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T00111EN2003-06-10valmetSP Consistency Transmitter

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Figure 1.1.2d Installation of valmetSP HL(4 to 16% consistency range) after MC pump

For different process line sizes: DNMaterial: AISI 316 L

valmetSPprocess coupling

View A - A

Flow

Option: NOVE process couplingon back side of FlowTR Pipe

Figure 1.1.2b Turbulence Reducer FlowTR P Pipe, see the appendix.

Low consistencies (valmetSP UL)Low consisten-cies (see Section 4.1, Applications of different bladetypes) are measured with sensoroption UL. Use FlowTR Pipe in main lineinstallations.To measure extremely low consistenciesas accurately as possible we recommend a bypassinstallation that will provide the required flow velocityand stabilized flow. You should be able to limit theflow velocity between 0.1 m/s and 1 m/s. This instal-lation is illustrated in Figure 1.1.2e. The bypass lineis connected to the process line with dia. 25 mmpipes for max. 2% Cs consistency, and with dia. 32mm pipes for max. 3% Cs consistency. At higherthan 3% Cs consistencies you use a dia. 40 mmpipe. Do not use a deflector with the UL blade.NOTE! Due to the risk of plugging, on-line installationis not suitable for unscreened pulp.

High consistencies (valmetSP HL)valmetSP HL, the transmitter for high consistencies,is installed on the small-diameter pipe section follow-ing the stock pump. This will ensure sufficient flowvelocity. See Figure 1.1.2d. This pipe section usuallyincludes other devices, such as a flowmeter andcontrol valve. Recommended installation order isshown in Fig. 1.1.2d.To protect the blade, the deflector plate supplied withthe transmitter must always be installed in high-consistency applications where standard processcoupling is used. In digester blow line installationsyou have to use the blow coupling shown in Figure1.1.3d. In that case you will not need a separatedeflector in front of the sensor.

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PV %CsActive recipeSensor tmp.Process tmp.Housing tmp.AO mAShear F.% of range

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FlowTR® Turbulence Reducer W4730198EN 2003-01-27

FlowTR® Turbulence ReducerInstallation and Application Instructions

Metso Automation OyField SystemsLentokentänkatu 11, P.O. Box 237FIN-33101 TAMPERE, FinlandTel. +358 20 48 3170, Fax +358 20 48 3171www.metsoautomation.com

FlowTR® Turbulence Reducer W4730198EN 2003-01-27

1.0 Types

FlowTR® L, Plates, figures 1 and 2A pair of turbulence reducer plates withwelding guides.See the product numbers for different pipesizes

FlowTR® P, Pipe, figure 4A pipe element with turbulence reducerplates and valmetSP process couplingand as an option NOVE process coupling.See the product numbers for different pipesizes

FlowTR® N = FlowTR® P with NOVE processcoupling.

2.0 Applicability

FlowTR® makes consistency measurementpossible with valmetSP also in the mostsevere rotating flow conditions close to doublepipe curves and similar locations in shortstraight pipe sections also in case of largepipe sizes.

FlowTR® with valmetSP is a potential combi-nation also for challenging pulp mill applica-tions.

Also in easier applications where it’s possibleto follow valmetSP manual installation instruc-tions, using FlowTR® may improve the mea-surement accuracy of valmetSP especiallywith recycled fiber pulps.

We recommend FlowTR® to be used alwaysfor below 2 % fiber consistency levels in mainline measurement applications.

FlowTR® is used with all valmetSP types, alsoabove 2 % consistency levels, except JL, WSand HL.

3.0 Installation

Don’t install FlowTR® too far from the stockpump to avoid too long a measurement lag.

No specified straight pipe sections,as L1/L2 given in valmetSP manual areneeded for valmetSP with FlowTR® butmake use of the available straight pipe sec-tions only.

FlowTR® can be installed on vertical or hori-zontal pipes.Make side installation on horizontal pipe, seeFigure 6.

Install FlowTR® L plates in the existing pipe,figure 3,or replace a 1500 mm long process pipesection with a FlowTR® P Pipe, figure 4

REM 1:Welding rules must be observed in installation.

REM 2:FlowTR® P wall thickness must not be lessthan wall thickness of the existing processpipe at an installation point.

3.1 Deflectors, Figure 5

Normally deflector(s) or blade protectorplate(s) are not used with FlowTR®.

Install front deflector to protect the valmetSPblade if severe fiber lump hits are to be ex-pected.If back flow hits are to be expected install alsoback deflector.

Both deflectors are the same as usedwith valmetSP.One deflector is included in valmetSP delivery.

FlowTR® Turbulence Reducer W4730198EN 2003-01-27

H

H

H - H H - H

700 +/- 4 100

Welded

Shortfoot

Long

foot

Long

foot

For left-hand side For right-hand side

100 2 x A 4 x A4730191125 2 x B 4 x A4730192150 2 x C 4 x A4730193200 2 x D 4 x A4730194250 2 x E 4 x A4730195300 2 x F 4 x A4730196> 300 2 x F 4 x A4730196

DN Plate Support Product n:o

H

L

40 15

2021 16

20 24

31.5 10

68

5 + 0.3

Support

Thickness 4 mm

900 +/- 0.2

45 +

/- 0.

2

5

A 44 65B 66 78C 82 87D 112 105E 150 127F 160 133

Tolerance for tabledimensions: +/- 2.0 mm

Parts material AISI 316 LGeneral tolerance: +/- 0.3 mm

FlowTR® L Parts dimensions

FlowTR® L

Figure 1

Figure 2

Plate L / mm H / mm

FlowTR® Turbulence Reducer W4730198EN 2003-01-27

X X

D

s D

DN D x s X

100 114.3 x s 80125 139.7 x s 89150 168.3 x s 103

200 219.1 x s 124

250 273.0 x s 109300 323.9 x s 80

350 355.6 x s 80400 406.4 x s 80500 508.0 x s 80

600 609.6 x s 80700 711.2 x s 80

4 mm - Weld

- Weld

valmetSPprocess coupling.

Push

Left-handside. Right-hand

side.

Longfoot

Longfoot

Installation of FlowTR® Pair.View to downstream (see theflow arrow)

Push the support legs against theprocess pipe wall and slightly weld the feet tipsto the pipe surface and after that weld the guideson both sides in 100 mm steps to keep theguides straight.

Slot for guide preparedfor - weldRem. Distance X to thecenter of the slot.

71mm hole forvalmetSPprocess coupling

Flow

Process pipe

FlowTR® L installation

Figure 3

903

600

FlowTR® Turbulence Reducer W4730198EN 2003-01-27

DN D x s *) Pmax/bar

100 114.3 x 2 18 A4730188 T00023125 139.7 x 2 16 A4730189 T00024150 168.3 x 2 12 A4730190 T00025200 219.1 x 3 16 A4730180 T00026250 273.0 x 4 10 A4730181 T00027300 323.9 x 4 10 A4730182 T00028350 355.6 x 4 10 A4730183 T00029400 406.4 x 5 10 A4730184 T00030500 508.0 x 5 8 A4730185 T00031600 609.6 x 5 6 A4730186 T00032700 711.2 x 6 6 A4730187 T00033

valmetSPprocess coupling

OPTION:NOVE processcoupling on back sideof the FlowTR® Pipe

View A - A

900 100

300

1500

Flow

FlowTR® P

Figure 4

For different process pipe sizes: DNMaterial: AISI 316 L

*) Rem.s must not be les thanwall thickness of theexisting process pipe atthe installation point

A

A

Product n:o

FlowTR® P **) FlowTR® N ***)

**) FlowTR® P = withoutNOVE process coupling

***) FlowTR® N =NoveTR® P withNOVE process coupling

s

D

FlowTR® Turbulence Reducer W4730198EN 2003-01-27

D

H H

Front deflector Back deflector

Flow

Flow

120 50 12050

H = 95 for Pipe sizes 150 mm and largerH = 75 for Pipe sizes < 150 mm

Front/back deflector installation

Figure 5

Installation example of FlowTR® with SMART-PULP

Figure 6

Welded as the turbulencereduser plates

FlowTR® Turbulence Reducer W4730198EN 2003-01-27

Recycling of used up unitsAll parts of units are suitable for recycling.Parts materials are specified in documents dispatched with the product.Also a separate recycling instructions guide is available from the manufacturer.Alternatively the manufacturer takes care of the used up units on a special fee.