI). Components of VCC-Compressor, Condenser, Evaporator,

Expansion Device. Introduction to vapour absorption system (VAS), COP of simple vapour

absorption system, lithium bromide system, Comparison between VCS and VAS

125


SECTION-II

Topics and Contents

Air Conditioning (10 Hours)

Introduction to Psychrometry, Psychrometric properties, Use of Psychrometric chart,

Psychrometric processes, Sensible heat Factor (SHF), Application of psychrometric processes

in Air-conditioning equipment - Apparatus Dew Point (ADP), Bypass factor of coil, Air Washer,

Evaporative cooling. Human comfort, factors influencing comfort, Concept of effective

temperature Air conditioning Systems - Unitary, Zoned and Central; Summer, Winter and Year-

round, Applications of Air conditioning in Industry and Transport, Introduction to duct system.


1) Solving problems on simple VCC.

2) Solving problems on modified VCC.

3) Solving problems on simple VAC.

4) Solving problems on aqua ammonia VAC.

5) Solving problems on multi compressor systems.

6) Solving problems on various psychrometric properties.

7) Solving problems on simple psychrometric processes.

8) Solving problems on simple, single psychrometric processes on a psychrometric chart.

9) Solving problems on summer air conditioning on a psychrometric chart.

10) Solving problems on winter air conditioning on a psychrometric chart.


1. Trial on vapour compression system of ice plant.

2. Trial on vapour compression system of heat pump.

3. Trial on VCC of air conditioning test rig.

4. Trial on an ice plant.

5. Determination of COP of vapour absorption system.

6. Trial on vortex tube refrigeration system.

7. Trial on air conditioning test rig: cooling and dehumidification process.

8. Trial on air conditioning test rig: heating and humidification process.

9. Visit to a refrigeration system.

10. Visit to a central air conditioning plant.

126


List of Projects:

1. Design and analysis of a simple vapour compression system.

2. Design and analysis of vortex tube refrigeration system.

3. Design and analysis of summer air conditioning system.

4. Design and analysis of duct for central air conditioning plant.

5. Transport refrigeration system.

6. Transport air conditioning system.

7. Air conditioning load calculations.

8. Methods to improve COP of vapour compression refrigeration system

9. Design of split air conditioning systems for small office

10. Design of refrigeration system for mangoes


1. Comparison between VCC and VAC

2. Psychrometric processes used in summer air conditioning

3. Psychrometric processes used in winter air conditioning

4. Effect of suction and delivery pressure of compressor on COP of VCC.

5. Compressors used in RAC applications.

6. Air Conditioning of data center

7. Cascade refrigeration systems

8. High altitude aircraft refrigeration system

9. Solar refrigeration

10. Thermoacoustic Refrigeration


1.Different types of refrigerants used in RAC applications

2.Comparison of reciprocating and scroll compressors

3.Refrigerants and ozone layer depletion

4.Refrigerants and global warming

5. R134a vs R1234yf

6. Industrial air conditioning

7. Comfort zone on psychrometric chart

8. By pass factor of coil

9. Multi evaporator VCS

10. Evaporative cooling

127



Design:

1.Food preservation system

2. Alternative refrigerants

3. Air refrigeration cycles

4. Cryogenic refrigeration

5. Multi compression multi evaporator VCS

Case Study:

1. Case study of an auditorium air conditioning plant

2. Case study of a window air conditioner

3. Case study of air conditioning systems of railway coach

4. Case study of winter air conditioning systems

5. Case study of evaporator types

Blog

1. ECO friendly Refrigerants

2. Rotary compressors in RAC applications

3. Latest trends in condenser

4. Latest trends in duct design

5. Latest trends in domestic refrigerator

Surveys

1. Survey of different compressors used in RAC applications

2. Survey of different types of room air conditioners available in market

3. Survey of different types of expansion devices

4. Survey of food preservation systems

5. Survey and comparison of household split air conditioners




1. Seminar

2. MSE

3. HA

4. Course project

5. GD/PPT

6. ESE


1. Khurmi R.S., Gupta J. K.,―Refrigeration and Air conditioning, S. Chand Publication (Fifth

edition).

2. Arora C. P., ―Refrigeration and Air conditioning, Tata McGraw Hill Co., New Delhi.

3. Dossat Ray J, ―Refrigeration and Air conditioning, Wiley Eastern Limited


128


1. Arora S. C. and Domkundwar S., ―Refrigeration and Air conditioning, Dhanpatrai and Sons,

New Delhi.

2. Manohar Prasad, ―Refrigeration and Air conditioning, Wiley Eastern Limited.

3. Anantanrayanan ―Refrigeration and Air conditioning, Tata McGraw Hills Co., New Delhi.


Course Outcomes:

1.Analyze vapour compression and vapour absorption refrigeration system

2. Select suitable components for vapor compression system application and compatible eco-

friendly refrigerant based on international protocols

3. Various methods to improve COP of VCS and VAS

4. Analyze psychrometric processes and use those in air conditioning methods

5. Understand different types of air conditioning systems applied for human comfort and for

industrial applications

6. Understanding various factors contributing in the air conditioning load

CO PO Map

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Advanced refrigeration and air conditioning, Advanced applied thermal engineering

Job Mapping:

Work in cold storages, blood banks, malls, auditoriums, hotels, hospitals, theaters, sugar mills,

pulp and paper mills etc as RAC engineer. This knowledge will be useful to study advanced

RAC and then design, erection and commissioning of the system can be done.

130


FF No. : 654

Syllabus Template

ME4261: POWER PLANT ENGINEERING

Course Prerequisites:

1. Thermodynamics

2. Applied Thermal Engineering

3. Heat Transfer

Course Objectives:

1. To gain knowledge of different types of power plants.

2. To do mathematical analysis of Rankine Cycle and Improved Rankine Cycle.

3. To gain knowledge of boilers, turbines, nozzles and condensers.

4. To have knowledge of economic aspects of power generation.

5. To do performance testing of power plants.


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

1. The course exposes the students to different types of power plants.

2. Students learn the analysis of Rankine Cycle.

3. With the knowledge gained by this course, students become familiar with DM Plant and Water

Treatments, Ash handling and dust collection, Power plant economics, etc.

SECTION-I


Introduction to Power Plants, Schematic diagrams and relative merits of Steam, Gas, Diesel and

Hydro Power Plants, Factors affecting selection of site, Nuclear Power Plants Classification,

Types of Various Reactors with working of various components. Present status of power

generation in India. Nuclear Power Plants in India, Waste Disposal of Nuclear Power Plants,

VVER Power Plants.

Improved Rankine Cycle, Rankine Cycle with Reheating and Regeneration, Steam Power Plants

with process heating (reheating, regeneration and combined reheat regeneration). High Pressure

Boilers, High Pressure Boilers types, construction and working, Principle of Fluidized Bed

131


Combustion, Types of Fluidized Bed Combustion Boilers (CFBCB, PFBCB), Introduction to

Steam Nozzles and Nozzle theory.

SECTION-II


DM Plant and Water Treatments, Ash handling and dust collection, Equipments used for

handling, storage, preparation, feeding, burning of coal fired boilers, Air preheater, super heater.

Necessity of condensers, types of condensers, Dalton’s law of partial pressures, condenser

vacuum and vacuum efficiency, condenser efficiency, air pumps, capacity of air extraction

pumps, cooling water requirements. Cooling towers and cooling ponds.

Load duration, load curves, demand factor, average factor, capacity factor, reserve factor,

diversity factor, plant use factor, construction of load duration curves, effect of variable load on

power plant design and operation.


1) Analysis of Rankine cycle

2) Analysis of Rankine cycle with reheat

3) Analysis of Rankine cycle with regeneration

4) Analysis of Rankine cycle with reheat and regeneration

5) Analysis of nozzle

6) Analysis of jet condenser

7) Analysis of surface condenser

8) Analysis of cooling towers and cooling ponds

9) Power plants load

10) Power plant economics


1. Trial on diesel power plant

2. Trial on steam power plant

3. Industrial visit to power plant

4. Trial and demonstration of a boiler feed water treatment

5. Study and demonstration of power plant instrumentation

6. Study and demonstration of High pressure boiler

7. Study and demonstration of FBCB boiler

132


8. Study and demonstration ESP system

9. Demonstration and trial on Surface Condenser

10. Demonstration and trial on Steam Nozzles

List of Projects:

1.AC to DC conversion model

2.Set up for Efficiency determination of AC and DC tube-light of the same capacity

3.Set up for Efficiency determination of AC and DC Fan of the same capacity

4.Solar power plant design for a given house

5.Simulation of jet condenser

6.Simulation of surface condenser

7.Simulation of surface nozzle

8.Simulation of cooling tower

9.Simulation of cooling pond

10.Steam power plant layout and capacity calculations


1.Thermal power plant

2.Hydraulic power plant

3.Nuclear power plant

4.Wind power plant

5.Diesel power plant

6.Solar power plant

7.Gas power plant

8.DM Plant and Water Treatment

9.Ash handling and dust collection

10.Cooling towers and cooling ponds


1.Selection of sight of Nuclear Power Plant

2.Selection of sight of Hydro Power Plant

3. Environmental impact of Thermal Power Plant

4.Waste Disposal of Nuclear Power Plants

5.Cooling water requirements for power plant and water pollution

6.Load shedding between power stations,

7.Cost analysis

8. Solar energy as a clean energy source

9. Biogas

10.Tidel energy

133



Design:

1.Design of jet condenser

2.Design of surface condenser

3.Design of nozzle of a power plant

4.Wind turbine design for wind power plants

5.Steam turbine design

Case Study:

1.Case study of thermal power plant with coal as a fuel

2.Case study of thermal power plant with gas as a fuel

3.Case study of sugar factory cogeneration power plant

4.Case study of a nuclear power plant

5.Case study of DM plant in a sugar factory cogeneration power plant

Blog

1.Power generation scenario in India

2.Power generation scenario of world

3.Solar power generation

4.Pollution due to thermal power plant

5.Coal reserves of India and coal imports

Surveys

1.Survey for power plant types and its capacity in India

2.Survey for Nuclear power plant types and its capacity in World

3.Survey for Wind power plant types and its capacity in World

4.Diesel power plants

5.Gas power plants




1.MSE

2.Seminar

3. HA

4. Lab

4.Course project

5.GD/PPT

6.ESE


1. Arora, and Domkundwar “A Course in Power Plant Engineering”, Fifth Edition,

DhanpatRai and Co

134


2. P. K. Nag, “Power Plant Engineering”, Fourth Edition, Tata Mcgraw Hill, New Delhi

3. Yadav R “Steam and gas turbines and Power Plant Engineering”, Seventh revised

Edition, Central publishing house

4. Rajput R. K. “Power Plant Engineering” Fourth Edition, Laxmi Publication, New Delhi


1. Sharma P. C., “Power Plant Engineering”, S. Kataria and sons, New Delhi

2. Wesisman and Eckart “Modern Power Plant Engineering” ,Prentice Hall of India

3. Wakil M. M “Power Plant Engineering”, Tata McGraw Hill and Co., New Delhi

4. Rai G. D “Introduction to Power Plant Technology” ,Khanna Publishing


Course Outcomes:


1. Compare different power plants, their present status and recent trends (3)

2. Do mathematical analysis of Improved Rankine Cycle and Condenser (5)

3. Compare different high pressure boilers and do the analysis of nozzle (3)

4. Demonstrate essential and supplementary Power plant components (3)

5. Perform testing of thermal power plant and data analysis to draw conclusions (4)

6. Perform analysis for power plant economics (3)

CO PO Map

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Job Mapping:

Work in different power plants such as thermal, hydro, nuclear, gas as an engineer. This

knowledge will be useful to study power station economics in detail.

136


FF No. : 654

Syllabus Template

ME4255: ENGINEERING DESIGN AND INNOVATION-VII

Course Objectives:

1.

2.

3.

4.

5.


Tut: NA Hours/Week

Lab: 6 Hours/Week

Course Relevance:





SECTION-I

Topics and Contents







SECTION-II

Topics and Contents







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1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

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5.

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Case Study:

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Blog

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Surveys

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Course Outcomes:








community(4)

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Job Mapping:



140


B. Tech. Mech. Module -VIII-A

(Internship / (CAPSTONE PROJECT))

Subject

head

Course

code Course name


Credits

Theory Lab Tut

OE ME4276 Industry Internship / (CAPSTONE PROJECT) - - - 16

OE ME4273 RESEARCH INTERNSHIP - - - 16

OE ME4275 PROJECT INTERNSHIP - - - 16

OE ME4277 INTERNATIONAL INTERNSHIP - - - 16

TOTAL - - - 16

141


FF No. : 654

Syllabus Template

ME4276: Industry Internship / (CAPSTONE PROJECT)

Credits: 16 Teaching Scheme: …. Hours / Week

[Semester long (minimum 4 and a half months) internship in a Mechanical Industry]

i. Industry in-plant training

Study of products, processes, structure, organization, strategies, technology of the industry

ii. Project work

Prospective Project Areas:

Design / Development / Retrofitting / Fabrication / Atomization / Optimization / Modeling /

Coding / Simulations / Experimental-analysis / Computational-analysis / Mathematical-analysis /

Use of analogies / Use of commercially available software / Use of available codes / Use of open

source codes and software’s / Performance improvements of Mechanism / Machine / Model /

Prototype / System based on existing / new ideas, principle / Energy audit /

conservation/management / Use of renewable energy sources / Validation or Bench marking of the

outcomes, results etc.

Project Execution Guidelines:

• understand domain, area and topic of project

• identify the problem precisely, analyze the same and subsequently carry out the synthesis

• apply engineering concepts / knowledge to the real life engineering problem at hand

• ensure conceptual, lateral, and out of box thinking

• acquire hands on experience of manufacturing processes

• learn to work in a group and gain basic management skills

• understand process of selection of manufacturing methods, materials, fits and tolerances,

assembling and disassembling of system, equations or correlations, boundary conditions,

input parameters, dependent and independent variables, technical data, analysis techniques,

data generation techniques etc.

• selection of Standards, Standard processes, Standard Techniques, Standard components,

Standard Mechanisms, Standard measuring and regulating instruments etc

• organizing proper results and present relevant discussion from it

• present relevant conclusions and future scope from the work carried out

iii. Internship Report:

A report containing maximum 60 pages (printed on both sides excluding certificate, permission

letter, and title pages) should be submitted based on the industry in-plant training, the background,

motivation and scope of the project, project specifications, activities involved in the project and

activity plan, literature review carried out, basic theory, details of methodology adopted and data

reduction, results and discussions, conclusions extracted and proposed future work (if any)

followed by referencing and appendices (if any).

142


Reference Books / Material:

1. Reference Books, Text Books, Handbooks, PSG Data Book, Various Catalogues, Property

Tables, Property Charts etc.

2. Cited Papers from Journals and Conferences

3. Already available literature from open source

Course Outcomes:


1. correlate the theoretical and practical concepts (4)

2. understand working of organizations and management (3)

3. demonstrate verbal, written and graphical communication skills. (5)

4. undertake technical discussions. (4)

5. define / develop / select methodology for executing the project work (5)

6. apply theoretical concepts for solving the project problem (5)

7. decide and apply the manufacturing techniques and instrumentation (4)

8. develop the procurement skills (5)

9. assemble and demonstrate the working model (4)

10. develop skills of technical report writing and presentation (3)

143


FF No. : 654

Syllabus Template

ME4273: RESEARCH INTERNSHIP


[Semester long (minimum 4 and a half months) Research Assistantship under a Professor/Guide

at a reputed research organization / Institute / University]

i. Literature Review

Exhaustive literature review based on published literature in the research area

ii. Project work









Project Work Execution Guidelines:

Aptly carry out the research assistant work as guided by the Professor / Supervisor.

If required, refer to following guidelines -





• acquire hands on experience of experimental setups / manufacturing processes










iii. Report:


letter, and title pages) should be submitted based on the literature review, the background,

motivation and scope of the project work, project specifications, activities involved in the project

144


and activity plan, literature review carried out, basic theory, details of methodology adopted and

data reduction, results and discussions, conclusions extracted and proposed future work (if any)







Course Outcomes:












145


FF No. : 654

Syllabus Template

ME4275: PROJECT INTERNSHIP


[Semester long (minimum 4 and a half months) Research Assistantship under a Professor/Guide

at a reputed research organization / Institute / University]

i. Literature Review


ii. Project work










Aptly carry out the research assistant work as guided by the Professor / Supervisor.

If required, refer to following guidelines -















iii. Report:




146










Course Outcomes:












147


FF No. : 654

Syllabus Template

ME4277: INTERNATIONAL INTERNSHIP


[Semester long (minimum 4 and a half months) ‘Internship at a Mechanical Industry’ OR

‘Research Assistantship under a Professor at a reputed research organization / Institute /

University’]

i. ‘Industry In-plant Training (for Industry Internship)’ OR ‘Literature Review (for

Research Assistantship)’

Industry In-plant Training –

Study of products, processes, structure, organization, strategies, technology of the industry

OR

Literature Review –


ii. Project work










(‘Research Assistant’ should aptly carry out the research assistant work as guided by the Professor

/ Supervisor; if required, refer to following guidelines)














148



iii. Report:












Course Outcomes:


1. Correlate the theoretical and practical concepts (4)

2. Understand working of organizations and management (3)

3. Demonstrate verbal, written and graphical communication skills. (5)

4. Undertake technical discussions. (4)

5. Define / develop / select methodology for executing the project work (5)

6. Apply theoretical concepts for solving the project problem (5)

7. Decide and apply the manufacturing techniques and instrumentation (4)

8. Develop the procurement skills (5)

9. Assemble and demonstrate the working model (4)

10. Develop skills of technical report writing and presentation (3)

149


B. Tech. Mech. Module -VIII-B

(ELECTIVE)

Subject

Head

Course

Code Course Name

Contact Hours per

week Credits

Theory Lab Tut

OE1 ME4258 Non-Conventional Energy Sources 2 - - 2

OE1 ME4205 Thermal Management Of Systems 2 - - 2

OE1 ME4206 Composite Materials 2 - - 2

OE2 ME4203 Fracture Mechanics 2 - - 2

OE2 ME4262 Robotics 2 - - 2

OE2 ME4263 Finite Element Method 2 - - 2

OE3 ME4266 Tribology 2 - - 2

OE3 ME4268 Heat Exchange Devices 2 - - 2

OE3 ME4204 Electronics Cooling And Packaging 2 - - 2

ME4256 Engineering Design And Innovation

- VIII - 20 - 10

Total 6 20 - 16

150


FF No. : 654

Syllabus Template

ME4258:Non-Conventional Energy Sources

Course prerequisite:

Course will be accessible to most students who have completed their first two years of study at an

Undergraduate level

Course Objectives:

To study and compare different non-conventional sources of energy like solar energy, wind energy,

ocean energy conversion system, biomass energy, fuel cell technology, geothermal and magneto-

hydrodynamic (MHD) power generation systems and also study and evaluate performance of

different applications of different non-conventional sources of energy


Tut: 2 Hours/Week

Lab: 2 Hours/Week

Course Relevance: This course looks at the working and operating principle of a range of non-

conventional energy resources, materials used and key performance characteristics. The

technologies looked at will include, Solar energy, Wind, Batteries, Fuel cells, and Geothermal

conversion. The advantages and limitations of these technologies in comparison to conventional

sources of energy will also be examined

SECTION-I

Topics and Contents

Introduction to Energy Sources, Energy scenario, energy and development, energy

consumption, energy demand and availability, energy crisis, energy and environment, sources

of energy – conventional and non-conventional, non-renewable and renewable, Need for

alternative energy sources, Prospects and potential of non-conventional energy sources. Solar

Thermal Energy, Solar radiation, solar thermal energy conversion, solar energy collectors, solar

energy storage, solar energy applications, solar thermal power plant, Passive buildings. Ocean

Energy, Ocean thermal energy conversion, open, closed and hybrid cycles, Tidal energy

conversion principle, single and double basin arrangements, Wave energy conversion devices,

Tidal power plant.

151


SECTION-II

Topics and Contents

Wind Energy, Wind energy conversion principle, wind energy conversion systems, wind energy

collectors, applications of wind energy, Site selection considerations for wind energy

applications, Material selection for geothermal power plants. Biomass and other alternate

sources, Biomass conversion, biogas generation, biogas plants, biomass gasification, Hydrogen

as an alternative fuel, Fuel cell. Geothermal energy and other sources. Geothermal energy

conversion cycles, Hydrothermal and petro thermal resources, Magneto-hydro-dynamic (MHD)

power generation principle and systems.


1) Working of solar cooker, different ways to improve efficiency of the solar cooker.

2) Different types of solar cooker, study advantages and limitations.

3) Different types of energy storage devices?

4) Different types of biogas plants? Explain construction and working of a biogas digester.

5) Construction and working of an incinerator

6) Numerical based on geothermal energy

7) Numerical based on solar PV cell

8) Numerical based of wind turbine

9) Numerical based on Heliostat

10) Numerical based on ocean thermal power plant


1) Study/Demonstration of solar water heating system.

2) Study/ Demonstration of solar Photo-voltaic cells to generate electricity.

3) Study/Demonstration of solar cooker.

4) Study/Demonstration of Vertical Axis Wind Turbine.

5) Study/Demonstration of tidal power plant.

6) Study/Demonstration of biogas generation system.

7) Study/Demonstration of hydrogen fuel cell.

8) Study/Demonstration of geothermal energy conversion system.

9) Study/Demonstration of solar refrigerator.

10) Study/Demonstration of solar tracking device.

152


List of Projects:

1. Study/Design/Comparison of Solar powered desalination plant

2. Study/Design/Comparison of any system of wind energy applications.

3. Study/Design/Comparison of any system of tidal energy applications.

4. Study/Design/Comparison of any system of ocean thermal energy applications.

5. Study/Design/Comparison of any system of biomass energy applications.

6. Study/Design/Comparison of any system of geothermal energy applications.

7. Design and analysis of Solar Refrigerator

8. Design and analysis of Solar Cooker

9. Design and analysis of Solar water powered pumping system

10. Design and analysis of solar and wind powered hybrid generators


1. Future of non-conventional energy sources in India.

2. Impact of conventional sources of energy on environment.

3. Working of box type solar cooker.

4. Working of solar powered water pumping system.

5. Wind-Diesel hybrid generating system.

6. Present status of development of biomass energy resources in India.

7. Various stages of exploration and development of geothermal resources.

8. Technologies available for OTEC.

9. Latest developments in solar collectors

10. Latest trends in solar PV cell

153



1. Merits and Demerits of various renewable technologies developed in India.

2. Growth of energy sector in India.

3. Difference between active and passive solar heating and cooling system.

4. Potential sites for Tidal energy in India.

5. Factors responsible for distribution of Wind energy on the Earth's surface.

6. Energy yield from different biomass energy resources.

7. Environmental impacts of OTEC.

8. Present trends in micro-hydro power developments.

9. Comparative study between solar energy and wind energy

10. Comparative study between geothermal energy and ocean energy


Design:

1. Design of Solar water heating system.

2. Design of Solar PV to generate electricity.

3. Design of vertical axis wind turbine.

4. Design of Bio-gas generation system.

5. Design of ocean thermal energy system

Case Study:

1. Solar PV/heating.

2. Tidal power plant.

3. Wind Farm.

4. Geothermal energy conversion plant.

5. Latest developments in solar flat plate collectors

Blog

1. Merits and Demerits of various Renewable Technologies developed in India.

2. Possibility of exploiting the conventional energy in India.

3. Problems in operating large wind power generators.

4. Potential for using ethanol and methanol as bio-fuels.

5. Potential of MHD power generation systems

Surveys

1. Non-Conventional Energy scenario in Indian context.

2. Conventional Energy scenario in Indian context.

154


3. Site selection considerations for wind energy application.

4. Material section for Geothermal power plants.

5. Latest trends in solar photo- voltaic cell

Suggest an assessment Scheme: Continuous assessment involves

1.Seminar

2.MSE

3.HA

4.Course project

5.GD

6.ESE


1. G. D. Rai, Non-conventional Energy Sources, Khanna Publishers

2. S. Rao and Dr. B. B. Parulekar, Energy Technology – Non Conventional, Renewable and

Conventional, Khanna Publishers

3. D. S. Chauhan and S. K. Srivastava, Non-conventional Energy Resources, New Age.

4. N.K.Bansal, Non-conventional energy sources, Vikas Publishing house pvt. ltd.,


1. G. S. Sawhney, Non-conventional Energy Resources, PHI Learning Pvt. Ltd.

2. Chetan Singh Solanki, Renewable Energy Technologies – A practical guide for beginners,

PHI.

3. B. H. Khan, Non-conventional energy Resources, Tata McGraw Hill Education Pvt Ltd.

4. Shobh nath Singh, Non-conventional energy sources, Pearson


/https://onlinecourses.nptel.ac.in/noc20_ge06/course

Course Outcomes:

1) Compare different non-conventional sources of energy

2) Compute efficiency of solar energy collectors

3) Explain different ocean energy conversion systems

4) Evaluate performance of wind energy conversion system

5) Illustrate applications of biomass energy and fuel cell technology

6) Describe Geothermal and Magneto-hydrodynamic (MHD) power generation systems

https://onlinecourses.nptel.ac.in/noc20_ge06/[email protected]

155


CO PO Map




1. Students can pursue Masters and Postgraduate programs in the field of Energy studies.

2. Eligible for attempting national certification examination of Energy manager and Energy

auditor conducted by Bureau of Energy Efficiency (BEE).

Job Mapping:


1. Majorities of the industries expect the engineers to know different non-conventional energy

sources and different aspects of energy management and conservation. Thus, this course will

be an additional advantage for attempting the national certification examination of Energy

manager and Energy auditor conducted by Bureau of Energy Efficiency (BEE).

2. This course is a must for those pursuing studies in Energy and it will be highly beneficial

for them and pursuing a career in energy sector

156


FF No. : 654

Syllabus Template

ME 4205 Thermal Management of Systems

Course Objectives:

Students will be able to

1) Understand the importance and application of thermal management of systems.

2) Understand the working of different thermal management techniques.

3) Understand the working of systems after using proper thermal management technique.

4) Understand the energy balance in different systems.

5) Able to design and analyze the thermal management technique.

6) Able to optimize the space constraints and cost requirements of thermal management techniques.


Tut: NA Hours/Week

Lab: NA Hours/Week

Course Relevance:

This course offers relevance in mechanical engineering, electronic devices and electric vehicles

industries where different systems need proper thermal management.

SECTION-1

Topics and Contents




Introduction to thermal management of systems, need and applications. Different thermal

management techniques. Thermal management of battery system in electric vehicles. Thermal

management of compressor system. Thermal management of internal combustion engines.

Thermal management of large capacity fans, blowers and electric lamps and lighting systems.

SECTION-1I

Topics and Contents




Thermal management of electronic devices such as desktop PC, electronic components, laptops

and mobile phones etc. Thermal management of data centers. Thermal management of server

rooms. Thermal management of electric motor. Thermal management of television.

157



1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1. Design and analysis of thermal management system for battery

2. Design and analysis of thermal management system for fan

3. Design and analysis of thermal management system for compressor

4. Design and analysis of thermal management system for lamps

5. Design and analysis of thermal management system for processor of desktop computers

6. Design and analysis of thermal management system for mobile phone

7. Design and analysis of thermal management system for electric motor

8. Design and analysis of thermal management system for laptops

9. Design and analysis of thermal management system for televisions

10. Design and analysis of thermal management system for server room

158



1. Latest trends in thermal management of battery

2. Latest trends in thermal management of fans

3. Latest trends in thermal management of compressor

4. Latest trends in thermal management of lamps

5. Latest trends in thermal management of desktop computers

6. Latest trends in thermal management of mobile phones

7. Latest trends in thermal management of electric motor

8. Latest trends in thermal management of laptops

9. Latest trends in thermal management of television

10. Latest trends in thermal management of server rooms


1. Role of battery in EV

2. Conventional vehicle and EV

3. Data center power consumption

4. Importance of thermal management

5. Thermal storage devices

6. Effectiveness of different devices in thermal management

7. Thermal management techniques

8. Importance of thermal management of electric motor

9. Importance of thermal management of television

10. Importance of thermal management of server rooms


Design:

1. Energy balance in thermal management of mobile phones

2. Energy balance in thermal management of desktop pc

3. Energy balance in thermal management of battery system of EV

4. Energy balance in thermal management of data center

Case Study:

1. Case study of thermal management of any mobile phone

2. Case study of thermal management of any television

3. Case study of thermal management of any laptop

4. Case study of thermal management of any electric motor

Blog

1. Necessity of thermal management of compressor

2. Necessity of thermal management of battery system in EV

3. Necessity of thermal management of data center

4. Necessity of thermal management of fans

Surveys

1. Survey of thermal management techniques in mobile phone

2. Survey of thermal management techniques in laptops

3. Survey of thermal management techniques in data center.

4. Survey of thermal management techniques in televisions

159






1. Fundamentals of Heat and Mass Transfer, F. P. Incropera and D. P. Dewitt, John Willey

and Sons.

2. Thermal management of Electric Vehicle Battery Systems, Ibrahim Dincer, H. S. Hamut,

John Willey and Sons.


1. Building a Modern Data Center: Principles and Strategies of Design, Scott D. Lowe,

David M. Davis and James Green, Atlantis


Course Outcomes:

1. Understand the thermal management of battery

2. Understand the thermal management of compressor

3. Understand the thermal management of lamps and electrical lighting

4. Understand the thermal management of electronic devices

5. Understand the thermal management of laptops and desktop computers

6. Understand the thermal management of television

CO PO Map




Students can undertake the courses such as CFD to analyze the thermal management

techniques analytically.

Job Mapping:


After learning this subject, students can work in electric vehicles and electronic packaging

industries.


160


FF No. : 654

Syllabus Template

ME 4206 Composite Materials

Course Prerequisites: Strength of Materials, Engineering Mathematics

Course Objectives:


1. Identify the properties of fiber and matrix materials used in commercial composites & their

classification.

2. Understand macro and micro Mechanical behavior of lamina

3. Understand macro and micro Mechanical behavior of laminate

4. Understand Mechanical properties determined from experiments and their utilization in

composite analysis.

5. Predict displacement/stress/strain of lamina and laminates under Mechanical loads.


Tut: Nil Hours/Week

Lab: Nil Hours/Week

Course Relevance: The importance of materials in modern world can be realized from the fact

that much of the research is being done to apply new materials to different components. Today the

composite materials have changed all the materials engineering. The evolution of composite

materials has given an opportunity to various design engineers to use new & better materials

resulting in cost reduction, increase in efficiency & better utilization of available resources.

Composite materials are finding their applications in aerospace industry, automobile sector,

manufacturing sector etc.

SECTION-I

Topics and Contents

Introduction to Composite Materials:

Advantages & Applications, basic concepts, Constituent Materials and their properties

Manufacturing methods and processes

Micromechanical analysis of composite strength and stiffness:

161


• Assumptions and limitations

• Longitudinal & Transverse strength and stiffness

• In-plane shear modulus and Poisson’s ratio

Elastic properties of the unidirectional lamina:

• Engineering constants

• Stress-strain relationship of a thin lamina

• Transformation of stress and strain and elastic constants

• Typical elastic properties of a unidirectional lamina

SECTION-II

Topics and Contents

Analysis of laminated composites

• Basic assumptions

• Strain-displacement relationship

• Laminate stiffness

• Determination of lamina stress and strain

• Types of laminate configuration

Failure theories and strength of unidirectional lamina:

• Micro-mechanics of failure of unidirectional lamina

• Failure theories

• Choice of failure criteria

Experimental methods for characterization and testing of composite materials :

International standards for tests, Structural health monitoring and non-destructive testing

methods.

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List of Tutorials: (Any Three) NA

1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Practical’s: (Any Six) NA

1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1. Design of composite pressure vessel & its FEA

2. Design of composite Transmission Shaft for Trucks & its FEA

3. Design of composite plate with hole & its FEA

4. Design of composite leaf spring & its FEA

5. Design of composite crank shaft & its FEA

6. Design of composite connecting rod & its FEA

7. Design of composite tubular helical spring & its FEA

8. Design of composite flywheel & its FEA

9. Design of composite plate subjected to bending & its FEA

10. Design of composite Lever Arm & its FEA

163



1. Mechanical Testing of Composites & standards

2. Non-destructive testing of composites

3. Bending of Laminated Plates

4. Natural fibers & their suitability to Mechanical application

5. Failure Theories for failures of angle Lamina & their applications

6. Manufacturing methods for composites & their Choice

7. Laminate special cases & their applications

8. Natural fibers & their suitability to Mechanical application.

9. Residual Thermal Stresses due to Curing of the Laminate & Thermal Load and Creep

10. Design of bonded joint


1. Failures modes in composites

2. Choice of Manufacturing Processes

3. Laminate special cases & their applications

4. Mechanical application & Natural fibers

5. Application of Failure Theories for failures of angle Lamina

6. Biodegradable Composites & structural applications

7. Biomechanics Applications & properties requirements

8. Hygrothermal effects

9. Interlaminar stresses

10. Defects in composites

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Design:

Design of

1. Composite shaft

2. Composite Pressure Vessel

3. Composite Leaf spring / tubular helical compression spring

4. Composite Brake pad

5. Composite Connecting Rod

Case Study:

1. Finite Element Analysis of Laminated plate with hole for studying effect of stress

concentration.

2. Design of cylindrical bonded joints

3. Design of composite Helicopter Blade & its FEA

4. Design of composite Manipulator Arm of Space Shuttle & its FEA

5. Design of composite airplane flap & its FEA

Blog

1. Natural fibers & their properties

2. Green composite

3. Residual Thermal Stresses in the Laminate

4. Sandwich Structures

5. Bonded Joints in composite.

Surveys

1. Different Joining & assembly methods in composites

2. Defects in composites

3. Natural fiber applications in Mechanical applications

4. Different types of failures in composites

5. Applications of composites in sports

165






1. Mechanics of Composite Materials and Structures – M. Mukhopadhyay, Universities

Press

2. Mechanics of Composite Materials – Autar K Kaw, CRC Press ,Taylor & Francis

Group


1. Engineering Mechanics of Composite Materials – Issac M Daniel & Ori Ishai , Oxford

University Press Inc., New York 10016

2. Mechanics of Composite Materials – R. M. Jones, Taylor & Francis, Inc.

3. Composite Materials – Design and Applications by Daniel Gay, Suong V. Hoa,

Stephen W. Tsai , CRC press, Taylor & Francis Group

4. An Introduction to Composite Materials – Hull, D. and Clyne, T.W., Cambridge

University Press


Course Outcomes:


1. Choose composite materials as competing material to traditional materials.

2. Analyze and interpret stiffness and strength properties of composite lamina.

3. Analyze and interpret stiffness and strength properties of composite laminates.

4. Use Mechanical properties determined from experiments for analysis of composite.

5. Design an elementary level representative machine components or structures made of

composite materials.

CO PO Map


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1. Choose composite materials as competing material to traditional materials. (4)

2. Analyze and interpret stiffness and strength properties of composite lamina. (5)

3. Analyze and interpret stiffness and strength properties of composite laminates. (5)

4. Use Mechanical properties determined from experiments for analysis of composite.(3)

5. Design an elementary level representative machine components or structures made of

composite materials.(4)



Job Mapping:

R & D, Design & Development

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FF No. : 654

Syllabus Template

ME4262 Robotics

Prerequisites: Theory of Mechanisms and Dynamics

Course Objectives:

1. To understand robotic manipulator anatomy, classification and its work envelope

2. T0 understand the manipulator motion transformations and importance of forward and

inverse kinematic problems

3. To understand trajectory planning and joint modeling for the simple robotic system

4. To gain knowledge of velocity analysis and dynamic modeling for a manipulator

5. Ability to identify and select appropriate end effectors and sensors for particular robotic

applications.

6. To learn the basics of robot design and robot programming.


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

Robots being a type of soft automation is widely used in modern small to medium batch size

production, with minimum turnaround time. It has relieved humans from dull, dirty and dangerous

tasks. Today we find applications of robots almost in every field ranging from space to medicine.

SECTION-I


Introduction to Robotics

Automation and Robotics, Robots-Anatomy, Structure and classification, Robot performance

parameters – resolution, accuracy and repeatability, Arm and wrist configuration, Mapping,

Homogeneous transform, Inverting Homogeneous transform, Fixed and Euler angle

representation.

Robot Direct and Inverse Kinematics

Description of links and joints, Kinematic modeling of manipulator, Denavit - Hartenberg

Notation, Kinematic relationship between adjacent links, Manipulator transformation matrix

Inverse kinematics – Meaning, Manipulator workspace, Solution Techniques, Guidelines for

closed form solutions, Geometric approaches for inverse kinematics

Trajectory Planning and Manipulator Control

Terminology, Steps in trajectory planning, Joint space techniques, path description, Use of

polynomials as interpolating function, various trajectories, Introduction to Cartesian space

techniques.

168


Manipulator Control – Manipulator control problem, Linear control of manipulators, 2nd order

control systems, Modeling and control of a single joint, Control law partitioning, introduction

to force control.

SECTION-II


Manipulator differential motion and Dynamic Modeling

Relationship between transformation matrix and angular velocity, Manipulator Jacobian,

Jacobian inverse, Jacobian singularities.

End effectors, sensors and vision system

Tools as end effectors, Robot Grippers - Types of Grippers, Design aspect for gripper, Force

analysis for various basic gripper systems.

Sensors for Robots -Characteristics of sensing devices, Classification, applications and selection

of sensors.

Robotic vision system, image acquisition, spatial and amplitude digitization, image processing

and analysis.

Robotic System design and applications

Correlation between robot design and task to be performed, Manipulator Mechanism design,

kinematic configuration, redundant and closed chain structures, Actuation schemes, position and

force sensing, Hydraulic, pneumatic and electrical actuators, characteristics and comparison.

Robot Programming – Methods, Lead through methods, Robot Programming-Language

overview, commands for elementary operations.

Robot applications in material handling, machine loading/unloading, assembly, inspection and

processing.


1. Study of different configurations of robots for degrees of freedom, number of links, and

other parameters using simulation software like Roboanalyzer

2. Determination of end effector transformation matrix of an industrial robot using a

suitable software like Roboanalyzer

3. Generalized MATLAB code for determination of end effector transformation matrix of

an industrial robot.

4. Simulation of a robotic manipulator motion using software like Adams.

5. Determination of manipulator Jacobian by Matlab code.

6. Design of Feedback control system using MATLAB Simulink

7. Design of Feed forward control system using MATLAB Simulink

8. Trajectory planning for a robotic manipulator using Matlab.

9. Selection of appropriate Sensors for a given robotic application

10. Selection of appropriate Actuators for a given robotic application

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List of Projects:

1. Work cell design for material handling or machine loading robot using software like

Adams

2. Stress distribution analysis of a robotic manipulator throughout the work cycle for an

Industrial Robot and subsequent design of various links.

3. Image Processing

4. Microcontroller based Automation

5. Design of Robotic system involving Internet of things

6. Robotic cell design and motion simulation using Adams software.

7. Robot programming for a specified application

8. Manipulator System Design for a specified application

9. Design of Mobile Robot for applications like Surveillance

10. Design and Simulation of a legged robot


1. History of Robotics and Automation

2. Robots and Soft Automation

3. Robots and Group Technology Cells/FMS

4. Robot Performance parameters

5. Trajectory Planning

6. Contact type sensors used in Robotics

7. Non-contact type sensors used in Robotics

8. Machine Vision System

9. Robots for Inspection and Processing Applications

10. Intelligent Robots


1. Will Robots replace Humans?

2. Robot Generations

3. Dependence of Work Envelope on Anatomy of Robot

4. Importance of Denavit – Hartenberg Notation in transformation

5. Comparison of End effectors used in Robotics

6. Sensors in Robotics

7. Redundancy in Robot Configuration

8. Robot applications and its dependance of degrees of freedom

9. Cybernetics

10. Humanoid Robots

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Design:

1. Trajectory Planning for given robot configuration

2. Selection of Sensors used in Robotics

3. Selection of Robotic Manipulator for a particular application

4. Work cell design for Machine Loading Robot

5. Sensors and Controls for Assembly Robot

Case Study:

1. Design details for space exploration Robots

2. Sensors and Actuators for Surgical Robot

3. Configuration and Work Envelope study for the Robots available in the our Institute

4. Manipulator Control for a specific application

5. Programming Aspects of Robots available in the Institute

Blog

1. Design aspects of legged robot

2. AI and Machine Vision

3. Recent trends in Robotic Implementations

4. Rare but interesting applications of robots

5. Research areas in Robotics

Surveys

1. State of the art of Robot implementation in India

2. Survey of Robots used for welding in and around Pune City

3. Survey of Assembly Robots in and around Pune City

4. Survey of Robots in FMS/Group Technology Cells in and around Pune City

5. Economics of robot implementation.





1. R. K. Mittal, I. J. Nagrath, “Robotics and Control”, Tata McGraw-Hill, 2003.

2. Groover M. P., Weiss M., Nagel R. N., Odrey N. G., “Industrial Robotics: Technology,

Programming and Applications”, McGraw Hill, 2012

3. John J. Craig, “Introduction to Robotics: Mechanics and Control”, Pearson Education

Inc., 2005


171


1. Saeed B. Niku, “Introduction to Robotics – Analysis, Systems and Applications”,

Prentice Hall of India 2003.

2. Tsuneo Yoshikawa, “Foundations of Robotics”, MIT Press.

3. Spong M. W., and Vidyasagar M., “Robot Dynamics and Control”, John Wiley & Sons.


1. NPTEL Video course on Robotics: http://www.nptelvideos.in/search?q=robotics

2. “Introduction to Robotics” course available at MIT Open courseware:

https://ocw.mit.edu/courses/mechanical-engineering/2-12-introduction-to-robotics-fall-

2005/index.htm

3. Webots: A open source mobile robot simulation software package

https://cyberbotics.com/

4. RoboAnalyzer-A 3D model based software for learning the Robotics concepts:

http://www.roboanalyzer.com/

5. Lego Mindstorm EV3- Robot building and Programming Kit:

https://www.lego.com/en-in/product/lego-mindstorms-ev3-31313

Course Outcomes:


1. Solve the manipulator transformations with knowledge of robotic system components

and matrix algebra.

2. Solve robot forward and inverse kinematic problems.

3. Carry out trajectory planning and joint modeling for the simple robotic system. (4)

4. Carry out velocity analysis and dynamic modeling for a manipulator

5. Identify appropriate end effectors and sensors for particular applications

6. Execute various steps in robot design and robot programming.

CO PO Map

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PO

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PO

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PO

3

PO

4

PO

5

PO

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1 3 3 2 1 2 1 1 1 1 1 1

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3 3 3 2 1 2 1 1 1 1 1 1

4 3 3 2 1 2 1 1 1 1 1 1

5 2 2 1 1 1 1 1 1 1 1

6 2 1 2 1 3 1 1 1 1


http://www.nptelvideos.in/search?q=robotics

https://ocw.mit.edu/courses/mechanical-engineering/2-12-introduction-to-robotics-fall-2005/index.htm

https://ocw.mit.edu/courses/mechanical-engineering/2-12-introduction-to-robotics-fall-2005/index.htm

https://cyberbotics.com/

http://www.roboanalyzer.com/

https://www.lego.com/en-in/product/lego-mindstorms-ev3-31313

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None, as this course for final year. However, students can opt for subjects like Mechatronics,

CIM and Robotics for postgraduate studies.

Job Mapping:


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FF No. : 654

Syllabus Template

ME4263 Finite Element Method

Course Prerequisites: Engineering Mechanics, Strength of Materials

Course Objectives:


1. Learn the fundamentals of finite element method with emphasize on the underlying theory,

assumption, and modeling issues

2. Acquaint students with the displacement-based finite element method for displacement and

stress analysis and to introduce related analytical and computer tools.

3. Understand approximate nature of the finite element method and convergence of results are

examined.

4. Work with hands on experience using finite element software for modeling & analyzing stresses,

strains, deformations, natural frequencies, modal shapes etc. for machine/structural components.

5. Provide a bridge between hand calculations based on mechanics of materials and machine design

and numerical solutions for more complex geometries and loading states.

Credits: 2

Teaching Scheme Theory: 2 Hours/Week

Tut: Hours/Week

Lab: Hours/Week

Course Relevance: Finite Element Method is the most widely used method for solving problems

of engineering and mathematical models and is used to analyze properties of every single part

manufactured in the industry. Typical areas which includes structural analysis, heat transfer, fluid

flow, mass transport, and electromagnetic potential.

SECTION-I

Fundamental Concepts

Stresses and equilibrium, boundary conditions, strain displacement relation, temperature effect,

potential energy and equilibrium, Plane stress, plane strain and Strain energy, Essential and

natural boundary condition, Galerkin‘s method, Integral formulation for Numerical Solution-

Variational method, Galerkin‘s method. Von Mises stress theory, minimum potential energy

method.

One Dimensional and Two dimensional Elements

174


Linear element solution by Galerkin‘s method, solution for nodal residual equation, Obtaining

elemental stiffness and load matrices form the above equation. Formulation of 2D elemental

stiffness matrix and global stiffness matrix, global load vector, stress calculation, temperature

effect linear triangular element and Bilinear Rectangular elements, shape function for the same.

Two Dimensional FEA Applications

Plane trusses problems and problems by using triangular elements. Application of the above

equation for axially loaded bar (Self weight consideration), temperature distribution analysis.

Analysis of Beam for transverse loads. Local co-ordinate system, Significance of natural co-

ordinate system, Natural co-ordinate systems for linear element and for, Local co-ordinate

system for, Isoparametric representation for triangular element.

SECTION-II

Introduction to Dynamic Analysis using Finite Element

Introduction to types of dynamic problem, Equations of motion based on weak form, Axial

vibration of a rod, Transverse vibration of a beam, lumped and consistent mass, Mass matrices

formulation of bar, truss and beam element. Undamped free vibration, Applications.

Meshing Techniques

Free and mapped meshing, Quality checks – aspect ratio, warp angle, skew, distortion, stretch,

included angle, taper.

Effects of Meshing techniques

Parameters Affecting Accuracy of the FEA results, to validate and check accuracy of FEA

results, Computational accuracy: strain energy norm, residuals, Reaction forces and moments,

convergence test, Average and average stress difference. Correlation with actual testing: strain

gauging-stress comparison, natural frequency comparison, Dynamic response comparison,

temperature and pressure distribution comparison.


1. FE problems using one dimensional element (bar, temperature effect, torsion).

2. FE problems using plane truss element.

3. FE problems on two dimensional CST element.

4. Determinations of primary and secondary variables for bar.

175


5. Determinations of primary and secondary variables for bar.

6. Axisymmetric elements

7. Matrix Inverse and solution of matrix by Elimination and Penalty methods.

8. A numerical using Variational Methods.

9. A numerical using Weighted Residual method.

10. Any two numerical using Galerkin and Rayleigh-Ritz method.

11. A numerical using Principle of Minimum Potential Energy method.


1. Static structural analysis using 1-D bar element by standard FE package.

2. Static structural analysis using 1-D truss element by standard FE package.

3. Static structural analysis using 2-D CST element by standard FE package.

4. Static structural analysis of a beam in transverse loading using standard FEA package.

5. Dynamic structural analysis to determine natural frequency and mode shapes, using standard

FEA package.

6. Thermal analysis to estimate nodal temperatures using standard FEA package

7. Analysis of Multi material 1D structure.

8. Verify any mechanical system design problem through ANSYS or MATLAB etc.

9. Finite element analysis and natural frequency optimization of engine bracket.

10. Steady-state thermal stress analysis of gearbox casing by finite element method.

List of Projects:

1. Thermal Analysis of a Pressure Vessel

2. Dynamics of a scooter frame

3. Automotive chassis dynamics

4. Analysis of a turbine disc

176


5. Dynamic analysis of a building

6. Thermal analysis of an IC Engine cylinder

7. Stress concentration

8. Dynamics of hard disc drive read

9. Vibration Analysis.

10. Structural Analysis.


1. Variational Methods for finite Element Formulation.

2. Modal analysis of any machine component using FEA software.

3. Stress and deflection analysis of any machine component consisting of 3-D elements using

FEA software.

4.Coupled Thermal-Structural Analysis using FEA software

5.Static stress concentration factor calculation for a plate with center hole subjected to axial

loading in tension using FEA software

6. Element level calculations, Equation assembly, Equation solver (sparse solvers, factorization,

numerical/computational issues).

7. Applications of Dynamic Analysis.

8. Structural dynamic analysis of a pressure vessel

9. FEA of crankshaft torsional vibrations

10. Axisymmetric Finite element analysis.


1.Boundary condition for thermal diffusion problem in FEM

2.Analyze frequency response of free(no constraint) structure

3.Elasto-plastic stress analysis of plate using FEA software

4.Computer Implementation of the Finite Element Method

177


5.Strain and stress recovery (integration and nodal points) and interpretation of results

6. Dynamic response analysis.

7.Fluid System analysis

8.Aerospace applications

9.Heat transfer elements applications

10. Undamped free vibrations.


Design:

1. Design a MATLAB code for solving Axially Loaded Bars with temperature effect

consideration.

2. Design a MATLAB code for solving Axially Loaded Bars.

3. Design a MATLAB code for solving Axially Loaded Bars with temperature effect and Gravity

consideration.

4. Verification of codes written by Galerkin Method with CAE package solver codes for 1D

problem.

5. Design And Optimization Of Ambassador Car Leaf Spring Using Finite Element Analysis

Case Study:

1. FEA analysis of frame for bicycle

2. Perform thermal analysis of an IC engine cylinder.

3. Finite Element Analysis of live problem/case reported or identified by an Industry.

4. Car Leaf Spring Using Finite Element Analysis.

5. FEA analysis of lateral buckling of a plate curved in nature.

Blog

1. Application of finite element analysis in the areas like Contact Mechanics, drop test, Crash

Analysis, MEMS etc.

2. Best numerical solution for solving ODEs in finite intervals?

https://www.seminarstopics.com/seminar/832/design-and-optimization-of-ambassador-car-leaf-spring-using-finite-element-analysis

178


3. FEM and modelling for medical devices.

4. Applications of finite element numerical technique to nuclear reactor geometries

5. Electrical and electronics engineering applications

Surveys

1.Nonlinear Analysis

2. FEM with applications to surgical simulation systems.

3. Stress analysis of 2-D truss subjected to plane forces

4. FEA in orthopedic biomechanics

5. FEM based real time simulations




1.MSE

2.GD/PPT

3.SEMINAR

4.LAB

5.PROJECT

6.CASE STUDY

7.SURVEY


1. Chandrupatla T. R. and Belegunda A. D. -Introduction to Finite Elements in Engineering -

Prentice Hall India.

2. Segerlind L. J.;“Applied Finite Element Analysis’,; John Wiley and Sons New York.

3. Cook R D., Malkus D. S. and Plesha M. E. “Concepts and Applications of Finite Element

Analysis” New York. John Wiley and Sons.

4. Seshu P., “Textbook Of Finite Element Analysis”, New Delhi. Prentice Hall of India.


179


1. Buchanan G. R., “Theory and Problems of Finite Element Analysis”, Mcgraw Hill Inc. New

York, 1994.

1. Hughes Thomas J.“Finite Element Method-Linear Static and Dynamic Finite Element

Analysis”, New York. Dover Pub., 2007

2. Nicholson David W “Finite Element Analysis-thermo mechanics of solids”,: New York. CRC

Press, 2003.

3. RajasekaranS.,“Finite Element Analysis in Engineering Design”, Wheeler Publication,

Allahabad.

4. Buchanan George R., “Schaum'sOtlines Finite Element Analysis”, New Delhi. Tata McGraw

Hill Publication Co.

5. Hutton David V., “Fundamentals of Finite Element Analysis”, New Delhi. Tata Mcgraw-Hill

Publishing Company Ltd.



Course Outcomes:

Students will be able to –

1. Formulate and solve mechanical system involving two degrees of freedom.

2. Apply variational method to obtain preliminary approximate solution to a governing

differential equation of a system.

3. Transform systems in different coordinate systems and use Iso-parametric property to solve

different problems involving triangular elements.

4. Solve engineering problems using commercial FEA code like ANSYS, NASTRAN, and

MATLAB etc.

5. Find response of the dynamic system as a function of time given the external disturbances

using finite element method.

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Students will be able to -

Students will be able to –

1. Formulate and solve mechanical system involving two degrees of freedom.(4)

2. Apply variational method to obtain preliminary approximate solution to a governing

differential equation of a system.(3)

3. Transform systems in different coordinate systems and use Iso-parametric property to solve

different problems involving triangular elements.(2)

4. Solve engineering problems using commercial FEA code like ANSYS, NASTRAN,

MATLAB etc.(3)

5. Find response of the dynamic system as a function of time given the external disturbances

using finite element method.


Simulation, Optimization

Job Mapping:

Design Engineer, Simulation /Lead Application Engineer ,Optimization

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FF No. : 654

Syllabus Template

ME4266: Tribology

Course Objectives:

1. To introduce the fundamental physical principles and applications of the classical theory of

lubrication.

2. To be able to mathematically model lubrication problems

3. To introduce the laws and theories of friction and wear mechanism


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

Tribology is an interdisciplinary subject dealing with the sciences and technologies of interacting

surfaces in relative motion, thus encompassing all aspects of friction, lubrication and wear.

Application of principles and techniques of tribology in the design of machine elements would

improve the efficiency and increase the life of components.

SECTION-I

Topics and Contents

Design the Course content. For this, utilize the expertise from various sources - Apex professional

bodies, Industries, international curriculum, curriculum of IIT and other prominent Universities,

etc. Make the course in 2 sections - Section I and Section II.

Basic equations for fluid film lubrication: Modes of lubrication, Types of lubricants, properties

of lubricants, Mechanics of fluid flow, Reynold's equation.

Hydrodynamic thrust bearings: Pressure development mechanism, Plane slider bearing with fixed

inclination, Tilting pad slider bearings, parallel step slider bearing, Finite width thrust bearings.

Hydrodynamic Journal Bearings: Mechanism of pressure development in journal bearing,

Infinitely long bearing analysis, Infinitely short bearing analysis, Petroff’s equation, theoretical

and practical considerations in bearing design, Oil supply grooves in journal bearing, Bearing

materials, Finite length journal bearing, Design procedure, Hydrodynamic instability.

SECTION-II

Topics and Contents

182


Design the Course content. For this, utilize the expertise from various sources - Apex professional

bodies, Industries, international curriculum, curriculum of IIT and other prominent Universities,

etc. Make the course in 2 sections - Section I and Section II.

Squeeze film bearings: Introduction, infinitely long parallel rectangular plates, lubrication

between parallel circular plates, lubrication between cylinder and a flat plane.

Hydrostatic bearings: Introduction, classification, hydrostatic circular step bearings, friction and

pumping losses, stiffness calculation of hydrostatic circular step bearing.

Gas Lubricated Bearings: Introduction, Governing equation, Applications of gas lubricated

bearings.

Elastohydrodynamic lubrication: Introduction, Hetrz contact stress theory, lubricant rheology,

different regimes in EHL, Grubin theory, Pressure and film thickness distribution in EHL

contacts.

Friction: Laws of Friction, Types of Friction, Theories of friction, friction measurement.

Wear: Classification of Wear, Wear Mechanisms, Quantitative Laws of Wear, Wear

measurement.


1) Hydrodynamic thrust bearings

2) Hydrodynamic Journal bearings

3) Squeeze film lubrication

4) Hydrostatic lubrication

5) EHL lubrication in rolling element bearings

6) EHL lubrication in gears

7) Gas lubrication

8) Friction

9) Wear

10) Bearing materials and lubricants

183



1) Journal Bearing Test: Experimental measurement of the pressure distribution and frictional

torque in the journal bearing for different applied load and speed.

2) Dry abrasion test

3) Four-Ball Test: To investigate the Wear preventive ability (WP) and Friction behaviour of

lubricants operating under non-conformal (point contact) contact condition.

4) Four-Ball Test: To investigate the Extreme pressure capacity (EP) of lubricants operating under

non-conformal (point contact) contact condition.

5) Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Mild Steel,

in terms of Friction and Wear measurement, under dry condition

6) Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Aluminum,

in terms of Friction and Wear measurement, under dry condition

7) Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Brass, in

terms of Friction and Wear measurement, under dry condition

8) Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Mild Steel,

in terms of Friction and Wear measurement, under lubricated condition

9) Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Aluminum,

in terms of Friction and Wear measurement, under lubricated condition

10) Pin-on-Disc Test: To investigate the behaviour of interacting surfaces: EN31 and Brass, in

terms of Friction and Wear measurement, under lubricated condition.

List of Projects:

1. 1-D Analysis of Fixed pad inclined plane /step slider bearing

2. 2-D Analysis of Fixed pad bearing

3. 1-D Analysis of Tilting pad slider bearing

4. 2-D Analysis of Tilting pad slider bearing

5. 1-D Analysis of journal bearing

6. 2-D Analysis of journal bearing

In these course projects, it is expected to solve the governing equation using numerical

techniques, identify the performance parameters and discuss the results.

184



1. Design consideration in hydrodynamic Thrust bearings

2. Influence of temperature, lubricant rheology, surface roughness on the performance of

hydrodynamic journal bearings

3. Hydrodynamic instability in fluid film bearings.

4. Complexity involved in EHL analysis

5. Tribology in Electric vehicles

6. Friction and wear behavior in non-metals

7. Tribolgical measurements: SEM, STM, AFM, XRD, optical interferometer, 3D-optical

profilometer

8. Biotribology

9. Squeeze film dampers

10. solid lubricants, thermal spray coatings, e.t.c.


1. Tribology in space application

2. Green Tribology

3. Theoretical and practical consideration in journal bearing design

4. Application of Tribology in human joint implant

5. Industrial significance of tribology

6. Bearing materials

7. Nanotribology

8. Hybrid bearings

9. Influence of hydrodynamic bearings on rotor dynamics

10.Economic aspects of tribology


Design:

1. Derivation of Reynolds equation

2.Hydrodynamic journal bearing design

3. lubrication in ball bearings

4. lubrication in roller bearings

5. lubrication in gear contacts

Case Study:

1.Tilting pad bearings

2.Journal bearings used in high speed application (turbocharger)

3.Thermohydrodynamic analysis of journal bearings

4.(Automobile) Engine tribology

5. Tribology of Seals in cryogenic turbo-pumps

Blog

1. Gas Foil bearings

2.Lubrication in piston rings-cylinder liners

3.Different additives in lubricants to enhance performance

4.Hydrodynamic analysis of Porous bearings

5.Tribology in brakes

Surveys

185


1.Development of theory of Hydrodynamic lubrication

2. Development of theory of Elastohydrodynamic lubrication

3.Applications of hydrodynamic journal bearings

4.Bearing failures

5.Experimental techniques in hydrodynamic / elastohydrodynamic lubrication




MSE/ESE/ Course project/HA/GD/seminar/CVV


1. B.C Majumdar, Introduction to Tribology of bearings: S. Chand and company ltd. New

Delhi (2008)

2. Prasanta Sahoo , Engineering Tribology:, Prentice Hall of India, New Delhi (2005)

3. G. W Stachowiak, A. W. Batchelor, Engineering Tribology:, Boston: Butterworth-Heinemann,

2001

4. B. C. Majumdar, M. Sarangi, M. K. Ghosh, Theory of Lubrication:, Tata McGraw Hill

Education, (2013).


1. A. Cameron, The Principles of lubrication:. Longmans Green & Co. Ltd.

2. Szeri, A., Fluid Film Lubrication, Cambridge University Press, 2011.

3. Hamrock, B., S. R. Schmid, B. O. Jacobson, Fundamentals of Fluid Film Lubrication, Marcel

Dekker, Inc., Second edition 2004.


Course Outcomes: The student will be able to –

1. Perform analysis of hydrodynamic thrust bearing.

2. Design the hydrodynamic journal bearing based on theoretical and practical considerations.

3. Demonstrate knowledge about various modes of lubrication and its analysis.

4. Demonstrate knowledge about laws / theories of friction

5. Demonstrate knowledge about laws / mechanisms of wear

CO PO Map

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CO:1 3 3 2 3 3 1 1 1 3 2 2 1 1 3 1

CO:2 3 3 2 3 3 1 1 1 3 2 2 1 1 3 3



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CO:3 3 3 2 3 3 1 1 1 3 2 2 1 1 3 1

CO:4 3 3 2 3 3 1 1 1 3 2 2 1 1 3 3

CO:5 3 3 2 3 3 1 1 1 3 2 2 1 1 3 3


1. Perform analysis of hydrodynamic thrust bearing. (4)

2. Design the hydrodynamic journal bearing based on theoretical and practical considerations.

(5)

3. Demonstrate knowledge about various modes of lubrication and its analysis. (5)

4. Demonstrate knowledge about laws / theories of friction (3)

5. Demonstrate knowledge about laws / mechanisms of wear (3)



Rotordynamics

Job Mapping:


187


FF No. : 654

Syllabus Template

ME4268: HEAT EXCHANGE DEVICES

Course Prerequisites: 1. Thermodynamics, 2. Fluid Mechanics, 3. Heat Transfer

Course Objectives:

1. To know common heat exchangers their advantages and limitations

2. To learn how to handle rating and sizing problems in heat exchanger design

3. To understand how to consider fouling of surfaces, incorporate fouling in design, and handle

fouling during heat exchanger operation

4. To learn how to design common types of heat exchangers and select appropriate heat exchanger

for the given application

5. To learn uses of heat exchangers in new engineering areas or in innovative applications

6. To understand the use of single and multiphase heat transfer and friction coefficient correlations

and how to select the appropriate ones for the case in hand

Credits: 02 . Teaching Scheme Theory: 02 Hours/Week

Tut: Hours/Week

Lab: Hours/Week

Course Relevance: One of the most common applications of heat transfer is to design equipment

for exchanging heat from one fluid to another. Such devices are generally called Heat Exchangers.

Because there are many important applications, heat exchanger research and development has had

a long history. Such activity is by no means complete, however as many talented workers/groups

continue to seek ways of improving design and performance.

SECTION-I

Topics and Contents

Significance, Classification, Selection and applications of Heat Exchangers. Use of LMTD, ε-

NTU approach. Constructional details of different Heat Exchangers. Design considerations for

heat exchangers.

Fouling and Fouling Factor. Concept and use of correction factor in the analysis of heat

exchangers. Heat transfer and pressure loss calculations. Selection of appropriate correlations

for heat transfer and pressure loss.

Introduction to compact heat exchanger. Introduction to heat pipes. Introduction to TEMA

standards.

188


SECTION-II

Topics and Contents

Design standards and codes. Material selection, Thickness calculation for major components

such as tube sheet, shell, tubes, flanges and nozzles. Introduction to Helical baffle heat

exchangers and their design considerations. Design procedure by TEMA standards.

Design of surface and evaporative condensers. Introduction to cooling towers and their design

and selection aspects. Introduction to modeling techniques and use of commercial codes.

Introduction to simulation and optimization of heat exchangers. Introduction to heat transfer

enhancement techniques.


NA


NA

List of Projects:

1. Design of Shell and Tube Heat Exchanger for sizing.

2. Design of Plate Heat Exchanger for sizing.

3. Design of Shell and Tube Heat Exchanger for rating.

4. Design of Plate Heat Exchanger for Rating.

5. Design of Condensers

6. Design of Boiler

7. Design of Cooling Towers

8. Design of Parallel Flow Heat Exchanger

9. Design of Counter Flow Heat Exchanger

189


10. Design of cross flow and multi-pass Heat Exchangers


1. Shell and Tube Heat Exchangers

2. Plate Heat Exchangers

3. Spiral Heat Exchangers

4. Single phase Heat Exchangers

5. Multiphase Heat Exchangers

6. Compact Heat Exchangers

7. Cross flow Heat Exchangers

8. Multi-pass Heat Exchangers

9. Radiators

10. Fouling

11. Design Standards for Heat Exchangers

12. TEMA Standards


1. Significance of Heat Exchangers

2. Applications of Heat Exchangers

3. Sizing of Heat Exchangers

4. Rating of Heat Exchangers

5. Selection of Heat Exchangers

6. Fouling in Heat Exchangers

7. Methods of accounting for fouling in a Heat Exchangers

190


8. Ways to minimize effect of fouling in a Heat Exchangers

9. Heat transfer enhancement in a Heat Exchangers

10. Use of Baffles in a Heat Exchangers

11. Use of correction factor in a Heat Exchangers

12. Design standards


Design:

1. Design for Performance of a Parallel Flow Heat Exchanger

2. Design for Performance of a Counter Flow Heat Exchanger

3. Design for Performance of a Cross Flow Heat Exchanger

4. Design for Performance of a Multi-pass Heat Exchanger

5. Design for Performance of a Plate Heat Exchanger

Case Study:

1. Case Study of Boilers used in Steel Industry

2. Case Study of Condenser used in Thermal Power Plant

3. Case Study of Plate Heat Exchanger used in a Chemical Industry

4. Case study of use of Multi-pass Heat Exchangers

5. Case Study of Boilers used in Sugar Industry

Blog

1. Write a blog on the significance of Heat Exchangers

2. Write a blog on applications of Heat Exchangers

3. Write a blog on the types and typical applications of Heat Exchangers

4. Write a blog on the specific cases of Heat Exchangers

5. Write a blog on the modern trends in Heat Exchangers

191


Surveys

1. Types of heat exchangers

2. Applications of heat exchangers

3. Standards used in the design of heat exchangers

4. Manufacturers of Shell and Tube heat exchangers

5. Manufacturers of Plate type heat exchangers





1. Aurther P Frass, “Heat Exchanger design” 2nd Edition, John Wiley and Sons, New York.

2. T. Taborek, G. F. Hewitt and N. Afgan, “Heat Exchangers Theory and Practice”, McGraw

Hill Book Co

3. Sadik Kakac, and Hongtan Liu, “Heat Exchangers: Selection, Rating and Thermal Design”,

2nd edition, CRC Press, 2002

4. R. K. Shah, D. P. Sekulic, “Fundamentals of Heat Exchanger Design”, John Wiley and

Sons, Inc. 2003


1. Kern and Kraus, “Heat Exchanger Design Handbook”

2. Kuppan, “Heat Exchanger Design handbook”

3. Walker, “Industrial Heat Exchangers a Basic guide”, McGraw Hill Book Co.

4. “TEMA Standards”

192



Course Outcomes:


1. Classify heat exchangers and explain their technical features, advantages, limitations and

applications

2. Apply LMTD and Effectiveness methods in the design of heat exchangers and analyze the

importance of LMTD approach over AMTD approach

3. Incorporate fouling in the design of heat exchanger

4. Design and analyze the shell and tube heat exchanger

5. Classify cooling towers, explain their technical features and demonstrate the fundamental,

physical and mathematical aspects of boilers and condensers

6. Demonstrate the use of modeling and simulation in the design of heat exchangers

CO PO Map

CO/PO PO:

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CO:1 3 3 3 3 3 3 3 3 3 3 3 3

CO:2 3 3 3 3 3 3 3 2 2 3 2 2

CO:3 1 1 1 1 1 1 1 1 1 1 1 1

CO:4 2 1 2 2 1 2 1 1 1 1 1 1

CO:5 2 2 1 2 2 1 1 2 1 3 2 2

CO:6 2 2 1 2 2 1 1 2 1 3 2 2


1. Classify heat exchangers and explain their technical features, advantages, limitations and

applications (2)

2. Apply LMTD and Effectiveness methods in the design of heat exchangers and analyze the

importance of LMTD approach over AMTD approach (3)



193


3. Incorporate fouling in the design of heat exchanger (4)

4. Design and analyze the shell and tube heat exchanger. (5)

5. Classify cooling towers, explain their technical features and demonstrate the fundamental,

physical and mathematical aspects of boilers and condensers. (4)

6. Demonstrate the use of modeling and simulation in the design of heat exchangers (5)



Job Mapping:

Industries involved in the Design, Manufacturing, Erection and Commissioning, Maintenance

of All kinds of Heat Exchangers, Boilers, Condensers, Thermal Systems etc. Power Plants,

Chemical and Steel Industries, Food Industries etc. Software Industries for analysis and

computations. Research and Development Labs

194


FF No. : 654

Syllabus Template

ME 4204 Electronics Cooling and Packaging

Course Objectives:

1. This course is designed to provide a basic knowledge of the technologies and processes

required for the packaging and manufacturing of electronic products.


Tut: Hours/Week

Lab: Hours/Week

Course Relevance:

SECTION-I

Topics and Contents

Electronics Industry – history, scope and challenges; Introduction to packaging and its role in

the industry – Integrated circuits, IC packaging, Semiconductor Roadmap, Moore’s Law

Crystal growth, Czochralski growth process, CVD, Lithography, Diffusion

Different levels of packaging (substrate, PWBs, Rack systems), Interconnects, Chip carriers,

Through hole components, Surface mount components, Automated Wire Bonding, Tape

Automated Bonding, Flip chip technology, Printed Circuit Boards, Component placement,

Routing, Lamination, Drilling and Punching of holes in PCBs, Solder Masks, Types of circuit

boards.

SECTION-II

Topics and Contents

Cooling systems for electronics packages – heat sinks, heat spreaders, heat pipes,

microchannels, actuators, fans, cold plates; Thermo-mechanical issues in electronic packages

Effects of Vibration – vibrating systems, vibration of axially loaded components, circuit boards,

Theorem of Castigliano; Mechanical design – fatigue analysis of leads, creep behaviour of

solder balls, Strength of connectors

Design for reliability, Life cycle, Failure Modes and Mechanisms, Reliability Metrology and

Analysis, Environmental Stress Screening.


1) Electronic components study

2) Importance of electronic components in equipments

3) Reliability of electronic components

4) Reliability of electronic systems

195



1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1. Design of PCB

2. Design of electronic circuit for any system

3. MEMS


1. IC packaging as per requirement

2. Manufacturing of various electronic components.

3. Study of various electronic gadgets for reliability and performance


1. Scope of electronics in mechanical system

2. Current scenario of mechanical engineering systems using electronic components

3. Various packaging processes


Design:

1. Design of PCB

2. Design of electronic circuit for any system

3. MEMS

Case Study:

1.On laptops

2.On Mobiles

3.Hybrid cars

4.Electric vehicle

5.Driveless car

Blog

1. Importance of electronic engineering in mechanical engineering.

2. Importance of mechanical engineering in electronic engineering.

Surveys

1. Electronic Industry w.r.t. content of subject.

2. Mechanical industry w.r.t. content of subject




196



1. Packaging of Electronic Systems – James W. Dally, McGraw Hill, New York, NY, 1990.

2. Fundamentals of Microelectronics Packaging – Ed: Rao Tummala, McGraw Hill, New York,

NY, 2001.


1. Electronics Manufacturing Processes – Thomas L. Landers, William D. Browne, Earnest W.

Fant, Eric M. Malstrom and Neil Schmitt, Prentice Hall, New Jersey, 1994.

2. Thermal Analysis and Control of Electronic Equipment – Allan D. Kraus and Avram Bar-

Cohen, McGraw Hill, New York, NY, 1983.


Course Outcomes:

i. Students will gain knowledge of various technologies involved in electronic cooling and

packaging

ii. Students will gain knowledge of packaging and its role in the industry

iii. Students will understand concept of wafer fabrication

iv. Student will be able to demonstrate the technologies and processes required for the

packaging and manufacturing of electronic products.

v. Students will understand concept of thermal design and mechanical design related to

electronic packaging

vi. Student will be able to design reliable electronic packages

CO PO Map




Job Mapping:



197


FF No. : 654

Syllabus Template

ME4256: ENGINEERING DESIGN AND INNOVATION - VIII

Course Objectives:

1.

2.

3.

4.

5.


Tut: NA Hours/Week

Lab: 6 Hours/Week

Course Relevance:





SECTION-I

Topics and Contents







SECTION-II

Topics and Contents







198



1)

2)

3)

4)

5)

6)

7)

8)

9)

10)


1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

List of Projects:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

199



1.

2.

3.

4.

5.

6.

7.

8.

9.

10.


1.

2.

3.

4.

5.

6.

7.

8.

9.

10.


Design:

1.

2.

3.

4.

5.

Case Study:

1.

2.

3.

4.

5.

Blog

1.

2.

3.

4.

5.

Surveys

1.

200


2.

3.

4.

5.















Course Outcomes:








community(4)

CO PO Map




Job Mapping:



201


Electives offered by Industrial / Production Dept.

IE4212::DATA ANALYTICS FOR ENGINEERS

Section-I

Introduction to Data Science and Analytics

Introduction to big data:– Challenges of Conventional Systems - Intelligent data analysis – Nature

of Data - Analytic Processes and Tools - Analysis vs Reporting. Data in Engineering and

Management Research, Types of data, Measures of Frequency Distribution, Big data Analytics

(Apache Spark), Application Area: Finance, Time series Analysis, Advertisement, NLP, IOT.

Introduction to Data Science in Python:

Python Core Objects and built-in functions, Number Object and operations, String Object and

Operations, List Object and Operations, Tuple Object and operations, Dictionary Object and

operations, Set object and operations, Boolean Object and None Object, Different data Structures,

data processing Conditional Statements and Loops, UDF Functions and Object Functions, File

Handling with Python, Python Modules and Packages, Exceptional Handing and Object-Oriented

Python, Python OOPS.

Database System:

Database interaction with Python Creating Database with MYSQL, CRUD Operations, Creating a

Database Object. Python MySQL / SQlite Database Access Disconnecting Database, Data

Analytics Tool Spreadsheet, MLTool, BI Tools

Section-II

Machine Learning :

Data Visualization - Matplotlib, Data Analysis Using Python Modules- Numpy, Pandas,Tableau

Machine Learning Algorithms Supervised Learning Regression Linear Regression (Simple and

Multiple) Logistic Regression.

Machine Learning Algorithms :

Supervised Learning Regression Linear Regression Multiple Linear Regression Bias-Variance

Trade-Off

Classification Modelling :

Logistic Regression, K-Nearest Neighbors (KNN), Simple Vector Machine (SVM), Decision

Trees o Ensemble Methods - Random Forest

Unsupervised Learning Clustering :

K-Means Clustering Hierarchical Clustering DBSCAN

IE4211::DESIGN FOR X AND PRODUCT LIFECYCLE MANAGEMENT

SECTION-I

Product Life Cycle & Product Design

Introduction to Product Life, Importance of Product Life Cycle, Technology / Development Cycle,

PLC Strategies, New Product Design Process, Sequential Vs. Concurrent Design Approach.

Economics of Process Selection – General Design Principles Of Manufacturability, Material

Selection – Strength and Mechanical Factors- Applications of Form Design, Selection Of Shapes,

Digital Manufacturing

Design for Manufacture & Assembly

Review of Manufacturing Processes, Selection of manufacturing Processes, Design for Casting,

Design for Bulk Deformation Processes, Design for Sheet Metal Forming Processes, Design for

202


Machining, Design for Plastic Processing, Injection Molding etc. Review of Assembly Processes,

Design for Welding, Design for Brazing and Soldering, Design for Adhesive Bonding. Types of

assembly, DFA, Evaluation of Assembly, Assembly Cost Reduction, Case Studies based on

DFMA

SECTION-II

Design for Quality, Reliability and Maintainability

Design for Quality, House of quality for QFD process, Human Engineering Considerations in

Product Design, Identification of controls, Design for Optimization, Design for Reliability,

Approach to Robust Design, Failure Mode and Effect Analysis. Design for Maintainability -

MTTF, MTTR, MTBF, FIT

Design for X ( Specific Purpose)

Design for Safety- Safety aspects in Manufacturing Environment, Design for Safety Application

for Products and Equipments, Design for Additive Manufacturing, Design for Logistics, Design

for Delayed differentiation, Design for ergonomics, Design for Environment, Design for recycling,

Case studies based on above DFX concepts,

PR4203::DIE & MOLD DESIGN

1) Introduction to Press Working

Press working terminology, Basic operations, types of presses- mechanical, hydraulic, pneumatic

and their mechanisms, elements of die sets, types of die sets, types of dies - simple, compound,

progressive, combination and inverted dies, types of punches Methods of reduction of shear force,

types of strip layouts, types of strippers, types of pilots, types of

stoppers 2) Design of Blanking & Progressive dies

Shearing force, press capacity, clearances, die & punch size types of strippers, types of pilots, types

of stoppers, selection of dowel pins & allen screws., center of pressure of progressive die. Problems

on progressive and blanking die design

3) Design of Deep Drawing & Bending Dies

Formability of sheet metals,Forming Limit diagram, Anisotropy of sheet metals,Deep drawing

mechanism, Design of deep drawing die: blank size, no of draws, drawing punch and die size,

drawing force, press capacity and ironing,Types of Bending dies, developed length calculation,

bending force, spring back & methods used to overcome it, press brake.Incremental Forming

.

Section-II

5) Casting design for Expendable moulds: Casting Design Considerations,Pattern Mould and

Core design :Orientation and Parting line design, Mould Parting analysis, Pattern design, Core

features,Core print design and analysis, Mould cavity layout.

6) Feeder Design Analysis :Casting Solidification, Freezing range, thermal gradient, Cooling rate,

Shrinkage Characteristics, Solidification time and rate, Feeder Location and shape, Feeder and

Neck design, Feed Metal volume, Feed Aid design Solidification analysis. Optimization and

validation.Gating system design :Gating design and analysis :Mould Filling, Gating system and

types, Gating Channel layout, Optimal filling time, gating ratio, Gating Element Design, Mould

Filling Analysis

7) Casting Design for Permanent Moulds:Die Casting Introduction, Terms Used in Die Casting,

Types of Die casting processes, The Die Casting Machine, Casting Metallurgy, Types of Die

203


Casting Dies, Casting Features and Die Considerations, Die Materials, Controlling Die

Performance, Design of Metal Feed System, Mechanical Die Design, Die and Plunger Lubrication

Checklist for Die Casting Die Specifications, Guidelines For Die Casting Design.

8) Injection Mould design:Injection moulding: Types of machines and equipment,Selection of

plastic material for various parts, Design of mould elements: Cavity & Core Two plate injection

mould system, three plate injection mould system,, parting lines, split molds, molds for threaded

components. Feed system: Designs of various types of runners, gates, balancing of runners,

positioning of gates, mould filling patterns etc. Ejection system: Pin ejection, stripper plates, valve

ejection, blade ejection, air ejection, etc. Cooling & heating arrangements: Design of cooling

channels, layouts etc,runner less molds

PR4209::FINITE ELEMENT ANALYSIS

Section-I

Fundamentals Concepts of FEA

Introduction– Brief History of FEM, Finite Element Terminology (nodes, elements, domain,

continuum, Degrees of freedom, loads & constraints) General FEM procedure, Applications of

FEM in various fields, P & h formulation, Advantages and disadvantages of

FEM. Consistent units system. Review of Solid Mechanics Stress equilibrium equations,

Strain-Displacement equations, Stress-Strain, Temperature Relations, Plane stress, plane

strain and axi-symmetric problems, Strain energy, Total potential energy. Essential and

natural boundary conditions Review of Matrix Algebra (Vectors, Matrices, Symmetric

banded matrix, Determinants, Inverses), banded skyline solutions. Introduction to solvers

(Sparse solver, iterative solver, PCG, block Lanczos). Introduction to different approaches

used in FEA such as direct approach, Variational approach, weighted residual, energy

approach, Galerkin and Rayleigh Ritz approach.

1D Elements

Types of 1D elements. Displacement function, Global and local coordinate systems, Order of

element, primary and secondary variables, shape functions and its properties. Formulation of

elemental stiffness matrix and load vector for spring, bar, beam, truss and Plane frame.

Transformation matrix for truss and plane frame, Assembly of global stiffness matrix and

load vector, Properties of stiffness matrix, half bandwidth, Boundary conditions elimination

method and penalty approach, Symmetric boundary conditions, Stress calculations

Section-II

2D Elements

Types of 2D elements, Formulation of elemental stiffness matrix and load vector for Plane

stress/strain such as Linear Strain Rectangle (LSR), Constant Strain Triangles (CST),

Pascal‘s triangle, primary and secondary variables, properties of shape functions. Assembly

of global stiffness matrix and load vector, Boundary conditions, solving for primary variables

(displacement), Overview of axi-symmetric elements

Isoparametric Formulation

Natural coordinate systems – Isoparametric elements – Shape functions for iso parametric

elements – One and two dimensions – Serendipity elements – Numerical integration and

application to plane stress problems – Matrix solution techniques – Solutions Techniques to

Dynamic problems – Introduction to Analysis Software

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