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CR ESSER INCUSTRIES
SV-178 Rev. 1 Page 1 of 29
INCUSTRIALVA.LVE & INSTRUMENT CIVISICN Cl sex 1430 D ALEXANCRIA, L.CUISIANA 71301 TEL.. 31B/64C·225C CJ TWX: 510-976•57:33 0 TEL.EX: SB-642:3 0 CABL.E: CIVIC
PRESSURIZER SAFETY VALVES (PSV)
PRESSURIZED WATER REACTORS SAFETY AND RELIEF VALVE TEST PROGRAM
JUSTIFICATION REPORT SV-178
Prepared For
Electric Power Research Institute Safety and Analysis Department
Nuclear Power Division
Prepared By: ~ R. S. Huffman Sr. Product Engineer
Reviewed
Approved By:
J. D. Beck Manager, Product Engineering
ASHCRCF'T CJ HANCOCK 0 CCNSCL.IOATEC CJ HEISE CUICaSl:A INCIU!ITIUES, INC.
--
8207160347 820401 PDR ADOCK 05000255 P PDR·
--- ---....
Date
i "2. · "7.. ':t I Date
Date
Paragraph 1.0
Paragraph 2.0
Paragraph 3 ob
Paragraph 4.0
Paragraph SoO
TABLE OF CONTENTS
Introduction
SV-178 Rev. 1 Page 2 of 29
Description of the Basic Valve Model
Selected Test Valves
Design ~Tariations Between PWR Plant Valves & Selected Test Valves
Conclusion
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1. 0 INTRODUCTION
SV-178 Rev. 1 Page 3 of 29
1.1 The Pressurizer Safety Valve (PSV), made and supplied by the
Industrial Valve Operations o.f Dresser Industries, Incorpora-
ted, for use in Pressurized Water Reactors (PWR), is sold
under the trademark "Consolidated Closed Bonnet Maxiflow
Safety Valve" (Model 31700). These valves are designed and
certified under Section III of the ASME B&PV Code for applica-
tion in Nuclear .Power Systems.
The PSV is a spring loaded safety valve with a bellows and is
actuated by a rise of internal steam pressure in excess of a
specified value. The principles of design are the same for
all PSV's in service or intended for service in domestic PWR's.
For participating utilities, Dresser has supplied PSV's for
twenty-nine (29) nuclear PWR plants. A total of ninety-four
(94) valves, including spares, have been supplied for these
plants. Table 2 lists PSV's by utilitY, plant, valve model
number, size and description.
The basic valve model number is 31700. For those valves
listed in Table 2, the model number has the form 317X9YA-Z,
where X, Y and Z are variables. The variables X and Y in-
dicate the valve orifice size. Valve orifice sizes are
identified either by a number or a letter. Table 1 lists the
SV-178 Rev. l Page 4 of 29
different orifices and their designations. If the orifice
size designation is a number, then X is that number and Y
has no value. If the orifice size designat')on is a letter,
then X is zero and Y is that letter. The dash variable z is
a design interchangeability number. There are two interchange-
ability numbers: -1 and -2.
Within any one valve model, the variable features are:
(1) Inlet size, pressure rating, and facing;
(2) Outlet size, pressure rating, and facing;
Variable features are listed in the description column of
Table 2.
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TABLE 1 Orifice Sizes
Orifice
Designation Bore
K 1.531 in.
. 3 l. 800 in.
5 2.062 in.
4 2.250 in.
N 2.351 in.
Size
1. 841
2.545
3.341
3.976
4.340
SV-178 Rev. 1 Page 5 of 29
Area
sq. in.
sq. in .
sq. in.
sq. in.
sq . in.
Note: Orifice sizes are not necessarily in numerical sequence •
T.l\RLE 2 IoTST rn•· FWR ~JrU .• J•rJEs, PIA't'll'$ 6 AtID PP.ESSURIZ.RR SM!'E'.l"l Vl\I.'JES
IDHESSER lODEL 31'700 CIOOED W.l'Jliffl' UAXIFUM Sl\F'E'J.~ VA£.VE
m·n.rn PU\NT DRAWING Q'IY. MJDEL SIZE & DESCRIPI'ION
Arizona Public Service Coopany Palo Verde 1 6 2a&3 3NC045 12 31709NA-1 Inlet: 61125001 ANSI
Large 'lbngue Flange Oltlet; 810 6001 ANSI Raised Face Flange
Arkansas PCMer & Light Coo Nuclear One Unit :R. 3CP1878 2 31759A-1 Inlet; 3" 2500# ANSI Raised Face Flange Outlet; 811 6001 ANSI Raised Face Flange
Baltinore Gas & Electric Cailvert Cliffs 3CP1355 3l739A-l Inlet: 2~" 2500# ANSI OJopany l ' 2 3CP2030 Small 'lbngue Flange
3NC016 outlet: 611 300# ANSI 30Cll0 Raised Face Flange
Consumer Power Conpany Palisades 3-31739A 3 31739A-l Inlet; 311 2500i ANSI
-l-X6-XFA1 &nall 'lbngue Flange -XOS122 OUtletg 611 6001 ANSI
Raised Face Flange
Consumer PcMer Coopany Midland l & 2 4CP2432 1 31739A-1 Inlet:2J.:!112500i ANSI
3NC098 Small 'lbngue Flange 3tell5 Outlet: 611 600# ANSI tcJ ~ C/l
Raised Face Flange Pl fD
• • TABIB 2 I.IST OF PWR IJTILITIES I PIAN'I'S,
A:.'ID PRFSSUR:ZER SA~ VALVES
DRESSER ~DDEL 31700 CIDSED BO\i"'NET l''.IAXIFT..£W SAFETY VAGVE
I I.
Ui':tLI'IY PY .... ~"T DRAWING
'J'Pbill 2 LIS'!' OF P1JR ffi'ILITIES 0 PUJ.fi'S6 Al-ID IP.RES.500.IZER Sl.FE'l'il VAI ... VF.B
D~~f-~b'R f/i..lf.iti:I. '."jJ.700 CLJ).~EJJ BONi:lli.""'T MAXIFU:lW Sll..FEI'"ll ~IAJ.NE
lf.!'lLI'l~ i:>I.:€1.Nl' DHAWINIJ (]lTf o !4>DET .. SIZE & D&SCRIP'I'ICN ---------~tropolitan &Uson 'lbree Mile Island 2 3CP1571 3 ll759A-l Inleb 311 25001 ANSI Conpany 3tc003 Raised Face Flange
Outlet: 611 6001 ANSI Raised Face Flange
Northeast Utilities Millstone 2 3CP1719 3 31739A-l Inlet: 2~'8 2500# ANSI 4CP2427 Large 'lbngue Flange
Outlet: 611 600# ANSI Raised Face Flange
Portland General Pebble Springs 4CP2332 3l709NA-l Inlet; 6" 2500# ANSI Electric Conpany Unit- 1. Raised Face Flange
outlet; 811 600# ANSI Raised Face Flange
Scramento Municipal Rancho Seen l 3'l.'PJ41 31759A-l Inlet: 3" 2500# ANSI Utility District 4CP2395 Raised Face Flange
outlet: 611 600# ANSI Raised Face Flange
Southern califomia San Ooofre 2 & J 30C007 6 31709NA-l Inlet: 611 2500# ANSI tO ~ Ul &Uson Conpany 3NC096 large 'lbngue Flange Pl ID
• • TABLE 2 LIST OF FWR urILITIFS, PI.ANI'S,
AND PRESSURIZER SAFETY VALVES
DRESSER IDIEL 31700 CIDSED BONNET MAXIFIDW SAFIDY VALVES
urILIT'l
. Virginia Electric and Power Company
Washington Public Power Supply System
PU\NT
North Anna 1 & 2
Projects 1 & 4
DRAWING MJDEL
2CP1000 6 31759A-l
4CP2216 6 31709NA-l
• SIZE & DESCRIPTION
Inlet: 611 1500# Special Flange Outlet: 6" 600# ANSI Raised Face Flange
Inlet: 611 2500# ANSI Raised Face Flange Outlet: B" 600# ANSI Raised Face Flange
0 Hi
C·
i-------·- -· -· ---·- ·--
1
e
-
SV-178 Rev. 1 Page 10 of 29 «
42 31 37
I~ ~-
~ Hr ~ , : fti_ 41 30 32 33 HI 31
1 -- ~ IB Vhl~·- A 9C !IA
Ill
2 IA 18 11
II 1'
•
:;~a I e :: l:~~->-· ~:t 12 11
2~ & 29 23 BA
21 & 29 25
21l & 29 5
27
IA 1e
10
FIGURE 1, n'PE B-3l149A·2
lo3J7S9A-2 6-3J109NA·l
nP£
31749A·2
31759A·2
3ll09N·l
A IN
MM
IJISMANTLING HEIGHT
IN MM
"-- SV-178 TYPE 6 • 31749A·2 Rev. 1
6 • 31759A-2 Page 11 of 29 6 · 31709NA·l
REF. NO. QTY. NOMENCLATURE
• lA 1 lB 1 BASE ASSEMBLY
BASE (F316 Stainless Steel) OUTLET FLANGE (F316 Stainless Steel)
lC 1 NOZZLE (FJ47 Stainless Steel) 10 1 C SEAL (Inconel)
lE 4 WEB ( 316 Stainless Steel) 2 1 BONNET (Al05 Carbon Steel)
3 · 12 BONNET STUD (Al93 B7 Alloy Steel) 4 12 BONNETSTUDNUT (Al94 2H Alloy Steel)
5 1 DISC (A637 Gr. 688 Stainless Steel) 6 BELLOWS ASS EMBLY 6A 1 BELLOWS ( Inconel) .
6B 1 DISC NUT ( 316L Stainless Steel) 6D 1 FLANGE (316L Stainless Steel)
60 1 FLANGE ADAPTOR (316L Stainless Steel)
7 1 SPINDLE (347 Stainless Steel) 8 SPRING & WASHER ASSEMBLY 8A 1. SPRING (Tungsten)
8B BOTTOM SPRING WASHER (Al05 Carbon Steel) 8C 1 TOP SPRING WASHER . (Al05 Carbon Steel)
8D 1 PIN (.414 Stainless Steel)
8E 1 ARM (Al05 Carbon Steel) 9 1 COMPRESSION SCREW (SB164 Class A NI-CU Alloy)
9A 1 THRUST BEARING
9B 1 ADAPTOR (A565 Gr. 616 Stainless Steel)
9C 1 SPACER (A565 Gr. 616 Stainless Steel) 10 1 COMPRESSION SCREW NUT (Alloy 875 Silicon Brass)
11 1 DISCHOLDER (Monel 505)
12 1 GUIDE (.Monel 505) 13 2 GUIDE GASKET (.Asbestos/304 Stainless Steel)
14 1 SUPPORT PLATE l316 Stainless Steel)
15 2 SUPPORT PLATE GASKET (.Asbestos/304 Stainless 16 1 WASHER RETAINER (.316 Stainless Steel) Steel)
17 1 FLOATING WASHER (Bl64 Alloy A Ni-Cu Alloy) 18 1 RETAINER CAP SCREW (Al93 B 7 Alloy Steel) 19 1 LIFT STOP (Monel 5 0 5)
20 1 LIFTSTOPCOTTERPIN (Stainless Steel) 21 1 DISC COLLAR (.513 164 Class A Ni-Cu Alloy)
22 1 DISC COLLAR COTTER PlN (Stainless Steel)
• 23 1 UPPER ADJUSTING RING (CA15 Stainless Steel)
REF NO QTY NOMENCLATURE
SV-178 Rev. 1 n .. -- , " - ' 29
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
~
l UPPER ADJUSTING RING PIN- ( 414 Stainless S.teel)
l MIDDLE ADJUSTING RING (CAlS Stainless Steel) l MIDDLE ADJUSTING RING PIN ( 414 Stainless Steel)
l LOWER ADJUSTING RING (CAlS Stainless Steel) 1 LOWER ADJUSTING RING PIN ( 414 Stainless Steel)
4 PIN GASKET (Asbestos/304 Stainless Steel)
l CAP (A216 Gr. WCB Carbon Steel) l CAPGASKET (Ashestos/304 Stainless Steel)
6 CAP STUD (Al93 B7 Alloy Steel) 6 CAPSTUONUT (Al94 2H Alloy Steel)
l LEVER (Malleable Iron)
1 LIFTING FORK (Malleable Iron) 1 LEVER NUT (Carbon Steel)
l LEVER SHAFT ( 414 Stainless Steel)
1 PACKING (Asbestos) 1 PACKING NUT (414 Stainless Steel) 1 COLLAR (414 Stainless Steel)
41 l RETAINfNG RING (Stainless Steel ) 42 l RELEASE NUT (Carbon Steel) 43 1 RELEASE NUT COTTER PIN (Stainless Steel) 44 45 46
1 GAG (Al93 B7 Alloy Steel)
1 GAG PLUG (Al93 B7 Alloy Steel) l GAG PLUG GASKET (Soft Iron)
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NOZZLE
DISC UNDERCUT
DISC
THIN INNER DISC LIP
SV-178 Rev. l Page 13 of 29
GUIDE
COMPENSATOR FLOW PORTS
i----~ ~::s;::~.+--+-D I SC HOLDER
__..,~., i~~~~~Jjt:t=BELLOWS :: SPINDLE
~Ek~~~~1--==~7~: VALVE OUTLET !::;: DISC COLLAR
(f--t:~~~~~-4----+-- SPRING FORCE
FIGURE 2 VAL VE CLOSED
/
'----+-LOW SPINDLE BEARING, MIN. DISTANCE TO SEAT LINE
NOZZLE-BASE GU I DE DI A METER
- ide '"='per Port Holes
Guide Lower Port Holes
NOZZLE-DISC SEAT INTERFACE
HUDDLE CHAMBER
SV-178 Rev. l
' Page 14 of 29
I-!-_,..~--~"'"- SECONDARY OR IF I CE • LDWER ADJ .RING -.Z~~-"4~~"'11' POINT DIAMETER
SECTION A-A
FIGURE 3 VALVE CLOSED
LIFT STOP
Support Plate
Opper uide/Disc
Holder-Inter~
face
DISC HOLDER
UPPER ADJ. RING
Lower Guid Disc Holder
vI&ter ace OUTLET
MIDDLE ADJ.RING
VALVE BODY BOWL
LOWER ADJ. RING
NOZZLE
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LOWER ADJ. RING
MIDDLE ADJ.RING GU IDE
GUIDE & DISC HOLDER SLIDING INTERFACE & GAP
TO BONNET & BONNET VENT
SV-178 Rev. 1 Page 15 of 29
LI FT STOP BACK PRESSURE
BALANCING PISTON
s;J~~~-r71- FLOATING WASHER
.._....,__ SUPPORT PLATE i=::::::;:!::;:;::::;::::;:;:::~- PISTON-WASHER
GAP
DIRECTION OF VALVE LI FT
BELLOWS
Bellows Disc & Nut
ADJ. RING FLOW AREA GAP
~~~--z-- Curtain Area
i----o!-->"~~------+-- NOZZLE
FIGUBE 4 VALVE OPEN
ORIFICE BORE
2.0 DESCRIPTION OF THE BASIC V~.LVE MODEL
2ol Operation
SV-178 Rev. l Page 16 of 29
Valve operation is similar for all 31700 model valves. A
cross-section of a basic valve model is shown in Figure 1.
The valve consists of a nozzle that is internally contained
by an external body structure and a disc that.is held
against the nozz·le seat by a mechanical force that is develop-
ed by compressing a helical spring. The valve opens on an
inlet overpressure transient that generates sufficient up~
ward force against the disc to overcome the resisting spring
force. The valve closes when the overpressure decays to a
point where the spring force is able to reseat the disc.
Review Figures l, 2, 3 and 4.
As shown in Section A-A of Figure 3, the valve seat is the
nozzle/disc interface. The valve is held in the closed position
by the spring force acting through the spindle to the disc a~
shown in Figure 2o This force maintains the nozzle/disc in~
terface thus trapping inlet steam within the inner chamber
of the nozzle and disc.
When the inlet steam pressure (P 9 ) reaches a predetermined
point (set pressure), a vertical force is generated that
counterbalances the spring force and slight leakage of steam
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SV-178 Rev. l' Page 17 of 29
across the valve seat develops. This leakage is directed
into the huddle chamber (Figure 3). Pressure builds up
rapidly in the huddle chamber developing an addition vertical
force on the disc and disc holder. This additional force in
conjunction with the expansive characteristics of steam causes
the valve to "pop" open to al:1!1ost full lift. Simultaneously,
the steam is directed through the secondary orifice and the
adjusting ring flow gap. Steam momentum and the exposure of
the entire area of the disc holder to steam pressure causes
the valve to continue into full lift allowing the lift stop
to come in contact with the support plate. Also, steam bleeds
through the clearance at the lower guide/disc holder inter-
face generating an addition lifting force on the upper portion
of the disc holder.
When the valve is open and flowing, static and dynamic forces
act as shown in Figure 4.
Force F1. This vertical upward force exists due to steam
flow against the disc.
Force F2. This vertical upward force exists due to dif-
ferent pressure forces acting on an annular area defined
by the inside diameter of the disc seat and by the lower
outside diameter of the disc holder. The Force F2 is
controlled by the position of the lower and middle adiusting
rings.
SV-178 Rev. l Page 18 of 29
Force F3· This vertical downward force exists due to
spring force which is defined by set pressure times seat
area plus an additional force of valve lift times spring
rate.
Force F4. This vertical downward force exists due to
steam bleeding through the clearances between various
parts (the guide/disc holder interfaces: the disc/disc
holder interface: the bellows disc nut/disc holder thread
interface). Force F4 is also influenced by the body bowl
pressure near the upper and lower port holes in the
guide.
Force Fs. This vertical upward force exists due to steam bleeding through the lower guide/disc holder interface
and expending into the chamber under the upper portion
of the disc holder. Steam flow out of this chamber is
affected by the position of the upper adjusting, by body
bowl pressure near the lower port holes in the guide, and
by the upper guide/disc holder interface.
When the overpressure condition is relieved,.the inlet pressure
in the nozzle decreases (F1, F2, Fs) allowing the spring force
(F3) plus the pressure builtup at the top of the disc holder
(F4) to reseat the disc thereby closing the valve.
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SV-178 Rev. 1 Page 19 of 29
Adjusting rings are mechanical devices incorporated in the
valve to change the distribution of forces on the disc and
disc holder affect valve opening pressure, valve lift, and
valve closing pressure.
2.2 Opening Pressure
Opening pressure (also called set pressure or popping pressure)
is that pressure where the valve disc begins to lift due to
an inlet overpressure transient. Lift begins when inlet steam
pressure has increased to the point where the force generated
is equal to spring load. The spring load is adjusted by
turning the compression screw (Figure 1, Ref. No. 9). In
accordance with the ASME Section III Code, the valve opening
pressure can be adjusted to be within plus or minus one percent
of the required opening pressure.
Opening pressure is affected by seat leakage, by the position
of the lower ring, and.ambie~t temperatures. Excessive seat
leakage caus~ng a· steam pressure build-up in the huddle chamber
may cause erratic set pressure or a premature "pop". The
huddle chamber and the secondary orifice size are defined by
position of the lower adjusting ring. The lower adjusting
ring eliminates simmer just prior to the valve popping to
insure a sharp and distinct popping pressure. Ambient tempera-
tures affect the valve normal temperature profile. Large
ambient temperature transients may cause the valve to open
outside the normal plus or minus one percent set pressure tel-
erance because rraterial relaxation or growth affect spring force.
SV-178 Rev. l Page 20 of 29
The bellows is designed to provide the maximum huddle chamber
efficiency. Reduced huddle chamber efficiency occurs only at
high back pressure conditions. This could cause· the opera-
tion of the valve to become sluggish if the bellows was not
designed to allow the valve to be fully open at 3% accumulation.
Due to its design, a bellows is a highly stressed component,
and can be damaged if subjected. to very extreme adverse con-
ditions or severe cycling. Since the bellows performs such a
.necessary function in the valve and is not readily accessible
for inspection, a backup system is provided. This is shown
in Figure 4 as the back pressure balancing piston. In case of
a bellows rupture, the area internal to the bellows will be~
come pressurized, however, the piston li.ft stop being attached
to the valve spindle (which carries spring force) is now subject
to high pressure on its bottom side and approximately atmos-
pheric pressure on its top side. This unbalance force assists
the valve to open or remain open thereby accomplishing the
same function as the bellows except for leak tightn~~s be~ween
the outlet and bo~net. Flow will vent into the valve bonnet . .
through the clearance between the piston and floating washer
and this will be vented out of the valve bonnet. It is necessary
that the valve bonnet vent connection always be left open to
atmospheric pressure because the lift stop is designed to
act as a piston with the floating washer as a cylinder. Since
the effective area of the bellows and the lift stop are designed
to be equal, a ruptured bellows will have little affect on
_valve operation IF THE BONNET IS PROPERLY VENTED.
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2.3 Closing Pressure
SV-178 Rev. 1 Page 21 of 29
Closing pressure is that pressure at which the valve will
reseat. ·This is generally specified as percent blowdown and
is expressed by the following equation.
Percent Blowdown =
popping pressure minus
closing pressure
popping pressure x 100
When the overpressure condition is relieved, the inlet pressure
in the nozzle decreases allowing the spring force plus the
pressure buildup at the top of the disc holder to force the
disc back on its seat, thereby closing the valve as shown in
Figure 3.
The force F4 acts as a closing force because back pressure
cannot be eliminated. For low back pressure applications, F4
can usually be ignored. At high back pressures, the effect
of F4 is significant since it would affect valve lift and
capacity. In order to provide total system relieving capa-
bility under high back pressure conditions, the 31700 Safety
Valve is designed with a patented back pressure compensator
piston (part of disc holder) , which utilizes and controls
Force F5 . Force F5 acts on the piston in the annular area
outside of the guide diameter. This flow is regulated by the
compensator flow ports. The upper adjusting ring is set at the
SV-178 Rev. l Page 22 of 29
factory to insure valve lift and capacity even with high back
pressures expected in serviceo
2.4 Capacity
Orifice size, valve lift, and inlet pressure affects valve
capacity. The basic valve model is certified in accordance with
the AS.ME Section III Code to relieveo A rated capacity at a
three percent overpressure at rated lift at a steady state con-
ditiono
Valve capacity is calculated in according with AS.ME Section III
Code with the formula
W = 5lo5A(l.03P + 14.i) (.975) (0.9)
W = saturated steam, lb/hr A = orifice area, sqo in. P = set pressure, psig
Lift is the actual travel of the disc upward along the valve
centerline when the valve is relieving.
Rated lift is that minimum lift at which a valve attains its
rated capacity at a three percent (3%) overpressure (accumula-
tion) . By design, the rated· lift for the basic valve model
is the lift that provides a certain area (Figure 4) equal to
the area of orifice bore (Table 1) . Rated lift is calculated
by dividing the orifice bore by four.
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SV-178 Rev. 1 Page 23 of 29
The basic valve model has an adjustable lift stop as shown in
Figures 3 and 4. The valve lift can be restricted below rated
lift to restrict valve capacity. The relationship between
valve lift and capacity is conservatively assumed to be
linear.
2.5 Material of Construction
Figure 1 Nomenclature provides typical Material of Construction
for the basic valve model. ~1a terial of Construction for all
PSV's are the same (i.e., same material grade). However, the
material specifications, to which materials were procured,
varies (i.e. AISI versus ASTM versus ASME). Also material
form varies (i.e. castings versus forging versus bar stock) .
2.6 Design Conditions
The basic valve model has a design pressure of 2500 psig and
a design temperature of 7QQOF. The valve is designed specifi-
cally for saturated steam service. The valve is not designed
for, nor tested by Dresser on any other flow media.
.,
3.0 SELECTED TEST VALVES
SV-178 Rev. 1 Page 24 of 29
3.1 Two valve sizes are selected for the EPRI Test Program. These
are:
(1) Model: 31739A-l
tJtility: Consumer Power Company
Plant: Midland 2
Drawing: 3NC-081 (Note 1)
(2) Model: 3l709NA-l
Utility: Portland General Electric
Plant: Pebble Springs l
Drawing: 3NC-045 (Note 2)
Note 1. The original drawing for Midland 2 is not readable
when reduced to a 11" x 17" format. For that reason,
Drawing 3NC-081 has been used in this report. Drawing 3NC-081 is for the Crystal River spare valve. The Midland valve and
the Crystal River spare valve are identical.
Note 2. The original drawing for the Pebble Springs is not
readable when reduced to an 11" x 17" format. For that reason,
Drawing 3NC-045 is provided in this report. Drawing 3NC~045
is for the Palo Verde valves. The Palo Verde valves are
identical to the Pebble Spring valve except that:
(1) The inlet face is a large tongue, and
(2) The body drain is a socket weld connection.
•
• 4.0
4.1
SV-178 Rev. 1 Page 25 of 29
DESIGN VARIATION BETTl'7EEN PWR PLANT VALVES AND SELECTED TEST VALVES
Valve Models
A review of Table 2 will show that there are five valve models.
These are:
( 1) 31709KA, K orifice
(2) 31739A, 3 orifice
( 3) 31759A, 5 or if ice
( 4) 31749A, 4 orifice
( 5) 31709NA, N or if ice
4.2 Comparison of Valve Models
•
Each larger size valve is a scaled-up version of the smaller
valves. All valves are similar in configuration and based on
the same design philosophy.
Within each valve model, there are some critical variations.
These are:
l. Bonnet Material Form
2. Body (Base) Material Form
3. Inlet Size and Rating
4. Outlet Size and Rating
5. Lift
4.3 Bonnet Material Form
Bonnet were originally manufactured from a casting. Cast
bonnets were replaced with a bonnet fabricated from a solid
forged billet. The casting were ASTM A217 Grade WCB. The
forgings were ASTM Al05 Grade II Carbon Steel or ASME SA105
Carbon Steel depending on the applicable ASME Section III Code .
The two bonnets, cast or forged type, are very similar in con-
figuration and considered structurally equivalent.
SV-178 Rev. 1 Page 26 of 29
The original valves (Model 31739A-l) for Palisades, Oconee l
and 2, and Three Mile Island 1 Nuclear Plants have bonnets of
the cast type. Spare valves for TMI #1 have bonnets of the
forged type. All other valves have bonnets of the forged
type.
4.4 Body Material Form
Bodies were originally manufactured from a casting. Material
was ASTM A35l Grade 316 stainless steel. Later in valves of
the same model number, a body made from a solid forged billet
was used. Material was ASTM -~~~1~ ~rade F3l6 or ASME SA182
Grade F3l6 stainless steel. More recent valves, models
31749A~2 and 31709NA-l, have bodies made from a closed die
forging. Material was ASME SA182 Grade F316 stainless steel.
The original valves for
(l) Calvert Cliffs 1 (Model 31739A-l)
( 2) Palisades (Model 317 39A-l)
(.3) Oconee 1 & 2 (Model 317 39A-l)
( 4) Main Yankee (Model 31709KA=l)
( 5) Three Mile Island 1 (Model 31739A-l) and
( 6) North Anna 1 & 2 (Model 31759A-l).
Have valves of the cast type. The two original valves for
Calvert Cliff 2 (Model 31739A-ll were cast and forged types
(one of each) . Spare valves for Calvert Cliffs l and 2 and
Three Mile Island 1 have bodies of the forged type. All other
valves have bodies of the forged type.
•
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SV-178
Rev. 1 Page 27 of 29
The bodies of the cast type and the forge type are similar
in configuration. However, the body bowl wall thickness
of the cast type is thinner than the wall of the forged type.
Thus the cast type is structurally weaker.
4.5 Inlet Size and Pressure Rating
See Table 2.
4.6 Outlet Size and Pressure Rating
4.7
See Table 2.
Valve Lift
The following valves were shipped from Dresser with valve lift
restricted below rated:
(1) Palisades Model 31739A-l; full lift is .45; restricted
lifts of 0.339, 0.344 and 0.350 were provided.
(2) Catawba, Model 31749A-2; full lift is .563; restricted
lift of .531 was provided.
(3) Three Mile Island 2, Model 31759A-l; full lift is .516;
restricted lift of .439 was provided.
(4) Nuclear One, Model 31759; full lift is .516; restricted
lift of .385 was provided.
According to our records, the valves for TMI-2 were adjusted
on site at a later date to remove the li~t restriction.
5.0 CONCLUSION
SV-178 Rev. l Page 28 of 29
Although there is a possible argument for selectinq for the
tests valves which have been installed and in use for a number
of years as opposed to newly manufactured valves, it would be
difficult to achieve this in practice. There is first the
problem of obtaining valves for prolonged testing which are
at present used by utilities. There are also the handling and
control difficulties which will be presented by a valve which
is highly radioactive. Any attempt to decontaminate the
valve would tend to nullify the tests. In fact, it is believed
that there is no real need to become involved in such a poten-
tially troublesome test program. The affect of radiation
aging of the materials used in valve construction is well
known and has been defined by many reliable authorities which
it is unnecessary to quote here. The total radiation dosage
is comparatively small and those operating components which
may be the most affected are replaced under normal maintenance
procedures at regular intervals-. . -This, also applies in the
c~se of we.ar or. f·atigue: There is very little wear experi-
enced in the valve in general because of the limited number
of operating cvcles and certainly, in the case of PWR's there
is no possibility of fatigue failure from vibration.
The 3l739A-1 and the 31709NA-l valves selected for the EPRI
testing program are representative of valves in service or
intended for service in the PWR plants listed in Table 2.
•
SV-178 Rev. 1 Page 29of 29
The first of these valves, the 3 orifice is the most common
and has the longest service history. The N orifice is the
newest and largest and is expected to be the valve used in
new plants. Unfortunately, the two variations of the 3 size,
cast or forged body, may present a problem. For normal opera-
tion on saturated steam the valves are the same, but it is
possible that under extreme conditions of compressed flashing
water there may be some difference because of body configuration.
----------~~----------------~~~-~~·~--rrn1:---··-~·-·"··
15 PULL SPA'C1::
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"8 __________________________ __,,· I 3 PULL SPACE
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F~ 1!,200 LBS.
EST1MATED DYNAMIC REAC/ION FORCE ON VALVE
e b"-1soo#ANSl r MODIFIEO FLANti-E
---~~
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53
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71
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'IALVE WITH 5ET PRESSURE TESTER INSTALLED. SEE TECH MANUAL FOR OPERATION (SEE >JOTE l)
·as 8E. s1:@®
:....15T OF MATERIAL QUA,NTITIES FOiJAT/0/IJ "'9C
Mlt.J.. VALVE FLO...,. '°'!
•
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33
34
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lrlUlT: FLOR I DA POIER CORPORATION
1• Ill!: CRYSTAL .RIVER. UNIT 3. .. .::i·:::"!-;'."' .. =~if:.:·i.:;'·"'•'
··-·:·.::·· . - . ··•..:-·-~ .. ... ·: .. ··· .. ; .. ;'···-_:, ___ .... .:.-......:..:~---:"'~~'~-·-car .. r. 1. 11. A2B990 •mo •m 11. 26-66359-0 .. · ~--· 1111111 ..... 740-19760 ellna •rm11 it. oNsY-549115 ;- ; ·"·i.:.: .
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111.11 mr: 2-112-3113u ISIE CIH UCTI• ill cuss Elllllt. 1968 IHE•• 111.U FUI• 2-1, 2-2SOD SllALL TONGUE llTLIT FUllE 6-600 LB ANS I STD R. F ., Wll• 800 LBS "'- ,,_:. -~ .. • , -- __ :_:::-_.::,;...... .. ~-----~;_-•IFICI l•I
HISTORY '
ULYE CODE:
2.545 .... llCllfl
... -.. ~:-~u~;~1~~:;.~~¥fiv··:~~-2-112-31139A-1-xs-XFc1.:.xos120
mn SEllAL NO: BL-08899(TAG. No:· 1 RCY-9F) BL-08900(TAG NO .. IRCV-Bf)
·,, i· :•
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~71' DATE
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CHECKED BY DRAFTING DATE
t. llWst Tl PIDC•E UI 11.1m11u.-rnu · ___ .. u,..o .. r_..RE.,g .. u.,1 e,..F,.p~------·
llTNlllZEI Sl•mH' •m
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3. l[UISI Tl IM!P
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CUSTDIER SPECIF ICAT I DIS IUIEI CUSTDllER SPECIFICl'IDI CHANGES
REYIEllD &• REV 1!1£0 81 UY IEIED B'
1--s_n.;...c_._•_o_. ---+-·-[.:.~i:..:T.:.~·..:.-...... ____ · _ilE_s_c•_1_i>r ... ·1_0• __ ·_ ... _ .. _· ...:...~-=-+-:..:•RO::..~:;;~;:.~~:..&.::~M:.:&~R.;....+_....~:-----~-H-t-·-··_E ___ tt·~-F-' t--•P_E_--1 REY NPE CS-3-2a:.1 0
11 28,17 TECHNICAL :SPECI Fl CATION· :FOR PRESSURIZER -RELIEF VALVES FOR IEACTOR COOLANT SYSTEI SER¥ I CE.
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;OYERNIN5 DESIBM REOUmMEUS
DESC! I PT I Dl
ASME 8 l py-CODE SECTION fil
EDl'IOM _ O• REY.
1968
ADOENOUN LEYH DI. CLASS
ARTICLE 9
ANS I 816. 5 STEEL PI PE FLANGES ANO FLANGED FITTINGS. -m~ - ... r---------
,>1 ,.
. I . 'I ·-----.,_ _______ _..._._......__
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·, ............ .-..
·.·:-:~-· ..
·-·--·--- -------. .::-....::.--·-·-=--·-
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C&LCUL&TIONS, REP1lRTS, INSTRUCTIONS IND PRDCEDUP.ES REQUIRED FOR YERIFICITIDN OF IESl;ii, IUUFACTURE, TESTING IND QUALITY &SS~RAMCE REQUIREMENTS .
CISTDllU lPPIOY&L IEOUllED
NOTE NOTE NQTE I NOH.L NOTE I' NOTE I .llllIE J NOTE 2 NOTE 2
APPROVAL SEQUElltE
CDOE DDCIJllfMT ND.
SP-23 RG-507
-- __ , ---- DfSCtlmDM
LIOU ID PENETRANT INSPECT I ON PROCEDURE RAO I OGRAPH IC I ~SPECT I ON PROCEDURE
SP-20 . l . , · , · ULTRASONIC INSPECT I ON PROCEDURE _,QHI::-L---~~ -"JIEALJREATIENT PRO.CEDURL~-----.·
IS-300 :,- IELDING PROl:EDURE . ::..
IS-304. . IELDING PROCEDURE IS-J?.l IPS-8 IPS-9
. ··. ····~··- ·--·
---·-------·
.HUIJWI PROUDURE HARDFACING ~ROCEDURE HARDFACI NG PROCEDURE
-;--·-::
NOTE 2 As~eg .. • ; ASSEMBLY INSTRUCTION m,,,~=1-==· =c~=·~C~L-~1~2~--=--==-~=--~· .~-~· CL_E~N!filLLtfS_l_R_\!_cT I ON __ ------ --- ----NOTE 'j .. . -ifs.::120 HYDROSTATIC TEST I NG
' NOYE I QS-164 : ;j
MOJE 2 PC-54 ·-·~ -·- -:---:..'.-;-:-.:-;. -";-~~-;·
YU NOTE NOTE 1:
NOTE I NUTE I N&TE I VE~
c
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PT-S9 os-iio SP-6~
SP-51: SP-3l:, RG-l!i;: .OU-I
··7't'ii
PAINTING. INSTRUCTION .PACKAGING INSTRUCTION
STEAM TESTING INSTRUCTION -.BACKPRESSURE TEST ING
llNIMUM WALL CHECK INSTRUCTION
ULTRASONIC "INSPECT I ON PROCEDURE ll OU ID PENETRANT I NS PE CT I ON PROCEDURE RADIOGRAPHIC INSPECTION PROCEDURE -:ti ::1j-~ ;.r-;: +:tt~·'.;t
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DESIGN CONTROL DATA
. 3NCOlll ' . ORDER COltTRDL DRAWi NG .. "'. . .! . . ·~ : ' .. '.
·.,\ .. NOTES:
.l; APPROVED DN ORIGINAL CONTRACT BY BABCOCK & WILCOX. -~,l ".~.· f APPROVAL MOT REQUIRED (BY ORIGINAL CONTRACT). - : : 1 . -,-;::'.>~-~~~~t(
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APPROVAL SEQUENCE
&. REQDIRED FOR PROCUREMENT OF UI MATER Ill.
COUSOLIDIT:o MAXIFLnw SHETl YlliE
INDUSTRIAL VALUE
UEUNDl14. LOUISIANA
I. REQUIRED FDR RELEASE TD IUUFICTURE.
ORDER CONTROL owr.. MO
3NC081
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S~EfT REV.MD
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JILL IUI• Sl'£ClflCITlll llTM llTM•IZU llSl'fCT• -{NOT REQUIRED)
CIH llTI HPlllT FORM M-4
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IDUliH llCHllE 451040 5104002NCOBI
OUTlET flllfGE FDRClllS 751042 5104702NCO 8 I
UCHINE FllNSE 351043 5104303NCD81
ID PLATES UR $TOCK D-100 220001,20-0500
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. 41 1 l'ACllNli NUT 201141 D1141D1 A ASTll A278 SR. 414 ST.ST. TO llA-7 41 I IELUS£ lllT ·---·--· lt--,40-lt 001345C A CARBOM 1lEEL----~----__,.-42 1 COTTER PIN(REL.NUT) 222 2220213 A STAINLESS STEEL .• , , . 43 liAli PLUli 251437 5143701 A ASTll A193 GR. B7 ALLOY STEEL « US PLUS GASKET 361 '311'1112 ~- SOFT IRON ·· ·· ·· •···· U DISC COLLAR 241197 4119701 A ASTI A276 H.414 ST.ST. TO IA-7 41 COLLAR 217544. 1754401 A ASTll A271· GR.414 ST.ST. TO IA-7 47 I RETAINING RING 241 2411114 A 17-7PH CONDITION A STAINLESS STEEL
48 1 COTTER PIN ST2-I B5A 0087736 A STA I NLESS STEEL
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WASHERS (OUTLET) USHER (OUTLET) NOZZLE PROTECTOR INLET
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PLASITE 7155NP PRIMER(LIGHT GRAY) PLASITE 9009-IT OVERCOAT(DARK GRAY)
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APPROVALS ''
SHEET 2_:. DDCUlll[NT NO. SP-68 WAS SP-68-NCOBI . _ 1.D.( ~ ~: SHEU 3: PA~T RH. 110: 1,. EVEN: SEQ~ I: SP-68 WAS SP-6B-t~coe(~~. : .. ; ~;-. \~
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• PART REF. NO. IC. EVENT SEQ. 7: P/N 18445D7NC081. , '9 IAS 1844507N. , . . · , .
SHEET 4: PART REF. NO. B, EYE NT SEQ. 1: P/N 1758406NCD8 I IAS 17584D6N. , ... ·
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... ,j ....... . .. ;.~ •. .i. ~L:;~~.;.~ ..... SHEET 4: PART REF. NO. 4 .ADDED NC SUFFIX TO P/N.
PART REF. NO. 5 ADDED NC SUFFIX TO P/N. ,,. : PART REF. NO. 5C, FINISH MACHINE TOP SPRING WASHER· AOOE 8 liC SUH ll TO f'/N. . · · PART REF. NO. 5E ADDED NC SUFFIX. TO Pill PART REF. NO. 68 ADDED NC SUFFIX TO P/N •
ALL SHEETS REV. 3 IAS REV. 2.
·SHEET 1: REMOVED PART REF. NO. 49 & 50. · .. DllllENSl.ON 10-3;4+3/32-0 WAS IO_-:-J.14ci.l/1_6,
SHEET 5: REMOVED PART REF. NO. 49-LOCK RING AND 50-LOCK PIN.
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. COMPONENT CODE NUMBER: 31-14-55-3DOI
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·5. TORQUE VALUES ARE SUITABLE FOR ORDINARY WRENCHING.
6. TORQUE VALUES ARE PURELY THAT VALUE REOUIRrn TO MAKE A TIGHT FLANGE JOINT- ND CONSIDERATION HAD BEEN GIVEN TO LOADING IHI CH MAY BE REQUIRED TO ALI 6N PIP I NG OR A CC OM DOA TE THERMAL PIPING STRAINS.
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REY IEIED BY REY ENG.
REYIEIED BY REY. ENG •
-.-.:~ '. .::~ . :;'. ·- _,:
llOTES: . ;::.-. -: , .. . . ". . _ .. -I DOCUMENTS TO BE SUBMITTED FOR REVIEW AND INFORMATION. THESE DOCUMENTS SHALL BE CONSIDERED APPROVED IF NOT RETURNED TO DRESSER WITHIN 45 WORKING
• DAYS AFTER RE~El?T BY Ctn!BUSTION EllGINEERING. .. . . ------·· l· 2.·oocuMENTS SHALL NOT BE SUBMITTED BUT AVAILABLE FOR REVIEt AT DRESSER. : ... ··
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ASME B r. PV COO~· SECT~~~ ill ANSI 816. 5 STEE~ PIPE FLANGES AND FLANGED FITTINGS.
1974
1968
UllMER 75 CLASS I
SOD'I& 2500#
CASES OF ASME BOILER AND PRESSURIZER VESm CODE.
CAS£. llll
CAlCliLl•IONS', REPORTS, INSTRUCTIONS AND PROCEDURES REQUIRED FOR YERIFICUIOI Of DESIGN, MANUfACTURE, TEHING UD QUALITY ASSURANCE REQUIREMENTS.
CUSTOMER APPROVAL REQUIRED
NO·.·.· .... :.
NO
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APPROVAL SEQUENCE
CODE,
B (NOTE I)
B (NOTE I)
DOC Ullf NT llO •
YA-016
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NOTE 2
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IS-JU
IS-305
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VALVE APPLICATION REPORT
MAGNETIC PARTICLE EXAM.
LIQUID PENETRANT EXAM.
RADIOGRAPHIC EXAM.
TRASONIC' EXAI:- -
HEAT TREATMENT PROCEDURE
WEllllN; ,ROCEDUllE (l'I TD l'I)
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CL-I 2-NC045
HY-24-NC045 FC-60-NC045
CLEANING INSTRUCTION
HYDROSTATIC TESTING INSTRUCTION .>
PAINTING SPECIFICATION
PACKA~IN6 SPECIFICATION
FUNCTI GNAL STEAM TESTING INSTRUCTIONS
AIR BACKPRESSURE TEST INSTRUCTIONS
MINIMUI IALL VERIFICATION
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PC-54-NC045
Pl-69-NC045
PT-43-NCD45
SP-64-llC045 ·
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HOT SEAT LEAKAGE TEST
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A. DEQUIRED FOii PROCUREMENT OF RAI MATER JU • ..=:
INDUSTRIAL VAi.Vi 1 AND INSTAUMl!NT
DIVISION '
ALEUNU:ll •. LOUISUHA
ORDER CONTROL DRAWi NG. HEAT TREATMENT PROCEDURE
SEISMIC TEST SPECIFICATION HEAT TREAT PROCEDURE · · HEAT TREATMENT PROCEDURE TEST REPORT TEST REPORT
HARDFACING (REPLACES IPS-8) WHO ING (REPLACES IS-303 'IS-323 IELD I NG (REPLACES WS320}
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IELO ROD NIPPLE TO BASE 396
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REL EASED FOR MATER I AL PROCUREMENT ANO MAHU FACTUR lHS. ON SHEET I:
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• A3 - TARGET ROCK CORPORATION
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