{360µm (-200µm to +160µm)} Detecting method: Skid measurement Measuring force: 4mN or 0.75mN (low force type) Stylus tip: Diamond, 90º/5µmR
(60º/2µmR: low force type) Skid radius of curvature: 40mm Skid force: less than 400mN Detecting method: Differential inductancePower supply: Via AC adapter / rechargeable batteryBattery life: Approx. 1000 measurements (w/o printing) Recharge time: 4 hours Data output Via RS-232C interface / SPC outputDimensions (WxDxH) Control unit: 12.1 x 6.5 x 3.7" (307 x 165 x 94mm) (SJ-301) 6.7 x 2.4 x 2.0" (174 x 66 x 52mm) (SJ-210) Drive unit: 6.85 x 2.59 x 2" (115 x 23 x 26mm)Mass Control unit: Approx. 1.2kg (SJ-301) Approx. 0.3kg (SJ-210) Drive unit: 0.2kg
(0.08, 0.25, 0.8, 2.5, 8mm)Printer Thermal printerPrinting width 48mm (paper width: 58mm)Recording magnification Vertical magnification: 10X to 100,000X, Auto
Horizontal magnification: 1X to 1,000X, Auto
FunctionCustomization: Desired parameters can be selected for calculation and display.Statistical processing: Maximum value, minimum value, mean value, standard deviation, pass rate, frequency distribution chart of each parameterGO/NG judgment: Upper/lower limits setting: 3 parameters GO/NG judgment rule: mean value, 16% rule, maximum value ruleMeasurement conditions saving: Maximum 5 setsData saving: Save/retrieval of measurement conditions (up to 20 sets), evaluation data, sampling data, and statistical data with a memory card (option). Calibration: Auto-calibration with the entry of numerical value.Power saving function: If the auto-power-off function is ON then Power turns off if not operated for 5 minutes .AC adapter: 357651Printer paper: 12AAA876Drive unit cover: 12BAA688
FEATURES: SJ-301• Large characters are displayed on the large
easy-to-view LCD.• Simple operations performed with the
large LCD touch-panel.• The Measure-Start button and others
frequently used are hard wearing and resistant to workshop contaminants.
• Equipped with a large capacity battery that, when fully charged, allows approximately 600 measurements to be made.
• A convenient carrying case is supplied as standard for protecting the instrument in the field.
• A high-resolution, high-speed printer is built into the main unit.
• Five sets of measurement set-ups can be saved in the measurement unit and the optional memory card (compact flash memory) allows saving of set-ups and measurements.
• Measurement data also can be saved in the memory card in CSV format and then loaded onto a personal computer for data handling with spreadsheet software.
FEATURES: SJ-210• 2.4-inch color LCD display with
backlighting is switchable to vertical or horizontal left and right-hand views
• The built-in battery allows approximately 1,000 measurements on a full charge (4 hours charging time)
• Displays both total and sectional measurement results as well as evaluation curve, BAC, ADC and waveform
• Internal memory can store up to 10 measurement conditions and 1 measurement result
• Optional MicroSD card can store up to 500 measurement conditions, 10000 measurement results and 500 image data
• Select from 16 different languages to display
• Auto-sleep function can be set from 10-600 seconds
• Optional foot switch can be used to perform start measurements
• Functions such as calibrations, measuring conditions, parameter and display settings can be password protected
• External output includes Digimatic SPC, RS-232C and USB.
(Printout SJ-301)
J-3
156.5
48 52
62
307
94
165
15°
Connecting cable 1m
SJ-201 series display unitDrive unit: Standard type
FunctionCustomization: Desired parameters can be selected for calculation and display.GO/NG judgment: Max. value, 16% rule, standard deviation Measurement conditions saving: Saves the conditions when the power is turned off.Data saving: A maximum of 10,000 measurement results can be saved with optional Micro SD card.Calibration: Auto-calibration with the entry of numerical valuePower saving function: If the auto-power-off function is ON then power turns off if no operation for 10~600 seconds.
SPECIFICATIONSModel No. SJ-210 SJ-210 SJ-210Order No. (inch) 178-561-02A 178-563-02A 178-565-02ADrive unit Standard type Retractable type Transverse tracing typeDetector 4mN type 4mN type 4mN
Model No. SJ-301 SJ-301R SJ-301SOrder No. (inch) 178-954-4A 178-955-4A 178-993-2A 178-954-4A & 178-234-2Drive unit Standard type Retractable type Transverse tracing typeDetector 4mN type 0.75mN type 4mN type 4mN
Drive unit, Display unitDrive unit Display unit Model No.Standard drive unit Order No. 178-230-2
Standard display unitOrder No. 178-253A (inch)
SJ-210
Transverse tracing Order No. 178-233-2 SJ-210
Detector retracting type Order No. 178-235 SJ-210
Detectors
Unit: mm
SJ-Printer for SJ-210Printout of recorded profiles is also possible if the tester is connected to the dedicated hand-held, built-in battery operated compact SJ-printer (optional).• Can be operated with two-way
• Supplied with connection cable and 5 rolls of printer paper
DP-1VRPowerful data management capabilities make it possible to process the Digimatic data output from the Surftest SJ series for measurement data printout, various statistical analyses for plotting a histogram and D-chart, and calculation of X-R control charts. Also, it is equipped with the RS-232C GO/NG judgment output for connection to a personal computer.
Setting attachmentsEnhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type and of the hard-to-access sections of a workpiece.
* Not available for the transverse tracing drive unit
178-033The V-width is adjustable to the cylinder diameter facilitating axial measurement of a wide range of cylinder diameters.• Adjustable range: ø.197”~5.9” (ø 5~150mm)
178-035Greatly facilitates measurement of internal wall surfaces of, for example, a cylinder block.• Applicable diameter: ø2.95~ø3.74”(ø 75~ø 95mm)• Accessible depth: 1.18”~5.31”(30~135 mm)
178-034The magnet attached to the frame bottom surface allows taking hands-free measurement on the wall.
Setting attachment: V type for measuring in the cylinder axis direction
Setting attachment: Inside diameter type
Setting attachment: Magnetic slider type
Nosepiece for flat surfaces
12AAA217• SJ-301 standard accessories• Not available for the transverse
tracing drive unit.
V-type adapter12AAE644• SJ-210S/301S standard accessories• Dedicated to the transverse
tracing drive unit.
Extension rod 1.97” (50mm)12AAA210• Not available for the transverse tracing
drive unit.(Note: Extension is possible with only a single rod.)
Support feet set12AAA216• SJ-301 standard accessory.• Not available for the transverse tracing drive unit.
Magnetic stand adapter
12AAA220 ø.375” (9.5mm)12AAA221 ø.315” (8mm)
Height gage adapter12AAA222 (9mm x 9mm)12AAA233 .25” x .50”
Nosepiece for cylindrical surfaces12AAA218• SJ-301 standard accessories• Not available for the transverse tracing drive unit.
Point-contact adapter12AAE643• SJ-210S/301S standard accessories• Dedicated to the transverse tracing
drive unit.
Extension cable 40” (1m)12BAA303 SJ-210(Note: Extension is possible with only a single cable.) 12BAA686 SJ-301
Vertical positioning adapter12AAA219• Not available for the transverse tracing drive unit
TheSurftestSJ-210hasaUSBinterface,enablingdatatobetransferredtospreadsheetorothersoftware.We also provide a program that lets you createinspection record tablesusingaMicrosoft Excel*macro.
Simplified communication program for SURFTEST SJ series
The optional USB cable is also required.
●• USBcableforSJ-210series(2m)No. 12AAL068
*Windows OS and Microsoft Excel are products of Microsoft Corporation.
320 µin / .004µin (up to 96000 µin with an optional stylus)
{(800µm / 0.01µm, 80µm / 0.001µm, 8µm / 0.0001µm) (up to 2400µm with an optional stylus)}
Detecting method: Skidless / skid measurement Measuring force: 4mN or 0.75mN (low force type) Stylus tip: Diamond, 90º/5µmR
(60º/2µmR: low force type) Skid radius of curvature: 40mm Detecting method: Differential inductancePower supply: Via AC adapter / rechargeable batteryBattery life: Max. 600 measurements (w/o printing) Recharge time: 15 hours Data output Via RS-232C interface / SPC outputDimensions (WxDxH) Control unit: 12.1 x 6.5 x 3.7"(307 x 165 x 94mm) Height-tilt adjustment unit: 5.2 x 2.5 x 3.9" (131 x 63 x 99mm) Drive unit: 5.0 x 1.4 x 1.9" (128 x 36 x 47mm) (SJ-401), 6.1 x 1.4 x 1.9" (155 x 36 x 47mm) (SJ-402)Mass Control unit: Approx. 1.2kg Height-tilt adjustment unit: Approx. 0.4kg Drive unit: 0.6kg (SJ-401), 0.7kg (SJ-402)
Printer Thermal printerPrinting width 48mm (paper width: 58mm)Recording magnification Vertical magnification: 20X to 100,000X, Auto Horizontal
magnification: 1X to 1,000X, AutoFunction Customize: Selection of display/evaluation parameter Data compensation: R-surface, Tilt compensation Ruler function: Displays the coordinate difference of any two points D.A.T. function: Helps to adjust leveling during skidless measurement Displacement detection mode Enables the stylus displacement to be input while the drive
unit is stopped. Statistical processing: Max. value, Min. value, Mean value,
Standard deviation (s), Pass ratio, Histogram Tolerance judgment: Upper and lower limit values for three
parameters can be specified. Measuring condition storage: Five sets of measuring conditions
(control unit)
GO sign
NG sign
SJ-402 drive unit
Ruler Analysis screen
Ruler function key
Ruler key
Coordinate difference
Ruler
Surftest SJ-401
SJ-401 drive unit
J-7
178-019
178-611(mm)178-612(inch/mm)
178-601 (mm)178-602 (inch)
178-043-1 (mm) 178-053-1 (inch/mm)
178-042-1 (mm) 178-052-1 (inch/mm)
178-048 (mm) 178-058 (inch/mm)
178-009
12AAB358
SJ-400
Roughness specimen
DP-1VR
936937 (1m) 965014 (2m)
12AAA841
264-005(PSR Type)
12AAA882
SURFPAK-SJ
178-049 (mm) 178-054 (inch/mm)
264-012-10 (USB type)
SPECIFICATIONSModel No. SJ-401 SJ-401 SJ-402 SJ-402Order No. (inch) 178-957-4A 178-947-4A 178-959-4A 178-945-4AMeasuring Force of Detector 0.75mN 4mN 0.75mN 4mNTraverse range 1" (25mm) 1" (25mm) 2" (50mm) 2" (50mm)
(jaw opening: 36mm)181-902: V-block set with clamp (workpiece dia.: max. 25mm)181-901: V-block set with clamp (workpiece dia.: max. 1”)998291: Precision V-block for XY leveling table
(workpiece dia.: 1 - 160mm)12BAA781: Carrying case12AAA841: Memory card (8MB)12AAA882: PC connecting cable (RS-232C cable)965014: SPC cable (2m)264-012-10: Input tool (USB type)264-504-5A: DP-1VR357651: AC adapter12BAA688: Battery pack ———: Detectors, Styli, and nosepieces (See page J-26.)
Consumable Parts12AAA896: LCD protective sheet (10 sheets/set)270732: Standard printer paper (25m, 5 rolls/set)12AAA876: Durable printer paper (25m, 5 rolls/set)
Optional SoftwareSJ-ToolsOutputsoftwarebasedonMicrosoft-Excel*forcontrollingthedevicesandreproducingandstoringthemeasurementdata.*Microsoft-Excel is not included in the scope of supply.Complete with exclusive accessories. • Measurement device control • Definition of measurement variables • Graphic representation of the profile • Storage of measurement records • Documentation of measurement results • Connecting cable
SJ-Tools input mask for Surftest SJ series
An RS-232C cable is required.12AAA882: RS-232C connecting cable for SJ-301 series
SJ-Tools output record from MS-Excel
J-8
Surftest SJ-500/P, SV-2100SERIES 178 — with Dedicated Control / PC System / Display Unit
Detecting method: Skidless / skid measurement Measuring force: 4mN or 0.75mN (low force type) Stylus tip: Diamond, 90º / 5µmR
(60º / 2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductanceControl unit Display: 7.5" color TFT with backlight Printer: Built-in thermal printer Magnification: Horizontal: X10 to X500,000, Auto Vertical: X0.5 to X10,000, Auto Drive unit control: Joystick operation with manual knob
High precision and high performance type surface roughness tester with a dedicated control unit, achieving user-friendly display and simple operation
FEATURES• User-friendly display and simple operation equipped with a highly visible color 7.5-inch
TFT LCD.• Easy positioning A joy stick built in the dedicated control
unit allows easy and quick positioning. Fine positioning of a small stylus, required for measuring the inner side of a small hole, can be easily made using the manual knob.
• Easy setting of measuring conditions for surface roughness.
Equipped with simple input function allows inputs according to drawing instruction symbols of ISO/JIS roughness standards. Troublesome measuring condition settings can be easily input by directly selecting a drawing instruction symbol for surface roughness from the menu.
Detecting method: Skidless / skid measurement Measuring force: 4mN or 0.75mN (low force type) Stylus tip: Diamond, 90º / 5µmR
(60º / 2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductanceControl unit Display: 7.5" color TFT with backlight Printer: Built-in thermal printer Magnification: Horizontal: X10 to X500,000, Auto Vertical: X0.5 to X10,000, Auto Drive unit control: Joystick operation with manual knob
The Surftest SV-3100 Series provide high-accuracy, high-level analysis, and multi-functionality in measurement of surface roughness.
FEATURES• Mitutoyo's Surftest SV-3100 Series provide
high-accuracy, high-level analysis, and multi-functionality in three dimensional analysis and measurement of fine contour, as well as the conventional type surface roughness measurement.
• Peripheral devices such as the auto-leveling table are available to enhance operability and to enable automatic measurement.
• FORMTRACEPAK V5, a dedicated data-analyzing software is installed. This software allows data management in a consistent format, from the work site to the laboratory.
• Ceramic, which is known for its superb anti-abrasive property, is used as the X-axis drive unit guide. No lubrication of the guide is required.
• High-accuracy glass scales are built-in on X-axis (resolution: 1.97µin (0.05µm) and Z2-axis (column, resolution: 39.4µin (1µm) to insure high-accuracy positioning. The SV-3100 series manifest high-reliability especially in the horizontal roughness parameters (S, Sm), that require high-accuracy of the X-axis travel.
8": 20µin / 8"(0.5µm/200mm)Z2-axis (column) Vertical travel: 12"or 20"(300mm or 500mm) power drive Resolution: 39.4µin (1µm) Measurement method: ABSOLUTE linear encoder Drive speed: 0 - 0.78"/s (0 - 20mm/s)Detector Range / resolution: 32000 µin / .4 µin, 3200µin / .04µin,
320 µin / .004µin (up to 96000 µin with an optional stylus)
{(800µm / 0.01µm, 80µm / 0.001µm, 8µm / 0.0001µm) (up to 2400µm with an optional stylus)}
Detecting method: Skidless / skid measurement Measuring force: 0.75mN (low force type) Stylus tip: Diamond, 60º/2µmR (low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductanceBase size (W x H): 23.6 x 17.7" (600 x 450mm) or
39.4 x 17.7" (1000 x 450mm)Base material: GraniteDimension (W x D x H): 28.8 x 19.0 x 38.0"
(756 x 482 x 966mm) (S4-type) 29.8 x 19.0 x 45.9"
(756 x 482 x 1166mm) (H4-type) 45.5 x 19.0 x 46.3"
(1156 x 482 x 1176mm) (W4-type) 30.2 x 19.0 x 38.0"
(766 x 482 x 966mm) (S8-type) 30.2 x 19.0 x 45.9"
(766 x 482 x 1166mm) (H8-type) 45.9 x 19.0 x 46.3"
(1166 x 482 x 1176mm) (W8-type)Mass 308 lbs (140kg) (S4-type, S8-type)
Analysis graphs ADC, BAC1, BAC2, power spectrum chart, auto-correlation chart, Walsh power spectrum chart, Walsh auto-correlation chart, slope distribution chart, local peak distribution chart, parameter distribution chart
*Arbitrary length can be specified in the range from .001” (0.025mm) to the maximum traverse length.
• Equipped with high-accuracy detector stylus.
• Equipped with various functions such as: the ”straightness compensation” function, which improves the linear accuracy of the X-axis; the ”circular compensation” function for the vertical movement of the stylus; and the ”stylus-tip diameter compensation” function.
• The stylus and the skid can be replaced easily. Optional styli and skids are available for a wide variety of roughness measurement applications, such as measurement of small holes, deep holes, etc.
• An easy-to-operate Control Box is provided. The Control Box independent of the main unit allows positioning, measurement start/stop, retracting, and other operations to be performed remotely. The Drive Unit up/down position and the X-axis traverse can be controlled manually.
J-11
Optional Accessories178-611: Reference Step Specimen (mm)178-612: Reference Step Specimen (inch/mm)178-610: Step gage (1µm, 2µm, 5µm, 10µm)178-047: Three-axis adjustment table (including 998291 precision V-block.)178-016: Leveling table178-042-1: Digimatic XY leveling table (25 x 25mm)178-052-1: Digimatic XY leveling table (1” x 1")178-043-1: XY leveling table (25 x 25mm)178-053-1: XY leveling table (1” x 1")178-019: Precision vise*998291: Precision V-block*181-902: V-block set with clamp (Max. workpiece dia.: 25mm)181-901: V-block set with clamp (Max. workpiece dia.: 1")(See page J-26.) Detectors, styli, and nosepieces*Use with an XY leveling table
SPECIFICATIONSModel No. SV-3100S4 SV-3100H4 SV-3100W4Order No. (inch) 178-461A-1 178-462A-1 178-463A-1Measuring force of detector 0.75mN 0.75mN 0.75mNX-axis measuring range 4" (100mm) 4" (100mm) 4" (100mm)Vertical travel 12" (300mm) power column 20" (500mm) power column 20" (500mm) manual columnGranite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7" (1000 x 450mm)Dimensions (main unit, WxDxH) 29.8 x 19.0 x 38.0"
(756 x 482 x 966mm)29.8 x 19.0 x 45.9" (756 x 482 x 1166mm)
A variety of models available for measuring requirements
SV-3100S4Traverse range: 4” (100mm)Vertical travel: 12” (300mm)Base size (W x D): 23.6” x 17.7” (600 x 450mm)Base material: Granite
SV-3100H4Traverse range: 4” (100mm)Vertical travel: 20” (500mm)Base size (W x D): 23.6” x 17.7” (600 x 450mm)Base material: Granite
SV-3100W4Traverse range: 4” (100mm)Vertical travel: 20” (500mm)Base size (W x D): 39.4” x 17.7” (1000 x 450mm)Base material: Granite
Model No. SV-3100S8 SV-3100H8 SV-3100W8Order No. (inch) 178-466A-1 178-467A-1 178-468A-1Measuring force of detector 0.75mN 0.75mN 0.75mNX-axis measuring range 8" (200mm) 8" (200mm) 8" (200mm)Vertical travel 12" power column 20" power column 20" manual columnGranite base size (WxD) 23.6 x 17.7" (600 x 450mm) 23.6 x 17.7" (600 x 450mm) 39.4 x 17.7"(1000 x 450mm)Dimensions (main unit, WxDxH) 30.2 x 19.0 x 38.0"
(766 x 482 x 966mm)30.2 x 19.0 x 45.9" (766 x 482 x 1166mm)
Measuring Instrument that allows surface roughness measurement in both axes.
• Each axes has the maximum drive speed of 200 mm/s, which permits high-speed positioning that may result in a large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks.
• For models with the α-axis, it is possible to perform continuous measurement over horizontal and inclined surfaces by power-tilting the drive unit.
• For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through positioning in the Y-axis direction.
• Using optional rotary table q1 and q2 designed to use with the CNC models enables it to expand the CNC measurement application range.
• Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions.
• Since the detector unit incorporates an anti-collision safety device, the detector unit will automatically stop even if its main body collides with a workpiece or fixture.
• Supplied with an easy-to-operate Remote Box, which the user can make any movement by selecting the required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top.
• Communication with the Data Processing/Analysis section is via USB.
Y-axis table unit — — — — Installed Installed Installed Installedα-axis unit — — Installed Installed — — Installed Installed
Optional AccessoriesVibration isolation standVibration isolation mechanism: Diaphragm air spring Natural frequency : 2.5 - 3.5HzDamping mechanism: OrificeLeveling mechanism: Automatic control with mechanical valvesAir supply pressure: 0.4MPaAllowable loading capacity: 772 lbs (350kg)Dimensions (W x D x H): 39.4 x 35.2 x 28.1” (1000 x 895 x 715mm)Mass: 617 lbs (280kg)
Y-axis table unitMeasuring range: 8” (200mm)Minimum reading : 1.97µin (0.05µm)Scale unit: Reflective-type Linear Encoder Drive speed: 7.87"/s (200mm/s) (max., CNC) 0 - 2.4"/s (0 - 60mm/s) (joystick)Maximum loading capacity: 44 lbs (20kg)Traverse linearity 20µin/8” (0.5µm/200mm)Linear displacement accuracy (at 20°C): ± (80+2L/4)µin {± (2+2L/100) µm} L: Dimension between two measured points (mm)Table size: 7.87”x 7.87” (200 x 200mm)Dimensions (W x D x H): 12.6 x 25.4 x 4.1” (320 x 646 x 105mm)Mass: 77 lbs (35kg)
Base unit Size (W x H): 23.6 x 59.1" (600 x 1500mm) Material: Steel Loading capacity: 661 lbs (300kg)Detector Range / resolution: 32000 µin / .4 µin, 3200µin / .04µin,
320 µin / .004µin (up to 96000 µin with an optional stylus)
{800µm / 0.01µm, 80µm / 0.001µm, 8µm / 0.0001µm (up to 2400µm with an optional stylus)}
Detecting method: Skidless / skid measurement Measuring force: 4mN or 0.75mN (low force type) Stylus tip: Diamond, 90º/5µmR
(60º/2µmR: low force type) Skid radius of curvature: 1.57" (40mm) Detecting method: Differential inductanceDimension (W x D x H): 42.7 x 66.7 x 75.7"
(1085 x 1695 x 1922mm)Mass 3527 lbs (1600Kg )
(including vibration isolating unit)
FEATURES• CNC Surface Roughness Tester that covers
measurement of large/heavy workpieces such as engine blocks, crankshafts, etc.
• In combination with the surface roughness detector rotating unit, S-3000AR (optional),it can perform continuous measurement over the bottom, top and side surfaces of a workpiece.
• Compatible with the optional large table for supporting a load of 220 lbs (100 kg) or a large q2 table. Enables continuous automatic measurement of large-size workpieces.
• Suitable for automatic surface roughness measurement on large and heavy workpieces.
• Employs the column-moving type configuration that is not restricted by workpiece size. This is advantageous for measuring heavy workpieces such as engine blocks, crankshafts, etc.
• Provides 31.5” (800mm) of Y-axis stroke. This makes it possible to measure multiple profiles on large workpieces.
• Load table has a self-contained structure to ensure that various size workpieces, jigs, auto-feed devices, etc., are easily accommodated and can be specified, if required, by special order.
SV-M3000CNC with personal computer system and software
SPECIFICATIONSModel No. SV-M3000CNCOrder No. (100V - 120V) 178-549-1X1-axis measuring range 7.87" (200mm)Z2-axis column travel range 19.7" (500mm)Y-axis travel range 31.5" (800mm)α-axis inclination angle -45º (CCW), +10º (CW)
Optional SoftwareFORMTRACEPAK V5Enables control of the optional motor-driven Y-axis table and rotary table for realizing efficient measurement automation. You can also perform contour evaluation that allows free analysis of level differences, angle, pitch, area and other characteristics based on surface roughness data. In addition, analysis results can be saved in the “html” or “mhtml” format which allows Internet Explorer or MS-Word compatibility, allowing PC without layout editing programs to view analysis results.
SPECIFICATIONSModel No. SV-3000CNC + Vision ProbeOrder No. 178-558A-1 (.75mN force) 178-558A-2 (4mN force)X1-axis measuring range 200mm 200mmZ2-axis vertical travel 350mm (from top of Y-axis) 350mm (from top of Y-axis)Y-axis table unit Installed Installedα-axis unit Installed Installed
With the Vision Probe, the Surftest is able to set measurement position and perform vision measurements.
SV-3000CNC + Vision Probe QVP II with PC system and software
PCstandnotincluded
FEATURES•The vision measurement function allows it
to measure width and pitch.•The CNC Surface Measurement is capable
of positioning minute workpieces such as precision molds and fiber optics.•Multiple profile auto measurement function
increases the overall measurements throughout.•Each axis (X1, Y and Z2) has maximum
drive speeds of 200mm/s, which allows high–speed positioning that increases throughput of multiple profile/multiple workpiece measurement tasks.
•Two choices of measurement force 4mN and 0.75mN to select.
•With the optional Y-axis table it is possible to expand the measuring range for multiple
workpieces by positioning in the Y-axis as well.
•The Z1-axis detector and Vision Probe incorporates an anti-collision safety device, the detector will automatically stop when the machine collides with a workpiece or fixture.
•Supplied with the easy-to-operate Remote Box, the user can make any movement by
selecting the required axis using the two joysticks. The current axis selection is easily
identified by the icon on the key top.
J-15
TheVISIONPAKsoftwarepackageprocessestheQVPIIprobeimagesto automatically detect the edges of features, and thegeneral-purpose contour FORMTRACEPAKV5package is used to performthenecessary calculations (such as determiningdimensions andgeometricaldeviation).VISIONPAKrunsincombinationwithFORMTRACEPACKV5,andtheimagewindowisautomaticallydisplayedwhenQVPIIisswitchedon.
VISIONPAK’s range of image processing toolsmakesitpossible toquicklydetect simpleorcomplexedgesvisiblewithintheimage.
Whenmeasuring very small shapes, removingburrsanddust on themeasuredobject is difficult, and suchimperfectionscancausemeasurementerrors.VISIONPAKcan recognize these imperfectionsasoutliers topreventsucherrors.
The Z-axis detector andQVPII include a safety devicethat prevents damage by automatically turning off theequipmentifthedetector is indangerofcollidingwithaworkpieceorjig.
A bright, long-life white LED is standard equipment
The s t andard QVP I I i s equ ipped w i th co -ax ia lilluminationdirecteddown through the lens, and aring light is available as anoption. The illuminationbrightnessisadjustable.The ring light andML 10× objective lens shownmounted areoptionalitems.
Simple tool Manual tool
Detects an arbitrary edge pointed to (clicked on) by the mouse.
Detects a s ingle point on the edge pointed to by the arrow.
Box tool Centroid tool
Detects the center of area of an arbitrary form.
Detects a straight edge enclosed by a rectangular box and creates multiple points along that edge.
Circle tool Edge self-tracing tool
By simply specifying the start point and measurement interval, the target edge can be detected while automatically tracing an unknown geometry.
Detects a circular edge enclosed within concentric circles and creates multiple points along that edge. As with the box tool, it can collect data that is free from the effect of burrs and dust.
Thedetector’s stylus tip* location canbe convenientlyalignedwiththeQVPIIcrosshairsonthemonitorimagebysimplyusingaoffsetvalueAcquisitionkit.In addition, because it is possible to program switchesb e tween QVP I I and the de te c to r*, au tomat i cmeasurementthatincludesbothcontact-basedandnon-contact-basedmeasurementispossible.
A portable roughness tester with colour LCD and powerful measurement capability
2
The Surftest SJ-310 is a compact, portable, easy-to-use surface roughness measurement instrument equipped with extensive measurement and analysis features.
Complies with many industry standardsThe Surftest SJ-210 complies with the following standards: JIS (JIS-B0601-2001, JIS-B0601-1994, JIS B0601-1982), VDA, ISO-1997, and ANSI.
Displays assessed profiles and graphical dataIn addition to calculation results, the Surftest SJ-210 can display sectional calculation results and assessed profiles, load curves, and amplitude distribution curves.
Highly functional
Extensive analysis and display features
Despite its reduced charging time — approximately 1/4 that required for conventional models, the Surftest SJ-310 is capable of making approximately 2.5 times the number of measurements when fully charged. The detector supports a variety of measurement orientations and can make measurements up against a wall surface or while facing upward. When combined with optional accessories such as a height gauge adapter, the detector can make measurements in various orientations and settings.
Large color graphic LCD The color touch-screen provides excellent readability and an intuitive display that is easy to negotiate. The LCD also includes a backlight for improved visibility in dark environments. The integrated printer allows you to print measurement results on the spot.
Easy to use Enhanced power for making measurements on site
Internal memoryUp to 10 measurement conditions and one measured profile can be stored in the internal memory.
Optional memory cardThe optional memory card can be used as an extended memory to store large quantities of measured profiles and conditions and adds the convenience of automatically saving data from the 10 most recent measurements (Trace 10).
Password protectionAccess to each feature can be password-protected, which prevents unintended operations and allows protection of your settings.
Multilingual supportThe display interface supports 16 languages, which can be freely switched.
Stylus alarm (patent pending in Japan, U.S.A., EU)An alarm warns you when the cumulative measurement distance exceeds a preset limit.
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The large 5.7-inch color graphic touch-screen LCD provides excellent readability. Furthermore, selecting icons from the touch panel display*1
provides intuitive and easy operation. The integrated high-speed printer also allows the user to perform the entire process from making measurements to printing the results with the push of a single button (START button). *1 Text display can also be selected.
You can save parameter recalculations and measurement results in text format on a memory card and import into commercial spreadsheet software on a PC. You can also connect to a PC using the USB connector and use a dedicated software application to perform everything from measurement control and condition modification to issuing inspection result reports.
Detector supplied as standard
One of two types may be selected:•Measuring force: 0.75mN Stylus form: Tip radius 2µm
Tip angle 60°•Measuring force: 4mN Stylus form: Tip radius 5µm
Tip angle 90°
Side of display unit
Rear of display unit
Drive units•Standard drive unit• Popular standard drive unit
•Transverse tracing drive unit• Best suited for measurement of
narrow, shrouded workpiece features such as crankshaft bearings, EDM parts, etc.
(Patent Registered in Japan)
•Retractable drive unit• The detector is in the retracted
position at rest so it is immune from damage when inserted into a feature whose shape cannot be easily seen, such as a blind hole, etc.
A wide range of optional detectors is available, including detectors for small holes, extra small holes, gear tooth surfaces, and deep grooves.
Surftest SJ-310
BAC and ADC curves can be printed in addition to calculation results (including pass/fail results) and assessed profiles. The printer offers an easy-to-understand layout and can also print horizontally to match the content displayed on the LCD. Furthermore, printing speed is approximately 50% faster than conventional models.
Built-in batteryWith drastically enhanced power compared to conventional models, the Surftest SJ-310 can make 1,500 continuous measurements on a full charge achieved in 4 hours.
Frequently used functions, such as the measurement start button, are provided as rugged sheet buttons with excellent durability.
Measurement ResultMeasured profile
←→One-touchswitching
BAC curveADC curve
User friendly, high-functionality display unit with integrated high-speed printer
Links to a wide variety of external instruments
Highly functional detectors and drive units
5.7-inch color graphic LCDwith touch screen
Printer
Sheet buttons
Memory card(Option)
USB I/F
RS-232C I/F
SPC I/F
DP-1VR *2
Input Tool for USB *2
U-WAVE-T *2
U-WAVE-R *2USB Input Tool
Direct *2
PC
*2: Refer to P11 for more details
Measurement assistance and analysis features offering the ultimate in ease of use
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The display can be switched between icon and text, providing easy, user-friendly operation.Additionally, the guidance feature provides detailed explanations of touch-screen buttons.
You can not only magnify or shrink waveforms, but also calculate the coordinate difference between two points using a ruler operation.You can quickly check the irregularity status without waiting for a printout.
With the Surftest SJ-310, you can delete portions of measurement data. This feature allows you to make new calculations by deleting data that should not be included in parameter calculation, such as data on a scratch.
Setting assessment conditions is simple because you can select the desired condition from a displayed list (e.g., standard, parameter).
Icon Text
You can enter assessment conditions using ISO/JIS surface texture symbols.(Patent registered in Japan, U.S.A., Germany, UK, France)(Patent pending in China)
By specifying a tolerance in advance, you can display pass/fail results in color.
Switches between icon and text display
Zooming waveforms and analyzing coordinate differences Deleting unnecessary data
Easy specification of assessment conditions from a list
Displaying pass/fail results
OK + NG - NG
Surface texture symbol entry
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Using the result of a single measurement, you can make calculations or analyze assessment profiles under two different assessment conditions (standard, profile, filter, etc.) without using the recalculation feature.
Displayed settings can be easily changed by pressing the left and right arrow keys under the sliding cover. For example, these keys can be used to switch the cut-off value(λc) and the number of sampling lengths (N)on the measurement screen. (Patent pending in Japan.)
You can make a maximum of 300 statistical measurements using up to three parameters to obtain averages, standard deviations, maximums, minimums, passing rates, and histograms (upper and lower limits can be displayed).This feature is ideal for day-to-day data management.
1-parameter display: one parameter measurement result
Profile display: one parameter measurement result and the measured profile
4-parameter display: four parameter measurement results
Trace display: the ten latest measurement results using the same parameter
After completing measurement, you can modify the assessment conditions (standard, profile, and parameter) and easily recalculate the results using the new condition.* *Not possible with all measurement conditions.
Recalculation function
Positive stylus contact indication
Dual assessment of a single measurement Stylus alarm function
Extensive statistical processing features
Measurement results can be displayed in several ways
No contact Contact
Stylus contact with the workpiece is indicated by color coding in the display. This is helpful when visibility of the surface to be measured is restricted (e.g. when measuring within a shrouded feature or groove).
Measurement results can be presented in the form of a 1-parameter, profile, 4-parameter or trace display.
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Specifications
Specifications
Type of detector Standard drive unit type Retractable drive unit type Transverse tracing drive unit
Model No. SJ-310(0.75mN type)
SJ-310(4mN type)
SJ-310(0.75mN type)
SJ-310(4mN type)
SJ-310(0.75mN type)
SJ-310(4mN type)
Order No. mm 178-570-01 178-570-02 178-572-01 178-572-02 178-574-01 178-574-02inch/mm 178-571-01 178-571-02 178-573-01 178-573-02 178-575-01 178-575-02
Measuring range
X axis 16.0 mm (.63inch) 5.6 mm (.22inch)
Detector
Range 360 µm (-200 µm ~ +160 µm) [14400 µinch (-7900 µinch to +6300 µinch)]
1-parameter display: one parameter measurement result4-parameter display: four parameter measurement resultsProfile display: one parameter measurement result and the measured profileTrace display: The ten latest measurement results using the same parameter
Printing function Measurement conditions / Calculation results / GO / NG judgement result / Calculation results for each sampling length / Measurement curve / BAC / ADC / Environmental setting information
Customization Desired parameters can be selected for calculation and displayGO/ NG judgement *6 Max rule / 16% rule / Average rule / Standard deviation (1σ, 2σ, 3σ)Storage of measurement condition Save the condition at power OFF
Memory card (option): 500 measurement conditions, 10000 measuring data, 10000 text data, 500 statistic data, 1 backup of machine setting, the last ten traces (Trace 10)
Calibration Auto-calibration with the entry of numerical value / Average calibration with multiple measurement (MAX.12 times) is availablePower-saving Auto-sleep function (30-600sec) *7
Power supplyTwo-way power supply: battery (rechargeable Ni-MH battery) and AC adapter*Charging time: about 4 hours (may vary due to ambient temperature)*Endurance: about 1500 measurements (differs slightly due to use conditions / environment)
Size (W×D×H)Display unit 275 × 109 × 198 mmDrive unit 115 × 23 × 26.7 mm
Mass About 1.8kg (Display unit + Drive unit + Standard detector)
Standard accessories
12AAM475 Connecting cable *8
12AAA217 Nosepiece for plane surface 12AAA218 Nosepiece for cylinder 12AAA216 Supporting leg 12BAK700 Calibration stage 12BAG834 Stylus pen 12BAL402 Protection sheet 270732 Printer paper (5 pieces) 12BAL400 Carrying case
Roughness reference specimen (Ra3µm), AC adapter, Philips screwdriver, Strap for stylus pen, Operation manual, Quick reference manual, Warranty
Roughness reference specimen (Ra1µm), AC adapter, Philips screwdriver, Strap for stylus pen,
Operation manual, Quick reference manual, Warranty*1: Only for VDA/ANSI/JIS’82 standards. *2: Only for JIS’97 standard. *3: Only for JIS’01 standard. *4: Only for ANSI standard. *5: λs may not be switchable depending on a standard selected. *6: Standard deviation only can be selected in ANSI.16% rule cannot be selected in VDA. *7: Auto-sleep function is invalid when AC adapter is used.*8: For connecting the calculation display unit and drive unit.To denote your AC line voltage add the following suffixes (e.g. 178-570-01A). A for 120V, C for 100V, D for 230V, E for 230V (for UK), DC for 220V (for China), K for 220V (for Korea)
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Drive unit type Drive unit external view
Standard drive unit
Retractable drive unit
Transverse tracing drive unit
23.0
26.0
26.0
23.0
26.0
23.0
3.06.6 115.047
115.026.7
1
23.22.0
45.5
115.026.725.2
標準
退避形 R
横駆動 S
●Display unit external view
275 109
198
15°
Dimensions: Display Unit and Drive Unit
Drive unit, Display unit
Cable length: 1m
Unit: mm
8
Detectors Unit: mm
Dimensions: Detectors
ф9
2.4
16.4 Stylus
6
4.83.5
1.5 59.5
61
60°
1.4
60.112.6
0.9
0.6
Stylus
R40
ф2.4
0.4 1.8
ф9
ф9 3.5
ф3.8
4.81.5
16.2
60.7Stylus
ф9
1.8
0.4
ф2.4
1.60.8
12.860.3Stylus
ф9 1013.6
4.81.5
2
3.5 16.461Stylus
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Standard detectors
Small hole detectors
Extra small hole detectors
Deep groove detectors
Gear-tooth surface detectors
Order No. Measuring force
Stylus form* Remarks
178-296 0.75mN 2 µmR/60˚ Dedicated to the standard/retractable drive unit178-390 4 mN 5 µmR/90˚
178-387 0.75mN 2 µmR/60˚ Dedicated to the transverse tracing drive unit178-386 4 mN 5 µmR/90˚
178-391 4 mN 10 µmR/90˚Dedicated to the standard/retractable drive unit
Enhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type and of the hard-to-access sections of a workpiece.
V-type for measuring axially Slider type Inside diameter typeNo.178-033The V-width is adjustable to the cylindrical workpiece diameter, facilitating axial measurement of a wide range workpiece sizes.
• Adjustable range: ø 5 ~ 150 mm
No.178-035Greatly facilitates measurement of internal wall surfaces of, for example, a cylinder block.
No.178-034This attachment is ideal for measuring a flat area of a workpiece that has an indentation or step that makes it difficult to attach the drive unit. You can further improve the ease of use by using this attachment with the magnetic installation base (option: No. 12AAA910).
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Optional Accessories: For External Output
Simplified communication program for SURFTEST SJ series
More advanced analysis can be performed by loading SJ-310 series measurement data to software program FORMTRACEPAK via a memory card (option) for processing back at base.
The Surftest SJ-310 series has a USB interface, enabling data to be transferred to a spreadsheet or other software. We also provide a program that lets you create inspection record tables using a Microsoft Excel* macro.
The optional USB cable is also required.• USB cable for SJ-310 series No.12AAA882
*Windows OS and Microsoft Excel are products of Microsoft Corporation.
Required environment*:• OS : Windows XP-SP3 Windows Vista Windows 7
• Spreadsheet software: Microsoft Excel 2002 Microsoft Excel 2003 Microsoft Excel 2007 Microsoft Excel 2010
This program can be downloaded free of charge from the Mitutoyo website.
http://www.mitutoyo.co.jp
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Optional Accessories: For External Equipment
By connecting this printer to the Surftest SJ-210's digimatic output, you can print calculation results, perform a variety of statistical analyses, draw a histogram or D chart, and also perform complicated operations for X-R control charts.
A footswitch is used to trigger measurement. This tool is very useful in cases where you need to measure the same workpiece multiple times using jigs and other fixtures.
This unit allows you to load Surftest SJ-310 calculation results (SPC output) into commercial spreadsheet software on a PC via a USB connector. You can essentially use a one-touch operation to enter the calculation results (values) into the cells in the spreadsheet software.
USB keyboard signal conversion type*IT-012U No.264-012-10 * Requires the optional Surftest SJ-310
connection cable.
1m: No.936937 2m: No.965014
USB Input Tool DirectUSB-ITN-D No.06ADV380D
Optional accessories and consumables for SJ-310
Digimatic mini processor DP-1VR
Footswitch
Calculation results input unit INPUT TOOL
This unit allows you to remotely load Surftest SJ-310 calculation results (SPC output) into commercial spreadsheet software on a PC.You can essentially use a one-touch operation to enter the calculation results (values) into the cells in the spreadsheet software.
Measurement Data Wireless Communication System U-WAVE
U-WAVE-T *(Connects to the SJ-310)No.02AZD880D * Requires the optional Surftest SJ-310
* micro SD card (with a conversion adapter to SD card)
No.264-504To denote your AC line voltage add the following suffixes (e.g. 264-504-5A). 5A for 120V, 5D for 230V, 5E for 230V (for UK), 5DC for 220V (for China), 5K for 220V (for Korea)
Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. Only quotations submitted by ourselves may be regarded as definitive.Our products are classified as regulated items under Japanese Foreign Exchange and Foreign Trade Law. Please consult us in advance if you wish to export our products to any other country. If the purchased product is exported, even though it is not a regulated item (Catch-All controls item), the customer service available for that product may be affected. If you have any questions, please consult your local Mitutoyo sales office.
Export permission by the Japanese government may be required for exporting our products according to the Foreign Exchange and Foreign Trade Law. Please consult our sales office near you before you export our products or you offer technical information to a nonresident.
