Syn-Fab High temperature and Industrial Process Monitoring Systems Cameras, Thermal Imaging, and Temperature Monitoring Solutions for Industrial Processes Since 1974, SYN-FAB® has specialized in the design, manufacture, sales and service of high- temperature and industrial process monitoring systems. State-of-the-art camera, thermal imaging, and temperature monitoring solutions are available for all boilers, furnaces, and kilns. Specialized cameras and imaging systems for monitoring other process areas that are too dirty, wet or corrosive for conventional systems are also part of syn-fab extensive product line. The real-time images produced by our systems can be used as a tool to improve efficiency, reduce emissions, minimize fuel consumption, troubleshoot problems, aid in start-ups, and improve safety margins. Adding the integrated ability to accurately measure and access process temperature to the video capabilities of the imaging system greatly expands the utility of this technology. All of our equipment is supported 24/7 by our knowledgeable and experienced staff SYN-FAB® has specialized in the design, manufacture, sales and service of high temperature and industrial CCTV and imaging systems . Years of experience have led to the development of unique systems and service arrangements for virtually all high temperature and industrial monitoring applications. When dealing with SYN-FAB® you are in direct contact with the ownership and management of the company. We can respond to your needs quickly and reliably from both a materials and service standpoint. If one of our standard systems is not exactly what you need we can easily customize options and/or equipment for your specific applications. Our engineering and manufacturing facility is located in Mobile, AL in United States of America. We have distributors and sales representatives throughout the world including India. An experienced service team is available for travel to any location. We can provide on site installation supervision, maintenance, repair and operator training. Our commitment to quality and service is unmatched in the industry.
Transcript
Syn-FabHigh temperature and Industrial Process Monitoring Systems
Cameras, Thermal Imaging, and Temperature Monitoring Solutions for Industrial Processes
Since 1974, SYN-FAB® has specialized in the design, manufacture, sales and service of high-temperature and industrial process monitoring systems. State-of-the-art camera, thermal imaging, and temperature monitoring solutions are available for all boilers, furnaces, and kilns.
Specialized cameras and imaging systems for monitoring other process areas that are too dirty, wet or corrosive for conventional systems are also part of syn-fab extensive product line.
The real-time images produced by our systems can be used as a tool to improve efficiency, reduce emissions, minimize fuel consumption, troubleshoot problems, aid in start-ups, and improve safety margins.
Adding the integrated ability to accurately measure and access process temperature to the video capabilities of the imaging system greatly expands the utility of this technology. All of our equipment is supported 24/7 by our knowledgeable and experienced staff
SYN-FAB® has specialized in the design, manufacture, sales and service of high temperature and industrial CCTV and imaging systems . Years of experience have led to the development of unique systems and service arrangements for virtually all high temperature and industrial monitoring applications.
When dealing with SYN-FAB® you are in direct contact with the ownership and management of the company. We can respond to your needs quickly and reliably from both a materials and service standpoint. If one of our standard systems is not exactly what you need we can easily customize options and/or equipment for your specific applications.
Our engineering and manufacturing facility is located in Mobile, AL in United States of America. We have distributors and sales representatives throughout the world including India. An experienced service team is available for travel to any location. We can provide on site installation supervision, maintenance, repair and operator training. Our commitment to quality and service is unmatched in the industry.
SF12 HIGH TEMPERATURE CCTV SYSTEMFOR
BOILERS ▪ KILNS ▪ FURNACES ▪ INCINERATORS
SYN-FAB® SF12 series imaging systems represent the state-of-the-art in high temperature process monitoring. Each system utilizes a high-tech combination of electronics, optics and protection to produce sharp, long lasting video of your process. The SF12C is our most popular high temp system and is suitable for monitoring most boilers, furnaces and kilns. The SF12C produces a true color image of your process. The SF12SP is a special application system that can be viewed stand alone or fed to one of our SPECTRUM™ or PYROVIPER™ image processing systems.
► Balanced draft and positive pressure wallboxes for permanent/semi-permanent installation ► Lens lengths available from 12” to 72” with straight ahead, right angle, or 45° obtuse line of sight ► Automatic retract assemblies ► Image processing and analysis equipment for temperature measurement ► Portable cart assembly for diagnostics and testing ► Air filtration systems ► Digital recorders, monitors, switchers and other video equipment ► Five field-of-view lenses available from telephoto to super wide angle ► Fiber optic and wireless video/data transmission ► Digital output and Network cameras available for most applications ► Remote or integral camera electronics and controls ► Custom options for special needs.
SYSTEM OPTIONS
► Patented Bright Image Optical System for sharp images ► Quickchange construction for easy installation and maintenance ► Modular design for easy option add-ons and upgrades ► Easy to handle, compact design ► Loaner systems and 24 hour service for emergencies ►Indestructible STEELON™ housings to protect electronic components ► Advanced lens design for low air consumption, wider field of view and easy assembly/disassembly ► High performance, ruggedized imagers for increased durability.
SF12 HIGH TEMPERATURE CCTV SYSTEMS FEATURES
HIGH TEMPERATURE & INDUSTRIAL PROCESS MONITORING SYSTEMS7863 Schillinger Park Road ▪ Mobile, Alabama ▪ 36608 ▪ USAPhone (251) 633-4942 ▪ Fax (251) 633-2514 ▪ www.synfab.com
► Maximized efficiency and capacity by showing fuel and air flow in the burning zone ► Reduced emissions by improving performance ► Increased safety margins by helping detect tube leaks and other problems before major damage occurs ► Helps reduce slag, clinker, and ash build-up resulting in fewer shutdowns and lower maintenance cost ► Aiding startups and troubleshooting burner malfunctions ► Helps in shaping and positioning fuel beds
BENEFITS TO OPERATORS
MSS0010 AUTOMATIC RETRACT
The MSS0010 Automatic Retract is an option for use with SYN-FAB’s high temperature imaging systems. The MSS0010 will automatically pull the camera system back away from the furnace in the event that cooling air or power to the system is lost. A manual retract switch is also provided for operators’ use to pull the system back (and reinsert after) for lens cleaning, port de-slagging, etc. An optional PLC based controller is also available that allows for other events to trigger retraction as well as status signals and alarm outputs. “Other events” may include high temperature alarms, event alarms, and/or remote switching. The MSS0010 relies on a dependable pneumatic cylinder to retract the system. This cylinder operates on air stored in the air filters or an optional reservoir.
Automatic Retract Cylinder Length Discussion
When activated, SYN-FAB’s standard auto-retract cylinder withdraws the lens tip 6” into the wallbox. Experience has proved that this is enough to protect the lens from moderate, positive pressure blowback. If the system is exposed to severe blowback, there is a chance of damage to the lens regardless of whether the lens is retracted 6”, 12” or completely. Optional retract cylinders are available that will completely withdraw the lens from the wallbox. These are for applications that have a high probability of severe, positive pressure blowbacks. If this is the case, for maximum protection an FX series wallbox should be considered in addition to the full retract cylinder. Be advised that consideration must be given to clearance and safety zone behind the system if a longer retract cylinder is specified. In all cases, upset conditions that cause the system to be retracted should be investigated and corrected as soon as possible.
SYN-FAB® INC.
HIGH TEMPERATURE & INDUSTRIAL PROCESS MONITORING SYSTEMS7863 Schillinger Park Road ▪ Mobile, Alabama ▪ 36608 ▪ USA
The benefits of operators being able to visually monitor the interior of boilers, furnaces, kilns and other high temperature processes have long been proven. Adding the integrated ability to accurately measure and access process temperature to the video capabilities of the imaging system greatly expands the utility of this technology. SYN-FAB offers three levels of combining the video from our high temperature imaging systems with temperature monitoring. Our PYROVIPER™ PV-DAC (kilns and recovery boilers) is a PC based, software driven image processing and analysis system which allows unlimited target areas to be defined and measured within the field of view of each imaging system. A color thermograph of the process area can be generated with this system as well as many other image processing and data analysis functions. Image and data storage,trending, and outputting via several formats are available with the PV-DAC system.
SAE00031-II Thermal Analyzer on Kiln
Process temperature from 400° F (204°C) to 3300°F (1816° C) can be monitored with the systems depending on the model and calibration ranges selected. The two-color, dual wave-length feature of the PYROVIPER™ system allows for the accurate measurement of temperatures in processes that may become obscured by smoke, dust or particulate. Systems can also be calibrated for flame and/or surface temperature measurement within the processes. All units are factory calibrated to an industry standard heat source and shipped with system specific calibration tables. The SFPR High Temperature Pyrometer may be used for non-contact temperature measurement without video.
SYN-FAB TEMPERATURE MONITORING SOLUTIONSFOR
BOILERS ▪ KILNS ▪ FURNACES ▪ INCINERATORS
The Thermal Analyzer II is a basic system which allows the operator to define and display up to 4 target areas within the field of view of the imaging system. The average temperature of each target area is displayed on the Thermal Analyzer and is also available as industry standard outputs for connection to other devices or the plant’s DCS.
Our SPECTRUM™ TG is an economical and easy to use image processor that will transform the video from your SYN-FAB high temperature imaging system into a calibrated color thermograph. Instead of the typical monochrome infrared image, a temperature defined color image is displayed on the monitor.
Image from SF12SP kiln monitoring systemdisplayed on monitor with SPECTRUM™ TG
SYN-FAB® INC .
HIGH TEMPERATURE & INDUSTRIAL PROCESS MONITORING SYSTEMS7863 Schillinger Park Road • Mobile, Alabama • 36608 • USA
1. Be sure that the monitor and power supplies for thecamera, Thermal Analyzer and SPECTRUM areplugged into clean, surge protected, 120 VAC 60 Hzpower sources.
2. It is recommended that you connect the camera systemdirectly to the monitor (by-passing the SPECTRUMand Thermal Analyzer) for initial set-up and adjustment.After verifying the operation of the system put theThermal Analyzer and SPECTRUM in line and adjustas needed.
3. Any extended video coax runs should be made ingrounded conduit or isolated cable trays to minimizeinterference.
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