YANMAR CO., LTD.
YANMAR AMERICA CORP.
Supplement to Yanmar Kit Installation Instructions
SAFETYThis product is designed and intended only for use
with a YANMAR engine. All safety and warning
information contained in the Yanmar Operation
Manual and Service Manual is adopted and
incorporated to apply to the components,
accessories, and parts that are utilized with Yanmar
engines. Follow all instructions and precautions
before installing this product, before operating,
during operation, and during periodic maintenance
procedures for your safety, the safety of others, and
to protect the performance of your engine.
1 Panel ASSY w/8x7 Enclosure 1
2 Key 2
TIER 4F MODELS
3TNV88C-DSA
3TNV88C-DYEM
4TNV88C-DSA
4TNV88C-DYEM
4TNV86CT-GGE
4TNV98C-GGE
4TNV98C-NSA
4TNV98C-NYEM
4TNV98CT-GGE
Remarks:
PAGE 1 OF 1 KP8-E PANEL KIT
INS-KP8-E-0010
129A88-91510
129A88-91320
YANMAR CO., LTD.
YANMAR AMERICA CORP.
RemarksItem Description QuantityPart No.
1
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 2
Press Any Key
Menu’s - Navigation
Engine Speed
1050RPM
Engine Speed
1050RPM
Soft Keys Displayed
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 3
1 2 3
Navigation Buttons
Menu’s - Navigation
: Main Menu
: Exit
: Change
: Scroll Down
: Next
: Increment Value
: Decrement Value
: Scroll Up
: More Information?: Acknowledge
© YANMAR AMERICA CORPORATION
Menu’s – Main Menu Overview
Fault CodesReset Maint TimerEngine SettingsRegenerationDisplay SetupAbout
12/18/2014 Rev: 1.17 Page 4
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 6
Active Fault Code
9/9/2014 Rev: 1.02 6Confidential - MBW Technologies, LLC
P1198Low oil pressure
%
47Active Codes
© YANMAR AMERICA CORPORATION
Menu’s – Fault Codes
?
12/18/2014 Rev: 1.17 7
Fault CodesReset MaintTimerEngine SettingsRegeneration
Fault Codes Menu Selection
P1198Low oil pressure
P1198
?
P1198Low oil pressurelow oil pressureSTATUS: Active (DM1)SPN: 100FMI: 1
OCC: 4SRC: 0
© YANMAR AMERICA CORPORATION
Fault CodesReset MaintTimerEngine SettingsRegeneration
Menu’s – Reset Maintenance Timer
Reset MaintenanceTimer?
Press []
Reset Maintenance Timer Menu Selection
12/18/2014 Rev: 1.17 8
Maintenance Timerwas reset
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 9
Menu’s – “Engine Settings”
Fault CodesReset MaintTimerEngine SettingsRegeneration
Press key 4 timesTo enter the password
???
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
Password Required
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
800….3150..
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronousCAN
Ramp150
800….3150..
50 RPM resolution
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 109/9/2014 Rev: 1.02 Confidential - MBW Technologies, LLC Page 10
Menu’s – “Engine Settings”
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
DroopCAN
Ramp150
DroopIsochronos
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
AnalogCAN
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
2-StateRamp
Disable
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp150
Engine TypeMin RPMMax RPMDroop/IsoThrottle SourceThrottle TypeMaint Timer Hours
TIER 412002400
IsochronosCAN
Ramp1500….
250..
10 Hour resolution
© YANMAR AMERICA CORPORATION
Menu’s – Regeneration
12/18/2014 Rev: 1.17 11
RegenerationRegeneration Start
AllowInhibit
Regeneration Regeneration Start
Reset MaintTimerEngine SettingsRegenerationDisplay Setup
Regeneration Menu Selection
© YANMAR AMERICA CORPORATION
Engine SettingsRegenerationDisplay SetupAbout
Menu’s – “Display Setup”
Display Setup Menu
Display Mode:BacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate
Single50%50%BARCELLTRGPH
SingleDual
Display ModeBacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate
Single50%50%psiCELLTRLPH
BARkPAPSI
Display ModeBacklightContrastDistance UnitsPressure UnitsTemp UnitsVolume UnitsFlow Rate
Single50%50%milespsiFLTRLPHGALLTR
Display ModeBacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate
Single50%50%BARFLTRLPH
CELFAHR
12/18/2014 Rev: 1.17 12
Display Mode:BacklightContrastPressure UnitsTemp UnitsVolume UnitsFlow Rate
Single50%50%BARCELLTRLPH
0-100%
Display Mode:Backlight:Contrast:Pressure Units:Temp Units:Volume Units:Flow Rate
Single50%50%BARCELLTRLPH
0-100%
© YANMAR AMERICA CORPORATION
YANMAR POWER
Menu’s – “About”
Version SW 1020_ v10Reset MaintTimerEngine SettingsDisplay SetupAbout
About Menu Selection About
12/18/2014 Rev: 1.17 13
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 14
Reset Regeneration Normal Operation - Displays
Engine Load
47 %
Runtime Display
Engine Load
47 % Automatic Regeneration
Reset Regeneration active
Regen Active Runtime Display
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 15
Reset Regeneration Standby due to Inhibit Switch
Engine Load
47 % Regeneration Disabled
Reset Regeneration Active
Operator Allows regeneration
AutoRegenerationRequested
Allow Delay
Engine Load
47 % Automatic Regeneration
%
47Regen requested Allow
Operator Delays regeneration
Alert Operator!Popup every 30 minutes
when delaying
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 169/9/2014 Rev: 1.02 Confidential - MBW Technologies, LLC Page 16
Reset Regeneration Standby due Low DOC Temp
DOC Temp reachedAllows regeneration
Engine Load
47 % Automatic Regeneration
Reset Regeneration Active
%
47Increase RPM/Load!!!
Engine requires regeneration but
unable to regen due to Low Doc Temp
Engine Load
47 %
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 17
Stationary Regeneration By EM
P1421StationaryRegenerationRequired
Runtime Display
Prepare forStationaryRegeneration Now?
YES NO
%
47Start Statnry Regen? Yes
Engine Load
47 %
“No”Delay Stationary Regen
If no stationary performedwithin 2 hours, PowerReduction is 50%
“Yes”Start Stationary Regen
“No”Delay Stationary Regen
Note: This display will occur whenever Stationary regen is needed. Even if Regendisabled by switch.
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 189/9/2014 Rev: 1.02 Confidential - MBW Technologies, LLC Page 18
Stationary Regeneration By EM – con’t
Coolant temp must be > 60Engine has not run 15 minutesImportant DTCInterlock switch is offIdle speed too high
“Yes”Start Stationary Regen
Bring Machine toLo-Idle Speed andconfirm interlocks
“No”Delay Stationary Regen
Ready to beginStationaryRegeneration Now?
YES NO
Waiting forStationary Regen to start
StationaryActive
StationaryRegenerationComplete
Note: Controller waiting for engine to change states to “Stationary by EM”
Timer: 0 – 35min
Stationary Regencould not start
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 19
Recovery Regeneration
Recovery Regeneration occurs when stationary regeneration cannot be completed.
P1424Limp Home ModeRecovery Required
%
47Start Recovery Regen? Yes
“Yes”Start Recovery Process
Begin RecoveryProcess?
YES NO
“No”Delay Recovery Process
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 20
Recovery Regeneration – con’t
Coolant temp must be > 60Engine has not run 15 minutesImportant DTCInterlock switch is offIdle speed too high
“Yes”Start Recovery Process
Bring Machine toLo-Idle Speed andconfirm interlocks
“No”Delay Recovery Process
Start RecoveryProcess?
YES NO
Waiting for recoveryto begin
RecoveryActive
RecoveryRegenerationComplete
Note: Controller waiting for engine to change states to “Recovery”
Timer: 0 – 3 hours
Stationary Regencould not start
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 21
Recovery Regeneration – con’t
RecoveryActive
RecoveryRegenerationComplete
Success Fail
If Recovery wasautomaticallystopped, see dealerLimp Home Mode
Recovery notCompleted
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 22
Manual Regeneration Displays
Reset MaintTimerEngine SettingsRegenerationDisplay Setup
Valid
Invalid
Regeneration Regeneration Start
Not 50 hours sinceLast regen
Invalid condition #1
Invalid condition #2
Coolant temp must be >60Engine has not run 15 minutesImportant DTCInterlock switch is offIdle speed too high
Ready to beginStationaryRegeneration Now?
YES NO
Waiting forStationary Regen to start
Bring Machine toLo-Idle Speed andconfirm interlocks
ManualStationaryActive
StationaryRegenerationComplete
© YANMAR AMERICA CORPORATION
Active Displays - Single
12/18/2014 Rev: 1.17 23
Engine Speed
1050 RPM
Engine Load
47 %
Battery Voltage
13.6 VCoolant Temp
70.0 C
Engine Hours
38 HRS
Barometric Pressure
1.01 BAR
Fuel Temp
47.0 C 227.1 LPH
Fuel Rate
1030.00 BAR
Fuel Rail 1
150HRS
Maintenance
1.52 BAR
Intake Manifold Press
2.41 BAR
Exhst Manifold Press Intake Manifold Temp
43.0 C
Throttle Percent
20 %
Ash Load
48 %
Soot Load
32 % 127.0 C
DOC Inlet Temp
459.0 C
DOC Outlet Temp
29.4 C
Intake Fresh Air
Requested Speed
1200 RPM OR
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 24 of
Active Displays – Dual
1.0113.6V
Battery
BAR
Barometer
70.038HRS
Eng Hours Coolant Temp
C
47LPH
227.1%
Fuel Rate Eng Load
1030.047.0C
Fuel Temp
BAR
Fuel Rail 1
1501.52BAR
Intake Mnfld
HRS
Maintenance
2.4143.0C
Intake Mnfld
BAR
Exhaust Mnfld
201050RPM
Engine
%
Throttle
4832%
Soot Load
%
Ash Load
127.0459.0C
DOC Outlet DOC Inlet
C
29.41.01BAR
Barometer
C
Intake Temp
© YANMAR AMERICA CORPORATION12/18/2014 Rev: 1.17 Page 25
Miscellaneous Displays
Engine Load
47 % Regeneration Disabled
P1421StationaryRegenerationRequired
%
47Active Codes
Stop 1ACTIVE
Engine Load
47 %
© YANMAR AMERICA CORPORATION
Menu’s – Main Menu
Fault CodesReset MaintTimerEngine SettingsRegeneration
Exit Scroll Down Select
12/18/2014 Rev: 1.17 27
Main Menu Next Display
Engine Speed
1050RPM