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AUTOMATION (PTY) LTD UAV SUBSYSTEMS APRIL 2014
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Page 1: SUBSYSTEMS Flight Control Unit Overview ntegrated navigation and flight control unitI tate-of-the-art GNSS and inertial navigationS ull-envelope fixed- and rotary-wing flight controlF

AUTOMATION (PTY) LTD

UAV SUBSYSTEMS

APRIL 2014

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www.s-plane.com

Company Profile

S-PLANE Automation (Pty) Ltd is a well-established, professional, internationally recognised aerospace and defence company specialising in product supply and development of autonomous systems and related subsystems. Our focus is fixed- and rotary-wing Unmanned Aerial Vehicles (UAVs) (from Mini through to Tactical and MALE UAVs) and their navigation, flight control and mission management subsystems. Product and development scope also extends to autonomous land, sea-surface and underwater vehicle systems and their subsystems.

Our slogan, “Client Centred Automation Solutions”, accurately captures the company’s outlook and business model. Our approach is to work with and understand our clients’ requirements, before tailoring a specific solution to precisely meet their needs. Solutions are realised through application and adaptation of our mature baseline products and technology building-blocks, with strategic custom and cooperative development as required.

All of our products and solutions are available qualified and certified to appropriate industrial, aeronautical and military standards. Our highly qualified staff base is well versed in professional, standards-based system, safety, software and hardware engineering required to meet the safety, reliability and quality requirements of the aviation and defence industries. We pride ourselves in responsible and professional product development, sensible market and business strategies, and above all client satisfaction.

AUTOMATION (PTY) LTD

Contact Details9B Cyclonite Street, The Interchange, Somerset West, South Africa, 7130Phone: +27 21 851 9282, Fax: +27 86 298 4587Email: [email protected], Web: www.s-plane.com

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xSERIES UAV SUBSYSTEMS

S-PLANE’s newly released xSERIES of UAV

subsystems represent the state-of-the-art in

avionics and automation solutions for UAVs. The

xSERIES was specifically designed from the ground

up to be modular, scalable and rugged to robustly

accommodate the wide variety of form, fit and

function requirements faced by UAV subsystems.

The result is a series of subsystems able to

precisely meet the functional, physical and safety

requirements of almost any UAV, while providing

the latest in technology, standards, reliability and

maintainability.

“Modular, scalable and rugged design architecture”

From high-end Mini-UAVs through to Tactical and

MALE UAVs, and across both the civil and military

markets, the xSERIES promises the ideal UAV

subsystem solution for both new developments and

after-market upgrade / refurbishment of existing

UAV platforms.

“Ideal for new developments and after-market refurbishment”

Contact S-PLANE for further information on any

xSERIES products and for assistance in crafting a

subsystem solution for your UAV.

“Latest in technology, standards, reliability and maintainability”

Rugged, Conduction Cooled Design

Modular and Scalable Architecture

3U VPX REDI Building Blocks

Modular I Scalable I Rugged

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xFCU Flight Control Unit

Overview Integrated navigation and flight control unit State-of-the-art GNSS and inertial navigation Full-envelope fixed- and rotary-wing flight control DO-178C Compliant software with ARINC 653 partitioning Multi-channel redundancy with dissimilar hardware Accommodates wide range of form, fit and function

xSERIES modular, scalable and rugged architecture Future-proof VITA 46, 48, 65, 67 compliant architecture Rugged, conduction cooled, extended temperature SRU-Level Remove & Replace (R&R) maintenance

FCU Card3U VPX REDI FCU on a Card

Integrated GNSS (GPS, GLONASS,

BEIDOU) Inertial Navigation Solution

Full-Envelope Fixed- and Rotary-

Wing Flight and Mission Control

18x Fully Isolated Native I/O Ports

Ethernet (AFDX), Serial, GPIO, ADC,

PWM, Input Capture

Stackable for Redundancy with

Distributed and Dissimilar Hardware

IOE Card3U VPX REDI I/O Expansion Card

Provides industry standard I/O

expansion

AFDX: 2x100 Base FD ARINC 664

p7 Busses

MIL-STD-1553: 4x Redundant A/B

Notice II Channels

ARINC 429: 8x RX Channels, 4x TX

Channels, IRIGB

Various other I/O supported

MPC Card3U VPX REDI Multipurpose Comms

Redundant LOS C2/telemetry

(UHF/2.4GHz, 60 km, 230 kbps)

LOS Video streaming (S-Band/C-

Band, 30 km, 12 Mbps)

Iridium satellite communication

(Short Burst Data Service)

GSM communication (GPRS, EDGE,

HSPA, HSPA+)

WLAN 802.11b/g, 54 Mbps Max

Modular I Scalable I Rugged

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xADT Air Data Terminal

Overview Integrated payload and data link management unit Modular xSERIES design for straightforward

customisation Common IP network for data routing and processing Application cards for acquisition, encoding and tracking Payload loop closure intelligence for automatic actions Payload recording and retrieval with bandwidth

management UHF, S-Band and C-Band LOS data links GSM, Iridium and optional Inmarsat BLOS satellite

communication

PCU Card3U VPX REDI Payload Control Card

TRK Card3U VPX REDI Video Tracking Card

Payload management, control and routing functions

Data link health, bandwidth and priority management

High-resolution payload data recording and retrieval

Concurrent multi-target detection, cueing and tracking

Clutter rejection and multiple tracking algorithms

Automatic track-loss detection and reacquisition

RTR Card3U VPX REDI Data Routing Card

MPC Card3U VPX REDI Multipurpose Comms Card

8/12 Port 1000-Base TX Ethernet switch

Priority routing with optional AFDX Common IP network for payloads

and data links

Redundant LOS C2/telemetry link (UHF/2.4GHz)

LOS Video data link (S-Band / C-Band)

Iridium satellite, GSM and WLAN communication

VED Card3U VPX REDI Video Encode & Decode Card

LRD Card3U VPX REDI Long Range Data Card

Real-time multi-channel video encoding for IP transmission

2x HD or 4x SD input channels, H.264 compression

HD/SD SDI, NTSC/PAL, HDTV, CVBS, S-Video, Component

Long range LOS C2/Telemetry data link

UHF Band, 150km, 115 kbps FD Serial Data

Built-in health monitoring and diagnostics

Modular I Scalable I Rugged

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xPMU Power Management Unit

Overview Power regulation, distribution, monitoring and control Modular, Scalable xSERIES design for straightforward

adaptation Rugged, conduction cooled, extended temperature Filtering, regulation and distribution building blocks Simple backplane customization for specific applications Compact design, no internal wires, effective thermal and

EMI management Pure hardware solution with no embedded software I-Level Remove & Replace (R&R) Maintenance

REG Card3U Power Regulation Card

Power regulation and battery charging

Rugged 3U mechanical form factor Up to 6 isolated power regulation

channels per card Up to 700W power regulation per

card Wide input voltage range with OVP Scalable architecture for parallel

cards and current share Digital monitoring and voltage

control interface

DBX Card3U Power Distribution Card

Power distribution, monitoring and control

Rugged 3U mechanical form factor 32x Digitally controlled power

channels Scalable architecture for parallel

cards Failsafe design for flight critical loads Voltage and current monitoring Transient voltage and current

protection

IPF Card3U Input Power Filtering Card

Input power protection and filtering

Up to 2 input channels per card

MIL-STD-461F EMI/EMC filtering

Continuous over-voltage protection

Wide/Configurable input voltage

range

Digital interface for health monitoring

Clean and safe output for regulation

Modular I Scalable I Rugged

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Range Resolution Accuracy

Airspeed 0 to 200 KIAS <0.4/V KIAS (V = Current KIAS) <50/V KIAS (V = Current KIAS)

Altitude -1,600 to 25,000 ft Barometric Altitude < 0.2 ft < 40 + 0.007 x Alt ft (Alt = Baro Altitude)

Climb Rate ± 4.000 ft/min < 0.2 ft/min < 1 ft/min

Humidity

OAT

xADU Air-Data Unit

Overview xSERIES compatible Air-Data Unit Modular extension to xFCU for remote installation Minimises pneumatic tubing and associated lag and

errors Rugged, reliable, SWAP sensitive design RS-485 Digital serial interface (MIL-STD-1553 on request) Streaming or polling at up to 50Hz Airspeed: IAS, TAS, Mach Number Altitude: Barometric, Density Altitude, Climb Rate (VSI) Air-Data: Humidity, OAT, Air Density Available with DO-178C certification evidence or as a

pure hardware solution

Typical Installation Pitot/Static Ports

Modular I Scalable I Rugged

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xIAS Integrated Avionics Solution

Overview Harnesses the full potential of

xSERIES modularity and flexibility Minimises looms and associated

electrical connection risk Removes unnecessary enclosure,

connector and loom mass Results in physically smaller

avionics solution Allows for improved EMI/EMC &

thermal management Maintains straightforward SRU level

R&R maintenance

xFCUFlight Control Unit

Integrated navigation and flight control unit

xPMUPower Management Unit

Power regulation, distribution, monitoring and control unit

xADT Air-Data Terminal

Integrated payload and data link management unit

Modular I Scalable I Rugged

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SUBSYSTEM VERIFICATION

Subsystem verification tools are an integral

part of any modern integration, verification and

validation environment. Used for subsystem level

testing, acceptance, qualification, integration

and maintenance, these invaluable tools reduce

development and verification life cycle costs and

ensure subsystem and ultimately system-level

safety.

“...reduce development and verification life cycle costs…”

S-PLANE offers a wide variety of modern, modular,

standards-based UAV subsystem verification tools

including Hardware In the Loop Simulators (HILS)

and Special To-Type Test Equipment (STTE).

These tools offer manual and automated testing,

reporting, fault finding and analysis, and are

typically customised from mature S-PLANE building

blocks to precisely meet client requirements. Tools

cater for testing and diagnostics at SRU through

LRU and prime item level and are entirely self-

contained. Tools are also available with DO-330 tool

qualification evidence for DO-178C developments.

“Automated testing, reporting, fault finding and analysis”

Contact S-PLANE for further information and

assistance in realising and automated verification

environment for your system.

“DO-330 Qualified tools for DO-178C developments”

3D Visualisation

STTE

HILS

Simple I Accurate I Repeatable

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Overview Automated test bench for Flight Control Units (FCUs) Test case definition, automated text execution &

reporting High-fidelity, real-time, dynamic simulation 3D Visualisation, graphical reporting and logging tools DO-330 Tool qualification for DO-178C developments Flexible hardware and software architecture for

customisation Optional SRU level testing for maintenance support

Applications On-site xFCU integration, verification, training and maintenance tool Custom FCU development, verification and integration tool System verification, demonstration & flight test preparation tool Flight and mission simulation for GCS verification (with payload simulation)

Simulation Models High-fidelity fixed and rotary wing aircraft dynamic models Wind, atmospheric, magnetic field and gravity environment models Complex ground-surface to landing gear interaction models System specific sensor, actuator and propulsion models

HILS-ATB Hardware-In-the-Loop Simulator

Overview• Real-timesimulationofaircraft,environment,sensors,actuatorsandsubsystems• DesignedtocaterforawidearrayoffixedandrotarywingUAVs• Flexiblehardwarelevelinterfacesimulation(Serial,Ethernet,GPIO,MIL-STD-1553etc.)• RemoteoperationviaGUI(configuration,monitoring,control)• Scenariomanagement(failures,degradation,environmentalconditionsetc.)• 3DVisualization,virtualhorizondisplay,statemonitoringanddatalogging

Applications• FCUtargetsoftwareverificationtool(HILSimulation)• FlightandmissionsimulationforGCSverification(withpayloadsimulation)• Training,demonstrations,flight-testpreparationandsystemverification• DO-178CQualificationtoolevidenceavailable

Simulation Models• High-fidelityfixedandrotarywingaircraftdynamicmodels• Wind,atmospheric,magneticfieldandgravityenvironmentmodels• Complexground-surfacetolandinggearinteractionmodels• Systemspecificsensor,actuatorandpropulsionmodels

3D Visualisation

State Monitoring

Fixed and Rotary Wing UAVs

Virtual Horizon Display

High Fidelity Dynamic Models

Scenario Management

Simple I Accurate I Repeatable

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STTE Special-To-Type Test Equipment

Overview Subsystem specific automated verification tool Prime Item, LRU and SRU level testing and fault finding Self-contained, fully standalone design COTS components with client customization as required NI LabVIEW or similar Graphical User Interface

Advantages Simple, repeatable, cost-effective verification Automated text execution, result verification and

reporting Selectable profiles for ATP, ESS, qualification etc. Automated fault detection and diagnosis Tool qualification evidence for DO-178C developments

Applications SRU: Board level fault detection and isolation FCU LRU: Dynamics, faults, interfaces, power PMU LRU: Supplies, loads, measurements, interfaces ADU LRU: Air-data, interfaces, power UAV Prime Item: Dynamics, faults, communications,

power GCS Prime Item: Missions, payloads, power, interfaces,

communications

Industrial PC

Measurement Equipment

Custom LRU Interfaces

Integrated HMI

NI LabView Software

SRU Level Board Testing

Simple I Accurate I Repeatable

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S-PLANE Automation (Pty) Ltd9B Cyclonite Street, The Interchange, Somerset West, South Africa, 7130Phone: +27 21 851 9282, Fax: +27 86 298 4587Email: [email protected], Web: www.s-plane.com

Specifications subject to change without notice.Relevant company disclaimers available at: www.s-plane.com/disclaimer/


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