Supporting your complete shotcrete
operation
MS-D1 MS-D3 MS-W1 LR-D1 MS-D1 ST MS-D3 ST MS-D3 UG ArmourGuard FS-T3 UG4 RS-D1 RS-D2 RS-D2 ST
TARGETEDAPPLICATION
Civil Construction/Repair or Tunneling Civil Construction/Repair Civil Construction/Repair or Tunneling Mining Mining or TunnelingCivil Construction/Repair
or TunnelingMining or Tunneling
OPTIONALFEATURE(S)
MS-D1 X, MS-D1 SY or MS-D1 NSF-61
MS-D3 X or MS-D3 SY MS-W1 SY or MS-W1 UG LR-D1 X or LR-D1 SYMS-D1 X ST, MS-D1 MF
or MS-D1 X MFMS-D3 X ST, MS-D3 MF
or MS-D3 X MFMS-D3 UG2 or MS-D3 UG3 RS ArmourGuard N/A RS-D1 SY N/A RS-D2 MF
KEYFEATURE(S)
NSF-61 Approved (MS-D1 NSF-61)
High Early StrengthOn-Demand Wet-Mix
ShotcreteLow Electrical Resistivity
Steel Fiber Reinforcement/Enhanced Post-Crack Capacity
Steel Fiber Reinforcement/ Enhanced Post-Crack Capacity
High Early StrengthSteel Fiber Reinforcement/Superior
Impact & Abrasion ResistanceHigh Dosage of Synthetic
Fiber ReinforcementRapid Early-Age
Strength DevelopmentRapid Early-Age
Strength Development
Steel Fiber Reinforcement/Enhanced Post-Crack Capacity & Rapid Early-Age
Strength Development
ADDITIONALFEATURES
• Air-entrainment • Reduced set-time (MS-D1 X) • Synthetic fiber (MS-D1 SY)
• Air-entrainment • Reduced set-time (MS-D3 X) • Cold temperature applications
(MS-D3 X)• Synthetic fiber (MS-D3 SY)
• Air-entrainment • Improved pumpability • Synthetic fiber
(MS-W1 SY)• Liquid accelerator can be added at the nozzle
• Air-entrainment • Reduced set-time (LR-D1 X) • Synthetic fiber (LR-D1 SY)
• Increased energy-absorbing capacity
• Increased impact resistance • Macro-synthetic fiber
(MS-D1 MF)
• Increased energy-absorbing capacity
• Increased impact resistance• Macro-synthetic fiber
(MS-D3 MF)
• Reduced set-time • Increased energy-absorbing capacity
• High early strength • Reduced set-time
• Significantly increased load-carrying capacity
• Significantly reduced material handling when applied as a thin surface support-liner
• Rapid early-age strength development
• Air-entrainment• Simplified curing method• Improved performance
in running water• Synthetic fiber (RS-D1 SY)
• Reduced set-time • Increased energy-absorbing capacity• Increased impact resistance• Reduced set-time• Macro-synthetic fiber (RS-D2 MF)
USES
New construction or rehabilitation of concrete structures; lining of
sewers, water mains and concrete structures containing
drinking water.
Rehabilitation of concrete structures or
new construction.
Rehabilitation of concrete structures or
new construction.
Rehabilitation of concrete structures or new construction
with induced current or galvanic anodes for corrosion
protection applications.
Ground support for underground applications;
slope stabilization; rehabilitation of marine
structures.
Ground support for underground applications;
slope stabilization; rehabilitation of marine
structures.
Construction and ground support for underground applications.
Ore pass linings and brows, truck dumps, ore and rock chutes.
Ground support for underground openings, mining and tunneling
applications; stabilization of rock, coal strata and slopes; surface support to
minimize rock-strain bursting.
Rehabilitation of concrete structures requiring return-to-service after 3 hours; lining and rehabilitation of sewers and
water pipes; new construction including slope stabilization, soil-nailing, and
shaft and tunnel lining.
Ground support and construction of concrete
structures for underground applications requiring return-
to-service after 2 hours.
Ground support for mining, tunneling and other underground applications requiring return-to-service
after 2 hours.
INITIAL SET*
MS-D1: 4 hours MS-D1 X: 60 minutes
MS-D1 X2: 20 minutes MS-D1 X3: 5 minutes
MS-D3: 3 hours MS-D3 X: 45 minutes
MS-D3 X2: 15 minutes MS-D3 X3: 3 minutes
4 hours
LR-D1: 4 hours LR-D1 X: 60 minutes
LR-D1 X2: 20 minutes LR-D1 X3: 5 minutes
MS-D1 ST: 4 hours MS-D1 X ST: 60 minutes
MS-D1 X2 ST: 20 minutes MS-D1 X3 ST: 5 minutes
MS-D3 ST: 3 hours MS-D3 X ST: 45 minutes
MS-D3 X2 ST: 15 minutes MS-D3 X3 ST: 3 minutes
MS-D3 UG: 10 minutes MS-D3 UG2: 5 minutes MS-D3 UG3: 3 minutes
5 minutes 5 minutes 5-10 minutes 5 minutes 5 minutes
FINAL SET*
MS-D1: 6 hours MS-D1 X: 70 minutes
MS-D1 X2: 30 minutes MS-D1 X3: 10 minutes
MS-D3: 5 hours MS-D3 X: 60 minutes
MS-D3 X2: 25 minutes MS-D3 X3: 5 minutes
6 hours
LR-D1: 6 hours LR-D1 X: 70 minutes
LR-D1 X2: 30 minutes LR-D1 X3: 10 minutes
MS-D1 ST: 6 hours MS-D1 X ST: 70 minutes
MS-D1 X2 ST: 30 minutes MS-D1 X3 ST: 10 minutes
MS-D3 ST: 5 hours MS-D3 X ST: 60 minutes
MS-D3 X2 ST: 25 minutes MS-D3 X3 ST: 5 minutes
MS-D3 UG: 45 minutes MS-D3 UG2: 20 minutes MS-D3 UG3: 10 minutes
10 minutes 10 minutes 10-20 minutes 10 minutes 10 minutes
COM
PRES
SIVE
STR
ENG
TH*
1 HOUR 5 MPa (725 psi) 10 MPa (1500 psi)
2 HOUR RS: 21 MPa (3000 psi) 6 MPa (870 psi) 15 MPa (2175 psi) 21 MPa (3000 psi) 21 MPa (3000 psi)
3 HOUR 21 MPa (3000 psi)
4 HOURMS-D1 X2: 1 MPa (150 psi) MS-D1 X3: 5 MPa (725 psi)
MS-D3 X2: 2 MPa (290 psi) MS-D3 X3: 7 MPa (1015 psi)
LR-D1 X2: 1 MPa (150 psi) LR-D1 X3: 5 MPa (725 psi)
MS-D1 X2 ST: 1 MPa (150 psi) MS-D1 X3 ST: 5 MPa (725 psi)
MS-D3 X2 ST: 2 MPa (290 psi) MS-D3 X3 ST: 7 MPa (1015 psi)
MS-D3 UG2: 2 MPa (290 psi) MS-D3 UG3: 7 MPa (1015 psi)
2 MPa (290 psi) 10 MPa (1500 psi) 30 MPa (4350 psi)
6 HOUR 21 MPa (3000 psi)
8 HOURMS-D1 X: 5 MPa (725 psi)
MS-D1 X2: 6 MPa (870 psi) MS-D1 X3: 8 MPa (1150 psi)
MS-D3 X: 7 MPa (1015 psi) MS-D3 X2: 8 MPa (1150 psi)
MS-D3 X3: 10 MPa (1500 psi)
LR-D1 X: 5 MPa (725 psi) LR-D1 X2: 6 MPa (870 psi)
LR-D1 X3: 8 MPa (1150 psi)
MS-D1 X ST: 5 MPa (725 psi) MS-D1 X2 ST: 6 MPa (870 psi)
MS-D1 X3 ST: 8 MPa (1150 psi)
MS-D3 X ST: 7 MPa (1015 psi) MS-D3 X2 ST: 8 MPa (1150 psi)
MS-D3 X3 ST: 10 MPa (1500 psi)
MS-D3 UG: 7 MPa (1015 psi) MS-D3 UG2: 8 MPa (1150 psi)
MS-D3 UG3: 10 MPa (1500 psi)8 MPa (1150 psi)
12 HOURMS-D1 X: 7 MPa (1015 psi)
MS-D1 X2: 8 MPa (1150 psi) MS-D1 X3: 10 MPa (1500 psi)
MS-D3 X: 10 MPa (1500 psi) MS-D3 X2: 12 MPa (1750 psi) MS-D3 X3: 14 MPa (2030 psi)
LR-D1 X: 7 MPa (1015 psi) LR-D1 X2: 8 MPa (1150 psi)
LR-D1 X3: 10 MPa (1500 psi)
MS-D1 X ST: 7 MPa (1015 psi) MS-D1 X2 ST: 8 MPa (1150 psi)
MS-D1 X3 ST: 10 MPa (1500 psi)
MS-D3 X ST: 10 MPa (1500 psi) MS-D3 X2 ST: 12 MPa (1750 psi) MS-D3 X3 ST: 14 MPa (2030 psi)
MS-D3 UG: 10 MPa (1500 psi) MS-D3 UG2: 12 MPa (1750 psi) MS-D3 UG3: 14 MPa (2030 psi)
12 MPa (1750 psi)
1 DAYMS-D1: 15 MPa (2175 psi)
MS-D1 X to MS-D1 X3: 21 MPa (3000 psi)
MS-D3: 21 MPa (3000 psi) MS-D3 X to MS-D3 X3:
25 MPa (3625 psi)15 MPa (2175 psi)
LR-D1: 15 MPa (2175 psi) LR-D1 X to LR-D1 X3:
21 MPa (3000 psi)
MS-D1 ST: 15 MPa (2175 psi) MS-D1 X ST to MS-D1 X3 ST:
21 MPa (3000 psi)
MS-D3 ST: 21 MPa (3000 psi) MS-D3 X ST to MS-D3 X3 ST:
25 MPa (3625 psi)
MS-D3 UG: 21 MPa (3000 psi) MS-D3 UG2: 25 MPa (3625 psi)MS-D3 UG3: 25 MPa (3625 psi)
25 MPa (3625 psi) RS: 45 MPa (6500 psi)
35 MPa (5075 psi) 25 MPa (3625 psi) 30 MPa (4350 psi) 45 MPa (6500 psi)
3 DAY 28 MPa (4060 psi) 30 MPa (4350 psi) 28 MPa (4060 psi) 28 MPa (4060 psi) 28 MPa (4060 psi) 30 MPa (4350 psi) 30 MPa (4350 psi)
7 DAY 32 MPa (4640 psi) 35 MPa (5075 psi) 32 MPa (4640 psi) 32 MPa (4640 psi) 32 MPa (4640 psi) 35 MPa (5075 psi) 35 MPa (5075 psi)40 MPa (5800 psi)
RS: 50 MPa (7250 psi)45 MPa (6500 psi) 32 MPa (4640 psi) 40 MPa (5800 psi) 50 MPa (7250 psi)
28 DAY 42 MPa (6000 psi) 42 MPa (6000 psi) 42 MPa (6000 psi) 42 MPa (6000 psi) 42 MPa (6000 psi) 42 MPa (6000 psi) 42 MPa (6000 psi)60 MPa (8700 psi)
RS: 55 MPa (8000 psi)55 MPa (8000 psi) 38 MPa (5500 psi) 50 MPa (7250 psi) 55 MPa (8000 psi)
www.kingshotcrete.com
*The following data is representative of typical values achievable using proper application techniques as outlined in the ACI 506 “Guide to Shotcrete” publication, with material and ambient temperatures of 21 °C (70 °F). Higher or lower temperatures can respectively accelerate or delay set-time and early-age compressive strength gain.
FEATURED BRANDS
SHOTCRETE MIXING & PLACING EQUIPMENT
PUTZMEISTER EQUIPMENT The Putzmeister brand offers the construction industry’s largest and most comprehensive line of shotcrete/concrete mixing and placing equipment. Putzmeister’s Thom-Katt Series is recognized throughout North America as the leader in Trailer Mounted Pumps for concrete and shotcrete placement applications. From low-volume, high-pressure pumps to low-pressure, high-volume models, Putzmeister’s Thom-Katt Series can provide the right piece of equipment for every job size and description.
PUTZMEISTER TK-20
PERFORMANCEMAXIMUM VOLUME OUTPUT* 13 m3/h (17 yd³/h)
MAXIMUM CONCRETE PRESSURE 2000 psi
MAXIMUM AGGREGATE SIZE 25 mm (1.00 in)
PUTZMEISTER TK-40
PERFORMANCEMAXIMUM VOLUME OUTPUT* 30 m3/h (39 yd³/h)
MAXIMUM CONCRETE PRESSURE 1150 psi
MAXIMUM AGGREGATE SIZE 38 mm (1.50 in)
PUTZMEISTER TK-50
PERFORMANCEMAXIMUM VOLUME OUTPUT* 41 m3/h (53 yd³/h)
MAXIMUM CONCRETE PRESSURE 1150 psi
MAXIMUM AGGREGATE SIZE 38 mm (1.50 in)
ALIVA EQUIPMENT For more than 50 years, the Aliva brand has produced high-quality equipment and accessories. In the early years, Aliva began to produce rotary-type shotcrete machines that have now become known worldwide for simplicity, durability and reliability. These machines are used globally for the placement of shotcrete in concrete construction and rehabilitation projects, mining and tunnelling applications, and refractory applications. The Aliva portfolio also includes other specialized placement equipment such as remote spray arms. The Aliva brand has grown to become a world-recognized provider for aboveground and underground shotcrete equipment.
ALIVA AL-237
THEORETICAL CONVEYING CAPACITY (DRY-SPRAYING ONLY)CONVEYING OUTPUT* m³/h (yd³/h) MAX. CONVEYING
DISTANCE** m (ft)
Rotor Litre Hose Diametermm (in)
Standard Top Max. Grainmm (in)
Horizontal Vertical
0.7 32 (1.25) 0.4 (0.5) 0.2 – 0.5 (0.3 - 0.7) 4 – 6 (0.15 - 0.25)
200 (655)
100 (325)
2.0 32 (1.25)/ 38 (1.50)
1.1 (1.4) 0.6 – 1.4 (0.8 – 1.8) 12 (0.50)
3.6 38 (1.50) 2.0 (2.6) 1.1 – 2.5 (1.4 - 3.3) 12 (0.50)
5.6 38 (1.50) 3.2 (4.2) 1.7 – 4.0 (2.2 - 5.2) 16 (0.63)
*With a theoretical filling degree of 100%
**For more than 100 m (109 yd) conveying distance we recommend the use of steel pipes
ALIVA AL-252.1
THEORETICAL CONVEYING CAPACITY (DRY-SPRAYING ONLY)CONVEYING OUTPUT* m³/h (yd³/h) MAX. CONVEYING
DISTANCE** m (ft)
Rotor Litre Hose Diametermm (in)
Basic Air Max. Grainmm (in)
Horizontal Vertical
10.0 50 (2.00) 5.0 (6.5) 3.5 – 7.0 (4.6 - 9.2) 16 (0.63) 300 (985)
100 (325)16.0 60 (2.35) 8.0 (10.5) 5.5 – 11.0 (7.2 - 14.4) 20 (0.75)
*With a theoretical filling degree of 100%, if motor with 60 Hz = 20% higher conveying capacity
**For more than 80 m (87 yd) conveying distance we recommend the use of steel pipes
Putzmeister TK-20 Featured Above
Aliva AL-237 Featured Above
PARTS & ACCESSORIESKING Shotcrete Solutions supplies and stocks a full inventory of Original Equipment Manufacturer (OEM) parts for all of its featured brands. From material hoses and nozzles to form oil and spray caps, we deliver on the promise to have all parts and accessories in stock for all of the equipment that we sell and service.
Various Rotor Plates, Wear Parts and Nozzles Featured Above
OUR PHILOSOPHY Since 1985, KING has been a trusted industry resource for both dry-mix and wet-mix processes. The strength of the KING Shotcrete Solutions brand lies in its ability to provide high-quality shotcrete material, equipment and wear parts, combined with the industry’s best technical support team.
KING’s team of experienced engineers can assist your shotcrete team with equipment operation and training, shotcrete placement, material design, and specifications. We are not just a material and equipment supplier, but a total shotcrete resource.
SEE PRODUCT SELECTION CHART
ON REVERSE TO CHOOSE FROM
OUR FULL LINE OF PRE-PACKAGED
SHOTCRETE PRODUCTS.
EQUIPMENTTECHNICAL SUPPORT
MATERIAL
X, X2, X3Accelerated, Accelerated at Dosage 2, Accelerated at Dosage 3
MF Macro-Synthetic Fiber
NSF-61 NSF-61 Approved Mix
ST Steel Fiber
SY Micro-Synthetic Fiber
UG, UG2, UG3, UG4Underground Accelerated; at Dosage 2, Dosage 3, Dosage 4
For complete technical data and material safety data information, please visit our website. For technical service inquiries and support, please e-mail or call us, using the information below.
VISIT OUR WEBSITEwww.kingshotcrete.com
E-MAIL [email protected]
CALL US1-800-461-0566
LEGEND
CONTACT US
• KING materials are produced from three ISO 9001:2015 registered, shotcrete production facilities
• KING has the flexibility to design a mixture that meets specific project requirements:
• Air-entrainment for improved freeze-thaw and salt-scaling resistance
• Synthetic or steel fiber reinforcement for increased load-carrying and energy-absorbing capacities
• Set-time accelerator for early-age strength gain and rapid re-entry
• Speciality mixes that perform exceptionally well in cold temperatures and other demanding conditions
• KING offers varying packaging options from small 30 kg (66 lb.) bags to large 1,500 kg (3,300 lb.) bulk bags, designed to withstand exposure to the harshest climatic conditions
• All KING shotcrete materials are backed by a team of industry-leading experts who understand all aspects of the shotcrete process
• KING’s extensive Research & Development team is committed to the continuous improvement of existing product mix designs and to the development of new, high-performance shotcrete products
WHY CHOOSE KING FOR PRE-PACKAGED
SHOTCRETE MATERIAL?
Rev.
0004
_02/
04/1
9
*With a theoretical filling degree of 100%
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