Surgical light hled service_manual_en

H LED | Customer technical manual | EN | 0160301 | 1D |

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CUSTOMER TECHNICAL MANUAL - EN

H LED


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CopyrightAll rights reserved. This document may not be copied, adapted or translated without prior written permission, except as permitted under copyright law.© Copyright Maquet S.A.

Subject to technical changes. The illustrations and technical specifications provided in this manual may, on account of future product developments, differ slightly from the actual product supplied.

01.04.2011 | Ed1D


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CONTENTS

1 Symbols used in this manual | 42 Quality standards compliance | 52.1 Certification of MAQUET SA’s quality system | 52.2 Reference standards | 52.3 CE Marking | 53 General specifications | 64 Cleaning / Disinfection / Sterilisation | 74.1 Cleaning and disinfecting the surgical light | 74.2 Cleaning and sterilising the handles | 85 General maintenance | 105.1 Preventive maintenance | 105.2 Basic maintenance | 106 Maintenance kits | 126.1 H LED 700/500/300 kits | 126.2 H LED 700/500 kits | 136.3 H LED 700 kits | 146.4 H LED 500 kits | 166.5 H LED 300 kits | 176.6 BPS kits | 186.7 Special HLD 500/700 HD lighthead kits | 186.8 WPS kits | 196.9 S suspension kits | 196.10 SA suspension kits | 206.11 Spare parts and consumables | 216.12 Maintenance tools (OPM) | 217 Drawings and parts lists | 227.1 S Suspension | 227.2 SA suspension | 307.3 Spring arms | 387.4 H LED 700 forks | 427.5 H LED 500 forks | 527.6 H LED 300 fork | 627.7 H LED 700 lighthead | 667.8 H LED 500 lighthead | 827.9 H LED 300 lighthead | 948 Electrical connections (WPS power supply) | 1048.1 Installation diagrams | 1068.2 Recommended cable cross-section | 1068.3 Battery packs: capacity and charge times | 1078.4 Layout diagram of PRISMAVISION on SD suspension | 1088.5 Layout diagram of PRISMAVISION on HD suspension | 1098.6 Layout diagram of ORCHIDE camera on HD suspension | 1109 Communication protocol | 1119.1 Subject | 1119.2 RS485 Diagram | 1119.3 Wiring | 1119.4 Protocol | 11210 Faultfinding | 115


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1 SYMBOLS USED IN THIS MANUAL

Symbols Meaning

Mandatory May affect patient or user safety

F Recommendation Risk of damage to device or accessories

CElabel The device bears the CE mark and complies with the requirements of European directive 93/42/EEC relating to medical devices

Medical Equipmentclassification for electric shocks, mechanical hazards and fire risks in accordance with the standard UL 60601-1, IEC 60601-2-41 and CSA C22.2 No. 601-M90


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LNE/G-MED certifies that the quality system developed by Maquet SA for design, implementation, sales, installation and after-sales service of surgical lights complies with the requirements of the following international standards:

ISO 9001 version 20008 NF EN ISO 13485 version 2004

Compliance with the requirements of Council Directive 93/42/EEC of 14 June 1993 concerning medical devices has been assessed as described in Annex VII of the Directive. H LED surgical lights are class I devices as described in Annex IX of Directive 93/42/EEC.

2 QUALITY STANDARDS COMPLIANCE

2.1 CERTIFICATION OF MAQUET SA’S QUALITY SYSTEM

2.2 CE MARKING


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3 GENERAL SPECIFICATIONS (IN ACCORDANCE WITH STANDARD IEC 60 601-2-41 AND IEC 60601-1)

Specifications Unit H LED 700 H LED 500 H LED 300

Main light

Nominal illumination (Ec) lx130 000± 10% (*)

110 000± 10% (*)

100 000± 10% (*)

Diameter d10cm (inches)

26 (10.2) ± 10%

24 (9.5) ± 10%

18 (7) ± 10%

Diameter d50cm (inches)

14 (5.5)± 10%

13 (5.1)± 10%

10 (3.9)± 10%

Diameter d50/d10cm(inch)

> 0,5 (0.2) > 0,5 (0.2) > 0,5 (0.2)

Illumination depthcm (inches)

120 (47.2) ± 10%

120 (47.2) ± 10%

100 (39.4)± 10%

Colour temperature (Ra) K4 200 ± 15%

4 200 ± 15%

4 200± 15%

Colour rendering index N/A 95 ± 5 95 ± 5 95 ± 5

Shad

ow d

ilutio

n

With one mask % 77 56 28

With two masks % 56 44 44

At base of tube % 84 100 100

With one mask, at base of tube

% 61 56 28

With two masks, at base of tube

% 45 44 44

Radiant energymW.m-2.lx-1 3,6 ± 10% 3,6 ± 10% 3,6 ± 10%

Irradiance (Ee) W/m2 468 ± 10% 396 ± 10% 396 ± 10%

Ambient light

Illumination lux < 500 < 500 < 500

Others specifications

Degree of protection against harmful ingress of water

- Ordinary

Methods of sterilization or disinfection

- See Section 4

Mode of operation - Continuous operation

(*) Guaranteed minimum HLD 700: 100; HLD 500: 100; HLD 300: 100


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4 CLEANING / DISINFECTION / STERILISATION

Users must contact their hospital's sanitary specialists. The recommended products and procedures must be applied. Should there be any doubt concerning the compatibility of active agents to be used, contact the local Maquet customer service department.

4.1 CLEANING AND DISINFECTING THE SURGICAL LIGHT

Check that the power is switched off and the light has cooled down before starting cleaning.

RECOMMENDATION F

4.1.1 GENERAL INSTRUCTIONS CONCERNING CLEANING, DISINFECTION AND SAFETY

Remove the sterilisable handles. Wipe the equipment with a cloth moistened with a surface cleaner. Follow the manufacturer's dilution, application time, and temperature recommendations. Use a cloth to rinse the unit with clean water and wipe dry. Wipe evenly with a cloth moistened with disinfectant. Follow the manufacturer's recommendations. Remove residues (in particular products containing aldehydes, quaternary ammonium or surfactants) by wiping with a cloth dipped in clean water. Wipe with a dry cloth. Make sure no liquid residue is left on the device after cleaning.

4.1.2 EXAMPLES OF RECOMMENDED PRODUCTS

Produit GETINGE USA: TEC QUAT 256. Produits ANIOS: SURFA’SAFE, 0.5% HEXANIOS G + R, ANIOSYME P.L.A., SALVANIOS pH10, ANIOS DDSH.Produits Schülke & Mayr: ANTIFECT PLUS.

4.1.3 EXAMPLES OF PROHIBITED PRODUCTS

Solutions containing glutaraldehyde, phenol, iodine, bleach, alcohol or chloride ions must not be used. Fumigation methods are unsuitable for disinfecting the unit and must not be used.

WARNING!


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1 A non-enzyme-based detergent is recommended. Enzymatic detergents may damage the handles. Never soak the handles in these detergents for prolonged periods. Rinse thoroughly.

4.2 CLEANING AND STERILISING THE HANDLES

4.2.1 BEFORE CLEANING Use a soft cloth immediately after use to wipe away soiling from the handle surface. Store handles in a place that keeps them moist to make further cleaning easier.Take care to store them in such a way that the inside does not get soiled.

4.2.2 CLEANING

Immerse the handles in a detergent solution.1

Soak for 15 minutes to allow the solution to act, then clean by hand with a soft brush and a lint-free cloth. During cleaning, check regularly that the handles are fully clean and that no soiling remains on the inside or outside. If any soiling remains, repeat cleaning or use an ultrasonic cleaning process. Rinsing: Rinse thoroughly in clean water to completely eliminate the detergent solution.Drying: Wipe with a clean lint-free cloth.

4.2.3 DISINFECTION

Handles may be disinfected by machine (e.g. Getinge) and rinsed at a maximum temperature of 93°.Typical recommended cycles:

Step Temperature TimePre-wash 18 - 35°C 60 sec

Wash 46 - 50°C 5 min

Neutralisation 41 - 43°C 30 sec

Wash 2 24 - 28°C 30 sec

Rinse 92 - 93°C 10 min

Dry 20 min


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1 This handle is made of a porous material.2 Possible sterilisation bag suppliers: Medical Action Industries SBW Medical Baxter International 3 For air removal and faster drying.

4.2.4 STERILISATION

Countries Sterilisation cycle

Temperature [ °C ]

Time [min]

Drying [ min ]

USA & Canada Prevacuum1 132 - 135 10 16

France ATNC (Prion) (Prevacuum)

134 18

Other countries Prevacuum1 Comply with national regulations

After cleaning, the handles must be steam sterilised as set out below:

Check that each handle is clean before continuing the process. Wrap the handles with sterilisation wrapper material (double wrapper or equivalent). Handles may also be placed in paper or plastic sterilisation bags2, for easier identification and reuse. Place the handles on steriliser trays with the opening downwards.3

Package with biological and/or chemical indicators for monitoring the sterilisation process, in accordance with applicable regulations. Run the sterilisation cycle according to the steriliser manufacturer's instructions.

To ensure correct sterilisation do not allow any soiling to penetrate inside the handle. With the above sterilisation parameters:

- video sterilisable handles (PRV CFF and ZOOM) are guaranteed for up to 50 uses, - non-video sterilisable handles are guaranteed for up to 350 uses

Dispose of sterilisable handles in the same way as other hazardous products in a hospital environment.

RECOMMENDATIONF


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5 GENERAL MAINTENANCE

5.1 PREVENTIVE MAINTENANCE

To preserve your surgical light's original performance and reliability, annual maintenance and inspections should be performed as follows:

By a MAQUET technician or MAQUET-approved distributor during the guarantee period. By a MAQUET technician or MAQUET-approved distributor or by the hospital's technical maintenance department outside the guarantee period. (Contact your dealer to arrange the required technical training.)

5.2 BASIC MAINTENANCE

Daily checks (user)

Check the lightheads for chipped paint, impact marks and any other damage.

Check the stability/drift of the main arms and the spring arms.

Check that the spring arm remains in position. Three checkpoints: bottom, middle, top.

Check whether the sterilisable handle clicks and locks in place correctly; replace it if not.


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Check whether the green LED lights up when the lighthead is turned on.

Check whether the LEDs operate correctly.

Check whether the system switches correctly between Surgical light/Ambient light and Standard mode/AIM mode (if option installed).

Monthly checks (H LED power supply units with battery backup only)

Check the lightheads for chipped paint, impact marks and any other damage.

Check whether the backup power supply turns on and the light operates correctly if a power cut were to occur. LED is orange (see page 18).

!The surgical light is a high-intensity light source. Do not look directly into it.

The operation and safety of the device may be affected by the removal of certain components during servicing operations. For example: For example:

When servicing the electrical power supply, When servicing the suspension arms and balance system.

Contact the authorised Maquet after-sales service department for this type of inspection.

WARNING!


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6 MAINTENANCE KITS

6.1 H LED 700/500/300 KITS

Description Quantity Part number

PWD 700/500/300 fork dimmer keypad kit Fork control keypad M3x6 countersunk head screw, A2 stainless steel, ISO 14581 Keypad protective film

121

3 683 29 555

M10x100 brake (L: 20 mm), 700/500/300 fork 5 683 01 046

3-track DF input cable for HLD 700/500/300 5 683 01 071

3-track SF input cable for HLD 700/500/300 5 683 01 073

PWD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300 4AT 250V fuses for control board 20A/250V/6.3x32 fuses for bypass board and Powerline module 15A/250V/6.3x32 fuses for control board 8AT/250V/6.3x32 fuses for filter board

10101010

3 683 65 555

Sleeve interface S/A Camera-sleeve interface Captive screw Sleeve friction washer S/A

111

3 675 27 555

HLD snap ring retaining plate kit HLD retaining plate M3x8 ULF screw, A2 stainless steel Underside sleeve spacer

122

3 683 43 555

HLD 753 fork tube caps (grey, 3 pieces) Fork tube cap RAL 5013 3

3 684 01 555

PWD/HLD 700/500/300 control board kit M3x8 hexalobular socket extra low cheese head screw,

stainless steel HLD 300-500-700 control board Hexagonal spacer MF M3 L: 10 mm

14

14

3 683 86 555


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6.2 H LED 700/500 KITS


PWD 700/500/300 fork dimmer keypad kit Fork control keypad M3x6 countersunk head screw, A2 stainless steel, ISO 14581 Keypad protective film

121

3 683 29 555

HLD single fork video cable 5 683 50 504

HLD double fork video cable 5 683 50 505

M10x100 brake (L: 14 mm), lighthead 5 683 01 096

M10x100 brake (L: 20 mm), fork 5 683 01 046

SF bushing kit - PowerLED 700/500 Acrobat 3000 spring arm end piece - PWL M6x8 FHC screw, A2 stainless steel, DIN 7991 M12x100 brake (L: 13 mm)

142

3 683 01 997

HLD kit: fork keypad protective film Keypad protective film 10

3 683 31 555


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6.3 H LED 700 KITS


PWD/HLD 700 EVO T4K peripheral LED module kit HLED TK4 HD peripheral LED board M3x25 hexalobular socket cheese head screw, A2 stainless steel

14

3 683 37 555

PWD/HLD 700 EVO T4K centre LED module kit HLED TK4 HD centre LED board M3x25 hexalobular socket cheese head screw, A2 stainless steel

14

3 683 39 555

PWD 700 EVO/HLD 700 EVO central lens kit Centre lens module M3x25 hexalobular socket cheese head screw, A2 stainless steel

14

3 683 40 555

PWD 700/HLD 700 EVO peripheral lens kit Peripheral lens module M3x25 hexalobular socket cheese head screw, A2 stainless steel

14

3 683 41 555

HLD underside kit M3x6 countersunk head screw, A2 stainless steel, ISO 14581 Outer underside Centrre underside

411

3 683 05 555

HLD LED endo kit Ambient LED circuit Ambient lens module Screw, EJOT Delta PT 30x8 WN 1452, stainless steel A2-70 Ambient cable

1141

3 683 10 998

PowerLED/HLD cable kit Video cable Peripheral cable 1 Peripheral cable 2 Peripheral cable 3 Peripheral cable 4 Centre LED circuit cable

111111

3 683 12 555

HLD 700EVO outer handle kit HLD handle Handle support boss Screw, EJOT PT WN 1452 K50X20, zinc-plated white

1336

3 683 47 555

PowerLED head detection kit M3x12 slotted cheese head screw, nylon Sharp GP2YOD02YK sensor board + connector

21

3 683 09 555

HLD 700 EVO peripheral cover kit with seals Outer shell Right outer cover seal Left outer cover seal

111

3 683 08 998


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SF Fork S/A standard HLD/HLD700 SF fork SHAFT 3-track SF input cable M4x8 cheese head screw, A2 stainless steel, ISO 14580 SF fork M5x25 hexalobular socket cheese head screw, A2 stainless steel SF shaft M5x45 CHC screw, stainless steel M5x10 hexalobular socket cheese head screw, A2 stainless steel Fork control keypad M3x6 countersunk head screw, A2 stainless steel, ISO 14581 Keypad protective film

11213132121

3 683 02 998

DF Fork S/A standard HLD/HLD700 SF shaft 3-track SF input cable M4x30 hexalobular socket cheese head screw, stainless steel Washer Z 4, A2 stainless steel E27611 Cam spring SF fork M5x25 hexalobular socket cheese head screw, A2 stainless steel SF fork shaft M5x45 hexalobular socket cheese head screw, stainless steel M5x10 hexalobular socket cheese head screw, A2 stainless steel Fork control keypad M3x6 countersunk head screw, A2 stainless steel, ISO 14581 Keypad protective film

1122213132121

3 683 06 998

PWD 700 lighthead snap ring kit (5 pieces) Snap ring 5

3 683 33 555

HLD 700 EVO centre cover kit Centre shell Centre cover/wing seal M3x8 ULF screw, A2 stainless steel

113

3 683 12 998

HLD 700 seal kit HLD centre peripheral seal HLD centre cover/wing seal HLD grip seal Inner seal

1111

3 683 46 555


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6.4 H LED 500 KITS


HLD 500 ambient LED module kit Plastic screw, CV Torx 1452, 3x8, stainless steel RAL 5013 ambient module Rip-Lock washer, M3, A2 stainless steel NFE 25-511 PWD 500 ambient LED cable M3x25 hexalobular socket cheese head screw, A2 stainless steel

41413

3 683 05 998

HLD 500 lens kit Lens module M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

3 683 23 555

HLD 500 seal kit RAL 5013 beam seal RAL 5013 edge seal (Type 6)

11

3 683 45 555

PWD 500 underside kit PWD 500 thermoformed underside M3x8 hexalobular socket cheese head screw, stainless steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511

166

3 683 25 555

HLD/HLD 500 EVO T4K LED module kit 500 N E2 T4K board M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

3 683 35 555

PWD 500 lighthead snap ring kit Snap ring 5

3 683 27 555

HLD 500 lighthead outer handle kit HLD 500 handle SCREW, EJOT PT WN1451 K50X12 grey org steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511

144

3 683 44 555

Kit of four LED cables - PWD 500 5 683 50 502

HLD 500 cover kit with beam seal HLD pad-printed shell RAL 5013 beam seal

11

3 683 04 998


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HLD 300 ambient module kit PWD 300 ambient module S/A M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

3 683 15 998

HLD 500/300 lighthead snap ring kit Snap ring 5

3 683 27 555

K3 K4 peripheral lens kit for PWD 300 Machined outer lens module - PWD 300 M3x25 hexalobular socket cheese head screw, A2 stainless steel

11

3 683 50 555

K3 K4 centre lens kit for PWD 300 Machined centre lens module - PWD 300 M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

3 683 51 555

HLD 300 K4 peripheral LED module kit W HD PWD 300 peripheral LED board M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

3 683 54 555

PWD 300 K4 centre LED module kit HLD 300 HD centre LED board M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

3 683 55 555

HLD 300 seal kit RAL 5013 beam seal - HLD 300 Outer seal RAL 5013 - HLD 300

11

3 683 80 555

PWD 300 underside kit PWD 300 machined underside M3x8 hexalobular socket cheese head screw, stainless steel

11

3 683 58 555

HLD 300 cover kit with beam seal HLD 300 injection-moulded plastic shell RAL 5013 beam seal - HLD 300

11

3 683 16 998

PWD 300 cable kit Kit of four control LED cables - PWD 300 Centre module cable - PWD 300

11

3 683 60 555

HLD lighthead sterile handle bracket kit HANAU handle plate HANAU handle plate Complete BLUE 80 handle bracket kit Safety disc 4 DIN 6799 Handle button spring BLUE 80 handle bracket kit Bold o.d= 8,00 l= 39,00 1.4571 M4x25 CHC screw, A2 stainless steel X'TEN sleeve washer Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel Sleeve friction washer S/A

11111112132

3 683 42 555

HLD 300 handle bezel kit HLD 300 bezel - RAL 5013 Captive screw

13

3 683 17 998

6.5 H LED 300 KITS


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6.6 BPS KITS

Complete ceiling-mounted BPS kit Power supply for ceiling/wall-mounted BPS-S 24V kit for ceiling-mounted BPS-S 230V AC kit for ceiling-mounted BPS-S External tooth lock washer AZ 4 washer, zinc-plated steel 27618 M5x12 CHC screw, A2 stainless steel M4x6 CHC screw, EF 8.8 black steel, DIN 912 Ceiling supply mount - PWD 300 HU M5 nut, A2 stainless steel, E27411 Double rubber clamp

1114424121

3 683 69 555

24V and 230V cable kit - Ceiling-mounted BPS 24V kit for ceiling-mounted BPS-S 230V AC kit for ceiling-mounted BPS-S

11

3 683 70 555

Fastener/hardware kit for ceiling-mounted BPS External tooth lock washer AZ 4 washer, zinc-plated steel 27618 M5x12 CHC screw, A2 stainless steel M4x6 CHC screw, EF 8.8 black steel, DIN 912 Ceiling supply mount - PWD 300 HU M5 nut, A2 stainless steel, E27411 Double rubber clamp

4424121

3 683 71 555

24V and 230V cable kit - Wall-mounted BPS 24V kit for wall-mounted BPS-S 230V AC kit for wall-mounted BPS-S

11

3 683 72 555

Cover kit for wall-mounted BPS Wall box cover - PWD 300 M5x8 ULF screw, stainless steel A2E27128

12

3 683 73 555

6.7 SPECIAL HLD 500/700 HD LIGHTHEAD KITS


Extensino arm-brush HD video cable 1 5 677 05 113

Rotor HD video cable 1 5 677 05 114

9P video SF HLD cable 1 5 677 05117

ORCHIDE HD zoom camera 1 5 677 02 904

PWD300-500-700 HD control board kitM3x8 hexalobular socket cheese head screw, stainless steelHexagonal spacer MF M3 L: 10 mmHLD 700-500-300 control board

1141

3 683 86 555

HD cable kit DF fork + lighthead V2 1 3 683 88 555

HD camera video cable 1 5 677 05 122

9P video DF PWD cable 1 5 677 05 121

PWD/HLD HD single fork kit + lighthead cables V2 1 3 683 89 555


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Cover kit for ceiling-mounted surgical light Cover S suspension cover retaining flange M5x16 set screw, flat end

112

3 675 23 555

Suspension tube screw kit M5x12 FHC screw 12

3 675 24 555

Cover kit for double ceiling-mounted suspension Double S suspension bottom cover FZ screw, ISO 7046

22

3 675 25 555

Wall mounting kit Wall bracket cover Wall bracket cover, section 2

11

3 675 26 555

Extension arm kit Two-part cover S suspension circlip washer Shaft circlip (dia. 32 mm)

22

3 675 20 555

6.8 WPS KITS

6.9 S SUSPENSION KITS


WPS HLD/PWD toroidal transformer 5 683 02 001

HLD/PWD WPS filter board + bridge rectifier 5 683 02 002

HLD/PWD WPS10 PSU BOARD 5 683 02 022

HLD/PWD WPS20 PSU BOARD 5 683 02 023

HLD/PWD ceiling module 5 683 70 038

HLD/PWD remote keypad 5 683 02 036

HLD/PWD WPS580 charger board 5 683 70 039

HLD/PWD WPS12 backup board 5 683 02 024

HLD/PWD WPS22 double backup board 5 683 02 025

PWD/HLED bypass board 5 683 02 037

HLD/HLD 753 WPSXX fuse kit (40 pieces) - 700/500/300 4AT 250V fuses for control board 20A/250V/6.3x32 fuses for bypass board and Powerline module 15A/250V/6.3x32 fuses for control board 8AT/250V/6.3x32 fuses for filter board

10101010

3 683 65 555


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6.10 SA SUSPENSION KITS


Kit cables video HD (1600 mm)Platinum support contact on springCable arm SA < 1600 9PSaw th eco-fix m5x10 steel zingueSaw chc m 4 x 25 stainless steelSlice Z 4 stainless steel A2 E27611Spring of cam

111222

3 683 84 555

Kit cables 3 tracks (1600 mm)Platinumsupport contactCable arm SA < 1600-3PSaw TH eco-fix M5X10 steel zingueSaw CHc M 4 X 6 stainless steel A2 DIN 912

1112

3 683 85 555

Kit ring of slidingSliding ring Suspension SASlice DEF 4NF E 27-627Saw TFB M 4 X 10 stainless steel

111

3 978 03 555

Kit ring 1/2 of slidingSliding half-ring Suspension SASlice DEF 4NF E 27-627Saw TFB M 4 X 10 stainless steel

111

3 978 05 555

Kit of adaptation adapterAdapter for fixation on tube HanauSaw low CHc head M 6 X 20 first-class steel Saw low CHc head M 6 X 12 first-class steel

166

5 679 14 999

Kit saw brake Suspension SA (5 units) Brake M12X100 LG 28 mm

5 3 678 02 555

Kit saw brakeBrake M12X100 LG 24 mmBrake M12X100 LG 13 mm

32

3 150 02 555

Kit saw brakeBrake M12X100 LG 24 mmBrake M12X100 LG 17 mm

32

3 150 07 555


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6.11 SPARE PARTS AND CONSUMABLES

6.11.1 H LED 700


PWD/HLD 700 Evolution T4K peripheral LED module kit 1 3 683 37 555

PWD/HLD 700 Evolution T4K centre LED module kit 1 3 683 39 555Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543Pack of 5 sterilisable handles, zoom lens camera 1 3 672 03 974Pack of 5 sterilisable handles, CFF camera 1 3 672 03 975ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001ECL Net – 500 ml spray 1 6 062 01 002

6.11.2 H LED 500


HLD/HLD 500 Evolution T4K LED module kit 1 3 683 35 555Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543Pack of 5 sterilisable handles, zoom lens camera 1 3 672 03 974Pack of 5 sterilisable handles, CFF camera 1 3 672 03 975ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001ECL Net – 500 ml spray 1 6 062 01 002

6.11.3 H LED 300


HLD 300 K4 peripheral LED module kit 1 3 683 54 555HLD 300 K4 centre LED module kit 1 3 683 55 555Pack of 5 sterilisable handles, standard HLD 1 3 690 10 543ECL Net - antistatic cleaner (1 litre) 1 6 062 01 001ECL Net – 500 ml spray 1 6 062 01 002

6.12 MAINTENANCE TOOLS (OPM)


OPM 039 Photometer 1 5 720 34 999OPM 059 Multimeter M 54 RMS 1 5 720 59 999Diagnostic case 1 5 720 81 999


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PARTS LIST 1 SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 5 675 01 282

No. Part number Description Qty

123

3 675 23 555 Cover kit for ceiling-mounted surgical light Cover S suspension cover retaining flange M5x16 set screw, flat end

112

43 675 24 555 Suspension tube screw kit

M5x12 FHC screw 125 Ceiling-mounted surgical light flange 16 S suspension tube 17 End piece for single S suspension 18 Cable grommet 19 Connecting block 1

10 External tooth lock washer M4 stainless steel 411 Ring terminal JST, dia. 4 mm 312 Cable clamp 113 M3x14 CBL Z screw 214 M4x11 CBL Z screw 315 Cable 116 Earth label 217 Allen wrench 82 3 118 Product code label 119 Ondal 3-track females rotating contact 120 End fitting cover 121 M4 square nut 122 M4x12 set screw 123 Thick circlip washer 124 Tab washer 125 Shaft circlip, dia. 32 mm 126 Connecting block label 127 Hm M4 nut 228 M4x28 CBL Z screw 129 M3x8 F screw 130 Cable grommet screws 1

7 DRAWINGS AND PARTS LISTS

7.1 S SUSPENSION


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DRAWING 1 SINGLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

11

1

12

9

13

5

10

26

17

2818

15

16

14

27

2

3

4

19

20

24

25

30

29

22

2123

6

8

7


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PARTS LIST 2 DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT 5 675 01 281


123

3 675 23 555 Cover kit for ceiling-mounted surgical light Cover S suspension cover retaining flange M5x16 set screw, flat end

112

43 675 24 555 Suspension tube screw kit

M5x12 FHC screw 12

56

3 675 25 555 Cover kit for double ceiling-mounted suspension Double S suspension bottom cover FZ screw, ISO 7046

22

7 Ceiling-mounted surgical light flange 18 S suspension tube 19 End piece for double S suspension 1

10 S suspension circlip washer 211 Connecting block 212 External tooth lock washer M4 stainless steel -

ARD6024204086

13 Ring terminal JST, dia. 4 mm 414 Wire clamp 415 M3x14 CBL Z screw 816 M4x20 CBL Z screw 417 M4x11 CBL Z screw 218 Neg. wire 219 Earth label 320 Allen wrench 82 3 121 Product code label 122 Connecting block label 223 Hm M4 nut 224 M4x28 CBL Z screw 125 Ondal 3-track female rotating contact 226 M3x8 F screw 227 Tab washer 228 Shaft circlip (dia. 32 mm) 2


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DRAWING 2 DOUBLE S SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

17

1

7

11

12

2

14

15

3

16 23

13

19

24202122

18

4

28

2725

26

9

8

5

10

6


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PARTS LIST 3 WALL-MOUNTED S SUSPENSION 5 675 01 283


12

3 675 26 555 Wall mounting kit Wall bracket cover Wall bracket cover, section 2

11

3 Welded wall bracket 14 End fitting cover 15 Wide anchor washer 16 Suspension circlip washer 17 Thick circlip washer 18 Shaft circlip (dia. 32 mm) 19 Ondal 3-track female rotating contact 1

10 M3x8 F screw 1


| 27 |

DRAWING 3 WALL-MOUNTED S SUSPENSION

12

6

4

5

9

10

7

8

3


| 28 |

PARTS LIST 4 SPRING ARM FOR SINGLE S SUSPENSION 5 675 01 285

DRAWING 4 SPRING ARM FOR SINGLE S SUSPENSION


123

3 675 20 555 Extension arm kit Two-part cover S suspension circlip washer Shaft circlip (dia. 32 mm)

222

4 Welded extension arm 15 Contact mount 26 Ondal 3-track male rotating contact 27 Wire clamp 28 M3x10 pan head screw - DIN 7985-4.8 8

5

4

2

3

7

8

6

1


| 29 |

PARTS LIST 5 SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION 5 675 01 284

DRAWING 5 SPRING ARM FOR DOUBLE OR WALL-MOUNTED S SUSPENSION

7

4

3

2

5

6

8 1


123

3 675 20 555 Extension arm kit Two-part cover S suspension circlip washer Shaft circlip (dia. 32 mm)

222

4 Welded extension arm 15 Contact mount 26 Ondal 3-track male rotating contact 27 Wire clamp 28 M3x10 pan head screw - DIN 7985-4.8 8


| 30 |

PARTS LIST 6 SA SUSPENSION ANCHOR POINT 5 680 51 999

7.2 SA SUSPENSION

No. Part number Description Qty5 680 51 999 Reinforced flange

1 Ceiling plate 12 Tapered washer 16-32-3.4 63 High-strength washer, 17-40.6 64 Z16 washer 65 Hu M16 nuts, 10.9 grade 146 Flange 17 Suspension tube (1065 to 2165)

Refer to the installation recommendations for information on clearances

1

8 Flat cover - 2 pieces (ECL 1011) 19 Flat cover - 2 pieces (ECL 1012) 1

10 Curved cover - 1 piece (ECL 1013) 111 Curved cover - 1 piece (ECL 1013) 112 Tube seal dia. 130 mm 113 Seal for ceiling-mounted surgical light cover 1


| 31 |

DRAWING 6 SA SUSPENSION ANCHOR POINT

1

2

5

6

4

3

5

13

8

12

7


| 32 |

PARTS LIST 7 SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

No. Part number Description Qty1 M6x12 CHC cheese head screw 62 Three-arm shaft 13 Slip ring, Ø 50, 3 tracks 14 Slip ring, Ø 50, 5 BNC tracks 15 Pin 26 Spring lock washer 27 Circlip 48 Ball bearing 39 Self-locking slotted nut 1

10 Video bumper 111 Bottom stop 112 Mx14 CHC screw 313 Grower washer 314 M12x100 brake 615 GPN cap 316 Brush, Ø 50, 3 tracks + connector 117 M4x10 TH eco-fix screw 218 Contact mounting plate 219 M4x10 CHC screw 420 Half sliding ring 121 Washer 322 M4x10 TFB screw 323 Cover 324 Brush, Ø 50, 5 tracks + connector 125 End cap for spring arm 226 Drawn cup needle roller bearing 627 Pin 428 M12x100 brake 629 M6x8 FHC screw 1230 End cap for spring arm with stop 1

31 Sliding ring 2

32 Hanau tube fastening retrofit kit 1


| 33 |

DRAWING 7 SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

2

6

10

19

28

29

18

1

3

5

148

6

45

14

8

7

7

7

14

8

23

17

13 1211

9

15

15

15

2220

31

31

16

1724

212221

2221

2625

2630

32


| 34 |

PARTS LIST 8 HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

No. Part number Description Qty1 M6x12 CHC cheese head screw 62 Three-arm shaft 13 Slip ring, Ø 50, 3 tracks 14 Slip ring, Ø 50, 8 tracks 15 Pin 26 Spring lock washer 27 Circlip 48 Ball bearing 39 Self-locking slotted nut 1

10 Video bumper 111 Bottom stop 112 Mx14 CHC screw 313 Grower washer 314 M12x100 brake 615 GPN cap 316 Brush, Ø 50, 3 tracks + connector 117 M4x10 TH eco-fix screw 218 Contact mounting plate 119 M4x10 CHC screw 420 Half sliding ring 121 Washer 122 M4x10 TFB screw 323 Cover 324 Brush, Ø 50, 8 tracks + connector 125 End cap for spring arm 226 Drawn cup needle roller bearing 627 Pin 428 M12x100 brake 629 M6x8 FHC screw 1230 End cap for spring arm with stop 1

31 Sliding ring 2

32 Hanau tube fastening retrofit kit 1

34 Contact mounting plate rotating on spring 1

35 Cam spring 2

36 Z4 washer 2

37 Screw CHc M6x20 2

38 MAQUET label 6

39 HD label 2


| 35 |

2

6

10

16

28

29

18

1

3

5

148

6

45

14

8

7

7

7

14

8

23

17

13 1211

9

15

15

15

2220

31

31

16

1724

212221

2221

2625

2630

32

39

39

39

39

39

39 38

38

34

35

36

37

19

24

DRAWING 8 HD SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT


| 36 |

PARTS LIST 9 HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

No. Part number Description Qty1 M6x12 CHC cheese head screw 62 Double-arm shaft 14 Slip ring, Ø 50, 8 tracks 15 Pin 16 Spring lock washer 17 Circlip 48 Ball bearing 49 Slotted nut, self-locking 1

10 Video bumper 111 Bottom stop 112 Mx14 CHC screw 313 Grower washer 3

3 678 02 555 Kit saw brake SA Suspension (5 units) 114 M12x100 brake 4

15 GPN cap 219 M4x10 CHC screw 2

3 978 05 555 Kit ring 1/2 of sliding 120 Half sliding ring SA Suspension 121 Washer 122 M4x10 TFB screw 1

3 978 03 555 Kit ring of sliding 131 Sliding ring 121 Washer 122 M4x10 TFB screw 1

23 Cover 225 End cap for spring arm 126 Drawn cup needle roller bearing 427 Pin 2

3 150 07 555 Kit saw brake 128 M12x100 brake. Length: 0,67 inch 2

29 M6x8 FHC screw 830 End cap for spring arm with stop 1

32 5 679 14 999 Hanau tube fastening retrofit kit 1

3 683 84 555 Kit cables HD video (62,8 inch) 117 M4x10 TH eco-fix screw 124 Brush, Ø 50, 9 tracks + connector / Length : 62.8 inch 134 Contact mounting plate rotating on spring 135 Cam spring 236 Z4 washer 237 M4x25 CHC screw 2

38 MAQUET label 439 HD label 2

3 150 02 555 Kit saw brake 140 M12x100 brake. Length: 0,51 mm 2

3 683 85 555 Kit cables 3 tracks (62,8 inch) not drawing 1


| 37 |

DRAWING 9 HOR SA SUSPENSION FOR CEILING-MOUNTED SURGICAL LIGHT

2

6

10

28

29

1

45

14

8

7

7

14

8

13 1211

9

15

15

2220

31

1724

21

27 2221

262530

32

39

38

34

35

361924 37

40

23


| 38 |

PARTS LIST 9 ACROBAT 2000 DF SPRING ARM

7.3 SPRING ARMS


1234567

3 678 25 555 DF spring arm side covers DF right cover DF left cover Lighthead left cover Lighthead right cover Adjustment screw cap Suspension left cover Suspension right cover

1111111

8 Flanged cover washer 29 M3x16 screw

10 3 678 32 555 Snap ring 1

1112

3 678 35 555 Retaining ring kit BR AC 2000 DF Retaining ring M3x8 screw

11

13 Washer, dia. 32 mm, 3x39 mm, thickness 0.5 mm 114 6 394 11 312 Elastic ring, dia. 32 mm, thickness 1.5 mm 1

151617

560 53 311 Metal half-rings BR AC 2000 DF Metal half-ring 1 Metal half-ring 2 Metal half-ring 3

211

Arm codes: 5 679 10 9015 678 01 1155 679 10 9105 679 10 9725 679 10 9735 679 10 974


| 39 |

2

8

4

5

17

3

8

9

9

8

14

13

7

616

15

8

9

11

10

1512

1

9

DRAWING 10 ACROBAT 2000 DF SPRING ARM


| 40 |

PARTS LIST 10 ACROBAT 2000 SF SPRING ARM

DRAWING 11 ACROBAT 2000 SF SPRING ARM

1

2

4

3

8

9

9

8

6

5

7

11

10


12

3 678 28 555 Side cover S/A for SF spring-loaded arm SF right cover SF left cover

11

3 Lighthead left cover 14 Lighthead right cover 15 Washer, dia. 32 mm, 3x3 mm, thickness 0.5 mm 16 6 394 11 312 Elastic ring, dia. 32 mm, thickness 1.5 mm 17 3 678 29 555 SF spring arm brake screw 1

89

1011

3 678 27 555 Metal half-rings for SF arm Flanged cover washer M3x16 screw Metal half-ring 1 Metal half-ring 2 Adjustment tools (not shown)

2211


| 41 |

PARTS LIST 11 ONDASPACE SF SPRING ARM

DRAWING 12 ONDASPACE SF SPRING ARM


13 681 30 555 Clip + screw kit for DF/SF spring arm

Circlip Screw (not shown)

235

3 683 01 900 Cover/snap ring/brake kit Side covers Snap ring Brake

211

345

3 681 33 555 Snap ring/ring/brake kit for SF spring arm Snap ring Retaining ring Brake

111

67

3 150 21 555 Metal cover kit for SF/DF spring arm Metal cover 1 Metal cover 2

13

2

3

2

5

7

6

1

4


| 42 |

PARTS LIST 12 H LED 700 3-TRACK SF FORK 5 683 01 801

7.4 H LED 700 FORKS

DRAWING 13 H LED 700 3-TRACK SF FORK

7

13

5

7

6

8

1

101223411

100

No. Part number Description Qty1 Painted SF fork 12 RAL 9016 lighthead shaft 1

3411

3 683 29 555 HLD 700/500/300 fork dimmer keypad kit Fork control keypad M3x6 hexalobular socket countersunk head screw, stainless steel Keypad protective film

121

5 5 683 01 073 HLD 3-track single fork cable 16 Cam spring 27 Z4 washer, stainless steel 28 M4x30 hexalobular socket cheese head screw, stainless steel 29 M5x25 hexalobular socket cheese head screw, stainless steel 3

10 M5x10 hexalobular socket cheese head screw, stainless steel 212 M5x25 hexalobular socket cheese head screw, stainless steel 313 SF shaft 1

100 3 683 02 998 Complete HLD/HLD 700 STD SF fork S/A 1


| 43 |

PARTS LIST 13 H LED 700 VIDEO SF FORK 5 683 70 803

DRAWING 14 H LED 700 VIDEO SF FORK

No. Part number Description Qty1 SF shaft 12 5 683 50 504 Single fork video cable 13 M4x30 hexalobular socket cheese head screw, stainless steel 24 Z4 washer, stainless steel 25 Cam spring 26 SF fork 17 M5x25 hexalobular socket cheese head screw, stainless steel 38 M5x45 hexalobular socket cheese head screw, stainless steel 39 M5x10 hexalobular socket cheese head screw, stainless steel 2

10 SF fork shaft 1

111213


121

7

10

1

2

4

5

3

6

98111213


| 44 |

PARTS LIST 14 HLD 700 HD VIDEO SF FORK 5 683 20 803

No. Part number Description Qty1 SF shaft 13 M4x30 hexalobular socket cheese head screw, stainless steel 24 Z4 washer, stainless steel 25 Cam spring 26 SF fork 17 M5x25 hexalobular socket cheese head screw, stainless steel 38 M5x45 hexalobular socket cheese head screw, stainless steel 39 M5x10 hexalobular socket cheese head screw, stainless steel 2

101112

3 683 29 555 Fork dimmer Lexan panel kitCupola control Lexan ribbon cable M3x6 hexalobular socket countersunk head screw, stainless steelLexan panel protective film

1121

13 SF fork shaft 13 683 89 555 Kit SF fork HD cable + lighthead V2 1

2 5 677 05 133 PWD SF fork HD cable 15 677 05 122 HD video lighthead cable (not drawing) 1


| 45 |

DRAWING 15 HLD 700 HD VIDEO SF FORK

7

1

2

4

5

3

6

12 11 10 13 8 9


| 46 |

PARTS LIST 15 H LED 700 3-TRACK DF FORK5 683 01 803

No. Part number Description Qty1 2-bearing DF fork 12 Drawn cup needle roller bearing HK 2212 23 DF 2000 fork end piece 14 M4x8 hexalobular socket cheese head screw, stainless steel 2

5M5x25 hexalobular socket countersunk head screw, stainless steel 3

6 M5x10 hexalobular socket cheese head screw, stainless steel 47 SF fork 18 Double fork shaft, 2 bearings 1


10 M5x45 hexalobular socket cheese head screw, stainless steel 3

1112

13

3 683 29 555 HLD 700/500/300 fork dimmer keypad kit Fork control keypad M3x6 hexalobular socket countersunk head screw,

stainless steel Keypad protective film

121

14 M10x100 brake (L: 20 mm) 115 SF fork shaft 116 5 683 01 071 3-track DF input cable 117 Bearing thrust washer 218 Adjusting ring (22 x 30 x 0.5 mm) 119 Waved elastic washer 1020 M20x1 slotted nut 1

100 3 683 06 998 Complete PWD/HLD 700 STD DF fork S/A 1


| 47 |

DRAWING 16 H LED 700 3-TRACK DF FORK

5

16

3

4

1

2 6 2 9 8

7

6

17181920 17

14

13 12 11 15 10

100


| 48 |

PARTS LIST 16 H LED 700 VIDEO DF FORK5 683 70 805

No. Part number Description Qty1 2-bearing DF fork 12 Drawn cup needle roller bearing HK 2212 23 DF 2000 fork end piece 14 M4x30 hexalobular socket cheese head screw, stainless steel 2


6 M5x10 hexalobular socket cheese head screw, stainless steel 47 SF fork 18 Double fork shaft, 2 bearings 1



1112

13



121

14 M10x100 brake (L: 20 mm) 115 SF fork shaft 1

16 (*) 5 683 50 505 Double fork video cable (*) 117 Z4 washer, stainless steel 218 Cam spring 219 Bearing thrust washer 220 Adjusting ring (22 x 30 x 0.5 mm) 121 Waved elastic washer 1022 M20x1 slotted nut 1

100 3 683 11 998 Complete PWD 700 video DF fork S/A 1

133 683 31 555 Kit of 10 Lexan stickers

Keypad protective film 1 1

(*) Order the kit of 10 Lexan stickes, ref. 3 683 31 555, with double fork video cable, ref. 5 683 50 555

RECOMMENDATION F


| 49 |

DRAWING 17 H LED 700 VIDEO DF FORK

5

14

3

4

1

7

6

8926

222 21 20 19

19

16

17

18

13 12 11

15 10

100


| 50 |

PARTS LIST 17 HLD 700 HD VIDEO DF FORK5 683 20 801

No. Part number Description Qty1 2-bearing DF fork 12 Drawn cup needle roller bearing HK 2212 23 DF 2000 fork end piece 14 M4x30 hexalobular socket cheese head screw, stainless steel 25 M5x25 hexalobular socket cheese head screw, stainless steel 36 M5x10 hexalobular socket cheese head screw, stainless steel 47 SF fork 18 Double fork shaft, 2 bearings 1


10 M5x45 hexalobular socket cheese head screw, stainless steel

3

1112

13

3 683 29 555 Fork dimmer Lexan panel kitCupola control Lexan ribbon cable M3x6 hexalobular socket countersunk head screw, stainless steelLexan panel protective film

1121

14 Brake M10X00 Length 20 mm 115 SF fork shaft 117 Z4 washer, stainless steel 218 Cam spring 119 Bearing thrust washer 220 Shim ring 22X30X0.5 121 Waved elastic washer 1022 Slotted nut M20X1 1

3 683 88 555 DF fork HD cable + lighthead PWD/HLD V2 116 5 677 05 121 PWD DF fork HD cable 1

5 677 05 122 HD video lighthead cable (not drawing) 1


| 51 |

DRAWING 18 HLD 700 HD VIDEO DF FORK

5

3

16

17

18

4

1

22 21 20 19 2 26

14

19 9 8

7

13 12 11 15 10 6


| 52 |

PARTS LIST 18 H LED 500 3-TRACK SF FORK5 683 50 205

7.5 H LED 500 FORKS


No. Part number Description Qty1 RAL 9016 lighthead shaft 12 Painted SF fork 1

384


121

5 5 683 01 073 3-track SF input cable 16 M5x25 hexalobular socket cheese head screw, stainless steel 37 M4x8 hexalobular socket cheese head screw, stainless steel 29 M5x45 hexalobular socket cheese head screw, stainless steel 3

10 SF shaft 111 M5x10 hexalobular socket cheese head screw, stainless steel 2

6

11

5

7

2

91384

10


| 53 |

PARTS LIST 19 H LED 500 VIDEO SF FORK5 683 50 206

DRAWING 20 H LED 500 VIDEO SF FORK


34

11



121

5 5 683 50 504 Single fork video cable 16 Cam spring 27 Z4 washer, stainless steel 28 M4x30 hexalobular socket cheese head screw, stainless steel 29 M5x25 hexalobular socket cheese head screw, stainless steel 3

10 M5x10 hexalobular socket cheese head screw, stainless steel 212 M5x45 hexalobular socket cheese head screw, stainless steel 313 SF shaft 1

411 3 2

1

8

6

7

5

9

12 10

13


| 54 |

PARTS LIST 20 H LED 500 VIDEO HD SF FORK5 683 20 802


3411

3 683 29 555 Fork dimmer Lexan panel kitCupola control Lexan ribbon cable Countersunk head screw Torx ISO 14581 - M3X6, A2-70 stainless steelLexan panel protective film

1121

6 Cam spring 27 Z washer NF E 25513 M4 (Ø4.3xØ8x0.8), A2 stainless steel 28 Socket cheese head screw Torx ISO 14580 M4X12 zinc-plat-

ed steel CL8.82

9 Socket cheese head screw Torx ISO 14580 M5X25 A2-70 stainless steel

3


2


3

13 Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - PWD 1

3 683 89 555 SF fork HD cable kit + lighthead V2 1

5 5 677 05 133 PWD SF fork HD cable 1

5 677 05 122 HD video lighthead cable (not drawing) 1


| 55 |

DRAWING 21 H LED 500 VIDEO HD SF FORK

10123411

9

13

1

5

7

6

8

2


| 56 |

PARTS LIST 21 H LED 500 3-TRACK DF FORK5 683 20 207

No. Part number Description Qty1 Painted DF fork 12 Drawn cup needle roller bearing HK 2212 23 DF 2000 fork end piece 14 5 683 01 071 3-track DF input cable 15 M4x8 cheese head screw, stainless steel 26 M5x25 cheese head screw, stainless steel 37 Low-profile pan head screw - M5×10 stainless steel 48 Painted SF fork 19 Double fork shaft, 2 bearings 1

10 M5x16 countersunk head screw, stainless steel 311 Bearing thrust washer 212 Adjusting ring (22x30x0.5 mm) 113 Waved elastic washer 1014 M20x1 slotted nut 115 RAL 9016 lighthead shaft 116 M5x45 cheese head screw, stainless steel 3

1718

19



12

120 M10x100 brake (L: 20 mm) 1


| 57 |

DRAWING 22 H LED 500 3-TRACK DF FORK

6

14

3

4

5

1

8

2 7 2 913 12 11 20 11 10

19 18 17 15 16 7


| 58 |

PARTS LIST 22 H LED 500 VIDEO DF FORK5 683 20 208

No. Part number Description Qty1 2-bearing DF fork 12 Drawn cup needle roller bearing HK 2212 23 DF 2000 fork end piece 14 M4x30 hexalobular socket cheese head screw, stainless steel 25 M5x25 hexalobular socket cheese head screw, stainless steel 36 M5x10 hexalobular socket cheese head screw, stainless steel 47 SF fork 18 Double fork shaft, 2 bearings 19 M5x16 hexalobular socket cheese head screw, stainless steel 3


1112

13



12

114 M10x100 brake (L: 20 mm) 115 SF fork shaft 116 5 683 50 505 Double fork video cable 117 Z4 washer, stainless steel 218 Cam spring 219 Bearing thrust washer 220 Adjusting ring (22x30x0.5 mm) 121 Waved elastic washer 1022 M20x1 slotted nut 1


| 59 |

DRAWING 23 H LED 500 VIDEO DF FORK

5

14

3

4

1

7

2

6 2 9 8

6

16

17

18

22 21 20 19

19

13 12 11

15 10


| 60 |

PARTS LIST 23 HLD 500 HD VIDEO DF FORK5 683 20 800

No. Part number Description Qty1 Painted DF fork 12 Drawn cup needle roller bearing HK 2212 (Ø22XØ28X12) 23 Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - PWD 14 Socket cheese head screw Torx ISO 14580 M4X12 zinc-

plated steel CL8.82

6 Z washer NF E 25513 M4 (Ø4.3XØ8X0.8) A2 stainless steel 27 Cam spring 28 Socket cheese head screw Torx ISO 14580 M5X25 A2-70

stainless steel3


4

10 Painted SF fork 111 PWD 300 shaft A2000 112 Countersunk head screw Torx ISO 14581 M5X12, A2-70

stainless steel3

13 Bearing thrust washer 214 Adjusting washer DIN988-Ø22XØ30X0.5 115 Waved elastic washer 1016 Slotted nut, selc-locking, M20X1 Zinc-plated steel 117 RAL 9016 lighthead shaft 118 Socket cheese head screw Torx ISO 14580 M5X25 A2-70

stainless steel3

1920

21

3 683 29 555 Fork dimmer Lexan panel kitCupola control Lexan ribbon cable Countersunk head screw Torx ISO 14581 - M3X6, A2-70 stainless steelLexan panel protective film

1121

22 Brake M10×100 Length 20 mm 13 683 885 55 DF fork HD cable + PWD/HLD V2 lighthead 1

5 5 677 05 121 PWD DF fork HD cable 15 677 05 122 HD video lighthead cable (not drawing) 1


| 61 |

DRAWING 24 HLD 500 HD VIDEO DF FORK

8

3

1

16 15 14 13 2 9 2 13 12 11

10

918192021

5

67

4

22

17


| 62 |

PARTS LIST 24 H LED 300 3-TRACK SF FORK5 683 30 205

7.6 H LED 300 FORK

No. Part number Description Qty1 RAL 9016 lighthead shaft 12 Painted SF fork 1

384



121

5 5 683 01 073 3-track SF input cable 16 M5x25 hexalobular socket cheese head screw, stainless steel 37 M4x8 hexalobular socket cheese head screw, stainless steel 29 M5x45 hexalobular socket cheese head screw, stainless steel 3

10 M5x10 hexalobular socket cheese head screw, stainless steel 211 Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - HLD 1


| 63 |


6

11

5

7

2

91384 10


| 64 |

PARTS LIST 25 H LED 300 3-TRACK DF FORK 5 683 30 207

No. Part number Description Qty1 Painted DF fork 12 Drawn cup needle roller bearing HK 2212 23 Shaft A. 2000 SF 3 tracks & DF 3 & 5 tracks - HLD 14 5 683 01 071 3-track DF input cable 15 M4x8 hexalobular socket cheese head screw, stainless steel 26 M5x25 hexalobular socket cheese head screw, stainless steel 37 M5x10 hexalobular socket cheese head screw, stainless steel 48 Painted SF fork 19 Double fork shaft, 2 bearings 1

10 M5x16 hexalobular socket countersunk head screw, stainless steel

3

11 Bearing thrust washer 212 Adjusting ring (22 x 30 x 0.5 mm) 113 Waved elastic washer 1014 M20x1 slotted nut 115 RAL 9016 lighthead shaft 116 M5x45 hexalobular socket cheese head screw, stainless steel 3

1718

19



121

20 M10x100 brake (L: 20 mm) 1


| 65 |

6

3

4

5

1

8

927211121314

19 18 17 15 16 7

20 11 10

DRAWING 26 H LED 300 3-TRACK DF FORK 5 683 30 207


| 66 |

No. Part number Description Qty1 HLD 700 Evolution frame (RAL 9016) 12 Drawn cup needle roller bearing HK 2212 13 IGUS straight bushing GSm 3034 20 14 M5x10 hexalobular socket cheese head screw, stainless steel 55 M10x100 brake (L: 14 mm) 16 Cover fastening bracket 77 3 683 43 555 HLD snap ring retaining plate kit

HLED retaining plate Underside sleeve spacer M3x8 ULF screw, A2 stainless steel

122

89

10

3 683 86 555 HLD/HLD 700/500/300 control board kit Hexagonal spacer MF M3 L: 10 mm HLD 300-500-700 control board M3x8 hexalobular socket extra low cheese head screw,

stainless steel

414

11 Cam mounting plate 112 Display ring 113 Serrated spring lock washer, M3, stainless steel 314 3 683 08 998 HLED700 EVO peripheral cover kit with seals

(see p. 78)1

151617

3 683 05 555 HLD underside kit Outer underside Centrre underside M3x6 countersunk head screw, stainless steel, ISO 14581

114

18192021

3 683 46 555 HLED 700 seal kits HLED inner seal HLED centre cover/wing seal HLED centre peripheral seal HLED grip seal

1111

22 External tooth lock washer 3 stainless steel 4

2324

3 683 37 555 HLD/HLED700 EVO T4K peripheral LED module kit HLED T4K HD peripheral LED board M3x25 hexalobular socket cheese head screw, stainless steel

14

2524

3 683 41 555 PWD 700/HLED 700 EVO peripheral lens kit Peripheral lens module M3x25 hexalobular socket cheese head screw, stainless steel

14

2624

3 683 39 555 HLD/HLD 700 EVO T4K centre LED module kit HLED TK4 HD centre LED board M3x25 hexalobular socket cheese head screw, stainless steel

14

2724

3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit Centre lens module M3x25 hexalobular socket cheese head screw, A2 stainless steel

14

28 5 683 01 820 HLD sterile handle S/A 1

PARTS LIST 26 H LED 700 LIGHTHEAD WITH AIM MODE

7.7 H LED 700 LIGHTHEAD


| 67 |

8

26

27

24

12

16

28

15

17

20

18

21

11

4

1

2

3

4

5

6

14

29

19

17

30

23

25

24

17

13

22

31

32

33

10

9

7

DRAWING 27 H LED 700 LIGHTHEAD WITH AIM MODE


| 68 |

PARTS LIST 26 (CONTINUED) H LED 700 LIGHTHEAD WITH AIM MODE


2919

3 683 12 998 CENTRE COVER KIT, HLED 700-HLED 700 EVO Centre shell Centre cover/wing seal M3x8 ULF screw, A2 stainless steel (not shown)

113

303 683 33 555 PWD 700 lighthead snap ring kit (5 pieces)

Snap ring 531 Shim for sensor 8

3233

3 683 09 555 POWERLED head detection kit Sharp 2Y0D02 sensor + connector M3x12 slotted cheese head screw, nylon

12


| 69 |

DRAWING 26 (CONTINUED) H LED 700 LIGHTHEAD WITH AIM MODE

8

26

27

24

12

16

28

15

17

20

18

21

11

4

1

2

3

4

5

6

14

29

19

17

30

23

25

24

17

13

22

31

32

33

10

9

7


| 70 |

PARTS LIST 27 H LED 700 LIGHTHEAD

No. Part number Description Qty1 HLD 700 Evolution frame (RAL 9016) 12 Drawn cup needle roller bearing HK 2212 13 IGUS straight bushing GSm 3034 20 14 M5x10 hexalobular socket cheese head screw, stainless steel 55 M10x100 brake (L: 14 mm) 16 Cover fastening bracket 77 3 683 43 555 HLD snap ring retaining plate kit

HLED retaining plate Underside sleeve spacer M3x8 ULF screw, A2 stainless steel

122

89

10

3 683 86 555 PWD/HLD 700/500/300 control board kit Hexagonal spacer MF M3 L: 10 mm HLD 300-500-700 control board M3x8 hexalobular socket extra low cheese head screw, stainless steel

414

11 Cam mounting plate 112 Display ring 113 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 314 3 683 08 998 HLED700 EVO peripheral cover kit with seals

(see p. 78) 1

151617

3 683 05 555 HLD underside kit Outer underside Centrre underside M3x6 countersunk head screw, stainless steel, ISO 14581

114

18192021

3 683 46 555 HLED 700 seal kits HLED inner seal HLED centre cover/wing seal HLED centre peripheral seal HLED grip seal

1111

2223


14

2423


14

2523


14

2623

3 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit Centre lens module M3x25 hexalobular socket cheese head screw, A2 stainless steel

14


2819

3 683 12 998 CENTRE COVER KIT, HLED 700-HLED 700 EVO Centre shell Centre cover/wing seal M3x8 ULF screw, A2 stainless steel (not shown)

113

293 683 33 555 PWD 700 lighthead snap ring kit (5 pieces)

Snap ring 5


| 71 |

DRAWING 28 H LED 700 LIGHTHEAD

6

17

13

18

25

26

23

12

16

27

15

17

20

18

21

23

24

22

29

17

19

28

14

5

4

3

2

1

11

4

8

7

10

9


| 72 |

PARTS LIST 28 H LED 700 OUTER COVER

DRAWING 29 H LED 700 OUTER COVER

2 3

4

5

9

7

1

6

8


123

3 683 08 998 HLED 700 EVO peripheral cover kit with seal Outer shell HLED right outer cover seal HLED left outer cover seal

111

45 683 47 555 HLED 700 outer handle kit

HLED handle Handle support boss Screw, EJOT PT WN 1452 K50X20, zinc-plated white

1336

5 M3x8 hexalobular socket cheese head screw, stainless steel 46 Serrated spring lock washer, M5, stainless steel 67 M3x6 countersunk head screw, stainless steel 48 Plastic screw, EJOT WIN 1461 50x12 69 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 4


| 73 |

PARTS LIST 29 H LED 700 AMBIENT LEDS

DRAWING 30 H LED 700 AMBIENT LEDS

No. Part number Description Qty3 683 10 998 HLD LED endo kit 1

1 Ambient cable 1

2 Ambient lens module 1

3 Ambient LED circuit 1

4 Screw, EJOT, Delta PT 30x8 WN1452, stainlesssteel A2-70 4

4

3

2

1


| 74 |

PARTS LIST 30 VIDEO CONNECTOR

DRAWING 31 VIDEO CONNECTOR

No. Part number Description Qty1 Male video connector washer 12 Video cable 13 M washer, dia. 3 mm 14 Screw, EJOT Delta PT 30x8 WN 5452 35 External tooth lock washer D3 2

5

4

2

3

1


| 75 |

PARTS LIST 31 HD VIDEO CONNECTOR S/A

DRAWING 32 HD VIDEO CONNECTOR S/A

No. Part number Description Qty1 Male video connector washer 13 External tooth lock washer DIN 6798 A M3 A2 stainless steel 24 Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel 2

3 683 88 555 HD cables DF fork + cupola PWD/HLD V2 12 5 677 05 122 HD camera video cable 1

3 683 89 555 HD cables kit SF fork + cupola V2 12 5 677 05 122 HD camera video cable 1

1

2

3

4


| 76 |

PARTS LIST 32 H LED 700/500/300 RETAINING PLATE

DRAWING 33 H LED 700/500/300 RETAINING PLATE


123

3 683 43 555 HLD snap ring retaining plate kit HLED retaining plate Underside sleeve spacer M3x8 ULF screw, A2 stainless steel

122

3

2

1


| 77 |

PARTS LIST 33 H LED 700 LED AND LENS BOARD

DRAWING 33 H LED 700 LED AND LENS BOARD

No. Part number Description Qty1 HLD 700 Evolution frame (RAL 9016) 1

26


14

36


14

46


14

53 683 40 555 PWD 700 EVO/HLED 700 EVO central lens kit

Centre lens module M3x25 hexalobular socket cheese head screw, A2

stainless steel

14

1

2

3

6

4

5

6


| 78 |

PARTS LIST 34 H LED 700 KEYPAD

DRAWING 34 H LED 700 KEYPAD

No. Part number Description Qty3 683 29 555 HLD 700/500/300 fork dimmer keypad kit 1

1 Fork control keypad 12 M3x8 FHC screw, stainless steel 23 Keypad protective film 1

1

2

3


| 79 |

PARTS LIST 35 H LED 700 CONTROL BOARD

DRAWING 35 H LED 700 CONTROL BOARD

No. Part number Description Qty1 HLD 700 Evolution frame (RAL 9016) 1

234

3 683 86 555 HLD/HLD 700/500/300 control board kit HLD 300-500-700 control board Hexagonal spacer MF M3 L: 10 mm M3x8 hexalobular socket extra low cheese head screw,

stainless steel

144

53 683 12 555 POWERLED cable kit

Video cable Peripheral cable 1 Peripheral cable 2 Peripheral cable 3 Peripheral cable 4 Centre LED circuit cable

111111

4

2

3

1

5


| 80 |

PARTS LIST 36

DRAWING 36 H LED 700 HANDLE

No. Part number Description Qty1 5 675 01 253 Devon & DeRoyal adapter 12 - Devon handle 13 5 675 03 945 PAL V4 zoom lens camera 14 3 672 03 974 Pack of 5 sterilisable handles, zoom lens camera 55 3 683 42 555 HLD lighthead sterile handle bracket kit 1

3 675 27 555 Sleeve interface S/A6 3 690 10 543 Pack of 3 sterilisable handles, standard HLD 57 5 672 03 952

5 675 03 953PAL V4 fixed focal cameraNTSC V4 fixed focal camera

11

8 3 672 03 975 Sterilisable handle for CFF camera 59 5 677 02 904 HD camera 1

10 3 672 03 974 Sterilisable handle for HD camera 5

1 3 7

2 4 8

5

6

9

10


| 81 |


| 82 |



No. Part number Description Qty1 RAL 9016 painted beam 12 IGUS straight bushing GSm-3034-20 13 Drawn cup needle roller bearing HK 2212 14 M5x10 cheese head screw, stainless steel 55 Machined frame 16 M8x25 pan head screw, stainless steel 17 Serrated spring lock washer, M8, stainless steel 18 M6x25 countersunk head screw, stainless steel 2

911

3 683 23 555 PWD 500 lens kit Lens module M3x25 hexalobular socket cheese head screw, A2 stainless steel

13

1011

3 683 35 555 HLD/HLED500 EVO T4K LED module kit 500 N E2 T4K HD board M3x25 hexalobular socket cheese head screw, A2

stainless steel

13

12 3 683 05 998 PWD 500 ambient LED module kit RAL 5013 ambient module PWD 500 ambient LED cable Plastic screw, CV Torx 1452, 3x8, stainless steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511 M3x25 hexalobular socket cheese head screw, A2 stainless steel

11243

13 Cam mounting plate 114 Display ring 1

151617

3 683 86 555 PWD/HLD 700/500/300 control board kit HLD 300-500-700 control board Hexagonal spacer MF M3 L: 10 mm M3x8 hexalobular socket extra low cheese head screw,

stainless steel

144

1819

3 683 04 998 HLD 500 cover kit with beam seal HLD pad-printed shell RAL 5013 beam seal

11

172021

3 683 25 555 PWD 500 underside kit M3x8 cheese head screw, stainless steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511 PWD 500 thermoformed underside

16

1922

3 683 45 555 HLD 500 seal kit RAL 5013 beam seal RAL 5013 edge seal (Type 6)

11

232425

3 683 44 555 HLD 500 lighthead outer handle kit HLD 500 handle SCREW, EJOT PT WN1451 K50X12 grey steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511

11212



| 83 |


23

9

18

24

15

16

10

14

21

20

17

26

13

11

12

17

20

17

19

22

4

6

8

7

5

1

3

2

4


| 84 |

PARTS LIST 38 H LED 500 COVER

DRAWING 38 H LED 500 COVER

No. Part number Description Qty1 M3x8 cheese head screw, stainless steel 16

23

3 683 04 998 HLD 500 cover kit with beam seal HLD pad-printed shell RAL 5013 beam seal

11

45

3 683 44 555 HLD 500 lighthead outer handle kit HLD 500 handle SCREW, EJOT PT WN1451 K50X12 grey steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511

11212

6 Rip-Lock washer, M3, A2 stainless steel NFE 25-511 6

37

3 683 45 555 HLD 500 seal kit RAL 5013 beam seal RAL 5013 edge seal (Type 6)

11

7

3

1

6

4

2

5


| 85 |




1234

3 683 05 998 HLD 500 ambient LED module kit RAL 5013 ambient module PWD 500 ambient LED cable Plastic screw, CV Torx 1452, 3x8, stainless steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511 M3x25 cheese head screw (not shown)

11443

3

4

2

1


| 86 |

PARTS LIST 40 VIDEO CONNECTOR

DRAWING 40 VIDEO CONNECTOR

No. Part number Description Qty1 Male video connector washer 12 Video cable 13 M washer, dia. 3 mm 14 Screw, EJOT Delta PT 30x8 WN 5452 35 External tooth lock washer D3 2

5

4

2

3

1


| 87 |

PARTS LIST 41 HD VIDEO CONNECTOR S/A

DRAWING 41 HD VIDEO CONNECTOR S/A

No. Part number Description Qty1 Male video connector washer 13 External tooth lock washer DIN 6798 A M3 A2 stainless steel 24 Screw, EJOT PT WN 5452 K 30X8 Zinc-plated steel 2

3 683 88 555 HD cables DF fork + cupola PWD/HLD V2 12 5 677 05 122 HD camera video cable 1

3 683 89 555 HD cables kit SF fork + cupola V2 12 5 677 05 122 HD camera video cable 1

1

2

3

4


| 88 |

PARTS LIST 42 H LED 700/500/300 RETAINING PLATE

DRAWING 42 H LED 500 RETAINING PLATE


123

3 683 43 555 HLD snap ring retaining plate kit HLED retaining plate Underside sleeve spacer M3x8 ULF screw, A2 stainless steel

122

3

2

1


| 89 |




13

3 683 35 555 HLD/HLED500 EVO T4K LED module kit 500 N E2 T4K HD board M3x25 hexalobular socket cheese head screw, A2

stainless steel

13

23

3 683 45 555 HLD 500 lens kit Lens module M3x25 hexalobular socket cheese head screw, A2

stainless steel

13

3 683 05 998 PWD 500 ambient LED module kit4 HLD 500 ambient module S/A 1

4

3

1

2

3


| 90 |


123

3 683 29 555 HLD 700/500/300 fork dimmer keypad kit Fork control keypad M3x8 FHC screw, stainless steel Keypad protective film

121

1

2

3

PARTS LIST 44 H LED 700/500/300 KEYPAD

DRAWING 44 H LED 700/500/300 KEYPAD


| 91 |

PARTS LIST 45 H LED 500 HD CONTROL BOARD OR STANDARD VIDEO

DRAWING 45 H LED 500 HD CONTROL BOARD OR STANDARD VIDEO

No. Part number Description Qty1 Machined frame 1

234

3 683 86 555 PWD/HLD 700/500/300 control board kit HLD 300-500-700 control board Hexagonal spacer MF M3 L: 10 mm M3x8 hexalobular socket extra low cheese head screw, stainless steel

144

234

3 683 86 555 PWD/HLD 700/500/HD control board kitHD control boardM3x8 hexalobular socket extra low cheese head screw, stainless steelHexagonal spacer MF M3 L: 10 mm

144

5 5 683 50 502 Kit of four LED cables - PWD 500

14

2

3

5


| 92 |

PARTS LIST 46 H LED 500 HANDLE

DRAWING 46 H LED 500 HANDLE

1 3 7

2 4 8

5

6

9

10

No. Part number Description Qty1 5 675 01 253 Devon & DeRoyal adapter 12 - Devon handle 13 5 675 01 246 PAL zoom lens camera 14 3 672 03 974 Sterilisable handle for zoom lens video camera 55 5 683 01 820 HLD sterile handle S/A 16 3 672 03 972 Lightweight sterilisable handle 57 5 675 01 245

5 675 01 247PAL fixed focus cameraNTSC fixed focal camera

11

8 3 672 03 975 Sterilisable handle for CFF camera 59 5 677 02 904 HD camera 1

10 3 672 03 974 Sterilisable handle for HD camera 5


| 93 |


| 94 |



No. Part number Description Qty1 HLD 300 machined frame 12 HLD 300 beam (RAL 9016) 13 Drawn cup needle roller bearing HK 2212 14 IGUS straight bushing GSm-3034-20 15 M5x10 hexalobular socket cheese head screw, stainless steel 26 M6x20 hexalobular socket countersunk head screw, stainless steel 77 Spacer, RAL 9005 - HLD 300 1

89

18

3 683 86 555 PWD/HLD 300 control board kit H. M3 spacer, length 10 HLD 300-500-700 control board M3x8 hexalobular socket extra low cheese head screw,

stainless steel

414

10 3 683 54 555 HLD 300 K4 peripheral LED module kit PWD 300 K4 peripheral LED board M3x25 hexalobular socket cheese head screw, A2

stainless steel

811

11 3 683 55 555 HLD 300 K4 centre LED module kit PWD 300 K4 centre LED board M3x25 hexalobular socket cheese head screw, A2

stainless steel

113

1214

3 683 50 555 K3 K4 peripheral lens kit for PWD 300 HLD 300 machined outer lens module M3x25 hexalobular socket cheese head screw, stainless steel

811

1314

3 683 51 555 K3 K4 centre lens kit for PWD 300 HLD 300 machined outer lens module M3x25 hexalobular socket cheese head screw, stainless steel

113

1415

3 683 15 998 HLD 300 ambient module kit M3x25 hexalobular socket cheese head screw, stainless steel PWD 300 ambient module S/A

31

1617

3 683 16 998 HLD 300 cover kit with beam seal HLD 300 injection-moulded plastic shell RAL 5013 beam seal - HLD 300

11

1819

3 683 58 555 HLD 300 underside kit M3x8 hexalobular socket extra low cheese head screw,

stainless steel HLD 300 machined underside

61

1720

3 683 80 555 HLD 300 seal kit RAL 5013 beam seal - HLD 300 Outer seal T2 RAL 5013 - HLD 300

11

21 3 683 17 998 HLD 300 handle bezel kit HLD 300 handle bezel Captive screw

113


233 683 27 555 HLD 500/300 lighthead snap ring kit

Snap ring15


| 95 |


5

4

3

2

1

6

9

8

6

7

10

12

14

11

13

14

19

21

15

14

20

16

17

22

18

18

23


| 96 |

PARTS LIST 48 H LED 300 COVER

DRAWING 48 H LED 300 COVER

3

1

2

6

5

4


12

3 683 16 998 HLD 300 cover kit with HLD 300 beam seal HLD 300 injection-moulded plastic shell RAL 5013 beam seal - HLD 300

11

23

3 683 80 555 HLD 300 seal kit RAL 5013 beam seal - HLD 300 Outer seal T2 RAL 5013 - HLD 300

11

45

3 683 58 555 HLD 300 underside kit HLD 300 machined underside M3x8 hexalobular socket extra low cheese head screw,

stainless steel

16



| 97 |



No. Part number Description Qty3 683 15 998 HLD 300 ambient module kit

M3x25 hexalobular socket cheese head screw, stainless steel PWD 300 ambient module S/A

31

1234

5 683 30 210 HLD 300 ambient module S/A RAL 5013 ambient module - HLD 300 Ambient LED cable Plastic screw, CV Torx 1452, 3x8, stainless steel Rip-Lock washer, M3, A2 stainless steel NFE 25-511

1144

3

4

2

1


| 98 |



1

24

6

8

9

8

3

5

7

8

No. Part number Description Qty1 HLD 300 machined frame 12 M6x20 hexalobular socket countersunk head screw,

stainless steel7

3 Spacer, RAL 9005 - HLD 300 1

48

3 683 54 555 HLD 300 K4 peripheral LED module kit PWD 300 K4 peripheral LED board M3x25 hexalobular socket cheese head screw, A2

stainless steel

811

58

3 683 55 555 HLD 300 K4 centre LED module kit PWD 300 K4 centre LED board M3x25 hexalobular socket cheese head screw, A2

stainless steel

113

68

3 683 50 555 K3 K4 peripheral lens kit for HLD 300 HLD 300 machined outer lens module M3x25 hexalobular socket cheese head screw, stainless steel

811

78

3 683 51 555 K3 K4 centre lens kit for HLD 300 HLD 300 machined outer lens module M3x25 hexalobular socket cheese head screw, stainless steel

113

89

3 683 15 998 HLD 300 ambient module kit M3x25 hexalobular socket cheese head screw, stainless steel PWD 300 ambient module S/A

31


| 99 |


123

3 683 29 555 HLD 700/500 fork dimmer keypad kit Fork control keypad M3x8 FHC screw, stainless steel M3x8 FHC screw, stainless steel Keypad protective film

121

1

2

3

PARTS LIST 51 H LED 700/500/300 KEYPAD

DRAWING 51 H LED 700/500/300 KEYPAD


| 100 |

PARTS LIST 52 H LED 300 CONTROL BOARD

DRAWING 52 H LED 300 CONTROL BOARD

1

4

3

2

5

6

No. Part number Description Qty1 HLD 300 machined frame 12 M6x20 hexalobular socket countersunk head screw, stain-

less steel7

345

3 683 86 555 HLD/HLD 300 control board kit Hexagonal spacer MF M3 L: 10 mm HLD 300-500-700 control board M3x8 hexalobular socket extra low cheese head screw,

stainless steel

414

6 3 683 60 555 HLD 300 wire kit Kit of four control LED cables - PWD 300 Centre module cable - PWD 300

11


| 101 |

PARTS LIST 53 H LED 300 STERILE HANDLE MOUNT

DRAWING 53 H LED 300 STERILE HANDLE MOUNT

No. Part number Description Qty1 3 683 42 555 HLD lighthead sterile handle bracket kit

HANAU handle plate HANAU handle plate Complete BLUE 80 handle bracket kit Safety disc 4 DIN 6799 Handle button spring BLUE 80 handle bracket kit Bold o.d= 8,00 l= 39,00 1.4571 M4x25 CHC screw, A2 stainless steel X'TEN sleeve washer Screw, EJOT Delta PT 30x8 WN 5452 zinc-plated steel Sleeve friction washer S/A

11111112132

2 3 675 27 555 Sleeve interface S/A Camera-sleeve interface Captive screw Sleeve friction washer S/A

111

1

2


| 102 |

PARTS LIST 54 H LED 300 HANDLE BEZEL

DRAWING 54 H LED 300 HANDLE BEZEL


12

3 683 17 998 Handle blanking plate kit RAL 5013 bezel - HLD 300 Captive screw

13

1

2


| 103 |

PARTS LIST 55 H LED 300 RETAINING PLATE

DRAWING 55 H LED 300 RETAINING PLATE


123

3 683 43 555 HLD 300 snap ring retaining plate kit HLED retaining plate Underside sleeve spacer M3x8 ULF screw, A2 stainless steel

122

3

2

1


| 104 |

8 ELECTRICAL CONNECTIONS (WPS POWER SUPPLY)

8.1 INSTALLATION DIAGRAMS

8.1.1 WPS11 - WPS12 - WPS21 - WPS22

8.1.2 WPS10PR24 - WPS10PR - WPS10P - WPS10P24

PRV

D

x2

230

24VAC

230

24VAC

WPS10P

WPS10P24

WPS10PR24

WPS10PR

Option D

CC Powerline communication moduleWPS Power supplyD DimmerCat 5 Category 5 cablePRV PRV2 Box: Prismavision wall-mounted power supply box

WPS

PRV

D

x2

CP

x2

Cat 5

D

x2

Cat 5

Option A

Option B

Option C

Cat 5

Power supply output

Mains input

Mains input

Mains input

Mains input

LCD power supply

LCD power supply


| 105 |

8.1.3 WPS20

8.1.4 WPS10

CC Powerline communication moduleWPS Power supplyD DimmerCat 5 Category 5 cablePRV PRV2 Box: Prismavision wall-mounted power supply box

PRV

WPS

10

D

x1

CP

x1

Cat 5

Option F

PRV

WPS

20

D

x2

CP

x2

Cat 5

Option E

LCD power supply

Power supply output

Power supply outputLCD power supply


| 106 |

8.2 RECOMMENDED CABLE CROSS-SECTION

Length C1+C2 Section minimale recommandée

H LED 300 or 500 <20 m 4 mm2

<30 m 6 mm2

<50 m 10 mm2

<70 m 16 mm2

H LED 700 <10 m 4 mm2

<20 m 6 mm2

<30 m 10 mm2

<50 m 16 mm2

<70 m 25 mm2

Length C3 Section minimale recommandée

H LED 300 or 500 <5 m 4 mm2

<8 m 6 mm2

<10 m 10 mm2

H LED 700 <3 m 4 mm2

<4 m 6 mm2

<7 m 10 mm2

H LED 300 or 500 DUO <2 m 4 mm2

<4 m 6 mm2

<8 m 10 mm2

H LED 700 DUO <1 m 4 mm2

<2 m 6 mm2

<4 m 10 mm2

<7 m 16 mm2

H LED 300 or 500 + H LED 700

<2 m 4 mm2

<3 m 6 mm2

<5 m 10 mm2

<9 m 16 mm2

C1+C2<100m

C2C1 C3Powerline communication

modulePower supply

Ceiling connector

10 m max

If a longer distance is required, contact the Maquet SA technical department.

RECOMMENDATION F

Battery


| 107 |

8.3 BATTERY PACKS: CAPACITY AND CHARGE TIMES

8.3.1 BATTERY CAPACITY

8.3.2 CHARGE TIMES

With 1 battery pack

With 2 battery packs


H LED 700 2H30 5H50

H LED 500 4H 8H30

H LED 300 6H15 15H

H LED 700/700 1H 2H30 4H15

H LED 700/500 1H15 3H 5H

H LED 700/300 1H45 3H45 6H

H LED 500/500 1H45 4H 6H15

H LED 500/300 2H 4H45 7H30

H LED 300/300 2H40 6H20 9H45

With 1 battery pack



Charge times 14h 28h 42h


| 108 |

8.4 LAYOUT DIAGRAM OF PRISMAVISION ON SD SUSPENSION

1 Camera with zoom2 Camera video and power supply cable3 Camera power supply unit including: - Camera ON / OFF - BNC sockets for connection with monitor (2 ext) - Remote control socket - Control pedal socket4 Remote control5 Control pedal (on option)6 RS 232 or RS 422 transfer7 PC (not supplied by MAQUET SA) connected via an RS 232 or RS 422 cable (not supplied

by MAQUET SA)8 Keyboard (not supplied by MAQUET SA) connected to the PC9 Mains power supply10 Monitor (not supplied by MAQUET SA) connected via a cable11 Wall-mounted video socket12 BNC video cable

ZOO

M

MEM

OR

YRE

SET

1R

ESET

2

AUT

OW

HIT

EBA

LAU

TOFO

CUS

AUTO

EXP

OSU

RE

FOC

US

EXPO

SURE

ALM

TM

VIDEO PC

1

66

4

5

107

38

99

12

PRV2 MOB KEYBOARD

11

2


| 109 |

8.5 LAYOUT DIAGRAM OF PRISMAVISION ON HD SUSPENSION

1 Fischer connector2 Wall-mounted video connection3 PRISMAVISION control unit4 PRISMAVISION control input5 PRV MOB composite video output6 Wall-mounted BNC transfer 7 BNC plug

VIDEO OUT REMOTE1 2 1 2

VIDEO OUT1 2

CAMERARS 232

ON OFF

F0,5A

1

23

4

5

6

7

A

B

A YPbPr ceiling-wall mounted HD cable 15 m: ref. 5 677 05 901 25 m: ref. 5 677 05 902

B Wall-box mounted HD cable PRISMAVISION PRV4 cable: ref. 5 677 05 905


| 110 |

8.6 LAYOUT DIAGRAM OF ORCHIDE CAMERA ON HD SUSPENSION

1 - Fischer connector2 - Wall-mounted video connection 3 - ORCHIDE control unit4 - ORCHIDE camera control input5 - HD video output (HD-SDI; Y PbPr)6 - Wall-mounted BNC transfer7 - BNC plug

VIDEO OUT REMOTE1 2 1 2

VIDEO OUT1 2

CAMERARS 232

ON OFF

F0,5A

1

2 3

4

5

6

7

A

B

A YPbPr ceiling-wall mounted HD cable 15 m: ref. 5 677 05 901 25 m: ref. 5 677 05 902

B Wall-box mounted HD cable ORCHIDE cable: ref. 5 677 05 002


| 111 |

9 COMMUNICATION PROTOCOL

9.1 SUBJECT The section describes the interface between the H LED lightheads and an external remote control.

EQUIPMENT

Communication over an RS485 network. Master/slave type link; the lighthead is always the master. One RS485 link per lighthead required. Data is transmitted at 4800 baud with no parity.

Direction of data over RS485 network

1 : from lighthead0 : from remote control

RS485 data

Message from Master Reply from slave

> 2 ms

Level unforeseeable

9.2 RS485 DIAGRAM

The 2 ms time delay makes it possible to have a stable state 1 on the receiving end before the start of the message. When sending data, the slave must be sure that the last stop bit of the last byte has been sent in full before it sets its RS485 driver in receiving mode.

The lighthead is not always used with a remote control. The lighthead sends a remote message once every 10 seconds in order to find out if the remote control is present. If a remote control replies, it is monitored continuously (time delay of 100-500 ms between each message).

If a reply is not received within 2 seconds, the remote control is considered absent. A new test will be sent after 10 seconds.

9.3 WIRING The Modbus signal is available on the RJ45 connectors on the ceiling interface or in the electrical power supply. For each lighthead connected, all the RJ45 connectors have the same signal.

1 = White / orange 5 V

2 = Orange 5 V

3 = White / green RxTxA RS485 signal

4 = Green RxTxB RS485 signal

5 = White / blue earth

6 = Blue earth

7 = White / brown earth

8 = Brown earth1 2 3 4 5 6 7 8


| 112 |

9.4 PROTOCOL Simplified Modbus protocol with two types of message.The lighthead is the master.The slave address is always D0h. The reference used for the the Modbus protocol is Modicon Modbus Protocol Reference Guide PI–MBUS–300 Rev. J.

Address of target remote control 0xD0Read mode 0x03Most significant bit of the address of the first word 0x00Least significant bit of the address of the first word LEDMost significant bit of the number of registers to be read 0x00Least significant bit of the number of registers to be read

0x03 (2 bytes for 1 register)

Most significant bit CRC16Least significant bit CRC16

ON/OFF button

Green LED Power supply on

Orange LED Backup power supply on1(WPS XX1 only)

Flashing red1Backup power supply on, 2backup battery nearly discharged.

Backup power supply on, battery nearly discharged.

Red LED Fault detected

Illumination adjustment

The LEDs scroll: Battery charge indicator

Switchover to AIM mode

9.4.1 REQUEST TO READ

0xD0

Target

0x03

Code

0x00

AdrW_msb

LED

AdrW_lsb

0x00

nbW_msb_

0x03

nbW_lsb

CRC16_lsb

CRC16_msb

The master sends the following message:

The LED address is used to inform the remote control of the state of the lighthead just like on the local keypad:


| 113 |

LED.b7 Green main power supply LEDLED.b6 Red battery LED (combined with previous LED = yellow)LED.b5 Blue AIM mode indicator LEDLED.b4 Ambient lighting mode indicatorLED.b3 to b0 Level indication (0 to 10)

The LED bits are as follows (0 = off, 1 = on):

The ambient lighting levels are 0, 2, 4, 6, 8 and 10. In AIM mode (surgeon headdetection), the levels are 0, 2, 4, 6, 8 and 10.

The remote control sends back the following message:

0xD0

Target

0x03

Code

0x06

Nb of bytes

read

M 1_H CRC16_lsb CRC16_msb M 1_L M 2_H M 2_L M 3_H M 3_L

M1_H always '0'M1_L keypad state0x00 no actionBit 0 set the remote control's ON/OFF key is enabledBit 1 set the '-' button is enabledBit 2 set the '+' button is enabledBit 3 set the mode button is enabled

M2_H used only for calibration mode set at 0 in standard useM2_L used only for calibration mode set at 0 in standard useM3_H address of counter queried (1 to 7)

0x01 ON/OFF counter0x02 standard mode time counter0x03 automatic mode time counter0x04 ambient light time counter0x05 total time counter0x06 backup test number0x07 number of backup switches

M3_L query mode (1: read counter; 2: reset counter)

The times of the BUTTONS can be long or short. For more information, refer to the user's manual. Querying a counter (read mode) can also provide further information about the configuration.

When a counter is queried, the lighthead sends a predetermined number of registers (see following section).

H LED | Technical Manuql | FR | 0158201 | 1D |

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9.4.2 PREDETERMINED MULTIPLE REGISTERS As explained in the previous section, each time a counter is queried, the lighthead sends a predetermined multiple number of registers:

target remote control addresscode Modbus frame type (16-bit frame type, 0x10 in hexadecimal format)AdrW_msbAdrW_lsb

address of first word (always '0')

nbW_msb always '0'nbW_lsb number of 16-bit data wordsnbB number of data bytes (=2*nbW_lsb)6 data bytes counter queried (value read or '0', depending on type of action)

POWER SUPPLY status (for wall-mounted power supply units)

backup charger status (only with Maquet batteries and charger)

battery level (only with Maquet batteries and charger)

0x00

Target Code AdrW_msb AdrW_

lsb_lsb

CRC16_lsb CRC16_msb nbW_

msb

nbW_

lsb

nbB 6 octets

0xD0 0x10 0x00 0 0 3 6

The bits have the following meanings for the state of the electrical power supply:

The bits have the following meanings for the charger state:

The battery level ranges from 0 to 100 and corresponds to the charge percentage of the Maquet battery pack.

Bit 0 communication fault between the two lighthead power suppliesBit 1 battery (Maquet) chargingBit 2 backup test requestedBit 3 backup test under wayBit 4 charger presentBit 5 backup faultBit 6 power supplied by battery BACKUPBit 7 power supplied by mains supply

Bit 0 charger faultBit 1 charger on standby (no charge, no discharge)Bit 2 battery dischargingBit 3 battery chargingBit 4 battery level very lowBit 5 not usedBit 6 not usedBit 7 Maquet charger present


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10 FAULTFINDING

Backkup fault

Bypass faultCharger faultConfiguration or Power-line communication fault

LED module fault

The LED steadily lights up RED in case of a malfunction at any point .

In this case, the fault can be read on the local keypad. When the lighthead is off, extended pressing on the minus button (for 10 to 15 seconds)

switches the llighthead to the display error mode. One or more LEDs come on to indicate the power status.

The fault mode can be stopped by pressing the ON/OFF button.

NOTEF

DESCRIPTION OF FAULT:

MAQUET SAParc de LimèreAvenue de la Pomme de PinCS 10008 ARDON45074 ORLÉANS CEDEX 2, FranceTelephone: +33 (0) 2 38 25 88 88Fax: +33 (0) 2 38 25 88 00

For your local contact: Please visit our websitewww.maquet.com

T h e G e t i n g e G r o u p i s a l e a d i n g g l o b a l p r o v i d e r o f equipment and systems that contribute to quality enhancement and cost efficiency within healthcare and life sciences. Equipment, serv-ice and technologies are supplied under the brands ArjoHuntleigh for patient handling and hygiene, disinfection, DVT prevention, medical beds, therapeutic surfaces and diagnostics, Getinge for infection control and prevention within Healthcare and Life Science and Maquet for Surgical Workplaces, Cardiovascular and Critical Care.

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Date post:	26-Jun-2015
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