22
ENGINEERING AND INDUSTRIAL S T U D I E S SERVING DESIGNERS, MANUFACTURERS AND OPERATORS
ENGINEER ING AND INDUSTRIAL S T U D I E S SERVING DESIGNERS, MANUFACTURERS AND OPERATORS
Relevant solutions, more than 30 years of experience
PRESENTATION :Aentec is an engineering office created nearly 10 years ago, specia-
lized in the execution and detail study, in the fields of boiler making,
piping and pressure vessels. Here, our expertise ranges from the rea-
lization of drawings to calculation notes according to the main codes
recognized on the market. Our field experience acquired with manu-
facturers enables us to carry out studies that meet the specific needs
of manufacturing as well as operators, which makes all the difference.
ETS engineering, a company founded 33 years ago was integrated
into the group in 2016. This company is specialized in general ins-
tallation, 3D model, piping, steel frame, boiler making. Thanks to its
experience, it has successfully carried out large-scale projects in both
project management and execution.
Our international expansion has led us to establish AENTEC MIDDLE
EAST in the UnitedArab Emirates to meet the needs of the Middle
East and Africa, in large part, by bringing its skills and professiona-
lism.
To date, other offices have been opened, in India, AENTEC INDIA
and in Nigeria, AENTEC AFRICA showing a strong desire to develop
the group in the world.
8 competency centers
GENERAL INSTALLATION
BOILER-MAKING
INDUSTRIAL PIPING
STEEL STRUCTURE
CALCULATION
DIMENSIONAL MEASUREMENTS BY 3D LASER SCANNING
PMII (MODERNISATION PLAN FOR INDUSTRIAL INSTALLATIONS)
PARTNERSHIP :Aentec and ETS engineering are sports partners and a taste for effort
and high standards are values shared by our teams in their daily work.
STORAGE TANK DIMENSIONAL MEASUREMENTS
STB LE HAVRE HBO (Handball Octeville)
HAC FOOTBALL AERIAL SPORTS
PATRICK MALANDAIN ultrarunner
1
2
3
4
5
6
7
8
RALLY DES GAZELLESAICHA
OUR VALUES
• Reliable
• Reactivity
• Availability
• Competitiveness (thanks to our
different locations)
• Trust
• Confidentiality
• Synergy and complementarity
between the different companies
Aentec and ETS
FOLLOW-UP PROTOCOLQUALITY / SECURITY
• Self checking of documents
• Cross-checkings
• Daily backup of data on centra-
lized server
• Internal coordination meeting /
customer
• Project model review / PID review
• Report and follow-up of the deci-
sions for the projects
• Application of HSE reference
documents (MASE and OH-
SAS18001)
TOTAL FRANCE / TOTAL EP / TRAPIL / AIRBUS / LUBRIZOL France / ALKION / EDF / DRESSER RAND
/ EXXON MOBIL / CHEVRON ORONITE / YARA FRANCE / NORGAL / OMNOVA / ECOMOTION / ENDEL
SUEZ / SHMPP / STX-Chantier Atlantique / CIM / PORT AUTONOME DU HAVRE / CARGILL / NESTLE /
ORIL / AGRIANDRE / FOURE LAGADEC / CMP / PONTICELLI / LAB / SOTUMEC / LOCAMA
OUR REFERENCES
Project progress
3D LASER SCAN OF THE INSTALLATION
IMPLANTATION STUDY / FEASIBILITY STUDY
3D CLIENT MODEL REVIEW
EXECUTION STUDY
MONITORING OF PLANNING OF WORK AND PHASING
DELIVERY AS BUILT FILES
THREE-DIMENSIONAL MEASUREMENTS BY 3D LASER SCANNING
SCANNER FARO Focus S 150 PrecisionVersatile, long-range, high-precision scanner
• Type: Laser Scanner Class 1• Scan Speed: High Speed, 976,000 pts / sec• Range: Up to 150m• Fields of acquisition: 300 ° x 360 °• Precision: +/- 1mm• Optional levelling system: biaxial compensation• Applications: Long-range, High density• Operating temperature -20 ° to + 55 °• Photo resolution: 165 megapixels
Processing softwares
• Real Works• Scene• Cyclone modeller• Autocad• Bricscad
OUR FIELD OF EXPERTISE
• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy• Building• Engineering structure• BIM• Heritage conservation• Ship repair• Crime scene and accident
OUR STRENGTHS
• Realization of fast, accurate and true to reality measurements
• National and international mobility• Reactivity• Competitiveness• The quality of the work
provided• Serious• Already more than 10 years of
experience in the integration of the 3D laser scan dimensional measurements in our studies
• Digitization in challenging envi-ronments
INTERNATIONAL WORK ONSHORE AND OFFSHORE
• Martinica• Congo• Gabon• Morocco• Australia• England• United Arab Emirates• India
COMPETENCY CENTER
Dimensional measurements by 3D laser scanning
Martinica wharf
3D wharf model
Point Cloud
Scan on a oil plateform
1
COMPETENCY CENTER
Dimensional measurements by 3d laser scanning
EXAMPLE OF A STUDY CARRIED OUTPoint cloud real view Point Cloud by colour scan position
3D model of the existing site 3D model after study
Mesures taken from the Plublisher
COMPETENCY CENTER
Measurements on offshore siteEXAMPLE OF A STUDYOFFSHORE OIL FIELD - CONGO
Point Cloud
3D model
Scan
www.aentec-normandie.frwww.ets-industries.fr
COMPETENCY CENTER
Measurements on offshore site
QUANT. DIAM. SERIE SPEC. MATIEREDESIGNATION
MATERIEL DE FABRICATION
MATERIEL DE MONTAGE
CODE
Oui Non
NonOui
Oui Non
Plaq. d'ident.
Rep. Poinçon
Trait. Therm.
Points Zéro Oui Non
Fluide :Liquide
Materiaux :IIII4.3
Réglementation DESP
IICatégorie de risques :
Inspection :
CHANTIER
ATELIER
Tenant / Aboutissant :
°C
°C
bar
bar
bar
T°C de calcul :
T°C maxi admis. :
Press maxi serv :
Press de calcul :
Press d'épreuve :
Autres :
Ressuage(s)Radio(s)CND :
Trait. Interne :
Trait. Externe :
Trait. thermique :
Groupe de fluides :
Unité :Plan de référence :
NONOUICalcul :
ClasseEpaisseurDiamètreBloc : Section :
DiamNb :Type:
Calorifuge :
DiamNb :Type:
Traçage :Série : GazFluide:
Rev Date Designation Nom Visa
N° ISO :
Resp. chantier :
Affaire N° :Ep
Ep
Ep
Ep
N1 PIPE, SMLS, SCH STD, ASTM A106 GR B3002.8 m 3002 PIPE, SMLS, SCH STD, ASTM A106 GR B2502.9 m3 PIPE, SMLS, SCH STD, ASTM A106 GR B2001.5 m4 TEE RED, SCH STD, ASTM A234 GR WPB300X25015 RED ECC, SCH STD, ASTM A234 GR WPB250X20016 90 LR ELL, SCH STD, ASTM A234 GR WPB25017 90 LR ELL, SCH STD, ASTM A234 GR WPB20038 FLG WELD NECK, 300LB, SCH STD, ASTM A10530029 FLG WELD NECK, 300LB, SCH STD, ASTM A105250210 FLG WELD NECK, 300LB, SCH STD, ASTM A105200211 GASKET, 300LB, 1/8" THK300112 GASKET, 300LB, 1/8" THK250113 GASKET, 300LB, 1/8" THK200114 FLG BLIND, 300LB, ASTM A1053001
8 11
722DN300X250
659
9
9 12
2304
EL +88739
1087
178
DN250X20027mm OFFSET
563
10 13
1141
VOIR SUITEISO 2
1221
DN300X200STUB IN
526
EL +86300
610
1310
EL +87610
626
10
1163
1585
8606
14
1DN300
4
22
6
2 5
3
3
7
7
3
7
3
DN200
1
300300300300300300300300300300300300300
QUANT. DIAM. SERIE SPEC. MATIEREDESIGNATION
MATERIEL DE FABRICATION
MATERIEL DE MONTAGE
CODE
Oui Non
NonOui
Oui Non
Plaq. d'ident.
Rep. Poinçon
Trait. Therm.
Points Zéro Oui Non
Fluide :Liquide
Materiaux :IIII4.3
Réglementation DESP
IICatégorie de risques :
Inspection :
CHANTIER
ATELIER
Tenant / Aboutissant :
°C
°C
bar
bar
bar
T°C de calcul :
T°C maxi admis. :
Press maxi serv :
Press de calcul :
Press d'épreuve :
Autres :
Ressuage(s)Radio(s)CND :
Trait. Interne :
Trait. Externe :
Trait. thermique :
Groupe de fluides :
Unité :Plan de référence :
NONOUICalcul :
ClasseEpaisseurDiamètreBloc : Section :
DiamNb :Type:
Calorifuge :
DiamNb :Type:
Traçage :Série : GazFluide:
Rev Date Designation Nom Visa
N° ISO :
Resp. chantier :
Affaire N° :Ep
Ep
Ep
Ep
2DN200
3
1
4
1
4
1
4
1
4
1
4
1
4
1
4
1DN
250
N1 PIPE, SMLS, SCH STD, ASTM A106 GR B25017.4 m 3002 PIPE, SMLS, SCH STD, ASTM A106 GR B2000.2 m3 RED ECC, SCH STD, ASTM A234 GR WPB250X20014 90 LR ELL, SCH STD, ASTM A234 GR WPB25075 FLG WELD NECK, 300LB, SCH STD, ASTM A10525016 FLG WELD NECK, 300LB, SCH STD, ASTM A10520017 GASKET, 300LB, 1/8" THK2001
VOIR SUITEISO 1
6 7
299
178
DN250X20027mm OFFSET
908EL +88793
3958
EL +92751
7604
965
EL +91786
3917
1098
EL +90688
2922
1459
5
318
300300300300300300
Maquette d’étude
Extraction of a pipe line
Point Cloud
BENEFITS :
• Scaffolding unnecessary• No need any contact with the
installations• Reduced on-site measurement time• Limited number of people
• Comprehensive measurements• Provision of a publisher (Panoramic photo allowing the
taking of measures)• Very short deadlines for the realization of the 3D models
of your installations, for example the time required for this 3D model: - 2 days of on-site measurements - 1 month for the realization of the 3D model
Realization of isometrics from the 3D model
CAD Model
COMPETENCY CENTER
General installation
OUR FIELD OF EXPERTISE• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy• Building• Engineering structure
OUR STRENGTHS• Reliable• Reactivity• Competitiveness• An experience of more
than 30 years• Our employees come from a
variety of backgrounds, a gua-rantee of flexibility that allows us to intervene in most of the sectors of activity that we en-counter in our businesses.
OUR TOOLS• SCANNER LASER 3D• AUTOCAD• BRICSCAD• INVENTOR• SOLID WORKS• CADWORX• ROBOT STRUCTURAL
ANALYSIS• TEKLA• CAESAR II• AUTOPIPE VESSEL (Microprotol)• NX NASTRAN• MS PROJECT
OUR MEANS• 3D Laser Scan Report• A section :
- General installation - Piping - Steel Structure - Boiler making - Calculation
• Using the codes of construction : - CODAP - CODRES - CODETI - DESP 2014 / 68.CE - ASME - API 650 - ASME B31.3
OUR EXPERTISE• Feasibility study• Preleminary draft / Final draft report• Hydraulic calculation• Realization or modification PID• 3D model• 2D / 3D drawings, piping drawings and isometric
ETS has all the skills required to operate in sectors as diverse as the refining industry, petrochemicals, aeronautics, food processing, the environment and industry in general....
These skills enable us to carry out design studies for the installation of equipment and piping in new or existing environments, taking into account technical, environmental and financial constraints.
Thanks to our expertise, at ETS we offer to assist you throughout your project regarding technical assistance and project management.
With more than 30 years of industry experience, we organize and follow each action of the project in order to meet the deadlines and the required quality by managing the interfaces between the various trades.
Pumping - Hydrocarbon storage
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www.aentec-normandie.frwww.ets-industries.fr
COMPETENCY CENTER
General installation
Installation of a new ship loa-ding arm and modification of the piping network
Estener factory
Instalation of heated product storage
Processing unit of vents
Moving a LPG pumping
Modification of a biofuel wharf
COMPETENCY CENTER
CalculationOUR FIELD OF EXPERTISE
• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy• Building• Engineering structure
OUR TOOLS
• AUTOPIPE VESSEL (Microprotol)• SICAP• CAESAR II• NX NASTRAN • CASTOR CONCEPT• ROBOT STRUCTURAL
ANALYSIS
OUR MEANS
• A team of experienced calcu-lators in the fields of pressure vessels, piping and steel structure
• Specific calculation by finite element analysis for all designs not covered by conventional codes
OURVOCATION• Be the partner of engineering firms• Be the outscourced consulting en-
gineering company for manufacturers• Provide a local service to operators
OUR SERVICES• Preliminary Design (APS)• Creation of DATASHEET• Realization of calculation note of
pressure vessels• Modification of installation• Fatigue calculation• Creep calculation• Vibration calculation• Hydraulic calculation:
- Network dimensioning - Hydraulic loss
• Taking into account external loads: - Snow / wind / earthquake - Nozzle loads - Lifting, handling - Sea and road transportation
OUR PRACTICE OF CALCU-LATION CODES AND ASSO-CIATED REGULATIONS
• French : CODAP Div. 1 and Div. 2 CODETI Div. 1 and Div. 2 CODRES CM66 NFE 32100 COVAP Snow and wind regulations NV 65 rev 2009 Earthquake rules PS 92. Ministerial Order of March 15, 2000
• American : ASME VIII Div.1 et Div.2 ASME B 31.3 API 650 API 653 TEMA EJMA Nozzle loads WRC 107 / 297 UBC 2015
• European : European directive PED2014/68EC EN 13445 EN 1998-1 EN 1991-1-4 Eurocodes 1- 3 - 8 - 9
• English : BS PD 5500 EEMUA 159 BSI CP3
• Australian : AS1210
• German : AD-Merkblätter
• Dutch : Stoomwezen
• Russian : GOST
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COMPETENCY CENTER
Calculation
Calculation by finite element analysis of a clamp for offshoreBody flange with toggle bolt
Nozzle loads calculation
Dust collector duct
Flexibility calculation
Tubesheet calculation
COMPETENCY CENTER
Industrial piping
OUR FIELD OF EXPERTISE• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy• Ship repair
OUR STRENGTHS• An experience of more than 30
years• Reactivity• Competitiveness• The quality of work provided• Reliable• Trained staff• Management and administra-
tion of material databases and piping class
• CADWORKS administrator
OUR TOOLS• AUTOCAD• BRICSCAD• CADWORKS• SOLIDWORKS• INVENTOR• TEKLA
OUR MEANS• A piping team that is well versed
in the specifications of piping work and interfaces with various sorts of specialised work.
• Collaboration with our team of calculators
• Expert in the various calculation codes- CODETI- ASME B 31 3
• Finite element analysis• Flexibility / stress calculation• Under-pressure vessels
calculation
OUR EXPERTISE• Complete feasibility study• Preliminary draft / Final draft report• 3D drawings / 3D model • Budget estimate• Supply Specifications
(List of material supply, quantity surveys...)• Technical assistance :
- Enquiry stage - Technical and financial stage
• New installation• Revamping• Skid• Expertise in Modernisation plan of industrial installations• Isometric with bill material
(according to our drawings or your documents)• Automatic isometric extraction according to the customer specifications
Pig launcher installation
4
www.aentec-normandie.frwww.ets-industries.fr
COMPETENCY CENTER
Industrial piping
Désignation :
71 Rue Jules SIEGFRIED76600 LE HAVRE
Fax : 02.35.55.80.28Tel : 02.35.55.79.44
00103217 13 ISO
Désignation :
ISO 00113217 03
71 Rue Jules SIEGFRIED76600 LE HAVRE
Fax : 02.35.55.80.28Tel : 02.35.55.79.44
Truck loading station - 3D model
«Carousel» manifold
Pipeline isometric Pipeline - 3D model
Realisation on site
COMPETENCY CENTER
Steel StructureOUR FIELD OF EXPERTISE
• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy• Building• Engineering structure
OUR STRENGTHS
• An experience of more than 30 years
• Reactivity• Competitiveness• The quality of work provided• Reliable• Trained staff
OUR TOOLS
• ROBOT STRUCTURE ANALYSIS
• TEKLA• NX NASTRAN• AUTOCAD• BRICSCAD
OUR MEANS
• A team highly experienced in the specifications of steel structure and interfaces with different trades
• Collaboration with our team of «general installation»
• Expert in the various calculation codes
• Finite element calculation
OUR EXPERTISE• Existing installation expertise• Modelization• Calculation of structure :
- Calculation notes- Analysis of displacement constraints- Lifting calculation- Snow, wind, earthquake calculation - Connnexions calculation- Calculation of the anchor bolts
• 3D Drawings / 3D Models• Realization of a guide drawing• Realization of a manufacturing detailed drawing:
- Tracking sheet- Assembly sheet
• Creation of quantity surveys and lists of material supply• Expert in building codes• Integration of new structure in an existing environment• Budget estimate
Steel structure• Building and industrial installation• Storage warehouse• Racks• Means of access• Superstructure• Skid
5
www.aentec-normandie.frwww.ets-industries.fr
COMPETENCY CENTER
Steel Structure
Page :142
CALCUL DES STRUCTURES ACIER ----------------------------------------------------------------------------------------------------------------------------------------
NORME: CM66
TYPE D'ANALYSE: Vérification des familles
----------------------------------------------------------------------------------------------------------------------------------------
FAMILLE: 11 Poutres - HEA180
PIECE: 881 POINT: 1 COORDONNEE: x = 0.00 L = 0.000 m
----------------------------------------------------------------------------------------------------------------------------------------
CHARGEMENTS: Cas de charge décisif: 14 EFF /210/ 1*1.00 + 2*1.00 + 3*1.00 + 4*1.00 + 10*1.75 + 13*0.83 + 6*1.00
----------------------------------------------------------------------------------------------------------------------------------------
MATERIAU: ACIER fy = 23.50 daN/mm2
----------------------------------------------------------------------------------------------------------------------------------------
PARAMETRES DE LA SECTION: HEA 180
ht=171.0 mm
bf=180.0 mm Ay=3420.00 mm2 Az=1026.00 mm2 Ax=4525.14 mm2
ea=6.0 mm Iy=25102900.00 mm4 Iz=9246050.00 mm4 Ix=142000.00 mm4
es=9.5 mm Wely=293601.17 mm3 Welz=102733.89 mm3
----------------------------------------------------------------------------------------------------------------------------------------
CONTRAINTES: SigN = -79.51/4525.14 = -0.02 daN/mm2
SigFy = -3361.42/293601.17 = -11.45 daN/mm2
SigFz = -11.99/102733.89 = -0.12 daN/mm2
----------------------------------------------------------------------------------------------------------------------------------------
PARAMETRES DE DEVERSEMENT: z=1.00 B=1.00 D=1.10 Sig D=16.74 daN/mm2
lD_inf=1.600 m C=2.77 kD=1.00
----------------------------------------------------------------------------------------------------------------------------------------
PARAMETRES DE FLAMBEMENT:
en y: en z:
----------------------------------------------------------------------------------------------------------------------------------------
FORMULES DE VERIFICATION: SigN + kD*SigFy + SigFz = -0.02 + 1.00*-11.45 + -0.12 = | -11.58 | < 23.50 daN/mm2 (3.731)
1.54*Tauy = |1.54*-0.00| = |-0.01| < 23.50 daN/mm2 (1.313)
1.54*Tauz = 1.54*4.12 = 6.34 < 23.50 daN/mm2 (1.313)
----------------------------------------------------------------------------------------------------------------------------------------
Profil correct !!!
Agri-Food - coffee grounds extraction line Stairwell
Test of a loading gantry
Truck loading station
Monorail support structure
COMPETENCY CENTER
Boiler-makingOUR FIELD OF EXPERTISE
• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy
OUR STRENGTHS
• An experience of more than 30 years
• Reactivity• Competitiveness• The quality of work provided• Reliable• Trained staff
OUR MEANS
• A team highly experienced in the specifications of Boiler making and interfaces with different trades
• Collaboration with our team of «general installation»
• Expert in the various calculation codes
• Finite element calculation• Under-pressure vessels
calculation
OUR TOOLS
• AUTOCAD• BRICSCAD• SOLIDWORKS• INVENTOR• AUTOPIPE VESSEL (Microprotol)• SICAP• CASTOR CONCEPT• NX NASTRAN
OUR EXPERTISEThanks to our experience of manufacturers, we are able to carry out studies adapted to the needs of manufacturing, as we are aware of the reality of the problems related to it.• DIMENSIONAL MEASUREMENTS BY 3D LASER SCANNING of existing equipment
for modification or construction, just the way it was.• Realization of production drawings
- General arrangement drawing- Detailled drawing
• Realization of calculation notes following codes and regulations associated with each country
• Realization of a guide drawing / data sheet• Boiler equipment study of any size up to 150mm for the shell thickness for high
pressure vessel• Assistance for the quotation of pressure vessel
OUR STUDIES ARE ABOUT• COLUMNS• REACTORS : single or double envelope• HEAT EXCHANGERS : BEM, AES, AET, BKU, BEU, CEU, NEN ...• AEROSCONDERS• MP and HP VESSELS: vertical and horizontal, on a stand, skirt or cradle• STORAGE TANK• SKID• FRAMEWORKS and means of access
Boiler
6
www.aentec-normandie.frwww.ets-industries.fr
COMPETENCY CENTER
Boiler makingGeneral arrangement drawing HP vessel Detailled drawing of a self renforcing nozzle Absorption column - Australia
Inside diameter: 4350 mmHeight: 60,000 mm
Material: INOX 304NWeight: 375 tons
Nitric acid processCode: AS1210 + ASME VIII Div.1
Lifting study - Weight 110 tons
Hydraulic Guard - 3D model
Reactor for Indonesia
COMPETENCY CENTER
Storage tanksdimensional measurements
OUR EXPERTISE• Storage tanks study according to API 650 / API 653 / CODRES / EEMUA 159• Verification of roundness, verticality, settlement:
- Outdoor dimensional measurements are used to determine the roundness and verticality of the storage tanks- In addition, interior measurements allow to determine the settlement of the shell and of the bottom
• Calculation of the volumes of the storage tank• Calculation of the retention volumes• Determination of the point of overflow • Determination of the volumes and tables of linearity of the tanks and vertical and
horizontal vessel
OUR FIELD OF EXPERTISE
• Petrochemistry• Refining• Offshore• Agri-Food• Pharmacy
OUR STRENGTHS
• Reliable• Reactivity• International mobility• Competitiveness• An experience of more
than 30 years• Trained staff
OUR TOOLS
• REALWORKS• SCENE• TANKS• AUTOCAD• AUTOPIPE VESSEL (Microprotol)• NX NASTRAN
OUR MEANS
• 3D Laser Scan Report• Competency center :
- Dimensional control- General installation- Calculation- Piping- Boiler making- Steel Structure
• Using the codes of construc-tion :- API 650- CODRES- API 653- EEMUA
Automatic cleaning of the tank and different equipment.Automatic segmentation of the shell, floor, roof, interior equipment.
Tank measurement on stand with scanner Faro Focus S 150. External and internal measurements.
7
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COMPETENCY CENTER
Storage tanks
Rapport de verticalité Station 1 & Station 5
Station 1
Virole A partir de l'arête
Altitude(m) Tolérance utilisée(m)
Écart(m) Accepté/Refusé
Virole 5 Soudure 6 -0.300 m 8.3752 0.1100 0.0195 ACCEPTÉ
Virole 5 Soudure 5 +0.300 m 7.1112 0.1100 0.0220 ACCEPTÉ Virole 4 Soudure 5 -0.300 m 6.5112 0.1100 0.0228 ACCEPTÉ
Virole 4 Soudure 4 +0.300 m 5.0998 0.1100 0.0223 ACCEPTÉ
Virole 3 Soudure 4 -0.300 m 4.4998 0.1100 0.0210 ACCEPTÉ
Virole 3 Soudure 3 +0.300 m 3.1415 0.1100 0.0159 ACCEPTÉ Virole 2 Soudure 3 -0.300 m 2.5415 0.1100 0.0193 ACCEPTÉ
Virole 2 Soudure 2 +0.300 m 1.1819 0.1100 0.0262 ACCEPTÉ
Virole 1 Soudure 2 -0.300 m 0.5819 0.1100 0.0252 ACCEPTÉ
Virole 1 Soudure 1 +0.300 m -1.2524 0.1100 0.0027 ACCEPTÉ
Station 5 Virole A partir de
l'arête Altitude(m) Tolérance
utilisée(m) Écart(m) Accepté/Refusé
Virole 5 Soudure 6 -0.300 m 8.3752 0.1100 0.0046 ACCEPTÉ Virole 5 Soudure 5 +0.300 m 7.1112 0.1100 0.0049 ACCEPTÉ
Virole 4 Soudure 5 -0.300 m 6.5112 0.1100 0.0017 ACCEPTÉ
Virole 4 Soudure 4 +0.300 m 5.0998 0.1100 -0.0162 ACCEPTÉ
Virole 3 Soudure 4 -0.300 m 4.4998 0.1100 -0.0183 ACCEPTÉ Virole 3 Soudure 3 +0.300 m 3.1415 0.1100 -0.0154 ACCEPTÉ
Virole 2 Soudure 3 -0.300 m 2.5415 0.1100 -0.0122 ACCEPTÉ
Virole 2 Soudure 2 +0.300 m 1.1819 0.1100 -0.0141 ACCEPTÉ
Virole 1 Soudure 2 -0.300 m 0.5819 0.1100 -0.0110 ACCEPTÉ
Virole 1 Soudure 1 +0.300 m -1.2524 0.1100 -0.0025 ACCEPTÉ
Rapport de circularité Virole 1: Soudure 1 +0.300 m
Station Différence de
rayon(m) Accepté/Refusé
0.0381m
1 -0.0104 ACCEPTÉ 2 0.0003 ACCEPTÉ
3 0.0048 ACCEPTÉ
4 -0.0047 ACCEPTÉ
5 -0.0057 ACCEPTÉ 6 -0.0079 ACCEPTÉ
7 0.0007 ACCEPTÉ
8 0.0094 ACCEPTÉ
Distance à la robe(m)
Altitude(m) Altitude depuis la référence(m)
0.0000 -1.5607 0.0098
0.1000 -1.5604 0.0100
0.2000 -1.5570 0.0133 0.3000 -1.5618 0.0085
0.4000 -1.5604 0.0098
0.5000 -1.5591 0.0111
0.6000 -1.5572 0.0128 0.7000 -1.5573 0.0127
0.8000 -1.5581 0.0118
0.9000 -1.5596 0.0103
1.0000 -1.5606 0.0092 1.1000 -1.5622 0.0076
1.2000 -1.5640 0.0056
1.3000 -1.5653 0.0043
1.4000 -1.5657 0.0039
1.5000 -1.5660 0.0035 1.6000 -1.5655 0.0039
1.7000 -1.5662 0.0032
1.8000 -1.5662 0.0031
2.8000 -1.5768 -0.0082 3.8000 -1.5708 -0.0027
4.8000 -1.5662 0.0012
5.3183 -1.5609 0.0061
Station Altitude(m) Affaissement hors-plan(m)
Déflexion hors-plan(m)
Dépasse 0.0103m?
1 -1.5607 0.0047 0.0069 Non 2 -1.5638 0.0010 -0.0021 Non 3 -1.5635 0.0014 0.0058 Non 4 -1.5756 -0.0099 -0.0155 Oui 5 -1.5569 0.0098 0.0156 Oui 6 -1.5691 -0.0017 -0.0066 Non 7 -1.5673 0.0000 0.0035 Non 8 -1.5718 -0.0053 -0.0077 Non
• Determination of the number of verticals and shells courses• Determination of the step for the study of the sagging of the shell and of the
bottom
Calculation of the retention volume with determi-nation of the overflow point
Field of the deformations of the shell
Verticality reportStation 1 & Station 5
Circularity reportFerrule 1: weld 1 +0.300 m
Bottom settlement report Shell settlement reportMaximum possible out of plane deflection (bassed on API 653)
(L².Y.11) / (2.E.H) = 0.0103m
Point of overflow
Rapport de circularité Virole 1: Soudure 1 +0.300 m
Station Différence de
rayon(m) Accepté/Refusé
0.0381m
1 -0.0104 ACCEPTÉ 2 0.0003 ACCEPTÉ
3 0.0048 ACCEPTÉ
4 -0.0047 ACCEPTÉ
5 -0.0057 ACCEPTÉ 6 -0.0079 ACCEPTÉ
7 0.0007 ACCEPTÉ
8 0.0094 ACCEPTÉ
Station Altitude(m) Affaissement hors-plan(m)
Déflexion hors-plan(m)
Dépasse 0.0103m?
1 -1.5607 0.0047 0.0069 Non 2 -1.5638 0.0010 -0.0021 Non 3 -1.5635 0.0014 0.0058 Non 4 -1.5756 -0.0099 -0.0155 Oui 5 -1.5569 0.0098 0.0156 Oui 6 -1.5691 -0.0017 -0.0066 Non 7 -1.5673 0.0000 0.0035 Non 8 -1.5718 -0.0053 -0.0077 Non
COMPETENCY CENTER
PMIIOUR STRENGTHS
• 3D laser scan dimensional measurements
• Creation of a 3D model of the facilities that can be used for studies
• To diagnose possible disorders and find technical solutions to fix it
OUR MEANS
• CND / PV measurement control
• Full implementation of PMII with associated document management
• Plan for inspection and control • Calculation of the minimum
thicknesses• Pipes replacement program• Supporting and framework
analysis
TECHNICAL SOLUTIONS
• 3D model of your site for an inventory of the pipelines and installations
• Calculation of the minimum pipe thicknesses
• Calculation of the boiler equipment
• Calculations of the racks and supports
• Study and technical recommendations
MODERNISATION PLAN OF INDUSTRIAL INSTALLATIONSThe Modernization Plan of Industrial Installations (PMII) initiated at the beginning of 2010 by the French Environment Ministry is implemented by the «arrêté of 4 october 2010».
Under this decree and based upon technical guides, operators will:• Make an accurate inventory of all equipment that present a risk of
pollution• Establish an initial state of these equipments• Develop and implement inspection plans
May we suggest:
Either the full implementation of the PMII
on your site
Or an improvement of the PMII already in place
on your site
N° ligne: 80 CLF 806 A rév Date Modifié Approuvé par
Venant de : Ligne de chargement C3 Allant à : 16" 0 26/02/2014 ETS X-Picton5,50 mm
Pression service/calcul (bar) : 35 bar (s) 35 bar (s) FTemp.service/Calcul (°C) : -45 ° C 50 ° C CL 1285 NADate de mise en service :
Repère L1 L2 L3 R4 C5 T6Diamètre nominal 80 80 80 80 80 80Côte nominale 5,50 5,50 5,50 5,50 5,50 5,50CalorifugéAccessibilitéPoint particulier- 5,50 5,50 5,50 5,50 5,50 5,5024/04/2012 3.3 3.3 3.3 NORGAL07/03/2014 2,70 2,60 2,50 3,10 3,30 6,90 PM2I CONTROL
Epaisseur de remplacement 2,123 2,123 2,123 2,123 2,123 2,123% perte ######## ######## ######## #NOMBRE! ######### ######## #NOMBRE! #NOMBRE! #NOMBRE! ######## ######## ######## ######## ######## ######## ######## ######## ######## ######## ######## ########Vit. Corrosion en mm/an ######## ######## ######## #NOMBRE! ######### ######## #NOMBRE! #NOMBRE! #NOMBRE! ######## ######## ######## ######## ######## ######## ######## ######## ######## ######## ######## ########
Date de remplacement de la tuyauterie ######## ######## ######## #NOMBRE! ######### ######## #NOMBRE! ######### #NOMBRE! ######## ######## ######## ######## ######## ######## ######## ######## ######## ######## ######## ########
Produit :
INSPECTIONS PERIODIQUES AVEC ANALYSE CRITIQUE DES RESULTATS
Valeur exclue LEGENDE
NON ACCESSIBLE-
C3 Epaisseur théoriqueCalorifuge/Frigorifuge
Numéro d'iso
Etablissement
Intitulé
Source E.T.S-PM2I CONTROL PROJET INSPECTION DES LIGNES PM2I-Calcul corrosion-Ligne -80-CLF-0806-A.xlsxDN80
N
1 1
07/03/2014
Classe A 150#
DES NAVIRES TS1 OU CW
ISO 01CL0877
400-CLF-0800-A
VERS TK1
80-CLF-0806-A 01CL1285
100-CL-0700-AISO 01CL1283
DE E01 / DES P02
LIMITE CALO
-45 / +5035b
35bPropane Commercial50
Date:
A B C D E F G H DN valeurmini
L1 3,3 NA NA NA 80 3,3L2 NA 3,3 NA NA 80 3,3L3 3,3 NA NA NA 80 3,3
NA: Non Accessible 24/04/2012
MESURES REALISEES PAR NORGAL
Date:
A B C D E F G H DN valeurmini
L1 3,4 2,7 2,9 2,7 80 2,7L2 2,8 2,6 2,6 2,8 80 2,6L3 2,8 2,5 2,6 2,9 80 2,5R4 3,6 3,4 3,1 3,5 80 3,1C5 3,6 3,6 3,5 3,4 3,5 3,6 3,3 3,8 80 3,3T6 9,0 8,7 8,6 8,5 7,3 6,9 80 6,9
NA: Non Accessible 07/03/2014
OUI
Inspection sheet
Isometric inspection
8
www.aentec-normandie.frwww.ets-industries.fr
COMPETENCY CENTER
PMII
GLOBAL VISION OF THE PROJECTPROCEDURE FOR THE ESTABLISH-MENT OR IMPROVEMENT OF THE PMII
PMII1st stage
Dimensional measurements and 3D model
2nd stageMeasurement of the thicknesses of all submitted pipings and equipments (report - sheet inspection)
3rd stagePlan for the pipeline inspection (lists the anomalies highlighted by the inspection)
4th stageCalculation of the replacement date (critical analysis of the results)
5th stageProgram for replacement and pipes inspection
6th stageFile with the note calculations REPORT OF EQUIPEMENT, PIPES, SUPPORTS
7th stagePhoto files:Inspections of the supports / racks
8sht stageMatrix for calculating the criticality of supports
Rapport 2130608
Date 26/08/2014
Client
Page 1/3
DETAILS DES ELEMENTS CONTROLES
100-ALA-0704-A N° DAO : 01CL1101-1DT96 Plan : 1 sur 12130608Acier carbone
Etat de surface :Température de la pièce : serviceSituation : Isolant: Frigorifuge
MATERIEL UTILISE
Appareil :Marque : Ge Inspection technologie N° série : 11105098Type : DMS GO Date de dernière vérification : 18 Juin 2014
Valable jusqu'au : 18 Juin 2015Palpeur :Marque : GE Inspection N° série : 13H01KY5Type : TC-560 Diamètre du palpeur : 15mm
Fréquence : 5 MHz
Produit de couplant :
Cale d' étalonnage :N° de cale : Pm2iUT002 Nuance : Acier carboneDimensions : 2,5 à 12,5mm
CONSTAT DE VERIFICATION : N°AR16358 5 (GE Inspection technologie)
conditions d'exécution :DT96 (Guide Technique Professionnel Pour l'Inspection des tuyauteries en exploitation)
26/08/2014 UT/PT B02-012574
VISA
PV DE MESURES D' EPAISSEURS PAR ULTRASONS
CONCLUSION
DATE CONTROLEUR CERTIFICATION VISA VERIFICATEUR
Les valeurs sont détaillées en page 3/3.
Ligne :Procédure utilisé :
Affaire N° :Nuance :
Détails de l'inspection visuelle en page 2/3.
Brut Brossé MeuléUsiné
Huile Eau Autre :Graisse Gel de couplage
Peinte
Contrôle interne Contrôle externe
Dimensional measurements of the storage tank
Corroded pipe
LPG Storage
Report of the ultrasound measure
Hydrocarbon Storage
www.aentec-normandie.fr
86 rue Jules Lescene - 76600 Le HavreTEL. +33 (0)9 53 06 23 08
PO BOX 30835 - Ras Al Khaimah - UAETEL. +971 54 400 5239
Plot No: 11, Gupta Layout,Opposite Cricket Stadium, PM Palem,Visakhapatnam, Andhra Pradesh - 530041TEL. +91 9704141177
Plot 327 Akhigbe Road,Trans Amadi Industrial Layout Phase II, Port Harcourt, Rivers state, NigeriaTEL. +234.902.42.00.007
www.ets-industries.fr
LE HAVRE71 rue Jules Siegfried - 76600 Le HavreTEL. +33 (0)2 35 55 79 44
SAVENAYZA des acaciasVoie B – chemin des dames44260 SAVENAYTEL. +33 (0)2 40 03 79 98
Operating areas ETS locations AENTEC locations
