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SUP-02xx (MC-624-VL-01 Instructions) Rev A (1) · 2018-04-10 · Title: Microsoft Word - SUP-02xx...

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Installation and Troubleshooting Guide Internal Regulator Retrofit for 24V Valeo Remove the two screws and remove Back Cover. If clearance is available, the Alternator can stay on the engine. Remove the Standard Internal Regulator (3 screws). A. Install the Balmar Internal Regulator with the same 3 screws. Remove Brush Retainer. B. Replace the Brush Cover with new one provided in kit. Reinstall the Back Cover using the original 2 screws. Figure 1 All rights reserved. Reproduction or use of content, in any manner, without express written permission by Balmar LLC., is prohibited. © 2016 Balmar LLC, 353 James Record Rd SW Huntsville, AL 35824 USA - +1-360-435-6100 www.balmar.net SUP-0233 - Rev A B. A.
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Page 1: SUP-02xx (MC-624-VL-01 Instructions) Rev A (1) · 2018-04-10 · Title: Microsoft Word - SUP-02xx (MC-624-VL-01 Instructions) Rev A (1).docx Created Date: 20160616141733Z

Installation and Troubleshooting Guide Internal  Regulator  Retrofit  for  24V  Valeo  

 

    Remove  the  two  screws  

and  remove  Back  Cover.    

If  clearance  is  available,  the  Alternator  can  stay  on  the  engine.  

 Remove  the  Standard  Internal  Regulator  (3  screws).  

           

A.   Install  the  Balmar  Internal  Regulator  with  the  same  3  screws.  Remove  Brush  Retainer.  

 B.   Replace  the  Brush  

Cover  with  new  one  provided  in  kit.  

             Re-­install  the  Back  Cover  using  the  original  2  screws.  

   

           

            Figure 1  

All rights reserved. Reproduction or use of content, in any manner, without express written permission by Balmar LLC., is prohibited. © 2016 Balmar LLC, 353 James Record Rd SW Huntsville,  AL 35824 USA - +1-360-435-6100  -­‐ www.balmar.net SUP-0233 - Rev A

B.  A.  

Page 2: SUP-02xx (MC-624-VL-01 Instructions) Rev A (1) · 2018-04-10 · Title: Microsoft Word - SUP-02xx (MC-624-VL-01 Instructions) Rev A (1).docx Created Date: 20160616141733Z

Installation and Troubleshooting Guide Internal  Regulator  Retrofit  for  24V  Valeo  

 

 

Wiring  Instructions:    

Wiring  the  Balmar  Internal  Dummy  Regulator  to  connect  with  the  Balmar  MC-­624  External  Multi-­Stage  Regulator:  

Follow  the  installation  and  programming  instructions  provided  with  your  MC-­624  Regulator.    The  

following  modifications  are  required  when  connecting  to  the  Dummy  Internal  Regulator:  

1)   Connect  the  ignition  switch  wire  to  the  Balmar  regulator  harness  brown  “ignition  wire”.  

2)   Connect  the  blue  “field  wire”  to  the  field  terminal  on  the  Internal  Regulator  (see  Figure  1).  

3)   The  orange  “tach  wire”  on  the  Balmar  wiring  harness  is  normally  used  to  connect  the  tachometer  to  a  

Balmar  alternator.    In  this  case  the  orange  tach  wire  is  not  used  (as  the  Valeo  alternator  connects  to  the  

tach  independently),  so  you  may  fold  it  back  and  tape  it  off.    

 

 

 

 

          #10  Ring  Terminal                        Connector    

 

Contact  Balmar  Technical  Support  at  +1-­360-­435-­6100x3  from  8:30  am  –  7:30  pm  EST  with  any  questions.  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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This  terminal  is  only  required  if  you  own  an  existing  Balmar    MC-­624  and  need  to  convert  the  blue  field  wire  to  a  ring  connection.  


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