Lubricated Rotary Screw Air Compressors

� Reliable

� Quiet

� Energy efficient

� Small footprint

� Easy to maintain

Constant Speed andVariable SpeedDrives18-75 kW � 25-100 Horsepower

S-energy®

2

Sullair Leadership

Since 1965, Sullair has beenrecognized around the world as aninnovator and a leader in rotary screwcompression and vacuum technology.For more than 40 years, Sullair hasdesigned and manufactured its ownrotors and air end assemblies at thecorporate headquarters in MichiganCity, Indiana.

The award-winning rotary screwdesign sets the industry standardsand delivers the quality and reliabilityone expects from a leader.

SullairTechnology

Utilizing the most moderntechnologies, equipment andadvanced manufacturing techniques,Sullair designs, manufactures,assembles, and tests the mostinnovative compressed air andvacuum products in the industry.Sullair products are known around theworld for their universally applicabledesign, outstanding craftsmanshipand superior quality.

Sullair’s Statistical Process Control

Sullair’s Statistical Process Control(SPC) system monitors rotor qualitystandards to assure consistentcompressor and vacuum performance.

Sullair’s Commitment to Innovation

Underlying Sullair’s leadership is adedication to excellence and acommitment to innovation. Sullair isconstantly exploring new ideas andseeking new ways to meet industry’sneed for increasingly energy efficientcompressed air and vacuum solutions.

Sullair Capabilities

3

Sullair Stationary Air Power Systems

Air Compressor Life Cycle Costs

According to Best Practices forCompressed Air Systems,Compressed Air Challenge, SecondEdition, 2007, energy costs now

represent 82% of the total operatingexpenses. Energy savings from SullairS-energy® compressors cansignificantly reduce life cycle costs.

The Sullair S-energy® compressorssignificantly reduce operating andenergy costs over the entirecompressor life cycle. Contributing tothe energy savings are:

• Sullair’s proven air end with the lowrestriction inlet valve

• High efficiency fan

• Low pressure drop air-fluidseparation system to prevent energyloss

Sullair designs deliver cost savings forthe life of the product. Improved airfiltration translates into:

• Extended separator life

• Improved fluid filter life

• Less lubricant contamination

To reduce fluid disposal costs, weoffer our biodegradable Sullube®

8000-hour fluid, or 24KT™, a long-lifefluid that never needs changing.

Sullair ReducesYour Life-Cycle Costs

Equipment

Maintenance

Electricity

Sullair offers total compressed airsystems to help compressed air usersreduce energy costs and improveproductivity by analyzing, managingand controlling their compressedair systems.

Sullair’s air systems include: plant airaudits, energy efficient products,compressed air system controls,equipment to monitor and managesystems, air distribution products,and after-purchase support.

Each component of the system iscarefully matched for capacity andpressure to provide maximumperformance and energy efficiency.A total Sullair system provides theuser with an air quality guarantee.

The Sullair Stationary Air Power System

This System includes:• rotary screw compressor• wet storage• refrigerated dryer• filters tomeet your requirement• dry storage• flow controller• drains• oil/water separator• ethernet-based eConnect™ tomonitor and control the entiresystem

OWS - 210

4

These Sullair compressors providemore performance and efficiency thanany other compressors in thishorsepower range and set newstandards in virtually every category.

Standard Features

• Low restriction inlet valve for bettercfm performance

• Low life cycle costs including long-life bearings, rotors, andconsumable parts

• Less than 1 ppm fluid carryover

• Excellent motor cooling designcharacteristics for longer motor life

• Sequencing standard

• NEMA 4 standard

• WS microprocessor standard

• Smallest footprint in its class

• Quietest in its class, as low as67 dBA

• 12 unique serviceability features

• Environmental, health, and safetydesign features

• Sullube®—8000-hour,non-varnishing, biodegradablecompressor fluid

• Optimalair™ air filter provides10 times better filtration than otherfilters

Quiet Design

This Sullair S-energy® Seriesincorporates many design features toreduce the noise of the machine:

• Air end, motor, and receiver tankare mounted on rubber isolators

• Insulated intake and exhaustlouvers

• Low-noise fan

In fact, these compressors are soquiet they can be installed anywherein your facility.

The Smallest Footprint in Its Class

These Sullair S-energy® Seriescompressors meet the need for asmaller footprint.

• More compact than any similarcompressor on the market

• All the maintenance is performedfrom one side, reducing the amountof clearance and floor spacetypically required

Options

• Choice of air- or water-cooled*

• 24KT™ 10-year air end warranty

• Cold weather package

• Weather hood

• Total package filtration

• Other motors and starters

• Heat recovery

*Water-cooled available on 40-100 hp

Features and BenefitsThat Set Sullair Apart

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The Sullair Compressors with Provide:• Excellent energy savings• Relief from potential peak demand charges• Possible utility company rebate• DC link choke or 3% line reactor included(model/voltage specific)

• Stable system pressure• Consistent product quality• Reduced system air leaks• Reduced storage requirements• Flexibility for future growth• Lowest 5-year life cycle cost

Your Compressed Air SystemCan ImproveYour BottomLine: 35% Energy Savings in the First FiveYearsIn just five years, the electrical power cost to operate astandard compressor can be more than six times greaterthan its purchase price.

For the MaximumEnergy Efficiency andOperatingConsistency, Sullair Air Compressors with

Energy

Initial Purchase

MaintenanceInitial PurchaseMaintenance

SAVINGSWITHVARIABLESPEED DRIVE

Energy

Standard Compressors

Soft Start is Standardwith Unlimited Starts and Stops• No need for Wye Delta and other soft starters• No need to control the number of hot or cold starts• Unlimited starts and stops save electrical costs• Avoids high electrical current at start-up

Avoids Potential Peak DemandChargescompressors provide the highest power factor over

the entire frequency range, often avoiding utility companypenalties.

Variable SpeedDrive is the Superior Alternative to OtherCompressor Control SystemsThe chart below is a representation of nominal control systemsfor generic comparative purposes. A detailed and accuratecomparison of specific compressor models is available fromyour Sullair representative or authorized distributor.

Stable SystemPressure Improves the Consistency ofYourProcess to Reduce Product Rejects• Lowers air system leaks• Reduces system storage requirements• Provides increased energy savings to increase profits

Sullair’s VSD Compressors

Standard Compressors

Reference: Compressed Air and Gas Handbook, 6th Edition, pages 221-223.

PART-LOAD PERFORMANCE ASSESSMENT

%P

ower

% Capacity

120

100

80

60

40

20

00 10 20 30 40 50 60 70 80 90 100

Single-Stage Lubricated Load/Unload(The graph represents one gallon of storage per cfm.)Single-Stage Lubricated Inlet Modulation with BlowdownSingle-Stage Lubricated Variable Speed

Total Compressor FlexibilitySullair’s compressors provides the flexibility to vary bothcapacity and pressure. This flexibility makes it possible to“grow” your air system without adding more compressors.

Sullair’s Compressors

FORTODAY, TOMORROW, ANDTHE FUTURE

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S-energy®Series Compressors Are Easiest to Maintain

Sullair Optimizer™ Air-Fluid Separator

• High efficiencymolded media

• Lower pressure dropreduces powerconsumption

• Less that 1 ppmcarryover reducescost of make-up fluid

Quick Access to Cooler

With the removal of just a few bolts, thecooler slides out on rails for easyroutine cleaning.

Environmental Protection Pan

This series features a fully sealedenvironmental protection pan tocapture spills that may occur duringservicing.

Before we designed thesecompressors, we reviewed everyaspect of product development withthe customer and the maintenance staffin mind. The result is Sullair reliability inthe most compact, most robust, mostmaintenance-friendly and quietestcompressor package available onthe market.

Multiple features of the S-energy®

Series revolutionize the compressor’sserviceability and provide for a cleaner,safer work environment and costeffective compressor. Standardmaintenance can all be performedfrom this side.

Sullair Motor Features

• Slow speed—1800 rpm

• Cast iron construction

• NEMA design

• Direct coupled/flange mounted

• Most comprehensive warranty inthe industry

WS Microprocessor Control System

With the simplified WS microprocessor,there are no complicated menus tomanage.

• The graphic display is clear andconcise

• Get the critical operations informationmore easily, including status,temperature, pressure, andload/unload set points

• Use a Windows PC to remotelymonitor, upgrade the software, andset up changes

• Built-In sequencing of up to 16machines

Sullair Optimalair™ Air Filter

• Provides the finest inletfiltration in the industry(.4 micron)

• Keeps fluid clean andextends life of internalcomponents

• Reduces pressure drop duringoperating life, resulting in energysavings

Fiberglass Fluid Filter

• Coreless, non-metallic design meanseasy disposal

• 20% more efficient than commoncellulose media

• Better filtration lengthens the life ofthe compressor unit

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QuickThermostat Change

To change the thermostat, simplythread the old thermostat out, and thenew one in.

Drive Coupling Element

Easy access through a large openingand a wrap-flex element allows changewithout disturbing the hubs.

Improved Separator Maintenance

Simply unbolt the lid and lift it off usingthe handle. No tubing to disconnect,prevents leaking and saves servicetime.

Simplified Filter Change

The fluid filter is in an inverted positionto minimize lubricant loss during filterchanges.

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Sullair’sVariable Capacity ControlTechnology

EffectiveCompressionVolume

CompressedAir Out

Air Inlet

Closed Bypass Ports Partially Open Bypass Ports Open Bypass Ports

EffectiveCompressionVolume

CompressedAir Out

Air Inlet

EffectiveCompressionVolume

CompressedAir Out

Air Inlet

How the Spiral Valve OperationWorks

The compression volume varies to suitthe air demand by progressivelyopening or closing internal bypassports on the air end.

Capacity is matched to systemdemand, reducing cycling time andextending component life.

Part-load capacity and efficiency canproduce energy savings up to 17%.

Variable Displacement Air End

Sullair’s variable displacement air endmaintains system pressure to

the plant to match air demand. Sincethe VCC compressors use large,efficient, slow running rotors, a lowerpower consumption is achieved at thetop end of capacity. Oil foaming doesnot occur, air is not wasted toatmosphere, and bearings last longer.

The motor and air end run at optimumspeed and therefore maintain optimumefficiency throughout the full variableoutput range.

Sullair VCC compressors react quicklyto rapid changes in demand. Theeffective rotor length is progressivelyreduced as the demand is reducedwhich provides the most efficient part-

load control system to 50% output.This system is extremely simple andprovides a cost effective, energyefficient control alternative.

Bypass Ports in Stator

Rotors Removed to Show Bypass Ports

0

20

40

60

80

100

120

1000 10 20 30 40 50 60 70 80 90

%P

ow

er

% Capacity

PART LOAD PERFORMANCE ASSESSMENT

Single Stage LubricatedLoad/Unload

Single Stage LubricatedInlet Modulation withBlowdown

Single Stage LubricatedVariable Displacement

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The S-energy®Performance Air System

Clean, Dry Air is Essential

Quality air treatment — the removalof condensate and particulate — isessential. When cooled, vapor incompressed air will condense.The removal of condensate andparticulate is essential for quality air.First, the air must be dry. Vapor incompressed air will condense whencooled. Without removing thecondensate, moisture in the air streamcan damage your total compressed airsystem, product, or process. To protectyour plant air system and air-usingequipment, particulate must beremoved by filtration. Sullair filters willprovide this protection and improve thequality of your product or process.Proper filtration will also reduce yourcompressed air energy costs.

The Sullair Performance AirSystem

The Performance Air Systemincludes a S-energy®

compressor and a Sullair dryer.We’ve taken the guesswork outof putting your Systemtogether. All components of theSystem have been perfectlymatched and sized to providemaximum performance,without paying for more thanyou need. Plus, thePerformance Air Systemis simple to install and,

because of its small footprint, requiresa minimum amount of floor space.

Sullair Air Quality Guarantee

Two Levels of Air Quality

Sullair recognizes that the requirementsfor air quality vary according to eachcompressed air application. For thisreason, Sullair provides compressedair systems that achieve twodistinct levels of air quality anda guarantee for each.

Sullair Stationary Air PowerSystem

The Sullair Stationary Air PowerSystem matches a Sullair compressor,a Sullair dryer and Sullair filters. Sullairassures that its System will meetspecific performance levels throughoutits operational life. We offer a one-yeartest/review period, backed by apurchase refund guarantee, to verifythe performance of the Sullair System.

Select the System

Select the air quality level to meet yourplant air or process requirements. You

can be assured that the quality of airfrom the Sullair System you specify willremain consistent for the life of theequipment. Sullair guarantees it... andthat’s as good as gold.

The Sullair Oil-Free AirQuality Guarantee

The System consistsof a Sullaircompressor,Sullair dryer,and Sullairfilters. Thecompressed air

from this systemcontains particulates no

larger than .01 micron, includingcoalesced liquid water and lubricants.

Maximum remaining oil aerosol contentis 0.01 parts per million by weight(ppm/w) @ 70°F, including oil vapor.The air from this Sullair System meetsthe most stringent ISO standard (ISO

8573.1, Class 1 for oil vapor andClass 1 for particulate) for air quality.

The Sullair Critical Air QualityGuarantee

The compressed air from this SullairSystem exceeds the ISO standard (ISO8573.1, Class 1 for oil vapor and Class 1for particulate). The System includes aSullair compressor, Sullair dryer, andSullair filters. The odor-free compressedair from this system contains particulatesno larger than 0.01 micron, includingwater and oil aerosol content of 0.01parts per million by weight (ppm/w)@ 70°F. The remaining oil vapor contentis less than 0.003 ppm/w.

To get more information on Sullair's AirQuality Guarantee, please contact yourSullair distributor.

These Systems are not intended to remove carbonmonoxide, methyl isocyanate or other noxious,corrosive or toxic gases, vapors or fumes.The System does not provide breathing air.

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A Concern for the Environment

Mindful of our natural resources thatare used to create and supplyelectrical energy, Sullair is focused onconservation and committed toproviding air compressors that willuse this energy most efficiently.

Other environmental features of theS-energy® Series compressorsinclude:

• Fully-sealed protection pan that willcontain compressor fluid should anyspill while servicing

• Coreless fluid filter of non-metallicdesign that can be eitherincinerated or crushed, virtuallyeliminating disposal concerns andexpense

• Sullair’s environmentally compatiblefluid, Sullube®, is biodegradable

• We've reduced the cost andenvironmental impact of fluiddisposal by offering 24KT™, a lifelong fluid that never needschanging

• Low fluid capacity reduces overallfluid costs and disposal issues

• Health and safety issues areaddressed by utilizing a low noisefan design, reducing the soundlevel to as low as 67 dBA, forworker comfort. Additionally, Sullairmounts air end, motor, and receiveron rubber isolators and insulatesintake and exhaust louvers

Confirming Sullair's rugged design and commitment tocustomer satisfaction, all new lubricated stationary aircompressors (with discharge pressures up to 150 psig)shipped from Sullair's US operations include comprehensiveExtended Warranty coverage. This comprehensive warrantyincludes parts and labor covering:• 10 Years on the air end• 5 Years on the motor, VSD, air/fluid receiver, oil coolerand aftercooler

Most standard compressors are eligible.

A unique design suitable for specificapplications and environments.

Sullair Oil-Free and Critical Air Guarantee

Sullair matches the ideal combination ofcompressor, dryer, and filters to remove

atmospheric particulate, aerosols, andother pollutants to provide two levels ofair quality—from general purpose to

the most critical air applications.

The Industry’s Most ComprehensiveWarranties

11

Technical Specifications

60Hz Motor Frequency Full-Load Capacities ***Motor 100 psig 7 bar 125 psig 9 bar 150 psig 10 bar 175 psig 12 bar Weight Weight ** Discharge dBA †

Model* hp kW acfm m3/min acfm m3/min acfm m3/min acfm m3/min lbs kg lbs kg Connect1800 25 18 119 3.37 106 3.00 96 2.71 85 2.40 1420 644 1621 735 1-1/2" NPT 671800V 25 18 107 3.05 99 2.80 90 2.54 81 2.30 1461 663 1662 754 1-1/2" NPT 672200 30 22 140 3.96 127 3.59 111 3.14 104 2.94 1450 658 1651 749 1-1/2" NPT 672200V 30 22 138 3.90 125 3.54 115 3.25 105 2.97 1491 676 1692 768 1-1/2" NPT 673000 40 30 - - 163 4.61 148 4.19 138 3.90 1615 733 1814 823 1-1/2" NPT 693000V 40 30 - - 163 4.61 150 4.24 140 3.96 1654 750 1854 841 1-1/2" NPT 693000P 40 30 199 5.63 182 5.15 165 4.67 - - 1990 903 2274 1031 1-1/2" NPT 683000PV 40 30 200 5.66 180 5.09 163 4.61 148 4.19 2050 930 2334 1059 1-1/2" NPT 683700 50 37 250 7.08 222 6.28 196 5.55 179 5.06 2040 925 2324 1054 1-1/2" NPT 683700V 50 37 249 7.05 225 6.37 202 5.72 183 5.18 2100 953 2384 1081 1-1/2" NPT 684500 60 45 - - 267 7.56 247 6.99 220 6.23 2190 993 2474 1122 1-1/2" NPT 694500V 60 45 - - 260 7.36 238 6.74 222 6.28 2300 1043 2584 1172 1-1/2" NPT 694500P 60 45 303 8.58 260 7.36 233 6.59 - - 2815 1277 3188 1446 2" NPT 724500PV 60 45 305 8.63 269 7.61 - - - - 2952 1339 3325 1508 2" NPT 724500PS 60 45 310 8.77 276 7.81 - - - - 2957 1341 3330 1511 2" NPT 705500 75 55 376 10.64 344 9.74 296 8.38 276 7.81 2886 1309 3259 1478 2" NPT 725500V 75 55 377 10.67 341 9.65 306 8.66 278 7.87 2963 1344 3336 1513 2" NPT 725500PS 75 55 387 10.96 349 9.88 - - - - 3028 1374 3401 1543 2" NPT 707500 100 75 490 13.87 444 12.57 397 11.24 369 10.45 3213 1457 3586 1627 2" NPT 737500V 100 75 493 13.96 454 12.85 415 11.75 381 10.79 3405 1545 3778 1714 2" NPT 737500P 100 75 500 14.16 457 12.94 418 11.83 371 10.50 3280 1488 3653 1657 2" NPT 717500PV 100 75 500 14.16 457 12.94 420 11.89 394 11.15 3472 1575 3845 1744 2" NPT 717500PS 100 75 500 14.16 457 12.94 418 11.83 371 10.50 3355 1522 3728 1691 2" NPT 71

50Hz Motor Frequency Full-Load Capacities ***Motor 7 bar 100 psig 9 bar 125 psig 10 bar 150 psig 12 bar 175 psig Weight Weight ** Discharge dBA †

Model * kW hp m3/min acfm m3/min acfm m3/min acfm m3/min acfm kg lbs kg lbs Connect1800 18 25 3.09 109 2.86 101 2.55 90 2.38 84 644 1420 735 1621 1-1/2" NPT 671800V 18 25 3.09 109 2.86 101 2.55 90 2.38 84 663 1461 754 1662 1-1/2" NPT 672200 22 30 3.77 133 3.43 121 3.03 107 2.89 102 658 1450 749 1651 1-1/2" NPT 672200V 22 30 3.79 134 3.45 122 3.05 108 2.89 102 676 1491 768 1692 1-1/2" NPT 673000 30 40 4.98 176 4.30 152 4.05 143 3.74 132 733 1615 823 1814 1-1/2" NPT 693000V 30 40 4.98 176 4.30 152 4.05 143 3.77 133 750 1654 841 1854 1-1/2" NPT 693000P 30 40 5.27 186 4.64 164 4.55 161 - - 903 1990 1031 2274 1-1/2" NPT 683000PV 30 40 5.55 196 4.98 176 4.47 158 4.13 146 930 2050 1059 2334 1-1/2" NPT 683700 37 50 6.80 240 6.29 222 5.78 204 5.10 180 925 2040 1054 2324 1-1/2" NPT 683700V 37 50 6.88 243 6.14 217 5.64 199 5.13 181 953 2100 1081 2384 1-1/2" NPT 684500 45 60 - - 7.53 266 6.74 238 6.20 219 993 2190 1122 2474 1-1/2" NPT 694500V 45 60 - - 7.25 256 6.71 237 6.20 219 1043 2300 1172 2584 1-1/2" NPT 694500P 45 60 8.15 288 7.64 270 6.82 241 - - 1277 2815 1446 3188 2" NPT 724500PV 45 60 8.33 294 7.33 259 - - - - 1339 2952 1508 3325 2" NPT 724500PS 45 60 8.20 290 7.70 273 - - - - 1341 2957 1511 3330 2" NPT 705500 55 75 10.47 370 9.37 331 7.98 282 7.56 267 1309 2886 1478 3259 2" NPT 725500V 55 75 10.28 363 9.32 329 8.39 296 7.62 269 1344 2963 1513 3336 2" NPT 725500PS 55 75 10.00 354 9.40 332 - - - - 1374 3028 1543 3401 2" NPT 707500 75 100 13.30 470 12.43 439 11.63 411 10.30 364 1457 3213 1627 3586 2" NPT 737500V 75 100 13.45 475 12.40 438 11.33 400 10.39 367 1545 3405 1714 3778 2" NPT 737500P 75 100 13.90 491 12.50 443 11.50 405 10.50 369 1488 3280 1657 3653 2" NPT 717500PV 75 100 13.56 479 12.38 437 11.55 408 10.67 377 1575 3472 1744 3845 2" NPT 717500PS 75 100 13.90 491 12.50 443 11.50 405 10.50 369 1522 3355 1691 3728 2" NPT 71

* Model Variations: V = Variable Speed Drive; P = Premium Air End; S = Spiral Valve ** Weight with integral dryer. † dBA at 1 meter.*** Capacity per CAGI / PNEUROP PN2CPTC2 (Annex C to ISO 1217) Moisture Drain Connection at 1/4” NPT.

Dimensions Length Length †† Width HeightModels in mm in mm in mm in mm1800, 1800V, 2200, 2200V, 3000, 3000V 53.2 1351 63.0 1600 31.5 800 53.2 13513000P, 3000PV, 3700, 3700V, 4500, 4500V 62.0 1575 71.5 1816 34.5 876 61.5 15624500P, 4500PV, 4500PS, 5500, 5500V, 5500PS, 7500, 7500V, 7500P, 7500PV, 7500PS 78.7 1999 91.9 2334 43.3 1100 68.9 1750

†† Length with integral dryer. Information and data are subject to change without notice.

Fundamental to Sullair’s leadership is a dedication to reduce not only the amount of natural resources consumed to create energy, but to minimizeenvironmental impact, in both the manufacture and use of all our products. We are constantly exploring new ideas and seeking new technologies to meetthe ever-increasing need for high quality, energy-efficient compressed air products and environmental sustainability.

Sullair’s Compressed Air Productswww.sullair.com

© Copyright 2014 Sullair. All rights reserved.The color green is a registered trademark of Sullair.Specifications subject to change without notice.LS14EN 1402R

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