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SV-178 Rev. 1 Page 1 29 · 2018. 10. 31. · 1.1 The Pressurizer Safety Valve (PSV), made and...

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CR ESSER INCUSTRIES SV-178 Rev. 1 Page 1 of 29 INCUSTRIALVA.LVE & INSTRUMENT CIVISICN Cl sex 1430 D ALEXANCRIA, L.CUISIANA 71301 TEL.. 31B/64C·225C CJ TWX: 510-976•57:33 0 TEL.EX: SB-642:3 0 CABL.E: CIVIC PRESSURIZER SAFETY VALVES (PSV) PRESSURIZED WATER REACTORS SAFETY AND RELIEF VALVE TEST PROGRAM JUSTIFICATION REPORT SV-178 Prepared For Electric Power Research Institute Safety and Analysis Department Nuclear Power Division Prepared By: R. S. Huffman Sr. Product Engineer Reviewed Approved By: J. D. Beck Manager, Product Engineering ASHCRCF'T CJ HANCOCK 0 CCNSCL.IOATEC CJ HEISE CUICaSl:A INCIU!ITIUES, INC. -- 8207160347 820401 PDR ADOCK 05000255 P PDR· --- ---.... Date i "2. · "7.. ':t I Date Date
Transcript
  • CR ESSER INCUSTRIES

    SV-178 Rev. 1 Page 1 of 29

    INCUSTRIALVA.LVE & INSTRUMENT CIVISICN Cl sex 1430 D ALEXANCRIA, L.CUISIANA 71301 TEL.. 31B/64C·225C CJ TWX: 510-976•57:33 0 TEL.EX: SB-642:3 0 CABL.E: CIVIC

    PRESSURIZER SAFETY VALVES (PSV)

    PRESSURIZED WATER REACTORS SAFETY AND RELIEF VALVE TEST PROGRAM

    JUSTIFICATION REPORT SV-178

    Prepared For

    Electric Power Research Institute Safety and Analysis Department

    Nuclear Power Division

    Prepared By: ~ R. S. Huffman Sr. Product Engineer

    Reviewed

    Approved By:

    J. D. Beck Manager, Product Engineering

    ASHCRCF'T CJ HANCOCK 0 CCNSCL.IOATEC CJ HEISE CUICaSl:A INCIU!ITIUES, INC.

    --

    8207160347 820401 PDR ADOCK 05000255 P PDR·

    --- ---....

    Date

    i "2. · "7.. ':t I Date

    Date

  • Paragraph 1.0

    Paragraph 2.0

    Paragraph 3 ob

    Paragraph 4.0

    Paragraph SoO

    TABLE OF CONTENTS

    Introduction

    SV-178 Rev. 1 Page 2 of 29

    Description of the Basic Valve Model

    Selected Test Valves

    Design ~Tariations Between PWR Plant Valves & Selected Test Valves

    Conclusion

  • ••

    1. 0 INTRODUCTION

    SV-178 Rev. 1 Page 3 of 29

    1.1 The Pressurizer Safety Valve (PSV), made and supplied by the

    Industrial Valve Operations o.f Dresser Industries, Incorpora-

    ted, for use in Pressurized Water Reactors (PWR), is sold

    under the trademark "Consolidated Closed Bonnet Maxiflow

    Safety Valve" (Model 31700). These valves are designed and

    certified under Section III of the ASME B&PV Code for applica-

    tion in Nuclear .Power Systems.

    The PSV is a spring loaded safety valve with a bellows and is

    actuated by a rise of internal steam pressure in excess of a

    specified value. The principles of design are the same for

    all PSV's in service or intended for service in domestic PWR's.

    For participating utilities, Dresser has supplied PSV's for

    twenty-nine (29) nuclear PWR plants. A total of ninety-four

    (94) valves, including spares, have been supplied for these

    plants. Table 2 lists PSV's by utilitY, plant, valve model

    number, size and description.

    The basic valve model number is 31700. For those valves

    listed in Table 2, the model number has the form 317X9YA-Z,

    where X, Y and Z are variables. The variables X and Y in-

    dicate the valve orifice size. Valve orifice sizes are

    identified either by a number or a letter. Table 1 lists the

  • SV-178 Rev. l Page 4 of 29

    different orifices and their designations. If the orifice

    size designation is a number, then X is that number and Y

    has no value. If the orifice size designat')on is a letter,

    then X is zero and Y is that letter. The dash variable z is

    a design interchangeability number. There are two interchange-

    ability numbers: -1 and -2.

    Within any one valve model, the variable features are:

    (1) Inlet size, pressure rating, and facing;

    (2) Outlet size, pressure rating, and facing;

    Variable features are listed in the description column of

    Table 2.

  • TABLE 1 Orifice Sizes

    Orifice

    Designation Bore

    K 1.531 in.

    . 3 l. 800 in.

    5 2.062 in.

    4 2.250 in.

    N 2.351 in.

    Size

    1. 841

    2.545

    3.341

    3.976

    4.340

    SV-178 Rev. 1 Page 5 of 29

    Area

    sq. in.

    sq. in .

    sq. in.

    sq. in.

    sq . in.

    Note: Orifice sizes are not necessarily in numerical sequence •

  • T.l\RLE 2 IoTST rn•· FWR ~JrU .• J•rJEs, PIA't'll'$ 6 AtID PP.ESSURIZ.RR SM!'E'.l"l Vl\I.'JES

    IDHESSER lODEL 31'700 CIOOED W.l'Jliffl' UAXIFUM Sl\F'E'J.~ VA£.VE

    m·n.rn PU\NT DRAWING Q'IY. MJDEL SIZE & DESCRIPI'ION

    Arizona Public Service Coopany Palo Verde 1 6 2a&3 3NC045 12 31709NA-1 Inlet: 61125001 ANSI

    Large 'lbngue Flange Oltlet; 810 6001 ANSI Raised Face Flange

    Arkansas PCMer & Light Coo Nuclear One Unit :R. 3CP1878 2 31759A-1 Inlet; 3" 2500# ANSI Raised Face Flange Outlet; 811 6001 ANSI Raised Face Flange

    Baltinore Gas & Electric Cailvert Cliffs 3CP1355 3l739A-l Inlet: 2~" 2500# ANSI OJopany l ' 2 3CP2030 Small 'lbngue Flange

    3NC016 outlet: 611 300# ANSI 30Cll0 Raised Face Flange

    Consumer Power Conpany Palisades 3-31739A 3 31739A-l Inlet; 311 2500i ANSI

    -l-X6-XFA1 &nall 'lbngue Flange -XOS122 OUtletg 611 6001 ANSI

    Raised Face Flange

    Consumer PcMer Coopany Midland l & 2 4CP2432 1 31739A-1 Inlet:2J.:!112500i ANSI

    3NC098 Small 'lbngue Flange 3tell5 Outlet: 611 600# ANSI tcJ ~ C/l

    Raised Face Flange Pl fD

  • • • TABIB 2 I.IST OF PWR IJTILITIES I PIAN'I'S,

    A:.'ID PRFSSUR:ZER SA~ VALVES

    DRESSER ~DDEL 31700 CIDSED BO\i"'NET l''.IAXIFT..£W SAFETY VAGVE

    I I.

    Ui':tLI'IY PY .... ~"T DRAWING

  • 'J'Pbill 2 LIS'!' OF P1JR ffi'ILITIES 0 PUJ.fi'S6 Al-ID IP.RES.500.IZER Sl.FE'l'il VAI ... VF.B

    D~~f-~b'R f/i..lf.iti:I. '."jJ.700 CLJ).~EJJ BONi:lli.""'T MAXIFU:lW Sll..FEI'"ll ~IAJ.NE

    lf.!'lLI'l~ i:>I.:€1.Nl' DHAWINIJ (]lTf o !4>DET .. SIZE & D&SCRIP'I'ICN ---------~tropolitan &Uson 'lbree Mile Island 2 3CP1571 3 ll759A-l Inleb 311 25001 ANSI Conpany 3tc003 Raised Face Flange

    Outlet: 611 6001 ANSI Raised Face Flange

    Northeast Utilities Millstone 2 3CP1719 3 31739A-l Inlet: 2~'8 2500# ANSI 4CP2427 Large 'lbngue Flange

    Outlet: 611 600# ANSI Raised Face Flange

    Portland General Pebble Springs 4CP2332 3l709NA-l Inlet; 6" 2500# ANSI Electric Conpany Unit- 1. Raised Face Flange

    outlet; 811 600# ANSI Raised Face Flange

    Scramento Municipal Rancho Seen l 3'l.'PJ41 31759A-l Inlet: 3" 2500# ANSI Utility District 4CP2395 Raised Face Flange

    outlet: 611 600# ANSI Raised Face Flange

    Southern califomia San Ooofre 2 & J 30C007 6 31709NA-l Inlet: 611 2500# ANSI tO ~ Ul &Uson Conpany 3NC096 large 'lbngue Flange Pl ID

  • • • TABLE 2 LIST OF FWR urILITIFS, PI.ANI'S,

    AND PRESSURIZER SAFETY VALVES

    DRESSER IDIEL 31700 CIDSED BONNET MAXIFIDW SAFIDY VALVES

    urILIT'l

    . Virginia Electric and Power Company

    Washington Public Power Supply System

    PU\NT

    North Anna 1 & 2

    Projects 1 & 4

    DRAWING MJDEL

    2CP1000 6 31759A-l

    4CP2216 6 31709NA-l

    • SIZE & DESCRIPTION

    Inlet: 611 1500# Special Flange Outlet: 6" 600# ANSI Raised Face Flange

    Inlet: 611 2500# ANSI Raised Face Flange Outlet: B" 600# ANSI Raised Face Flange

    0 Hi

  • i-------·- -· -· ---·- ·--

    1

    e

    -

    SV-178 Rev. 1 Page 10 of 29 «

    42 31 37

    I~ ~-

    ~ Hr ~ , : fti_ 41 30 32 33 HI 31

    1 -- ~ IB Vhl~·- A 9C !IA

    Ill

    2 IA 18 11

    II 1'

    :;~a I e :: l:~~->-· ~:t 12 11

    2~ & 29 23 BA

    21 & 29 25

    21l & 29 5

    27

    IA 1e

    10

    FIGURE 1, n'PE B-3l149A·2

    lo3J7S9A-2 6-3J109NA·l

    nP£

    31749A·2

    31759A·2

    3ll09N·l

    A IN

    MM

    IJISMANTLING HEIGHT

    IN MM

  • "-- SV-178 TYPE 6 • 31749A·2 Rev. 1

    6 • 31759A-2 Page 11 of 29 6 · 31709NA·l

    REF. NO. QTY. NOMENCLATURE

    • lA 1 lB 1 BASE ASSEMBLY

    BASE (F316 Stainless Steel) OUTLET FLANGE (F316 Stainless Steel)

    lC 1 NOZZLE (FJ47 Stainless Steel) 10 1 C SEAL (Inconel)

    lE 4 WEB ( 316 Stainless Steel) 2 1 BONNET (Al05 Carbon Steel)

    3 · 12 BONNET STUD (Al93 B7 Alloy Steel) 4 12 BONNETSTUDNUT (Al94 2H Alloy Steel)

    5 1 DISC (A637 Gr. 688 Stainless Steel) 6 BELLOWS ASS EMBLY 6A 1 BELLOWS ( Inconel) .

    6B 1 DISC NUT ( 316L Stainless Steel) 6D 1 FLANGE (316L Stainless Steel)

    60 1 FLANGE ADAPTOR (316L Stainless Steel)

    7 1 SPINDLE (347 Stainless Steel) 8 SPRING & WASHER ASSEMBLY 8A 1. SPRING (Tungsten)

    8B BOTTOM SPRING WASHER (Al05 Carbon Steel) 8C 1 TOP SPRING WASHER . (Al05 Carbon Steel)

    8D 1 PIN (.414 Stainless Steel)

    8E 1 ARM (Al05 Carbon Steel) 9 1 COMPRESSION SCREW (SB164 Class A NI-CU Alloy)

    9A 1 THRUST BEARING

    9B 1 ADAPTOR (A565 Gr. 616 Stainless Steel)

    9C 1 SPACER (A565 Gr. 616 Stainless Steel) 10 1 COMPRESSION SCREW NUT (Alloy 875 Silicon Brass)

    11 1 DISCHOLDER (Monel 505)

    12 1 GUIDE (.Monel 505) 13 2 GUIDE GASKET (.Asbestos/304 Stainless Steel)

    14 1 SUPPORT PLATE l316 Stainless Steel)

    15 2 SUPPORT PLATE GASKET (.Asbestos/304 Stainless 16 1 WASHER RETAINER (.316 Stainless Steel) Steel)

    17 1 FLOATING WASHER (Bl64 Alloy A Ni-Cu Alloy) 18 1 RETAINER CAP SCREW (Al93 B 7 Alloy Steel) 19 1 LIFT STOP (Monel 5 0 5)

    20 1 LIFTSTOPCOTTERPIN (Stainless Steel) 21 1 DISC COLLAR (.513 164 Class A Ni-Cu Alloy)

    22 1 DISC COLLAR COTTER PlN (Stainless Steel)

    • 23 1 UPPER ADJUSTING RING (CA15 Stainless Steel)

  • REF NO QTY NOMENCLATURE

    SV-178 Rev. 1 n .. -- , " - ' 29

    24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

    ~

    l UPPER ADJUSTING RING PIN- ( 414 Stainless S.teel)

    l MIDDLE ADJUSTING RING (CAlS Stainless Steel) l MIDDLE ADJUSTING RING PIN ( 414 Stainless Steel)

    l LOWER ADJUSTING RING (CAlS Stainless Steel) 1 LOWER ADJUSTING RING PIN ( 414 Stainless Steel)

    4 PIN GASKET (Asbestos/304 Stainless Steel)

    l CAP (A216 Gr. WCB Carbon Steel) l CAPGASKET (Ashestos/304 Stainless Steel)

    6 CAP STUD (Al93 B7 Alloy Steel) 6 CAPSTUONUT (Al94 2H Alloy Steel)

    l LEVER (Malleable Iron)

    1 LIFTING FORK (Malleable Iron) 1 LEVER NUT (Carbon Steel)

    l LEVER SHAFT ( 414 Stainless Steel)

    1 PACKING (Asbestos) 1 PACKING NUT (414 Stainless Steel) 1 COLLAR (414 Stainless Steel)

    41 l RETAINfNG RING (Stainless Steel ) 42 l RELEASE NUT (Carbon Steel) 43 1 RELEASE NUT COTTER PIN (Stainless Steel) 44 45 46

    1 GAG (Al93 B7 Alloy Steel)

    1 GAG PLUG (Al93 B7 Alloy Steel) l GAG PLUG GASKET (Soft Iron)

  • NOZZLE

    DISC UNDERCUT

    DISC

    THIN INNER DISC LIP

    SV-178 Rev. l Page 13 of 29

    GUIDE

    COMPENSATOR FLOW PORTS

    i----~ ~::s;::~.+--+-D I SC HOLDER

    __..,~., i~~~~~Jjt:t=BELLOWS :: SPINDLE

    ~Ek~~~~1--==~7~: VALVE OUTLET !::;: DISC COLLAR

    (f--t:~~~~~-4----+-- SPRING FORCE

    FIGURE 2 VAL VE CLOSED

    /

    '----+-LOW SPINDLE BEARING, MIN. DISTANCE TO SEAT LINE

    NOZZLE-BASE GU I DE DI A METER

  • - ide '"='per Port Holes

    Guide Lower Port Holes

    NOZZLE-DISC SEAT INTERFACE

    HUDDLE CHAMBER

    SV-178 Rev. l

    ' Page 14 of 29

    I-!-_,..~--~"'"- SECONDARY OR IF I CE • LDWER ADJ .RING -.Z~~-"4~~"'11' POINT DIAMETER

    SECTION A-A

    FIGURE 3 VALVE CLOSED

    LIFT STOP

    Support Plate

    Opper uide/Disc

    Holder-Inter~

    face

    DISC HOLDER

    UPPER ADJ. RING

    Lower Guid Disc Holder

    vI&ter ace OUTLET

    MIDDLE ADJ.RING

    VALVE BODY BOWL

    LOWER ADJ. RING

    NOZZLE

  • LOWER ADJ. RING

    MIDDLE ADJ.RING GU IDE

    GUIDE & DISC HOLDER SLIDING INTERFACE & GAP

    TO BONNET & BONNET VENT

    SV-178 Rev. 1 Page 15 of 29

    LI FT STOP BACK PRESSURE

    BALANCING PISTON

    s;J~~~-r71- FLOATING WASHER

    .._....,__ SUPPORT PLATE i=::::::;:!::;:;::::;::::;:;:::~- PISTON-WASHER

    GAP

    DIRECTION OF VALVE LI FT

    BELLOWS

    Bellows Disc & Nut

    ADJ. RING FLOW AREA GAP

    ~~~--z-- Curtain Area

    i----o!-->"~~------+-- NOZZLE

    FIGUBE 4 VALVE OPEN

    ORIFICE BORE

  • 2.0 DESCRIPTION OF THE BASIC V~.LVE MODEL

    2ol Operation

    SV-178 Rev. l Page 16 of 29

    Valve operation is similar for all 31700 model valves. A

    cross-section of a basic valve model is shown in Figure 1.

    The valve consists of a nozzle that is internally contained

    by an external body structure and a disc that.is held

    against the nozz·le seat by a mechanical force that is develop-

    ed by compressing a helical spring. The valve opens on an

    inlet overpressure transient that generates sufficient up~

    ward force against the disc to overcome the resisting spring

    force. The valve closes when the overpressure decays to a

    point where the spring force is able to reseat the disc.

    Review Figures l, 2, 3 and 4.

    As shown in Section A-A of Figure 3, the valve seat is the

    nozzle/disc interface. The valve is held in the closed position

    by the spring force acting through the spindle to the disc a~

    shown in Figure 2o This force maintains the nozzle/disc in~

    terface thus trapping inlet steam within the inner chamber

    of the nozzle and disc.

    When the inlet steam pressure (P 9 ) reaches a predetermined

    point (set pressure), a vertical force is generated that

    counterbalances the spring force and slight leakage of steam

  • SV-178 Rev. l' Page 17 of 29

    across the valve seat develops. This leakage is directed

    into the huddle chamber (Figure 3). Pressure builds up

    rapidly in the huddle chamber developing an addition vertical

    force on the disc and disc holder. This additional force in

    conjunction with the expansive characteristics of steam causes

    the valve to "pop" open to al:1!1ost full lift. Simultaneously,

    the steam is directed through the secondary orifice and the

    adjusting ring flow gap. Steam momentum and the exposure of

    the entire area of the disc holder to steam pressure causes

    the valve to continue into full lift allowing the lift stop

    to come in contact with the support plate. Also, steam bleeds

    through the clearance at the lower guide/disc holder inter-

    face generating an addition lifting force on the upper portion

    of the disc holder.

    When the valve is open and flowing, static and dynamic forces

    act as shown in Figure 4.

    Force F1. This vertical upward force exists due to steam

    flow against the disc.

    Force F2. This vertical upward force exists due to dif-

    ferent pressure forces acting on an annular area defined

    by the inside diameter of the disc seat and by the lower

    outside diameter of the disc holder. The Force F2 is

    controlled by the position of the lower and middle adiusting

    rings.

  • SV-178 Rev. l Page 18 of 29

    Force F3· This vertical downward force exists due to

    spring force which is defined by set pressure times seat

    area plus an additional force of valve lift times spring

    rate.

    Force F4. This vertical downward force exists due to

    steam bleeding through the clearances between various

    parts (the guide/disc holder interfaces: the disc/disc

    holder interface: the bellows disc nut/disc holder thread

    interface). Force F4 is also influenced by the body bowl

    pressure near the upper and lower port holes in the

    guide.

    Force Fs. This vertical upward force exists due to steam bleeding through the lower guide/disc holder interface

    and expending into the chamber under the upper portion

    of the disc holder. Steam flow out of this chamber is

    affected by the position of the upper adjusting, by body

    bowl pressure near the lower port holes in the guide, and

    by the upper guide/disc holder interface.

    When the overpressure condition is relieved,.the inlet pressure

    in the nozzle decreases (F1, F2, Fs) allowing the spring force

    (F3) plus the pressure builtup at the top of the disc holder

    (F4) to reseat the disc thereby closing the valve.

  • SV-178 Rev. 1 Page 19 of 29

    Adjusting rings are mechanical devices incorporated in the

    valve to change the distribution of forces on the disc and

    disc holder affect valve opening pressure, valve lift, and

    valve closing pressure.

    2.2 Opening Pressure

    Opening pressure (also called set pressure or popping pressure)

    is that pressure where the valve disc begins to lift due to

    an inlet overpressure transient. Lift begins when inlet steam

    pressure has increased to the point where the force generated

    is equal to spring load. The spring load is adjusted by

    turning the compression screw (Figure 1, Ref. No. 9). In

    accordance with the ASME Section III Code, the valve opening

    pressure can be adjusted to be within plus or minus one percent

    of the required opening pressure.

    Opening pressure is affected by seat leakage, by the position

    of the lower ring, and.ambie~t temperatures. Excessive seat

    leakage caus~ng a· steam pressure build-up in the huddle chamber

    may cause erratic set pressure or a premature "pop". The

    huddle chamber and the secondary orifice size are defined by

    position of the lower adjusting ring. The lower adjusting

    ring eliminates simmer just prior to the valve popping to

    insure a sharp and distinct popping pressure. Ambient tempera-

    tures affect the valve normal temperature profile. Large

    ambient temperature transients may cause the valve to open

    outside the normal plus or minus one percent set pressure tel-

    erance because rraterial relaxation or growth affect spring force.

  • SV-178 Rev. l Page 20 of 29

    The bellows is designed to provide the maximum huddle chamber

    efficiency. Reduced huddle chamber efficiency occurs only at

    high back pressure conditions. This could cause· the opera-

    tion of the valve to become sluggish if the bellows was not

    designed to allow the valve to be fully open at 3% accumulation.

    Due to its design, a bellows is a highly stressed component,

    and can be damaged if subjected. to very extreme adverse con-

    ditions or severe cycling. Since the bellows performs such a

    .necessary function in the valve and is not readily accessible

    for inspection, a backup system is provided. This is shown

    in Figure 4 as the back pressure balancing piston. In case of

    a bellows rupture, the area internal to the bellows will be~

    come pressurized, however, the piston li.ft stop being attached

    to the valve spindle (which carries spring force) is now subject

    to high pressure on its bottom side and approximately atmos-

    pheric pressure on its top side. This unbalance force assists

    the valve to open or remain open thereby accomplishing the

    same function as the bellows except for leak tightn~~s be~ween

    the outlet and bo~net. Flow will vent into the valve bonnet . .

    through the clearance between the piston and floating washer

    and this will be vented out of the valve bonnet. It is necessary

    that the valve bonnet vent connection always be left open to

    atmospheric pressure because the lift stop is designed to

    act as a piston with the floating washer as a cylinder. Since

    the effective area of the bellows and the lift stop are designed

    to be equal, a ruptured bellows will have little affect on

    _valve operation IF THE BONNET IS PROPERLY VENTED.

  • 2.3 Closing Pressure

    SV-178 Rev. 1 Page 21 of 29

    Closing pressure is that pressure at which the valve will

    reseat. ·This is generally specified as percent blowdown and

    is expressed by the following equation.

    Percent Blowdown =

    popping pressure minus

    closing pressure

    popping pressure x 100

    When the overpressure condition is relieved, the inlet pressure

    in the nozzle decreases allowing the spring force plus the

    pressure buildup at the top of the disc holder to force the

    disc back on its seat, thereby closing the valve as shown in

    Figure 3.

    The force F4 acts as a closing force because back pressure

    cannot be eliminated. For low back pressure applications, F4

    can usually be ignored. At high back pressures, the effect

    of F4 is significant since it would affect valve lift and

    capacity. In order to provide total system relieving capa-

    bility under high back pressure conditions, the 31700 Safety

    Valve is designed with a patented back pressure compensator

    piston (part of disc holder) , which utilizes and controls

    Force F5 . Force F5 acts on the piston in the annular area

    outside of the guide diameter. This flow is regulated by the

    compensator flow ports. The upper adjusting ring is set at the

  • SV-178 Rev. l Page 22 of 29

    factory to insure valve lift and capacity even with high back

    pressures expected in serviceo

    2.4 Capacity

    Orifice size, valve lift, and inlet pressure affects valve

    capacity. The basic valve model is certified in accordance with

    the AS.ME Section III Code to relieveo A rated capacity at a

    three percent overpressure at rated lift at a steady state con-

    ditiono

    Valve capacity is calculated in according with AS.ME Section III

    Code with the formula

    W = 5lo5A(l.03P + 14.i) (.975) (0.9)

    W = saturated steam, lb/hr A = orifice area, sqo in. P = set pressure, psig

    Lift is the actual travel of the disc upward along the valve

    centerline when the valve is relieving.

    Rated lift is that minimum lift at which a valve attains its

    rated capacity at a three percent (3%) overpressure (accumula-

    tion) . By design, the rated· lift for the basic valve model

    is the lift that provides a certain area (Figure 4) equal to

    the area of orifice bore (Table 1) . Rated lift is calculated

    by dividing the orifice bore by four.

  • SV-178 Rev. 1 Page 23 of 29

    The basic valve model has an adjustable lift stop as shown in

    Figures 3 and 4. The valve lift can be restricted below rated

    lift to restrict valve capacity. The relationship between

    valve lift and capacity is conservatively assumed to be

    linear.

    2.5 Material of Construction

    Figure 1 Nomenclature provides typical Material of Construction

    for the basic valve model. ~1a terial of Construction for all

    PSV's are the same (i.e., same material grade). However, the

    material specifications, to which materials were procured,

    varies (i.e. AISI versus ASTM versus ASME). Also material

    form varies (i.e. castings versus forging versus bar stock) .

    2.6 Design Conditions

    The basic valve model has a design pressure of 2500 psig and

    a design temperature of 7QQOF. The valve is designed specifi-

    cally for saturated steam service. The valve is not designed

    for, nor tested by Dresser on any other flow media.

  • .,

    3.0 SELECTED TEST VALVES

    SV-178 Rev. 1 Page 24 of 29

    3.1 Two valve sizes are selected for the EPRI Test Program. These

    are:

    (1) Model: 31739A-l

    tJtility: Consumer Power Company

    Plant: Midland 2

    Drawing: 3NC-081 (Note 1)

    (2) Model: 3l709NA-l

    Utility: Portland General Electric

    Plant: Pebble Springs l

    Drawing: 3NC-045 (Note 2)

    Note 1. The original drawing for Midland 2 is not readable

    when reduced to a 11" x 17" format. For that reason,

    Drawing 3NC-081 has been used in this report. Drawing 3NC-081 is for the Crystal River spare valve. The Midland valve and

    the Crystal River spare valve are identical.

    Note 2. The original drawing for the Pebble Springs is not

    readable when reduced to an 11" x 17" format. For that reason,

    Drawing 3NC-045 is provided in this report. Drawing 3NC~045

    is for the Palo Verde valves. The Palo Verde valves are

    identical to the Pebble Spring valve except that:

    (1) The inlet face is a large tongue, and

    (2) The body drain is a socket weld connection.

  • • 4.0

    4.1

    SV-178 Rev. 1 Page 25 of 29

    DESIGN VARIATION BETTl'7EEN PWR PLANT VALVES AND SELECTED TEST VALVES

    Valve Models

    A review of Table 2 will show that there are five valve models.

    These are:

    ( 1) 31709KA, K orifice

    (2) 31739A, 3 orifice

    ( 3) 31759A, 5 or if ice

    ( 4) 31749A, 4 orifice

    ( 5) 31709NA, N or if ice

    4.2 Comparison of Valve Models

    Each larger size valve is a scaled-up version of the smaller

    valves. All valves are similar in configuration and based on

    the same design philosophy.

    Within each valve model, there are some critical variations.

    These are:

    l. Bonnet Material Form

    2. Body (Base) Material Form

    3. Inlet Size and Rating

    4. Outlet Size and Rating

    5. Lift

    4.3 Bonnet Material Form

    Bonnet were originally manufactured from a casting. Cast

    bonnets were replaced with a bonnet fabricated from a solid

    forged billet. The casting were ASTM A217 Grade WCB. The

    forgings were ASTM Al05 Grade II Carbon Steel or ASME SA105

    Carbon Steel depending on the applicable ASME Section III Code .

    The two bonnets, cast or forged type, are very similar in con-

    figuration and considered structurally equivalent.

  • SV-178 Rev. 1 Page 26 of 29

    The original valves (Model 31739A-l) for Palisades, Oconee l

    and 2, and Three Mile Island 1 Nuclear Plants have bonnets of

    the cast type. Spare valves for TMI #1 have bonnets of the

    forged type. All other valves have bonnets of the forged

    type.

    4.4 Body Material Form

    Bodies were originally manufactured from a casting. Material

    was ASTM A35l Grade 316 stainless steel. Later in valves of

    the same model number, a body made from a solid forged billet

    was used. Material was ASTM -~~~1~ ~rade F3l6 or ASME SA182

    Grade F3l6 stainless steel. More recent valves, models

    31749A~2 and 31709NA-l, have bodies made from a closed die

    forging. Material was ASME SA182 Grade F316 stainless steel.

    The original valves for

    (l) Calvert Cliffs 1 (Model 31739A-l)

    ( 2) Palisades (Model 317 39A-l)

    (.3) Oconee 1 & 2 (Model 317 39A-l)

    ( 4) Main Yankee (Model 31709KA=l)

    ( 5) Three Mile Island 1 (Model 31739A-l) and

    ( 6) North Anna 1 & 2 (Model 31759A-l).

    Have valves of the cast type. The two original valves for

    Calvert Cliff 2 (Model 31739A-ll were cast and forged types

    (one of each) . Spare valves for Calvert Cliffs l and 2 and

    Three Mile Island 1 have bodies of the forged type. All other

    valves have bodies of the forged type.

  • SV-178

    Rev. 1 Page 27 of 29

    The bodies of the cast type and the forge type are similar

    in configuration. However, the body bowl wall thickness

    of the cast type is thinner than the wall of the forged type.

    Thus the cast type is structurally weaker.

    4.5 Inlet Size and Pressure Rating

    See Table 2.

    4.6 Outlet Size and Pressure Rating

    4.7

    See Table 2.

    Valve Lift

    The following valves were shipped from Dresser with valve lift

    restricted below rated:

    (1) Palisades Model 31739A-l; full lift is .45; restricted

    lifts of 0.339, 0.344 and 0.350 were provided.

    (2) Catawba, Model 31749A-2; full lift is .563; restricted

    lift of .531 was provided.

    (3) Three Mile Island 2, Model 31759A-l; full lift is .516;

    restricted lift of .439 was provided.

    (4) Nuclear One, Model 31759; full lift is .516; restricted

    lift of .385 was provided.

    According to our records, the valves for TMI-2 were adjusted

    on site at a later date to remove the li~t restriction.

  • 5.0 CONCLUSION

    SV-178 Rev. l Page 28 of 29

    Although there is a possible argument for selectinq for the

    tests valves which have been installed and in use for a number

    of years as opposed to newly manufactured valves, it would be

    difficult to achieve this in practice. There is first the

    problem of obtaining valves for prolonged testing which are

    at present used by utilities. There are also the handling and

    control difficulties which will be presented by a valve which

    is highly radioactive. Any attempt to decontaminate the

    valve would tend to nullify the tests. In fact, it is believed

    that there is no real need to become involved in such a poten-

    tially troublesome test program. The affect of radiation

    aging of the materials used in valve construction is well

    known and has been defined by many reliable authorities which

    it is unnecessary to quote here. The total radiation dosage

    is comparatively small and those operating components which

    may be the most affected are replaced under normal maintenance

    procedures at regular intervals-. . -This, also applies in the

    c~se of we.ar or. f·atigue: There is very little wear experi-

    enced in the valve in general because of the limited number

    of operating cvcles and certainly, in the case of PWR's there

    is no possibility of fatigue failure from vibration.

    The 3l739A-1 and the 31709NA-l valves selected for the EPRI

    testing program are representative of valves in service or

    intended for service in the PWR plants listed in Table 2.

  • SV-178 Rev. 1 Page 29of 29

    The first of these valves, the 3 orifice is the most common

    and has the longest service history. The N orifice is the

    newest and largest and is expected to be the valve used in

    new plants. Unfortunately, the two variations of the 3 size,

    cast or forged body, may present a problem. For normal opera-

    tion on saturated steam the valves are the same, but it is

    possible that under extreme conditions of compressed flashing

    water there may be some difference because of body configuration.

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    . CLEANING & PAINTING SPEC.

    ' ._ - . . , . ..

    :-,·..:· .:· .. ·

    IUIEI

    UGI. DITE a.A. DAT[

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    CUSTOMER SPECIFICITIDN CHANGES

    REY IEIED BY REY ENG.

    REYIEIED BY REY. ENG •

    -.-.:~ '. .::~ . :;'. ·- _,:

    llOTES: . ;::.-. -: , .. . . ". . _ .. -I DOCUMENTS TO BE SUBMITTED FOR REVIEW AND INFORMATION. THESE DOCUMENTS SHALL BE CONSIDERED APPROVED IF NOT RETURNED TO DRESSER WITHIN 45 WORKING

    • DAYS AFTER RE~El?T BY Ctn!BUSTION EllGINEERING. .. . . ------·· l· 2.·oocuMENTS SHALL NOT BE SUBMITTED BUT AVAILABLE FOR REVIEt AT DRESSER. : ... ··

    . ·~ ,:. ,, .... -·

    :'~.

    . ~.:~:···f,_;.:'J. ·' ., . . .. ~ . •, . ·,·: .• ~ t~ ~· .• _ . - • .,

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    ·· ' OESCI IPY IOI EDl•IOM Ol:iEY. AOOENOUI LEYEL GI CUSS

    ASME B r. PV COO~· SECT~~~ ill ANSI 816. 5 STEE~ PIPE FLANGES AND FLANGED FITTINGS.

    1974

    1968

    UllMER 75 CLASS I

    SOD'I& 2500#

    CASES OF ASME BOILER AND PRESSURIZER VESm CODE.

    CAS£. llll

    CAlCliLl•IONS', REPORTS, INSTRUCTIONS AND PROCEDURES REQUIRED FOR YERIFICUIOI Of DESIGN, MANUfACTURE, TEHING UD QUALITY ASSURANCE REQUIREMENTS.

    CUSTOMER APPROVAL REQUIRED

    NO·.·.· .... :.

    NO

    NO -~ - '

    APPROVAL SEQUENCE

    CODE,

    B (NOTE I)

    B (NOTE I)

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    QMT-1

    B .(NOTE I) QPT-l-NC045/046 ·

    B (NOTE I) QRT-1 · · '' -9:·cNorr-n --ouT:.:r-.---. --

    NOTE 2

    . NOT£ 1z

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    QHT-3

    IS-JU

    IS-305

    IUCllPllDI

    VALVE APPLICATION REPORT

    MAGNETIC PARTICLE EXAM.

    LIQUID PENETRANT EXAM.

    RADIOGRAPHIC EXAM.

    TRASONIC' EXAI:- -

    HEAT TREATMENT PROCEDURE

    WEllllN; ,ROCEDUllE (l'I TD l'I)

    IELDING PROCEDURE(PB TP PB)

    ::_-.,_

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    .. IS-323 .... ----- -- .IELOING PRDCEDURE(Pll IP PS) ________ ....

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    CLEANING INSTRUCTION

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    PAINTING SPECIFICATION

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    FUNCTI GNAL STEAM TESTING INSTRUCTIONS

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    MINIMUI IALL VERIFICATION

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    DOCUMcNTAT I ON BEFOR( SH I PMENT. 9.AODED DRESSER JS REQUIRED NOTIFICATION TO NOTE I. 1 O.ADDED NOTE 1 TO CUSTOMER WITNESS COLUMN HEAD I NG • 11 • .IOOED NEW ITEMS 60 12.WPS-B WAS WPS-5B.PT-69-NC045 WAS PT-57-NC045. 13.ADOED NO WITNESS TO AS-59-NC054,CL-12-NCC45

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    ~:

    ~LTUSSURINCE REW. NO.

    . ' . RELEASE

    HO •.

    -~· -'1..EH1'0Ri~

    ii ...

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    • A3 - TARGET ROCK CORPORATION


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