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Summer Butanol Evaluation Presentation

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Summer Butanol Evaluation Report J.Wasil R.Kolb J.Adey 10/18/2011
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Page 1: Summer Butanol Evaluation Presentation

Summer Butanol Evaluation Report

J.WasilR.KolbJ.Adey10/18/2011

Page 2: Summer Butanol Evaluation Presentation

What is Butanol?

z A four carbon alcohol (C4H9OH), colorless, neutral liquid of medium volatility with a characteristic banana-like odor.

z Traditionally petrochemical derived -Generally used to make other chemicals, or used as a solvent or an ingredient in formulated products such as cosmetics.

Page 3: Summer Butanol Evaluation Presentation

How is Butanol Made?

z Can be biologically derived from biomass in a fermentation process using microorganisms –Biobutanol

z Biobutanol fermentation differs from bioethanolmainly in the use of bacteria.

z An existing ethanol plant can be converted to make butanol

Page 4: Summer Butanol Evaluation Presentation

Butanol Properties:

z Butanol 99,800 BTU/gallonz Gasoline 116,000 BTU/gallonz Approximately 86% of the energy content

of gasolinez Ethanol 76,300 BTU/gallon (68% of the

energy content of gasoline)

Page 5: Summer Butanol Evaluation Presentation

Butanol Properties:

• Phase Separation• As water enters a boat fuel

system containing ethanol-extended fuels, phase separation may occur creating an ethanol/water fuel mixture.

• Butanol does not phase-separate as shown in the cylinder on the right

Figure 1. Effect of adding 10% water by volume to 85% ethanol

and 10% water by volume to 85% butanol

Page 6: Summer Butanol Evaluation Presentation

Butanol Introduction:

z Less susceptible to phase separation means butanol could be successfully delivered in existing pipelines

z Eliminates need for splash-blendingz Least corrosive of alcohols z Higher energy content – can be blended into

gasoline at higher percentages than ethanol

Page 7: Summer Butanol Evaluation Presentation

Energy Content:

z 16.1% butanol by volume is equivalent to 10% ethanol by volume

z ~3% O2 Energy Content of Butanol-Extended and Ethanol-Extended Fuels

16500

16750

17000

17250

17500

17750

18000

18250

18500

18750

19000

0 2 4 6 8 10 12 14 16 18 20

Alcohol by volume

Ener

gy C

onte

nt [B

TU p

er lb

]

IsobutanolEthanol

Gasoline

Page 8: Summer Butanol Evaluation Presentation

Why is the nation focused on ethanol?

z Historically, ethanol fermentation processes resulted in the highest yields

z Recent advancements in microbial fermentation processes have increased the yields of butanol

Page 9: Summer Butanol Evaluation Presentation

Purpose of Testing:

z To evaluate the effect of butanol-extended fuels in a harsh marine environment and to see if there is a better alternative to ethanol-extended fuels

Page 10: Summer Butanol Evaluation Presentation

Test Set-up:

z On-water emissions testing using the Marine Portable Bag Sampling (MPSS) unit developed for the EPA/NMMA green house gas study.

Page 11: Summer Butanol Evaluation Presentation

The Capture

Page 12: Summer Butanol Evaluation Presentation

The Boats & Crew

Page 13: Summer Butanol Evaluation Presentation

The Boats & Crew

Page 14: Summer Butanol Evaluation Presentation

There was a lot of this .

Page 15: Summer Butanol Evaluation Presentation

And This ..

Page 16: Summer Butanol Evaluation Presentation

Tests Conducted:

z On-water emissions testing z Emissions data reported using EPA

certification fuel (non-oxygenated) and 16.1% isobutanol-extended fuel.

z Values reported in grams per ICOMIA hour:– Total Hydrocarbons– Nitrogen Oxides– Carbon Monoxide

Page 17: Summer Butanol Evaluation Presentation

Test Results:

ETEC 175 HC, NOx, CO grams per ICOMIA hour Indolene Fuel vs. 16.1% Isobutanol Extended Fuel

224.257.5

3725.3

230.386.4

3086.7

0

500

1000

1500

2000

2500

3000

3500

4000

THC NOx CO

gram

s / I

CO

MIA

hou

r

Indolene Isobutanol

Evinrude E-TEC 175 Stratified Charged Direct Fuel Injection Two-Stroke on water emissions evaluation [HC, NOx, CO] – 18' Mako Boat. Comparison between Indolenefuel and 16.1% isobutanol extended fuel. Values in grams per ICOMIA hour average of

two tests per fuel type

HC + NOx emissions are virtually the same between

the two fuels. CO is reduced using isobutanol

(as expected)

Page 18: Summer Butanol Evaluation Presentation

Test Results:

JETBOAT HC, NOx, CO grams per ICOMIA hour Indolene Fuel vs. 16.1% Isobutanol Extended Fuel

114.0208.0

3470.7

73.7247.9

2235.9

0

500

1000

1500

2000

2500

3000

3500

4000

THC NOx CO

gram

s / I

CO

MIA

hou

r

Indolene Isobutanol

Jet-boat on water emissions evaluation [HC, NOx, CO] – Rotax 1503 Supercharged Four-stroke engine. Comparison between Indolene fuel and 16.1% isobutanol extended

fuel. Values in grams per ICOMIA hour average of two tests per test fuel.

HC decreased slightly and NOxincreased slightly using

isobutanol but the total HC+NOxwas virtually the same between the

two fuels. CO is reduced using isobutanol (as expected)

Page 19: Summer Butanol Evaluation Presentation

Typical Enleanment of E10 relative to non-oxygenated fuel

Percent Reduction in Open-loop Engines Mass CO Relative to Baseline Indolene Testing E10 (blue) B16.1 (red)

-30.7

-24

-18.3

-33.1

-40.5

-34.1-35.6

-17.1

-45

-40

-35

-30

-25

-20

-15

-10

-5

0

E10 E10 E10 E10 E10 E10 B16.1 B16.1

Typical Engine Enleanment Relative to Indolene E-10 vs. B16. E10 engine CO data as reported by DOE (Knoll et al.)

16.1% isobutanolsimilar engine enleanment as 10% ethanol18% to 40%

Page 20: Summer Butanol Evaluation Presentation

Product Testing

Page 21: Summer Butanol Evaluation Presentation

Vintage Tank Testing ..

Page 22: Summer Butanol Evaluation Presentation

Coupon testing

Page 23: Summer Butanol Evaluation Presentation

Questions?John Adey, [email protected]

Jeff Wasil, [email protected]

Rich Kolb, [email protected]


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