Syncrotrak Manual v18k

8222019 Syncrotrak Manual v18k

httpslidepdfcomreaderfullsyncrotrak-manual-v18k 141

1

Calibron Systems Inc

SYNCROTRAKregregregreg

Liquid Flow Prover

Operation Manual

For

Models 05 15 25 35 50 85 120

US Patent 5052211

Eighteenth Edition

PN 44103445K

5 January 2004



2

TABLE OF CONTENTSWARNINGS 3

1 INTRODUCTION 411 General 4

12 Data Collection 413 Mechanical Description 514 Tests amp Certifications 5

15 Principle of Operation 6

2 INSTALLATION 7

20 Receipt of Equipment 7

21 Mechanical Installation 7

22 Electrical Installation 823 Operating Instructions 9

3 CALIBRATION 1031 General 10

32 Static Leak Detection 10

33 Volumetric Water Draws 1434 Gravimetric Water Draws 18

4 TROUBLESHOOTING 22Trouble shooting chart 22

401D Interface Module Logic Diagram 23

5 ELECTRICAL SCHEMATICS amp DRAWINGS 24

Fig 51 Customer Electrical Connections standard models 24Fig 51a Customer Electrical Connections offshore models 25

Fig 52 SYNCROTRAK Wiring Diagram (1 phase power) 26Fig 52a SYNCROTRAK Wiring Diagram (3 phase power) 27

Fig 52b SYNCROTRAK Wiring Diagram (24 VDC power) 28

Fig 53 401D to Omni Flow Computer Wiring amp Instructions 29Fig 54 401D to CONDAT Prover Controller Wiring Diagram 30

Fig 55 401D to Daniel 2500 Flow Computer Wiring Diagram 30

Fig 56 401D to Dynamic Flow Computer Wiring Diagram 31

6 PROVER MAINTENANCE 32

61 General Prover Maintenance Information 3362 Prover Seal Replacement 3363 Bolt Torque Specification 39

64 Replacement of Upstream Shaft Seals 39

65 Replacement of Downstream Shaft Seals 3966 Drive System Maintenance 40

67 Volume Switch Replacement 41



3

WARNINGS

Please read this section carefully before installing using or maintaining

your SYNCROTRAK 983214 flow prover Failure to follow directions may result

in personal injury and property damage

bull Before performing any operations with the SYNCROTRAK 983214 flow prover readthis operation manual and the maintenance manual completely Also read API

48 Operation of prover systems First Edition November 1995

bull When connecting prover to pipeline be certain that

1 Flow direction is correct (flow must go through the prover in the proper

direction Severe damage may occur if flow direction is not correct)

2 Bolts flanges and piping of sufficient strength to be used for the

pressure rating on all connections

3 All connection bolts are torqued to the correct specifications

bull Pressurize system slowly to avoid shock resulting in possible damage to proverand or lines

bull Be certain that ALL applicable electrical codes are met when connecting and

using the SYNCROTRAK 983214 flow prover especially in hazardous area

locations The SYNCROTRAK 983214 prover is CSAUS certified by CSA for Class1 Group D service or EEx d [ia] ia IIA T4 It is the responsibility of the user ofthe equipment to meet the necessary electrical codes on connections made to

flow meters pressure amp temperature transmitters and power connections

bull Covers must be on all explosion-proof electrical plumbing at all times that power is on If it is necessary to troubleshoot electrical components this must be done in a lsquosafersquo area

bull Drive covers must be in place during operation or anytime that electrical

power is applied to the prover to avoid personal injury



4

1 INTRODUCTION

11General

This manual is intended to provide the necessary information and guidance for the proper

operation of the SYNCROTRAK 983214

Flow Prover manufactured by Calibron Systems Incof Scottsdale Arizona

The contents of this manual provide general information and operational characteristicsfor a standard prover This manual does not include special equipment for specialized

applications nor does it provide complete instructions for accomplishing repairs of the

type performed by the factory

12 General Description

121Prover Features

bull Equal upstream and downstream volumes

bull Field replaceable precision optical volume measurement switches

bull Flow-through poppet valve piston minimizes flow disturbances and requires noexternal plenum to compensate for line pressure (no nitrogen or other bottled gasis required for operation)

bull Patented chain drive piston return mechanism Eliminates the need for a hydraulicsystem and its associated equipment

bull Optional PC based control and data acquisition is available from Calibron

Systems Inc The CONDAT983214 software and interface provides for the greatest

ease of acquiring and processing all meter proof data for portable applications

bull Operates from a conventional electrical circuit (options include single or 3 phase power in most standard voltages and frequencies)

bull 24 Volt DC models available for portable proving applications requiring nooutside electrical service

bull Low consumables design reduces operating cost

bull Quickest and easiest seal change of any small volume prover

bull Free flowing piston greatly reduces induced line disturbances

bull Operates with most flow computers with meter proving capability and doublechronometry

These unique features provide greater confidence and operator convenience while

attaining more accurate performance tests of a fluid flowmeter in an operational line



5

13 Mechanical Description

The SYNCROTRAK 983214 flow prover consists of a smooth bore flow tube with a free

moving piston with bubble tight radial seals and an internal poppet valve A continuous

shaft exits both ends of the flow tube causing the prover to displace equal volumes both

upstream and downstream of the piston Volume detection switches are field replaceable

Volume detectors are actuated by a flag which is attached to the piston return shaft The piston is returned to the upstream position by a mechanical drive driven by an explosion-

proof electric motor The return mechanism is completely unlatched from the pistonassembly during a proving run allowing the piston to follow the flowing stream with

complete freedom for the least effect upon the flowing stream

14 Tests and Certifications

The SYNCROTRAK 983214 Flow Prover has been factory calibrated (water drawn) using NIST traceable test equipment The water draw was performed by the gravimetric

method using the CALIBRON dual-valve water draw valve set in conjunction with anelectronic balance Base volume on the certificate of calibration is corrected to 0 psig and

60 degF (or to meet other customer requirements) Before using the SYNCROTRAK 983214

FlowProver be certain that the setup information is correct concerning the input of the volume

corresponding to the certification sheet for the prover

Calibron Systems Inc recommends volumetric re-certification to be performed by the

user at regular intervals Frequency of recertification is determined by the frequency ofusage or by other user convention The optical switches on the prover switchbar may be

replaced without volume recertification however Calibron Systems recommends that a

check draw be performed to verify the volume after switch replacement Refer to the

water draw procedure described in Section 3 for more details



6

15 Principle of Operation

In the stand-by mode the piston is down stream and stationary The pistonrsquos inner flow-thru valve is open (ie

slightly up-stream of the main piston body) allowing free flow of the fluid through the flow proverrsquosmeasurement cylinder with insignificant pressure loss

When the operator starts a proving run sequence (Fig 11) the computer then signals the explosion-proofmotor to pull the piston to the up-stream position The piston is then completely unlatched from the chain

drive return mechanism The low drag piston traveling down the smooth bore tube is now free to follow thefluid flow with the least possible effect on the flow stream When the piston is released the flow-thru valvecloses by spring tension (Fig 12) The piston velocity is now synchronized with the fluid velocity

After the piston has been released and after a short run-up the precision optical start of volume switch is

actuated sending a signal to the proving computer starting the timing sequence The piston continuesdownstream with the flow Upon reaching the end of volume switch a signal is sent to the provingcomputer stopping the timing sequence Just after passing the end of volume switch the piston shaft is

stopped mechanically The flow through the prover pushes the perimiter of the piston further downstreamopening the flow-thru valve and allowing the flow to continue with little to no pulse or surge in line

pressure

To begin the next proving run sequence a signal is sent from the proving computer activating the return

mechanism pulling the piston to the upstream position where it is released to obtain another data point

Fi 11

Fig 12



7

2 INSTALLATION

20 Receipt of Equipment

The SYNCROTRAK 983214 Flow Prover is assembled pressure tested waterdraw calibrated

and flow tested at the factory prior to shipment When the equipment is received if it has

been crated inspect the outside of the packing case or cases to see if the case has beendamaged If there has been any damage to the case the carrier should be notified

immediately concerning his liability concerning damage to the equipment

Remove the envelope containing the packing list Remove the equipment from the case

or the case from the equipment whichever is the most practical Again inspect everythingfor damaged or missing parts carefully checking all packing material for important items

If anything is missing from your shipment contact your local Calibron Systems Inc

sales representative or sales office providing them with the serial number and sales ordernumber

21 Prover Mechanical Installation

The SYNCROTRAK 983214 Flow Prover has been designed to be used as a portable or as a

stationary mounted flow prover It may be used in horizontal or vertical mounted

positions but must be operated nearly level regardless of position to allow complete

bleeding of air through the bleed valves The SYNCROTRAK 983214 may be installedupstream or downstream of the meter under test since the displaced volumes are the

same upstream or downstream

When installing the SYNCROTRAK 983214

follow all recommended procedures regarding

placement of the prover connections in relation to the flow transducer to assure adequateflow straightening and elimination of unwanted flow profiles To assure that all the flow

goes through the prover use double block and bleed type diverter valves

Refer to system overview in Fig 20 for connecting the SYNCROTRAK 983214

prover to the process line Before connecting the prover be certain that all pipes and connections are

clean and unobstructed Check all drain and vent valves on the prover to make certain

that they are closed

Caution Be certain that all flanges bolts hammerlock fittings and any

components associated with the installation have sufficient pressure rating Also be

absolutely certain that the flow direction through the prover is correct



8

22 Prover Electrical Installation

NOTE SYNCROTRAK 983214 Provers are electrically certified either CSA CUS Class 1Division 1 Group D or EEx d [ia] ia IIA T4

Be certain to conform to all applicable national and local electrical codes when making

electrical connections to the SYNCROTRAK 983214

prover to maintain electrical safetyratings

Refer to Section 5 of this manual for connection to several brands of flow computers The proving computer used for the operation of the provers must be equipped with the double

chronometry function For brands not covered consult CSI and the flow computer

manufacturer

If equipped with CONDAT983214

prover control system refer to the operatorrsquos manual forinstructions for installation and operation

Refer wiring diagrams and drawings in section 5 of this manual starting on page 23

Refer to pages 23 through 27 for grounding connecting power connecting provingcomputer control cables and connecting pressure and temperature transmitter cables asapplicable

WARNING Be certain to utilize and separately connect both grounds (see page 23) and

comply with all pertinent local and national wiring codes and also properly ground the prover frame

Fig 20



9

23 Operating Instructions

Warning Be certain that the prover frame is securely grounded before applying electrical

power

1 Be certain that the prover control cable is connected to the proving computer

properly Then apply power first to the proving computer then apply power to the

SYNCROTRAK 983214 prover

2 First open fluid inlet valve slowly After the inlet valve is completely open open fluid

outlet valve connecting the prover to the process line (Fig 31)

3 Vent trapped air from the prover by opening the vent valves located at the top of the prover measurement cylinder

4 Close process diverter valve (Fig 31) slowly to divert the flow through the prover

5 The SYNCROTRAK 983214 flow prover is now ready for meter proving Refer to theappropriate proving computer manual for procedures for performing meter proving runs

6 After meter proving runs have been completed open process diverter valve andslowly close the prover connection valves



10

3 CALIBRATION

31 General

It is recommended that prior to doing any volumetric calibration especially if the prover

is to be used in the USA for custody transfer meter proving that the personnel involvedread the API Manual of Petroleum Measurement Standards (MPMS) Chapter 4 - Proving

Systems sec 48 and the MPMS Chapters 4371 1123 1221 and 1224 - pertaining

to the calculation for the volume of provers

Although the prover may be calibrated with calibrations traceable to the US National

Bureau of Standards by a number of techniques only two techniques for volume

determination will be described here a volumetric calibration and a gravimetric or mass

calibration

The mass or gravimetric calibration method consists of collecting the volume of water

dispensed by the prover between volume switches and determining its mass by weighing

it with precision scales or a balance Corrections are made for the density of the waterand the buoyancy of the air displaced by the volume of water per API 146 and applying

various other correction factors such as the temperature and pressure effects on the flow

tube and the volume switch position De-ionized or distilled water should be utilized forthe mass draws API 11235 Wagenbreth equation is the API standard used for density

determination of water

The displaced volume has been calibrated as described in the MPMS chapters 4371

1123 1221 1224 491 492 and 494

The SYNCROTRAK 983214 prover base volume has been determined at the factory

Recalibration is recommended either at 1-year intervals or at intervals as agreed upon by

the authorities and parties interested in the measurement Recalibration is also requiredafter any maintenance which may affect the base volume eg complete switchbar

replacement SYNCROTRAK 983214 volume switches are field replaceable and adjusted to anextremely high degree of precision Individual switch replacement does not necessitate

volumetric re-calibration

32 Static Leak Detection

The SYNCROTRAK 983214

static leak detection procedure should be utilized prior to waterdraw or at any time that meter proof repeatability is difficult to attain and the prover not

the meter is suspected It is not necessary to remove the prover from the process line to

perform a leak test It is only necessary to block off the inlet and outlet of the prover withit full of fluid It is also necessary to have a differential pressure gauge with a sufficient pressure rating to withstand line pressure if the prover is not removed from the process

line Temperatures both ambient and fluid should be stable during the procedure



11

321Equipment

1 Static leak differential pressure creator assembly (see parts list )

2 Differential pressure gauge 0-10 psid or greater with sufficient static pressure

specifications to be equal or greater than the current prover pressure

3 Plumbing and valve arrangement similar to that shown in Fig 31

322Procedure

1 Refer to Fig 30 (below) and install the differential pressure gauge (1) between the

inlet and outlet ends of the prover

2 Block off inlet and outlet with flanges or blocking valves

3 Fill the prover with liquid and vent off all air from the system

4 Power up the proving computer and the SYNCROTRAK 983214

5 From the proving computer initiate a proving run6 Remove the plug from the drive cover end panel

7 Install the differential pressure creator (2) in the threaded hole provided in the drive

system end plate and hand tighten (Refer to Fig 30)

8 Rotate the adjustment screw (3) Fig 30 clockwise to push the plunger out to apply

force to the piston shaft and create a differential pressure between the inlet and the outlet

of the prover Rotate the adjustment screw until a differential pressure of 5 psi has beencreated

9 Look the prover over for any obvious external leaks

10 Observe the differential pressure gauge for a period of 15 minutes if the pressure hasnot dropped by more than 25 of the starting differential pressure it may be assumedthat there are no piston seal leaks If the pressure has dropped to lower levels it should be

assumed that there is a seal leak and the prover piston seals replaced

Fig 30



12

Water Draw Plumbing Diagram

Fig 31

Fig 32

To controlconnector on

water drawcontroller

401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F

WATER DRAW P amp T ASSEMBLY

DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE

THIN WALL THERMOWELL4 1

THERMOMETER 0 2 F or 01C DIVISIONS (optional)5 3

Fig 33

Fig 34



14

33 Volumetric waterdraw

Equipment

1 Water draw kit Calibron systems item 22102233A (See Fig 33)

2 Source of clean potable water capable of approximately 10 gpm at 25-100 psi Pump

or water supply must have steady non-pulsating pressure

3 Certified volume test measures (conforming to API chapter 4 section 7) traceable to

the US NIST (or other certifying agency if outside US) Ideally the test measure will beof the same volume as the displaced volume of the prover If however the test measure

is smaller than the prover volume there must be at least two test measures as the flow

during water draws should be continuous for the greatest precision Example For a 20-

gallon prover uses a single 20-gallon test measure

4 Certified high resolution pressure gauge 0-100 psig

5 Three traceable thermometers with 02 deg graduations see Fig 34

6 Water overboard container (volume to be at least as large as test measure andapproximately the same height

Note CSI Water Draw P amp T kit or equivalent assembly eases installation of water draw

prover instrumentation (see Fig 34)

Procedure

1 Be certain that all maintenance that needs to be done to the prover has been

accomplished before starting the volumetric calibration It is advisable to perform a static

leak test prior to performing a water draw (see section 32) Replace the seals on the prover if there is any doubt as to their integrity

2 Block prover inlet and outlet by using a blind flange or double block and bleed valve

3 Refer to SYNCROTRAK 983214 water draw configuration Fig 31 and install water drawkit CSI item 22102233A (see Fig 32 33) Install certified thermometers and certified pressure gauge (even if the prover is equipped with P amp T transmitters) If using CSI

Water Draw P amp T kit remove downstream prover bleed valve amp install P amp T Kit

4 Connect water supply to prover refer to Fig 31

5 Connect prover control cable to water draw valve controller (refer to Figs 32 33)

6 Turn water supply on and open valves V1 V2 and V3 After all air is bled off close

V2 and V3 Open V4 and V5 and allow water to circulate until the temperature has

stabilized and is not changing

7 Valve V2 may be opened slightly to allow just a very small stream of water to flow

this will bleed off air which may be in the water supply

8 Apply power to the water draw circuit One of the valves will switch on immediately

Note which valve switches on and mark it as the overboard or bypass valve The othervalve is the draw valve and will be on only when the piston is in the measurement area of

the flowtube Also apply electrical power to the prover



15

9 Place properly wetted test measures under the water draw valves

10 To make a water draw depress the switch on the controller this will cause the prover

piston to be returned to upstream position and start the draw sequence

11 Water should now be draining into the wastewater container and will drain into the

wastewater container until the first volume switch has been reached Note To decrease

the time necessary to reach the first volume switch valve V5 may be opened until just before the first volume switch has been reached At the first volume switch the controllerwill signal the valves to switch and start water flowing into the test measure

12 Record the pressure (P) at P1 while only the water draw valve is open Valves V5

and V6 must be closed while recording this pressure which is the pressure at the startand the end of volume switching

13 Allow test measure to fill If one can is used which is the same as the displaced

volume of the prover one may open valve V6 to speed up the flow until the can is nearly

filled then close off V6 amp allow the calibration valve to switch back into the wastewatercontainer

14 Record temperature (T sb) at T2 which is switchbar temperature by opening the drive

cover and placing the thermometer midway between volume switches which is thelocation of the switch bar temperature transmitter thermowell

15 Record fluid temperature (T p) at T1

16 If multiple cans are used close valve V4 check level measure temperature and

record data

17 Repeat above if more test measures are to be used to contain displaced volume

18 To fill last can which must be under the solenoid valve and V6 open V6 until can is

nearly full then close V6 to allow water draw valve to perform shut off at end of volumeCarefully record can level (V ) and temperature of contents (T tm)

19 Repeat steps 9 through 19 as necessary to obtain the required number of runs

20 Calculate prover volume per section 331 below

Water Draw Notes

Perform steps 9-19 at least twice prior to taking data to purge the system of air assure the

temperature is stable and to get familiar with the procedure

Repeat the water draw procedure until at least 3 consecutive draws repeat within 002

or other repeatability criteria that the certifying parties agree upon (Flow rate on at least

one run must vary by 25 to assure integrity of prover seals and absence of leakage)

Failure to achieve the necessary repeatability may be caused by leaking valves air in the

system varying pressure leaking seals or faulty calibration technique



16

Volumetric Water Draw Data Sheet

Date

Prover Serial Number

Prover Model Number

Report Number

Location

Base Temperature (Tb)

Base Measure Volume-from calibration cert ( BMV )

Volume Measure Thermal Coefficient (Gc)

Compressibility Factor (water) (CPL)

Flow Tube Area Thermal Expansion Coefficient (Ga)

Detector Linear Thermal Expansion Coefficient (Gl)

Modulus of Elasticity of flow tube ( E )

Flow Tube Inside Diameter (inches) ( ID)

Flow Tube Wall Thickness (inches) (WT )

Fill 1 Fill 2 Fill 3 Fill 4 Fill 5

Fill Time (minutes) =

Flow Rate (Nominal VolumeFill Time) =

Temperature Prover (Tp) =

Temperature Detector (Td ) =

Prover Pressure (Pp) =

Scale Reading on Volume Measure (SR) =

Volume of Water adjusted for SR ( BMVa) =

Test Measure Temperature (Ttm) =

Correction for Temp Differential (Ctdw) =

Effect of Temp on Test Measure (CTStm) =

Effect of Temperature on Prover (CTSp) =

Combined effect of CTSM amp CTSP (CCTs) =

Volume Waterdraw (WD) =

Effect of Pressure on Flow Tube (CPSp) =

Compressibility of water in prover (CPLp) =

Corrected Water Drawn Volume (WDzb) =

Note Lotus 1-2-3 or Excel readable files are available from CALIBRON Systems Inc

which will automatically calculate corrected prover volume using the volumetric methodif the previous givens above are entered

Fig 35



17

331 Calculations

Water draw volume corrections taken from API Manual of Petroleum MeasurementStandards 1211121 1211122 121 491 492 and Appendix B4 F2a 11235

Symbols and Calculations from API 1224

Given

RHOtm = Density of liquid (water) in test measure (API 1123) RHOp = Density of liquid (water) in prover (API 1123)

CPL = Correction for the compressibility of liquid (For water 32E-6)

T b = Base calibration temperature (60 deg F in US)Ga = Area coefficient of expansion for flow tube (API 12211121)

Gl = Linear coefficient of expansion for detector (API 12211121)

Gc = Coefficient of expansion for the test measure (from calibration certificate) E = Modulus of elasticity for flow tube material (from API 122 Appendix A)

Calculate

BMVa = Base Measured Volume adjusted for scale reading

= BMV + SR

CTDW = Correction for provertest measure liquid temperature difference= RHOtm divide RHOp

CTStm = Correction for effect of temperature on test measure

= 1 - (Ttm - 60) times (Tb)

CTSp = Correction for effect of temperature on prover

= (1+[(Tp-Tb)Ga]) (1+[(Td-Tb)Gl])CCTs = Correction for provertest measure steel temperature difference

= (CTStm)(CTSp)

WD = Adjusted Base Volume of Draw

= BMVaCTDWCCTs

CPSp = Correction for the effect of pressure on prover

= 1 + [(PpID)(EWT)]

CPLp = Correction for effect of pressure on liquid (water)

= 1 [1-(00000032Pp)]

WDz = Average of all WDs= [sum (WDz Fill 1WDz Fill5)]n

WDzb = Volume of Prover at 60 deg F and 1 atm

= WDz (CPSp CPLp)



18

34 Gravimetric waterdraw

Equipment

1 Water draw kit Calibron systems item 22102233A (Fig 33)

2 Precision electronic weigh scales of the correct size and resolution for example foran S25 prover balance must have a capacity of at least 200 lb and +- 001 lb resolution

(1 part out of 20000 or better resolution)

3 Certified test weight set ANSIASTM class 2 equivalent or better

4 Source of air-free or deaerated deionized or distilled water with approximately 5 gpm

at 25-100 psig steady or non-fluctuating pressure

5 A volume catch container ideally large enough for the volume of fluid dispensed bythe prover Container must be designed to be placed on the precision balance or scales

6 Certified pressure gauge 0-100 psig

7 Two traceable thermometers with 02 deg Graduations (see Fig 34)

8 Water draw data sheet Fig 36

9 Water overboard container (volume to be at least as large as test measure)


prover instrumentation (see Figs 32 33)

Procedure

1 Perform all necessary maintenance to the prover prior to starting the gravimetric

calibration It is advisable to perform a static leak test prior to performing a water draw(refer to Fig 31) Replace the seals on the prover if there is any doubt as to their integrity


3 Refer to SYNCROTRAK 983214 water draw configuration Fig 31 and install water draw Pamp T kit CSI item 22102233A (Fig 32 33) Install certified thermometers and certified

pressure gauge (even if unit is equipped with pressure and temperature transmitters)


5 Connect prover control cable to controller (refer to Fig 31)

6 Turn water supply on and open valves V1 V2 V3 After all air is bled off close V2

and V3 Open V4 and V5 and allow water to circulate until the temperature has stabilizedand is not changing

7 Open V2 slightly to allow just a very small stream of water to flow which will bleed

off air which may be in the water supply


Note which valve switches on and mark it as the overboard or bypass valve The other

valve is the draw valve and will only be on during the two volume switches Also apply

electrical power to the prover



19

9 Calibrate scales with test weights totaling +- 10 of draw weight per API 494

10 With volume catch container on the scales and under water draw valve tare scales



12 Water should now be draining into the wastewater container and will drain into thewastewater container until the first volume switch has been reached Note To decrease

the time necessary to reach the first volume switch valve V5 may be opened until just

before the first volume switch has been reached The controller will now signal the valvesto switch and start flow into the volume catch container

13 The draw can be speeded by opening valve V6 after the valves have switched to

flowing into the volume catch container Record the pressure at P1 while the draw is being conducted while only the water draw solenoid valve is open mdash not while V6 is

open Again close V6 at least 12 or 12 gal prior to solenoid draw valve switching

14 Record ambient temperature (T a)

15 Record temperature (T d ) at T2 which is detector temperature by opening drive coverand placing thermometer midway between volume switches which is in the location

of the switch bar temperature transmitter thermowell

16 Record fluid temperature (T p) at T1 (at prover)

17 Allow catch container to fill until valve switches

18 Record scale reading (W w) Drain container and retare scales

19 Repeat above procedure 10 through 17 until the desired of draws are attained

(Usually 5 consecutive draws within the desired tolerance)

20 Calculate results per 341 on following page

Note copy of Fig 36 can be used to enter draw data

Water Draw Notes

1 Perform steps 10-17 at least twice prior to taking data to purge the system of air assurethe temperature is stable and to get familiar with the procedure

2 Repeat water draw procedure until at least 3 consecutive draws repeat within 002 or

other repeatability criteria that the certifying parties agree upon (Flow rate on at least one

run must vary by 25 to assure integrity of prover seals and absence of leakage)

4 Failure to achieve the necessary repeatability may be caused by leaking valves air inthe system varying pressure leaking seals or faulty calibration technique



20

Gravimetric Water Draw Data Sheet

1 2 3 4 5

T d = Detector bar temperature =

T p = Prover temperature =

T a = Ambient air temperature =

P p = Prover pressure =

W w = Weight of Water =

Gl = Coefficient of linear expansion =

(switchbar)

Ga = Coefficient of flow tube area thermal

expansion =

DENtw = Density of test weights =

E = Modulus of elasticity (flow tube) =

WT = Wall Thickness of flow tube =

ID = Inside Diameter of flow tube =

T ac = (T a - 32) times 5 divide 9 =

T pc = (T p - 32) times 5 divide 9 =

DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123

Mw = (Ww times (1 - ( Dadivide Dtw))) divide (1-( Dadivide RHO))

= V w = Mw divide RHOw =

CPLp = 1 + (Pp 00000032) =

CTSp =(1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])

CPSp = 1 + ((Pp times ID) divide ( E times WT )) =

CCF = CPLpCTSpCPSp =

V 60 = V w divide CCF =

Figure 36

Note A Lotus 1-2-3 readable file is available from CALIBRON Systems Inc which will

calculate the corrected prover volume using the gravimetric method

341 Calculations

Water draw volume corrections are based on the API Manual of Petroleum Measurement

Standards 1123 1221 1224 and 1461821

Corrections and representations



21

Given

Td = Temperature of detector bar (deg F)

Tp = Temperature of prover (deg F)

Ta = Temperature of ambient air (deg F)Pp = Pressure in prover (psig)

Ww= Weight of water (grams)h = Elevation above sea level (feet) Dtw= Density of test weights (gmcc)

Ga = Area coefficient of expansion for flow tube (API 12211121)


E = Modulus of elasticity for flow tube material (API 122 Appendix A)WT = Thickness of flow tube wall (inches)

ID = Diameter of flow tube (inches)

Calculate

DENa = Density of air (gmcc) (Per API 1461821)

= 00012(1-(0032 x h1000))(520(Ta + 460))

RHOw = Density of water (gmcc) (From API 1123 or calculate by algorithm)

= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000

Mw = True mass of water (gm)= (Ww times (1 - ( Dadivide Dtw))) divide (1-( Dadivide RHO))

Vw = Volume of water dispensed (cc)

= Mw divide RHO

CPLp = Correction for the effect of pressure on water= 1 + (Pp 00000032)


= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])

CPSp = Correction for effect of pressure= 1 + ((Pp times ID) divide ( E times WT ))

CCF = Combined correction factor

= C ts times C ps x C pl

V 60 = Volume of prover at 60 deg F and 1 atm

= V w divide CCF



22

4 TROUBLESHOOTINGProver does not cycle when proving pass is initiated

No AC power to SYNCROTRAK 983214 Check for continuity of power to prover and

corrections Refer to figure 51

Interface cable between CIU or flow computer

and SYNCROTRAK 983214

not properly connected

Check connections and integrity of cables see

section 5 figure 51 applicable figure 54 5556 amp proving computer manual

Above checks do not resolve problem See Section 5 for location of 401D interface

1 Remove SYNCROTRAK 983214

drive cover panel2 Remove explosion proof interface box cover

3 Check 401D status indicator light

No light 401D failure or no power to 401D

1 flash and a pause Indicates failure of downstream volume switch2 flashes and a pause Indicates failure of upstream volume switch

3 flashes and a pause Indicates a failure of both switches

4 flashes and a pause Indicates a motor drive or motor relay failure

Unsteady or absence of pulse from flow meter

Defective flow meter signal cable or

connection

Refer to applicable proving computer manual

and check cables and connections

Defective pickup or pulser Check for electrical or mechanical failure

Defective flow meter Observe for pulse width variation and possiblenoise from meter (repair or replace flow meter)

Defective flow meter signal Test input and output signals preamplifier with

an oscilloscope

Defective CONDAT983214

interface unit or signal

conditioners if using CONDAT983214 provercontrol

Input a frequency signal with a signal generatorand check for signal at computer or output of

signal conditioner with an oscilloscope (see

drawings 15100927 and 10401158)

If using flow computer of other manufacture Check flow computers operation manual for

possible solution to problem



23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch

Run signal fromprover control or flow computer

SYNCROTRAKreg Flow Prover 401D logic diagram

1 flash and pauseof diagnostic

light

2 flashes andpause of

diagnostic light

Note run signal must be r eleasedamp re-initialized for re peat runs

start pistonreturn motor

stop pistonreturn motor

volume outputsignal to proving

computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no

any no input endscycle until manual

reset

yes



24

5 ELECTRICAL SCHEMATICS amp DRAWINGS

51a Customer Electrical Connections standard models

S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1

Note 1 See appropriate wiring

diagram and information for connection to your provingcomputer on following pages

Note 2 See Fig 52 Page 24 for single phase AC powerFig 52a Page 25 for 3 phase AC PowerFig 52b Page 26 for DC power

SEE NOTE 2

CUSTOMER POWER

CONNECTION

Analog box optionalonly on provers

purchased withPampT transmitters



25

51b Customer Electrical Connections offshore models

S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1


diagram and information for

connection to your provingcomputer on following pages


SEE NOTE 2

CUSTOMER POWER

CONNECTION



26

Fig 52a Wiring Diagram for Single Phase Models

8

1

2 1

1

To End VolumeOptical Detector

PN 44104768

To Start VolumeOptical Detector

PN 44104768

1

2

3

4

5

6

7

C u s

t o m e r C o n n e c t i o n

C u s t o m e r C o n n e c t i o n

Black

RedWhite band 120 VAC 60 Hzor 220 VAC 50 Hz

220 VAC 60 Hz

Green

Green Drive Motor

Fuse

15 Amp fuse PN 1610147620 Amp fuse PN 16101475

Red

Black

2

13

4

Fig 52 SYNCROTRAK Prover Wiring(with single phase power)

Solid State RelayPN 16101478

Status Light

PN 13101837

401D

Upstream switchPN 16101474

Red

Brown

Black

White

Green

1

6

3

5

4

2



27

Fig 52b Wiring Diagram for 3 Phase Models

8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor

Fig 52a SYNCROTRAK Prover Wiring

Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red

(with 3 phase power)

Warning Check motor rotation prior to connecting drive chain

1

To End VolumeOptical DetectorPN 44104768

To Start VolumeOptical Detector PN 44104768

1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28

Fig 52c Wiring Diagram for 24 VDC Models

8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3

Fig 52b SYNCROTRAK Prover Wiring(with 24 volt DC power)


Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+

C u s t o m e r C o n n e c t i o

n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29

Fig 53 401D to OMNI Flow Computer wiring and setup

An Omni flow computer requires that the meter be connected to one of the two E Combo

card pulse inputs The E combo card will use the double chronometry proving methodThe switch output VP+ (Point 7of the 401D) connects to the prover detector input of

the E Combo Card The prover detector inputs on the Omni are between Pin 7 and Pin

10 usually Pin 7The prover run command (Run+ Point 3 of the 401D) connects to any Omni Digital IO

point That point must be assigned a Boolean point that has been programmed with the

value of 1927 Then the Digital IO point must be assigned the Boolean pointExample Program the Boolean point 1025 with the statement 1927 Then program

Digital IO point 12 with the number 1025 Connect the run command wire to Digital

Point 12A resistor between 1000 to 5000 ohms (4000 to 5 000 ohms preferred) must be installed

between the ground (Point 1 of 401D) and the Run- (Point 4 of the 401D) for the runcommand to work properly This setup will launch the prover when the IO point goeshigh (voltage applied) When it is low (no voltage) the prover motor will be idle

The DC- and DC+ (Points 1 amp 2 of the 401D) connect to the Omni power supply or

any other supply that is common to the Omni A jumper must be connect between the

ground (Point 1 of 401D) and VP- (Point 8 of the 401D board)Please read the Omnirsquos Operatorrsquos manual prior to connection and or operation of the

SYNCROTRACK flow prover

401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO

Detector inputon E combo

DC-

1000 to 5000 ohm resistor OMNI back panel

Fig 53



30

Fig 54 401D to CONDAT Prover Control Wiring

Fig 55 401D to Daniel 2500 Flow Computer Wiring

Actual terminal locations for the Daniel flow computer is dependent upon the

application software being used in the Daniel flow computer See the appropriate

Daniel manual and software information for more information

Warning Due to scan speed the 2500 has limitations in flow rate when used withsmall volume flow provers due to short time period between volume detectors

401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17

To CONDATCIU controlconnector refer to CONDAT manual

401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31

Fig 56 401D to DYNAMIC Flow Computer Wiring

Note Resistors shown are 330 ohm

1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Det 1Det 2Sw3Sw4Sw5St2St3St4Det RetSw3-5 RetSt2-4 RetTxRxRtsRet

++-

24 VDC Power SupplyExternal by Customer

330

ohm

330ohm



32

6 PROVER MAINTENANCE

61 General Prover Maintenance Information

The CSI SYNCROTRAK reg flow prover is relatively simple and requires very littlemaintenance except for periodic replacement of seals There is no hard and fast rule as to

the frequency of seal replacement Frequency of usage of the prover product lubricatingqualities operating temperature and amount of product contamination with abrasives all

affect the life of prover seals Poor prover performance verified with a static leak check

section 32 can determine if seal replacement is necessary Often customers replace seals

prior to periodic water draw certification

This maintenance manual covers most of the routine maintenance procedures to be

performed on your prover A trouble shooting guide is contained in Section 4 Trouble

Shooting along with wiring diagrams and schematics common to all SYNCROTRAK reg

prover models found in Section 5

Please contact the CSI factory for information on problems or repairs not covered by

SYNCROTRAK reg Operation Manual



33

62 Prover Seal Replacement

Please Note When refering to an item in the following instructions please refer to

figures 61 through 68 and the parts list supplied with your prover

1 Disconnect power from prover stand

2 Disconnect prover from line or block off from line and drain completely

3 Disassemble prover drive hood by removing the 14 20 X 1 hex head bolts starting

with the side panels then the top panel outer end panel and inner panel

Fig 61 Fig 62

4 Remove downstream shaft cover by removing outer support carefully sliding tube

cover from the shaft and unscrew the threaded rod from the downstream seal retainer(53101 fig 66)

5 Remove the 4 bolts (item 53107 fig 66) holding the stop and seal retainer to the endflange and remove the stop (Fig 66 item 53101) as shown in Fig 61

6 Remove the bracket securing the flow tube and downstream flange to the frame

7 Remove the hex socket bolts (item 53003) securing the downstream end flange 53001

to the flow tube except for 1 bolt at the top Connect a hoist to the threaded hole in thetop of the downstream flange (fig 62) Remove the last hex socket bolt and using thehoist to support the flange remove it from the flow tube

8 Remove the hex cap screw (1) fig 63) holding the guide plate (2) to the upstreamshaft

9 Remove the upstream seal retainer assembly (52101 fig 67) from the upstream flange



34

by first removing the shock absorbers 52108 and then removing the hex socket capscrews 52107 holding the seal retainer to the end flange Then remove the seal retainer

assembly

10 With sufficient personnel and or a hoist or crane at the downstream end of the prover

to lift the piston assembly pull the piston assembly out of the flow tube (Be extremely

careful to remove the piston assembly in such a manner to not cause damage to the pistonor to the precision bore flow tube (see Fig 64)

For piston disassembly on most models use procedure 11a for older models use 11b11a Referring to fig 68 disassemble the piston by first removing the downstream shaft

54005 from the poppet valve Then remove the piston support 54002 from the piston

body by placing the piston body 54001 face down on a clean surface and hold pressure tokeep the spring 54009 compressed and removing the 54020 hex head cap screws The

valve assembly may now be removed from the piston body Remove piston valve seal

54014 from piston body 54001 Remove the main piston seals 54013 and riders

54008 very carefully so as not to damage the seal surfaces on the piston

11b Refering to fig 68 disassemble the piston by first removing the downstream shaft

54005 from the poppet valve Then remove the piston support 54002 from the piston body by placing the piston body 54001 face down on a clean surface and hold pressure to

keep the spring 54009 compressed and removing the 54020 hex head cap screws The

valve assesembly may now be removed from the piston body Remove seal retainerflange 54023 (not shown) from 54003 and remove piston valve seal 54014 from

54003 Remove the main piston seals 54013 and riders 54008 very carefully so as not

to damage the seal surfaces on the piston

12 Reassemble the piston by reversing the disassembly procedure and use new seals in

all locations (refer to fig 68) To assist in installing the riders and main piston seals put

23

23

Fi 63 Fi 64



35

them in hot water (140-150 degrees F) to make the seals and riders more flexible and toreduce the chance for damage All piston bolts should have a thread lock compound

applied to them such as Locktite 242

NOTE be extremely careful to not damage the piston seals in any way or to lay the piston on the seals and cause them to be deformed

13 Insert the piston by carefully guiding the piston assembly into the flow tube beingvery careful to not damage the new seals or the precision bore flow tube It will be

necessary to apply some considerable force to the piston assembly to compress the piston

seals to enter the flow tube bore It may be necessary to use a length of the appropriatesize threaded rod (58 all thread) inserted through the hole in the drive end plate where

the static leak detector is inserted (refer to fig 65) Screw the threaded rod into the piston

shaft (A piece of 12 PVC pipe over the threaded rod will prevent the threads fromhanging up in the upstream flange) Install a large flat washer and a nut on to the threaded

rod and pull the piston into the flow tube while wiggling the downstream shaft to be

certain of correct alignment with the seals and the flow tube bore

Note Refer to 63 for bolt torque values for assembling flow prover

14 Put a new seal 53002 on downstream flange 53001 carefully re-install flange intoflow tube Re-install hex socket bolts (item 53003) securing the downstream end flange

53001 to the flow tube Snug bolts evenly using a cross pattern so as to not damage the

seal or distort the flange Refer to 63 bolt torque specifications and carefully tighten bolts evenly by using a cross pattern and moving in increments to the full torque value

15 Refer to fig 66 and remove the shaft seal housing 53109 from the downstream stop 53101 by removing the hex socket bolts and remove the retaining ring seals and

washer from the housing Note the direction of the seal lips for correctly installing the

new seals

Fig 65



36

16 Refer to fig 66 to remove the retaining rings washers and seals from the upstream

seal retainer housing Note the direction of the seal lips for correctly installing the new

seals

17 Reassemble the seal retainer assemblies in the same sequence that the parts wereremoved using new seals (Refer to figs 66 and 67)

18 Install the upstream seal retainer housing ( 52101 Fig 66) in the upstream flange (

52001 Fig 67) torque the hex head cap screws to 150 foot pounds and re-install the

shock absorbers

19 Finish re-assembly using the reverse of the procedure from 9 through 1

NOTE

Upstream flange to flow tube seal does not usually need replacement during normal

maintenance nor is it necessary to remove upstream flange 52001

Fi 66



37

Fig 66

Fi 67



38

Fi 68



39

63 Bolt Torque Specifications

Item Item Item Item Item Item Item Item

Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

05X3C 120 ft lb 150 ft lb 120 ft lb 150 ft lb 75 in lb 75 in lb 19 ft lb 150 ft lb

15X1A 120 ft lb 150 ft lb 120 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb15X2B 120 ft lb 150 ft lb 120 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb

25X1A 120 ft lb 150 ft lb 120 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb

25X2B 120 ft lb 150 ft lb 120 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb


25X3E 500 ft lb 150 ft lb 500 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb

25X4 and 5 500 ft lb 150 ft lb 500 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb

35X1 thru 5 500 ft lb 150 ft lb 500 ft lb 150 ft lb 75 in lb 75 in lb 45 ft lb 150 ft lb

50X1A 170 ft lb 150 ft lb 170 ft lb 150 ft lb 11 ft lb 11 ft lb 170 ft lb 250 ft lb

50X2B 170 ft lb 150 ft lb 170 ft lb 150 ft lb 11 ft lb 11 ft lb 170 ft lb 250 ft lb

50X3 thru 5 1200 ft lb 150 ft lb 1200 ft lb 150 ft lb 11 ft lb 11 ft lb 170 ft lb 250 ft lb

85X1A 295 ft lb 150 ft lb 295 ft lb 150 ft lb 75 in lb 11 ft lb 170 ft lb 250 ft lb

85X2B 295 ft lb 150 ft lb 295 ft lb 150 ft lb 75 in lb 11 ft lb 170 ft lb 250 ft lb

85X3C 1200 ft lb 150 ft lb 1200 ft lb 150 ft lb 75 in lb 11 ft lb 170 ft lb 250 ft lb



Note 1 Hex cap screw (1 Fig 63) holding guide plate (2 Fig 63) to upstream shaft

64 Replacement of Upstream Shaft Seals

1 Refer to Part 62 Follow steps 1 through 3 step 9 then steps 16 17 18 and then

reverse steps 1 through 3 for final re-assembly of unit

65 Replacement of Downstream Shaft Seals

1 Refer to Part 62 Follow steps 1 through 5 then steps 15 and 17 and then reversesteps 5 through 1 for final re-assembly of unit

Torque ratings for guide block components

Item Item Item Item Item

24006 24012 24018 24002 24019

Screw Screw Screw Cam follower Cam follower

Model 6-32 SS 8-32 SS 10-32 SS

05 96 in lb 198 in lb 317 in lb 35 in lb 35 in lb15 96 in lb 198 in lb 317 in lb 95 in lb 95 in lb

25 96 in lb 198 in lb 317 in lb 95 in lb 95 in lb







40

66 Drive System Maintenance

The SYNCROTRAK reg Prover mechanical piston return mechanism is rugged and

trouble-free requiring little maintenance All bearings are sealed and chains are stainlesssteel Maintenance on the drive system normally would be done at the same time as

normal prover maintenance such as seal change and water draw If at any time the piston

return chains need adjustment adjust only the bearings at the end closest to the flow tube(Fig 63) Adjust chains for even tension

A Chains should be lubricated with a dry chain lube or lubricant that has a carrier fluidwhich evaporates and does not cause dirt and dust to collect Recommended is a TFE

filled chain lube for bicycles and motorcycles

WARNING Do not lubricate chains with normal oils which collect dirt and cause wear

B Gearbox oil level should be checked periodically Oil level should be approximately

12 below vent port for horizontally mounted provers (see fig 69) Gearbox was filledat the factory with Mobil SHC 626 gear oil (ISO viscosity 68) If the oil level is low

drain the remaining oil and refill the reducer to the correct level - do not mix types of oil

SYNCROTRAK reg Prover Drive System Gearbox

Fig 69

NOTE Mobil 626 is satisfactory for temperatures from ndash40deg to 150deg F

VENTOIL LEVEL

DRAIN



67 Volume Switch Replacement

If optical volume switch 10301049 replacement is necessary as determined by trouble

shooting procedures found in section 4 on page 22 follow steps 1 through 5

1 Remove cover 3 as shown in Fig 63 in this section to access electrical connector

2 Lift electrical connector very gently from the hole and disconnect the cable from the

switch wires (Refer to page 24)

3 With a stiff wire with a hook bent in the end or some small needle-nosed pliers gently

disconnect the switch retaining springs from the switch bar and remove the old switchPrior to dropping the switch out of position note orientation in the switch bar switch

retainer bracket

4 Install the one end of the switch retaining springs in the holes in the new optical

switch

5 Position the new switch in exactly the position noted in step 3 and reverse steps 3

through 1 for re-installation of the new volume switch

Note The CSI volume switch assembly has been precision adjusted at the factory Waterdraw after switch replacement is not mandatory



2

TABLE OF CONTENTSWARNINGS 3

1 INTRODUCTION 411 General 4

12 Data Collection 413 Mechanical Description 514 Tests amp Certifications 5

15 Principle of Operation 6

2 INSTALLATION 7

20 Receipt of Equipment 7

21 Mechanical Installation 7

22 Electrical Installation 823 Operating Instructions 9

3 CALIBRATION 1031 General 10

32 Static Leak Detection 10

33 Volumetric Water Draws 1434 Gravimetric Water Draws 18

4 TROUBLESHOOTING 22Trouble shooting chart 22

401D Interface Module Logic Diagram 23

5 ELECTRICAL SCHEMATICS amp DRAWINGS 24

Fig 51 Customer Electrical Connections standard models 24Fig 51a Customer Electrical Connections offshore models 25

Fig 52 SYNCROTRAK Wiring Diagram (1 phase power) 26Fig 52a SYNCROTRAK Wiring Diagram (3 phase power) 27

Fig 52b SYNCROTRAK Wiring Diagram (24 VDC power) 28

Fig 53 401D to Omni Flow Computer Wiring amp Instructions 29Fig 54 401D to CONDAT Prover Controller Wiring Diagram 30

Fig 55 401D to Daniel 2500 Flow Computer Wiring Diagram 30

Fig 56 401D to Dynamic Flow Computer Wiring Diagram 31

6 PROVER MAINTENANCE 32

61 General Prover Maintenance Information 3362 Prover Seal Replacement 3363 Bolt Torque Specification 39

64 Replacement of Upstream Shaft Seals 39

65 Replacement of Downstream Shaft Seals 3966 Drive System Maintenance 40

67 Volume Switch Replacement 41



3

WARNINGS






















4

1 INTRODUCTION

11General








121Prover Features


















5






















6









pressure



Fi 11

Fig 12



7

2 INSTALLATION





























8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






3

WARNINGS






















4

1 INTRODUCTION

11General








121Prover Features


















5






















6









pressure



Fi 11

Fig 12



7

2 INSTALLATION





























8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






4

1 INTRODUCTION

11General








121Prover Features


















5






















6









pressure



Fi 11

Fig 12



7

2 INSTALLATION





























8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






5






















6









pressure



Fi 11

Fig 12



7

2 INSTALLATION





























8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






6









pressure



Fi 11

Fig 12



7

2 INSTALLATION





























8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






7

2 INSTALLATION





























8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






8








manufacturer







Fig 20



9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






9



power












10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






10

3 CALIBRATION

31 General








calibration








1123 1221 1224 491 492 and 494














11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






11

321Equipment





322Procedure















Fig 30



12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






12


Fig 31

Fig 32



401 D

Interface

1

3

4

6

2

5

7

8

Common

+24 Vdc

Run+

Run-

VP-

VP+

NC

NC

Pin 9

Pin 1

Pin 19

Pin 17



13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






13

30

4020

10

060

50

VIEW A

A

8 5

0 R E F


DESCRIPTION Qty

AIR BLED VALVE1

3

1

1

1

2 FLANGE

PRESSURE GAUGE



Fig 33

Fig 34



14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






14


Equipment














Procedure



















15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






15
















record data






Water Draw Notes










16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






16


Date


Prover Model Number

Report Number

Location





























Fig 35



17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






17

331 Calculations



Given






Calculate


= BMV + SR



= 1 - (Ttm - 60) times (Tb)



= (CTStm)(CTSp)


= BMVaCTDWCCTs


= 1 + [(PpID)(EWT)]


= 1 [1-(00000032Pp)]



= WDz (CPSp CPLp)



18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






18


Equipment














Procedure


















19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






19





















Water Draw Notes








20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






20


1 2 3 4 5







(switchbar)


expansion =







DENa =

00012(1-(0032h1000))(520(T a+460))

RHOw = Per API 1123



CPLp = 1 + (Pp 00000032) =





Figure 36



341 Calculations


Standards 1123 1221 1224 and 1461821




21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






21

Given









Calculate


= 00012(1-(0032 x h1000))(520(Ta + 460))


= ((9998395639 times 102) + (6798299989 times 10

-2) times Tp -

(9106025564 times 10-3

) times Tp2 + (1005272999 times 10

-4) times Tp

3 -

(1126713526 times 10-6

) times Tp4 + (6591795606 times 10

-9) times Tp

5) divide 1000



= Mw divide RHO



= (1+[(Tp-Tb)Ga])(1+[(Td -Tb)GI ])





= V w divide CCF



22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






22



















connection






an oscilloscope






drawings 15100927 and 10401158)





23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






23

Start volume

switch

End volumeswitch

Upstreamswitch

End volumeswitch

Start volumeswitch




light


diagnostic light





computer


diagnostic light

Reset

y e s

no

y e s

n o

y e s

y e s

no

y e s

y e s

y e s

y e s

y e s

y e s

yes

no

y e s

y e s n

o

no


reset

yes



24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






24



S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1




SEE NOTE 2

CUSTOMER POWER

CONNECTION





25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






25


S Y N C R O T R A K

4

5

6

321 +24 VDC

Prover press

Detector Temp

+24 VDC

+24 VDCProver Temp

1 2

401 DInterface

SEE NOTE 1





SEE NOTE 2

CUSTOMER POWER

CONNECTION



26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






26


8

1

2 1

1


PN 44104768


PN 44104768

1

2

3

4

5

6

7

C u s



Black


220 VAC 60 Hz

Green

Green Drive Motor

Fuse


Red

Black

2

13

4



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

1

6

3

5

4

2



27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






27


8

1

2 1

2

3

4

5

6

7

C u s t o m e r C

o n n e c t i o n

Drive Motor


Status Light

PN 13101837

401D

Fuse

Fuse

Black

Black

Red

Green

Green

C u s t o m e r

3 p h p o w

e r

Ground

Ground

A2

B2

C2

B1

C1

A1

+ -

Black

Red



1



1


Red

Brown

Black

White

Green


1

6

3

5

4

2



28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






28


8

1

2 1

1



1

2

3

4

5

6

7


Red

Drive Motor

2

14

3



Status Light

PN 13101837

401D


Red

Brown

Black

White

Green

24 VDC

-

+


n

Fuse 35A PN 44104364

Red

Earth Green

Black

Red

Black

1

6

3

5

4

2



29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






29















401 DInterface

Common

NC

NCVP +

VP -

Run -

Run +

+24 VDC DC+

Digital IO


DC-


Fig 53



30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






30







401 DInterface

Common

NC

NC

VP +

VP -

Run -

Run +

+24 VDC

Pin 9

Pin 1

Pin 19

Pin 17


401 D

Interface

Common

NCNC

VP +

VP -

Run -

Run +

+24 VDC

Detector Input

DC-

DC+

ControlOutput

To Daniel 2500

flow computer



31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






31



1

3

4

6

2

5

7

8

Common+24 Vdc

Run+

Run-

VP-

VP+

NC

NC


++-


330

ohm

330ohm



32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






32
















33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






33








Fig 61 Fig 62











34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






34


assembly


















23

23

Fi 63 Fi 64



35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






35

















new seals

Fig 65



36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






36



seals




shock absorbers


NOTE



Fi 66



37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






37

Fig 66

Fi 67



38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






38

Fi 68



39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






39



Model 52006 52107 53003 53107 53110 54018 54020 See Note 1

























24006 24012 24018 24002 24019


Model 6-32 SS 8-32 SS 10-32 SS









40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch






40













Fig 69


VENTOIL LEVEL

DRAIN











retainer bracket


switch














retainer bracket


switch




Date post:	08-Aug-2018
Category:	Documents
Upload:	karuna-avatara-dasa
View:	212 times
Download:	0 times

Syncrotrak Manual v18k

Documents