SYSCO FRESHPOINTDENVER
DENVER,COLORADO
June, 2016
Infrared Inspection Report©
2605 CHARTER OAK DRIVE, LITTLE ROCK, AR 72227PHONE: 800-737-1787 & 501-228-5001 FAX: 501-228-5001 EMAIL: [email protected]
Sysco FreshPoint Denver5151 Bannock StreetDenver, CO, 80216Company Contact:Dave SchlernitzauerProject: 08220616
DISCLAIMERThis report and the recommendations contained in it are based upon conditions and practices observed and information madeavailable to United Spectrographics personnel. This report does not purport to list all hazards or faulty conditions. It is not in-tended to indicate that other hazards or faulty conditions do not exist. Severity ratings in the report are based on the criteriashown in this report and are intended as guidelines only. No responsibility is assumed for the control of the facility’s condition,maintenance practices or correction of conditions indicated herein.By issuing this report, neither United Spectrographics nor any of its employees makes any warranty, expressed or implied, con-cerning the contents of this report. Furthermore, neither United Spectrographics nor any of its employees shall be liable in anymanner (other than liability that may be expressed in any policy of insurance that may be issued by United Spectrographics) forpersonal injury or property damage or loss of any kind arising from or connected with this inspection or failure to inspect.
ORDER OF REPORT CONTENTS
1: Data To Facilitate Understanding &Utilizing Scan Report
2: Scan Results Overview & Action TakenForm
3: Identified Faulting Conditions,Information & Photographs
4: List Of Facility Equipment IdentifiedBy The Customer Representative &Notations Of Faulting Conditions Found
Utilizing Report Contents
Included in this report are Photographs and Thermographs of problem areas found during our recent
Infrared Inspection of your facility.
Each problem area picture is accompanied by:
Date
Location Information
Temperature Calculations
Color-coded Temperature Intensity and/or Condition Significance Data
A Brief Comment Relating The Item In The Photograph To Its Corresponding
Thermograph
Suggested Corrective Recommendations.
In most cases, problems (faults) found will be listed according to the date and order that they were located,
rather then by significance or priority, as we feel that you and/or your personnel can best judge this,
keeping in mind circuit importance and thermograph intensity.
Thermal intensity is indicated by use of a color-coded data inserts that locate a fault‘s position on the
standard electrical failure curve. The color of the insert represents the temperature range of the hottest
item, or a portion of the item's circuitry, pointed out in the thermograph. The temperature ranges which the
colored inserts represent are grouped as follows:
INSERT Temperature Range
Red 70ºC/126ºF and higher above Ambient Operating Temp.
Orange 40ºC/72ºF to 69ºC/124ºF above Ambient Operating Temp.
Yellow 25ºC/45ºF to 39ºC/70ºF above Ambient Operating Temp.
Green *10ºC/18ºF to 24ºC/43ºF above Ambient Operating Temp.( * See page 4)
FAULTY EQUIPMONTHS MONTHS TO WEEKS WEEKS TO NOW
Determining Cost Effective Responses
Electrical equipment failures generally follow a standard mechanical/electrical failure curve. Dividing thefailure curve into temp. ranges and locating a problems position on the curve allows us to indicate theprobable time to its failure. Knowing a problems probable time to failure allows you to make a cost effectiveresponse to the problem areas that we locate.
Below is a depiction of the electrical fault failure curve with the thermal intensity ranges and thecolors that we assign to faults detailed in our reports.
Built In Trend Monitoring
When yearly scans are accomplished, report results allow you to trend monitor your electrical equipmentwithout having to cross reference previous report findings.
If a previous years problem is not repaired it will show up again in the current scan report and its currentintensity range indicates a current effective response.
YEARS
10ºC *18ºF
25ºC45ºF
40°C72ºF
70°C126ºF
AMBIENT TEMP
STANDARD ELECTRICAL FAULT FAILURE CURVE(Does Not Include Area In Blue)
DEVICETEMP
ISAMBIENT,
BUTDEVICE
ISEITHERFAULTY
ORUNSAFE.INTERMEDIATEMINOR SERIOUS CRITICAL
Defining Total Temperature and Ambient Operating Temperature AndExplanation For Their Use
Total Temperature:
Total Temperature = Ambient Operating Temperature + Fault temperature
Allows you, the customer, to evaluate possible damage to equipment.
Leads fail between 90ºC/194ºF and 110ºC/230ºPhenolic fails around 200ºC/392ºFTransformers and Motor Insulation failure temperature depends oninsulation class rating.Contacts start to fail around 130ºC/266ºF
Ambient Operating Temperature (AOT*) for Infrared Scanning Purposes:
Temperature within a device container (Box or Cabinet) that is not directly affected byfaulting component = Normal Equipment Operating Temperature Contained By Boxor Cabinet.
If there is no container (Example: Device mounted to a wall) it is the temperatureadjacent to the device not affected by the fault.
Allows you, the customer, to determine if device will operate at intended amperage.
Most switchgear is rated to operate at approximately 40ºC/104ºF (Industrial) to50ºC/122ºF (Marine)
If AOT is enough above normal rated temperature, either of the followingconditions can cause an unanticipated trip.
1. An intermittent high load.2. A minor (Green) or intermediate (Yellow) fault.
Report pages with photographs:
PH stands for Visible Light PhotographTH stands for Infrared Light Thermograph
*AOT stands for Ambient Operating Temperature
Both black & white and color infrared thermographs are presented to better depict thefault condition.
In addition to the corrective response time frame suggested below and the failure curve lo-cated on the previous page, you may want to consider using the militarystandard responses presented below.
Military Standard For Evaluating Faults Located In Electrical Equipment UtilizingTemperature Data Obtained With Infrared Imaging Equipment:
Temperatures rise above Ambient Operating Temperature:
*10ºC/18ºF to 24ºC/43ºF component failure unlikely, but corrective measures required at nextscheduled routine maintenance period or as scheduling permits. (Green Label)
25ºC/45ºF to 39ºC/70ºF component failure probable, unless corrected. (Yellow Label)
40ºC/72ºF to 69ºC/124ºF component failure almost certain, unless corrected.(Orange Label)
70ºC/126ºF and above component failure imminent. Immediately inform the person responsible forcontinued operation of equipment. (Red Label)
Note: United Spectrographics uses a Blue Label to indicate faults that require attention due toeither ambient temperature (Ex: Phase Not Operating), faulty equipment elements or unsafeconditions.
* Note: Temperature conditions below 10ºC/18ºF rise above AOT are not consideredsignificant enough to record and are usually not included in the reports unless the faulttemperature is being affected by a cooling medium such as oil or wind.
Fault Correction Recommendation When Our Source AssessmentIs Inaccurate:
When a fault is indicated in a connection or component and examination by your electriciandoes not turn up a loose connection or faulty component where we have indicated, a fault doesexist.
The electrician should continue to investigate the next connection or component to be foundin the direction that the heat is coming from until a source is located.
Example:
If a molded case breaker line side lead connection lug is indicated as a fault source and isfound to be secure, but not frozen in place, look for a loose connection or sign of over temp.in the lead holder lug.
SCAN RESULTS OVERVIEW
PROMPT ATTENTION ITEMS:
Because of:
1. The intensity or heat level indicated at the time of the scan.
2. Deterioration caused by excessive temperature not present at the time of the scan.
3. Physical condition irregularities observed at the time of the scan.
We recommend that the following faults be given prompt attention:
Faults: #1, #3
Items With Asterisks Have High Total or Ambient Operating Temperatures.
United SpectrographicsJune, 2016
SUMMARY OF FINDINGS
FAULTS BY CATEGORY NUMBER OF FAULTS FAULT NO./ITEM NO.
MINOR 1 2/58
INTERMEDIATE 1 4/73
SERIOUS 1 1/34
CRITICAL 1 3/73
SERIOUS 0 0
Number of items located at facility: 88
Number of faults: 4
ACTION TAKENSysco FreshPoint Denver
Denver, ColoradoJune, 2016
Fault # Item # Category Repaired Monitor Date Name
1 34 Serious
2 58 Minor
3 73 Critical
4 73 Intermediate
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South B IsleControl Cabinet Labeled:
#13Combination Starter
PH # 1 >
ITEM: Aø of Motor Control Overload Relay
SOURCE: Heater internal contact area.
TEMP: Temp. of heater is:62ºC / 144ºF Total Temp
- 15ºC / 59ºF AOT= 47ºC / 85ºF above AOT.
TH # 1 >
COMMENTS
Abnormal heat is being generated in motor con-trol component. See orange arrows in PH#1 andTH#1.
Loose and/or corroded contact area. Clean, in-spect and re-secure serviceable components.
TEMPERATURE ABOVEAOT
47°C / 85°F
TH # 1 >
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: RoofControl Cabinet Labeled:
Cond. 25Center of CabinetLeft 3ø Fuse Circuit
< PH # 2
ITEM: Aø & Bø Fuse Block
SOURCE: Load side fuse clip.
TEMP: Temp. of fuse clips range to:46ºC / 115ºF Total Temp.
- 32ºC / 90ºF AOT= 14ºC / 25ºF above AOT.
< TH # 2
COMMENTS
Abnormal heat is being generated in fuse blockcomponents. See green arrows in PH#2 andTH#2.
Loose and/or corroded contact areas. Clean, in-spect and re-secure.
TEMPERATURE ABOVEAOT
14°C / 25°F
< TH # 2
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: Maintenance ShopBox Labeled:
E. Shop HeaterFuse Disconnect
PH # 3 >
ITEM: Cø of Disconnect
SOURCE: Line and load side disconnect bladecontact area.
TEMP: Temp. of contact areas range to:142ºC / 288ºF Total Temp.- 36ºC / 97ºF AOT
= 106ºC / 191ºF above AOT.
TH # 3 >
COMMENTS
Abnormal heat is being generated in disconnectcomponents. See red arrows in PH#3 and TH#3.
Loose and/or corroded contact areas. Clean, in-spect and re-secure serviceable components.
TEMPERATURE ABOVEAOT
106°C / 191°F
TH # 3 >
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: Maintenance ShopBox Labeled:
E. Shop HeaterFuse Disconnect(Same As Previous Fault)
< PH # 4
ITEM: Cø Fuse Block
SOURCE: Load side fuse clipAndLoad side lead connection lug.
TEMP: Temp. of areas indicating a faultingcondition range to:
83ºC / 181ºF Total Temp.- 36ºC / 97ºF AOT
= 36ºC / 65ºF above AOT.
< TH # 4
COMMENTS
Abnormal heat is being generated in fuse blockcomponents. See yellow arrows in PH#4 andTH#4.
Loose and/or corroded contact area. Clean, in-spect and re-secure.
TEMPERATURE ABOVEAOT
36°C / 65°F
< TH # 4
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South DockRefrigerated AreaLoading Bay Door 1Condition Exist Plant Wide
PH # 5 >
TH # 5 >
TH # 5 >
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South DockRefrigerated AreaLoading Bay Door 5Condition Exist Plant Wide
< PH # 6
< TH # 6
< TH # 6
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South DockRefrigerated AreaExterior Man Door 2Condition Exist Plant Wide
PH # 7 >
TH # 7 >
TH # 7 >
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South DockRefrigerated AreaExterior WallCondition Exist Plant Wide
< PH # 8
< TH # 8
< TH # 8
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South DockMain OfficeRefrigerated AreaInterior WallCondition Exist Plant Wide
PH # 9 >
TH # 9 >
TH # 9 >
PROJECT: 08220616
CUST REP: David Sharp
SCAN REP: Patrick Shamblin
DATE: 06/22/2016
LOCATION: South B IsleExterior WallRefrigerated AreaCondition Exist Plant Wide
< PH # 10
< TH # 10
< TH # 10
No. Equipment Operating VisuallyInspected
Fault #
DRY STORAGE
1 #10Combination Starter X
2 #9 Combination Starter X
3 #4 Combination Starter (No Access)
4 #3 Combination Starter X
5 #5 Combination Starter (No Access)
6 #2 Combination Starter X
7 #6 Combination Starter X
8 #1 Combination Starter X
9 #7 Combination Starter X
10 #8 Combination Starter X
11 LPR 1 240 Volt Distribution Panel X
TOMATO STORAGE
12 X 240 Volt Distribution Panel X
SOUTH DOCK
13 Unlabeled 240 Volt Distribution Panel X
14 Unlabeled 480 Volt Distribution Panel X
15 Left Unlabeled 240 Volt Distribution Panel X
16 Right Unlabeled 240 Volt Distribution Panel X
17 Overhead Buss X
NORTH DOCK
18 PP3 480 Volt Distribution Panel X
19 Unlabeled 240 Volt Distribution Panel X
20 Over Head Transformer X
21 RU3 240 Volt Distribution Panel X
AREA/EQUIPMENT LIST
Following is a list of the electrical equipment located at the Sysco FreshPoint Denver, Colorado, facilityand data relating to its operating condition at the time the scan was performed.
NOTE: Items noted as visually inspected were not operational or show no visibleload at the time of the inspection.
No. Equipment Operating VisuallyInspected
Fault #
A COOLER
22 HD 480 Volt Distribution Panel X
23 LH 208 Volt Distribution Panel X
24 LG 208 Volt Distribution Panel X
25 Left Overhead Transformer X
26 Middle Overhead Transformer X
27 Right Overhead Transformer X
28 LE 240 Volt Distribution Panel X
29 A 480 Volt Distribution Panel X
30 B 480 Volt Distribution Panel X
31 C 208 Volt Distribution Panel X
32 Overhead Transformer X
UPSTAIRS OFFICE
33 LE 240 Volt Distribution Panel X
SOUTH B ISLE
34 #13 Contactor Cabinet X 1
35 Weyco Disconnect Panel X
COMPRESSOR ROOM
36 Pravnon Disconnect (Interlocked)
37 HC 480 Volt Distribution Panel X
38 Sorgel Transformer (Cust. Did not open)
39 LF Overflow 208 Volt Distribution Panel X
40 LF 208 Volt Distribution Panel X
41 Cooler A Contactor Cabinet X
42 Freezer Lighting 240 Volt Distribution Panel X
43 Exhaust Fan South Combination Starter NIS
44 Exhaust Fan Middle Combination Starter NIS
45 Exhaust Fan North Combination Starter NIS
46 Unlabeled 480 Volt Distribution Panel NIS
No. Equipment Operating VisuallyInspected
Fault #
47 Unlabeled 208 Volt Distribution Panel NIS
48 Sylvania Transformer NIS
49 Compressor 13 Control Cabinet X
50 Left Exhaust Fan Motor Control X
51 Right Exhaust Fan Motor Control X
52 Compressor 3 X
53 Compressor 5 X
54 Compressor 6 X
55 Compressor 4 X
56 Compressor 14 X
ROOF
57 Front Dock Disconnect X
58 Cond. 25 Control Cabinet X 2
59 Cond 26 Control Cabinet NIS
60 Cond 6 Disconnect (Interlocked)
61 Cond 8 Disconnect X
62 Cond 7 X
63 Cond 1 X
64 Cond 13 (Interlocked)
65 Cond 15 X
B ISLE
66 14 Control Cabinet X
67 Weyco Disconnect Panel X
68 5 Control Cabinet X
69 Back Up Air Compressor Disconnect X
70 Air Compressor Fuse Disconnect X
MAINTENACE SHOP
71 Unlabeled 240 Volt Distribution Panel X
72 Air Compressor Disconnect X
73 E. Shop Heater Fuse Disconnect X 3, 4
No. Equipment Operating VisuallyInspected
Fault #
74 N. Shop Heater Disconnect X
75 Overhead Transformer X
IN FRONT OF PROCESS ROOM
76 FD 120 Alarm Panel X
77 FH 1 480 Volt Distribution Panel X
78 FO 240 Volt Distribution Panel X
79 FO Disconnect X
80 FH 2 480 Volt Distribution Panel X
81 FC 240 Volt Distribution Panel X
82 Weyco Disconnect Panel X
83 #12 Control Cabinet X
84 Left Overhead Transformer X
85 Right Overhead Transformer X
BATTERY CHARGING STATION
86 J 480 Volt Distribution Panel X
87 Unlabeled 240 Volt Sub panel X
88 FH1 Disconnect (Interlocked)