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Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the...

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Supreme M3 Assembly Table of Contents 1. Assembling the Motor Unit ............................................................................................................... 5 2. Assembling the Driving System and Side Cover ................................................................................ 6 3. Assembling the Driving System and Side Cover on the other side of the robot ................................. 9 4. Assembling the floating cable ........................................................................................................ 10 5. Positioning the Float ...................................................................................................................... 12 6. Assembling the Outer Casing ......................................................................................................... 13 7. Assembling the Impeller Cover ...................................................................................................... 14 8. Assembling the Brushes ................................................................................................................. 15
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Page 1: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Table of Contents

1. Assembling the Motor Unit ............................................................................................................... 5

2. Assembling the Driving System and Side Cover ................................................................................ 6

3. Assembling the Driving System and Side Cover on the other side of the robot ................................. 9

4. Assembling the floating cable ........................................................................................................ 10

5. Positioning the Float ...................................................................................................................... 12

6. Assembling the Outer Casing ......................................................................................................... 13

7. Assembling the Impeller Cover ...................................................................................................... 14

8. Assembling the Brushes ................................................................................................................. 15

Page 2: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Page 3: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Page 4: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Page 5: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

1. Assembling the Motor Unit

Step 1.1 Assemble the

cover cork into the Pulley's

place.

Step 1.2

Place the motor

unit in its place.

Note:

The drive

motor side should be in the opposite

side of the cover cork.

Page 6: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

2. Assembling the Driving System and Side

Cover

Step 1.3 Secure the

motor unit to the frame with

4X KA50X30.

Step 2.1

Place the guide

wheels on the

side of the

motor shaft.

1.3

Page 7: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Step 2.2

Insert the hexagon

adaptor into the Pulley.

Step 2.3

Place the track on the

Pulley.

Step 2.4

Put the Pulley And the track

in their places.

Note:

Make sure

the adaptor is on the motor

shaft.

Note:

There are two

types of tracks – short and long. Use

the longer track in the

Pulley side.

Page 8: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Step 2.5

Put the side panel with the

wheel on the drive motor

side.

Step 2.6 Press on the

bottom of the side panel to

fit the clips into their

places.

Step 2.7

Secure the side

panel in place

with 4

KA40X20

screws.

Note:

The side

panel with the wheel should be in

the drive motor side

Page 9: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

3. Assembling the Driving System and Side

Cover on the other side of the robot

Step 3.1 Put the

shorter track on the other

side of the robot as

shown.

Step 3.2

Put the side panel with the

fins into its place.

Step 3.3

Secure the

side panel in

place with 4

KA40X20

screws.

Page 10: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

4. Assembling the floating cable

Step 4.1 Pass the

cable through the outer

casing as

shown.

Step 4.2

Insert the

floating cable

to the motor

unit.

Step 4.3

Press the

seal firmly to

the terminal.

Page 11: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

Tip!

Use the cable

key to close

the screw.

Step 4.4 Tighten the

plastic screw properly with

the special

torque key-

Step 4.5 Position the

cable on the motor unit

and secure the cable

holder with

4X KA50X12.

Step 4.6

The cable position on

the motor unit + cable

holder

Page 12: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

5. Positioning the Float

Step 5.1 Place the

float on the motor unit,

on the drive motor side as

shown.

Note:

PVC models

have two

floats on the

motor unit.

Page 13: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

6. Assembling the Outer Casing

Step 6.1

Place the outer casing

on the frame.

Step 6.2 Make sure

the casing seats well on

the side panel slots.

Step 6.3 Secure the

outer casing to the frame

with 4X KA 50x25.

Page 14: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

7. Assembling the Impeller Cover

Step 7.1

Place the cable spring

in its place on the outer

casing before closing the

impeller cover.

Step 7.2

Position the impeller

cover diagonally on

the outer

casing as shown.

Step 7.3 Secure the

impeller

cover with a

KA50X12

screw.

Page 15: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Assembly

8. Assembling the Brushes

Step 8.1

Place one brush in

place.

Step 8.2

.

Step 8.3 Place the

second brush

in its place

by pushing it

strongly

away from

you.

Note:

Using a

screwdriver makes it

easier to insert the

brush in place.

Page 16: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

Table of Contents 1. Dismantling the Impeller Cover ....................................................................................................... 2

2. Dismantling the Outer Casing ........................................................................................................... 3

3. Dismantling the Cable ...................................................................................................................... 4

4. Dismantling the Motor Unit .............................................................................................................. 5

5. Dismantling the Side Panels ............................................................................................................. 6

6. Dismantling the Drive System .......................................................................................................... 7

Page 17: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

1. Dismantling the Impeller Cover

Step 1.1 Unscrew the 3 screws holding

the cover in place.

Step 1.2

Lift the cover off.

Tip:

Use needle-nosed

pliers to remove

the cover.

Page 18: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

2. Dismantling the Outer Casing

Step 2.1

Unscrew the 4 screws holding

the cover in place.

Step 2.2

Hold the outer

casing on both sides. Pull it

up to remove

it. 2.2

Page 19: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

3. Dismantling the Cable

Step 3.1

Dismantle the 2 screws on the cable

holder.

Step 3.2

Remove the

float from the motor unit.

Step 3.3

Release the cable from the motor unit,

using the Terminal Key.

Step 3.4

Unplug the cable.

Note:

PVC models

have two

floats on

the motor

unit.

Page 20: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

4. Dismantling the Motor Unit

Step 4.1

Unscrew the

4 screws holding the motor unit in

place.

Step 4.2

Remove the motor unit.

Step 4.3

Remove the

hexagon adaptor.

Page 21: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

5. Dismantling the Side Panels

Step 5.1

Unscrew the 2 screws holding

the side panel in place on

both sides of the robot.

Step 5.2

Pull the side panels off.

Page 22: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

6. Dismantling the Drive System

Step 6.1

Remove the

pulley together

with the track.

Step 6.2

Remove the

guide wheels.

Step 6.3

Remove the

tracks.

Note:

The pulley and

guide wheels

are on one

side only, the

drive motor

side

Note:

The M3 has a

shorter track on

the side without

the pulley and

guide wheels.

6.1

Page 23: Supreme M3 Assemblysp.maytronics.com/Marcom/0/17245/17245_1.pdfSupreme M3 Assembly 1. Assembling the Motor Unit Step 1.1 Assemble the cover cork into the Pulley's place. Step 1.2 Place

Supreme M3 Disassembly Instructions

Step 6.4

Remove the

brushes.

Tip:

To remove

the brush, press on the

sides of the wheel with your fingers.


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