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Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

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Page 1: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

DT 55 (1985-1987)DT 65 (1985-1987)

Page 2: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

When it becomes necessary t o replace p a r k on SUZUKI OUTBOARD c#ITORS, always use suzu(I GENUINE PARTS which have passed a s t r i c t inspection which guarantees qual i ty and performance.

DT55/65C, Di55/65TC. DTSSTCH (M/VG/VH). This parts catalogue covers the l i s t o f a l l service parts fo r SunrCI

The basic model o f t h i s parts catalogue SS DT55/65TC VF/VG/W E3.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions o f t he parts in t h i s catalogue are indicated i n un i t millimeters.

2. ABBREVIATIONS kbbreviations used in t h i s catalogue are as follows: m : As required NT : N!dnbet o f teeth ASSY : Assembly DPT : optional E.No. : Engine number 0s : Over size F.NO. : Rame number STD : Standard d : Diameter o f material T : Thickness I D : Inside diameter us : Under size OD : Outside d i m t e r W : Width L : Length S.L,UI..U. : Transom type u.l : Left hand side RH : Right hand side

123056- : From F.No.05501-123456 Q x x 5.6 ..-..-.-Figures in the description c a l m

ID 00 T(or W,L)

-123456 : Up t o F.N0.05501-123456

show the dimensions o f parts. I I T

5.

indicates the component o f the assembly also available individually.

JNlJER PARTS OF ASSEPIBL v_ Part name w i t h o dot (.) i n front as shown i n the description m l m

4. MODIFICATION NOTICE A parts bu l le t in w i l l be sent t o you on a l i occasions when changes in

parts occur, including interchangeable modifications between new parts and old ones.

5. 5-1. There are some different parts from those o f production models w n g

spare parts fo r the administrative reasons and c m n use o f them with other models.

I n respect o f rubber hoses and v iny l tubes, please be sure t o use them by cutt ing o f f according t o the length mentioned on parts catalogue o r what is actual ly required on the vehicle.

Note that the drawings on the i l l us t ra t i on page &re fo r ready reference o f spare parts rider, not t o be used as an assembly manual. When assembling, use wSUZuI(I SUiVICE Ic1ANuAL*.

5-2.

5-3.

6. ENGINE

DTSSC.TC,TCH VF : 05501-501001-503045 DT55C,TC ,TCH VG : 05501-603046-605119 DTSSC,TC,TCH VH : 05501-705120- DT65C,TC VF : 06502-501001-503l33 D165C,TC VG : 06502-603l34-605016 DT65C,TC VH : 06502-705017-

8.

: Color No. : Color deSCriDtiOn : om : Arctic Si lver : 01T : Francois White-2

- 1 - DT55/65TC VH €3 - 2 -

Page 3: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.1 ( B- 2) CYLINoeR P'TY

1 11161-94700-02M COVER, cylinder head 1

3 11111-94700-02M MAD, cylinder 1 J

4 11141-94701 GASKET, cylinder head 1 5 0

6 09246-04003 PLUG, cylinder head cover 1 18 B

8 11291-94700-02M HOW, engine 1 9 08321-21062 LOCK WASHER 2

10 01107-08202 BOLT 2

11 09343-05137 HOSE 1 L:500*110 12 09401-08410 CLIP 2 l3 11281-94400 PROTECTION, anode 2 14 09126-06005 SCREW 2 15 11300-94701-02M C Y L I N D E R I W C A S E ASSY 1 15 04211-09109 .KNOCK PIN 2 17 01517-06402 .BOLT 1

19 01517-10652 .BOLT 7 20 01517-10852 .BOLT 1 21 16710-94410 .VALVE, check 3 22 17670-93962 THERHOSTAT (50°C) 1 23 17681-94400 COVER, thermostat 1 24 17685-94400 CASKET, thennostat cover 1 25 01517-06402 BOLT 3 26 34870-94603 SENSOR, cooling water 1 27 09132-05025 SCREW 2 28 09344-02016 HOSE, outlet No.1 3 L:120

R E E N O . P A R T NU D E S C R I P T I O N REMARKS

2 11162-94700 CASKET, cylinder head cover 1

5 01517-06302 BOLT

7 01517-08752 BOLT

18 01517-10402 .BOLT 6

29 16911-94500 PROTECTOR 3 L:390+90 30 09401-06405 CLIP 6 31 09404-06201 CLAMP 1 32 11400-94871 GASKET SET 1 OPT

.b

D

OT55/65TC VH €3

DTS5/65TC VH E3 I 7 ,

I

B2

Page 4: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

26

b

L 7-

FlG.2

-11

12

az4 m

2

- 21 --fj./

RG.2 ( B- 3) cRAM(yIRFI

P'TY REF.NO. PART NO. DESCRIPTION RERARKS

1-1 1-2 1-3 2-1 2-2 2-3 3 4 5 6 7-1

7-2

8 9

10 ll 12-1

lz-2

U-1

u - 2

14-1

14-2

15 16 17 18 19 20 21 22

12151-34700 09381-20003 09263-20055 09169-20004 12200-94700

12200-94701

12161-94400 09263-27005 12211-94400 09264-35002 12221-94700

12223-94701

iw2-94mo

12232-94701

12232-94700

12231-94701

12240-94700 12322-94400 16321-95301 09262-30068 09262-35023 09160-27008 09421-OBOOl 08213-30422

12110-94700 PISTUN 12110-94700-02!5 PISTON ( 0 S : O . Z ) 12110-94700-050 PISTON (0S:O.SO) 12140-94700 RING SET, piston 12140-94700-025 RING SET, piston ( 0 5 : O . Z ) 1214Q-94700-050 RING SET, pistan (0S:O.M)

DT55/65TC VH €3

PIN, piston YJAP RING BEARING W A s l u I CRANGHAFT ASSY

cRIw<sHAFf ASSY

.ROO, connecting

.PIN, crank

.BEARING

.cRAN(sHAR, upper

.wAwHwT, upper

.WEEL, middle. under

.WEEL, mlddle. under

.WEEL. niddle , upper

.WHEEL, middle, upper

.CRAN(SHAFT, under

.SEAL, labyrinth

.GEAR. oil purp drive

.BEARING

.BEARING

. W A S E R

. K€Y

.THRUST W W R

.BEARING

3 3 3 3 3 3 3 6 3 6 1

1

3 3 3 1 1

1

2

2

2

2

1 2 1 2 1 6 1 1

OPT OPT

OPT OPT

55:603816 65:-604130 S5:403817- 65:604131-

55:-603816 65 : -604UO 55:603817- 65:604131- 55:-603816 65 : -604l.30 55:603817- 65:6Ml31- 55:-603816 6S:-604130 55 : 603817- 65 :BOrOl31-

Page 5: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FOG2

I

26

Q 7-

-11

12

REF.NO. 23 24 25 26 2?

. 28 29 30

- FIG.2 ( B- 6) lXJlMSMFl

P'TY

09283-3CW5 OIL SEAL 1 09283-35029 OIL SEAL (35x55~7) 1 08211-30401 TWIUST WASHER 1 09390-72008 C RING 2

08331-ll.308 CIRCLIP 1 09282-17004 OIL SEAL (17w28xb) 2 11431-95300 HOUSING. under oil seal 1 09280-50008 0 RING 1

PART NO. DESCRIPTION RE14 ARKS

. DT55/65TC VH E3 v

2

*

OT55165TC VH €3

Page 6: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.3

26 I

F I G . 3 ( B- 5) INLET CASE/WHWST COVER Q'TY

REENO. PART NO. DESCRIPTION 55 65 REMARKS 1 2 3 4 5-1 5-2 6-1 6-2 7 8 9

10 11 12 15 14 l5 3.6 17 18-1 18-2 18-3 18-4 19 M

01107-06302 BOLT 08321-22062 LOCK WAS4ER 01421-06252 STLlD BOLT 08316-16062 "T 13110-94710-02M CASE , inlet 13210-94700-02M W E , inlet 15125-93000 GASKET, carburetor 13125-95200 W E T , carburetor 13150-94700 VALVE ASSY, reed 13152-94700 STOPPER, reed valve 13153-94700 .VALVE, reed

oe3a-ao32 .LOCK WASHER 02112-03062 .!?CREW

14151-94700 GASKET, exhaust cover 14151-94700 PLATE, exhaust cover 14141-94700-OM CWER, exhaust 08321-21062 LOCK WASHER 01107-06302 BOLT l3855-93500 GASKET, silencer l3811-955l5-02M CASE , silencer 13811-94712-OZM CASE, silencer l3811-95503-02M CASE , silencer 138ll-94700-02M CASE , silencer l3812-94700 COVER, silencer 01517-06162 BOLT

12 12 12 12 6 6 6 6 3 - - 3 3 - - 3 3 3 6 6 6 6

18 18 18 18 2 2 1 1 1 1

18 18 18 18 3 - 1 - model VF 1 - modelVG,VH - 1 MdelVF - 1 model VG,VH 1 1 8 -

OT55/65TC VH E3

1

Page 7: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

F I G 3

26 1

FIG.3 ( B- 61 I?JLET CRSEIWHAUST COVER P’TY

REF.NO. PART NO. DEStRLPSI3N 55 65 REMARKS 21 02ll2-05202 SCREW 11 11 22 08322-21052 WASHER 11 11 23 09250-l5OlO PLUG 4 3

2 2 24 09343-05137 HOSE (L:50W127)

1 1 25 09343-05254 HOSE (L:85)

26 09401-08410 C U P 6 6 27 09367-06002 3 WAY 1 1 28 l3855-95200 W E T , silencer - 3

29 01107-06162 BOLT - 6 30 08322-21062 WASHER - 6

- 6 31 08321-21062 LOW WASHER

32 09169-06027 WASHER - 3 1 1 33 13853-94700 CASKET, silencer cover

DT55/65TC VH €3

I 86

Page 8: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FlG.4

28 c 28

FIG.4 [ B- 7) CRRBllREmR (0155) P'TY

REF-NO.

1-1 1-2 2-1 2-2 2-3

-

2-4 3-1 3-2 4-1 4-2 5 6 7 8 9 10 11 12 13 14 1s 16-1 16-2 17 18 19 20 21 22

PART N X bESCRIPTION l3201-94710 CARBURETOR ASSY, top 13201-94711 W\RBURETOR ASSY, top 13202-94710 CMB!.RETOR A S Y , 2nd 1x02-94711 CARBLLRETOR m y , 2nd 13202-94712 CRRBURETOR ASSY, 2nd

l3202-94713 13203-94710 13203-94711 09492-70001 09492-75001 13271-93311 U269-93311 U235-9h350 U2M-93012 13251-93310 l3249-95520 U254-93010 13370-28110 i3392-58600 57810-911701 37814-94710 37830-94610 37810-94611 02112-04087 08321-21047 U616-94500 U271-93311 08321-21057 09491-23013

CARf3NETOR Assy, 2nd -TOR ASSY. 3rd CARBURRW W , 3rd .JET, pilot 70 .JET, pilot 75 SPRING, air Screw

.SCREW, pilot air

.MULE

.FLOAT

.GSKET. float chamber

.SCREW ,PIN, f l o a t .VALVE Assy. needle .GASKET. valve seat SWITCH ASSY, throttle valve .W, throttle valve swltch SWITCH ASSY, throttlz valve .SWITCH ASSY, throttle valve .SCREW .LDcK WASHER SCREW SPRING . L o w WASHER .JET, main 117.5

- 1 1 1 1 1

1 1 1 3 3 3 3 3 3 3 12 3 3 3 1 1 1 1 2 2 3 3 12 3

RERARKS -603812 . 603813- -503039 603040-603822 603813-61)4448 +13202-P47U W137810-94611 09125-OSO46

08321-21052 08322-21052

boawcs- -603812 (5038u- -603812 603813-

-503039 -503039 603-8 604449-

OT55/65TC W E3

DT55/65TC VH E3 19 .

Page 9: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FICA ( B- 8) CNWR!ZTCH? (DT55) P ' M

REENO. PART Ma DESCRIPYION REMARKS 23-1 09491-24015 JET, mfn 122.5 3 o P T 23-2 09491-22Oll JET, min 112.5 3 o P T 23-3 09491-ZlOll 33, K&I 107.5 3 OPT 24 U510-94700 ROD, throttle control 2 25 01431-08202 STUD WLT 3 26 08316-16082 NUT 6 27 09343-05U7 HOSE (CPRB to CRRB) 2 L:5W+135 28 09401-08410 CLIP 4

f' 6 28

24 -

DT55/65TC VH E3

-3

g;; d- 28

I

DT55/65TC VH U

* B8

Page 10: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

m . 5 -

F I G S C B- 9) CBRBLRETOR (DT65) Q'TY

24 24

11

21 .lo

REENO. PART NO. DESCRIPTION REMARKS 1-1 1-2 2-1 2-2 2-3

2-11 3-1 3-2 4-1 4-2 5 6 7 8 9 10 11 12 13 14 15 16-1 16-2 17 18 19 20 23 22

.

13201-94700 l3201-94701 l3202-94750 13202-94701 l3202-94702

l3202-94703 13203-94700 13203-91701 09492-80003 09492-77001 13271-93311 13269-95230 13235-95230 l3250-93012 13251-95210 13249-95516 13254-93010 l3370-28210 l3392-58600 37810-94701 37814-94700 37810-96600 37810-94601 02112-04087 08321-21047 l3616-94500 l3271-95311 08321-21027 09491-29009

CARBURETOR ASSY, top CARBURETCR ASSV, top CARBwEmR ASSY, 2nd CARBURETOR ASSY, 2nd C4RWFETOR ASSY, 3rd

CAR@LRETCR ASSY, 3rd IXFWRETOR ASW. 3rd C M T O R Assy, 3rd .JET, pilot 75 .JET, pilot 77.5 SPRING, air screw .swR11, pilot air .NOZZLE .FLOAT

.GASKET , float chamber

.SCREW

.PIN , float

.VALVE ASSY, needle

.GASKET, valve seat

.SWITCH ASSY, throttle valve

.CPM, throttle valve switch

.SWITCH PSSY, throttle valve SWITCH ASSY, throttle valve .SCREW .LOCK WASHER .SCREW SPRING .LOCK WASMR

.JET, main 147.5

1 1 1 1 1

1 1 1 3 3 3 3 3 3 3 12 3 3 3 1 1 1 1 2 2 3 3 12 3

-604126 604127- -603281 603262-604126 604127-6045S8 +13202-9&703 W/37810-9&01 09125-05W16 08321-21052 08322-21052

6c-4559- -604126 604127- -604126 604127-

-503133 -503133 603U4-604558 604559-

19 1 . DT55/65TC VH E3

DT55/65TC W E3

.

Page 11: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

- 19 DT55/6STC VH E3

REENO. 23-1 23-2 23-3 28 25 26 27 28

- FIG.5 ( 9-10) CARBURETaR (OT65)

PART NO. 09191-30009 09491-28012 09191-27007 U510-9Q700 014U-b8202 08316-16082 09343-05157 09401-08410

DESCRIPTION JET, main 152.5 JET, m3h 142.5 JET, Mln U7.5 ROO, throttle contml STUO BOLT MST

HOSE (CRRB t o CARB) CLIP

Q’TY REMARKS

3 OPT 30pt

30pt

2 3 6 2 L:500+145 4

3

DT55/65TC VH E3

.

Page 12: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

15100-94301 35170-94311. 15851-94300 15321-99700 01107-06402 08321-21062 08322-21062 09343-05U7 09401-08410 15410-93400 W16-93400 15415-93400 15412-93400 154U-93400 08322-21082 08310-22082 09461-06204 09343-05137 09343-05237 15331-94300

W ASSY. fuel .OIApwRAGp( SET .SCREW GASKET. fuel punp BOLT LOCK WASHER

WASHER HOSE (FILTER t o W) CLIP FILTER, fuel .PACKING, filter .O RING *STRAIS3 .CLIP UYX WRSHER NUT c w (Lao) HDSE (PUMP to

REF.NO. PART NO. DESCRIPTICN REEARKS 1 2 3 I 5 6 7 8 9

10 11 12 13 14 u 16 17 18 19 20

I

OTS5/65TC VH €3

-1 HOSE (CI)" to FILTER) CLIP

1 1 3 1 2 2 2 1 L:SOO-Q70 4 1 1 1 1 1 1 1 1 1 L:500+3M 1 L:500+450 2

DT55/65TC VH E3

Page 13: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.7 ( 8-12) OIL W (mpdel VF) P'TY

REF.NO. PART NO. DESCRIPTION REKARKS

DT55/6STC VH E3

1-1 1-2 2 3 4 5 6 7

8 9 LO 11 12 u 14 l5 16

1610-947U. 16100-94701 16731-95500 16340-94700 16331-953W 16413-94701 19l.31-95502 09140-05001 09168-06023 09360-060l2 09363-02002 01517-06302 16710-94531 16911-94500 09344-02017 09344-02018 09401-~05

w ASSY, o i l w ASSY, o i l GASKET, o i l pmp retalner RETAINER, o i l pump GEAR, driven ROD, a i l pump control CONNECTOR, oil pump No.2 NUT GW(ET BOLT UNION BULT VALVE, check PROTECTOR, No.1 HOSE, outlet N0.2 HOSE, outlet N0.3 CLIP

1 OT55 1 0165 1 1 1 1 2 2 6 3 3 2 4 1 L:3913*65 6 L:8MO 1 L:85

14

Refer t o FIG.8 (8-10) for model VGlW

OT55165TC VH €3

B02

Page 14: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

OT55/65TC VH E3

FIG.8 C B-3.3) OIL WHP (model VGNH) Q'TY

REENO. PART NO. DESCRIPTION REMARKS 1 OT55 1-1 36100-94711 W ASSY, Oil

1-2 16100-9*701 W ASSY, OF1 1 OT65 2 16731-95500 GASKET. o i l p- retacl~wr 1 3 16340-94700 ETAINER, O U punp 1 4 16331-95304 GEAR. driven 1 5 16411-94701 ROD, o i l pmp control 1 6 19U1-95502 CONNECTOR, o i l pump N0.2 2 7 0916065001 NUT 2 8 0916846023 GASKET 6 9 09360-060L2 BMT 3

10 0936342002 UNION 3 11 01517-06302 BOLT 2 12 16911-94500 PROTECTOR, No. 1 1 L:39W5 13 16710-94600 VALVE, check 2 14 167iO-96610 VALYE, check 1 15 09Wi-020L5 HOSE. outlet No.4 2 L:UDI50 16 09364-020L5 HOSE, outlet N0.3 1 L:UD-rlGO 17 09344-05051 W E , outlet No.2 3 L:25 18 09401-06609 CLIP 6 19 09401-06605 CLIP 6

. OT55/65TC VH E3

Page 15: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FlG. 9

\ \

\\

12

FIG.9 C E-14) WATER #*Q Q'PI

REENO. PART N3. DESCRIPTION RENARKS 1-1 17560-95510 TUBE, (S) 1 L:107

1-2 17560-95500 a, dbm (L) 1 L:222 2 17451-95204 USE. water p- 1 3 0910068139 BMT (8~20) 4

4 09162-08003 LOCK wns15R 4

5 0942o-a4w5 KEY 1 6 17461-94700 IWXLER, Pat= p- 1 7 1747L-95204 PAML. under 1 8 17472-95300 GASKET, -1 1 9 56130-95212-02).1 WUSING. drl- S b f t bearing 1

10 09265-17003 .BEARING 1

11 09289-17005 .OIL SEAL 1 12 17400-94700 KIT, Water D W nwk 1 m l3 09206-11001 PIN, gear case No.2 1

. OT55/65TC VH E3

@ Dt55/65TC VH E3 814

a -

Page 16: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

- -

FIG. 16

OT55/65TC VH E3

5

& 4

-7 -7

I

' 1 2-1 2-2 3 4 5 6 7 8-1 8-2 9

10 ll 12 13 14 15 16 17 18

FIG.10 ( C- 21 CLUTCH

Q T Y R E E N O . PART NO. DESCRIPTION REMARKS

21210-94702 SHAFT, Clutch 1 212J.3-94700 23213-94711 08319-31087 25223-95200 252ll-95202 09280-11001 09280-08005 25111-95704 25111-952&4 25230-94300 25311-94700 09205-02004 09205-03021 21121-93300 09260-10005 09440-07033 21311-94701 09100-06122 09160-06015

ARM, clutch shaft side ARH, clutch shaft side NUT WST SEAL, s h i f t rod GUIDE, s h i n rod 0 RING (D:2.4,10:10.8) 0 RING (D:1.8,ID:7.6) Rob, clutch ( 5 ) ROO, clutch (I) HRCNET SET, gear case CAM, clutch SPRING PIN SPRING PIN PUTE, clutch notch STEEL 8ALL SPRING HOLLER, clutch shaft BOLT WASHER

1 1 DT55CH 1 1 1 1 2 1 L:593 1 L:708 1 1 1 1

0-1 1 1 1 3 3

62

Page 17: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

.. .

4@

F I G 1 1

2

F I G X ( C- 3) CWTCH EVER (OT5m) Q'TY

1 21110-95212 LEVER, clutch 1 2 2l.116-95210 .KNOB, clutch lever 1 3 09159-08059 NUT, clutch lever 1 4 09162-08003 UWX WASHER 1 5 09160-08014 WASHER (8.5x23d.S) 1 6 U2l.1-95211 SHAFT. clutch lever 1 7 Zl.150-952l3-02M BRACKET, clutch lever 1 8 09205-05001 .PIN 1 9 09260-10005 BALL, clutch notch 1

10 09UC-07021 SPRING, clutch notch 1 11 09162-08003 LOO( WASHER 3

13 23115-95212 LIW, clutch lever 1 14 23312-95210 CONNECTOR, clutch l i n k 2

15 09111-06021 BOLT 1 16 09140-05001 NUT 1

REENO. PART NO. D E S C R I P T I O N REXARKS

12 09100-08090 BOLT. clutch lever bracket 3 8r16

' DT55/65TC VH E3

. OT55/65TC VH E3

. c3

Page 18: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

~~~~ ~~ -~ 7-

R6.U ( C- 4) M O T T L E UFK F1G.Y 2 P'TY

REF.NO. PART NO. DESCRIPTION RERARKS 1 55:-bo4846

65:404819

65:604820-

1-1 39121-94700 LEVER, throttle control

1-2 19121-94701 LEVER, thrott le control

2-i 19122-94701 ARM, thrott le control 1 2-2 19122-94710 ARM, throttle control 1 OT55CH,-bo4933

3 39131-95502 CONNECTOR, thrott le lever 2 4 19U5-94700 ROO, throttle lever 1 5 19U7-94700 PIN, thrott le lever damper 1 6 19211-94700 WASHER, throttle lever 1 7 67466-95200 CONNECTOR, thrott le cable 1 8 09100-06115 BOLT 1 9 09140-05001 NUT, thrott le rod 2

10 09160-06082 WASHER, th ro t lever damper p in 2 11 09204-01002 COTTER PIN 2 12 0944049021 SWING, throttle lever damper 2 13 19113-95300 CAP, connector 1 14 19211-94700 WASHER, clutch control 1 15 23211-94700 ARM, clutch control 1 16 67467-95201 CONNECTOR, clutch l i n k 1 17 09100-06115 BOLT 1 18 23111-94700 LIW, clutch 1 19 23211-W711 LIFK, clutch 1 OT55CH

2 21 08322-21062 WASHER 1 22-1 67320-95530 CABLE, Clutch 2.M 22-2 67320-95540 CABLE, clutch 3.M 22-3 67320-95560 CABLE, clutch 3.M 22-4 67320-95570 D U E . clutch 4.W 22-5 67320-95530 CABLE, clutch 4.W

22-6 67320-95610 CABLE, clutch 5.2M 23 67271-95213 H O U R , rm-cont cable 24 09162-06006 LOCK W A S I S R 2 25 09100-06115 BOLT (6x15) 2

1 55:604847-

2-3 19l22-947ll ARM, throttle control 1 OT55CH,604934-

20 09385-06003 PIN

For a d d i t i o n a l lengths 2 See M g . 37 2 1 2 7 . 7 , 13

26 19184-94710 BRAQ(ET, throttle cable 1 DT55MJ

DTW65TC VH €3 Revi sed Sept. 1086 ' DT55/65TC VH E3

. c4

Page 19: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

1 FIG. 1 3 FIG.l3 ( C- 5) STARTING Mom

REF.FJO. PART NO. DESCRIPTION REMARKS 1 08322-21082 WA!XER 2 2 08321-21082 LOCK WASHER 2 3 01107-08252 BOLT 2 4 33.100-94702 MOTOR ASSY. s tart ing 1 5 33332-94600 .STOPPER SET, pinion 1 6 31320-95260 .PINION B Y 1 7 3UlO-96600 .ARc1RTURE 1 8 31173-95310 .W)LC€R ASSY, brush 1 9 31131-95310 . .BRUSH (+) 2 10 31132-95310 . .BRUSH (-) 1 11 31135-95310 .SPRING, brush 3 12 31360-95520 .WC\SWER KIT 1 l3 31281-96700 .BOLT 2 14 33020-96703 CABLE ASSY. starting SUB 1 L:UO 15 32911-96701-02M BRACKET. start ing motor 1 16 08321-21082 LOCK WASHER 4 17 08322-11082 WASHER 6 18 OllO7-08252 BOLT 4 19 31912-94700 EAND, s t a t e r 1 M 31918-94701 D R , starter 1

.. .

I

DT55165TC VH E3 1 DT55/65TC VH E3 I E 8

Page 20: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

- - FIG.14 ( C- 6) MAGEETO

P'TY FIG. 1 4

n

' 19

22-

-7

16 -0 0 - 1 6

r3 5

6

4

REENO. PART NO. DESCRIPTION REF!ARKS L

2 3 4 5 6 7 8 9 10 11 12 u 14 15 16 17 18 13-1 19-2 20 21 22 23 24 25 26 27 28

32120-94700 COIL, battery charging 08321-21066 LOCK WASHER 02112-06256 SCREW 32140-94700 COIL, ignition primary 02112-06206 SCREW 08321-21066 WASHER

32102-94700 FLYWHEEL 08341-31059 KEY 09160-18011 W E E R 09164-18001 LOCK WASHER 08310-22182 NUT 32160-94700 W E E R COIL N0.l 32170-94700 PULSER COIL N0.2 32180-94700 W E E R COIL N0.3 02112-05106 SCREW 08321-2lO56 LOCK WASHER 08322-21056 WASHER 114LL-94700-02M CASE, magneto 11421-94700 11421-94701 01517-06252 11413-94700 11422-94700 02112-06162 08322-21062 32120-94710 02112-06256 08321-21066 09403-10313

I

DT55165TC VH E3

.

COVER, magneto COVER. magneto BOLT GASKET, magneto case CAP SCREW WASHER COIL, battery charging SCREW LOCK WASHER C W

I. 2 2 1 2 2 1 1 1 1 1 1 1 1 6 6 6 1 1 model VF 1 model VG,W 3 1 - 1 9 9 1 OPT 2 OPT 2 OPT 1

DT55/65TC VH E3

Page 21: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

OT55/65TC VH E3

FIG.15 ( C- 7) IWITIW P'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 33410-94700 COIL B Y , ignition No.1 1 2 3 4 5 6 7 a 9 10

33420-94700 33430-94700 33542-98000 33510-95510 33541-93310 09482-00151 09309-06007 03212-05209 33510-22010

COIL &SY, ignition No.2 COIL ASSY, ignition M.3 SEAL, high tension cord CAP, SP* Plug SEAL. spark plug S P M PLUG (e8Hs) GROCMET SCREW CAP. spark plug

1 1 3 3 3 3 3 6 I OPT

I

DT55/65TC VH E3

Page 22: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FOG. 1 6

1, DT55/65TC VH E3

FIG.16 [ C- 8) ELECTRICAL (1) P'TY

1 03212-05259 SCREW 1 2 32800-95720 RECTIFIER ASSY 1 3 32890-94701 HOLIER, electric parts 1 4 32891-?4700 COVER, parts holder 1 5 03212-05165 SCkEW 4 6 09320-12011 CWHION 3 7 09160-12020 WEHER 3 8 09160-mM WASMR 3 9 01107-06167 BOLT 3

2EF.NO. PART NO. DESCRIPTION RENARKS

10-1 36740-94710 CASE ASSY, fuse battery 1 DT55CH

10-2 36740-94710 CASE ASSY. fuse battery I mdel VF

10-3 36760-94720 CASE ASSY, fuse battery 1 model VG/W 1 model VF 11 36740-94750 CASE ASSY. fuse rectifier

36740-87000 CASE ASSY, fuse rectifier 1 model VG.W 12 l3 09481-20001 . W E . 2oR 1

14-2 32900-94710 C.b.1 UNIT 1 model VG,W

15 09280-70004 @W 2 16 37930-94701 SWITCH ASSY. oil warning reset 1

1 model VF 14-1 32900-94700 C.D.1 UNIT

1 model VF 1 model VG

18-2 37875-94630 WARNING UNIT, lOW Oil 1 model VH

18-3 37875-94611 WARNING UNIT, I O W OOI 1 model VH:DTSSM

19 03212-05169 SCREW 1 20 08322-21052 WASHER 1 21 33445-9(c700 LEAD 1

17 37875-94602 WARNING W I T , lOW Oil 18-1 37875-94610 WARNING UNIT, lOW Oil

DT55/65TC VH U

Revised Sept. 1986

Page 23: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

F1G. 17 FIG.17 C C- 9) ELECTRICAL (2) Q'TY

REF.NO. PART NO. DESCRIPTION REKARKS 1 2 3 4 5 6 7 8 ? 10 11

38410-94510 58120-94540 38412-94500 09100-06113 09162-06001 09160-060l5 38425-94700 02112-06162 02112-06402 33831-94702 36645-94701

DT55/65TC VH E3

TRIM RELAY. UP TRIM R E U Y . ffl BRACKET, Crh relay SCREW Loac WASHER WASHER COVER, trh relay SCREW sckirr CABLE, trh relay TRIM LEAD, EX

*DT55TC/65TC : STD *0155C/6X : OPT

1 1 2 2 2 2 1 1 1 1 L:bBO

1 L:230 '

.

Page 24: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

~~

FrG.18 ( C-10) ELECTRICAL (3) Q"

1 38412-96500 BRRCKET, starting relay 1 2 31800-9t400 RELAY. starter 1 3 01107-06162 BOLT 1 4 08322-21062 LOCK W M R 1 5 6 37920-94701 SWITCH ASSY, ignition timing 1 model vF 7 37925-94700 .HOWR, swftch 1 8 37922-94700 .KNcg 1 9 02112-04087 .SCREW 1 10 03212-05129 .ScRcw 1 11 09160-05024 .WASHER 1 12 08322-11107 .WHER 1 I3 021lZ-05ZX1 SCREW 2

DESCRIPTION REKPRKS RE.SNO. PART N9.

38600-95510 SOLENOID ASSY. choke 1 DT55

14 38600-95555 SOLENOID ASSY, choke 1 DT65 l5 37920-94710 SWITCH s\ssY, ignition timing 1 model VG,VH

16 37925-94700 .HOLDING, switch 1 1 17 37922-94610 .K-

18 02112-04087 S C R E W 1 19 032lZ-05U9 .SCREW 1 20 09160-05024 .WASHER 1 21 08322-11107 .WASWR 1

I

0155/65TC VH E3 . DTW65TC VH E3

Page 25: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

~~

23 FIG. 7 9 FIG.19 ( C-11) ELECTRICAL (6)

P ’ N REMARKS REEND. PART KO. D E S C R I P T I O N

1 2 1

36659-95501 C W 1 2 09L25-06067 S C R E W 3 36656-96701 W M T , cable 4-1 36610-96701 WIRING “Ess ASSY 1 model VF,L:lOSO 6-2 36610-96710 WIRING HARNESS ASSY 1 model VC

1 model VH 1 5 36616-95301 HOLDER, connector

6-3 36610-94730 WIRING HARNESS ASSY

6 36895-96700 LEAD 1 L:180 1 7 02152-06127 SCREW

8-1 36662-95210 CAP, battery cable 1 model VF 8-2 36666-94700 G R W T 1 modal VG,W 9 33810-96700 CABLE ASSY, start ing 1 L:3000

1 1 1

10 09100-08090 BOLT 11 09160-08015 WASHER 12 09403-17303 C W

l3-1 36660-94610 HARNESS, monitor wjring 1 Apprx. 15 ft. 13-2 36660-94690 HARNESS, monftor wirtng ext. 1 OPT: appm. 6 ft. . 16 36662-95210 CAP, battery cable 1 DT5sW 15 36663-96700 CAP. wlring harness 1 DT55Cl-! 16 09403-17302 C W 1 D T 5 W

- DT55/65TC VH E3 W

DT55165TC VH E3 . .

Page 26: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.20 ( C-12) TRIM SWITCH (DT55CH) a"

REF.N@. PART NO. DESCRIPTION REKARKS 1 2 3 4 5 6 7 8 9

10 11 12 l3 14

37860-95350 37870-95350 09259-14014 57852-95211 09100-08232 09l60-08015 09140-08019 02142-01127 oa310-1~047 57854-95201 36656-94510 09404-06202 37862-94700 - 37862-95201

TRIM SWITCH, UP TRIM SWITCH, DN NUT PLATE, trim switch BOLT WASHER (8.5x16w1.2)

NUT SCREW

NLlT PANEL, trim switch GUIDE, extension harness C W TRIM LEAO, extension W, extension trim switch

1 1 2

1 2 4 2 2 2 1 1 1 1 1

14

DT55/65TC VH E3

I

DT55/65TC VH E3

I

Page 27: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

" iFIG.29

a

16 9

FIG.21. C C-l3) ELECTRICAL (DT551J.i) P'TY _-

REENO. PART NO. DESCRSPRON REBARKS .

6 I

1 2 3 4-1 4-2 5 6 7 8 9

10 11

xxo-wmo 09320-llOW 36367-94700 37llO-94712 37110-94720 37721-94700 37725-95300 37726-95301 09100-06122 09160-060l5 09162-06001 57820-94420

IA19 ASSY, omheat warning CUSHION LAPEL, oll/heat SWITCH PSSY, ignition SWITCH IISSY, ignition SWITCH ASSY, neutral ACTUATOR, neutral swltch BRRCKR, neutral swltch BOLT (6x20) WAfHER (6.5rUxl) LOCK WASHER SWITCH ASSY, emergency

1 1 1 1 model M , V G 1 InOdelvH 1 1 1 2 2 2 1

I

DTS5165TC VH E3

UT55/65TC VH E3 I

Page 28: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 22 1.

I I I 33 34 35

OT55/65TC VH E3

18

~ -~ ~

FIG.22 ( D- 2) CLAW BRRCKET Q'TY

REENO. PART NO. DESCRIPTION REMARKS 1-1

1-2

1-3

1-6

2-1

2-2

2-3

2-4

3-1

3-2 3-3 4 5 6 7 8 9

10 11

41111-95252-02M m c K E T , ciamp STBD

41111-95260-0% BRACKET, 01- STBD

41111-95261-02M BPACKET, Clamp STBD

41111-95280-02M BRACKET, Clamp s113D

41121-95253-02M BRACKET, ~1- PORT

411U-95260-02M BRACKET, Cl- PWT

41121-95261-02M BRACKET, Clamp WRT

41121-95280-02M BRACKET, clamp PORT

41130-95252

41l30-95260 41130-95270 09159-22003 09100-12039 09160-321344 09160-12066 09162-12005 09140-12028 09250-12006 41153-91r500

0155/657C VH E3

SHRFT, clamp bracket

SHAFT, elany, bracket SHAFT, clamp bracket NUT

BOLT WASHER WASHER LOCK WASHER HUT CAP, clamp bracket CAP

1

1

1

1

1

1

1

1

1

1 1 1 4 4 4 4 4 2 4

DT55,-503039 DT65,-503333 I

+4tlll-95253-02H

0155 606449-605119 DT6.5 606559-605016 +41111-95280-02M DT55.705l21F. DT65.705017- DT55.403039 0165. 423333 +41121-95254-021.1 W/09160-22046 DT55 603040-6D44rrS DT65 603334-604558 +4ll21-95261-02+4 W109160-22046 DT55 606649-605119 0765 604559-605016

W141130-95270 -e4iizi-gszao-oa

model VG model VH

Page 29: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 22 1.

REEND. 12 l3 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

42-1 42-2 43

PAar NO. DESCRIPTION 41222-95260-0% ARM, tilt lock 41225-94400 RUBBER, tilt lock lever 41227-95250 W E T , tilt lock spring 41228-95250 SPRING, tilt lock 09111-12008 BOLT 09321-06026 CUSHION 55320-95310 ZINC. protection 56894-95200 LEAD 09125-05050 SCREW 09162-05016 WASHER

41151-94500 CAP, clamp bracket shaft 41152-94500 PLUG, c1anp bracket shaft

36894-94400 LEAD

45420-95250 PIN, tilt lock 094*1-21002 S P R I N G 41222-95202-0% ARH, tilt lock 09111-12008 BOLT 09448-27010 SPRING 09448-27013. SPRING 43223-95203-0Z14 W4, tilt Stop 4131:-95250-02M PiATE, c l ~ bracket 0916l;-lOW10 WASHER (10.5~19~2)

091OQ-10220 BOLT (10x35) 09162-10005 LaaC WASHER

41211-95250 SCREW, clamp 41212-93000-0% HANDLE. C l a m p

41215-93002 PLATE, c l q 09205-06012 PIN 41222-95250-02M a, tilt laCk 41223-95250-0% ARM, tilt Stop 41161-95250 SEAL, steering cable 41165-94400 SEAL, steering cable 09160-22046 WAU.ER

Q'TY REMARKS

1 1 1 1 2 1 1 1 L:165 2 2 1 1 i 1 1 OT55CIDT6SC

1 1 4 4 4

2 Trn 2 2 1 OPT.mde1 VG 1 OPT,mdel W

2 OT55:6W9- 0165:604559-

. OT55/65TC VH E3

03

Page 30: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.23 ( 0- 4) SWIVEL WICUEl FIG. 23 P ' N

REENO. BART NR DESCRIPTION REXARKS 1-1 43Lll-95752-02M BRAQ(ET, swivel (S) 1 1-2 43111-95252-Om BRAc)(ET, swivel (L) 1 2-1 13111-95760-Om BRRCKET, swlvel (S) 1 OT5scH 2-2 431ll-95261-02M BRAcKR, swivel (L) 1 DTSSCH 3 22511-99001 NIPPLE, grease 4 4 09306-26005 BUSH 2 5-1 43750-95750-Om BRRCKET, steering (5 ) 1 5-2 43750-95250-02M BRRMT. steering (L) 1 6-1 43750-95760-021.1 BRACKET, steering (5) 1 DT55CH

1 OT55CH 6-2 43750-95260-02M BRACKET. steerlng (L) 7 43211-95250 BUSH, swfvel 2 B 09420-05003 KEY 1 9 09166-25007 WAYLR 1 10 09140-24010 NUT 1 11-1 09183-26006 WIM (0.3) 0-2 11-2 09181-26007 SHIM (0.5) 0-2

DT55/65TC VH E3

Page 31: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

- 1 . 2

3

1 - 2 2 1 2 2 2 1 1 1 1 1 1 2 2 1 3 1 1 1-

f p G . 2 3 ( D- 5 ) SWIVEL BAAWET Q'TY

REENO. PART NO. D E S C R I P T I O N REMARKS DT55C/OT&SC l2

l3 14 15 16 17 18 19 20 21 22 23 24 2s 26 27 28 29 30 31 32 33 34 35 36 37 38

1 1 1 1 1

45245-95201 SHAFT, reverse lock m 45241-95202 LINK, reverse lock arm 45231-95201 AFM, reverse lack 45243-95201 PIN 09444-12001 SPRING 45244-95200 STOPFE2, reverse lock

45252-96302 LINK, release lever 45242-95251 PLRTE, reverse lock arm 45255-96300 KNOB. release lever 45257-93900 BUSH, release lever 45260-95250 LEVER. release 45311-93900-02M BRACKET. release lever

09.440-21005. SPRING

09100-05011 BOLT (5x12) 09160-05010 WASHER 09160-04012 WASHER (4.2x10%1) 09204-01001 COTTER PIN 09319-04001 BUSH 09440-04021 SPRING 09443-05013 SPRING 09306-26005 BUSH, Lower 09306-26006 BUSH, upper 43411-94300 AD3USTER, steering 43421-96301 BUSH, adjuster bo l t 09119-08044 BOLT 09440-13045 SPRING 43770-95201 ADJUSTER ASSY , steering

DTS5/65TC VH E3

1

DT55/65TC VH E3

I

Page 32: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

~ ~~ ~~ ~~

FIG.24 ( 0- 6) CYLINDER SUPWRT P'TY

1 48111-95201-om WCKET, oil cy1inder support L 2 09108-10061 STUD BOLT 2 3 09162-10005 LMX WASHER 2 4 09140-10031 NUT 2 5 09160-10040 WASHER (10.5~19~2) 2 6 09100-10220 BOLT (10x35) 2 7 48121-95200 SHAFT, oil cylinder 1 8 09160-15036 WASHER [15%30%2) 2 9 22511-99001 NIPPLE, grease 1 10 48163-95200-OZM SPACER, oil cylinder 1 11 55320-95310 ZINC, protection 1

REENO. PART NO. DESCRIPTION REMARKS

OT55/65TC VH E3

DT55/65TC VH E3

Page 33: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

I II

-1

1-1 1-2 1-3 2 3-1 3-2 4-1 4-2 5 6 7 8 9 10 11 12 l3-1 l3-2 14-1 14-2 I5 16 17 18 19 20

21 22 23 24 25 26 27 28 29

‘ 30

FIG.25 C D- 7) POWER WYJ awn

RERARKS REENO. !’’ART NC). DESCRIPTION 48500-94700-02H PWR TILT ASSY 1 model VG 48500-94730-02M POWER TILT ASSY 48500-94780-0% F i M R TILT ASSY 09168-10022 .[;ASKET (10X17~1.5) 09248-10005 .PLUG 09218-10005 .PLUG 48502-95202 .f”/VALVE Bow ASSY 48502-95203 . W / V A L V E Bow ASSY 09125-050h8 .SCpEW 09160-05032 . W e R (5.5%10~0.8) 09280-70006 -0 RING (0:3.1,ID:69.4) 31281-94520 . S C R E W 31170-94520-02H .COVER, upper 31173-94520 .BRUSH HOLIER ASSY 31333-94520 . .BRUSH 31110-94520-OBI .ywE ASSY 3U11-94520 .Iv.wRTIJRE 31311-94600 .I\RMATW

48570-94522-02H .RESERVOIR Assy

48570-94600-02M .RESERVOIR ASSY

33899-95500 .SEAL, P l l cable 36632-95501 . C W 48585-94520 .O, RING 48563-94520 .DRIVE JOINT 09108-08U7 STUD BDLT 09140-0&016 NUT 09162-08007 L W WASMR 33835-35500 C W , PlT motor cable 48l31-95200 SPACER, power unit 48131-95280-02M SPACER, power unit 09.08-08063 STUD BOLT 09108-08130 STUD BOLT 09100-08220 BOLT 09162-08007 LOCK WASHU? 09140-08016 NUT 03162-08007 LOW WASHER

L 1 1 1 2 1 1 4 4 2 2 1 1 2 1 1 1 1 1 1 2 1 1 3 3 3 1 1 1 1 2 2 2 3 3

for 48500-94700-0214 for 48500-94710-OBI for 48500-9h700-0214 for 08500-94710-02M

Does Not Include Harness

for 48500-94700-0% for 48500-94710-OBI for 48500-9470O-OH for 48500-94710-02M

OPT WRT SIR OPT WRT SIDE OPT PORT SIOE OPT PORT SIOE OPT PORT SIR OPT PORT SIDE OPT PORT SIR

DT55/65TC VH E3 . . DT55/65TC VH €3

07

Page 34: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

.~

FIG. 26 14

FIG-26 ( 0- 8) TRIM CYLfNOER P'TY

REF.NO. PART NO. DESCRIPTION RERARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

48600-95200-02M CYLINDER ASSY. trim & tilt 2 48501-95200 48627-95510 48633-95510 48641-95200 48711-95510 48720-95200 48730-95200 48750-95202 48760-95202 48770-95202 48790-95300 36632-95501 09380-12002 48321-95200 09319-12020 48720-95280 48730- 95280 48750-95280 36632-95501

.?ISTON

..O RING, piston

..O RING, head

.TUBE. cylinder COMNECTW, 3 way TUBE, inlet, No.1 TUBE, inlet, No.2 TUBE, outlet, No.1 TUBE, outlet, No.2 TUBE, outlet, N0.3 HOSE, power trim CLAW CIRCLIP PIN, piston rod BUSH TUBE INLET, No.1 TUBE INLET, N0.2 TUBE OUTLET C W

2 2 2 2 1 1 1 1 1 1 3 OPT flexlble 4 2 1 2 1 OPT PWT SIDE 1 OPT W R T SIDE 1 OPT PWT SIDE 4 OPT PWTSIE

. DT55/65TC VH E3 OTS5165TC VH E3

Revised Sept. 1986

Page 35: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

@

DT55/65TC VH E3

F I G 2 7 ( 0- 9) ENGINE HOUIER P'TY

KEENO. PART NO. D E S C R I P T I O N RERARKS 1-1 1-2 2 3 4

5 6 7 8-1 8-2 9

, 10 11 12 u 14 U-1 u-2 16-1 16-2 17 18

51l11-94700-02M HMDER, engine 51113-94710-03 HOLDER, engine 09100-08224 09162-08003 09206-11005 09205-11001 51211-94710 09100-10208 54130-95201 54130-95500 09160-10082 09140-10031 54136-95501 54135-95200 52113-94701 09100-06122 14211-94710 14213-94700 14W-94710 14221-94700 14231-94701 09100-06122

17

a

OT55/65TC VH E3

.

BOLT (8x35) u)[x WASHER PIN (11x20) SPRING P I N GASKET, ENGINE HOLDER BOLT

HMJNT, upper MOUNT, upper WASHER (10.5~19~2) MIT STWER, upper mount MWNI, upper thrust GASKET BOLT TUBE, exhaust (S) TUBE, exhaust (L) HOUSING, exhaust tube (5) HOUSING. exhaust tube (L) SEAL, exhaust tube Hous BOLT

1 modelVF 1 model VG.W 2 2 1 2 1 2 2 2 OTSSCH

2 2 2 1 1 4 1 1 1 1 1 7

D9

Page 36: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 28

f

-1

6

- ~~

RC.28 ( D-10) WIvEylAFT HOUSIffi P'TY

DESCRIPTION RERARKS REF.NO. PART NO. 5U11-94730-0zH HOUSING, driveshaft (S) 1 1-1

1-2 2 3 4 5 6 7 8 9

10 I.l 12 l3 14 15 16 17 18 19-1 19-2

521ll-94710-02M HOUSING, driveshaft (L) 09100-082U BOLT 09162-08003 LOCK W A S H E R 09160-08015 W A S H E R (8.5X16fl.2) 09205-11001 SPRING PIN 54160-95200 W, lower 0938746001 SET RING 54167-95500 MOUNT, loner, s i d e 09250-28001 CAP 09240-12029 NUT 09160-12066 W A S H E R (12.5~22~2.5) 09100-12032 BOLT 09160-25052 W A S H E R (25~48x2) 542lO-95210-02M BRACKET, lower mount M165-95200 MOUNT, lower thrust 36894-95200 LEAD 09125-05050 SCREW 09161-05014 W A S H R 36894-95300 LEAD (S) 36894-94400 LEAD (L)

1 8 a 8

2 2 2 2 2 1 2 1 z 1 1 L:165 1 3 3 1 L:250 1 L:195

DT55/65TC VH E3

DT55I65TC VH €3

Page 37: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.29 ( D-ll) I;EAR CASE Q'TY

1 55100-95303-02w S R . gear 1 2 09263-26008 . W I N G , pinion 1 3 09265-30004 .BEARINt?, propeller shaft 1 4 091M)-lOU9 BOLT, gear case 1 5 09162-10005 LOCK WAstQR 1 6-1 17631-95202 FILTER, water 2 -503M5 6-2 17631-94600 FIILTER, mtC?r 2 603046- 7-1 03142-04209 SCREW 2 -503045 7-2 09142-04259 SCREW 2 603046-

REENO. PART NO. DESCRIPTION PEKARKS

9 8 55l.22-95201 SEAL. gear case 1 9 55125-95301 T R I W TAB 1

10 09162-08003 LOCK WWER 1 ll 09100-06215 BOLT. trim tab (8~16) 1

-l2 55320-95310 ZINC, protection 1 l3 09208-113005 RVG. drain 3 14 09168-10022 GASKET, drain plug 3 u 0910048160 BOLT 6 16 09100-08214 BOLT . 2 17 09162-08003 LOCK WASHER 6 18 09162-08007 Loo( WASHER 2 19 57632-95305 STOPP&R, propeller bushing 1

I

. OT5516STC VH E3

' . DT55/65TC VH E3

Page 38: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

I I I I 16 15 15 15

I 3

I Dl55/65TC VH E3

58100-95211-011 PROPELLER ( 3 r l l 112 % 10) 581120-95221-011 PROBELLER ( 3 ~ l l 112 X U) 58100-95392-011 PROPELLER (3x11 518 X 12) 58100-94312-011 PROPELLER (3xl l 112 x l3) S8100-95352-011 PROFELLER (3xll 318 J( 11) 58100-95362-011 PROPELLER (3x11 114 % 15) 58200-95372-01T PRDPEUER (3Xl.l 118 X 16) 58100-95381-011 PROPELLER (3XLw7) 58300-94400 PROPELLER (3%l.l-112xl3) 58100-94410 PROPELLER (3xll-3/8~14) 58100-9U30 PROPELLER (3x11-118x16) 58120-95320 .BUSH. propeller 57633-94300 SPACER, propeller nut

09159-J.8004 NUT, propeller

55300-95500 ZINC. protection 55181-95205 RTTAcI.lruJT, flush hose 09206-11005 PIN, gear case No.1

57635-95300 W A S E R

09204-03003 PIN

09160-32006 W R s l f R

~ -~

FLG.29 ( 0-12) WAR CASE a*n

REENO. PART NO. DESCRIPTION REMARKS 20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-8 2l-1 2l-2 21-3 22 23 24 25 26 27 28 29 30

01551651C VH E3

1 1 1 1 1 1 1 1 1 1

51m Slloo 51200 5m1 514m sl500.0155:sTD S16M),D165:SlD 51m SSl300,stainless steel SSl400,stainless steel

1 SS1600,stalnless steel

d.

1 1 1 l a m 1 1

0-1

D12

Page 39: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FllG. 310

1

-

FIG.30 ( 0-13) TR4WCiSION Q'N

REEMO. PdRT NU. DESCRLPTSON REAAPKS 1-1 1-2 2 3 4 5

6 7 8-1 8-2 8-3 8-4 8-5 8-6 8-7 9

10 11 L2 24-1 u-2 l.3-3 24-4 13-5 l3-6 14

57llO-94750 57110-91740 09366-17004 09440-26002 09167-20017 08331-21479 S?U3-95200 09160-37029 08211-17251 09181-17008 09181-17009 09181-17010 09181-17011 08212-17252 09181-17012 57300-94B41 09180-UD07 08212-10162 09140-10022 08221-30455 09181-30007 09181-30008 W181-30L1cs

SHAFT SET, drive (S) SHAn SET. drive (L) THRUST WASHER

SPftING LMX WASHER CIRCLIP COW, preload spring 1!4?uSl WASHER SHIM (1: l .O) SHIN (T:l.1) SHIM (T:1.2) SHIM (TA.3) SHIM (T:l.4) SHIM (T:1.5) SHTW (T:1.6) PINIONlGEAR SET SPACER (12r16.5x6.5) WASEf? NUT SHIM (T:O.S) SHIM (T:0.6) SHIM (T:O.?)

SHIM (T:0.8)

1 L:701 1 L:8P6 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

09181-30011, .- SHIM (T~0.9) 1 08211-30451 SHIM (T:1.0) 1 08211-20263 TtRUST WASHER (1:2.0) 1

. OTW6STC VH €3

DT55/65TC VH E3

Page 40: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 30 KENO. PART NO. DESCRIPTION RElIAPKS u 57631-91700 ROD, push 1 16 17 18 19 20 2l 22-1 22-2 22-3 22-4

22-5 22-6 23-1 23-2 23-3 234 23-5 23-6 24 25 26 27 28 29 30 31 32

57m-91700 s(An Assy, propeller 57622-94700 .PIN, push 57621-947UO .SHIFER, Clutch dag

09202-0k030 .PIN w#o-rrooM .spRIuG,dog 09440-09022 .SPRING. return 09160-22018 TlsuaT WWER (TA.8) 09160-22019 TFRLlsT WAYER (T:1.9) 09160-22Mo TmLsT WASHER (1:2.0) 09160-22023 TtlQlJsT WAYgR (1:2.1) 09160-22022 TFRLlsT WWER n:2.2) 09160-22023 Tl+a)57 WASEF. (1:Z.B) 09181-35003 SHM (T:0.5) 09181-35009 SHIM (1:0.6) 09281-35010 SHIM (T:0.7) 0822.l-35456 SWIM (f:0.8) 09183-35Oll SHIM (T:0.9) 08211-35451 SHIM (T:i.O) 56320-95310-0ZU MUSING, propeller shaft 09263-22020 .BENtING, propeller shaft 09280-76006 -0 RING 09289-22007 .OIL SEAL (0:S.O) 09387-37001 .RING, propeller shaft 09262-3502l-OA13 .BEARING. reverse gear 09100-08232 BOLT 09162-08003 UXX WAVlER 091600-22030 WASHER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 2 1

DT55/65TC VW U DT55/65TC VH E3

Page 41: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

1

22

@

. DT55/65TC VH E3

~~ ~~~~

FIG.31 ( E- 2) LOWER CWER P'YY

REF.NU. PART NO. DESCRIPTION REMARKS 1-1 1-2 2 3 b

5 6 7 8 9 10 kl 12 u 14 ls 16 17 18 19

61llO-94700-m COVER, engine lower 62110-94710-0% COVER, engine lower 6llSE.94SOO .TOBE. water 61113-95205 SEAL, under cover lower 61132-9521J8 SEAL, under cover upper 61142-95201 L;ROE)SET, under cover ~ower 61141-95203-02w COVER. lower rear under 6uS1-95201-~ COVER. lwer front u r ~ z *

09250-0M03 CAP 6372595200 [;RIp).ET

67331-952LO ';ROHQT

6ll16-947Do-02w BRAB(ET. engine cover 09162-06u06 L m ( W A S E R 09100~122 soLT(6w15) 6ll.24-95200 UU@t€T, lower cover

0918OdbllZ SPACER (6.WOx11.5) 09160-06C47 WAYIER (6 .5~22~2) 0916246U06 UWX WlStEf3 09100-061M BMT (6x25)

09320-10DU CUSHION

I

DTSS/6STC VH E3

1 1 DTS5CH 1 1 1 1 1 1 2 1 1 1 2 2 . 1 4 4 4 4 4

Page 42: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34-1 34-2 35-1 35-2 36 37 UI 39 40 41 42 43

09160-06082 WASHER (6.5wUxZ) 09162-06001 LOCK WASHER 09128-06051 BOLT 09100-06131 BOLT 09160-06036 WRSHER 09162-06006 LOGK WASIJER 61631-95300 HOOK, under cover 09364-UOO5 WASHER 09306-UOO2 BUSH 61433-95202-0B4 LEVER, hook 13873-20300 TUBE, drain 13979-37400 STDPPER, drain 36641-94710 STOPPER, relay harness

61221-95560 OECAL, lower ST6U (Blue) 6122l-35570-266 DECAL, lower STBo (Black) 61231-95560 DECAL, Lower WRT (Blue) 61231-95570-266 DECAL, lower WRT (Black)

0110766122 BOLT 0832l-2l062 LOCK WASHER 06322-21062 WASW? 67331-95220 U U M E T 09308-OMl5 GRo191ET 09250-30003 CAP 36658-94700 GROMIET, cables

23l31-95501 m T , clutch md

61610-955U FASEW?

FIG.31 ( E- 3) LWEI% COVER P'TY

RERMO. PART NO. DESCRIPTION REMARKS

DT55/65TC W E3

8 8 8 1 1 1 1 1 1 1 1 1 4 1 1 model VF 1 model VG,W

1 model VF 1 model VG,W 1 1 1 1 1 OT55W 2 OT55Ui 1 3.

DT55/65TC VH E3

Page 43: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 32

5 I

@

OT55/65TC VH E3

FIG.32 ( E- 4) ENGINE COVER 1 (madel VF) a'u

REENO. PART NO. DESCRIPTION 55 65 REHARKS 1-1 61402-!34820-02M COVER SET, engine 1 - 1-2 61402-94830-02M COVER SET, engine - 1 2 61414-95500 .GASKET, o i l f i l l e r l i d 1 1 3 63415-94700 . IEISULATDR, front 1 1 4 61436-94700 .INSULATOR. reat 1 1 5 61417-94700 .IffiULAToR, o i l tank l i d 1 1 6 61431-95202-02M .HANDLE, tllt UP 1 1 7 61432-94700 .COVER. air intake front 1 1 8 61433-94700 .COVER, air intake lnner 1 1 9 61481-95502-02M .LID, o i l tank f i l l e r 1 1

10 61482-94530 .HINGE, f i l l e r l i d 1 1 11 61485-95500 SPRING, f i l l e r l i d 1 1 12 63610-95513 .FASTENER 1 1 13 61641-94700 .HMY(, f ront 1 1 14 61645-94700-02M .LEER, front hook 1 1 15 09100-06122 .BOLT 3 3 16 09160-b&h)lS .WASHER 3 3 17 09162-06006 .LOCK WASHR 3 3 18 09100-06131 .BOLT 1 1 39 09160-06036 .WASHER 1 1 20 09162-D6006 .LOW WASHER 1 1 21 09125-06021 . . S E W 2 2

I

bT55/65TC VH E3

R e f e r t o FIG.33 (E-6.7) for model VG,VH

Page 44: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 32 ~-

RG.32 ( E- 5) ENGINE COVER 1 (~0de1 VF) P'TY

KEENO. P A V NO. DESCRIPTION 55 65 RENARKS 22 09140-oboo1r .NUT 2 2 23 09160-0bOl5 .WASHER 2 2 24 09161-06008 .WASNER 2 2 25 09161-13005 .WASHER 2 2 26 0130746122 .BOLT 1 1 27 08321-21062 .lJXX W M R 1 1

. l 1 28 29 61421-94020-019 .EWLEH, front 1 1 30 61422-95561 .W. emblem front 1 1 31 61441-94560 .EWLW, SUZUKI 2 2 32 61442-94560 .HRw(, o i l inJection 2 2 33 61443-94730 .DECAL, engine cover STBD 1 - 36 61453-94730 .DECAL, engine cover PORT 1 - 35 03242-05169 .SCREW 4 4 36 61443-94720 .CECAL, engine cows STBD - 1 37 61453-94720 .CECAL, engine cover P02T - 1 38 61435-94730 HAW(, emblem 1 - 39 61435-94720 W, emblem rear - 1 40 09800-81800 TOOL ASSY 1 1 41 68110-95510 COVER, weather 1 1 OPT

08322-21062 .WASHER

OT55/65TC VH E3

, E5

Page 45: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 33 FIG.33 ( E- 6) ENGINE COVER 2 (model VGIW)

P'TY R E L N O . PART NO. CESCRIPTION 55 65 REAARKS

1-1 61402-94850-0% COVER SET, engine 1 - 1-2 61402-94860-02M COVER SET, engine - 1 2 61414-95500 .GASKET, Oil f i l l e r l i d 1 1 3 61435-94700 .INSULATOR, front 1 1 4 61416-94700 .INSULATOR. rear 1 1 5 61417-94700 .INSULATOR, o i l t a n k l i d 1 1 6 61431-95201-0% .lWItU, tilt up 1 1 7 61452-94700 .COVER, a i r intake front 1 1 B 61433-94700 .COVER, air intake inner 1 1 9 61481-95502-OZM .LID, o i l tank f i l l e r 1 1 19 61482-94510 .HINGE, f i l l e r l i d 1 1 11 61485-95500 SPRING, f i l l e r l i d 1 1 12 61610-95513 .FASTEER 1 1 l3 61641-94700 .HOOK, front 1 1 14 6164s-94700-02M .LEVER, front hook 1 1 35 09100-06122 .BOLT 3 3 16 09160-06Ol5 .WASHER 3 3 17 09162-06006 .LOW WASHER 3 3 18 09100-06U1 .BOLT 1 1 19 09160-06036 . W A S E R 1 1 20 09162-06006 .LOCK WASHER 1 1 21 09125-06021 .SCREW 2 2

DT55/65TC VH E3

.

Page 46: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FlG. 33

@. / J j

11 10 I

1

6 1

REENO. 22 23 24 2s 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

~~

FIG.33 ( E- 7) ENGINE CUVER 2 ( ~ d e l VG/W) Q' W

PART NU DESCRIPTION 55 65 REMARKS 091404600b .NUT 2 2 09160-06015 .WASHER 2 2

2 2 09161-06008 .WASHER

2 2 0916f1-13005 . W A y I E R

01107-06122 .BOLT 1 1 Od321-21062 .LOW WASHER 1 1 08322-UO62 . W M R 1 1 63421-94420-019 .EHBLw, front 1 1 61422-95570-8EF .M, emblem front 1 1 61441-95560 . E W , S W I 2 2 61442-94600 .MAW(, o i l injection 2 2 61443-94740-266 .DECAL, engine cover STED 1 - 61453-94740-266 .DECAL, engine covet PORT 1 - 03242-05169 .SCREW 4 4 61443-94750-266 .DECAL, engine cover STED - 1 61453-94750-266 .DECAL, engine cover WRT - 1 61435-94750-706 .MAW(. emblem rear 1 -

61435-94770-71313 .MAW(. emblem - 1 09800-81800 TOOL ASSY 1 1 68110-95510 COVER, weather 1 1 OPT

DT55/65TC VH E3

Page 47: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG.34 ( E- 8) HAWKE (OTSSW) a-Ty

FIG. 34 REF.:!O. PART NO. DESCRIPTION REKRRKS

1 63l2l-%302-02M COVER, t i l l e r handle 1 2 63334-94300 SPACER, handle cover 5 3 09108-08147 STUO BOLT 2 4 09162-08007 LOCK WASHER 2

2 5 09140-08016 NUT . 6 632l5-93102 W, handle grlp 1

7 631ll-%311-02M HAlrwE, tiller 1 1

9 63327-96300 COVER. Stop switch wire 1 10 63610-94700 CABLE I\ssY, th ro t t le 2 11 63225-93200 BL#wING 1 l2 09440-12027 SPRIffi 1 u 63220-96300 ROO, handle 1 14 63227-93201) PIN. handle rod (L:14) 1 15 63223-93201 STOPPER 1 16 09163-06001 LOCK WASHER 1 17 09l26-06006 SCREW (6x20) 1 18 632lO-WOU GRIP, handle 1 19 63240-96300 ADJUSTER. handle Brip 1 20 63300-94300 BRR ASSY, extension 1 OPT

63115-96301 SPACER 8

1s- . OT55/65TC VH E3

0

DlS5/65TC VH E3

Page 48: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG. 39 FIG.35 ( E- 9) FUEL YAFK Q'TY

REEMO. PAW NO. DESCRIPTION REMRKS 1 2 3 4 5 6

7 8 9

10 11 12 l3 14 33 16 17 18 3.9 20 2.l 22 23 24 25

65000-95201 65510-98507 65561-98502 65871-93010 02112-06162 021U-06402 08322-21062 65850-95506 65710-95500 658%-93001 65853-93001 O2ll.2-04102 65&33-95200 65830-95500 09168-uoo1 65700-95205 65750-98505 65750-93000 65701-98500 65770-99702 65720-98520 08321-21102 08310-22102 65720-98590 65700-95271

DT5516STC VH E3

TAW SET, fuel, 23L .CAP ASSY, separate tank . . W E T , tank cap .GASKET, fuel gauge S C R E W SWEW .WASHER .GAUGE RSSY, fuel ..CONNECTW, male fuel . .=ET ..STRAINER. fuel oauge ..SCREW ..FLOAT . .FILTER ..GASKET (U.5%20%1) HOSE ASSY, fuel .CWNECToR, female fuel .CWECTW, fenrale fuel .CLIF .PUP, squeeze CONNECTOR, male fuel Low WIISHER Nm CWECTOR, male fuel HOSE, fuel Joint

1 6 US.GAL./S IW.K 1 1 1 3 1 4

1 1 Hl2.OD:U 1 1 2 P 1 1 1 1 1D:l.l 1 1D:U 4

1 1 1D:l.l 1 1 1 oPT,oo:ll 1 m

Page 49: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

~~- - ~- 7-- -

FOG. 36 47 * I

FIG.36 ( E-LO) OIL TAW P'M

1 69200-95505 CAP ASSY, o i l tank f i l l e r 1 09280-41004 .GASKET 1 69110-94700 TAN[, 011 3 09160-06100 WAMR 3 09180-06030 SPACER (6.8dOr10) 3 09320-10008 CUSHION 3

7 01517-06252 BOLT 3 8 01517-06162 BMT 2 9-1 31860-94700 SWITCH ASSY. o i l level 1 OT55M 9-2 38860-94720 SWITCH ASSY, o i l level

REF.NO. PART NO. DESCRIPTION REVARKS

1 Slngle f l o a t 10 34860-94130 SWITCH ASSY. a i l level 1 Dual f loa t 11 69311-94700 BRCUX, o i l tank 1

l3 09344-05044 HOSE N0.2 1 L:45 14 09401-oB(r09 CLIP 4 15 16810-95500 FILTER. 05.1 1 model VF,VG

16 169ll-94500 FROTECTm 1 L:390+90 17 33833-95500 TUBE 1 18 09403-32308 CIA19 1 19-1 34700-94610 H0NITOR, of1 and water warning 1 See note 1 19-2 34700-94620 MDNITOR, of1 and water warnfng 1 See note 2 20 16250-94700 SENSOR, OF1 1 model VH 21 36660-94680 WIRE, indicator EXT 1 OPT approx 6 ft.

09344-05032 HOSE N0.1 1 L:160+110

NOTE1 : Use w i t h S m l e float oil switch, p/n 34860-94720. NOTE 2: Use w i t h dual float oil swftch, p/n 34860-94730,

'OTW65TC VH E3 12 ElQ

DT55165TC VH U ' REVlSED MAY 1987

Page 50: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

1

I I

15

OT55/6STC VH E3

FIG.37 ( E-U) REWTE COHlRoL r T y

RELNO. PART NO. DEXRIPTYON RWARKS 1-1 67200-95650 REHOTE CONTROL BOX A S Y 1 INC PYT Sw - See Note 1

1 INC PTT Sw - See Note 2 1-3 67200-95660 REMOTE CONTROL BOX A S Y 1 NIL PTT !3 - See Note 1

1 NIL PTT sw - See Note 2

1-2 67200-8713130-02M RW.r)l‘E CONTROL BOX ASSY

1-4 67200-95640 REHUTE CDNTROL BOX ASSY 2 67232-95600 .BUSH 1 3 67232-95620 .Buy( 1 4 67296-95600 .!XREW 3 5 67294-95600 SPACER 3 6 67288-94310 .WA!StW. 3 7 09140-06004 .NUT 3 8 67232-95610 .Buy( 1 9 67253-95600 . WASCER 1

10 67252-95600 .Buy( 1 11 09100-08232 .BOLT 1 l2 67214-95600 .ACTUATOR 1 u 67296-94300 .SCREW 3 14 37721-94600 .SWITCH, neutral 1 15 67201-95650 .LEE!, free thmt 1 16 09126-05003 .SCREW 2 17 67243-95600 .Buy( 1 18 67220-95600 .PLATEASY 1 19 67275-95600 .END, cable 2 20 67223-95600 .KNDB, brake ADJ 1 21 67292-94300 .E RING 3 22-1 67267-95600 .COVER. w i r e 1 Bluc 22-2 67267-95610 .COVER, wire 1 Black 23 67296-95610 .SWEW 7 24-1 67257-95600 .CAP, lever 1 Blue 24-2 67257-95610 .W, lever 1 Black 25 67256-95600 .HOuwR, neut lock 1 26 67251-95650 .LEVER, handle 1

Note 1: 67200-95650, 67200-95660 : BOOY:Silvet/OECnl:Blue Note 2: 67200-87w0-02+4, 67200-95640 : SDOY :Silver/OECAL:Bleck .

DT55/65TC VH E3 Revised Sept. 1986

Page 51: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

15 ' 1 6

40

~ ~ ~~~

FI6.37 ( E-12) RMOTE CDMlROL a-n

REEND. PART NO. DESCRIPTION REMARKS 27 28-1 28-2 28-3 28-4 28-5 28-6 29 30 31 32-1 52-2 33 34 35 36-1 36-2 37 38 39 40 41-1 41-2 41-3 41-4 41-5 41-6 41-7 41-8 41-9 41-10 41-11 41-12 41-13 41-14

' 41-l5

37110-nkb01 37141-94400 37141-9MlO 37141-94420 37141-94450 37141-90440 37141-94450 67297-95600 67273-95600 38500-87000 36620-8m 36620-94610 37820-94402 37823-94400 67255-95600 67261-95600 67261-95610 37860-94600 09139-02003 67263-95600 67140-95600 67320-95500 67320-95510 67320-95520 67320-95530 67320-95540 67320-95550 67320-95560 67320-95570 67320-95580 67320-95590 67320-95600 67320-95610 67320-95620 67320-95630 67320-95640

41-16 67320-95650 DT55/65TC VH E3

.IGNITION SWITCH

..KEY (101)

..KEY (102)

..KEY (103)

..KEY (104)

..KEY (105)

..KEY (106)

. WAYER

.SPACER

.BUZZER

.WIRING HRRNESS (L:MDD)

.WIRING IWRNESS (L:SOOO)

.SWITW m y , mrgency

..CAP al Ro?E

.ARM, neutral lock

. GRIP

.GRIP

.SWITCH, trim

.SCREW

.w. !Dip ATTAMENr, t w i n remocon k i t cA&, clutch 6F (1.W) CABLE, clutch 7F (2.W) CABLE, clutch BF (2.W) W, clutch 9F (2.m) CABLE, clutch 1OF (3.W) CABLE. clutch 11F (3.W) CABLE, clutch 12F (3.m) CnBLE, clutch U F (4 .M) GWLE, clutch 14F (4.M) CABLE, clutch UF ( 4 . M ) CABLE, clutch 16F ( 4 . H ) CABLE, clutch 17F ( 5 . N ) CABLE, clutch 18F (5.N) CABLE, clutch 19F (5.W) CABLE, clutch 2OF (6.W) CABLE, chtch 22F (6.M)

1

1

2 1 1 1 for 67260-95650.approx.16 ft.. 1 for 67200-95660,approx.l6 ft. 1 1 1 1 for 67200-95650,67200-87D00 1 for 67200-95660,6720-95640 1 f a 67200-9%50,67200-87D3U 2 fa 67200-95650,67200-87WO 1 for 67200-9%50,67200-87WO 1 OPT 2 OPT 2 OPT 2 OPT 2 m 2 OPT 2 WT 20pt

2 OPT 2 OPT 2 OPT 2 OPT 2 OP7 2 OPT 2 OPT 20pt

2 m

3T55/65TC VH €3 El2

Page 52: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

-~ FIG. 38

Q.4

DT55/6RC VH E3

P'TY

1 ?EF.NO. PART NO. DESCRIPTION REMARYS 1 G77Ol.-95300 W A G LIFK ASSY

6TML-04500 .SPACER 2 7

1 3 6772!5-94500 .BOLT

2 4 67726-94501) .NUT

3 5

. 67728-94500 . W W

~155/65TC VH U

El3

Page 53: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FIG,. 39

lT55/65TC VH E3 Revised Sept. 1986

~

FIG.39 ( F- 2) OPT : ELECIRICAL (1) P * I Y

DESCRIPTION REMARKS REF.NO. PARY NO. 1 2 3 4 5 6-1 6-2 7 a 9-1 9-2 10 11

c * * * * * * c

c * c

34108-94500 34109-94500

T A C W T E R nSSY .BULB (12V,3.&W) SPEEOMTER ASSY .BULB (12Vp3.4W) SENSOR ASSY, speedometer HOUR Nrn ASSY HWR WTER ASSY E T E R ASSY, voltage

FIETERASSY, trim WEkRASSY, trim SWITCH f i S Y , meter LEAD, meter EX

.BULB (12V,3.6W)

1 1 1 1 J. 1 1 1 J. 1 1 1 1

* CONSULT LATEST EDITION OF ACCESSORY CATALOG

FOR CURRENT PART NUMBERS AND SPECIFICATIONS

.- . DT55165TC VH E3

Revised Sept. 1986 F2

Page 54: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

PIG. 46 FIG.40 ( F- 3) OPT : ELECTRICAL (2) P'TY

REENO. P A R T NO. D E S C R I P T I O N REMARKS 1 32500-95722 REGULATOR ASSY, voltage 1 2 01107-06122 BOLT 2 3 08321-21062 LOCK WASHER 2 4 08310-11062 NUT 2 5 6 36631-94300 .CAP 1 7-1 36620-95302 WIRING HARNESS, extension 7-2 36620-87020 WIRING HARNESS, extension 8 36631-94300 .CAP 1 9 36620-95320 WIRING HARNESS, extension 1 L:5000,DTS5TC/DT65TC 10 36631-94300 .CAP 1 11 32800-94700 REGULATOR ASSY, voltage 1 Must also use 32120-94710 12 01107-06202 BOLT 2 13 0832L-21W-2 LOCK WASHER 2 14 08310-11062 NUT 2 15 32590-94700 BRACKET, voltage regulator 1 16 02152-06127 SCREW 2 17 34250-94700 CONTROL UNIT, tachometer 1 For use with 12 pole tachs

38500-94700 BUZZER ASSY, warning 1 DT55CH 18 19 03142-05209 SCREW 1 DT55CH

36620-95203 WIRING HARNESS, extension 1 DTSSC/DT6SC

1 L:2000 1 L:5000

Dl55/65TC VH E3 OT55/65TC VH E3

Page 55: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

FTG.41 ( F- 4) OPI : ELECTRICAL (3) P'TY

REENO. PART NR DESCRIPTION REMARKS 1 2 3 4

5 6 7 8 9

10-1 10-2 11 12 u 14 l5 l6 17-1 17-2 17-3 17-4 17-5 17-6 18 19 20 21

34801-95300 34803-94500 09100-OblJ.3 091606M315 34801-95210 34802-95301 09100-06l31 09162-06006 09360-06015 36680-94600 36680-96610 37100-952lO 37820-95353 37823-95251 37101-93310 37l39-95251 37110-95210 37161-93300 37141-93310 37141-93320 37141-93330 37141-931 7'1 37141-93350 371510-93350 03112-05209 36640-95500 37853-95251

SENDER, trim .WOMET, sender lead .BOLT (6x16) .WASHER (6.5xUUL) . R I M , sender . A T T m N l .BI)LT .LOCK WASHER .WASHER WIFE. sender EXT (5) WIRE, sender EXT (L) PANEL ASSY, switch .SWITCH ASSY, emargency . .CAP .CAP .FIAT€, switch .SWITCH, ignition . .KEY, spare 85ll . .KEY, spare 8512 ..KEY, spare 85l3 ..KEY. spare 86ll ..KV, spare ul2 ..KEY, spare Bbl3 .How

SCREW I.IARwSS, trim relay HllRNESS, trim SW

1 1 2 2 1 1 2 2 2 1 1 1- 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1-

. OT55165TC VH €3

Revised Sept. 1986 a .

2m (appro% 6 ft .) 5m (appro% 16 ft.)

- DT55C165C

Page 56: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

~

PIG. 42

2

DT55/65TC VH E3

-1

~~

FIG.42 ( F- 5) OPT : TRIU SWITCH (DTS5W65C) Q'TY

1 37850-95310 SWITCH ASSY, deshboard 1 2 37860-95320 SWITCH TRIM, UP 1 3 37870-95320 SWITCH TRIM, DN 1 4 09159-14014 NUT 2 5 37852-95211 PLATE, trim switch 1 6 09100-08232 BOLT (8x30) 2 7 09160-08015 WASHER (8 .5%16~1.2) 4 8 09140-08012 NUT 2 9 02142-04127 SCREW 2 10 08310-13047 NUT 2 11 378%-95201 PANEL. trim switch 1

REENO. PART NO. DESCRIPTION RENARKS

. DT55/65TC VH E3

. I

Page 57: Suzuki DT 55 (85-87) DT 65 (85-87) - Browns Point

_ _ ~-

FIG. 43 FIG.43 ( F- 6) OPTIONAL P'TY

REF.NO. PART NO. DESCRIPTION REMARKS 1 99000-31030 GASKET l iquid 1 for crankease.100g 2 99000-31050 GASKET, l iquid 1 for gear case,100g 3 99000-3ll.20 SILICONE SEAL 1 50s 4 99000-32050 T W 3 0 LOCK 1 sog (1342) 5-1 99000-25160 W E , water resistant 1 2500 5-2 99000-25170 GREASE, water resistant 1 5as

7 99000-25010 SUZUKI SUPER WEME A 1 450gsfor crank 0 1 seal 6

8

9-1 99000-10105dlT PAINT (5OOg) 1 9-2 99000-10205-0ZM PAINT (5000) 1 10-1 99000-10109-01T PAINT (900) 1 - 10-2 99000-10209-0% PAINT (9Og) 1

99000-22540 GEAR OILs outboard motor 1 4Wcc

99000-32020 TI.(READ LDCK SUPER 1 509 (l.3338) 1

3

DT55/65TC VH E3 DT55/65TC VH U

*


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