SUPAMIC FILTER

Newly Invented & Made ONLY in Korea

Newly Invented & Made ONLY in Korea

< Nylon-6 Rod with Nylon-6 Media >< Nylon-6 Rod with Nylon-6 Media >

Outline of Supamic Filter

‐ 　 Cold Rolling Process (Stainless Steel, Carbon Steel, Aluminum)

‐ Filtration process for Mineral oil

* Emulsion oil is also filtrated.

‐ ZM Process

‐ ETC.

1-1. Services

Filtration System

Rolling Mill

　　　 * Oil performs cooling and lubrication on cold rolling process. The used and dirty oil is filtrated through filtration system, and it can be reused continuously. The core of filtration system is Supamic filter.

Outline of Supamic Filter

1-2. Flow chart of Filtration system

Filtration System

Rolling Mill

1-3. Clean & coolant system

Outline of Supamic Filter

Supamic Filter

Item code Fiber / Media Rod / Core Remark

YE-NN-400 Nylon-6 Special Nylon Recommend

YE-NS-400 Nylon-6 STS (stainless steel)

YE-GS-400 Glass STS (stainless steel)

YE-GN-400 Glass Special Nylon

＊ Filtering accuracy of Nylon-6 fiber & Glass fiber : 2.0 ㎛ Solid more than 2.0 ㎛ is less than 10mg in the oil after filtering

Our Supamic filter

We can supply 4 kinds of filter element according to client needs.

1-4. The principle of filtering

Outline of Supamic Filter

②Sludge clings to the surface of the filtering media

①Used & dirty oil flows into filtration system : osmotic action

③Clean & coolant oil

④Ejecting pressurized air

Osmosis adhesive method

The media performs that oil flows at a fixed rate during filtering dirty oil or coming out the sludge.

Backwashing Process

The media can continue the excellent & accuracy filtering for a long lifetime. 　　　　　　　　　　　　　　　　　　

The drawing of Supamic Filter

⑤Sludge comes out and removed by pressurized air

1-6. Installation

Outline of Supamic Filter

Supamic filter is installed on the back of mounting plate. After upsetting the mounting plate, it sets into filter tank.

2 layers of mounting plate

(Installed filter element is item code. YE-NN-400)

According to filtration system, the quantity of mounting plate is decided.

Two filter tanks (300ℓ, 100ℓ)

3-1. Concept of Nylon Rod

STS Rod Plasticsubstitution

Keep/improve functionality

Easy & simple handling

Minimize environmental influence

Nylon-6Nylon-6

Our Supamic filter (Rod)

Bolt ト

Hole133ea ( ￠ 5)

Bottom part Upper part

<STS rod of other companies >

Flat surface 　　　　　

-> Hard to replace the filter

<Our stainless Rod> 　　　　　　　

Groove

-> Use the tool

<Our nylon Rod> 　　

(+) projection part

Injection Molding 　 　　　

-> Use electromotion tool 　

<Our nylon rod> 　　　　　

Circle shaped projection part

Injection molding 　　　　　　

-> Protect the damage on mounting plate, and fix the rod on mounting plate

<Stainless rod> 　　　　　

Flat surface 　　　　　　　　　　　　

-> Need rubber packing between mounting plate and rod in order to prevent damage

Impact wrenchPress ： Max 5.2kg/ ㎠ 　

Our Supamic filter (Rod)

3-2. Design Merit

STS rod Nylon rod

Photo

Weight 267g/pcs 69g/pcs

CostExpensive and much time to produce compared to Nylon rod

More economic than STS rod because of material price

Handling

1. After withdrawing the filter from filter tank, separation process must be required between fiber and STS rod. In case of STS rod recycle, set new fiber on used STS rod, or just use the STS rod as scrap. (Refer to p.8)

2. It takes more time to replace old filter to new filter because you cannot use automatic tools.

1. Burn up fiber with Nylon rod after using.

2. Easy & fast replacement because you can use air gun/impact wrench through the groove of Nylon rod, even though beginner can do this work easily.

Safety

1. Mounting plate is damaged by STS rod because of strength difference and weight.

2. You have to fix O-ring (rubber) into mounting plate/STS rod, it prevents damage on mounting plate.

1.There is no damage due to Nylon rod.

2. Don’t need O-ring (rubber) this work easily.

Our Supamic filter (Rod)

3-4. Comparison between STS rod and Nylon rod

仕様 Glass fiber Nylon fiber Remark

Photo

Density 　 (kg)/ ㎡ 48 50

Standard

Thickness(m/m) 25 25

Width (m) 1 1

Length (m) 2 2

Temperature ( )℃ 260 160Coolant oil

60 Max℃

Measurements stability (%) 70 100

Specific Gravity 2.54 1.38

Exposure standard Industrial Safety Law:

Third-Class DustNot applicable

＊ Filtering accuracy of Nylon-6 fiber & Glass fiber : 2.0 ㎛ Solid more than 2.0 ㎛ is less than 10mg in the oil after filtering

　

Our Supamic filter (Fiber)

4-1. Comparison between Glass fiber and Nylon fiber (1)

NO. 　　　　　　　 Fiber 　　　Work

Glass fiber Nylon fiber

1 fiber Short length fiber (dust) Long length fiber

2 Punching holes Damage occurs No damage occurs

3 Assembling Damage occurs No damage occurs

4 Compression assembling As it is short length fiber, damage occurs No damage occurs

5 Transportation and storage Particular material to manage Easy to manage

6 Humidity During handling and storage, damp arises easily Damp arise, but it is rare case

•Nylon-6 fiber is developed better than Glass fiber.

•Nylon-6 fiber is the most fitted for material of Supamic filter.

Our Supamic filter (Fiber)

4-1. Comparison between Glass fiber and Nylon fiber (2)

NO. Fiber

CaseGlass fiber Nylon fiber

1 Skin diseases It is generate because of material nature Not applicable

2 Respiratory organs A fatal cause Not applicable

3 Lung diseases Causes lung diseases Not applicable

4 Eye troubles Causes eye diseases Not applicable

5 Cleanliness Much of glass powder/dust is produced Powderless

＊ Glass fiber ：　 It generates carcinogenic substances and dust, moreover, it is made of glass fiber and chemical

resin adhesive, the worker has to take a bath after a replacement work even handling small quantity.

＊ Nylon fiber: It does not cause dust, it enables worker to perform speedy and correct filter replacement & operation.

Our Supamic filter (Fiber)

4-1. Comparison between Glass fiber and Nylon fiber (3)

NO. Fiber

WorkGlass fiber Nylon fiber

1 DurabilityDuring process,

fiber is likely to scatter ,because glass fiber is short length fiber.

It is rare & hard to scatter, because of long length fiber.

2 Backwashing Damage occurs. No damages occurs.

3 Waste disposalDuring separating fiber from STS rod & disposing it, worker is damaged by glass fiber.

No damages occurs.

It can be performed at open place, because it is not harm on worker.

4 ReplacementNeed working dress, mask and dust-proof garment must be worn.

You wear only working dress.

5 destructionIt is slow to catch fire.

Need much time.It is easy to burn.

Our Supamic filter (Fiber)

4-1. Comparison between Glass fiber and Nylon fiber (4)

India Jindal Stainless Ltd

USA

NAS

I2S

ACS

South Africa Columbus Stainless (Acerinox Group)

Spain Acerinox S.A.

Finland Outokumpu

Korea POSCO Hyundai Steel BNG Steel Dongkuk Industries Co., Ltd. Thaihan Electric Wire Co., Ltd. POONGSAN Co., Ltd.

Germany Krupp Thyssen Nirosta(Dusseldorf) Demag

Belgium Ugine-ALZ Belgium

　Rumania Otelinox

Italy ThyssenKrupp AST (KTN Group)

Japan JFE Soji Trade

Taiwan

YUSCO

Chiafar Industrial Factory

Co., Ltd.

China Shanghai Krupp (KTN Group) Zpss CPSS

Thailand Thainox

* Refer to the Reference list for detail information (quantity, date, ordered item, happening time )

Customer ListFiltration system & Supamic filter element

Thank you!

East Sea Corporation Tel: 82-54-282-0151 Fax: 82-54-274-9090 E-mail: ddk5202@naver.com