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Superpave Summary

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    FHWA Condensed Superpave

    Asphalt Specifications

    Lecture Series

    SUPERPAVE

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    Aggregates

    Usually refers to a soil that has in some ay!een processed or sorted"

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    A##re#ate Si$e %efinitions

    & Nominal Maximum A##re#ate Si$e' one si$e lar#er than the first sieve to retain

    more than ()*

    & MaximumA##re#ate Si$e' one si$e lar#er than nominal ma+imum

    si$e

    100100

    1001009090

    7272

    6565

    4848

    3636

    2222

    1515

    99

    44

    100100

    99998989

    7272

    6565

    4848

    3636

    2222

    1515

    99

    44

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    100100

    00.075.075 .3.3 2.36 2.36 4.75 4.75 9.59.5 12.5 19.012.5 19.0

    Percent PassingPercent Passing

    control pointcontrol point

    restricted zonerestricted zone

    max density linemax density line

    maxmax

    sizesize

    nomnom

    maxmax

    sizesize

    Sieve Size mm! "aised to 0.45 Po#erSieve Size mm! "aised to 0.45 Po#er

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    Superpave A##re#ate ,radation

    100100

    00.075.075 .3.3 2.36 2.36 12.512.5 19.019.0

    Percent PassingPercent Passing

    Design Aggregate StructureDesign Aggregate Structure

    Sieve Size mm! "aised to 0.45 Po#erSieve Size mm! "aised to 0.45 Po#er

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    Superpave -i+ Si$e

    %esi#nationsS$%er%aveS$%er%ave &om 'ax Size&om 'ax Size 'ax Size'ax Size

    (esignation(esignation mm! mm! mm! mm!

    37.5 mm37.5 mm 37.5 37.5 50 50

    25 mm25 mm 25 25 37.5 37.5

    19 mm19 mm 19 19 25 25

    12.5 mm12.5 mm 12.5 12.5 19 19

    9.5 mm9.5 mm 9.5 9.5 12.5 12.5

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    Gradations

    * Considerations:- Max. size < 1/2 AC lift thickness

    - Larger max size

    !ncreases strength

    !m"ro#es skid resistance

    !ncreases #ol$me and s$rface area of agg

    %hich decreases re&$ired AC content !m"ro#es r$t resistance

    !ncreases "ro'lem %ith segregation of "articles- (maller max size

    )ed$ces segregation

    )ed$ces road noise

    ecreases tire %ear

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    Percent Crushed Fragments in

    Gravels

    & .uarried materials alays ())* crushed

    & -inimum values depended upon traffic

    level and layer /lift0

    & %efined as * mass ith one or more

    fractured faces

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    Percent Crushed Fragments in

    Gravels

    +, Cr$shed 1++, %ith 2 or MoreCr$shed aces

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    Coarse Aggregate Angularity

    Criteria

    raffic e"th from ($rfaceMillions of (ALs < 1++ mm 0 1++

    mm< +.

    < 1

    < < 1+

    < +

    < 1++

    1++

    /--

    3/--

    4/--5/5+

    6/6+

    1++/1++

    1++/1++

    --/--

    --/--

    +/--3+/--

    5+/4

    6/6+

    1++/1++

    irst n$m'er denotes , %ith one or more fract$red faces

    (econd n$m'er denotes , %ith t%o or more fract$red faces

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    Asphalt Cements

    1ac2#round

    History of Specifications

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    1ac2#round

    & Asphalt' Solu!le in petroleum

    products

    ' ,enerally a !y3product ofpetroleum distillationprocess

    ' Can !e naturallyoccurrin#

    & 4ar'Resistant to

    petroleum products

    ',enerally !y3productof co2e /from coal0

    production

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    Penetration 4estin#

    & Sein# machine needle

    & Specified load5 time5 temperature

    1++ g

    !nitial

    7enetration in +.1 mm

    After seconds

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    Penetration Specification

    & Five ,rades

    & 6) 3 7)& 8) 3 9)

    & :7 3 ())

    & (;) 3 (7)

    & ;)) 3

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    %uctility

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    Viscosity ,raded Specifications

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    4ypes of Viscosity 4u!es

    As"halt !nstit$te $'eietf$chs Cross-Arm

    $'e

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    4a!le ( E+ample

    AC 2.AC 2. AC 8+AC 8+

    =isc9 3+C=isc9 3+C 2+2+ + 89++++ 89+++ 5++5++

    =isc9 1C=isc9 1C 5+ 5+ ++++

    7enetration7enetration 2++2++ 2+ 2+

    =isc9 3+C=isc9 3+C

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    8+

    +

    3+

    4+5

    1++

    12+

    1+

    2++++

    7enetration >rades

    AC 8+

    AC 2+

    AC 1+

    AC

    AC 2.

    1++

    +

    1+

    =iscosit:9

    3+C?

    18+-@

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    Asphalt Cements

    ;e% ($"er"a#e 7erformance >raded ("ecification

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    P, Specifications

    & Fundamental properties related to

    pavement performance

    & Environmental factors

    & =n3service > construction temperatures

    & Short and lon# term a#in#

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    Hi#h 4emperature 1ehavior

    & Hi#h in3service temperature

    '%esert climates

    'Summer temperatures& Sustained loads

    'Slo movin# truc2s

    '=ntersections

    Viscous Liquid

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    Pavement 1ehavior

    /Warm 4emperatures0

    & Permanent deformation /ruttin#0

    & -i+ture is plastic& %epends on asphalt source5 additives5 and

    a##re#ate properties

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    Permanent %eformation

    $nction of %arm %eather and traffic

    Co$rtes of BA

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    Lo 4emperature 1ehavior

    & Lo 4emperature

    'Cold climates

    'Winter& Rapid Loads

    'Fast movin# truc2s

    Elastic Solid

    = E

    Hoo2e?s La

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    Pavement 1ehavior

    /Lo 4emperatures0

    & 4hermal crac2s

    'Stress #enerated !y contraction due to drop in

    temperature

    'Crac2 forms hen thermal stresses e+ceed

    a!ility of material to relieve stress throu#h

    deformation

    & -aterial is !rittle

    & %epends on source of asphalt and a##re#ate

    properties

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    4hermal Crac2in#

    Co$rtes of BA

    S A h lt 1i d

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    Superpave Asphalt 1inder

    SpecificationThe grading system is based on Climate

    7> 38 - 22

    Performance

    Grade

    Average 7-day max

    pavement temperature

    Min pavement

    temperature

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    Pavement 4emperatures are Calculated

    & Calculated !y Superpave softare

    & Hi#h temperature';) mm !elo the surface of mi+ture

    & Lo temperature

    'at surface of mi+ture

    Pave temp = f air temp! depth! latitude"

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    Concentric Clinder

    Concentric Cylinder Rheometers

    )= Mi )i2L

    = ))o- )i

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    %ynamic Shear Rheometer /%SR0

    & Parallel Plate#hear flo$ varies $ith

    gap height and radius

    %on-homogeneous flo$

    ))

    h

    )2 M

    )

    S) * +i d , i

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    S)ort *erm +inder ,ging

    & "olling *)in -ilm ven

    'Sim$lates aging /rom )ot mixing and constr$ction

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    Pressure A#in# Vessel

    /Lon# 4erm A#in#0& Sim$lates aging o/ an as%)alt

    inder /or 7 to 10 years

    & 50 gram sam%le is aged /or 20

    )o$rs

    & Press$re o/ 2070 Pa 300 %si!

    & ,t 90 100 or 110

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    1endin# 1eam Rheometer

    Air 1earin#

    Load Cell

    %eflection 4ransducer

    Fluid 1ath

    Computer

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    %irect 4ension 4est

    Le

    L

    Load

    Stress @ @ P A

    Strainf

    f

    S

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    Summary

    FatigueCrackingRutting

    RTFOShort Term AgingNo aging

    Construction

    "(S"

    Lo Temp

    Cracking

    ++"

    (**(**

    !AV

    Long Term Aging

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    Superpave 1inderPurchase Specification

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    PPer/ormanceer/ormance radesrades

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    P 46 P 52 P 58 P 64 P 70 P 76 P 82

    ?)otational =iscosit@ )=

    90 90 100 100 100 110! 100 110! 110 110!

    ?lash 7oint@ 7

    46 52 58 64 70 76 82

    46 52 58 64 70 76 82

    ?)DLL!;> !; !LM D=;@?)DLL!;> !; !LM D=;@ )D)D Mass LossMass Loss =((L@?7)((F) A>!;> =((L@ 7A=7A=

    D)!>!;ALD)!>!;AL

    0 1.++ k7a

    < +++ k7a

    0 2.2+ k7a

    ( < ++ M7a m 0 +.++

    )e"ort =al$e

    0 1.++ ,

    2+ o$rs9 2.+4 M7a

    10 7 4 25 22 19 16 13 10 7 25 22 19 16 13 31 28 25 22 19 16 34 31 28 25 22 19 37 34 31 28 25 40 37 34 31

    ?namic (hear )heometer@ () >* sin

    ? Eending Eeam )heometer@ EE) G(H (tiffness I GmH- #al$e

    24 30 36 0 6 12 18 24 30 36 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 0 6 12

    18 24

    24 30 36 0 6 12 18 24 30 36 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 0 6 12

    18 24

    PPer/ormanceer/ormance radesrades

    ?namic (hear )heometer@ () >*/sin

    ?namic (hear )heometer@ () >*/sin

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    P 46 P 52 P 58 P 64 P 70 P 76 P 82

    ?)otational =iscosit@ )=

    90 90 100 100 100 110! 100 110! 110 110!

    ?lash 7oint@ 7

    46 52 58 64 70 76 82

    46 52 58 64 70 76 82

    ?)DLL!;> !; !LM D=;@?)DLL!;> !; !LM D=;@ )D)D Mass LossMass Loss =((L@?7)((F) A>!;> =((L@ 7A=7A=

    D)!>!;ALD)!>!;AL

    < +++ k7a

    0 2.2+ k7a

    ( < ++ M7a m 0 +.++

    )e"ort =al$e

    0 1.++ ,

    2+ o$rs9 2.+4 M7a

    10 7 4 25 22 19 16 13 10 7 25 22 19 16 13 31 28 25 22 19 16 34 31 28 25 22 19 37 34 31 28 25 40 37 34 31

    ?namic (hear )heometer@ () >* sin

    ? Eending Eeam )heometer@ EE) G(H (tiffness I GmH- #al$e

    24 30 36 0 6 12 18 24 30 36 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 0 6 12

    18 24

    24 30 36 0 6 12 18 24 30 36 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 30 0 6 12 18 24 0 6 12

    18 24

    o# t)e P S%ec :orso# t)e P S%ec :ors

    ?namic (hear )heometer@ () >*/sin

    ?namic (hear )heometer@ () >*/sin

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    P 5822P 5822

    P 5228

    P 6410P 6410P 5816P 5816

    < 'any agencies )aveestalis)ed zones

    P +inder Selection

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    Summary of Ho to Use

    P, Specification

    & %etermine

    '93day ma+ pavement temperatures

    '(3day minimum pavement temperature

    & Use specification ta!les to select testtemperatures

    & %etermine asphalt cement propertiesand compare to specification limits

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    Asphalt Concrete -i+%esi#n

    History

    H -i A h l C

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    Hot -i+ Asphalt Concrete

    /H-A0

    -i+ %esi#ns& B!ectiveD

    '%evelop an economical !lend of a##re#ates and

    asphalt that meet desi#n reuirements& Historical mi+ desi#n methods

    '-arshall

    'Hveem

    & e'Superpave #yratory

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    Reuirements in Common

    & Sufficient asphalt to ensure a dura!le pavement

    & Sufficient sta!ility under traffic loads

    & Sufficient air voids

    'Upper limit to prevent e+cessive environmental

    dama#e

    'Loer limit to allo room for initial densification due

    to traffic

    & Sufficient or2a!ility

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    MA)(ALL

    M!K(!>;

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    -arshall -i+ %esi#n

    &%eveloped !y 1ruce -arshall for the-ississippi Hi#hay %epartment in the late

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    -arshall -i+ %esi#n

    & Select and test a##re#ate& Select and test asphalt cement

    'Esta!lish mi+in# and compaction

    temperatures& %evelop trial !lends

    'Heat and mi+ asphalt cement anda##re#ates

    'Compact specimen /()) mm diameter0

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    Marshall Design Criteria

    Light raffic Medi$m raffic ea# raffic

    (AL < 1+8 1+ 8 < (AL< 1+ (AL 0 1+3

    Com"action + 4

    (ta'ilit ; ?l'.@ 3 ?4+@ 5 ?12++@ 5++3 ?15++@

    lo%9 +.2 mm ?+.1 in@ 5 to 15 5 to 13 5 to 18

    Air =oids9 , to to to

    =oids in Mineral Agg. ?=MA@ =aries %ith aggregate size

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    Asphalt Concrete -i+

    %esi#nSuperpave

    Superpave Volumetric -i+

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    Superpave Volumetric -i+

    %esi#n

    & ,oals'Compaction method hich simulates field

    'Accommodates lar#e si$e a##re#ates

    '-easure of compacti!ility

    'A!le to use in field la!s

    'Address dura!ility issues& Film thic2ness

    & Environmental

    i

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    reaction

    frame

    rotating

    'ase

    loadingram

    control and data

    ac&$isition "anel

    mold

    height

    meas$rement

    tilt 'ar

    Key Components of Gyratory Compactor

    Compaction

    Compaction

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    Compaction& ,yratory compactor

    'A+ial and shearin# action'(7) mm diameter molds

    & A##re#ate si$e up to

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    = = mmmm

    >og yrations>og yrations

    1010 100100 10001000

    &&iniini

    &&desdes&&maxmax

    Three Points on SGCCurve

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    S,C Critical Point Comparison

    *,mm@ ,m! ,mm

    ,m!@ 1ul2 -i+ Specific ,ravity from compaction at

    cycles

    ,mm@ -a+" 4heoretical Specific ,ravity

    Compare to alloa!le values atD

    =F= D *,mm :G*

    %ESD *,mm G8*

    -AID *,mm G:*

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    %esi#n Compaction

    & des!ased on

    ' avera#e desi#n hi#h airtemp

    ' traffic level

    & Lo# ma+@ ("() Lo#des

    & Lo# ini@ )"67 Lo#des

    = mm

    >og yrations10 100 1000

    &ini

    &des

    &max

    S 4 i

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    Superpave 4estin#

    & Specimen hei#hts

    & -i+ture volumetrics

    ' Air voids' Voids in mineral a##re#ate /V-A0' Voids filled ith asphalt /VFA0' -i+ture density characteristics

    & %ust proportion

    & -oisture sensitivity

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    Superpave -i+ %esi#n

    & %etermine mi+ properties at %esi#nand compare tocriteria

    ' Air voids 6* /or G8* ,mm0' V-A See ta!le

    ' VFA See ta!le

    ' *,mmat ini :G*

    ' *,mmat ma+ G:*

    ' %ust proportion )"8 to (";

    i i

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    Superpave -i+ %esi#n

    ,yratory Compaction Criteria


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