TABLE OF CONTENTS
www.glmmarine.com
Johnson / EvinrudeGearcase Kits Section 3
Johnson / EvinrudeGearcase Exploded Views Section 2
Johnson / EvinrudeGearcase Section 1
Lower Gear Housing Gears - 2-Cyl. Loopcharged ..................... 50Lower Gear Housing Gears - 2 & 3-Cyl. Loopcharged ......... 51-52Lower Gear Housing Gears - V4 60° & V4 90° ........................... 53Lower Gear Housing Gears - V4 90° “O” Type ........................... 54Lower Gear Housing Gears - V6 Mechanical/Hydraulic Shift ... 55Lower Gear Housing Gears - V6 90° “O” Type ........................... 56Lower Gear Housing Gears - V6 90° Heavy Duty ....................... 57Gear Set Applications for 2 & 3-Cyl. & V4 ................................... 58Gear Set Applications for V6 ....................................................... 59
2 & 3-Cyl. Loopcharged Small Gearcase Identification ............... 62 & 3-Cyl. Loopcharged Large Gearcase Identification ............... 7V4 60° & V4 90° Small Gearcase Identification ............................ 8V4/V6 Large Gearcase Identification - “O” Type & “M” Type ........ 9V4 60° & V4 90° Complete Gearcase Assembly ........................ 10V4/V6 Complete Gearcase Assembly - “O” Type ........................ 11Gearcase Assembly Applications ............................................... 12
Gearcase Components - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & Up) 14-15Gearcase Components - 9.9-15 HP (1974 & Up) .................. 16-17Gearcase Components - 20-35 HP - Thru-Prop Exhaust ..... 18-19Gearcase Components - Crossflow - Thru-Cavitation Plate Exhaust ... 20-21Gearcase Components - Loopcharged - Small Gearcase ... 22-25Gearcase Components - Loopcharged - Large Gearcase ... 26-27Gearcase Components - V4 60° (1995-2005) ....................... 28-29Gearcase Components - V4 90° (1978-1998) ....................... 30-31Gearcase Components - V4/V6 “O” Type (1979-2006) ......... 32-33Gearcase Components - V4/V6 “M” Type (2002-2006) ......... 34-35Gearcase Components - V6 Hydraulic Shift (1976-1978) .... 36-37
JOHNSON / EVINRUDE GEARCASEJohnson / EvinrudeDrive Shaft and Prop Shaft Components Section 6
Drive Shaft Components - 2 & 3-Cyl. Loopcharged .................... 68Drive Shaft Components - V4 & V6 .............................................. 69Prop Shaft Components - 2-Cyl. Loopcharged (1989-2006) ...... 70Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-1988) 70Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-2006) 71Prop Shaft Components - V4 90° (1978-1998) ............................ 71Prop Shaft Components - V4 60° (1995-2006) ............................ 72Prop Shaft Components - V4/V6/V8 - “M” Type (2002-2006) ...... 72Prop Shaft Components - V4/V6/V8 - “O” Type (1979-1990) ...... 73Prop Shaft Components - V4/V6/V8 - “O” Type (1991-2006) ...... 73Lower Housing Bearing Applications ..................................... 74-75Oil Seals Applications ............................................................. 76-77Drive Shaft Housing Oil Seals Applications ............................... 77Lower Drive Shaft Identification & Applications - V4/V6 ............. 78Upper Drive Shaft Identification & Applications - V4/V6 ............. 79Prop Shaft Identification & Applications ...................................... 80
Johnson / EvinrudeGearcase Shift Components Section 5Shift Components - 2-Cyl. Loopcharged (1989-2005) - Small Gearcase ..... 62Shift Components - 2 & 3-Cyl. Loopcharged (1975-1988) - Small Gearcase ........................ 62Shift Components - 2 & 3-Cyl. Loopcharged (1975-2006) - Large Gearcase ........................ 63Shift Components - V4 60° & V4 90° Loopcharged - Small Gearcase ........ 63Shift Components - V4/V6/V8 “O” Type - Large Gearcase ......... 64Shift Components - V4/V6/V8 “M” Type - Large Gearcase ......... 64Gearcase Shift Components ........................................................ 65
Johnson / EvinrudeGears and Clutch Dogs Section 4
Johnson / EvinrudePropeller Hardware, Anodes, Tools Section 8
Prop Hardware - Most 2 & 3-Cyl. (1972-Up) - Small Gearcase ........... 106Prop Hardware - 2 & 3-Cyl. (1975-Up) - Large Gearcase ........ 106Prop Hardware - V4 (1973-Up) - Small Gearcase .................... 106Prop Hardware - V4/V6 “O” Type (1976-1990) - Large Gearcase ......... 107Prop Hardware - V4/V6/V8 “O” Type (1991-Up) - Large Gearcase ........... 107Propeller Hardware ..................................................................... 108Propeller Kits & Hardware Applications ............................. 108-109Aluminum Anodes & Anode Kits ................................................. 110Aluminum Prop Nut Anode Kits & Replacement Anodes .......... 110Service Tools ............................................................................... 111Special Tools ............................................................................... 111
Complete Small Gearcase Assembly Kits - V4 90° ................... 40Rebuild Kits - Small Gearcase - V4 90° ..................................... 40Complete Small Gearcase Assembly Kits - V4 60° ................... 41Rebuild Kits - Small Gearcase - V4 60° ..................................... 41Complete Gearcase Assembly Kits - V4/V6 “O” Type ............... 42Gearcase Rebuild Kits - V4/V6 “O” Type .................................... 42Gearcase Seal Kits ...................................................................... 43Gearcase Seal Kits - Mechanical Shift Thru-Prop Exhaust .................. 44Gearcase Seal Kits - Electric Shift w/ Cavitation Plate Exhaust .......... 45Gearcase Seal Kits - Electric/Hydraulic Shift Thru-Prop Exhaust ......... 45Gearcase Seal Kits - Two Piece Gearcase w/ Cavitation Plate Exhaust ..... 46Gearcase Seal Kits Applications ................................................ 47
Water Pump Impellers 15 HP & Below ........................................ 82Water Pump Kits 15 HP & Below ................................................. 83Water Pump Impellers 18-40 HP 2-Cyl. Crossflow .................... 84Water Pump Kits 18-40 HP 2-Cyl. Crossflow ............................. 85Water Pump Impellers 2 & 3-Cyl. Loopcharged ......................... 86Water Pump Kits 2 & 3-Cyl. Loopcharged.............................. 87-90Water Pump Housings V4/V6/V8 ................................................. 91Water Pump Impellers V4/V6/V8 ................................................. 92Water Pump Kits V4/V6/V8 ..................................................... 93-95Water Pump Impellers .................................................................. 96Water Pump Wear Plates ............................................................ 97Water Pump Cups ........................................................................ 98Water Pump Housings ................................................................. 99Water Pump Components .......................................................... 100Water Pump Kits Applications ............................................ 101-103
Johnson / EvinrudeWater Pumps Section 7
Johnson / EvinrudeCarburetor Kits and Fuel Pumps Section 13
Carburetor Service Kits ............................................................. 152Needles and Seats ..................................................................... 152Carburetor Service Kits / Needle and Seats Applications ....... 153Carburetor Parts & Gaskets ...................................................... 154Gaskets ....................................................................................... 155Fuel Pump Kits and Applications .............................................. 156Kit Components .......................................................................... 156Fuel Filters and Kits ................................................................... 157Low Pick-up Water / Fuel Separator Mounting Bracket ........... 158How to Choose the Correct Water / Fuel Separator ................. 159Stainless Steel Brackets / Die Cast Aluminum Brackets ........ 159Water Separating Fuel Filter Kits .............................................. 160
TABLE OF CONTENTSJOHNSON / EVINRUDE POWERHEAD COMPONENTS
Johnson / EvinrudeIgnition and Electrical Section 12
Point Sets .................................................................................... 146Condensers ................................................................................. 146Tune-Up Kits ................................................................................ 146Ignition System Applications ...................................................... 147Coils and Kits .............................................................................. 148Power Trim Relays and Solenoids ............................................. 148Rectifiers ..................................................................................... 148Coils and Kits Applications ........................................................ 149Power Trim Relay and Solenoids Applications ......................... 150Rectifiers Applications ............................................................... 150
Johnson / EvinrudeThermostats Section 11
Thermostat Kits .......................................................................... 1402-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ............... 1412 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ........... 141V4 Crossflow Assembly ............................................................. 141V6 Crossflow Assembly ............................................................. 142Thermostats ................................................................................ 142Thermostat Covers & O-ring ...................................................... 142Thermostat & Valve Springs ...................................................... 143Thermostat Housing Components ............................................. 143Thermostat Gaskets ................................................................... 144Thermostat Cover Gaskets ........................................................ 144
Johnson / EvinrudePowerhead Bearings and Seals Section 10
Powerhead Bearings ............................................................ 134-135Main Bearings ............................................................................. 134Center Bearings .......................................................................... 134Center Split Sleeve ..................................................................... 134Center Bearing Kits .................................................................... 134Connecting Rod Bearings - Small End ...................................... 135Connecting Rod Bearings - Big End .......................................... 135Bearing Applications ........................................................... 136-137Crankshaft Seals Applications .................................................. 138
Johnson / EvinrudePistons Section 9
Engine Designs (60° vs. 90°) V4/V6 ........................................... 114GLM Exclusive Marine Pistons .................................................. 114Piston Designs (Crossflow, Loopcharged & Four-Stroke) ........ 1152-Cylinder Crossflow Pistons ..............................................116-1172-Cylinder Loopcharged Pistons ................................................ 1183-Cylinder Loopcharged Pistons ........................................ 119-121V4 90° & V6 90° Crossflow Pistons ........................................... 122V6 90° Crossflow Pistons ........................................................... 123V4 60° & V6 60° Loopcharged Pistons ............................... 124-125V4 90° / V6 90° / V8 Loopcharged Pistons ......................... 126-127V6 90° Loopcharged Pistons ...................................................... 1282-Cylinder Four-Stroke Pistons ................................................. 129Piston Kits and Rings Applications .................................... 130-131
Notes ........................................................................................... 177Warranty ............................................................................... 178-180
WARRANTY
Johnson / EvinrudePowerhead Gaskets Section 14
1 & 2-Cylinder Head Gaskets .................................................... 1623-Cylinder & V4 Head Gaskets .................................................. 163V6 & V8 Head Gaskets ............................................................... 164Head Gaskets Applications ....................................................... 165Powerhead Gasket Kits ....................................................... 166-169Powerhead Gasket Kits Applications ........................................ 169Powerhead Mounting Gaskets ............................................ 170-171Intermediate Housing Exhaust Gaskets ................................... 171Seals - Exhaust Housing ........................................................... 171Powerhead Exhaust Gaskets ..................................................... 172Powerhead Water Passage Cover Gaskets ............................. 173Powerhead Transfer Port Gaskets - Crossflow Engines .......... 173Carburetor to Intake Manifold Gaskets ..................................... 174Intake Manifold Gaskets / Reed Plate Gaskets ....................... 175Air Silencer Gaskets .................................................................. 176
5
Johnson/E
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Section 1
Johnson / EvinrudeGearcase
Section 1
2 & 3-Cyl. Loopcharged Small Gearcase Identification ..................6
2 & 3-Cyl. Loopcharged Large Gearcase Identification ..................7
V4 60° & V4 90° Small Gearcase Identification ..............................8
V4/V6 Large Gearcase Identification - “O” Type & “M” Type ...........9
V4 60° & V4 90° Complete Gearcase Assembly ..........................10
V4/V6 Complete Gearcase Assembly - “O” Type.......................... 11
Gearcase Assembly Applications .................................................12
6
Johnson / Evinrude
Side View Rear View Top View
2 & 3-CYL. LOOPCHARGED SMALL GEARCASE IDENTIFICATIONSmall Gearcase “Old” Style (1975-1988)
Physical Characteristics:15-1/2” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.Internal water intake screens (four holes).No speedo pitot.
Physical Characteristics:15-3/4” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.External water intake screens.Includes speedo pitot.
Small Gearcase “New” Style (1989-2005)
Side View Rear View Top View
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Johnson / Evinrude2 & 3-CYL. LOOPCHARGED LARGE GEARCASE IDENTIFICATION
Large Gearcase (1975-2006)
Physical Characteristics:17-7/16” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.Internal water intake screens (three holes).No speedo pitot.
Side View Rear View Top View
8
Johnson / Evinrude V4 60° & V4 90° SMALL GEARCASE IDENTIFICATION
Small Gearcase V4 90° (1978-1998)
Physical Characteristics:18-3/16” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.Internal water intake screens (four holes).No pitot.
Side View Rear View Top View
Small Gearcase V4 60° (1995-2006)
Physical Characteristics:19-1/6” tall.Curved at the trailing end of the gear housing and the fin.Flat at the trailing end of the cavitation plate.Two slots above the cavitation plate.External water intake screens.
Side View Rear View Top View
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Johnson / Evinrude V4/V6 LARGE GEARCASE IDENTIFICATION
Large Gearcase “M” Type V4 & V6 (2002-2006)
Physical Characteristics:19-3/16” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Two slots above the cavitation plate.External water intake screens.
Physical Characteristics:19-3/16” tall.Curved at the trailing end of the gear housing and the fin.Flat at the trailing end of the cavitation plate.Three slots above the cavitation plate.External water intake screens.Includes speedo pitot.
Side View Rear View Top View
Side View Rear View Top View
Large Gearcase “O” Type V4 & V6 (1979-2006)
10
Johnson / Evinrude V4 60° & V4 90° COMPLETE GEARCASE ASSEMBLY
No. 28510COMPLETE GEARCASEOEM: 5004632GLM Gear Set No. 22630
No. 28210COMPLETE GEARCASEOEM: 5000356GLM Gear Set No. 22630
V4 60° (1995-Up)
V4 90° (1978-1998)
No. 28500EMPTY GEARCASEOEM: 5004767
For V4 60° w/ 20” shaft (1995-2005)For 75 & 80 HP Inline 3-Cyl. E-Tecw/ 20” shaft (2004-2006)
No. 28200EMPTY GEARCASEOEM: 431642
For V4 90°(1978-1998)
NEW
NEW
NEW
NEW
Must use Bearing CarrierGLM No. 11388 withthis empty gearcase
No. 11388BEARING CARRIEROEM: N/A
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Johnson / Evinrude
V4 Gear Ratio: 2.25:1 (.44), 12:27
V4/V6 COMPLETE GEARCASE ASSEMBLY - “O” TYPE
No. 28880COMPLETE GEARCASEW/OUT SPEEDOOEM: 5004639GLM Gear Set No. 22650
“O” Type V4 & V6 (1978-Up)
No. 28810COMPLETE GEARCASE W/OUT SPEEDOOEM: 5005401GLM Gear Set No. 22666
No. 28710COMPLETE GEARCASEW/ SPEEDOOEM: 5004635GLM Gear Set No. 22666
No. 28800EMPTY GEARCASEW/OUT SPEEDOOEM: 439972EMPTY GEARCASEW/OUT SPEEDOOEM: 438048
For V4 (1978-2006)Crossflow 1983-199660° Loopcharged 1995-199890° Loopcharged 1985-1998
V6 Gear Ratio: 1.83:1 (.55), 12:22 Heavy Duty
No. 28800EMPTY GEARCASEW/OUT SPEEDOOEM: 439972EMPTY GEARCASEW/OUT SPEEDOOEM: 438048
For V6 (1978-2006)Crossflow (1979-1992)60° Loopcharged (1991-2005)90° Loopcharged (1986-2005)
V6 Gear Ratio: 1.83:1 (.55), 12:22 Heavy Duty
No. 28700EMPTY GEARCASEW/ SPEEDOOEM: 439973
For V6 (1978-2006)Crossflow (1979-1992)60° Loopcharged (1991-2001)90° Loopcharged (1986-2001)
NEW
12
Johnson / Evinrude
V6 Crossflow 20” &90° Loopcharged 88-91 28710 28700V6 Crossflow 25” &90° Loopcharged 88-91 28710 28700V6 Crossflow 20” &90° Loopcharged C/R 88-91 - 28700V6 90° Loopcharged 20”w/ Internal Screens 92-99 28710 28700V6 90° Loopcharged 20”w/ External Screens 92-99 28810 28800V6 90° Loopcharged 25” 92-99 28810 28800V6 90° Loopcharged 25” C/R 92-99 - 28800V6 90° Loopcharged 30” 93-99 28810 28800V6 90° Loopcharged 30” C/R 93-99 - 28800200 Comm. 20” 93-99 28810 28800200 Comm. 25” 93-99 28810 28800V8 20” 88-98 - -V8 25” 88-98 - -V8 30” 93-96 - -V8 20” C/R 90-96 - -V8 25” C/R 88-98 - -V8 30” C/R 93-96 - -
V4 Crossflow 20” 1988-98 28210 28200V4 Crossflow 25” 1988-91 28210 2820065 Jet (90 hp) All Not Serviced -100 WPL 20” 1999 28880 28800100 WPX 25” 1999 28880 28800100 Comm. 20” Small 1992-97 28210 28200100 Comm. 20” Large 1988-97 28880 28800100 Comm. 25” Large 1988-97 28880 28800100 WQL 20” 1998 28510 28500100 WQX, 105 WEX 25” 1998 28880 28800105 Comm. WPL 20” 2000-01 28880 28800105 Comm. WPX 25” 2000-01 28880 28800105 Comm. WEL 20” 2000-01 28880 28800105 WEL 20” 1998 28880 28800105 WRL 20” 1997-98 28880 28800105 WRX 25” 1997-98 28880 28800105 RWL 20” 1998 28880 28800105 RWY 22.5” 1998 28880 28800105 RWX 25” 1998 28880 28800115 FPL/FSL 20” 1999-05 28510 28500115 FPX/FX 25” 2000-01 28880 2880080 Jet (115 hp) All Not Serviced -120/140 20” 1988-94 28210 28200120 25” 1988-94 28210 28200125 RWL 20” 1995-97 28880 28800125 RWY 22.5” 1995-98 28880 28800125 WTPL 20” 1992-98 28880 28800125 WTPX 25” 1988-98 28880 28800125 ESX 1989-91 28210 28200125 ESX Club Nautico 1992-94 28210 28200130 20” 1995-98 28880 28800130 25” 1995-98 28880 28800130 25” C/R 1995-97 - 28800135 FPL/FL 20” 2000-01 28710 28700135 FSL/FS 20” 2000-01 28810 28800135 FPX/FX 25” 2000-01 28810 28800140 25” 1988-94 28880 28800140 25” C/R 1988-94 - 28700V4 60° Loopcharged 20”GL W/ Pitot Hole 1995-06 28510 28500V4 60° Loopcharged 20”(Use Pitot Style) 1995-06 28510 28500V4 60° Loopcharged 25” 1995-06 28880 28800V6 60° Loopcharged 20”W/ External Screens 1995-00 28810 28800V6 60° Loopcharged 25”W/ External Screens 1991-99 28810 28800V6 60° Loopcharged 25” C/R 1992-99 - 28800105 Jet (150 HP) All Not Serviced -150 Comm. 20” 1993-99 28810 28800150 Comm. 25” 1993-99 28810 28800155 Comm. 20” 1988-92 28810 28800155 Comm. 25” 1988-92 28810 28800
GEARCASE ASSEMBLY APPLICATIONSMotor Year Complete Housing Motor Year Complete Housing
13
Johnson/E
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Section 2
Johnson / EvinrudeGearcase Exploded Views
Section 2
Gearcase Components - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & Up) ... 14-15
Gearcase Components - 9.9-15 HP (1974 & Up) ................... 16-17
Gearcase Components - 20-35 HP - Thru-Prop Exhaust ....... 18-19
Gearcase Components - Crossflow - Thru-Cavitation Plate Exhaust ..20-21
Gearcase Components - Loopcharged - Small Gearcase ...... 22-25
Gearcase Components - Loopcharged - Large Gearcase ...... 26-27
Gearcase Components - V4 60° (1995-2005) ........................ 28-29
Gearcase Components - V4 90° (1978-1998) ........................ 30-31
Gearcase Components - V4/V6 “O” Type (1979-2006) .......... 32-33
Gearcase Components - V4/V6 “M” Type (2002-2006) ......... 34-35
Gearcase Components - V6 Hydraulic Shift (1976-1978) ...... 36-37
14
Johnson / EvinrudeGEARCASE COMPONENTS - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & UP)
6
7
1
2
3
4
5
49
10
8
1113
1415
13
12
17
19
16
18
2-Stroke
www.glmmarine.com 15
Johnson / Evinrude
GLM No. Ref No. OEM No. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
389577
324641
436137
325040
324640
302497
331980
324639
305242
324637
307551
318544
307552
432397
328725
322494
328744
306394
336493
Pump Housing
Pump Cup
Impeller
Gasket
Wear Plate
Grommet
Screw
Oil Seal
O-ring
Gasket
Screw Set
Draining Screw Set
Gasket
Anode
Screw
O-ring
Screw
Cotter Pin
Oil Seal
12436128188950036810125558649222324865108203032692224202173131170127612235181370223952214286014
GEARCASE COMPONENTS 4, 4.5, 5, 6, 7.5, 8 HP (1980 & UP)
16
Johnson / EvinrudeGEARCASE COMPONENTS - 9.9-15 HP (1974 & UP)
78
1
2
34
5
6
910
18
1112
1716
131514
15
14
19
20
21
2524
23
22
2-Cyl. 2-Stroke Thru-Prop Exhaust
www.glmmarine.com 17
Johnson / Evinrude
GLM No. Ref No. OEM No. Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
435390
324097
386084
300611
318995
302497
319085
318972
302325
321480
301877
321738
324334
307551
307552
306643
304454
173029
316506
308627
321481
334590
328522
318971
323942
Pump Housing
Pump Cup
Impeller
Key
Wear Plate
Grommet
O-ring
Oil Seal
Screw
Oil Seal
O-ring
Washer
Screw
Screw Set
Gasket
Screw
Lockwasher
Anode
Detent Ball
O-ring
Oil Seal
Thrust Washer
Cotter Pin
Nut
Spacer
12460
1281389770
895941261086492
8320086120
2236086170
452303441022321
2242031170
223702149112730
2249082280
8618022242
221402216022255
GEARCASE COMPONENTS - 9.9-15 HP (1974 & UP)
18
Johnson / EvinrudeGEARCASE COMPONENTS - 20-35 HP - THRU-PROP EXHAUST
10
4
3
2
1
1011
5
9
8
7
6
1213
2223
6
1415
1514
16
16
21
2019
17
18
11
26
24
24
24
20-35 HP 2-Cyl. Crossflow (1980-2005)25, 30, 35 HP 3-Cyl. Loopcharged (1996-2001)
27 28
29
25
30
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Johnson / Evinrude
GLM No. Ref No. OEM No. Description
124701247212812897508959321427452308623012630345208018086492864878620086520224203117122490814508512022260221702213081110344101142411425223611269722335214912240081220
1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
393632
339720
328751
395289
344470
328754
301877
328753
328755
325537
311338
302497
340811
321928
332261
307551
311598
316506
338518
321453
323943
319891
320785
303347
321738
437288
376856
324960
434029
333677
304454
320041
554545
Pump Housing 2-Cyl.
Pump Housing 3-Cyl. (1996-2001)
Pump Cup
Impeller
Key
Bushing (For GLM No. 12470 Pump Housing)
O-ring (For GLM No. 12470 Pump Housing)
Seal
Wear Plate
Gasket
O-ring
Grommet (For GLM No. 12470 Pump Housing)
Grommet (For GLM No. 12472 Pump Housing)
Oil Seal
Oil Seal
Screw Set
Gasket
Ball
O-ring
Oil Seal
Prop Spacer
Prop Nut
Cotter Pin
O-ring
Gasket
Bearing (1994 & Up)
Bearing (1993 & Before)
Screw
Anode
Screw
Lockwasher
Screw
O-ring
GEARCASE COMPONENTS - 20-35 HP - THRU-PROP EXHAUST
20
Johnson / EvinrudeGEARCASE COMPONENTS - CROSSFLOW - THRU-CAVITATION PLATE EXHAUST
25-28 HP, 2-Cyl. Crossflow (1978-1997)
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Johnson / Evinrude
GLM No. Ref No. OEM No. Description
124401281281170897503456012640335118959386492223608627086150311718611086150861908124022420
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
330560
328751
301967
395289
329390
329391
324449
330619
302497
324960
330327
321459
311598
309004
321459
321787
321921
307551
Pump Housing
Cup
O-ring
Impeller
Gasket
Plate
Gasket
Key
Grommet
Screw
Oil Seal Upper
Oil Seal Lower
Drain Plug Gasket
Seal, Upper To Lower
Inner Prop Shaft Seal
Outer Prop Shaft Seal
Carrier O-ring
Screw Set
GEARCASE COMPONENTS - CROSSFLOW - THRU-CAVITATION PLATE EXHAUST
22
Johnson / EvinrudeGEARCASE COMPONENTS - LOOPCHARGED - SMALL
2-Cyl. Loopcharged 40-50 HP (1989-2005)
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Johnson / Evinrude
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
12480124822236086497864918210012815897908946081250895928657012550331508601322362114222779082250216491637011430226612266222663110512113327942452002794082230221452232921674217313117122490229402287021648163601635021647228908236022900860602224022250221502212022421
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
438544
438545
302325
333758
341732
310584
340619
432941
437059
331188
334897
324981
341038
336530
342786
317624
398874
435274
310327
333771
398901
382343
397627
332489
332491
320311
320310
333780
318372
434588
913921
306376
305282
330265
318544
311598
316506
432264
382407
333725
397538
397537
332514
386764
553126
386765
321467
320305
315810
314503
314502
439138
Pump Housing (1989-98)
Pump Hsg. (1995-01) (2004-05)
Screw
Grommet
Grommet
O-ring
Pump Cup
Impeller (1989-1994)
Impeller (1995-2002)
O-ring
Key
Seal
Wear Plate
Gasket
Oil Seal
Screw
Bearing
Bearing Housing Assembly
O-ring
Thrust Washer
Thrust Bearing
Bearing
Gear Set
Reverse Gear
Clutch Dog
Spring
Cross Pin
Bushing
O-ring
Cover & Bushing Assembly
O-ring
Cotter Pin
Screw
Washer
Draining Screw
Gasket
Ball
Bearing
Bearing
Thrust Washer
Thrust Bearing
Thrust Bearing
Thrust Washer
Bearing
O-ring
Bearing
Oil Seal
Thrust Washer
Prop Spacer
Prop Nut
Cotter Pin
Prop Shaft
114162239512742223922239345290223948665911192
51
52
53
54
55
56
57
58
59
432276
328744
398873
328694
309243
336982
324852
332584
313339
Bearing Carrier
Screw
Anode
Screw
Screw
O-ring
Screw
Seal
Pinion Nut
GEARCASE COMPONENTS - LOOPCHARGED - SMALL
24
Johnson / EvinrudeGEARCASE COMPONENTS - LOOPCHARGED - SMALL
2-Cyl. Loopcharged 40-60 HP (1975-1988)3-Cyl. Loopcharged 60-75 HP (1975-1988)
3b.3a.
45
www.glmmarine.com 25
Johnson / Evinrude
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
1245012814896608959589780895918959386580126202232481120864911294086494223608646086160860132232782240226812268322044110512249121138111928232022890224008010022900860602224022250221502212086140452003342022322127388621012776223662232922420311712272827730235302354023550
1
2
3a.
3b.
3a.
3b.
3b.
4
5
6
7
8
9
10
11
12
13
12,13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
46
46
384087
320775-6
377230
308928
396809
331901
344470
315788
320981
331980
303059
341732
315838
315837
302325
332205
321466
342786
909386
302588
433570
319895
320310
320311
160084
331880
313339
320303
386764
320041
332584
386765
321467
320305
315810
314503
314502
305762
318372
314082
324430
392462
324937
436745
328096
305282
307551
311598
387067
334163
320166
320167
320168
Pump Housing
Pump Cup
Impeller (1975-1978)
Key (1975-1978)
Impeller (1979-1988)
Key, White (1979-1988)
Key, Black (1979-1988)
Seal
Wear Plate
Screw
O-ring
Grommet
Tube Guide
Grommet
Screw
Oil Seal
Oil Seal
Oil Seal (one piece)
Screw
O-ring
Gear Set
Clutch Dog
Cross Pin
Spring
Detent Ball
Pin
Pinion Nut
O-ring
Bearing
Screw
O-ring
Bearing
Oil Seal
Thrust Washer
Prop Spacer
Prop Nut
Cotter Pin
Grommet
O-ring
Gasket
Screw
Anode
Seal
Anode
Screw
Screw
Screw
Gasket
Bearing Housing & Seal
Cradle
Shim .003
Shim .004
Shim .005
215111142327756
47
48
49
385175
386766
387336
Bearing
Pinion Bearing
Cover & Seal Assembly
GEARCASE COMPONENTS - LOOPCHARGED - SMALL
26
Johnson / EvinrudeGEARCASE COMPONENTS - LOOPCHARGED - LARGE
2-Cyl. Loopcharged 40-60 HP (1975-2006)3-Cyl. Loopcharged 60-75 HP (1975-2001)
www.glmmarine.com 27
Johnson / Evinrude
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
12400128158994089710895958959189592343308657012551331508649012950223208649122360860132232781340216431143022671226722267327730216441631021135110522241816300216418237022870224008110022860860302223022250221502212045200334208621021731311702242012776223682236612737
1
2
3
3
4
4
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
438543
340619
382547
396725
308928
331901
334897
319586
324981
341038
336530
314008
319276
908158
341732
302325
342786
909386
313754
317230
382343
397338
318304
318303
334163
324766
385043
313448
324369
439185
382408
313447
313446
382407
320041
332584
379504
330137
127084
315810
314503
314502
318372
314082
324937
318544
311598
307551
436745
313715
328096
431708
Pump Housing
Pump Cup
Impeller (1975-1978)
Impeller (1979-2006)
Key (1975-1978)
Key, White (1979-2006)
Key, Black (1979-2006)
Gasket (1975-1978)
Seal (1979-2006)
Wear Plate
Gasket
Grommet
Tube Guide
Screw
Grommet
Screw
Oil Seal
Screw
O-ring
Thrust Washer
Bearing
Gear Set
Reverse Gear
Clutch Dog
Cradle
Thrust Washer
Thrust Bearing
Cross Pin
Spring
Prop Shaft
Thrust Bearing
Thrust Washer
O-ring
Bearing
Screw
O-ring
Bearing
Oil Seal
Thrust Washer
Prop Spacer
Prop Nut
Cotter Pin
O-ring
Gasket
Seal
Draining Screw
Gasket
Screw
Anode
Screw
Screw
Anode
22722227262360023610236201119227754277022110522493110392113821774277411139016320
49
49
50
50
50
51
52
53
54
55
56
57
58
59
60
61
385087
435519
323889
323890
317232
313339
388651
391365
320145
327345
911961
331880
313445
324037
434391
385068
Bearing Housing & Seal
Bearing Housing & Seal
Shim .003
Shim .004
Shim .005
Pinion Nut
Cover & Seal Assembly
Housing & Bearing Assembly
Pin
Detent Ball
Spring
Pin
Retaining ing
Lever
Bearing Carrier
Thrust Bearing
GEARCASE COMPONENTS - LOOPCHARGED - LARGE
28
Johnson / EvinrudeGEARCASE COMPONENTS - V4 60° (1995-2006)
2.00:1 (.50) Gear Ratio
57
5859
60 30464748
49
5253
5154
50
5655
36
3534
33
32
37
39
384041
2942
4344
453167
68
73
6768
7172
7069 65
6261
646366
80
81
757776
74
7378
28
27
26
25
2423
222120
19
18
16
17
1410
1513
12
11
10
9
8
7
4
32
83
6
5
79
82
1
84 85
www.glmmarine.com 29
Johnson / Evinrude
GLM No. Ref No. OEM No. Description
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
5004767
320943
306643
338893
338601
338636
314008
435959
435990
331188
435027
435821
302035
331353
338484
331107
341280
439476
317624
314728
323362
323361
314745
327656
387656
5000615
311538
338504
346004
384195
314730
436746
345992
915954
391365
320145
327345
911961
331880
334163
324037
322941
324766
385043
313448
323664
324369
436834
382408
314731
Gearcase Assembly
Grommet
Screw
Tube Guide
Grommet
Tube Spacer (Short)
Grommet
Pump Housing
(25” Transom)
Pump Housing
(20” Transom)
O-ring
Cup & Plate Assembly
Impeller
O-ring
Seal
Gasket
Key
Oil Seal
Bearing Housing & Seal
Screw
O-ring
Shim .003
Shim .004
Shim .005
Thrust Washer
Thrust Bearing
Drive Shaft
Pin
Retainer
Lower Drive Shaft
Pinion Bearing
Nut
P / Forward Gear Set
Reverse Gear
Detent
Housing & Bearing Assembly
Pin
Detent Ball
Spring
Pin
Cradle
Lever
Shaft
Thrust Washer
Thrust Bearing
Pin
Clutch Dog
Spring
Prop Shaft
Thrust Bearing
Thrust Washer
2850086480223701257086495128278649012430
12395
8125012880895708212086660337308959086011227202236281380235902358023510216451633022435211392835122405228801119022631226322772027702211052249311039211382773027741277102164416310211352263311052224191630021642
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
313446
382407
379504
5000440
431708
908158
333957
350271
328743
127084
315810
314503
314502
5006241
324670
302325
328702
318372
321008
318544
311598
341220
437330
336535
305749
331999
341219
307161
331998
330265
436745
313715
320936
320961
330137
302325
337061
337778
O-ring
Bearing
Bearing
Bearing Carrier
Anode
Screw
Tab
Screw
Washer
Thrust Washer (3-Blade)
Spacer
Prop Nut
Cotter Pin
Cover & Seal Assembly
Gasket
Screw
Washer
O-ring
Grommet
Draining Screw
Gasket
Screw
Seal Washer
Nipple
Cap
Screw
Screw
Lockwasher
Screw
Washer
Anode
Screw
Seal
Seal
Oil Seal
Screw
Screw
Screen
8237022870228601139812737223202785022373216592223022250221502212027752330202236021678452008650021731311712237421677283522835322371224572176322458216741277622368858308584086030223602236321885
GLM No. Ref No. OEM No. Description
GEARCASE COMPONENTS - V4 60° (1995-2006)
www.glmmarine.com 31
Johnson / Evinrude
GLM No. Ref No. OEM No. Description
282001257022370864902236012430
12395
81250128808957082120866608959033730860112236222720813802359023580235102164516330224312243322432224342113928351224092288022631226321119027720211382771021644163102113522633110522241616300216428237022870228608603022230
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
19
20
21
21
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
431642
338893
306643
314088
302325
435959
435990
331188
435027
5001593
302035
331353
331107
338484
341280
317624
439476
314728
323362
323361
314745
327656
387656
5000618
5000614
5000626
5000623
311538
338504
346006
384195
436746
340490
314730
915954
331880
322941
324766
385043
313448
323664
324369
436888
382408
314731
313446
382407
379504
330137
127084
Gearcase Assembly
Tube Guide
Screw
Grommet
Screw
Pump Housing
(25” Transom)
Pump Housing
(20” Transom)
O-ring
Cup & Plate Assembly
Impeller
O-ring
Seal
Key
Gasket
Oil Seal
Screw
Bearing Housing & Seal
O-ring
Shim .003
Shim .004
Shim .005
Thrust Washer
Thrust Bearing
Drive Shaft (L)
Drive Shaft (L)
Drive Shaft (XL)
Drive Shaft (XL)
Pin
Retainer
Lower Drive Shaft
Pinion Bearing
P / Forward Gear Set
Reverse Gear
Nut
Detent
Pin
Shaft
Thrust Washer
Thrust Bearing
Cross Pin
Clutch Dog
Spring
Prop Shaft
Thrust Bearing
Thrust Washer
O-ring
Bearing
Bearing
Oil Seal
Thrust Washer
22250221502212012737223202230086640865002236033020452002237121731311712236521674223661277622368277302774127752216782177422493110392110527702858308584086480113921138822373278508116522870
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
315810
314503
314502
431708
908158
316563
332583
321008
302325
324670
318372
331999
318544
311598
331998
330265
328096
436745
313715
334163
324037
5006241
328702
313445
327345
911961
320145
391365
320936
320961
320943
397087
GLM
350271
333957
310585
382407
Spacer
Nut
Cotter Pin
Anode
Screw
Screw & Seal
Seal
Grommet
Screw
Gasket
O-ring
Screw
Draining Screw
Gasket
Screw
Washer
Screw
Anode
Screw
Cradle
Lever
Cover & Seal Assembly
Washer
Retaining Ring
Detent Ball
Spring
Pin
Housing & Bearing Assembly
Seal
Seal
Grommet
Bearing Carrier
Bearing Carrier
Screw
Tab
O-ring
Bearing
GLM No. Ref No. OEM No. Description
GEARCASE COMPONENTS - V4 90° (1978-1998)
32
Johnson / EvinrudeGEARCASE COMPONENTS - V4/V6 “O” TYPE (1979-2006)
V4 2.25:1 (.44) Gear Ratio - V6 1.86:1 (.54) Gear Ratio
www.glmmarine.com 33
Johnson / Evinrude
GLM No. Ref No. OEM No. Description28700288002161021885223638584022720860112236227700229102113821137224911105527720277402773027710864801257022370864902236012430
12395
812501281189570821208666089590125803373081380235902358023510216451633022435224362240721139283512265122623226532262422666
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
34
34
35
36
37
37
38
39
40
41
41
42
42
41+42
439973
439972
387817
337778
337061
320961
439476
341280
317624
389455
389039
331880
328825
160084
911962
915954
322938
334163
322941
320943
338893
306643
314008
302325
435959
435990
331188
338486
5001593
302035
331353
331107
338485
338484
314728
323362
323361
314745
327656
387656
5000615
5000624
345905
311538
338504
435123
5004938
336574
910994
N/A
Gearcase Assembly / Tube
Gearcase Assembly
Pinion Bearing
Screen
Screw
Seal
Bearing Housing & Seal
Oil Seal
Screw
Housing & Bearing Assembly
Bearing
Pin
Pin
Detent Ball
Spring
Detent
Lever
Cradle
Shaft
Grommet
Tube Guide
Screw
Grommet
Screw
Pump Housing
(25” Transom)
Pump Housing
(20” Transom)
O-ring
Pump Cup
Impeller
O-ring
Seal
Key
Wear Plate
Gasket
O-ring
Shim .003
Shim .004
Shim .005
Thrust Washer
Thrust Bearing
Drive Shaft (Long)
Drive Shaft (XL)
Lower Drive Shaft
Pin
Retainer
P / Forward Gear Set V4
P / Forward Gear Set V6
Reverse Gear V4
Reverse Gear V6
Gear Set (Heavy Duty)
11190865004520021731311712236521674223662236722368127762164616340211352262511052224142241721651163002164282400114061140822870114102295086012868108513012737223202237327850330202222122190221852214222371223742167728352283532167827752858308584081165
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
59
60
61
62
63
64
64
65
66
66
67
67
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
314730
321008
318372
318544
311598
331998
330265
328096
330263
313715
436745
327669
389042
313448
337774
324369
395209
5004765
336565
382408
314731
305123
5000074
5004257
382407
387247
434467
341281
334950
320862
431708
908158
350271
333957
324670
126870
320570
398042
306394
331999
341220
437330
336535
305749
328702
5006241
320936
320961
310585
Nut
Grommet
O-ring
Draining Screw
Gasket
Screw
Washer
Screw
Screw
Screw
Anode
Thrust Washer
Thrust Bearing
Cross Pin
Clutch Dog
Spring
Prop Shaft (1-3/16”) V6
Prop Shaft (1-1/4”) V4/V6
Thrust Washer
Thrust Bearing
Thrust Washer
O-ring
Bearing Carrier (1-3/16”)
Bearing Carrier (1-1/4”)
Bearing
Bearing (Inside ø 1-3/16”)
Bearing (Inside ø 1-1/4”)
Oil Seal (1-1/4”) 1 pc.
Oil Seal (1-1/4”) 2 pcs.
Oil Seal (1-3/16”) 2 pcs.
Anode
Screw
Screw
Tab
Gasket
Thrust Washer
Spacer
Nut & Keeper
Cotter Pin
Screw
Screw
Seal Washer
Nipple
Cap
Washer
Cover & Seal Assembly
Seal
Seal
O-ring
GLM No. Ref No. OEM No. Description
GEARCASE COMPONENTS - V4/V6 “O” TYPE (1979-2006)
34
Johnson / Evinrude
V4 2.25:1 (.44) Gear Ratio - V6 1.86:1 (.54) Gear Ratio
GEARCASE COMPONENTS - V4/V6 “M” TYPE (2002-2006)
www.glmmarine.com 35
Johnson / Evinrude
GLM No. Ref No. OEM No. Description
21610864951282786480125702237022360864901243081250128118957082120866608959012580337308601122362227208138023590235802351021645163302243322434224362835121139111903280022491110552113822910277302774021646163402262521135110528244022870278502237312737223208601286810
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
23
24
25
25
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
47
387817
338601
338636
320943
338893
306643
302325
314008
435959
331188
338486
5001593
302035
331353
331107
338485
338484
341280
317624
439476
314728
323362
323361
314745
327656
387656
5000614
5000623
5000624
338504
311538
314730
350038
160084
911962
331880
389039
334163
322938
327669
389042
337774
313448
324369
326849
382407
333957
350271
431708
908158
341281
334950
Pinion Bearing
Grommet
Tube Spacer
Grommet
Tube Guide
Screw
Screw
Grommet
Pump Housing
O-ring
Pump Cup
Impeller
O-ring
Seal
Key
Wear Plate
Gasket
Oil Seal
Screw
Bearing Housing & Seal
O-ring
Shim .003
Shim .004
Shim .005
Thrust Washer
Thrust Bearing
Drive Shaft 20” L
Drive Shaft 25” L
Drive Shaft 25” L
Retainer
Pin
Nut
Washer
Detent Ball
Spring
Pin
Bearing
Cradle
Lever
Thrust Washer
Thrust Bearing
Clutch Dog
Cross Pin
Spring
O-ring
Bearing
Tab
Screw
Anode
Screw
Oil Seal - 1 pc.
Oil Seal - 2 pcs.
2222122190221852214286500277522167833020452002173131171283522835322374216771277622394866592236322365224572236721763216742176222371223688583085840216542240322417
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
126870
320570
398042
306394
321008
5006241
328702
352165
318372
318544
311598
336535
305749
341220
437330
436745
324852
332584
337061
331998
341219
330263
307161
330265
330266
331999
313715
320936
320961
349193
347371
5004765
Thrust Washer
Spacer
Nut & Keeper
Cotter Pin
Grommet
Cover & Seal Assembly
Washer
Gasket
O-ring
Draining Screw
Gasket
Nipple
Cap
Screw
Seal Washer
Anode
Screw
Seal
Screw
Screw
Screw
Screw
Lockwasher
Washer
Lockwasher
Screw
Screw
Seal
Seal
Thrust Washer
Lower Drive Shaft
Prop shaft
GLM No. Ref No. OEM No. Description
GEARCASE COMPONENTS - V4/V6 “M” TYPE (2002-2006)
www.glmmarine.com 37
Johnson / Evinrude
GLM No. Ref No. OEM No. Description21610813802272085120N/AN/A
1630021642N/AN/AN/AN/AN/A
114108513022300N/A
111902262116330216452262422625211351105222420N/A
8213082400N/A
22490N/AN/A
45200N/A
2351022415222202219022180221103373012580866608968089595812501281112395851202236021673
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
387817
314728
439476
321453
301250
316534
382408
314731
321171
321174
321162
387374
382407
387247
320862
316563
317178
314730
320635
387656
327656
320631
320630
313448
324369
307551
311598
320140
305123
386319
316506
318139
387384
318372
314742
314745
387130
333592
320570
320569
309955
338484
321188
331353
385528
308928
321175
338486
435990
321453
302873
305981
Pinion Bearing
O-ring Drive Shaft Bearing
Bearing Housing & Seal
Oil Seal, Drive Shaft
Washer, Bearing Housing
Screw, Bearing Housing
Reverse Thrust Bearing
Reverse Thrust Washer
Retaining Ring
Retainer Plate
Gasket, Shift Cover
Bearing Carrier, Prop Shaft
Reverse Gear Bearing
Needle Bearing, Prop Shaft
Prop Shaft Seal
Carrier Retainer Screw
O-ring Carrier Screw
Pinion Nut
Pinion & Forward Gear
Pinion, Thrust Bearing
Pinion, Thrust Washer
Reverse Gear
Clutch Dog
Pin, Clutch Dog
Spring, Clutch Dog
Drain Plug
Drain Plug Nylon Washer
O-ring, Shift
O-ring Prop Shaft Carrier
Forward Gear Bearing Assembly
Detent Ball
Cover Screw
Cover & Seal Assembly
O-ring, Shift Rod
Shim .002
Shim .005
Prop Shaft
Prop Thrust Bushing
Prop Nut Spacer
Prop Nut
Prop Nut Cotter Pin
Gasket, Plate
Plate, Impeller
Seal, Plate to Housing
Impeller, W.P.
Impeller Key
O-ring Impeller
Cup
Housing
Seal
Screw, Water Pump
Washer, Screw
864901257022370864808116022368
53
54
55
56
57
58
314008
338893
306643
320943
310585
313715
Water Tube Grommet
Water Tube Cover
Water Tube Cover Screws
Water Tube Cover Grommet
O-ring
Screw, Trim Tab
GLM No. Ref No. OEM No. Description
GEARCASE COMPONENTS - V6 (1976-1978)
39
Johnson/E
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Section 3
Johnson / EvinrudeGearcase Kits
Section 3
Complete Small Gearcase Assembly Kits - V4 90° ......................40
Rebuild Kits - Small Gearcase - V4 90° .......................................40
Complete Small Gearcase Assembly Kits - V4 60° ......................41
Rebuild Kits - Small Gearcase - V4 60° .......................................41
Complete Gearcase Assembly Kits - V4/V6 “O” Type...................42
Gearcase Rebuild Kits - V4/V6 “O” Type ......................................42
Gearcase Seal Kits.......................................................................43
Gearcase Seal Kits - Mechanical Shift Thru-Prop Exhaust ..........44
Gearcase Seal Kits - Electric Shift w/ Cavitation Plate Exhaust ... 45
Gearcase Seal Kits - Electric/Hydraulic Shift Thru-Prop Exhaust 45
Gearcase Seal Kits - Two Piece Gearcase w/ Cavitation Plate Exhaust .. 46
Gearcase Seal Kits Applications ..................................................47
40
Johnson / EvinrudeCOMPLETE SMALL GEARCASE ASSEMBLY KITS - V4 90°
No. 28220OEM: N/A
REBUILD KITS - SMALL GEARCASE - V4 90°
No. 28240OEM: N/A
NEW
NEW
www.glmmarine.com 41
Johnson / EvinrudeCOMPLETE SMALL GEARCASE ASSEMBLY KITS - V4 60°
No. 28520OEM: N/A
REBUILD KITS - SMALL GEARCASE - V4 60°
No. 28540OEM: N/A
NEW
NEW
42
Johnson / Evinrude
All Prop Shafts ø 1-1/4”V6 comes with GLM No. 22666 HD Gear Set
COMPLETE GEARCASE ASSEMBLY KITS - V4/V6 “O” TYPE
No. 28720OEM: N/A0.54 Ratio, Pitot TubeSpeedometer Pick-upFor V6
GEARCASE REBUILD KITS - V4/V6 “O” TYPE (1991 & Up)
No. 28840OEM: N/A0.54 Ratio, No Pitot TubeSpeedometer Pick-upFor V6
No. 28850OEM: N/A0.54 RatioFor V6
No. 28882OEM: N/A0.44 RatioFor V4
No. 28885OEM: N/A0.44 RatioFor V4
All Prop Shafts ø 1-1/4”V6 comes with GLM No. 22666 HD Gear Set
NEW
NEW
www.glmmarine.com 43
Johnson / Evinrude
SUP TO No. 87600
GEARCASE SEAL KITSNo. 87600OEM: 5006373
Fits All V4/V6/V8 (1978-2006) Outboard Engines with a Mechanical Shift Gearcase
No. 87612OEM: N/A
SUP TO No. 87600No. 87613OEM: N/A
No. 87615
90, 115, V6, V8 (1991-94)100, 125 Comm., V6, V8 (1991-93)
OEM: 434516
SUP TO No. 87600
See the Difference!*GLM’s Carrier Screws No. 22300 and No. 22400 come with ND Plastisol™ Treatment
Their Screws GLM ScrewsQ or O-ring screws are difficult toseat properly. They tear and lose
integrity with vibration.
ND Plastisol™ treatment screws providea positive seal that eliminates leaks.They cushion, insulate, control noise
and reduce vibration.O-ringscrews
ND Plastisol™screwsGood. Better!
Kit Contains:GLM OEM ITEM86030 (2) 330137 Prop Shaft Seal V485130 (2) 320862 Prop Shaft Seal V4, V6 1-3/16” shaft86810 (2) 334950 Prop Shaft Seal V4, V6 1-1/4” shaft85120 (2) 321453 Drive Shaft Seal (1985 & Before)86011 341280 Drive Shaft Seal86240 329922 Drive Shaft Seal86250 329923 Drive Shaft Seal81165 310585 Drive Shaft to Crankcase O-ring82370 313446 Prop Shaft Carrier O-ring V4 90° Gearcase
*
GLM OEM ITEM82440 (3) 326849 Prop Shaft Carrier O-ring V6 60° Gearcase82400 (2) 305123 Prop Shaft Carrier O-ring “O”+”M” Type Gearcase81380 314728 Drive Shaft Carrier O-ring45200 (2) 318372 Shift Cover O-ring33020 324670 Shift Cover Gasket33730 338484 Water Pump Gasket21677 437330 Pitot Hole Plug Sealing Washer22300 (4) 316563 Prop Shaft Carrier Screw and Seal21731 (2) 318544 Drain Plug and Gasket
44
Johnson / EvinrudeGEARCASE SEAL KITS
No. 87603OEM: 396355
Small Housing2-Cyl. Loopcharged 40-60 (1975-1988)3-Cyl. Loopcharged 60-75 (1975-1988)
No. 87680OEM: 396351
2-Cyl. Crossflow 20, 25, 30, 35 HPThru-Prop Exhaust
No. 87601OEM: 5000309
Large Housing2-Cyl. Loopcharged 40-60 HP (1975-2006)3-Cyl. Loopcharged 60-75 HP (1975-2001)
No. 87602OEM: 396350
9.9, 15 HP (1974-Thru) 9.9, 15 HP 4-Stroke (1974-Thru)
Small Housing40, 48, 50 HP, 2-Cyl. Loopcharged (1989-2005)
Mechanical Shift Thru-Prop Exhaust
No. 87614OEM: 433550
www.glmmarine.com 45
Johnson / EvinrudeGEARCASE SEAL KITS
Electric Shift with Cavitation Plate Exhaust
No. 87608OEM: N/A
No. 87621OEM: N/A
No. 87622OEM: N/A
No. 87609OEM: N/A
No. 87611OEM: N/A
Electric / Hydraulic Shift Thru-Prop-Exhaust
40 HP Electric Shift(1962-1970)
V4 Electric Shift(1962-1968)
2-Cyl.Loopcharged(1971-1974)
3-Cyl., 60 HP Loopcharged(1970-1971)
55, 100, 125 HP V4 Crossflow(1971-1972)
Use GLM Seal KitsNo. 87608, No. 87621 for these
electric shift gearcases.
Use GLM Seal KitsNo. 87609, No. 87622 & No. 87611for these electric / hydraulic shift
gearcases.
46
Johnson / EvinrudeGEARCASE SEAL KITS
No. 87604OEM: N/A
No. 87617OEM: N/A
No. 87616OEM: N/A
No. 87607OEM: N/A
No. 87690OEM: 396352
25, 28 HPTwo-Piece Gearcase
Cavitation Plate Exhaust(1985-Up)
No. 87619OEM: N/A
No. 87618OEM: N/A
No. 87606OEM: N/A
No. 87605OEM: N/A
20HP, 25 HPTwo-Piece Gearcase
Cavitation Plate Exhaust(1979-1982)
9.5 HPTwo-Piece Gearcase Cavitation Plate Exhaust
(1967-1973)
25, 28, 30, 33-35, 40 HP, Manual ShiftTwo-Piece Gearcase Cavitation Plate Exhaust
(1955-1973)
6 HPTwo-Piece Gearcase Cavitation Plate Exhaust
(1967-1968)
6 HPTwo-Piece Gearcase Cavitation Plate Exhaust
(1968-1979)
10 HPTwo-Piece Gearcase Cavitation Plate Exhaust
(1958-1967)
18 HPTwo-Piece Gearcase Cavitation Plate Exhaust
(1958-1965)
5.5, 6 HPTwo-Piece Gearcase Cavitation Plate Exhaust
(1955-1967)
Use GLM Seal KitsNo. 87604, No. 87605, No. 87606, No. 87607No. 87616, No. 87617, No. 87618, No. 87619 & No. 87690 for these two-piece gearcases.
Two-Piece Gearcase with Cavitation Plate Exhaust
www.glmmarine.com 47
Johnson / Evinrude
5.56667.59.5 B Suffix9.5 M Suffix9.9/15101820202025252525252525 Comm.2828303033353540 Manual Shift40 Elect. Shift40404848505050555560 Elect.6060 2-Cyl.60 3-Cyl.65 Elect.657075 Elect.7575 Small GearcaseV485 Elect.85 Small Prop Shaft85 Large Prop Shaft85 V48588
Models Year
1955-671955-671967-681968-791955-671958-671967-731974-Up1958-671958-651966-731981-821985-Up1955-591969-781979-82
19841985-Up1990-951985-Up1962-701985-Up1955-591976-951962-701955-591977-921960-731962-701976-881989-Up1976-88
1989,92-931971-741976-881989-Up1968-691976-881960-681970-711976-881978-011960-681978-011978-011960-681978-011976-881978-84
19681969-711971-721973-831991-951985-Up
87604876048761687617876048760587618876028760587606876068761987680876078760687619876908768087614876908760787690876078768087607876078768087607876218760387614876038761487622876038761487609876038760887609876038760187608876018760187608876018760387600876088760987611876008760087600
90 Elect.90 V490100 Large Prop Shaft100 V4100 Comm.100110 V4110115 Small Prop Shaft115 V4115120120125 Large Prop Shaft125125 Comm.135 V4140 V4140150 V6150155 Comm.175 V6175185200 V6200V6225235 V6V8250 V8300 V8
Model1.6 L1.8 L2.0 L2.5 L2.6 L2.7 L3.0 L3.6 L4.0 L
1964-651973-831985-Up1971-721973-831984-951991-011973-831985-Up1969-711973-831985-Up1985-921993-Up1971-721991-981991-931973-831973-831985-941978-861991-951984-931977-861991-Up1991-931976-861991-Up1979-921991-951977-861985-911991-951991-95
Year1985-90
19871988-901984-851984-86
19871988-90
19871989-90
87608876008760087611876008760087600876008760087609876008760087600876008761187600876008760087600876008760087600876008760087600876008760087600876008760087600876008760087600
Seal Kit876008760087600876008760087600876008760087600
Seal Kit
GEARCASE SEAL KITS APPLICATIONSSeal KitYearModels
OMC SEA DRIVE
49
Johnson/E
vin
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Section 4
Johnson / EvinrudeGears and Clutch Dogs
Section 4
Lower Gear Housing Gears - 2-Cyl. Loopcharged ........................50
Lower Gear Housing Gears - 2 & 3 -Cyl. Loopcharged ........... 51-52
Lower Gear Housing Gears - V4 60° & V4 90° ..............................53
Lower Gear Housing Gears - V4 90° “O” Type ..............................54
Lower Gear Housing Gears -V6 Mechanical/Hydraulic Shift ........55
Lower Gear Housing Gears - V6 90° “O” Type ..............................56
Lower Gear Housing Gears - V6 90° Heavy Duty .........................57
Gear Set Applications for 2 & 3-Cyl. & V4 ....................................58
Gear Set Applications for V6 ........................................................59
50
Johnson / EvinrudeLOWER GEAR HOUSING GEARS - 2-CYLINDER LOOPCHARGED
COMPLETE GEAR SET- Forward/Pinion/Reverse- 12/29 teeth- Comes with the GLM No. 22663 clutch
FORWARD & PINION SET- 12/29 teeth
REVERSE GEAR- 29 teeth
CLUTCH
GLM No. 22660
GLM No. 22661
GLM No. 22662
GLM No. 22663
OEM No. N/A
OEM No. 397627
OEM No. 332489
OEM No. 332491
2-Cylinder Loopcharged40-50 HP (1989-2005) withSmall* Gear Housing - “New” Style
* The 2-Cylinder loopcharged engines were availablewith a large or small gear housing.
No. 22663Clutch Dog
No. 22662Reverse Gear
No. 22661Forward & Pinion Set
2.42:1 Ratio.41 Ratio
www.glmmarine.com 51
Johnson / EvinrudeLOWER GEAR HOUSING GEARS - 2 & 3-CYLINDER LOOPCHARGED
COMPLETE GEAR SET- Forward/Pinion/Reverse- 12/29 teeth- Comes with the GLM No. 22683 clutch
FORWARD & PINION SETwith REVERSE GEAR- 12/29 teeth
CLUTCH
GLM No. 22680
GLM No. 22681
GLM No. 22683
OEM No. N/A
OEM No. 433570
OEM No. 319895
* The 2-Cylinder and 3-Cylinder loopcharged engines wereavailable with a large or small gear housing.
No. 22683Clutch Dog
No. 22681Forward & Pinion Set with Reverse Gear
2.42:1 Ratio.41 Ratio
2-Cyl. Loopcharged 40-60 HP (1975-1988)3-Cyl. Loopcharged 60-75 HP (1975-1988)with Small* Gear Housing - “Old” Style
52
Johnson / EvinrudeLOWER GEAR HOUSING GEARS - 2 & 3-CYLINDER LOOPCHARGED
COMPLETE GEAR SET- Forward/Pinion/Reverse- 12/29 teeth- Comes with the GLM No. 22673 clutch
FORWARD & PINION SET- 12/29 teeth
REVERSE GEAR- 29 teeth
CLUTCH
GLM No. 22670
GLM No. 22671
GLM No. 22672
GLM No. 22673
OEM No. N/A
OEM No. 397338
OEM No. 318304
OEM No. 318303
2-Cyl. Loopcharged 40-60 HP (1986-2006)3-Cyl. Loopcharged 60-75 HP (1975-2001)with the Large* Gear Housing
* The 2-Cylinder and 3-Cylinder loopcharged engines wereavailable with a large or small gear housing.
No. 22673Clutch Dog
No. 22672Reverse Gear
No. 22671Forward & Pinion Set
2.42:1 Ratio.41 Ratio
www.glmmarine.com 53
Johnson / EvinrudeLOWER GEAR HOUSING GEARS - V4 60° & V4 90°
COMPLETE GEAR SET- Forward/Pinion/Reverse- 13/26 teeth- Comes with the GLM No. 22633 clutch
FORWARD & PINION SET- May be used with OMC reverse gear- 13/26 teeth
REVERSE GEAR- May be used with OMC forward and pinion gears- 26 teeth
CLUTCH
GLM No. 22630
GLM No. 22631
GLM No. 22632
GLM No. 22633
OEM No. N/A
OEM No. 436746
OEM No. 345992
OEM No. 323664
V4 60° & V4 90°Replacement Gears for
the Small* Gear HousingThese gear sets are an exact copy of the gears used in the 1978-2006
V4 Johnson / Evinrude Outboards with the small gear housing.
* The V4 engines were available with a large or small gear housing.
No. 22633Clutch Dog
No. 22632Reverse Gear
No. 22631Forward & Pinion Set
2:1 Ratio.50 Ratio
V4 60° V4 90°
54
Johnson / EvinrudeLOWER GEAR HOUSING GEARS - V4 90° “O” TYPE
COMPLETE GEAR SET- Forward/Pinion/Reverse- 12/27 teeth- Comes with the GLM No. 22625 clutch
FORWARD & PINION SET- 12/27 teeth
REVERSE GEAR- 27 teeth
CLUTCH
GLM No. 22650
GLM No. 22651
GLM No. 22653
GLM No. 22625
OEM No. N/A
OEM No. 435123
OEM No. 336574
OEM No. 337774OEM No. 914716
V4 90°Replacement Gears for theLarge* “O” Type Gear Housing
These gear sets are an exact copy of the gears used in the 1978-2006V4 Johnson / Evinrude Outboards with the large “O” type gear housing.
* The V4 engines were available with a large or small gear housing.
No. 22625Clutch Dog
No. 22653Reverse Gear
No. 22651Forward & Pinion Set
2.25:1 Ratio.44 Ratio
www.glmmarine.com 55
Johnson / Evinrude
V6 Mechanical/Hydraulic Shift200 HP (1976) 175, 200 HP (1977)150, 175, 200, 235 HP (1978)
LOWER GEAR HOUSING GEARS - V6 MECHANICAL/HYDRAULIC SHIFT
COMPLETE GEAR SET- Forward/Pinion/Reverse- 14/26 teeth- Comes with the GLM No. 22625 clutch
FORWARD & PINION SET- 14/26 teeth
REVERSE GEAR & CLUTCH- 26 teeth
CLUTCH
GLM No. 22620
GLM No. 22621
GLM No. 22652
GLM No. 22625
OEM No. N/A
OEM No. 5004941
OEM No. 437297
OEM No. 337774OEM No. 914716OEM No. 915272
These gear sets are an exact copy of the gears used in the firstV6 Johnson / Evinrude Outboards gear housings.
Forward gear drives a hydraulic pump.
No. 22625Clutch Dog
No. 22652Reverse Gear
No. 22621Forward & Pinion Set
56
Johnson / EvinrudeLOWER GEAR HOUSING GEARS - V6 90° “O” TYPE
COMPLETE GEAR SET- Forward/Pinion/Reverse- 14/26 teeth- Comes with the GLM No. 22625 clutch
FORWARD & PINION SET- May be used with OMC reverse gear- 14/26 teeth
REVERSE GEAR- May be used with OMC forward and pinion gears- 26 teeth- Includes thrust washer No. 21651*
CLUTCH
GLM No. 22622
GLM No. 22623
GLM No. 22624
GLM No. 22625
OEM No. 5004218
OEM No. 435020OEM No. 5004216OEM No. 5004938
OEM No. 336561OEM No. 910994
OEM No. 337774
V6 90°Replacement Gears for the“O” Type Gear Housing
These gear sets are an exact copy of the gears used in the 1978-2006V6 Johnson / Evinrude Outboards with the large “O” type gear housing.
No. 22625Clutch Dog
No. 22624Reverse Gear
No. 22623Forward & Pinion Set
No. 21651Thrust Washer
1.86:1 Ratio.54 Ratio
* For model year 1991 Johnson / Evinrude increased the prop shaft diameter at the carrier needle bearing (not the prop splines) from1-3/16” to 1-1/4”. Some older gearcases may be fitted with the new large diameter prop shaft. The large diameter prop shaft utilizes athrust washer (included with this gear set) between the prop shaft and reverse gear. Discard the thrust washer when using the smalldiameter prop shaft.
www.glmmarine.com 57
Johnson / Evinrude
V6 90° HEAVY DUTYReplacement Gears for the“O” Type Gear Housing
The new heavy-duty GLM No. 22666gears will not interchange with thestandard gears. For individual gearreplacement, you must use the standardduty GLM No. 22623 pinion and forwardgears or the GLM No. 22624 reverse gear.
IMPORTANT NOTE:
LOWER GEAR HOUSING GEARS - V6 90° HEAVY DUTY
When all three gears need to be replaced in your V6 Johnson / Evinrude Outboardthe installation of the new GLM No. 22666 heavy-duty gear set is highly recommended.The heavy-duty gear sets can be used with all V6 outboards from 1979-2006 with the“O” type gear housings. It is recommended that the new clutch GLM No. 22625 alsobe installed with the heavy-duty gears.
Gear Set GLM No. 22666
NEW! STRONGEROEM gear sets are machined from8620 forged steel. The GLM gear setis machined from a higher alloy forgedsteel. The stronger teeth and higheralloy steel results in a gear that is 50%stronger than any other comparablegear set. These durable gears arecapable of operating with up to 300horsepower.
MORE DURABLEThe new GLM gear set has fewer,larger, and stronger teeth. The piniongear has 12 teeth and the forwardand reverse gears have 22 teeth. Theoriginal OEM gear set has 14 teeth onthe pinion and 26 teeth on the forwardand reverse gears.
QUIETERDuring the gear machining process,an additional pass is made over eachtooth for a finer surface. This makesthe gear operation especially quiet.
58
Johnson / EvinrudeGEAR SET APPLICATIONS 2 & 3-CYL. & V4
HP Year Complete GearSet w/ Clutch Reverse Gear ClutchForward &
Pinion
25D Small Gearcase 1989-95 22660 22661 22662 2266335 (AR, AE & AT Only) Small Gearcase 1987 22680 22681 22681 2268340 Small Gearcase 1984-88 22680 22681 22681 2268340 Small Gearcase 1989-97 22660 22661 22662 2266348 Small Gearcase 1987-88 22680 22681 22681 2268348 Small Gearcase 1989-96 22660 22661 22662 2266350 Small Gearcase 1979-88 22680 22681 22681 2268350 Small Gearcase 1989-97 22660 22661 22662 2266350 (S CYD Model) Large Gearcase 1995-97 22670 22671 22672 2267355 Electric Start Small Gearcase 1979-81 22680 22681 22681 2268360 Electric Start Small Gearcase 1980-85 22680 22681 22682 2268360 (3-Cyl. 20” Model) Large Gearcase 1986-97 22670 22671 22672 2267365 Comm. Large Gearcase 1984-97 22670 22671 22672 2267370 E Model Large Gearcase 1975 22670 22671 22672 2267370 20” Model Large Gearcase 1976-97 22670 22671 22672 2267375 20” Model Large Gearcase 1975-88 22670 22671 22672 22673
2 & 3-Cyl. Loopcharged
V485 1977 - - 22632 2263385 1978-80, 1991-95 22630 22631 22632 2263388 1987-96 22630 22631 22632 2263390 1981-97 22630 22631 22632 2263390 V4 60° 2.25:1 “O” Gearcase 1995-99 22650 22651 22653 22625100 1979-80 22630 22631 22632 22633100 1989-90 22630 22631 22632 22633100 2.25:1 “O” Gearcase 1991 22650 22651 22653 22625100 Comm. (S Prefix Only) 1989-90 22630 22631 22632 22633100 Comm. 2.25:1 “O” Gearcase 1987, 92, 93 22650 22651 22653 22625100 Comm. D 2.25:1 “O” Gearcase 1994-99 22650 22651 22653 22615100 Comm. (E J Models) 2.25:1 “O” Gearcase 1989 22650 22651 22653 22625100 Comm. (2 Pcs. D/Shaft) 2.25:1 “O” Gearcase 1990 22650 22651 22653 22625110 1986-89 22630 22631 22632 22633112 1994-96 22630 22631 22632 22633115 1977 22630 22631 22632 22633115 1990-97 22630 22631 22632 22633115 V4 60° 2.25:1 “O” Gearcase 1995-99 22650 22651 22653 22625120 1986-92 22630 22631 22632 22633120 2.25:1 “O” Gearcase 1990 22650 22651 22653 22625120 TL, TX 1993 22630 22631 22632 22633120 TX 2.25:1 “O” Gearcase 1993 22650 22651 22653 22625125 Comm. (ESX Prefix Only) 1989-90 22630 22631 22632 22633125 Comm. 2.25:1 “O” Gearcase 1989-92 22650 22651 22653 22625125 Comm. E, R 2.25:1 “O” Gearcase 1993-96 22650 22651 22653 22625125 ESX (F Suffix) 2.25:1 “O” Gearcase 1993 22650 22651 22653 22625125 ESX (S Suffix Only) 1993 22630 22631 22632 22633130 2.25:1 “O” Gearcase 1997 22650 22651 22653 22625140 1978-84 22630 22631 22632 22633140 1986-87 22630 22631 22632 22633140 TL 1988-94 22630 22631 22632 22633140 TX 2.25:1 “O” Gearcase 1988-90, 92, 93 22650 22651 22653 22625
www.glmmarine.com 59
Johnson / Evinrude
150 Mechanical/Hydraulic Shift 1978 22620 22621 22652 22625150 1979-87 22622 22623 22624 22625150 1979-87 - 22666 Heavy Duty Gears 22625150 1988-90 22622 22623 22624 22625150 1988-90 - 22666 Heavy Duty Gears 22625150 1991-97 22622 22623 22624 22625150 1991-97 - 22666 Heavy Duty Gears 22625150 Comm. 1993-95 22622 22623 22624 22625150 Comm. 1993-95 - 22666 Heavy Duty Gears 22625150 Comm. 1989-90 22622 22623 22624 22625150 Comm. 1989-90 - 22666 Heavy Duty Gears 22625155 Comm. WTA 1989 22650 22651 22653 22625155 Comm. WTP 1989 22622 22633 22624 22625155 Comm. WTP 1989 - 22666 Heavy Duty Gears 22625175 Mechanical/Hydraulic Shift 1977-78 22620 22621 22652 22625175 1979-87 22622 22623 22624 22625175 1979-87 - 22666 Heavy Duty Gears 22625175 1988-90 22622 22633 22624 22625175 1988-90 - 22666 Heavy Duty Gears 22625175 1991-97 22622 22623 22624 22625175 1991-97 - 22666 Heavy Duty Gears 22625185 1984-85 22622 22623 22624 22625185 1984-85 - 22666 Heavy Duty Gears 22625185 1990 22622 22623 22624 22625185 1990 - 22666 Heavy Duty Gears 22625185 1991-94 22622 22623 22624 22625185 1991-94 - 22666 Heavy Duty Gears 22625200 Mechanical/Hydraulic Shift 1976-78 22620 22621 22652 22625200 1979-83 22622 22623 22624 22625200 1979-83 - 22666 Heavy Duty Gears 22625200 1986-87 22622 22633 22624 22625200 1986-87 - 22666 Heavy Duty Gears 22625200 1988-90 22622 22623 22624 22625200 1988-90 - 22666 Heavy Duty Gears 22625200 1991-97 22622 22623 22624 22625200 1991-97 - 22666 Heavy Duty Gears 22625200 Comm. 1990-91 22622 22623 22624 22625200 Comm. 1990-91 - 22666 Heavy Duty Gears 22625225 1986-87 22622 22623 22624 22625225 1986-87 - 22666 Heavy Duty Gears 22625225 1988-90 22622 22623 22624 22625225 1988-90 - 22666 Heavy Duty Gears 22625225 1991-97 22622 22623 22624 22625225 1991-97 - 22666 Heavy Duty Gears 22625235 Mechanical/Hydraulic Shift 1978 22620 22621 22652 22625235 1979-85 22622 22623 22624 22625235 1979-85 - 22666 Heavy Duty Gears 226251.6L Comm. 1988 22650 22651 22653 22625
GEAR SET APPLICATIONS V6HP Year Complete Gear
Set w/ Clutch Reverse Gear ClutchForward &Pinion
V6
61
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Section 5
Johnson / EvinrudeGearcase Shift Components
Section 5
Shift Components - 2-Cyl. Loopcharged (1989-2005) - Small Gearcase ......... 62
Shift Components - 2 & 3-Cyl. Loopcharged (1975-1988) - Small Gearcase .. 62
Shift Components - 2 & 3-Cyl. Loopcharged (1975-2006) - Large Gearcase .. 63
Shift Components - V4 60° & V4 90° Loopcharged - Small Gearcase ............. 63
Shift Components - V4/V6/V8 “O” Type - Large Gearcase .............................. 64
Shift Components - V4/V6/V8 “M” Type - Large Gearcase .............................. 64
Gearcase Shift Components ............................................................................ 65
62
Johnson / Evinrude
SHIFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-1988)
No. 11051SPRINGOEM: 320311
No. 21133CROSS PINOEM: 320310
No. 22663CLUTCH DOGOEM: 332491
No. N/ASPRINGOEM: 332484
No. 27940CVR. & SEAL ASSY.OEM: 434588
No. 82230O-RINGOEM: 913921
No. 22490DETENT BALLSOEM: 316506
SHIFT COMPONENTS - 2-CYL. LOOPCHARGED (1989-2005)
No. N/ASHAFTOEM: 332503
No. 11051SPRINGOEM: 320311
No. 21133CROSS PINOEM: 320310
No. 22683CLUTCH DOGOEM: 319895
No. 27712SHAFTOEM: 320172
No. 27730CRADLEOEM: 334163
No. 11039SPRINGOEM: 312870
No. 22493DETENT BALLOEM: 327345
No. 21138PINOEM: 331880
No. 27756CVR. & SEAL ASSY.OEM: 387336
No. 33420OEM: 314082
No. 27704HSG. & BEARING ASSY.OEM: 389637
No. 21105PINOEM: 320145
No. 27742LEVEROEM: 320120
No. 27723DETENTOEM: 322636
NEW
Small Gearcase “New”
Small Gearcase “Old”
No. 28485SHAFT & BEARINGHSG. KITOEM: N/A
www.glmmarine.com 63
Johnson / Evinrude
SHIFT COMPONENTS - V4 60° & V4 90° LOOPCHARGED
SHIFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-2006)
No. 11052SPRINGOEM: 324369
No. 21135CROSS PINOEM: 313448
No. 22673CLUTCH DOGOEM: 318303
No. 27711SHAFTOEM: 326668
No. 27730CRADLEOEM: 334163
No. 11039SPRINGOEM: 911961
No. 22493DETENT BALLOEM: 327345
No. 21138PINOEM: 331880
No. 27754CVR. & SEAL ASSY.OEM: 388651
No. 33420SEALOEM: 314082
No. 27702HSG. & BEARINGASSY.OEM: 391365
Includes BearingNo. 22870
No. 21105PINOEM: 320145
No. 27741LEVEROEM: 324037
No. 27722DETENTOEM: 326670
NEW
No. 11052SPRINGOEM: 324369
No. 21135CROSS PINOEM: 313448
No. 22633CLUTCH DOGOEM: 912607
No. 27710SHAFTOEM: 322941
No. 27730CRADLEOEM: 334163
No. 11039SPRINGOEM: 911961
No. 22493DETENT BALLOEM: 327345
No. 21138PINOEM: 331880
No. 27752CVR. & SEAL ASSY.OEM: 5006241
No. 33020SEALOEM: 324670OEM: 352165
No. 27702HSG. & BEARINGASSY.OEM: 391365
Includes BearingNo. 22870
No. 21105PINOEM: 320145
No. 27741LEVEROEM: 324037
No. 27720DETENTOEM: 915954
NEW
NEW
NEW NEW
NEW NEW
NEW
NEW
No. 28482SHAFT & BEARINGHSG. KITOEM: N/A
No. 28484SHAFT & BEARINGHSG. KITOEM: N/A
NEW
Large Gearcase
Small Gearcase
NEW
64
Johnson / Evinrude
SHIFT COMPONENTS - V4/V6/V8 “M” TYPE
SHIFT COMPONENTS - V4/V6/V8 “O” TYPE
No. 11052SPRINGOEM: 324369
No. 21135CROSS PINOEM: 313448
No. 22625CLUTCH DOGOEM: 337774
No. 27710SHAFTOEM: 322941
No. 27730CRADLEOEM: 982422
No. 11055SPRINGOEM: 911962
No. 22491DETENT BALLOEM: 160084
No. 21138PINOEM: 331880
No. 27752CVR. & SEAL ASSY.OEM: 5006241
No. 33020SEALOEM: 324670OEM: 352165
No. 27700HSG. & BEARING ASSY.OEM: 389455
Includes No. 22910Bearing
No. 21137PINOEM: 328825
No. 27740LEVEROEM: 322938
No. 27720DETENTOEM: 915954
No. 28481SHAFT & BEARINGHSG. KITOEM: N/A
No. 11052SPRINGOEM: 324369
No. 21135CROSS PINOEM: 313448
No. 22625CLUTCH DOGOEM: 337774
No. N/ASHAFTOEM: 348483
No. 27730CRADLEOEM: 334163
No. 11055SPRINGOEM: 911962
No. 22491DETENT BALLOEM: 160084
No. 21138PINOEM: 331880
No. 27752CVR. & SEAL ASSY.OEM: 5006241
No. 33020SEALOEM: 324670OEM: 352165
No. N/AHSG. & BEARING ASSY.OEM: 5001601
No. N/APINOEM: 317274
No. 27740LEVEROEM: 322938
No. N/ADETENTOEM: 347377
Large Gearcase
Large Gearcase
www.glmmarine.com 65
Johnson / EvinrudeGEARCASE SHIFT COMPONENTS
GLM’S RE-DESIGN OF THECOVER & SEAL ASSEMBLY
GLM proudly uses Smalley* internal snap ring for holding the sealing bushingunlike the OEMs which locks it dead. No special tools are required for
replacing the seal and a service job can be finished in seconds!
*Smalley Steel Ring Co. is a GM vender
Side A View
Gearcase Gaskets
No. 34120SHIFT RODOEM: 304764
No. 33511LOWER GEARCASEOEM: 324449
No. 33200SHIFT RODOEM: 305512
No. 33980SHIFT COVEROEM: 912388
No. 33550LOWER GEARCASEOEM: 307099
No. 34410SHIFT ROD WASHEROEM: 321738
No. 33220SHIFT ROD COVEROEM: 304023
No. 33450V4 SOLENOID COVEROEM: 314876
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Section 6
Johnson / EvinrudeDrive Shaft and Propeller Shaft
Components
Section 6
Drive Shaft Components - 2 & 3-Cyl. Loopcharged .....................68
Drive Shaft Components - V4 & V6 ..............................................69
Prop Shaft Components - 2-Cyl. Loopcharged (1989-2006) ........70
Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-1988) . 70
Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-2006) . 71
Prop Shaft Components - V4 90° (1978-1998) .............................71
Prop Shaft Components - V4 60° (1995-2006) .............................72
Prop Shaft Components - V4/V6/V8 - “M” Type (2002-2006) ........72
Prop Shaft Components - V4/V6/V8 - “O” Type (1979-1990) ........73
Prop Shaft Components - V4/V6/V8 - “O” Type (1991-2006) ........73
Lower Housing Bearing Applications ...................................... 74-75
Oil Seals Applications ............................................................ 76-77
Drive Shaft Housing Oil Seals Applications .................................77
Lower Drive Shaft Identification & Applications - V4/V6 ................78
Upper Drive Shaft Identification & Applications - V4/V6 ...............79
Prop Shaft Identification & Applications ........................................80
68
Johnson / EvinrudeDRIVE SHAFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED
Small “Old” Style Small “New” Style Large Gearcase
Small Gearcase40-60 HP 2-Cyl. Loopcharged (1975-1988)60-75 HP 3-Cyl. Loopcharged (1975-1988)
Small Gearcase40-50 HP 2-Cyl. Loopcharged
(1989-2006)
Large Gearcase40-60 HP 2-Cyl. Loopcharged (1986-2006)60-75 HP 3-Cyl. Loopcharged (1975-2001)
No. 86460OIL SEAL - TOPOEM: 332205No. 86160OIL SEAL - BOTTOMOEM: 321466
No. 22327SCREWOEM: 909386
No. 22728BEARING HSG. ASSY.OEM: 387067
No. 21511DRIVE SHAFT BEARINGOEM: 385175
No. 11423PINION BEARINGOEM: 386766
See Section 4for Gear Sets
No. 11192PINION NUTOEM: 313339
No. 11422BEARING, D.S.OEM: 398874
No. 22362SCREWOEM: 317624
No. 27790BEARING HSG. ASSY.OEM: 435274
No. 21649THRUST WASHEROEM: 333771
No. 11430PINION BEARINGOEM: 382343
No. 86013OIL SEAL, D.S.OEM: 342786
No. 82250O-RINGOEM: 310324
No. 21649THRUST WASHEROEM: 333771
No. 16370THRUST BEARINGOEM: 398901
See Section 4for Gear Sets
No. 11192PINION NUTOEM: 313339
No. 22327SCREWOEM: 909386
No. 22722BEARING HSG. ASSY.OEM: 385087No. 22726BEARING HSG. ASSY.OEM: 435519
No. 21643THRUST WASHEROEM: 317230
No. 86013OIL SEAL, D.S.OEM: 342786
No. 81340O-RINGOEM: 313754
No. 23600SHIM 0.003”OEM: 323889
No. 23610SHIM 0.004”OEM: 323890
No. 23620SHIM 0.005”OEM: 317232
No. 16320THRUST BEARINGOEM: 385068
No. 11430PINION BEARINGOEM: 382343
No.86013OIL SEAL - 1 PC.OEM: 342786
See Section 4for Gear Sets
No. 11192PINION NUTOEM: 313339
No. 82240O-RINGOEM: 302588
NEW
No. 23540SHIM 0.004”OEM: 320167
No. 23550SHIM 0.005”OEM: 320168
No. 23530SHIM 0.003”OEM: 320166
NEW
NEW
NEW
NEW
www.glmmarine.com 69
Johnson / EvinrudeDRIVE SHAFT COMPONENTS - V4 & V6
V4 60° & V4 90°
No. 22362SCREWOEM: 317624
No. 22720BEARING HSG.& SEALOEM: 439476
No. 81380O-RING, LOWEROEM: 314728
No. 21645THRUST WASHEROEM: 327656
No. 16330THRUST BEARINGOEM: 387656
No. 22405LOWER D.S.-V4 60°OEM: 346004
No. 11190PINION NUTOEM: 314730
No. 22880PINION BEARINGOEM: 384195
No. 86011OIL SEALOEM: 341280
No. 23590SHIM 0.003”OEM: 323362
No. 23580SHIM 0.004”OEM: 323361
No. 23510SHIM 0.005”OEM: 314745
No. 22409LOWER D.S. - V4 90°OEM: 346006
Small GearcaseV4 60° (1995-2006)V4 90° (1978-1998)
V4 & V6 “O” & “M” Type
No. 22362SCREWOEM: 317624
No. 22720BEARING HSG.& SEALOEM: 439476
No. 81380O-RING, LOWEROEM: 314728
No. 21645THRUST WASHEROEM: 327656
No. 16330THRUST BEARINGOEM: 387656
No. 22407LOWER D.S.“O” TYPEOEM: 345905
No. 32800WASHER“M” TYPEOEM: 350038
No. 21610PINION BEARINGOEM: 387817
No. 86011OIL SEALOEM: 341280
No. 23590SHIM 0.003”OEM: 323362
No. 23580SHIM 0.004”OEM: 323361
No. 23510SHIM 0.005”OEM: 314745
No. 22403LOWER D.S.“M” TYPEOEM: 347371
Large Gearcase“O” Type (1978-2006)“M” Type (2002-2006)
No. 11190PINION NUTOEM: 314730
No. 28351RETAINEROEM: 338504
No. 21139PINOEM: 311538
No. 28351RETAINEROEM: 338504
No. 21139PINOEM: 311538
See Section 4for Gear Sets
See Section 4for Gear Sets
NEW
NEW
70
Johnson / Evinrude
PROP SHAFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-1988)Small Gearcase
PROP SHAFT COMPONENTS - 2-CYL. LOOPCHARGED (1989-2006)
No. 22900PROP SHAFTBEARINGOEM: 386765
40-50 HP Small Gearcase
No. 22890REVERSE GEARBEARINGOEM: 386764
No. 21647THRUST WASHERREVERSE GEAROEM: 332514
No. 16350THRUST BEARINGREVERSE GEAROEM: 397537
No. 16360THRUST BEARINGFORWARD GEAROEM: 397538
No. 21648THRUST WASHERFORWARD GEAROEM: 333725
No. 22870FORWARD GEARBEARINGOEM: 382407
No. 22940FORWARD GEARBEARINGOEM: 432264
No. 86060PROP SHAFT SEALOEM: 321467
No. 11416BEARING CARRIERW/ BEARINGS & SEALSOEM: 432276
No. 82360O-RING FORBEARING CARRIEROEM: 553126
No. 22421PROP SHAFTOEM: 439138
See Section4 for Gears
No. 22900PROP SHAFTBEARINGOEM: 386765
No. 22890REVERSE GEARBEARINGOEM: 386764
No. N/ATHRUST WASHERREVERSE GEAROEM: 320115
No. N/ATHRUST BEARINGREVERSE GEAROEM: 386719
No. N/ATHRUST BEARINGFORWARD GEAROEM: 389297
No. N/ATHRUST WASHERFORWARD GEAROEM: 323845
No. N/AFORWARD GEARBEARINGOEM: N/A
No. 86060PROP SHAFT SEALOEM: 321467
No. N/ABEARING CARRIEROEM: 386920
No. 82320O-RING FORBEARING CARRIEROEM: 320303
No. N/APROP SHAFTOEM: 386659
See Section4 for Gears
www.glmmarine.com 71
Johnson / Evinrude
No. 22870FORWARD GEARBEARINGOEM: 382407
No. 22870FORWARD GEARBEARINGOEM: 382407
PROP SHAFT COMPONENTS - V4 90° (1978-1998)Small Gearcase
PROP SHAFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-2006)Large Gearcase
No. 22860PROP SHAFTBEARINGOEM: 379504
No. 22870REVERSE GEARBEARINGOEM: 382407
No. 21641THRUST WASHERREVERSE GEAROEM: 313447
No. 16300THRUST BEARINGREVERSE GEAROEM: 382408
No. 16310THRUST BEARINGFORWARD GEAROEM: 385043
No. 21644THRUST WASHERFORWARD GEAROEM: 324766
No. 86030PROP SHAFTSEALOEM: 330137
No. 82320O-RING FORBEARING CARRIEROEM: 320303
No. 22418PROP SHAFTOEM: 439185
See Section4 for Gears
No. 21774RETAINING RINGOEM: 313445
No. 81100O-RINGOEM: 332584
No. 22400SCREWOEM: 320041
No. 22860PROP SHAFTBEARINGOEM: 379504
No. 22870REVERSE GEARBEARINGOEM: 382407
No. 21642THRUST WASHERREVERSE GEAROEM: 314731
No. 16300THRUST BEARINGREVERSE GEAROEM: 382408
No. 16310THRUST BEARINGFORWARD GEAROEM: 385043
No. 21644THRUST WASHERFORWARD GEAROEM: 324766
No. 86030PROP SHAFTSEALOEM: 330137
No. 11392OEM: 397087BEARING CARRIER W/BEARINGS & SEALS
No. 82370O-RING FORBEARING CARRIEROEM: 313446
No. 22416PROP SHAFTOEM: 436888
See Section4 for Gears
No. 21774RETAINING RINGOEM: 313445
No. 86640SEALOEM:332583
No. 22300SCREWOEM: 316563
NEWNEW
NEW
72
Johnson / Evinrude
PROP SHAFT COMPONENTS - V4/V6/V8 - “M” Type (2002-2006)Large Gearcase “New” Style
PROP SHAFT COMPONENTS - V4 60° (1995-2006)Small Gearcase “New” Style
No. 22860PROP SHAFTBEARINGOEM: 379504
No. 22870REVERSE GEARBEARINGOEM: 382407
No. 21642THRUST WASHERREVERSE GEAROEM: 314731
No. 16300THRUST BEARINGREVERSE GEAROEM: 382408
No. 16310THRUST BEARINGFORWARD GEAROEM: 385043
No. 21644THRUST WASHERFORWARD GEAROEM: 324766
No. 22870FORWARD GEARBEARINGOEM: 382407
No. 86030PROP SHAFTSEALOEM: 330137
No. 11398BEARING CARRIERW/ BEARINGS & SEALSOEM: 5000440
No. 82370O-RING FORBEARING CARRIEROEM: 313446
No. 22419PROP SHAFTOEM: 5006310
See Section4 for Gears
No. 22373SCREWOEM: 350271
No. 27850TABOEM: 333957
No. N/APROP SHAFTBEARINGOEM: 436752
No. 22870REVERSE GEARBEARINGOEM: 382407
No. 21654THRUST WASHERREVERSE GEAROEM: 349193
No. 16340THRUST BEARINGREVERSE GEAROEM: 389042
No. 16340THRUST BEARINGFORWARD GEAROEM: 389042
No. 21646THRUST WASHERFORWARD GEAROEM: 327669
No. 22910FORWARD GEARBEARINGOEM: 389039
No. 86810PROP SHAFTSEAL - 2 PCS.OEM: 334950
No. N/ABEARING CARRIEROEM: 5001587
No. 82440O-RING FORBEARING CARRIEROEM: 326849
No. 22417PROP SHAFTOEM: 5004765ø 1-1/4” (1991-2006)
See Section4 for Gears
No. 27850TABOEM: 333957
No. 22373SCREWOEM: 350271
No. 86012PROP SHAFTSEAL - 1 PC.OEM: 341281
NEW
NEW
NEW
www.glmmarine.com 73
Johnson / Evinrude
PROP SHAFT COMPONENTS - V4/V6/V8 - “O” Type (1991-2006)
PROP SHAFT COMPONENTS - V4/V6/V8 - “O” Type (1979-1990)Large Gearcase
No. 11410PROP SHAFTBEARINGOEM: 387247
No. 22870REVERSE GEARBEARINGOEM: 382407
No. 21642THRUST WASHERREVERSE GEAROEM: 314731
No. 16300THRUST BEARINGREVERSE GEAROEM: 382408
No. 16340THRUST BEARINGFORWARD GEAROEM: 389042
No. 21646THRUST WASHERFORWARD GEAROEM: 327669
No. 22910FORWARD GEARBEARINGOEM: 389039
No. 85130PROP SHAFTSEALOEM: 320862
No. 11406BEARING CARRIER W/BEARINGS & SEALSFOR 1991-UP GEARCASEOEM: 438039
No. 82400O-RING FORBEARING CARRIEROEM: 305123
No. 22414PROP SHAFTOEM: 395209ø 1-3/16” (1979-1990)
See Section4 for Gears
No. 27850TABOEM: 333957
No. 22373SCREWOEM: 350271
No. 11081KEYOEM: N/A
Large Gearcase
No. 22950PROP SHAFTBEARINGOEM: 434467
No. 22870REVERSE GEARBEARINGOEM: 382407
No. 21642THRUST WASHERREVERSE GEAROEM: 314731
No. 16300THRUST BEARINGREVERSE GEAROEM: 382408
No. 16340THRUST BEARINGFORWARD GEAROEM: 389042
No. 21646THRUST WASHERFORWARD GEAROEM: 327669
No. 22910FORWARD GEARBEARINGOEM: 389039
No. 86810PROP SHAFTSEALOEM: 334950
No. 11408BEARING CARRIER W/ KEYBEARINGS & SEALSFOR 1991-UP GEARCASEOEM: 5000363
No. 82400O-RING FORBEARING CARRIEROEM: 305123
No. 22417PROP SHAFTOEM: 5004765ø 1-1/4” (1991-2006)
See Section4 for Gears
No. 27850TABOEM: 333957
No. 22373SCREWOEM: 350271
No. 21651THRUST WASHEROEM: 336565
No. 11081KEYOEM: N/A
74
Johnson / EvinrudeLOWER HOUSING BEARINGS APPLICATIONS
HP / Gcs.Type Year Drive Shaft
Brg./RacePinion
BearingP.ShaftNeedleBearing
RollerBearingReverse
RollerBearingForward
RollerBearingForward
ThrustBrg./RaceReverse
ThrustBrg./RaceForward
40 All 1984-1985 21511 11423 22900 22890 - - - -
50 All 1975-1985 21511 11423 22900 22890 - - - -
55 All 1976-1985 21511 11423 22900 22890 - - - -
60 All 1980-1985 21511 11423 22900 22890 - - - -
2-Cylinder Loopcharged (1975-1985) 40-60 HP
2-Cylinder Loopcharged (1986-2005) 40-60 HP40 Small Old 1986-1988 21511 11423 22900 22890 - - - -
40 Small New 1989-2000 16370/21649 11430 22900 22890 22870 22940 16350/21647 16360/21648
45 Small New 1989-1997 16370/21649 11430 22900 22890 22870 - 16350/21647 16360/21648
45 Large 1987-1997 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
48 Small New 1989-1996 16370/21649 11430 22900 22890 22870 22940 16350/21647 16360/21648
48 Large 1987-1996 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
50 Small Old 1986-1988 21511 11423 22900 22890 - - - -
50 Small New 1989-2005 16370/21649 11430 22900 22890 22870 22940 16350/21647 16360/21648
50 Large 1986-2005 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
55 Small Old 1986-1988 21511 11423 22900 22890 - - - -
55 Small New 1989-2005 16370/21649 11430 22900 22890 22870 - 16350/21647 16360/21648
55 Large 1986-2005 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
60 Small Old 1986-1988 21511 11423 22900 22890 - - - -
60 Large 1986-1988 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
3-Cylinder Loopcharged (1973-2001) 65-75 HP65 Large 1973 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
65 Large 1984-2001 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
70 Small 1974-2001 21511 11423 22900 22890 - - - -
75 Small 1979-1985 21511 11423 22900 22890 - - - -
75 Large 1975-1988 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644
V4 Gearcase (1978-1983)85 All 1978-1980 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
90 All 1981-1983 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
100 All 1980 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
115 All 1978-1983 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
V4 Gearcase (1984-Up)80 Small 1991-1999 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
80 “O” Type 1991-1999 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
90 Small 1984-2003 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
90 “O” Type 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
90 “O” Type 1991-2003 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
100 Small 1984-2005 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
100 “O” Type 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
100 “O” Type 1991-2005 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
115 Small 1984-Up 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
115 “O” Type 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
115 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
120 “O” Type 1985-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
120 “O” Type 1991-1994 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646125 “O” Type 1989-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
www.glmmarine.com 75
Johnson / Evinrude
V4 Gearcase (1984-Up) Continued
LOWER HOUSING BEARINGS APPLICATIONSHP / Gcs.
Type Year Drive ShaftBrg./Race
PinionBearing
P.ShaftNeedleBearing
RollerBearingReverse
RollerBearingForward
RollerBearingForward
ThrustBrg./RaceReverse
ThrustBrg./RaceForward
125 “O” Type 1991-1998 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
130 Small 1995-2000 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
130 “O” Type 1995-2000 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
135 Small 2001-Up 16330/21645 22880 22860 22870 22870 - 16300/21642 16340/21646
135 “O” Type 2001-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
135 “M” Type 2002-Up 16330/21645 21610 - 22870 22910 - 16340/21654 16340/21646
140 Small 1984 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644
140 “O” Type 1985-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
140 “O” Type 1991-1994 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
V6 Gearcase (1979-1990)150 All 1979-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
155 All 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
175 All 1979-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
185 All 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
200 All 1979-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
225 All 1986-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
235 All 1979-1985 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646
V6 Gearcase (1991-Up)150 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
150 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646
175 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646
175 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
185 “O” Type 1993-1994 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
200 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
200 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646
225 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646
225 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646
76
Johnson / Evinrude
1.5, 2, 2.5, 3 1958-1968 - 1 86450 11..5, 2 1968-1990 86450 1 86450 12.5, 4 1973-1980 86450 1 86450 22.5 1987 86510 2 86450 22.5, 4 1981-1995 - 1 86450 23 Weedless 1958-1968 86450 1 - 13, 4, 6 Weedless 1968-1982 86400 1 86400 14 1981-90 86510 2 - 14 1984, 1986-95 - 1 86510 24.5, 7.5 1980-1987 - 1 86510 15, 5.5, 6, 7.5 1957-1964 86360 1 86360 15, 6, 8 1980-1987 - 1 86510 26 1965-1967 - 1 86390 16 1968-1979 86390 1 86400 19.5 1964-1973 86360 1 86360 19.9 1974-1983 86180 1 86170 19.9 1984-1995 86180 1 86170 110 1957-1958 86410 1 86430 110 1959-1963 86360 1 86360 110 1981 86390 (inner) 1 - 110 1989 86190 / 86150 1 86270 / 86150 114 1988-1990 86190 / 86150 1 86270 / 86150 115 1974-1983 86180 2 86170 115 1984-1995 86180 2 86170 118 1957 86410 1 86430 118 1958-1973 86410 1 86430 120 1981-1982 86190 / 86420 1 86420 120 1983 86190 / 86420 1 86150 / 86420 120 1984 86120 / 86150 1 86270 / 86420 120 1985-1986 85120 1 86200 120 1987-1995 85120 1 86200 / 86520 125 1969-1976 86410 1 86430 125 1977-1978 86410 1 86430 125 1979-1982 86190 / 86420 1 86420 125 1983 86190 / 86420 1 86150 / 86420 125 1984 86190 / 86150 1 86270 / 86420 125 1985-1986 85120 1 86200 225 1987-1995 85120 1 86270 / 86420 125 C 1982 86420 1 86420 125 C 1983 86190 / 86150 1 86150 / 86420 125 C 1984-1990 86190 / 86150 1 86270 / 86150 128 1962-1964 86350 1 86410 128 1987-1990 86190 / 86150 1 86270 / 86150 130 1984-1986 85120 1 86200 130 1987-1995 85120 1 86200 (inner) 133 1965-1976 86350 1 86410 135 1957-1959 86350 1 86410 135 1976 85120 1 86150 235 1977-1986 85120 2 86200 235 1987-1990 85120 2 86200 (inner) 140 1960-1961 86350 1 86410 140 1962-1973 86350 1 86410 140 1974-1976 86350 1 86180 140 C 1981-1986 86350 1 86180 2
OIL SEALS APPLICATONSHP Year Prop Shaft
Qty.Req. Drive Shaft
Qty.Req. HP Year Prop Shaft
Qty.Req. Drive Shaft
Qty.Req.
40 1984-1985 86060 2 86160 240 (AR, AE, AT) 1988 86030 1 86270 / 86150 140 1986-1989 86060 2 86460 / 86150 145 C 1985 86030 2 86270 / 86150 145 C 1986 86030 2 86460 / 86150 145 C 1987 86030 2 86270 / 86150 145 C 1988-1994 86030 2 86270 / 86150 145 C 1995 86030 2 86460 / 86160 148 1988-1995 86060 2 86460 / 86160 150 (Manual) 1971-1974 86030 2 86150 250 1975 86060 2 86160 150 1979 86030 2 86150 250 1980 86030 2 86160 150/60 (Pull Start)1981-1983 86030 2 86150 150/60 (Electric) 1981-1983 86060 2 86160 150/60 1984-1985 86060 2 86160 150/60 (Small) 1986-1987 86060 2 86460 / 86160 150/60 (Large) 1986-1987 86030 2 86460 / 86160 150/60 1988-1989 86030 2 86460 / 86160 150 1990-1995 86060 2 86460 / 86160 155 1968-1969 85110 2 86160 255 1976-1977 86060 2 86160 255 1978 86160 1 86160 255 1979-1983 86030 2 86150 155 (Electric) 1980-1983 85110 2 861v8615060 255 C 1984 86030 2 86270 / 86150 155 C 1985 86030 2 86270 155 C 1986 86030 2 86460 / 86160 155 C 1987-1994 86030 2 86270 / 86160 155 C 1995 86030 2 86460 / 86770 160 (Manual) 1964-1968 86740 1 86750 160 1970 85110 1 86160 260 (3-Cyl.) 1971 86030 2 86160 260 (Pull Start) 1980-1983 86030 2 86150 260 (Electric) 1980-1983 86030 2 86160 260 1970 85110 1 86160 260 SST 1989 86060 2 86460 / 86160 160 SST 1990 86060 1 286460 / 86160 160 (3-Cyl.) 1987-1995 86030 2 86460 / 86160 165 (Manual) 1968 86740 1 86750 165 (3-Cyl.) 1972-1973 86030 2 86160 265 C 1984-1985 86030 2 86160 265 C 1986-1989 86030 2 86460 / 86160 170 (Large) 1974-1985 86030 2 86160 270 (Large) 1986-1995 86030 2 86460 / 86160 170 (Small) 1977-1985 86060 2 86160 275 (Manual) 1960-1962 86740 1 86750 175 (Large) 1975-1984 86030 2 86160 275 (Large) 1986-1987 86030 2 86460 / 86160 175 (Small) 1975-1984 86060 2 86160 280 1966-1968 86740 1 86750 185 1969-1970 85110 2 86160 285 1971-1972 86030 2 86160 285 1973-1980 86030 2 85120 2
www.glmmarine.com 77
Johnson / Evinrude
5, 6, 6.5, 8 1982-2001 86510 1 Driveshaft to Exhaust Housing25, 40, 45, 50, 55 1987-1994 86270 1 Exhaust Housing to Adapter50 1958-1968 86060 1 Pivot Shaft60 1958-1968 86060 1 Pivot Shaft65 1958-1968 86060 1 Pivot Shaft75 1961-1968 86060 1 Pivot Shaft80 1961-1968 86060 1 Pivot Shaft85 1961-1968 86060 1 Pivot Shaft90 1964-1968 86060 1 Pivot Shaft100 1964-1968 86060 1 Pivot Shaft
DRIVE SHAFT HOUSING OIL SEALS APPLICATONS
OIL SEALS APPLICATONS CONTINUED
88 1987-1994 86030 2 86240 / 86250 190 1981-1983 86030 2 85120 290 1984-1994 86030 2 86240 / 86250 190 Seadrive 1985-1990 86030 2 86240 / 86250 1100 1971-1972 86030 2 86160 2100 1979-1980 86030 2 85120 2100 C 1984-1990 85130 2 86240 / 86250 1110 1986-1988 86030 2 86240 / 86250 1115 1969-1970 85110 2 86160 2115 1973-1983 86030 2 85120 2115 1984-1985 86030 2 86240 / 86250 1115 1990-1994 86030 2 86240 / 86250 1120 1985 85130 2 86240 / 86250 1120 1986-1988 86030 2 86240 / 86250 1120 1989 85130 2 86240 / 86250 1120 1990-1994 86030 2 86240 / 86250 1125 1971-1972 86030 2 86160 2125 C 1989 85130 2 86240 / 86250 1125 C (ESX) 1989 86030 2 86240 1135 1973-1976 86030 2 85120 2140 1977-1983 86030 2 85120 2140 1984 86030 2 85120 2140 1985 85130 2 86240 / 86250 1140 1986-1994 86030 2 86240 / 86250 1140 TX 1989 85130 1 86240 / 86250 1150 1978-1983 85130 2 85120 2150 1984 85130 2 86240 / 86250 1155 C 1984-1985 85130 2 86240 / 86250 1155 C 1986-1990 85130 2 86240 / 86250 1175 1977-1985 85130 2 85120 2175 1986-1990 85130 2 86240 / 86250 1185 1984-1985 85160 2 86240 / 86250 1185 1990 85130 2 86240 / 86250 1200 1976-1983 85130 2 85120 2200 1984-1985 85130 2 86240 / 86250 1200, 225 1986-1990 85130 2 86240 / 86250 1235 1978-1983 85130 2 85120 2235 1984-1985 85130 2 86240 / 86250 1275 1985-1988 85130 2 86240 / 86250 13.6L, 300 1985-1990 85130 2 86240 / 86250 1
HP Year Prop ShaftQty.Req. Drive Shaft
Qty.Req.
HP Year Oil Seal Qty. Application
78
Johnson / Evinrude
V4/V6 TWO-PIECE DRIVE SHAFT APPLICATIONS - LOWER SHAFTModel Year Gearcase Type Drive Shaft GLM No. Drive Shaft OEM No.
V4 All Crossflow 1978-1997 Small (V4 90°) 22409 346006
V4 All Crossflow 1984-1997 “O” Type 22407 345905
V4 90° Loopcharged 1985-1998 “O” Type 22407 345905
V4 60° 1995-2006 Small (V4 60°) 22405 346004
V4 60° 1995-2006 “O” Type 22407 345905
V6 90° 1978-2006 “O” Type 22407 345905
V6 60° 1991-2006 “O” Type 22407 345905
V6 2002-2006 “M” Type 22403 347371
LOWER DRIVE SHAFT IDENTIFICATIONNo. 22405OEM: 346004V4 60°Small GearcaseLength: 9-7/16”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 6
No. 22409OEM: 346006V4 90°Small GearcaseLength: 8-3/4”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 6
No. 22407OEM: 345905“O” TypeLarge GearcaseLength: 9-1/2”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 19
No. 22403OEM: 347371“M” TypeLarge GearcaseLength: 9-1/2”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 20
No. 22408OEM: 335679V8Large GearcaseLength: 10”Pinion Bearing Journal ø: 1-9/32”Pinion Gear Splines: 19
Length
Pinion GearSpines
Pinion BearingJournal ø
NEW
NEW
www.glmmarine.com 79
Johnson / Evinrude
V4/V6 TWO-PIECE DRIVE SHAFT APPLICATIONS - UPPER SHAFTModel Year
V4 All 1978-1991 22431 5000618 25-1/4” 22432 5000626 30-1/4”
V4 90° 1992-1998 22433 5000614 25-11/16” 22434 5000623 30-11/16”
V4 60° 1995-2006 22435 5000615 24-3/4” 22436 5000624 29-3/4”
V6 All 1976-1991 22431 5000618 25-1/4” 22432 5000626 30-1/4”
V6 90° 1992-2006 22433 5000614 25-11/16” 22434 5000623 30-11/16”
V6 60° 1991-2006 22435 5000615 24-3/4” 22436 5000624 29-3/4”
UPPER DRIVE SHAFT IDENTIFICATION
No. 22431OEM: 5000618Length: 25-1/4”
No. 22432OEM: 5000626Length: 30-1/4”
No. 22433OEM: 5000614Length: 25-11/16”
No. 22434OEM: 5000623Length: 30-11/16”
No. 22435OEM: 5000615Length: 24-3/4”
No. 22436OEM: 5000624Length: 29-3/4”
Length
20” Standard TransomGLM No. OEM No.
25” Long TransomGLM No. OEM No.Length Length
80
Johnson / Evinrude
Length
PROP SHAFT APPLICATIONSModel Year Gearcase Type Prop Shaft GLM No. Prop Shaft OEM No.
2 & 3-Cyl. Loopcharged 1975-1988 Small - 386659
2-Cyl. Loopcharged 1989-2006 Small 22421 439138
2 & 3-Cyl. Loopcharged 1975-2006 Large 22418 439185
V4 All Crossflow 1978-1998 Small (V4 90°) 22416 436888
V4 90° All 1984-1990 “O” Type 22414 395209
V4 90° All 1991-1998 “O” Type 22417 5004765
V4 60° 1995-2006 Small (V4 60°) 22419 436834
V4 60° 1995-2006 “O” Type 22417 5004765
V6 90° 1978-1990 “O” Type 22414 395209
V6 90° 1991-2006 “O” Type 22417 5004765
V6 60° 1991-2006 “O” Type 22417 5004765
V6 2002-2006 “M” Type 22417 5004765
PROP SHAFT IDENTIFICATION
No. N/AOEM: 3866592 & 3-Cyl. Loopcharged (1975-1988) Small GearcaseLength: N/ACarrier Needle Bearing Journal ø: 1.0”Prop Splines: 13Prop Thrust Washer: No. 22240
No. 22421OEM: 4391382-Cyl. Loopcharged (1989-2005) Small GearcaseLength: 13-13/32”Carrier Needle Bearing Journal ø: 1.0”Prop Splines: 13Prop Thrust Washer: No. 22240
No. 22418OEM: 4391852 & 3-Cyl. Loopcharged (1975-2006) Large GearcaseLength: 14-29/64”Carrier Needle Bearing Journal ø: 1-1/8”Prop Splines: 13Prop Thrust Washer: No. 22230
No. 22416OEM: 436888V4 90° (1978-1998) Small GearcaseLength: 15-7/16”Carrier Needle Bearing Journal ø: 1-1/8”Prop Splines: 13Prop Thrust Washer: No. 22230
No. 22419OEM: 436834V4 60° (1995-2006) Small GearcaseLength: 16-9/16”Carrier Needle Bearing Journal ø: 1-1/8”Prop Splines: 13Prop Thrust Washer: No. 22230
No. 22414OEM: 395209“O” Type (1979-1990) Large GearcaseLength: 17-27/32”Carrier Needle Bearing Journal ø: 1-3/16”Prop Splines: 15Prop Thrust Washer: No. 22220
No. 22417OEM: 5004765“O” Type (1991-2006), “M” Type (2001-2006) Large GearcaseLength: 17-7/8”Carrier Needle Bearing Journal ø: 1-1/4”Prop Splines: 15Prop Thrust Washer: No. 22221
Prop. Spines
Prop.Thrust Washer
CarrierNeedle Bearing
Journal ø
NEW
81
Johnson/E
vin
rude G
earca
se
Section 7
Johnson / EvinrudeWater Pumps
Section 7
Water Pump Impellers 15 HP & Below .........................................82
Water Pump Kits 15 HP & Below ..................................................83
Water Pump Impellers 18-40 HP 2-Cyl. Crossflow .......................84
Water Pump Kits 18-40 HP 2-Cyl. Crossflow ................................85
Water Pump Impellers 2 & 3-Cyl. Loopcharged ...........................86
Water Pump Kits 2 & 3-Cyl. Loopcharged .............................. 87-90
Water Pump Housings V4/V6/V8 .................................................91
Water Pump Impellers V4/V6/V8 .................................................92
Water Pump Kits V4/V6/V8 .................................................... 93-95
Water Pump Impellers ..................................................................96
Water Pump Wear Plates .............................................................97
Water Pump Cups ........................................................................98
Water Pump Housings .................................................................99
Water Pump Components ..........................................................100
Water Pump Kits Applications ............................................ 101-103
82
Johnson / EvinrudeWATER PUMP IMPELLERS 15 HP & BELOW
These water pump impellers can be divided into two distinct groups.High volume water pumps use long vane impellers (old style).
High pressure water pumps use short van impellers (new style).
Water Pump Impeller Identification15 HP & Below
No. 89580HIGH VOLUME / LONG VANE IMPELLEROEM: 434424(1952-1982) See Water Pumps Application Guide for ModelsOutside ø: 2.50”Inside ø: .425”
*No. 89594KEY - PINOEM: 300611
No. 89650HIGH VOLUME / LONG VANE IMPELLEROEM: 775518(1956-1963) 10 HPOutside ø: 2.50”Inside ø: .500”
*No. 89594KEY - PINOEM: 300611
No. 89670HIGH VOLUME / LONG VANE IMPELLEROEM: 775519, 377178(1964-1973) 9.5 HPThru-Cavitation Plate ExhaustOutside ø: 2.50”Inside ø: .550”
*No. 89594KEY - PINOEM: 300611
No. 89490HIGH PRESSURE / SHORT VANE IMPELLEROEM: 387361(1968-1990) See Water Pumps Application Guide for ModelsOutside ø: 1.50”Inside ø: .440”
*No. N/AKEY - PINOEM: 321130
No. 89500HIGH PRESSURE / SHORT VANE IMPELLEROEM: 389576, 436137(1980-1990) See Water Pumps Application Guide for ModelsOutside ø: 1.50”Inside ø: .440”
*No. 89594KEY - PINOEM: 300611
No. 89770HIGH PRESSURE / SHORT VANE IMPELLEROEM: 386084(1974-Up) 9.9, 15 HPThru-Prop ExhaustOutside ø: 1.50”Inside ø: .500”
*No. 89594KEY - PINOEM: 300611
* Order Separately
* Order Separately
* Order Separately
* Order Separately
* Order Separately
* Order Separately
www.glmmarine.com 83
Johnson / EvinrudeWATER PUMP KITS 15 HP & BELOW
No. 12050OEM: 394711
Fits (1974-Up) 9.9, 15 HP. Fits (1994-Up) 9.9, 15 HP 4-Stroke.
No. 83200O-RINGOEM: 319085
No. 12610WEAR PLATEOEM: 318995
No. 80120O-RINGOEM: 202893
No. 86120SEALOEM: 318972
No. 89770IMPELLEROEM: 386084
No. 12460PUMP HOUSINGOEM: 435390
No. 12813PUMP CUPOEM: 324097
No. 86496GROMMETOEM: 327035
No. 86498GROMMETOEM: 338908
No. 86492GROMMETOEM: 302497
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 89594PINOEM: 300611
No. 12065OEM:N/A
No. 12555WEAR PLATEOEM: 324640
No. 36810GASKETOEM: 325040Kit Contains: 2
No. 89500IMPELLEROEM: 389576
No. 12436PUMP HOUSINGOEM: 389577
No. 12818PUMP CUPOEM: 324641
No. 86492GROMMETOEM: 302497
No. 22322SCREWOEM: 324430Kit Contains: 4
No. 89594PINOEM: 300611
Fits (1980-Up) 4, 4.5, 5, 6, 7.5 and 8 HP 2-Stroke outboards.
No. 12255W/O HOUSINGOEM: 396644
Water Pump Kits w/o Housing
Fits (1980-Up) 4, 4.5, 5, 6, 7.5 and 8 HP 2-Stroke outboards.
Water Pump Impeller Kits
No. 12108OEM: N/A
NEW
No. 86499GROMMETOEM: 321129
No. 80110O-RINGOEM: 25-62702
NEWNEW
NEW
NEW
NEW
NEW
Kit Contains:GLM OEM ITEM89500 389576 Impeller89594 300611 Pin12818 324641 Pump Cup12555 324640 Wear Plate36810 (2) 325040 Gasket80110 303191 O-ring86492 302497 Grommet86499 302497 Grommet22322 (4) 324430 Screws
Kit Contains:GLM OEM ITEM12600 203132 Wear Plate89580 434424 Impeller
3-5 HP (1952-78), 4 HP (1969-83), 5 HP (1965-68)5.5 HP (1954-79), 6 HP (1954-79), 7.5 HP (1954-58)
84
Johnson / EvinrudeWATER PUMP IMPELLERS 18-40 HP 2-CYLINDER CROSSFLOW
The Johnson / Evinrude 2-Cylinder crossflow engine has used two different styles ofgearcases. Until the 1980 model all gearcases were a two-piece design and had
thru-cavitation plate exhaust. This gearcase was in production until 1997. A one-piecegearcase with thru-prop exhaust was introduced in 1980 and in production until 2005.
Water Pump Impeller Identification18-40 HP
No. 89650OEM: 775518(1957-1978) 18, 20, 25 HPOutside ø: 2.750”Inside ø: .50”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust
No. 89750OEM: 395289(1979-2005) 20-35 HPOutside ø: 1.975”Inside ø: .625”Fits One-Piece Gearcase w/Thru-Prop Exhaust.Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust
No. 89660OEM: 777213(1958-1970) 35, 40 HPOutside ø: 2.750”Inside ø: .625”Height: .875”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust
No. 89480OEM: 775521(1971-1973) 40 HPOutside ø: 2.750”Inside ø: .625”Height: .50”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust
No. 89990OEM: 390286(1974-1976) 40 HP, (1981-1987) 40 HPOutside ø: 2.00”Inside ø: .690”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
No. 89593KEY - WHITE PLASTIC WEDGEOEM: 344470
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928* Order Separately
* Order Separately
* Order Separately
* Order Separately
Impeller includes:
www.glmmarine.com 85
Johnson / EvinrudeWATER PUMP KITS 18-40 HP 2-CYLINDER CROSSFLOW
No. 12070OEM: 393630
No. 12060OEM: 395270
No. 81220O-RINGOEM: 554545
No. 12630WEAR PLATEOEM: 328755
No. 86230SEALOEM: 328753
No. 89750IMPELLEROEM: 395289
No. 12470PUMP HOUSINGOEM: 393632* Includes 21427
No. 12812PUMP CUPOEM: 328751
No. 86492GROMMETOEM: 302497
No. 45230O-RINGFOR BUSHINGOEM: 301877
No. 22360SCREWOEM: 324960Kit Contains: 6
No. 89593KEYOEM: 330619
No. 34520GASKETOEM: 325537
No. 21721WASHEROEM: 318452Kit Contains: 6
Fits (1980-2005) 20-35 HP 2-Cyl. crossflow engineswith thru-prop exhaust and one-piece gearcase.
Fits (1979-1998) 18, 25 and 28 HP 2-Cyl. crossflow engineswith thru-cavitation plate exhaust and two-piece gearcase.
No. 12640WEAR PLATEOEM: 329391
No. 86150OIL SEALOEM: 321459
No. 81170O-RINGOEM: 301967Kit Contains: 2
No. 89750IMPELLEROEM: 395289
No. 12440PUMP HOUSINGOEM: 330560
No. 12812PUMP CUPOEM: 328751
No. 86492GROMMETOEM: 302497
No. 22360SCREWOEM: 324960Kit Contains: 4
No. 89593KEYOEM: 330619
No. 34560GASKETOEM: 329390
No. 33511GASKETOEM: 324449
No. 12247OEM: 391741
Fits (1974-1976) 40 2-Cyl. crossflow enginesFits (1981-1987) 40 Comm. 2-Cyl. crossflow engines with thru-
cavitation plate exhaust and two-piece gearcase. Half-moon key.
No. 12564WEAR PLATEOEM: 325398
No. 86180OIL SEALOEM: 321466
No. 89990IMPELLEROEM: 390286
No. 12474PUMP HOUSINGOEM: 390613
No. 12816PUMP CUPOEM: 325397
No. 86483GROMMETOEM: 304026
No. 36860GASKETOEM: 325229
No. 36850GASKETOEM: 325399
NEW
NEW NEW NEW
NEW
NEWNEW
No. 80180O-RINGOEM: 311338Kit Contains: 2
No. 21427*BRASS BUSHINGOEM: 328754Included in 12470
86
Johnson / Evinrude
No. 89940OEM: 382547(1968-1978) large ø lower gear hsg.Outside ø: 3.600”Inside ø: .750”
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
Large 6 Vane
WATER PUMP IMPELLERS 2 & 3-CYLINDER LOOPCHARGED
There are four different sized lower gear housings used on these outboards:
• 1968-1994, small diameter gear housing utilizing a small 6 vane water pump impellerand a small water pump housing.
• 1968-2005, large diameter gear housing utilizing a large 6 vane water pump impellerand a large water pump housing.
• 1989-2005, 40, 45, 48, 50 HP 2-Cylinder, small diameter gear housing utilizing a large3 vane water pump impeller and a large water pump housing.
• 1996-2001, 25, 30 and 35 HP 3-Cylinder, small diameter gear housing utilizing a small6 vane water pump impeller and a small water pump housing.
Water Pump Impeller Identification2 & 3-Cylinder Loopcharged
No. 89660OEM: 777213(1971-1978) small ø lower gear hsg.Outside ø: 2.750”Inside ø: .625”
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
Small 6 Vane
No. 89690OEM: 389589(1979-1985) small ø lower gear hsg.Outside ø: 2.750”Inside ø: .625”
*No. 89594KEY - PINOEM: 300611
Small 6 Vane
No. 89780OEM: 396809(1984-1994) small ø lower gear hsg.Outside ø: 2.750”Inside ø: .625”
No. 89593KEY - WHITE PLASTIC WEDGEOEM: 330619
Small 6 Vane
No. 89790OEM: 432941(1989-2005) 2-Cyl. 40, 45, 48, 50 HPsmall ø lower gear hsg.Outside ø: 3.600”Inside ø: .750”
*No. 89592KEY - BLACK PLASTIC WEDGEOEM: 334897
Large 3 Vane
No. 89710OEM: 396725(1979-2001) large ølower gear hsg.Outside ø: 3.600”Insideø: .750”
No. 89591KEY - WHITE PLASTIC WEDGEOEM: 331901
Large 6 Vane
No. 89592KEY - BLACK PLASTIC WEDGEOEM: 334897
No. 89750OEM: 395289(1996-2001) 3-Cyl. 25, 30, 35 HPsmall ø lower gear hsg.Outside ø: 1.975” Inside ø: .625”
No. 89593KEY - WHITE PLASTIC WEDGEOEM: 330619
Small 6 Vane
* Order Separately
* Order Separately
Impeller includes:
* Order Separately
Impeller includes:No. 81250 O-ring
* Order Separately
Impeller includes:
Impeller includes:
Impeller includes:
www.glmmarine.com 87
Johnson / EvinrudeWATER PUMP KITS 2 & 3-CYLINDER LOOPCHARGED
No. 12210OEM: 439077
Fits (1984-1994) 2-Cyl. and 3-Cyl. loopcharged engines with thesmall gearcase. Small water pump with plastic wedge key impeller.
No. 33150GASKETOEM: 336530
No. 12620WEAR PLATEOEM: 320981
No. 81120O-RINGOEM: 303059
No. 86580SEALOEM: 315788
No. 86491GROMMETOEM: 341732
No. 89780IMPELLEROEM: 396809
No. 12450PUMP HOUSINGOEM: 384087
No. 12814PUMP CUPOEM: 320775+320776
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 12940TUBE GUIDEOEM: 315838
No. 86494GROMMETOEM: 315837
No. 22324SCREWOEM: 331980Kit Contains: 2
No. 89591KEY - WHITEOEM: 331901
No. 89593KEY - PLASTICOEM: 344470
No. 12232OEM: 389133
No. 33150GASKETOEM: 336530
No. 12620WEAR PLATEOEM: 320981
No. 81120O-RINGOEM: 303059
No. 86580SEALOEM: 315788
No. 86491GROMMETOEM: 315748
No. 89660IMPELLEROEM: 377230
No. 12450PUMP HOUSINGOEM: 384087
No. 12814PUMP CUPOEM: 320775+320776
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 12940TUBE GUIDEOEM: 315838
No. 86494GROMMETOEM: 315837
No. 22324SCREWOEM: 331980Kit Contains: 2
No. 89595KEYOEM: 308928
Fits (1971-1978) 2-Cyl. and 3-Cyl. loopcharged engines with thesmall gearcase. Small water pump with half-moon key impeller.
88
Johnson / EvinrudeWATER PUMP KITS 2 & 3-CYLINDER LOOPCHARGED
Water Pump Kit w/o Housing
No. 12252OEM: N/A
No. 12245OEM: 438592
No. 12551WEAR PLATEOEM: 341038
No. 86570SEALOEM: 324981
No. 89790IMPELLEROEM: 432941
No. 12480PUMP HOUSINGOEM: 438544
No. 12815PUMP CUPOEM: 340619
No. 86497GROMMETOEM: 333758
No. 82100O-RINGOEM: 310584
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 89592KEYOEM: 334897
No. 33150GASKETOEM: 336530
Fits (1989-2005) 40, 45, 48 and 50 HP 2-Cyl. loopcharged engines w/small gearcase. Large water pump with the three vane impeller.
No. 81250O-RINGOEM: 331188
No. 12235OEM: 5000308
Fits (1995-2005) 40, 45 and 55 HP, (2004-2005) 40, 50 and 60 HP 2-Cyl. loopcharged engines with the large gearcase.
Large water pump with the six vane impeller.
No. 12551WEAR PLATEOEM: 341038
No. 81140O-RINGOEM: 335132
No. 86570SEALOEM: 324981
No. 89710IMPELLEROEM: 396725
No. 12482PUMP HOUSINGOEM: 438545
No. 12815PUMP CUPOEM: 340619
No. 86497GROMMETOEM: 333758
No. 22352SCREWOEM: 337574Kit Contains: 2
No. 22360SCREWOEM: 10-28667Kit Contains: 2
No. 33150GASKETOEM: 336530
No. 86491GROMMETOEM: 315748
No. 13240THERMOSTATCOVEROEM: 343141
No. 35440GASKETOEM: 329830
No. 89592KEY (BLACK)OEM: 334897
No. 11053SPRINGOEM: 343977
NEW
No. 89591KEY (WHITE)OEM: 331901
No. 86491GROMMETOEM: 341732
Kit Contains:GLM OEM ITEM12815 340619 Pump Cup12550 341038 Wear Plate12950 319276 Guide33150 336530 Gasket34330 319586 Gasket86570 324981 Seal22320 (2) 908158 Screws22360 (4) 331979 Screws86490 314008 Grommet
GLM OEM ITEM86491 315748 Grommet81140 326649 O-ring89710 396725 Impeller89591 331901 Key89592 334897 Key
NEW
www.glmmarine.com 89
Johnson / EvinrudeWATER PUMP KITS 2 & 3-CYLINDER LOOPCHARGED
No. 12233OEM: 4379073-Cylinder
No. 12630WEAR PLATEOEM: 328755
No. 86230SEALOEM: 328753
No. 81220O-RINGOEM: 554545
No. 89750IMPELLEROEM: 395289
No. 12472PUMP HOUSINGOEM: 339720
No. 12812PUMP CUPOEM: 328751
No. 21427BUSHINGOEM: 328754
No. 22351SCREWOEM: 328725Kit Contains: 6
No. 89593KEYOEM: 344470
No. 34520GASKETOEM: 325537
No. 86216SEALOEM: 342370
No. 86487GROMMETOEM: 340811
Fits (1996-2001) 25, 30 and 35 HP 3-Cyl. loopcharged engines.
No. 45230O-RINGOEM: 301877
No. 12246OEM: 432955
Fits (1986-2001) 65, 70 and 75 HP 3-Cyl. loopcharged engines with thelarge gearcase. Large water pump with plastic wedge key impeller.
No. 12550WEAR PLATEOEM:341038
No. 89592KEY - BLACKOEM: 334897
No. 81140O-RINGOEM: 326649
No. 89710IMPELLEROEM: 396725
No. 12400PUMP HOUSINGOEM: 438543
No. 12815PUMP CUPOEM: 340619
No. 86493GROMMETOEM: 344227
No. 22320SCREWOEM: 908158Kit Contains: 2
No. 89591KEY - WHITEOEM: 331901
No. 35440GASKETOEM: 329830
No. 86570SEALOEM: 324981
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 86491GROMMETOEM: 341732
No. 86490GROMMETOEM: 314008
No. 33150GASKETOEM: 336530
No. 13240THERMOSTATCOVEROEM: 343141
No. 12950TUBE GUIDEOEM: 319276
No. 11053SPRINGOEM: 343977
No. 11054SPRINGOEM: 333858
No. 10563ELBOWOEM: 126776
No. 10561ELBOWOEM: 321886
NEW
NEW
NEW
90
Johnson / EvinrudeWATER PUMP KITS 2 & 3-CYLINDER LOOPCHARGED
No. 12244OEM: 438579
No. 12550WEAR PLATEOEM: 341038
No. 33150GASKETOEM: 336530
No. 81140O-RINGOEM: 326649
No. 89940IMPELLEROEM: 382547
No. 12400PUMP HOUSINGOEM: 438543
No. 12815PUMP CUPOEM: 340619
No. 86490GROMMETOEM: 314008
No. 22360SCREWOEM: 331979Kit Contains: 4
No. 89595KEYOEM: 308928
No. 34330GASKETOEM: 319586
No. 86491GROMMETOEM: 315748
No. 22320SCREWOEM: 908158Kit Contains: 2
No. 12950TUBE GUIDEOEM: 319276
Fits (1974-1978) 70 and 75 HP 3-Cyl. loopcharged engines with thelarge gearcase. Large water pump with half-moon key impeller.
No. 12240OEM: 438602
Fits (1979-2005) 40-60 HP 2-Cyl. loopcharged engines with the large gearcase.Fits (1979-1985) 65, 70 and 75 HP 3-Cyl. loopcharged engines with thelarge gearcase. Large water pump with the plastic wedge key impeller.
No. 12550WEAR PLATEOEM: 341038
No. 86570SEALOEM: 324981
No. 81140O-RINGOEM: 326649
No. 89592KEY - BLACKOEM: 334897
No. 89710IMPELLEROEM: 396725
No. 12400PUMP HOUSINGOEM: 438543
No. 12815PUMP CUPOEM: 340619
No. 86490GROMMETOEM: 314008
No. 22320SCREWOEM: 908158Kit Contains: 2
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 89591KEY - WHITEOEM: 331901
No. 12950TUBE GUIDEOEM: 319276
No. 33150GASKETOEM: 336530
No. 86491GROMMETOEM: 341732
www.glmmarine.com 91
Johnson / EvinrudeWATER PUMP HOUSINGS V4/V6/V8
There are two Johnson / Evinrude water pump housings for the above models. The housingsare identical except for a small spray hole that shoots cooling water on the exhaust pipe
inside the intermediate housing. The spray hole is used on the 25” long shaft and 30”extra long shaft outboards. The standard 20” shaft outboard doesn’t need thespray hole. When in doubt, use the housing No. 12430 with the spray hole.
Water Pump Housing IdentificationV4 (1977-2006), V6 (1976-2006), V8 (All Years)
No. 12430WATER PUMP HOUSINGW/ SPRAY HOLEOEM: 435990
No. 12395WATER PUMP HOUSINGW/OUT SPRAY HOLEOEM: 435959
Spray Hole
No Spray Hole
92
Johnson / EvinrudeWATER PUMP IMPELLERS V4/V6/V8
Water Pump Impeller IdentificationV4/V6/V8
No. 89470OEM: 377992(1958-1968) V4Fits Lower Gearcases w/Thru-Cavitation Plate ExhaustOutside ø: 4.20”Inside ø: .750”
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
No. 89612OEM: 385072(1969-1972) V4Fits Electric / Hydraulic ShiftLower Gearcases w/Thru-Prop ExhaustOutside ø: 3.500”Inside ø: .750”
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
No. 89570OEM: 5001593(1979-2006) V4/V6/V8Fits Mechanical ShiftLower GearcasesOutside ø: 3.50”Inside ø: .875”
No. 89590KEY - WHITE PLASTIC WEDGEOEM: 331107
No. 89680OEM: 777212(1973-1978) V4, (1976-1978) V6Fits Mechanical / Hydraulic ShiftLower GearcasesOutside ø: 3.500”Inside ø: .875”
*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928
There have been only four different water pump impellers used in the 1958-2006 V4, V6 andV8 Johnson / Evinrude 2-Stroke outboard motors.
The 1958-1968 V4 engines are identified by the thru-cavitation plate exhaust gear housings.The impeller number is GLM No. 89470.
The 1969-1972 V4 engines are identified by the thru-prop exhaust gear housings withelectric / hydraulic shift. They are shifted electronically with an electric shift control box (onlyone mechanical cable running to the engine, a throttle cable). The impeller fits on a .750 inchdiameter shaft and is held in place with a half-moon key. The impeller number is GLM No. 89612.
1973-1978 V4 and V6 engines use an impeller that fits on a .875 inch diameter shaft and isheld in place with a half-moon key. The impeller number is GLM No. 89680.
1979-2006 V4, V6 and V8 engines use an impeller that fits on a .875 inch diameter shaft andheld in place with a white plastic wedge key. The impeller number is GLM No. 89570.
Impeller also includes:No. 81160 - O-ringNo. 82129 - O-ringNo. 86660 - Seal
* Order Separately * Order Separately
* Order Separately
Impeller includes:
www.glmmarine.com 93
Johnson / Evinrude
Pump Cup & Plate Assembly
Water Pump Housing Kit
WATER PUMP KITS V4/V6/V8No. 12101OEM: 395073
Fits (1977-1978) V4 engines with mechanical/hydraulic shift.Fits (1976-1978) V6 engines with mechanical/hydraulic shift.
Half-moon key impeller.
Water Pump Impeller Kit
No. 12072W/O HOUSINGOEM: N/AV4/V6Before 1978
No. 12105OEM: N/AV4/V6 Before 1978
Water Pump Kit w/o Housing
No. 86480COVERGROMMETOEM: 320943
No. 33730GASKETOEM: 338484
No. 12580WEAR PLATEOEM: 338485
No. 86660SEALOEM: 331353
No. 86500SHIFT RODGROMMETOEM: 321008
No. 89680IMPELLEROEM: 389642
No. 12430PUMP HOUSINGW/ SPRAY HOLEOEM: 435990
No. 12811PUMP CUPOEM: 338486
No. 82120O-RINGOEM: 302035
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 86490WATER TUBEGROMMETOEM: 314008
No. 12570COVEROEM: 338893
No. 22370SCREWOEM: 306643Kit Contains: 2
No. 81160O-RINGOEM: 310585
Kit Contains:GLM OEM ITEM89680 389642 Impeller12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal81160 310585 O-ring
Kit Contains:GLM OEM ITEM89680 389642 Impeller12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal12570 338893 Cover81160 310585 O-ring
GLM OEM ITEM81250 322501 O-ring22370 (2) 306643 Screw22360 (4) 302325 Screw86480 320943 Grommet, Cvr.86490 314008 Grommet, Tube86500 321008 Grommet, Shift Rod
No. 12880CUP & PLATE ASSY.OEM: 435027V4/V6/V8
Kit Contains:GLM OEM ITEM12811 338486 Pump Cup12580 338485 Wear Plate
No. 12103OEM: 395072Most V4/V6/V8
Kit Contains:GLM OEM ITEM12430 435990 Pump Hsg.12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal
GLM OEM ITEM22360 (4) 302325 Screw81250 322501 O-ring
94
Johnson / Evinrude
No. 12106OEM: N/AV4/V6/V8 After 1979
Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal81160 310585 O-ring
No. 12880CUP & PLATE ASSY.OEM: 435027V4/V6/V8
Kit Contains:GLM OEM ITEM12811 338486 Pump Cup12580 338485 Wear Plate
No. 12103OEM: 395072Most V4/V6/V8
Kit Contains:GLM OEM ITEM12430 435990 Pump Hsg.12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal
GLM OEM ITEM22360 (4) 302325 Screw81250 322501 O-ring
WATER PUMP KITS V4/V6/V8Water Pump Impeller Kit
Water Pump Kit w/o Housing
Pump Cup & Plate Assembly
Water Pump Housing Kit
No. 12000OEM: 5001595
Fits (1979-2006) with V4/V6/V8 engines with 20” shaft.Plastic wedge key impeller.
No. 86480COVER GROMMETOEM: 320943
No. 33730GASKETOEM: 338484
No. 12580WEAR PLATEOEM: 338485
No. 81250O-RINGOEM: 331188
No. 86660SEALOEM: 331353
No. 86500SHIFT RODGROMMETOEM: 321008
No. 89570IMPELLEROEM: 5001593
No. 89590KEYOEM: 331107
No. 12811PUMP CUPOEM: 338486
No. 82120O-RINGOEM: 302035
No. 12827GUIDE TUBE-SHORTOEM: 338636
No. 12828GUIDE TUBE-LONGOEM: 338667
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 86490WATER TUBEGROMMETOEM: 314008
No. 12570COVEROEM: 338893
No. 22370SCREWOEM: 306643Kit Contains: 2
No. 86495GROMMETOEM: 338601
No. 81160O-RINGOEM: 310585
No. 12430PUMP HOUSINGW/ SPRAY HOLEOEM: 435990
No. 12104WITHOUT HOUSINGOEM: N/AV4/V6/V8After 1979
Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal12570 338893 Cover
GLM OEM ITEM81160 310585 O-ring80100 332584 O-ring22370 (2) 306643 Screw22360 (4) 302325 Screw86480 320943 Grommet, Cvr.86490 314008 Grommet, Tube86500 321008 Grommet, Shift Rod
www.glmmarine.com 95
Johnson / Evinrude
No. 12880CUP & PLATE ASSY.OEM: 435027V4/V6/V8
Kit Contains:GLM OEM ITEM12811 338486 Pump Cup12580 338485 Wear Plate
No. 12104WITHOUT HOUSINGOEM: N/AV4/V6/V8After 1979
Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal12570 338893 Cover
GLM OEM ITEM81160 310585 O-ring80100 332584 O-ring22370 (2) 306643 Screw22360 (4) 302325 Screw86480 320943 Grommet, Cvr.86490 314008 Grommet, Tube86500 321008 Grommet, Shift Rod
No. 12106OEM: N/AV4/V6/V8 After 1979
Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal81160 310585 O-ring
WATER PUMP KITS V4/V6/V8Water Pump Impeller Kit
Water Pump Kit w/o Housing
Pump Cup & Plate Assembly
Water Pump Housing Kit
NEWNo. 12073OEM: N/AMost V4/V6/V8
NEW
No. 12102OEM: 5001594
Fits (1979-2006) with V4/V6/V8 engines with 25” and 30” shaft.Plastic wedge key impeller.
No. 33730GASKETOEM: 338484
No. 86480COVERGROMMETOEM: 320943
No. 12580WEAR PLATEOEM: 338485
No. 81250O-RINGOEM: 331188
No. 86660SEALOEM: 331353
No. 82120O-RINGOEM: 302035
No. 86500SHIFT RODGROMMETOEM: 321008
No. 89590KEYOEM: 331107
No. 89570IMPELLEROEM: 5001593
No. 12811PUMP CUPOEM: 338486
No. 86490WATER TUBEGROMMETOEM: 314008
No. 22360SCREWOEM: 302325Kit Contains: 4
No. 12570COVEROEM: 338893
No. 22370SCREWOEM: 306643Kit Contains: 2
No. 81160O-RINGOEM: 310585
No. 12395PUMP HOUSINGW/OUT SPRAY HOLEOEM: 435959
Kit Contains:GLM OEM ITEM12395 435959 Pump Hsg.12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal
GLM OEM ITEM22360 (4) 302325 Screw81250 322501 O-ring
96
Johnson / EvinrudeWATER PUMP IMPELLERS
No. 89720IMPELLEROEM: 300583
No. 89730OEM: 300591
No. 89490IMPELLEROEM: 387361
1.5, 2, 4 HP
No. 89580IMPELLEROEM: 434424
3, 4, 5, 5.5, 6, 7.5 HP
No. 89500IMPELLEROEM: 389576, 436137
4, 4.5, 5, 6, 7.5, 8 HP
No. 89650IMPELLEROEM: 775518
2-Cyl. Crossflow
No. 89770IMPELLEROEM: 386084
8, 9.9, 15 HP (1974 & Up)
No. 89790IMPELLEROEM: 437059, 432941
2-Cyl. Loopcharged
No. 89990IMPELLEROEM: 390286
2-Cyl. Crossflow
No. 89480IMPELLEROEM: 775521
2-Cyl. Crossflow
No. 89660IMPELLEROEM: 777213
2-Cyl. Crossflow
No. 89750IMPELLEROEM: 395289
2-Cyl. Crossflow
No. 89612IMPELLEROEM: 385072
V4 (1969-1972)
No. 89470IMPELLEROEM: 377992
V4 (1958-1968)
No. 89940IMPELLEROEM: 382547
3-Cyl. Loopcharged
No. 89710IMPELLEROEM: 396725
2 & 3-Cyl. Loopcharged
No. 89780IMPELLEROEM: 777214, 396809
2 & 3-Cyl. Loopcharged
No. 89690IMPELLEROEM: 777129, 389589
2-Cyl. Loopcharged
No. 89670IMPELLEROEM: 775519, 377178
9.5 HP (1964-1973)
No. 89570IMPELLEROEM: 5001593
No. 89680IMPELLEROEM: 777212
V4/V6 (1973-1978)
Stainless Steel
No. 89594KEY - PINOEM: 300611
No. 89596KEY - PINOEM: 300771
Stainless Steel
No. 89595KEY - HALF-MOONOEM: 308928
Stainless Steel
No. 89592KEY - WEDGEOEM: 334897
Plastic Black
No. 89591KEY - WEDGEOEM: 331901No. 89593OEM: 344470No. 89590OEM: 331107
Plastic White
(Includes No. 89593)
(Includes No. 89590, No. 81160,No. 82129 & No. 86660)
(Includes No. 89591 & No. 89592)(Includes No. 89593)
V4/V6/V8(1979-06)
(Includes No. 81250)
www.glmmarine.com 97
Johnson / EvinrudeWATER PUMP WEAR PLATES
No. 12550WEAR PLATE LARGE HSG.OEM: 341038
2-Cyl. Loopcharged, 3-Cylinder
No. 12555WEAR PLATEOEM: 324640
No. 12564WEAR PLATEOEM: 325398
40 HP 2-Cylinder Crossflow
No. 12600WEAR PLATEOEM: 203132
No. 12620WEAR PLATE SMALL HSG.OEM: 320981
2-Cylinder Loopcharged
No. 12610WEAR PLATEOEM: 318995
8, 9.9, 15 HP
No. 12630WEAR PLATEOEM: 328755
2-Cylinder Crossflow, 3-Cyl. Loopcharged w/ Thru-Prop Exhaust
No. 12640WEAR PLATEOEM: 329391
1 & 2-Cylinder Crossflow w/ Thru-Cavitation Plate Exhaust
No. 12580WEAR PLATEOEM: 338485
V4, V6 & V8
NEW
NEW
98
Johnson / EvinrudeWATER PUMP CUPS
No. 12811PUMP CUPOEM: 338486
V4, V6 & V8
No. 12812PUMP CUPOEM: 328751
18-35 HP 2-Cylinder Crossflow, 3-Cylinder
No. 12814PUMP CUPOEM: 320775 + 320776
2-Cylinder Loopcharged
No. 12813PUMP CUPOEM: 324097
8, 9.9, 15 HP
No. 12815PUMP CUPOEM: 340619
2-Cyl. Loopcharged, 3-Cylinder
No. 12816PUMP CUPOEM: 325397
40 HP 2-Cylinder Crossflow
No. 12818PUMP CUPOEM: 324641
4-8 HP
NEW
NEW
www.glmmarine.com 99
Johnson / EvinrudeWATER PUMP HOUSINGS
No. 12482PUMP HOUSINGOEM: 438545
2-Cylinder Loopcharged
NEW
No. 12474PUMP HOUSINGOEM: 390613
40 HP 2-Cylinder Crossflow
NEW
No. 12470PUMP HOUSINGW/ BRASS BUSHINGOEM: 393632
20, 25, 35 HP w/ Thru-Prop Exhaust
No. 12450PUMP HOUSINGOEM: 384087
2-Cylinder Loopcharged
No. 12436PUMP HOUSINGOEM: 389577
4-8 HP
NEW
No. 12400PUMP HOUSINGOEM: 438543
2-Cylinder Loopcharged, 3-Cylinder
No. 12395PUMP HOUSINGW/O SPRAY HOLEOEM: 435959
V4, V6 & V8 - 20”
No. 12430PUMP HOUSINGW/ SPRAY HOLEOEM: 435990
V4, V6 & V8 - 25” & 30”
18, 25, 28 HP w/ Thru-Cavitation Plate Exhaust
No. 12440PUMP HOUSINGOEM: 330560
No. 12460PUMP HOUSINGOEM: 435390
8, 9.9, 15 HP
No. 12472PUMP HOUSINGOEM: 339720
3-Cylinder
NEW
No. 12480PUMP HOUSINGOEM: 438544
2-Cylinder Loopcharged
100
Johnson / Evinrude
Water Pump Gaskets
No. 34510PLATE TO HOUSING GASKETOEM: 325535
35 HP Water Pump
No. 34200IMPELLER HOUSING GASKETOEM: 309204
Electric Shift
WATER PUMP COMPONENTS
No. 86140GROMMETOEM: 305762
No. 86130PLATE SEALOEM: 321120
No. 86540PLATE SEALOEM: 332000
No. 22360SCREWOEM: 3023251/4-20 X1
No. 22370SCREWOEM: 306643#10-24 X 1/2
No. 22380SCREWOEM: 3236261/4-20 X 1-7/8
No. 22321SCREWOEM: 3243341/4-20 X 1-1/8
No. 22323SCREWOEM: 3319791/4-20 X1-1/8
No. 22324SCREWOEM: 3319801/4-20 X 2
No. 22320SCREWOEM: 9081581/4-20 X 1/2
No. 22325SCREWOEM: 9095331/4-20 X 1
SealsGrommet
Screws
www.glmmarine.com 101
Johnson / Evinrude
1.5 1968-70 89490 - - - - -2 1971-88 89490 - - - - -3 1952-68 89580 12600 - - 12108 -3, 4 1991-96 - - 12818 - - -4 1969-72 89580 12600 - - 12108 -4 (90) 1973-80 89490 - - - - -4 (110) 1973-82 89580 12600 - - 12108 -4 (90) 1981-90 89500 - 12818 - - -4 Deluxe 1985-88 89500 12555 12818 12436 12255 120654 Deluxe 1989-96 - 12555 12818 - - -4.5 1980-84 89500 12555 12818 12436 12255 120655 1965-68 89580 12600 - - 12108 -5 1986-90 89500 12555 12818 12436 12255 120655 4-Stroke 1998- 89500 12555 12818 12436 12255 120655.5 1956-64 89580 12600 - - - -6 1965-79 89580 12600 - - - -6 1984-96 89500 12555 12818 12436 12255 120656 4-Stroke 1998- 89500 12555 12818 12436 12255 120657.5 1954-58 89580 12600 - - 12108 -7.5 1980-83 89500 12555 12818 12436 12255 120658 1984-96 89500 12555 12818 12436 12255 120658 4-Stroke 1995- 89770 12610 12813 12460 - 120509.5 1964-73 89670 - - - - -9.9 2-Stroke 1974-96 89770 12610 12813 12460 - 120509.9 4-Stroke 1995-01 89770 12610 12813 12460 - 1205010 1956-63 89650 - - - - -15 1953-56 89650 - - - - -15 2-Stroke 1974-96 89770 12610 12813 12460 - 1205015 4-Stroke 1995-01 89770 12610 12813 12460 - 12050
18 1957-73 89650 - - - - -18 1997-98 89750 12640 12812 12440 - 1206020 1966-67 89650 - - - - -20 Thru-Prop 1985-98 89750 12630 12812 12470 - 1207025 1969-78 89650 - - - - -25 1969-78 89650 - - - - -25 1979-05 89750 12640 12812 12440 - 1206025 Thru-Prop 1985-05 89750 12640 12812 12470 - 1207028 1962-64 89480 - - - - -28 1986-98 89750 12640 12812 12440 - 1206030 1956 89480 - - - - -33 1965-70 89480 - - - - -35 1957-58 89480 - - - - -35 w. Therm. 1958-59 89660 - - - - -35 Thru-Prop 1980-96 89750 12630 12812 12470 - 1207040 1960-70 89660 - - - - -40 1971-73 89480 - - - - -40 1974-76 89990 12564 12816 12474 - 1224740 1981-87 89990 12564 12816 12474 - 12247
WATER PUMP KITS APPLICATIONSOutboard HP Model Year Impeller
WearPlate
PumpCup
PumpHousing
Service Kitw/o Hsg
Complete WaterPump Kit
1.5 HP - 15 HP
18-40 HP 2-Cylinder Crossflow
102
Johnson / Evinrude
40 Small Housing 1984-88 89780 12620 12814 12450 - 1221040 Small Housing 1989-98 89790 12550 12815 12480 - 1224540 Comm. Small Housing 1993-94 89780 12620 12815 12480 - 1221040 Large Housing 1995-05 89710 12550 12815 12482 12252 1223545 Comm. Small Housing 1986-94 89780 12620 12814 12450 - 1221045 Comm. Large Housing 1995-05 89710 12550 12815 12482 12252 1223548 Small Housing 1987-88 89780 12620 12814 12450 - 1221048 Small Housing 1989-98 89790 12550 12815 12480 - 1224550 Small Housing 1971-78 89660 12620 12814 12450 - 1223250 Small Housing 1979-85 89690 12620 12814 12450 - -50 Small Housing 1986-88 89780 12620 12814 12450 - 1221050 Small Housing 1989-98 89790 12550 12815 12480 - 1224555 Comm. Small Housing 1986-94 89780 12620 12814 12450 - 1221055 Large Housing 1995-05 89710 12550 12815 12482 12252 1223560 Small Housing 1980-85 89690 12620 12814 12450 - 1221060 Large Housing 1986-88 89710 12550 12815 12400 12252 12240
25, 35 1995-01 89750 12630 12812 12472 - 1223355 1968-69 89940 - - - - -60 1970-71 89940 - - - - -60 1989-01 89710 12550 12815 12400 12252 1224660 4-stroke 1998-Up 89710 12550 12815 12400 12252 1224665 1972-73 89940 - - - - -65 1979-01 89710 12550 12815 12400 12252 1224670 1974-78 89940 12550 12815 12400 - 1224470 1979-94 89710 12550 12815 12400 12252 1224670 4-stroke 1998-Up 89710 12550 12815 12400 12252 1224675 1974-78 89940 12550 12815 12400 - 1224475 1979-88 89710 12550 12815 12400 12252 12246
All V4 1958-68 89470 - - - - -85 1969-72 89612 - - - - -85 1973-77 89680 - - - - -85 25” Shaft 1977 89680 12580 12811 12430 12072 1210185 1978 89680 12580 12811 12430 12072 1210185 1979-80 89570 12580 12811 12430 12104 1210290 1981-94 89570 12580 12811 12430 12104 1210290 20” Shaft 1995-03 89570 12580 12811 12430 12104 1210290 25” Shaft 1995-03 89570 12580 12811 12395 12104 12000100 1971-72 89612 - - - - -100 1979-80 89570 12580 12811 12430 12072 12101100 1984-97 89570 12580 12811 12430 12104 12102100 20” Shaft 1998-05 89570 12580 12811 12430 12104 12102100 25” Shaft 1998-05 89570 12580 12811 12395 12104 12000105 1998-01 89570 12580 12811 12395 12104 12000115 1973-77 89680 - - - - -115 25” Shaft 1977 89680 12580 12811 12430 12072 12101115 1978 89680 12580 12811 12430 12072 12101115 1979-94 89570 12580 12811 12430 12104 12102115 20” Shaft 1995-06 89570 12580 12811 12430 12104 12102115 25” Shaft 1995-06 89570 12580 12811 12395 12104 12000
3-Cylinder
WATER PUMP KITS APPLICATIONSOutboard HP Model Year Impeller
WearPlate
PumpCup
PumpHousing
Service Kitw/o Hsg
Complete WaterPump Kit
40-60 HP 2-Cylinder Loopcharged
V4
www.glmmarine.com 103
Johnson / Evinrude
V8
120 20” Shaft 1985-94 89570 12580 12811 12430 12104 12102120 25” Shaft 1985-94 89570 12580 12811 12395 12104 12000125 1971-72 89612 - - - - -130 20” Shaft 1995-98 89570 12580 12811 12430 12104 12102130 25” Shaft 1995-98 89570 12580 12811 12395 12104 12000135 1973-76 89680 - - - - -135 20” Shaft 2000-06 89570 12580 12811 12430 12104 12102135 25” Shaft 2000-06 89570 12580 12811 12395 12104 12000140 1977-78 89680 12580 12811 12430 12072 12101140 1979-84 89570 12580 12811 12430 12104 12102140 20” Shaft 1985-94 89570 12580 12811 12430 12104 12102140 25” Shaft 1985-94 89570 12580 12811 12395 12104 12000
150 1978 89680 12580 12811 12430 12072 12101150 1979-92 89570 12580 12811 12430 12104 12102150 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102150 25” Shaft 1993-06 89570 12580 12811 12395 12104 12000175 1977-78 89680 12580 12811 12430 12072 12101175 1979-92 89570 12580 12811 12430 12104 12102175 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102175 25” Shaft 1993-06 89570 12580 12811 12395 12104 12000185 1984-92 89570 12580 12811 12430 12104 12102185 20” Shaft 1993-94 89570 12580 12811 12430 12104 12102185 25” shaft 1993-94 89570 12580 12811 12395 12104 12000200 1976-78 89680 12580 12811 12430 12072 12101200 1979-92 89570 12580 12811 12430 12104 12102200 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102200 25” 30” 1993-06 89570 12580 12811 12395 12104 12000225 1986-92 89570 12580 12811 12430 12104 12102225 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102225 25” 30” 1993-06 89570 12580 12811 12395 12104 12000235 1978 89680 12580 12811 12430 12072 12101235 1979-85 89570 12580 12811 12430 12104 12102250 20” Shaft 2006 89570 12580 12811 12430 12104 12102250 25” 30” 2006 89570 12580 12811 12395 12104 12000
250 1991-92 89570 12580 12811 12430 12104 12102250 20” Shaft 1993-98 89570 12580 12811 12430 12104 12102250 25” 30” 1993-98 89570 12580 12811 12395 12104 12000275 1985-88 89570 12580 12811 12430 12104 12102300 1985-92 89570 12580 12811 12430 12104 12102300 20” Shaft 1993-95 89570 12580 12811 12430 12104 12102300 25” 30” 1993-95 89570 12580 12811 12395 12104 12000
V6
WATER PUMP KITS APPLICATIONSOutboard HP Model Year Impeller
WearPlate
PumpCup
PumpHousing
Service Kitw/o Hsg
Complete WaterPump Kit
V4 Continued
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Section 8
Johnson / EvinrudeProp Hardware,Anodes, Tools
Section 8
Prop Hardware - Most 2 & 3-Cyl. (1972-Up) - Small Gearcase ...106
Prop Hardware - 2 & 3-Cyl. (1975-Up) - Large Gearcase ............106
Prop Hardware - V4 (1973-Up) - Small Gearcase.......................106
Prop Hardware - V4/V6 “O” Type (1976-1990) - Large Gearcase ......... 107
Prop Hardware - V4/V6/V8 “O” Type (1991-Up) - Large Gearcase .......107
Propeller Hardware .....................................................................108
Propeller Kits & Hardware Applications .............................. 108-109
Aluminum Anodes & Anode Kits ................................................ 110
Aluminum Prop Nut Anode Kits & Replacement Anodes ........... 110
Service Tools ............................................................................. 111
Special Tools ............................................................................. 111
106
Johnson / EvinrudePROP HARDWARE - MOST 2 & 3-CYL. (1972-UP) - SMALL GEARCASE
PROP HARDWARE - 2 & 3-CYL. (1975-UP) - LARGE GEARCASE
PROP HARDWARE - V4 (1973-UP) - SMALL GEARCASE
(See Application Guide)
No. 22120COTTER PINOEM: 314502
No. 22150NUT - 5/8” NC 11OEM: 314503
No. 2225013 SPLINE WASHEROEM: 315810
No. 22240THRUST WASHER15/32” THICKOEM: 320305
No. 22340KIT W/O THRUST WASHEROEM: 175267
No. 22245KIT W/ THRUST WASHEROEM: 386866
No. 22120COTTER PINOEM: 314502
No. 22150NUT - 5/8” NC 11OEM: 314503
No. 2225013 SPLINE WASHEROEM: 315810
No. 22230THRUST WASHER19/32” THICKOEM: 127084
No. 22340KIT W/O THRUST WASHEROEM: 175267
No. 22235KIT W/ THRUST WASHEROEM: 5005034
www.glmmarine.com 107
Johnson / EvinrudePROP HARDWARE - V4/V6 “O” TYPE (1976-1990) - LARGE GEARCASE
PROP HARDWARE - V4/V6/V8 “O” TYPE (1991-UP) - LARGE GEARCASE
No. 22142COTTER PINOEM: 3852056
No. 22185NUT KIT - 3/4” NF 16OEM: 398042Comes w/ pin No. 22142
No. 2219015 SPLINE WASHEROEM: 320570
No. 22220THRUST WASHER17/32” THICKOEM: 333592
No. 22200KIT W/O THRUST WASHEROEM: 175266
No. 22225KIT W/ THRUST WASHEROEM: 434153
No. 22142COTTER PINOEM: 3852056
No. 22185NUT KIT - 3/4” NF 16OEM: 398042Comes w/ pin No. 22142
No. 2219015 SPLINE WASHEROEM: 320570
No. 22221THRUST WASHER3/4” THICKOEM: 3852020
No. 22200KIT W/O THRUST WASHEROEM: 175266
No. 22186KIT W/ THRUST WASHEROEM: N/A
NEW
108
Johnson / Evinrude
Prop Kits w/o Prop Thrust Washers
No. 22222OEM: 175269
No. 22350OEM: 175268For 2-Cyl. Crossflow
20-35 HP (1980-05)Thru-Prop Exhaust
PROPELLER HARDWARE
PROPELLER KITS & HARDWARE APPLICATIONS
Model YearThrustWasher
SplineWasher Nut Pin
Kit w/T. Washer
Kit w/oT. Washer
9.9-15 1974-1988 22241 22255 22160 22140 22222 N/A9.9-15 1989 & Up 22242 22255 22160 22140 22222 N/A2-Cyl. Crossflow, 20-35 HP, Thru-Prop Exhaust 1980-2005 22270 22260 22170 22130 22350 -2-Cyl. Loopcharged, 40-60 HP 1972-1985 22240 22250 22150 22120 22340 222452-Cyl. Loopcharged, 40-60 HP, w/ Small Grcs. 1986-1988 22240 22250 22150 22120 22340 222452-Cyl. Loopcharged, 40-60 HP, w/ Large Grcs. 1986-1988 22230 22250 22150 22120 22340 222352-Cyl. Loopcharged, 40-50 HP 1989-2005 22240 22250 22150 22120 22340 222452-Cyl. Loopcharged, 55 HP 1989-2005 22230 22250 22150 22120 22340 222353-Cyl., 65 + 70 HP 1972-1974 22240 22250 22150 22120 22340 222453-Cyl., 65, 70, 75 HP w/ Small Gearcase 1975-1988 22240 22250 22150 22120 22340 222453-Cyl., 65, 70, 75 HP w/ Large Gearcase 1975-1988 22230 22250 22150 22120 22340 222353-Cyl., 60, 65, 70 HP 1989-2001 22230 22250 22150 22120 22340 222353-Cyl., 25, 30, 35 HP 1996-2001 - 22260 22170 22130 - -V4, ø 7/8” 13-Spline Prop Shaft 1973 & Up 22230 22250 22150 22120 22340 22235V4, ø 1” 15-Spline Prop Shaft 1984-1990 22220 22190 22185 22142 22200 22225V4, ø 1” 15-Spline Prop Shaft 1991 & Up 22221 22190 22185 22142 22200 22186V6/V8 1976-1990 22220 22190 22185 22142 22200 22225V6/V8 1991 & Up 22221 22190 22185 22142 22200 22186
Prop Nuts Cotter Pins
Prop Spline Washers
Prop Thrust Washers
No. 22160OEM: 3189717/16” NC 14
No. 22170OEM: 3198911/2” NC 13
No. 22150OEM: 3145035/8” NC 11
No. 22185OEM: 3980423/4” NF 16
No. 22100OEM: 302804
No. 22142OEM: 306394
No. 22110OEM: 309955
No. 22120OEM: 314502
No. 22130OEM: 320785
No. 22140OEM: 552906
No. 22241OEM: 318966
9.9-15 HP (1974-1988)
1/2” ThickOutside ø 1-1/2”
No. 22242OEM: 334590
9.9-15 HP (1989-Up)
5/8” ThickOutside ø 1-1/2”
No. 22270OEM: 319890
2-Cyl. Crossflow, 20-35 HP
3/8” ThickOutside ø 1-3/4”
No. 22230OEM: 12708419/32” ThickOutside ø 2-9/16”
No. 22220OEM: 33359217/32” ThickOutside ø 2-7/8”
“O” Type (1969-1990)
No. 22221OEM: 126870
3/4” ThickOutside ø 2-7/8”
“O” & “M” Type (1991-Up)
No. 22250OEM: 31581013 Splineø 7/8” Shaft
No. 22190OEM: 32057015 Splineø 1” Shaft
No. 22255OEM: 32394213 Splineø 5/8” Shaft
No. 22260OEM: 32394314 Splineø 13/16” Shaft
No. 22240OEM: 32030515/32” ThickOutside ø 2-1/8”
Kit Contains:GLM OEM ITEM22255 323942 Spline Washer 13-S22160 318971 Nut - 7/16” NC 1422140 328522 Pin 9.9-15 HP
Kit Contains:GLM OEM ITEM22260 323943 Spline Washer 14-S22170 319891 Nut - 1/2” NC 1322130 320785 Pin
www.glmmarine.com 109
Johnson / Evinrude
9.9/15 1974-78 22241 22255 22160 22140 222229.9/15 1989 & Up 22242 22255 22160 22140 2222220 1985 & Up 22270 22260 22170 22130 2235025 1985 & Up 22270 22260 22170 22130 2235030 1985 & Up 22270 22260 22170 22130 2235035 1976 & Up 22270 22260 22170 22130 2235040 1984 & Up 22240 22250 22150 22120 2234045 1985 & Up 22240 22250 22150 22120 2234048 1987 & Up 22240 22250 22150 22120 2234050 1972-74 22230 22250 22150 22120 2234050 1975-76 22240 22250 22150 22120 2234050 1979 22240 22250 22150 22120 2234050 1981 22240 22250 22150 22120 2234050 1982 & Up 22240 22250 22150 22120 2234055 1977-79 22230 22250 22150 22120 2234055 1981 22240 22250 22150 22120 2234055 1983 22230 22250 22150 22120 2234055 1985 & Up 22230 22250 22150 22120 2234060 1971 22230 22250 22150 22120 2234060 1980 & Up 22240 22250 22150 22120 2234065 1972-73 22230 22250 22150 22120 2234065 Comm. 1984 & Up 22230 22250 22150 22120 2234070 (15") 1979-85 22240 22250 22150 22120 2234070 (20") 1974-94 22230 22250 22150 22120 2234075 (15") 1975-88 22240 22250 22150 22120 2234075 (20") 1975-87 22230 22250 22150 22120 2234085 1971-80 22230 22250 22150 22120 2234088 1987-94 22230 22250 22150 22120 2234090 1981-94 22230 22250 22150 22120 22340100 1971-72 22230 22250 22150 22120 22340100 1979-94 22230 22250 22150 22120 22340100 Comm. 1984 & Up 22220 22190 22180/22185 22141 22200110 1987-94 22230 22250 22150 22120 22340115 1973-94 22230 22250 22150 22120 22340120 1985 22220 22190 22180/22185 22141 22200120 1986-94 22230 22250 22150 22120 22340125 1971-72 22230 22250 22150 22120 22340135 1973-76 22230 22250 22150 22120 22340140 1977-84 22230 22250 22150 22120 22340140 1985 22220 22190 22180/22185 22141 22200140 1986-94 22230 22250 22150 22120 22340150 1978-90 22220 22190 22180/22185 22141 22200150 1991 & Up 22221 22190 22180/22185 22141 22200155 Comm. 1984-90 22220 22190 22180/22185 22141 22200155 Comm. 1991 & Up 22221 22190 22180/22185 22141 22200175 1977-90 22220 22190 22180/22185 22141 22200175 1991 & Up 22221 22190 22180/22185 22141 22200185 1984-90 22220 22190 22180/22185 22141 22200185 1991 & Up 22221 22190 22180/22185 22141 22200200 1986-90 22220 22190 22180/22185 22141 22200200 1991 & Up 22221 22190 22180/22185 22141 22200225 1986-90 22220 22190 22180/22185 22141 22200225 1991 & Up 22221 22190 22180/22185 22141 22200235 1976-90 22220 22190 22180/22185 22141 22200275 1985-90 22220 22190 22180/22185 22141 22200275 1991 & Up 22221 22190 22180/22185 22141 222003.6 L 1985-90 22220 22190 22180/22185 22141 22200300 1991 & Up 22221 22190 22180/22185 22141 222001.6 Seadrive 1982-90 22230 22250 22150 22120 223402.5 L Seadrive 1984-90 22220 22190 22180/22185 22141 222002.6 L Seadrive 1982-90 22220 22190 22180/22185 22141 22200
HP Year Washer Spacer Nut Pin Kit
PROPELLER KITS & HARDWARE APPLICATIONS
110
Johnson / EvinrudeALUMINUM ANODES AND ANODE KITS
No. 12695ALUMINUMANODE KITOEM: 392461
50-75 HP (1982-1984) exept 55/56 comm.
No. 12761ALUMINUMANODEOEM: 432397
No. 12762ALUMINUMANODEOEM: 338635
No. 12683ALUMINUMANODEOEM: 397768
No. 12737ALUMINUMANODEOEM:431708
No. 12742ALUMINUMANODEOEM:398873
4, 6, 8 HP (1985-1990)
4-Stroke 9.9-15 HP (1995-2001) 40 HP-V8 (1988-1991)
40-50 HP (1989-Up)3-Cyl.-V6 (1991-Up)
155 HP (1987-1990), 250 HP (1991-1998)
ALUMINUM PROP NUT ANODE KITS AND REPLACEMENT ANODES
GLM No. Shaft Size Thread Size
Prop Nut Anode KitsAluminum
12727 3/4” 1/2” NC 13
12706 7/8” 5/8” NC 11
12718 1-1/8” 3/4” NF 16
GLM No. For Kit No. Anode Size
Replacement AnodesAluminum
12728 12727 ø 1-1/4” x 1-1/2”L
12705 12706 ø 1-5/8” x 2”L
12707 12718 ø 2” x 2-5/8”L
NEW
NEW
NEW
GLM’s Aluminum Anodes to Replace Zinc Anodes Coming Soon! Check Website for Product ETA’s.
No. 12697ALUMINUMANODE KITOEM:434029
20-35 HP (1991-Up)
No. 12696ALUMINUMANODE KITOEM: 392160
V4 & V6 (1982-1986)
No. 12736ALUMINUMANODEOEM: 433458
Midsection for 3-Cyl.-V8 (1985-Up)
No. 12738ALUMINUMANODEOEM: 392462
55-75 HP (1985-2001)
NEW
No. 12730ALUMINUMANODEOEM: 173029
All Outboards
No. 12776ALUMINUMANODEOEM: 436745
V4 & V6 (1982-Up)
No. 12733ALUMINUMANODEOEM: 392133
V4 & V6 (1982-1986)
NEW
NEW
No. 12739ALUMINUMANODEOEM:433580
NEW
NEW
www.glmmarine.com 111
Johnson / Evinrude
SPECIAL TOOLS
No. 90350DRIVE SHAFT ADAPTOROEM: 314438
No. 90340PINION NUT ADAPTOR KITOEM: N/A
GLM design to hold 5/8”pinion nut when removingpinion gear and drive shafton OMC sterndrive and O/Bcomes with No. 90350
SERVICE TOOLS
No. 90330SHIMMING TOOLOEM: N/AComes with ShimFinder No. 90335
The GLM Shimming Tool No. 90330 makes rebuilding a lower gearcase so simple anyone can do it!
When rebuilding a Johnson / Evinrude outboard gearcase, the cor-rect pinion gear height must be adjusted with shims of varying thick-ness. The amount of shims needed is determined with a shim tool.
The drive shaft assembly and pinion gear are installed into the GLMshimming tool. A shim finder is mounted on the top of the pinion gear(small magnets installed in the shim finder hold it in place). The gapbetween the bottom of the shim finder and the base of the tool is deter-mined with a feeler gauge. When the drive shaft and pinion gear areinstalled into the gearcase, shims equaling the thickness of the feelergauge measurement are installed between the upper thrust bearingwasher and the upper bearing carrier.
Unlike the factory shimming tool, it requiresno mathmatical calculations to determine pinionheight/shim thickness. Themeasurement for shimthickness is determined with a simple feeler gauge!
For use with OMC Stringerand Cobra V6 Outboards with“O” Type or “M” Type Gearcases.
Not for use withMagnum Gearcases.
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Section 9
Johnson / EvinrudePistons
Section 9
Engine Designs (60° vs. 90°) V4/V6 ........................................... 114
GLM Exclusive Marine Pistons .................................................. 114
Piston Designs (Crossflow, Loopcharged & Four-Stroke) ........... 115
2-Cylinder Crossflow Pistons ............................................... 116-117
2-Cylinder Loopcharged Pistons ................................................ 118
3-Cylinder Loopcharged Pistons ......................................... 119-121
V4 90° & V6 90° Crossflow Pistons .............................................122
V6 90° Crossflow Pistons ............................................................123
V4 60° & V6 60° Loopcharged Pistons ............................... 124-125
V4 90° / V6 90° / V8 Loopcharged Pistons ......................... 126-127
V6 90° Loopcharged Pistons ......................................................128
2-Cylinder Four-Stroke Pistons ..................................................129
Piston Kits and Rings Applications..................................... 130-131
114
Johnson / Evinrude
ENGINE DESIGNS (60° vs. 90°) V4/V6Johnson / Evinrude outboards were the first to break away from the inline cylinder engine concept. In 1958they introduced a V4 outboard to the marine industry. This outboard had the cylinder walls configured intoa 90 degree V shape. In 1976 two more cylinders were added and the 90 degree V6 was born. As castingtechniques improved a more compact 60 degree V6 engine was introduced in 1991 followed by the 60degree V4 in 1995. Other than a narrower profile the difference between an older 90 degree engine anda newer 60 degree engine is the location of the carburetors/throttle bodies. A 90 degree V4/V6 enginewill have the carburetors/throttle bodies located in the front of the crankcase directly over the crankshaft.A 60 degree V4/V6 engine will have the carburetors/throttle bodies located on the side of the crankcase,directly over the transfer ports.
GLM PISTONS ARE 100% CAST
OEM CAST vs. FORGED(99% of OEM Pistons are Cast)
GLM’S EXCLUSIVE MARINE PISTONS• Fully Machined Hypereutectic Pistons• Featuring a Hard Anodizing Coating on Top• Resisting Temperatures up to 1560°F• Hardness: HV280-400• Pistons are T-6 Heat Treated
VS.
CASTING FORGINGPros Low expansion rate Greater Strength
Lighter weightLonger lifeLower costs
Cons Less strength but Heavier weightcompensated by High expansion ratestrong mold process Shorter life
Higher costs
Verdict For Recreational High PerformanceFor General use Purposes
60° V4/V6 90° V4/V6
www.glmmarine.com 115
Johnson / Evinrude
PISTON DESIGNSThere are three basic piston designs used in Johnson / Evinrude outboard engines;
Crossflow, Loopcharged and Four-Stroke.
Crossflow Loopcharged Four-StrokeThe oldest design, and theone used on all Johnson /Evinrude engines until 1968,is the crossflow piston. As theair / fuel mixture travels throughthe transfer port and into thecylinder, a deflector, cast intothe top of the piston, directsthe air / fuel mixture towards thecombustion chamber and sparkplug tip for maximum efficiency.All engines with deflectors on topof the pistons will be crossflowengines. External inspection of acrossflow engine will revealremoveable transfer port coverson the side of the cylinders.
In 1968 Johnson / Evinrudeintroduced an outboard enginewith loopcharged pistons. Thisengine was the 55 HP 3-Cylinder.A loopcharged engine has atransfer port cast into the cylinderwall in such a way that it will directthe air / fuel mixture towards thecombustion chamber and sparkplug tip without the need for apiston deflector. All engines witha flat top or a slight dome onthe top of the pistons will beloopcharged. Loopchargedengines will not have removabletransfer port covers on the sideof the cylinders.
Four-stroke / four-cycle enginesare fairly new to the marineindustry. They have become theengine design preferred by mostmarine engine manufacturersto meet government mandatedexhaust emission standards. Oilstored in the crankcase of theseengines is splashed onto thecylinder walls for piston andring lubrication.The pistons areequipped with oil control ringsto scrap excess oil off of thecylinder walls. Four-stroke / four-cycle pistons are easily identifiedby a three piece oil control ringin the bottom ring position. Thepistons almost always have aflat top or a dished top and neverhave needle bearings betweenthe wrist pin and connecting rod(like two-stroke engines).
Removeable Transfer Port Cover Non-Removeable Transfer Port Cover
Piston with Deflector Top Piston with Flat TopPiston with Flat Top and Oil Ring
in the Bottom Position
116
Johnson / Evinrude2-CYLINDER CROSSFLOW PISTONS
Crossflow Pistons for 2-Cylinder 9.9 HP & 15 HP (1981-1992)Johnson / Evinrude Outboards
These engines use ø 2.1875” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.24410 ø 2.1875 500667024420 ø 2.1875 +.020 N/A24430 ø 2.1875 +.030 5006662all pistons come with rings, pin and retainers
Rings for above ø 2.1875” pistons
GLM Ring No. Size OEM Ring No.23710 ø 2.1875 38627923720 ø 2.1875 +.020 N/A23730 ø 2.1875 +.030 386280all rings come 2 to a set
1981-19921981-1992
9.9 HP15 HP
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Johnson / Evinrude2-CYLINDER CROSSFLOW PISTONS
Crossflow Pistons for 2-Cylinder 20 HP, 25 HP, 30 HP, 35 HP (1981-1994)Johnson / Evinrude Outboards
These engines use ø 3.000” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.23910 ø 3.000 500665723920 ø 3.000 +.020 N/A23930 ø 3.000 +.030 5006664all pistons come with rings, pin and retainers
Rings for above ø 3.000” pistons
GLM Ring No. Size OEM Ring No.24240 ø 3.000 39637724260 ø 3.000 +.020 N/A24280 ø 3.000 +.030 396379all rings come 2 to a set
1981-19831986-19941984-1994
20 HP25 HP30 HP
118
Johnson / Evinrude2-CYLINDER LOOPCHARGED PISTONS
Loopcharged Pistons for 2-Cylinder 40 HP - 60 HP (1980-1994)Johnson / Evinrude Outboards
These engines use ø 3.1875” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.24110 ø 3.1875 500665524112 ø 3.1875 +.020 N/A24130 ø 3.1875 +.030 5006665all pistons come with rings, pin and retainers
Rings for above ø 3.625” pistons
GLM Ring No. Size OEM Ring No.24310 ø 3.1875 39117024320 ø 3.1875 +.020 N/A24330 ø 3.1875 +.030 391416all rings come 2 to a set
1984-199419941987-1994
40 HP45 HP48 HP
1981-199419941980-1985
50 HP55 HP60 HP
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Johnson / Evinrude3-CYLINDER LOOPCHARGED PISTONS
Loopcharged Pistons for 3-Cylinder 60 HP, 65 HP, 70 HP, 75 HP (1976-1988)Johnson / Evinrude Outboards
These engines use ø 3.000” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.24040 ø 3.000 500675124060 ø 3.000 +.020 N/A24080 ø 3.000 +.030 5006666all pistons come with rings, pin and retainers
Rings for above ø 3.000” pistons
GLM Ring No. Size OEM Ring No.24240 ø 3.000 39637724260 ø 3.000 +.020 39637824280 ø 3.000 +.030 396379all rings come 2 to a set
1986-19881984-19861976-19851976-1985
60 HP65 HP70 HP75 HP
120
Johnson / Evinrude3-CYLINDER LOOPCHARGED PISTONS
Loopcharged Pistons for 3-Cylinder 60 HP, 65 HP, 70 HP (1986-1994)Johnson / Evinrude Outboards
These engines use ø 3.1875” pistons withKeystone (triangular) rings
Pistons for above engines
GLM Piston No. Size OEM Piston No.23770 ø 3.1875 500670123780 ø 3.1875 +.020 N/A23790 ø 3.1875 +.030 5006702all pistons come with rings, pin and retainers
Rings for above ø 3.1875” pistons
Top ring is 2.3 mm thick Bottom ring is 1.6 mm thick
GLM Ring No. Size OEM Ring No.24310 ø 3.1875 39117024320 ø 3.1875 +.020 N/A24330 ø 3.1875 +.030 391416all rings come 2 to a set
1989-19941987-19941986-1994
60 HP65 HP70 HP
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Johnson / Evinrude3-CYLINDER LOOPCHARGED PISTONS
Loopcharged Pistons for 3-Cylinder 60 HP, 65 HP, 70 HP (1994-2001)Johnson / Evinrude Outboards
These engines use ø 3.1875” pistons withtraditional (rectangular) rings
Pistons for above engines
GLM Piston No. Size OEM Piston No.23740 ø 3.1875 500669423750 ø 3.1875 +.020 500670723760 ø 3.1875 +.030 5006695all pistons come with rings, pin and retainers
Rings for above ø 3.1875” pistons
Rings are 2 mm thick
GLM Ring No. Size OEM Ring No.24540 ø 3.1875 43697224550 ø 3.1875 +.020 N/A24560 ø 3.1875 +.030 436973all rings come 2 to a set
1994-20011994-20011994-2001
60 HP65 HP70 HP
NEW
NEW
122
Johnson / EvinrudeV4 90° & V6 90° CROSSFLOW PISTONS
Crossflow Pistons for 90 Degree V4 & V6Johnson / Evinrude Outboards
These engines use ø 3.500” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.24010 ø 3.500 500665824020 ø 3.500 +.020 500670324030 ø 3.500 +.030 500666924034 ø 3.500 +.040 5006704all pistons come with rings, pin and retainers
Rings for above ø 3.500” pistons
GLM Ring No. Size OEM Ring No.24210 ø 3.500 39493024220 ø 3.500 +.020 43900124230 ø 3.500 +.030 39650424300 ø 3.500 +.040 439002all rings come 2 to a set
90 Degree V490 Degree V490 Degree V490 Degree V490 Degree V490 Degree V490 Degree V490 Degree V4
85 HP88 HP90 HP100 HP110 HP115 HP135 HP140 HP
1979-19801987-19931981-19931984-19941986-19901974-Thru1974-19761977-1984
90 Degree V690 Degree V690 Degree V690 Degree V690 Degree V6
150 HP175 HP185 HP200 HP235 HP
1978-19911977-19851984-19851976-19831978-1979
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Johnson / Evinrude
90 Degree V690 Degree V6
175 HP235 HP
1986-19911980-1985
V6 90° CROSSFLOW PISTONS
Crossflow Pistons for 90 Degree V6Johnson / Evinrude Outboards
These engines use ø 3.625” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.23940 ø 3.625 500665623950 ø 3.625 +.020 N/A23960 ø 3.625 +.030 5006668all pistons come with rings, pin and retainers
Rings for above ø 3.625” pistons
GLM Ring No. Size OEM Ring No.24570 ø 3.625 39050924580 ø 3.625 +.020 N/A24590 ø 3.625 +.030 390510all rings come 2 to a set
124
Johnson / EvinrudeV4 60° & V6 60° LOOPCHARGED PISTONS
Loopcharged Pistons for 60 Degree V4 & V6Johnson / Evinrude Outboards with Carburetors
These engines use ø 3.600” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard14600 14610 ø 3.600 5006687, 5006681 5006688, 500668214620 14630 ø 3.600 +.020 5006708 500671514640 14650 ø 3.600 +.030 5006714, 5006679 5006716, 5006680all pistons come with rings, pin and retainers
Rings for above ø 3.600” pistons
GLM Ring No. Size OEM Ring No.14170 ø 3.600 43635314180 ø 3.600 +.020 43902914190 ø 3.600 +.030 436354all rings come 2 to a set
60 Degree V460 Degree V460 Degree V660 Degree V6
90 HP115 HP150 HP175 HP
1995-newer with Carburetors1995-newer with Carburetors1991-newer with Carburetors1991-newer with Carburetors
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Johnson / EvinrudeV4 60° & V6 60° LOOPCHARGED PISTONS
Loopcharged Pistons for 60 Degree V4 & V6Johnson / Evinrude Outboards with Fuel Injection
These engines use ø 3.600” with a dish in the piston top
Pistons for above engines
GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard24440 24450 ø 3.600 5006727 500672824460 24470 ø 3.600 +.02024480 24490 ø 3.600 +.030 5006729 5006730all pistons come with rings, pin and retainers
Rings for above ø 3.600” pistons
GLM Ring No. Size OEM Ring No.14170 ø 3.600 43635314180 ø 3.600 +.020 43902914190 ø 3.600 +.030 436354all rings come 2 to a set
60 Degree V460 Degree V460 Degree V460 Degree V660 Degree V6
75 HP90 HP115 HP150 HP175 HP
2000-newer with Fuel Injection2000-newer with Fuel Injection2000-newer with Fuel Injection2000-newer with Fuel Injection2000-newer with Fuel Injection
126
Johnson / EvinrudeV4 90° / V6 90° / V8 LOOPCHARGED PISTONS
Loopcharged Pistons for 90 Degree V4/V6/V8Johnson / Evinrude Outboards
These 1985-1987 engines use ø 3.500” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard23800 23810 ø 3.500 5006659 N/A23820 23830 ø 3.500 +.020 N/A N/A23840 23850 ø 3.500 +.030 5006660 N/Aall pistons come with rings, pin and retainers
Rings for above ø 3.500” pistons
GLM Ring No. Size OEM Ring No.24210 ø 3.500 39493024220 ø 3.500 +.020 43900124230 ø 3.500 +.030 396504all rings come 2 to a set
90 Degree V490 Degree V490 Degree V690 Degree V690 Degree V890 Degree V8
120 HP140 HP200 HP225 HP275 HP300 HP
1985-19871985-19871986-19871986-19871985-19871985-1987
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Johnson / EvinrudeV4 90° / V6 90° / V8 LOOPCHARGED PISTONS
Loopcharged Pistons for 90 Degree V4/V6/V8Johnson / Evinrude Outboards
These 1988 and newer engines use ø 3.6875” pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard24050 24100 ø 3.6875 5006675, 5006671 5006676, 500667224070 24120 ø 3.6875 +.020 N/A N/A24090 24140 ø 3.6875 +.030 5006673, 5006677 5006674, 5006678all pistons come with rings, pin and retainers
Rings for above ø 3.6875” pistons
GLM Ring No. Size OEM Ring No.24250 ø 3.6875 43187024270 ø 3.6875 +.020 N/A24290 ø 3.6875 +.030 431844all rings come 2 to a set
90 Degree V490 Degree V490 Degree V690 Degree V690 Degree V890 Degree V8
120 HP140 HP200 HP225 HP250 HP300 HP
1988-19941988-19941988-19921988-19921991-19981988-1995
128
Johnson / EvinrudeV6 90° LOOPCHARGED PISTONS
Loopcharged Pistons for 90 Degree V6Johnson / Evinrude Outboards
These 1993 and newer engines use ø 3.6875” pistonswith finger ports
Pistons for above engines
GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard24150 24160 ø 3.6875 5006691 500669024170 24180 ø 3.6875 +.020 5006706 500671224190 24200 ø 3.6875 +.030 5006711 5006713all pistons come with rings, pin and retainers
Rings for above ø 3.6875” pistons
GLM Ring No. Size OEM Ring No.24340 ø 3.6875 43625424350 ø 3.6875 +.020 43953824360 ø 3.6875 +.030 436251all rings come 2 to a set
90 Degree V690 Degree V6
200 HP225 HP
1993-2001 with carburetors1993-2001 with carburetors
www.glmmarine.com 129
Johnson / Evinrude2-CYLINDER FOUR-STROKE PISTONS
Four-Stroke Pistons for 2-Cylinder 9.9 HP and 15 HP (1995-2002)Johnson Outboards
These engines use ø 65 mm pistons
Pistons for above engines
GLM Piston No. Size OEM Piston No.24500 ø 65 mm 43777624520 ø 65 mm +.030 437777all pistons come with rings, pin and retainers
Rings for above ø 65 mm pistons
GLM Ring No. Size OEM Ring No.24370 ø 65 mm 43628924390 ø 65 mm +.030 436290all rings come 5 to a set
1995-20021995-2002
9.9 HP15 HP
130
Johnson / Evinrude
2-Cyl., 9.9, 15 (ø 2.1875) 1981-92 24410 23710 24420 23720 24430 23730 N/A N/A
9.9, 15 (4 Cycle) 1995-02 24500 24370 N/A N/A 24520 24390 N/A N/A
20, 25, 3.0 81-83/86-94 23910 24240 23920 24260 23930 24280 N/A N/A
30, 3.0 1984-94 23910 24240 23920 24260 23930 24280 N/A N/A
20, 35 1976-80 N/A N/A N/A N/A N/A N/A N/A N/A
40 (ø 3.1875) 1984-94 24110 24310 24112 24320 24130 24330 N/A N/A
48 1987-94 24110 24310 24112 24320 24130 24330 N/A N/A
50 1981-94 24110 24310 24112 24320 24130 24330 N/A N/A
55 1980-93 24110 24310 24112 24320 24130 24330 N/A N/A
45, 55 1994 24110 24310 24112 24320 24130 24330 N/A N/A
60 1980-85 24110 24310 24112 24320 24130 24330 N/A N/A
50 (ø 3.1875) 1995-98 23740 24540 23750 24550 23760 24560 N/A N/A
60, 3.0 1986-88 24040 24240 24060 24260 24080 24280 N/A N/A
60, 65, 70 (ø 3.1875) 1986-94 23770 24310 23780 24320 23790 24330 N/A N/A
60, 70 (ø 3.1875) 1994-Thru 23740 24540 23750 24550 23760 24560 N/A N/A
65, 3.0 1984-86 24040 24240 24060 24260 24080 24280 N/A N/A
70, 3.0 1976-85 24040 24240 24060 24260 24080 24280 N/A N/A
75, 3.0 1976-85 24040 24240 24060 24260 24080 24280 N/A N/A
14170 24460 14180 24480 14190 N/A N/A
14170 24470 14180 24490 14190 N/A N/A
14170 14620 14180 14640 14190 N/A N/A
14170 14630 14180 14650 14190 N/A N/A
85 Crossflow 1979-80 24010 24210 24020 24220 24030 24230 24034 24300
88 Crossflow 1987-98 24010 24210 24020 24220 24030 24230 24034 24300
90 Crossflow 1981-98 24010 24210 24020 24220 24030 24230 24034 24300
100 Crossflow 1979-80 24010 24210 24020 24220 24030 24230 24034 24300
100 Crossflow Comm. 1984-Thru 24010 24210 24020 24220 24030 24230 24034 24300
110 Crossflow 1986-88 24010 24210 24020 24220 24030 24230 24034 24300
115 Crossflow 1974-98 24010 24210 24020 24220 24030 24230 24034 24300
135 Crossflow 1974-76 24010 24210 24020 24220 24030 24230 24034 24300
140 Crossflow 1977-84 24010 24210 24020 24220 24030 24230 24034 24300
2-Cylinder Loopcharged
3-Cylinder Loopcharged
V4 60° Loopcharged
V4 90° Crossflow
PISTON KITS AND RINGS APPLICATIONSHP Year Standard .020 Oversize .030 Oversize .040 Oversize
Piston Ring Piston Ring Piston Ring Piston Ring
75, 90, 115, Fuel Inj.V4 60°
2000-Thru
24440PORT24450STBD
90, 115, CarburetorsV4 60°
1995-Thru
14600PORT14610STBD
2-Cylinder
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Johnson / Evinrude
24210 23820 24220 23840 24230 N/A N/A
24210 23830 24220 23850 24230 N/A N/A
24250 24070 24270 24090 24290 N/A N/A
24250 24120 24270 24140 24290 N/A N/A
150 Crossflow 1978-83 24010 24210 24020 24220 24030 24230 24034 24300
150 Crossflow 1984-91 24010 24210 24020 24220 24030 24230 24034 24300
155 Comm. Crossflow 1985-87 24010 24210 24020 24220 24220 24230 N/A N/A
175 Crossflow 1977-83 24010 24210 24020 24220 24030 24230 24034 24300
175 Crossflow 1984-85 24010 24210 24020 24220 24220 24230 N/A N/A
175 Crossflow 1986-91 23940 24570 23950 24580 23960 24590 N/A N/A
185 Crossflow 1985 24010 24210 24020 24220 24220 24230 N/A N/A
200 Crossflow 1976-83 24010 24210 24020 24220 24030 24230 24034 24300
235 Crossflow 1978-79 24010 24210 24020 24220 24030 24230 24034 24300
235 Crossflow 1980-85 23940 24570 23950 24580 23960 24590 N/A N/A
14170 14620 14180 14640 14190 N/A N/A
14170 14630 14180 14650 14190 N/A N/A
14170 24460 14180 24480 14190 N/A N/A
14170 24470 14180 24490 14190 N/A N/A
24210 23820 24220 23840 24230 N/A N/A
24210 23830 24220 23850 24230 N/A N/A
24250 24070 24270 24090 24290 N/A N/A
24250 24120 24270 24140 24290 N/A N/A
24340 24170 24350 24190 24360 N/A N/A
24340 24180 24350 24200 24360 N/A N/A
24250 24070 24270 24090 24290 N/A N/A
24250 24120 24270 24140 24290 N/A N/A
24250 24070 24270 24090 24290 N/A N/A
24250 24120 24270 24140 24290 N/A N/A
24210 23820 24220 23840 24230 N/A N/A
24210 23830 24220 23850 24230 N/A N/A
120, 140 Loopcharged 1985-87
23800PORT23810STBD
120, 130, 140
Loopcharged1988-94
24050PORT
PISTON KITS AND RINGS APPLICATIONS (CONTINUED)HP Year
Standard .020 Oversize .030 Oversize .040 OversizePiston Ring Piston Ring Piston Ring Piston Ring
24100STBD
150, 175 CarburetorsV6 60°
1991-Thru
150, 175 Fuel Inj.V6 60°
2000-Thru
14600PORT14610STBD24440PORT24450STBD
200-225 LoopchargedV6 90°
1985-87
200-225 LoopchargedV6 90°
1988-92
200-225 LoopchargedV6 90°
1993-01
23800PORT23810STBD24050PORT24100STBD24150PORT24160STBD
250 LoopchargedV8
1991-98
300 LoopchargedV8
1988-95
275-300 LoopchargedV8
1985-87
24050PORT24100STBD24050PORT24100STBD23800PORT23810STBD
V4 90° Loopcharged
V6 90° Crossflow
V6 60° Loopcharged
V6 90° Loopcharged
V8 Loopcharged
133
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rude P
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ead C
om
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Section 10
Johnson / EvinrudePowerhead Bearings & Seals
Section 10
Powerhead Bearings .......................................................... 134-135
Main Bearings ............................................................................134
Center Bearings .........................................................................134
Center Split Sleeve ....................................................................134
Center Bearing Kits ....................................................................134
Connecting Rod Bearings - Small End ......................................135
Connecting Rod Bearings - Big End ..........................................135
Bearing Applications .......................................................... 136-137
Crankshaft Seals Applications....................................................138
134
Johnson / EvinrudePOWERHEAD BEARINGS
No. 22920OEM: 390900
No. 22930OEM: 398529
Most Early & Late Model 45-60 HP2-Cyl. and 3-Cyl. Models
Many Late Model 45-60 HP2-Cyl. and 3-Cyl. Models
Main Bearings
3-Cyl. Lower Crankshaft(1968-94)
No. 21860OEM: 377139
ø 2.1875 Journal Size
No. 22810OEM: 387041
V4 Crossflow (1979-Thru), V6 Crossflow (1976-Thru)All V4-V6 60° Models
Metal Cage
No. 22840OEM: 395401
9.9-15 HP (1974-95)9.9-15 HP (1974-83)
Metal Cage
ø .8125 Journal Size
No. 22800OEM: 378252
40C (1974-Thru), 45-60 HP 2-Cyl., (1971-Thru),3-Cyl. All, V4 (1962-78)
Metal Cage
ø 1.375 Journal Size
No. 22700OEM: 310433
40C (1974-Thru), 45-60 HP 2-Cyl., (1971-Thru),3-Cyl. All, V4 (1962-78)
No. 22710OEM: 320499
V4 Crossflow (1979-Thru), V6 Crossflow (1976-Thru)All V4-V6 60° Models
40C (1974-Thru), 45-60 HP 2-Cyl., (1971-Thru),3-Cyl. All, V4 (1962-78)
ø 1.375Journal Size
V4 Crossflow (1979-Thru), V6 Crossflow (1976-Thru)All V4-V6 60° Models
ø 2.1875Journal Size
Center Split Sleeve
Center Bearings
Center Bearing Kits
No. 22855OEM: N/A
No. 22755OEM: N/A
Kit Contains:GLM OEM ITEM22800 378252 Main Bearing22700 310433 Center Split Sleeve
Kit Contains:GLM OEM ITEM22810 387041 Main Bearing22710 320499 Center Split Sleeve
NEW NEW
www.glmmarine.com 135
Johnson / EvinrudePOWERHEAD BEARINGS
Connecting Rod Bearings - Small End
No. 16200OEM: 437088
20-35 HP (1976-95), 46-60 HP 2-Cyl. (1971-94),3-Cyl. (1968-93), V4 (1961-73)
Metal Cage
No. 22840OEM: 395401
9.9-15 HP (1974-95), 9.9-15 HP (1974-83)
Metal Cage
No. 22850OEM: 396041
V4/V6/V890° Loopcharged Models (1985-95)
Metal Cage
No. 22820OEM: 387787
V4 Crossflow (1979-Thru), V6 Crossflow (1976-Thru)All V4/V6 60° Models
Metal Cage
ø .8125 Journal Size ø 1.1825 Journal Size - 30mm
ø 1.375 Journal Size ø 1.500 Journal Size
No. 16230OEM: 434844
V4/V6/V890° Loopcharged Models (1985-Up)
No. 16220OEM: 395627
20-35 HP (1981-95), 45-60 2-Cyl. (1977-95)3-Cyl. (1976-Thru), V4 Crossflow (1973-Thru)
V6 Crossflow (1976-Thru), All 60° V4/V6 Models
No. 16240OEM: 378251
25, 40, 50, 65 & 85 HP (1972-Thru)
GLM DESIGN !HEAVY DUTY CAGE !
Meet ISO3030 Standard
No. 22500REPLACEMENTBEARINGS FOR CAGEOEM: 387139, 387142
No. 22500OEM: 387139, 387142Replacement BearingsFor Cage
Connecting Rod Bearings - Big End
136
Johnson / EvinrudeBEARING APPLICATIONS
HP Year MainBearing
CenterBearing
Center SplitSleeveBearing
ConnectingRod Bearing
Small End
ConnectingRod Bearing
Big End9.9 1974-83 - 22840 - - - 228409.9 1984-97 - - - - - 2284010 1981 - 22840 - - - 2284010 Comm. 1989-91 - - - - - 2284010 Comm. 1994 - - - - - 2284014 1981 - 22840 - - - 2284014 Comm. 1989-91 - - - - - 2284015 1974-83 - 22840 - - - 2284015 1984-97 - - - - - 2284015 Comm. 1994 - - - - - 2284018 1960-68 - - - - - -18 1970-73 - - - - 16240 -18 Jet 1996-97 - - - - 16220 2284020 1981-84 - - - - 16220 2284020 1985-97 - - - - 16220 1620025 1970-76 - - - - 16240 -25 1977 - - - - 16240 1620025 1978-80 - - - - 16240 1620025 1981-84 - - - - 16220 1620025 1985-97 - - - - 16220 1620025 Comm. 1982-84 - - - - 16220 1620025 Comm. 1985-97 - - - - 16220 1620028 1962-64 - - - - - -28 1987-97 - - - - 16220 1620030 1984 - - - - 16220 1620030 1985-97 - - - - 16220 1620033 1965-69 - - - - - -33 1970 - - - - 16240 1620035 1976-80 - - - - 16240 1620035 1981-84 - - - - 16220 1620035 1985-97 - - - - 16220 1620040 1961-70 - - - - - -40 1971-73 - - - - 16240 1620040 1974-76 - 22800 22700 22755 16240 1620040 1983 - 22800 22700 22755 16240 1620040 1984-86 22920 22800 22700 22755 16220 1620040 1987-97 22930 22800 22700 22755 16220 1620040 Comm. 1982-83 - 22800 22700 22755 16240 1620040 Comm. 1984-85 22920 22800 22700 22755 16240 1620040 Comm. 1989-90 22930 22800 22700 22755 16240 1620040 Comm. 1994 22930 22800 22700 22755 16220 1620040 Comm. 1995-00 22930 22800 22700 22755 16220 -45 Comm. 1987-94 22920 22800 22700 22755 16220 1620045 Comm. 1995-97 22930 22800 22700 22755 16220 -45 SS 1987-90 22920 22800 22700 22755 16220 1620048 1987 22920 22800 22700 22755 16220 1620048 1988-96 22930 22800 22700 22755 16220 1620050 1979-83 22920 22800 22700 22755 16220 1620050 1984-86 22920 22800 22700 22755 16220 1620050 1987-00 22930 22800 22700 22755 16220 1620050 1995-00 22930 22800 22700 22755 16220 -55 1968-69 - 22800 22700 22755 16240 1620055 1976-81 22920 22800 22700 22755 16220 1620055 Comm. 1982 22920 22800 22700 22755 16220 1620055 Comm. 1983-86 22920 22800 22700 22755 16220 1620055 Comm. 1987-94 22930 22800 22700 22755 16220 1620055 Comm. 1995-00 22930 22800 22700 22755 16220 -60 1964-01 / 1970-71 - 22800 22700 22755 16240 1620060 1980-83 22920 22800 22700 22755 16220 1620060 1984-85 22920 22800 22700 22755 16220 1620060 1986-90 22920 22800 22700 22755 16220 1620060 1991-93 22930 22800 22700 22755 16220 1620060 1994-01 22930 22800 22700 22755 16220 16200
SST-69 1989-90 22920 22800 22700 22755 16220 -65 1968 - 22800 22700 22755 16240 1620065 1972-73 22920 22800 22700 22755 16240 16200
CenterBearing
Kit
www.glmmarine.com 137
Johnson / Evinrude
65 Comm. 1984 22920 22800 22700 22755 16220 1620065 Comm. 1985-90 22920 22800 22700 22755 16220 1620065 Comm. 1991-93 22930 22800 22700 22755 16220 1620065 Comm. 1994-01 22930 22800 22700 22755 16220 -70 1974-75 22920 22800 22700 22755 16240 1620070 1976-84 22920 22800 22700 22755 16220 1620070 1985-90 22920 22800 22700 22755 16220 1620070 1991-93 22930 22800 22700 22755 16220 1620070 1994-01 22930 22800 22700 22755 16220 -75 1960-65 - 22800 22700 22755 16240 1620075 1975 22920 22800 22700 22755 16240 1620075 1976-84 22920 22800 22700 22755 16220 1620075 1985-88 22920 22800 22700 22755 16220 1620080 1966-67 - 22800 22700 22755 16240 1620080 Jet 1992-98 - 22810 22710 22855 16220 -85 1968-72 - 22800 22700 22755 16240 1620085 1973 - 22800 22700 22755 16220 1620085 1974-78 - 22800 22700 22755 16220 2282085 1979-80 - 22810 22710 22855 16220 2282085 1991-95 - 22810 22710 22855 16220 2282088 1987-96 - 22810 22710 22855 16220 2282090 1981-03 - 22810 22710 22855 16220 2282090 1995-03 - 22810 22710 22855 16220 2282090 Jet 1994-95 - 22810 22710 22855 16220 22820100 1966-68 - 22800 22700 22755 16240 16200100 1971-72 - 22800 22700 22755 16240 16200100 1979-80 - 22810 22710 22855 16220 22820100 1990-94 - 22810 22710 22855 16220 22820100 Comm. 1984-05 - 22810 22710 22855 16220 22820110 1986-89 - 22810 22710 22855 16220 22820112 1994-96 - 22810 22710 22855 16220 22820115 1969-70 - 22800 22700 22755 16240 16200115 1973 - 22800 22700 22755 16220 16200115 1974-78 - 22800 22700 22755 16220 22820115 1979-85 - 22810 22710 22855 16220 22820115 1990-06 - 22810 22710 22855 16220 22820115 1995-06 - 22810 22710 22855 22820 22820115 Jet 1994-06 - 22810 22710 22855 16220 22820120 1985-94 - 22810 22710 22855 16230 22850125 1971-72 - 22800 22700 22755 16240 16200125 Comm. 1989-95 - 22810 22710 22855 16230 22850125 ESX 1991-94 - 22810 22710 22855 16230 22850130 1994-00 - 22810 22710 22855 16230 22850135 1973 - 22800 22700 22755 16220 16200135 1974-76 - 22800 22700 22755 16220 22820140 1977-78 - 22800 22700 22755 16220 22820140 1979-84 - 22810 22710 22855 16220 22820140 1985-94 - 22810 22710 22855 16230 22850150 1978-91 - 22810 22710 22855 16220 22820150 1991-06 - 22810 - - 16220 22820150 Comm. 1993-95 - 22810 - - 16220 22820155 Comm. 1984-92 - 22810 22710 22855 16220 22820175 1977-91 - 22810 22710 22855 16220 22820175 1991-06 - 22810 - - 16220 22820185 1984-85 - 22810 22710 22855 16220 22820185 1990-94 - 22810 22710 22855 16230 22850200 1976-83 - 22810 22710 22855 16220 22820200 1986-06 - 22810 22710 22855 16230 22850200 Comm. 1990, 1994 - 22810 22710 22855 16230 22850225 1986-06 - 22810 22710 22855 16230 22850235 1978-85 - 22810 22710 22855 16220 22820250 1991-95, 1997 - 22810 22710 22855 16230 22850275 1985-88 - 22810 22710 22855 16230 228503.6L 1985-87 - 22810 22710 22855 16230 22850300 1988-95 - 22810 22710 22855 16230 22850
BEARING APPLICATIONS
HP Year MainBearing
CenterBearing
Center SplitSleeveBearing
ConnectingRod Bearing
Small End
ConnectingRod Bearing
Big End
CenterBearing
Kit
138
Johnson / EvinrudeCRANKSHAFT SEALS APPLICATIONS
9.9 1974-1983 - - 86760 1
9.9 1984-1995 - - 86760 / 86430 1
10 1981 - - 86760 -
10 1989 - - 86760 / 86430 1
14 1988-1990 - - 86760 / 86430 1
15 1974-1983 - - 87670 1
15 1984-1995 - - 86760 / 86430 1
18 1957 86060 1 - -
18 1958-1973 86380 1 - -
25 1969-1976 86380 1 - -
40 1960-1961 86380 1 - -
40 1974-1976 86770 1 86030 1
40 C 1981-1986 86770 1 86030 2
40 1984-1985 86770 1 86030 1
40 (AR, AE, AT) 1988 86770 1 - -
40 1986-1989 86770 1 - -
45 C 1985 86770 1 - -
45 C 1986 86770 1 - -
45 C 1987 86770 1 - -
45 C 1988-1994 86770 1 - -
45 C 1995 86770 1 - -
48 1988-1995 86770 1 86270 (Inner) 1
50 1971-1974 86770 1 86030 1
50 1975 86770 1 86030 1
50 1979 86770 1 86030 1
50 1980 86770 1 86030 1
50/60 (Pull Start) 1981-1983 86770 1 86030 1
50/60 (Electric) 1981-1983 86770 1 86030 1
50/60 1984-1985 86770 1 86030 1
50/60 (Small) 1986-1987 86770 1 86030 1
50/60 (Large) 1986-1987 86770 1 86030 1
50/60 1988-1989 86770 1 86030 1
50 1990-1995 86770 1 86270 (Inner) 1
55 1968-1969 86770 1 86030 1
55 1976-1977 86770 1 86030 1
55 1978 86770 1 86030 1
55 1979-1983 86770 1 86030 1
55 (Electric) 1980-1983 86770 1 86030 1
55 C 1984 86770 1 86030 1
55 C 1985 86770 1 86030 1
55 C 1986 86770 1 - -
55 C 1987-1994 86770 1 - -
55 C 1995 86770 1 - -
60 1970 86770 1 86030 1
60 (3-Cyl.) 1971 86770 1 86030 1
60 (Pull Start) 1980-1983 86770 1 86030 1
60 (Electric) 1980-1983 86770 1 86030 1
60 1970 86770 1 86030 1
60 SST 1989 86770 1 86030 1
60 SST 1990 86770 1 - -
60 (3-Cyl.) 1987-1995 86770 1 - -
65 (Manual) 1968 86770 1 - -
HP Year UpperCrankcase
Qty.Req.
LowerCrankcase
Qty.Req.
HP Year UpperCrankcase
Qty.Req.
LowerCrankcase
Qty.Req.
65 (3-Cyl.) 1972-1973 86770 1 86030 1
65 C 1984-1985 86770 1 86030 1
65 C 1986-1989 86770 1 86030 1
70 (Large) 1974-1985 86770 1 86030 1
70 (Large) 1986-1995 86770 1 - -
70 (Small) 1977-1985 86770 1 - -
75 (Large) 1975-1984 86770 1 - -
75 (Large) 1986-1987 86770 1 - -
75 (Small) 1975-1984 86770 1 86030 1
85 1969-1970 86440 1 86030 1
85 1971-1972 86440 1 86030 1
85 1973-1980 86440 2 86030 1
88 1987-1994 86440 2 - -
90 1981-1983 86440 2 86030 1
90 1984-1994 86250 1 - -
90 Seadrive 1985-1990 86440 2 86030 1
100 1971-1972 86440 1 86030 1
100 1979-1980 86440 2 86030 1
100 C 1984-1990 86440 2 - -
110 1986-1988 86440 2 86030 1
115 1969-1970 86440 1 86030 1
115 1973-1983 86440 1 86030 1
115 1984-1985 86440 2 86030 1
115 1990-1994 86440 2 - -
120 1985 86440 2 86470 2
120 1986-1988 86440 2 86470 2
120 1989 86440 2 86470 2
120 1990-1994 86440 2 86470 2
125 1971-1972 86440 1 86030 1
125 C 1989 86440 2 86470 1
125 C (ESX) 1989 86250 1 86470 1
135 1973-1976 86440 2 86030 1
140 1977-1983 86440 2 86030 1
140 1984 86440 2 86030 1
140 1985 86440 2 86470 2
140 1986-1994 86440 2 86470 2
140 TX 1989 86440 2 86470 2
150 1978-1983 86440 2 86470 2
150 1984 86440 2 - -
155 C 1984-1985 86440 2 86030 1
155 C 1986-1990 86440 2 - -
175 1977-1985 86440 2 86030 1
175 1986-1990 86440 2 - -
185 1984-1985 86440 2 86030 1
185 1990 86440 2 86470 1
200 1976-1983 86440 2 86030 1
200 1984-1985 86440 2 - -
200, 225 1986-1990 86440 2 86470 2
235 1978-1983 86440 2 86030 1
235 1984-1985 86440 2 86030 1
275 1985-1988 86440 2 86470 2
3.6L, 300 1985-1990 86440 2 86470 2
139
Johnson/E
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ow
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om
ponents
Section 11
Johnson / EvinrudeThermostats
Section 11
Thermostat Kits ..........................................................................140
2-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ..................141
2 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ......... 141
V4 Crossflow Thermostat Assembly ...........................................141
V6 Crossflow Thermostat Assembly ...........................................142
Thermostats ...............................................................................142
Thermostat Covers & O-ring .......................................................142
Thermostat & Valve Springs .......................................................143
Thermostat Housing Components .............................................143
Thermostat Gaskets ...................................................................144
Thermostat Cover Gaskets .........................................................144
140
Johnson / EvinrudeTHERMOSTAT KITS
No. 13270OEM: N/A
143°V4 Crossflow
No. 13280OEM: N/A
143°V6 Crossflow
133°V6 Offshore Models
No. 13260OEM: N/A
143°60° V4/V6
No. 13290OEM: N/A
No. 13450OEM: N/A
3-Cyl.90°
6-55 HP, V4/V6
No. 13350OEM: N/A
60°V4/V6
No. 13330OEM: 435597
90°V6 Offshore Models
No. 13310OEM: N/A
Kit Contains:GLM OEM ITEM13080 396987 Thermostat34630 332108 Gasket34260 313416 Gasket
Kit Contains:GLM OEM ITEM13010 434841 Thermostat30610 310058 Gasket
Kit Contains:GLM OEM ITEM13010 (2) 434841 Thermostat46170 (2) 318395 Valve46150 (2) 317245 Spring86481 (2) 321692 Grommet33650 (2) 332369 Gasket34440 (2) 321932 Gasket
Kit Contains:GLM OEM ITEM13720 338632 Therm.Cover81250 331188 O-ring11058 337067 Spring13130 435491 Thermostat
Kit Contains:GLM OEM ITEM13720 338632 Therm.Cover81250 331188 O-ring11058 337067 Spring13130 435491 Thermostat13251 343105 Sleeve
Kit Contains:GLM OEM ITEM13730 332944 Therm.Cover81250 331188 O-ring11058 337067 Spring13110 437090 Thermostat33070 339044 Gasket
Kit Contains:GLM OEM ITEM13010 434841 Thermostat30610 310058 Seal33600 321184 Gasket46150 317245 Spring46100 320880 Valve Seat46120 321222 Valve Diaphragm46160 321220 Spring Retainer46180 321027 Valve
Kit Contains:GLM OEM ITEM13730 332944 Therm.Cover81250 331188 O-ring11058 337067 Spring13110 437090 Thermostat33070 339044 Gasket13251 343105 Sleeve
www.glmmarine.com 141
Johnson / Evinrude
1
12
2
3
3
4
4
5
5
6
6
7
1 2 3 4
4
5 6 7 8
1 2 3 4 5 6
4 13150 436195 Thermostat5 11038 336179 Spring6 81170 301967 O-ring
Ref. No. GLM No. OEM No. Item
* Use Spring No. 11041 with Thermostat Cover No. 339207
4 11044 343020 Spring V4
4 11053 343977 Spring 40-70 HP (1986-01)
5 46132 435957 Diaphragm
6 13150 436195 Thermostat
7 11038 336179 Spring
8 13570 336178 Therm. Sleeve
Ref. No. GLM No. OEM No. Item1 13240 343141 Cover
2 35440 329830 Gasket
3 21658 336185 Washer
4 11041 336211 Spring 60-70 HP (1993) & V4
4 11042 342421 Spring 40-70 HP (1995-96) & V4
4 11043 343115 Spring 40-70 HP (1997-98)
*
Ref. No. GLM No. OEM No. Item1 81290 308458 O-ring2 21658 336185 Washer3 11041 336211 Spring
Ref. No. GLM No. OEM No. Item
2-Cylinder, 3-Cylinder & V4 Loopcharged (1992-2000)
V4 Crossflow
5 34440 321932 Gasket6 46150 317245 Spring7 34880 318373 Gasket (1973-77)7 33640 342513 Gasket (1978-97)
Ref. No. GLM No. OEM No. Item Ref. No. GLM No. OEM No. Item1 33650 332369 Gasket2 86481 321692 Grommet3 46170 318395 Valve4 13010 5005440 Thermostat
2-Cylinder 25 & 35 HP (1996-2001)
THERMOSTAT ASSEMBLIES
142
Johnson / Evinrude
V6 Crossflow
THERMOSTAT ASSEMBLIES
THERMOSTATSNo. 13130OEM: 435491
No. 13150OEM: 436195
No. 13110OEM: 437090Lower Flow
No. 13180OEM: 5001036Higher Flow
THERMOSTAT COVERS & O-RING
60° V4 90-115HP (1995-up)60° V6 150-175HP (1991-up)
90° V6 Offshore Models Stainless Steel 90° V6 200-250 Ficht
3-Cyl. (1985 & before) 6-55 HP, V4, V6 Crossflow
No. 13010OEM: 434841, 5005440
No. 13170OEM: 434137
3-Cyl. (1986-91)V4 Loopcharged & V8
No. 13080OEM: 396987
9.9,15,40,48, 50 HP 3-Cyl., V4
No. 13240OEM: 343141
50-70 HP (1986-up)
No. 13720OEM: 338632
60° V4, V6
No. 13730OEM: 332944
2-Cyl. Loopcharged (1997)V6 Offshore Models
No. 13190VERNATHERMOEM: 394411
NEW
65, 85, 100, 115, 135 HP(1971-1990)
Ref. No. GLM No. OEM No. ItemRef. No. GLM No. OEM No. Item1 33600 321184 Gasket
2 46150 317245 Spring
3 13010 5005440 Thermostat
4 30610 310058 Gasket
5 22370 306643 Screw
6 46160 321220 Spring Retainer
7 46140 321221 Diaphragm
8 46180 321027 Valve
9 46100 320880 Valve Seat
10 46120 321222 Valve Cup
143° 143° 143° 143°
143°
143°
133° 133°
1 3
2
4
5 6 7 8 9 10
www.glmmarine.com 143
Johnson / Evinrude
No. 11038OEM: 336179
THERMOSTAT & VALVE SPRINGS
No. 13251THERMOSTAT SLEEVEOEM: 343105
No. 13570THERMOSTAT SLEEVEOEM: 336178
No. 46100VALVE SEATOEM: 320880
No. 46130VALVE DIAPHRAGMOEM: 394408
V6 Crossflow
V4/V6 Loopcharged
No. 46160SPRING RETAINEROEM: 321220
No. 86481GROMMETOEM: 321692
V6 Crossflow
V4 Crossflow
No. 46140VALVE DIAPHRAGMOEM: 321221
No. 46132VALVE DIAPHRAGMOEM: 435957
V6 Crossflow
No. 46170VALVEOEM: 318395
No. 46180VALVEOEM: 321027
V4 Crossflow V6 Crossflow
No. 11041OEM: 336211
No. 11042OEM: 342421
No. 11043OEM: 343115
No. 11044OEM: 343020
No. 11045OEM: 337067
No. 11053OEM: 343977
No. 11054OEM: 333858
No. 11058OEM: 338174
NEW NEW NEW NEW NEW
2-Cyl., 3-Cyl.V4 Loopcharged
NEW
No. 21658WASHEROEM: 336185
2-Cyl., 3-Cyl.V4 Loopcharged
NEW
NEW
No. 13580THERMOSTAT SLEEVEOEM: 337533
NEW
2-Cyl., 3-Cyl. &V4 Loopcharged 90° V6 Loopcharged
No. 46120VALVE CUPOEM: 321222
V6 Crossflow
No. 46110VALVE CUPOEM: 330273
V4/V6 Loopcharged
No. 10561ELBOWOEM: 321886
For 1/4 Hose
9.9-15 (1978-95), 20-35 HP (1978-80)3-Cyl., V4 (1978 & Up), V6 (1978-92)
40-60 2-Cyl. (1978-90), (1978-91)
No. 10562ELBOWOEM: 331894
For 3/8 Hose
V6 (1987-90) Loopchargedwith Power Steering
V8 (1986-91) w/ Pwr. Steer.
No. 10563ELBOWOEM: 126776
For 5/16 Hose
60-70 HP(1988 & Up)
No. 46150OEM: 317245
NEW
THERMOSTAT HOUSING COMPONENTS
144
Johnson / EvinrudeTHERMOSTAT GASKETS
No. 35410OEM: 329076
No. 33290OEM: 308328
2-Cyl. Crossflow
No. 34890OEM: 318917
No. 34000OEM: 311145
No. 33250OEM: 305196
6-8 HP 2-Cyl. Crossflow
2-Cyl. Crossflow 2-Cyl. Crossflow
THERMOSTAT COVER GASKETS
No. 33600OEM: 321184
90° V6 Crossflow
No. 34440CORKOEM: 321932
90° V4 Crossflow Thermostat
No. 34110RUBBEROEM: 329319
2-Cyl. Crossflow8-30 HP Thermostat
No. 36590RUBBEROEM: 332130
3-Cyl. Thermostat
No. 33070RUBBEROEM: 339044
60° V4, V6 Thermostat
No. 86213POP OFF SEATOEM: 335981
No. 34260CORKOEM: 313416
3-Cyl. Thermostat
No. 30610RUBBER GROMMETOEM: 310058
2-Cyl. Crossflow90° V6 Crossflow Thermostat
No. 34130RUBBER GROMMETOEM: 323582
2-Cyl. Crossflow9.9-25 HP Thermostat
No. 34630OEM: 332108 (1985-1988)
3-Cyl., 49 Cubic Inch
No. 35440OEM: 329830
2 & 3-Cyl. Loopcharged90° V4 Loopcharged
No. 36870OEM: 337068
90° V6 Loopcharged
No. 34150OEM: 305586
90° V4 Crossflow
No. 33650OEM: 332369
90° V4 Crossflow
No. 86215OEM: 336947
5, 6, 8, 10, 15 HP (1991-2001)
145
Johnson/E
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Section 12
Johnson / EvinrudeIgnition and Electrical
Section 12
Tune-Up Kits ..............................................................................146
Point Sets ...................................................................................146
Condensers ................................................................................146
Ignition System Applications ......................................................147
Coils and Kits .............................................................................148
Power Trim Relays and Solenoids .............................................148
Rectifiers ....................................................................................148
Coils and Kits Applications .........................................................149
Power Trim Relay and Solenoids Applications ...........................150
Rectifiers Applications ................................................................150
146
Johnson / Evinrude
No. 72830OEM: 172806
Kit Contains:GLM OEM ITEM70200 (2) 581207 Point70640 (2) 581419 Condenser
TUNE-UP KITS
w/o Rotors
No. 72840OEM: 172524, 172525
No. 72800OEM: 172521
Kit Contains:GLM OEM ITEM70070 580148 Point70570 580321 Condenser
No. 72810OEM: 172522
No. 72820OEM: 172523
Kit Contains:GLM OEM ITEM70070 (2) 580148 Point70570 (2) 580321 Condenser
Kit Contains:GLM OEM ITEM70070 (2) 580148 Point70640 (2) 581419 Condenser
Kit Contains:GLM OEM ITEM70080 (2) 580290 Point70590 580256 Condenser
CONDENSERS
No. 70070OEM: 580148
POINT SETSNo. 70080OEM: 580290
No. 70200OEM: 581207
No. 70570OEM: 580321
No. 70640OEM: 581419
No. 70590OEM: 580256
www.glmmarine.com 147
Johnson / EvinrudeIGNITION SYSTEM APPLICATIONS
1.5, 2
3
4
4
4.5
5
5.5
6
7.5
9.5
9.9
10
15
15
18
18
20
25
25
28
30
33
35
35
40
40
40
40C
45
50
60
75
80
90
100
70570
70570
70570
70570
70640
70570
70570
70570
70570
70570
70640
70570
70640
70570
70570
70640
70640
70570
70640
70640
70570
70640
70570
70640
70570
70640
70640
70640
70590
70590
70590
70590
70590
70590
70590
1968-90
1952-68
1965-76
1981-90
1981
1965-68
1954-64
1965-76
1956-58
1964-73
1974-76
1954-63
1956
1974-76
1957-61
1962-73
1962-73
1955
1969-76
1962-64
1956
1965-70
1958-59
1976
1960-61
1962-73
1974-76
1981-83
1958-59
1958-59
1964-67
1960-65
1966-67
1964-75
1966
YearHP Tune-Up KitsCondenserPoint Sets
72800
72810
72810
72810
72830
72810
72810
72810
72810
72810
72830
72810
72830
72810
72810
72820
72820
72810
72820
72820
72810
72820
72810
72820
72810
72820
72820
72830
72840
72840
72840
72840
72840
72840
72840
70070
70070
70070
70070
70200
70070
70070
70070
70070
70070
70080
70070
70200
70070
70070
70070
70070
70070
70070
70070
70070
70070
70070
70070
70200
70070
70070
70200
70080
70080
70080
70080
70080
70080
70080
148
Johnson / Evinrude
POWER TRIM RELAY AND SOLENOIDS
No. 72420OEM: 378444
No. 72350OEM: 581778
No. 72320OEM: 583408
No. 72440OEM: 581528
No. 72404OEM: 584128
No. 72430OEM: 586180
No. 73010OEM: 586147, 586224
COILS AND KITS
No. 72100OEM: 584477
No. 72080OEM: 584561
No. 72010OEM: 582508
RECTIFIERS
NEW
www.glmmarine.com 149
Johnson / Evinrude
(A) Will Not Fit Loopcharged Engines (B) Contact Controlled Engines Only
1.5, 2 Colt Jr. 1968-90 72100 13 1952-68 72100 14 1950-76 72100 14 1981-89 72100 14 1977-80 72080 14 Deluxe 1985 & UP 72010 24.5 1980-84 72080 24.5 1986-87 72010 25 1950-76 72100 25 1985-91 72010 25.5 - 6 1950-76 72080 26 1977-84 72080 26 1985-90 72010 26.5 Comm. 1989-90 72010 27.5 1954-58 72100 27.5 1980-84 72080 28 1980-84 72080 28 1985-90 72010 29.5 1964-73 72100 29.9, 15 1974-76 72020 29.9, 15 1977-84 72080 29.9, 15 1985 & UP 72010 29.9, 15 4-Stroke 1994 & UP 72080 210 1951-63 72100 210, 14 Comm. 1989-90 72080 214 1988 72080 215 1951-72 72100 218 1951-72 72100 218, 20 1973 72030 220 1951-72 72100 220 1985 & UP 72010 225 1951-72 72100 225 1973-76 72030 225 1977-84 72080 225 1985 & UP 72010 225 Comm. 1985-91 72010 -28 1956-70 72100 228 1987-88 72080 228 1989 & UP 72010 230 1956-70 72100 230 1977-84 72080 230 1985 & UP 72010 233, 35 1956-70 72100 235 1976 72030 235 1977-84 72080 240 1960-73 72100 240 1974 72020 240 (B) 1975-83 72030 240 1977-84 72080 240 1985-88 72010 240 Comm. 1985-90 72010 245 Comm. 1985-92 72010 245 SS 1987-90 72010 248 1987 & UP 72010 250 1971-75 72050 250 1978-84 72080 250 1985-88 72010 255 1978-84 72080 2
COILS AND KITS APPLICATONS
60 1978-84 72080 260 1985 & UP 72010 360 SST 1989-90 72010 365 1971-75 72050 365 1979-84 72080 365 Comm. 1985 & UP 72010 370 1974-75 72050 470 1979-84 72080 370 1985 & UP 72010 370 1974-74 72080 175 1979-84 72080 375 1985 & UP 72010 385 1969-72 72070 185 1973-75 72050 185 1976-77 72040 485 1978-84 72040 485 1985 & UP 72010 488 7987 & UP 72010 490 1978-84 72080 490 1985-94 72010 4100 1971-72 72070 1100 1978-84 72080 4100 1985 & UP 72010 41600 CC 1988 72010 4110 1986-90 72010 4115 1969-70 72070 1115 1973-74 72050 4115 1976-77 72040 4115 1978-94 72080 4120 1985 & UP 72010 4125 1971-72 72070 1125 1991 & UP 72010 4125 Comm. 1989 & UP 72010 4135 1973-75 72050 4135 1976 72040 4135 1977 72040 4140 1978-84 72080 4140 1985 & UP 72010 4150 1976-78 72040 1150 1979-84 72080 6150 (A) 1985 & UP 72010 6155 Comm. (A) 1984 & UP 72010 62500 CC 1988 72010 6175 1976-78 72080 6175 1979-84 72080 6175 (A) 1985 & UP 72010 6185 1984 & UP 72010 6200 1976-78 72040 6200 1979-84 72080 6200 1985 & UP 72010 6225 1986 & UP 72010 6235 1976-78 72040 6235 1979-84 72080 6250 1991 & UP 72010 8275 1985 & UP 72010 8300, 3.6 1985 & UP 72010 8Sail Drive 1978-84 72080 2Sail Drive 1985 & UP 72010 2
HP Year GLM No. QTY HP Year GLM No. QTY
150
Johnson / Evinrude
18 1957-59 72420 - 80 (E) 1966 72430 -20 (A) 1981-92 72430 - 80 1967 72430 -25 (A) 1972-92 72430 - 85 1968-75 72430 -28 1987-92 72430 - 85 1976-80 72430 7244030 (A) 1984-92 72430 - 85 1991-92 72430 7301033 1965-67 72420 - 88 1987-92 72430 7301033 1968-70 72430 - 90 1964 72420 -35 1957-59 72420 - 90 1965 72430 7244035 1976-88 72430 - 90 1981 72430 7301040 1960-66 72420 - 90 1982-92 72430 -40 1967-92 72430 - 100 1966-72 72430 -45 (B) 1989-92 72430 - 100 1979-80 72430 7244045 SS 1988-90 72430 - 100 (E) 1984-92 72430 7301048 1987-92 72430 - F600cc (13) 1988 72430 7301050 1958-59 72420 - 110 1986-89 72430 7301050 1971-79 72430 - 115 1969-75 72430 -50 1981-83 72430 - 115 1976-81 72430 7244050 1984-92 72430 - 115 1982-92 72430 7301055 1968-80 72430 - 120 1985-92 72430 7301055 1981 72430 - 125 (C) 1971-81 72430 -55 (B) 1989-92 72430 - 125 (C) 1982-92 72430 7301080 1964-66 72420 - 135 1973 72430 -60 1967-80 72430 - 135 1974-75 72430 -60 1981-83 72430 - 135 1976 72430 7244080 1984-92 72430 73010 140 1977-81 72430 72440SST 60 1989-90 72430 73010 140 1982-92 72430 7301065 (C) 1968-72 72430 - 150 1979-81 72430 7244085 (C) 1985-92 72430 73010 150 1982-92 72430 7301070 1961 72420 - 155 (B) 1984-92 72430 7301070 1974-80 72430 - 2500cc 1988 72430 7301070 1981 72430 72440 175 1977-81 72430 7244070 1982-92 72430 73010 175 1982-92 72430 7301075 1960-64 72420 - 185 1984-92 72430 7301075 (D) 1985 72420 - 200 1978-81 72430 7244075 (E) 1965 72430 - 200 (C) 1982-92 72430 7301075 1975-80 72430 - 225 1986-92 72430 7301075 1981 72430 72440 235 1978-81 72430 7244075 1982-88 72430 73010 235 1982-85 72430 7301080 (D) 1966 72420 - 250 1991-91 72430 73010
275 1985-88 72430 73010
POWER TRIM RELAY AND SOLENOIDS APPLICATIONS
RECTIFIERS APPLICATIONS(A) Electric Start Only (B) Comm. Models (C) Comm. Models Only (D) w/o Elec. Shift (E) w/ Elec. Shift
HP Year Solenoids Relay HP Year Solenoids Relay
9.9, 15 1974-92 72350 65 1972-73, 1988-91 7232020 (D) 1989-92 72350 70 (B) 1974-91 7232025 1977-92 72350 75 1975-88 7232028 1989-92 72350 85 1970-80 7232030 (D) 1989-92 72350 88 1989-92 7232035 1976-88 72350 90 1981-92 7232040 1974-76, 1988-92 72350 100 (C) 1971, 1979-80, 1984-92 7232045 1989-92 Comm. 72350 115 1973-92 7232045 SS 1989-90 72350 125 1971-72 7232048 1989-92 72350 135 (G) 1974 7232050 1971-75 72320 140 1977-88 7232055 1976-77 72320 450 1979-88 7232055 (A) 1978-81, 1980-92 72350 155 1984-88 7232060 1970 (E), 1971 72320 175 1977-83 7232060 1980-88 72350 185 1984-88 7232060 (F) 1989-91 72320 200 1976-83 72320SST 60 1989-90 72320 235 1978-88 72320
HP Year Rectifier HP Year Rectifier
(A) Comm. Models (B) 1911 EL & TL Models (C) Except 1992 Models WTLENE & ETXENE (D) Elec. Start (E) D Models ( F) EL & TL Models (G) 135443, 135483 Models
151
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Section 13
Johnson / EvinrudeCarburetor Kits & Fuel Pumps
Section 13
Carburetor Service Kits ..............................................................152
Needles and Seats .....................................................................152
Carburetor Service Kits / Needle and Seats Applications...........153
Carburetor Parts & Gaskets ........................................................154
Gaskets ......................................................................................155
Fuel Pump Kits and Applications ...............................................156
Kit Components .........................................................................156
Fuel Filters and Kits ...................................................................157
Low Pick-up Water / Fuel Separator Mounting Bracket ...............158
How to Choose the Correct Water / Fuel Separator ....................159
Stainless Steel Brackets / Die Cast Aluminum Brackets ............159
Water Separating Fuel Filter Kits ...............................................160
152
Johnson / Evinrude
NEEDLES & SEATS
CARBURETOR SERVICE KITS
No. 40730OEM: 396520
No. 40580OEM: 439078, 439079w/o Float
No. 40590OEM: 438996
No. 40600OEM: 439073
No. 40570OEM: 439076
No. 40560OEM: 396701
No. 40550OEM: 439072
No. 40510OEM: 439071w/o Float
No. 40530OEM: 439074, 439075w/o Float & Filter
No. 40540OEM: 436959
LIMITED TO STOCK
No. 40720OEM: 396522
No. 40710OEM: 396521
No. 40700OEM: 387262
No. 40520OEM: 437327w/o Float
www.glmmarine.com 153
Johnson / Evinrude
1.52334444.55555.566667.57.5889.99.910141515151820202025SAILDR25252828283030303335353535404040404545485050505555
60606065657070757580858585V-4V-488,9090100100100110115115V-6115120120125125125 C130135140140140140150150150155175175185185200200200200TX200/225 Loop225225235250250 V6 Loop275\3.6 L300300130/200/225/250135/200/225/250
40720407204071040720407204072040720407204072040710407204072040720407104072040720407204072040720N/A
407204072040720407204072040720407204072040710407204071040720407104071040710407204071040710407204071040710407204071040710407104071040720407104071040710407204071040720407204071040710407204071040720
4071040710407204071040720407104072040710407104071040710407104070040700407004070040700407004071040700407004070040710407004070040720407204071040720407204072040710407004071040720407204070040720407204070040700407204070040720407004072040720407204072040720407204070040720407204072040720407204072040720
HP Year Carb. Kit w/o Float Needle & Seat HP Year Carb. Kit w/o Float Needle & Seat1970-901970-901952-67
19681965-781983-891991-93
1982-84,871965-67
19681984-851954-671954-79
19681984-851986-up1955-581982-831984-851986-up1974-881989-up1954-63
19681955-561974-881989-up1957-681969-731957-681969-901991-951954-551978-901969-951991-951962-641976-951992-93
19561976-951991-931965-701957-59
19591976-951991-3
1960-63,711965-70,72-781971-90,79-92
19931971-95
19921992-951958-591971-95
19931968-69,71-95
1992
1964-671970-951992-931972-951992-93
1972-95 (3-Cyl.)1992-931960-631975-881966-67
19681971-79
1969-70,91-931969-791983-841985-95
1981-82,831971,19801972,19791985-951985-90
1969,80-951970,73-79
1976-901983
1985-901985-90,1993
1971-721993
1989-951995(“P” only) -1999
1973-761977,80-83
1978-791985-91
19931979-90
19931992-931984-931977-911992-93
19841989-931976-831986-901992-93
19961997
1986-901992-931978-841991-93
1998-19991985-88
19881991-93
20002001
4051040510405104051040510405504055040550405104053040550405104051040530405504060040510405504055040600405504060040510405504051040550406004051040560405104056040580405304056040560405804053040560405804053040560405804053040530405304056040580405304053040560405804056040580405804054040560405804056040580
405404056040580405604058040560405804054040560405404054040530405704057040570405704057040570N/A
405704057040570N/A
40570405704058040580N/A
405804058040520N/A
40570N/A
40580405804057040590405904057040570405904057040590405704058040590405204052040590405904057040590405204059040590405904052040520
CARBURETOR SERVICE KITS / NEEDLES & SEATS APPLICATIONS
154
Johnson / EvinrudeCARBURETOR PARTS & GASKETS
No. 33120FLOAT BOWLOEM: 338878
No. 33130FUEL BOWLOEM: 338880
No. 23203RETAINEROEM: 315232
No. 31174PLUG WASHERCARB. SCREWOEM: 317477
No. 37794GASKETOEM: 343512
No. 33260CARBURETOR BODYOEM: 305218
No. 33100GASKETOEM: 338860
No. 37760GASKETOEM: 338813
No. 37799GASKETOEM: 338883
No. 37790GASKETOEM: 335070
No. 33140CARBURETOR BOWLOEM: 338884
No. 34090FUEL BOWLOEM: 303750
No. 34831NOZZLE & FLOATBOWL GASKET KITOEM: N/A
No. 32650GASKETOEM: 307583
www.glmmarine.com 155
Johnson / EvinrudeGASKETS
No. 37795COVER GASKETOEM: 334043
No. 37796COVER GASKETOEM: 341501
No. 37770GASKETOEM: 335648
No. 37780GASKETOEM: 327223
No. 37792GASKETOEM: 335115
No. 37793GASKETOEM: 340657
No. 37791GASKETOEM: 341085
No. 86654SEALOEM: 332253
No. 37798GASKETOEM: 333348
No. 86656SEALOEM: 344046
No. 37797COVER GASKETOEM: 340616
No. 37840GASKETOEM: 334353
No. 86657SEALOEM: 343613
No. 86658SEALOEM: 335076
No. 34220HOUSING TO TANK GASKETOEM: 125530
No. 33210FUEL TANK GASKETOEM: 302557
156
Johnson / Evinrude
Model
2.544.0 Deluxe4.5566.57.589.9, 159.9, 159.9 Electric & 159.9 Electric & 1510/141420/2520-3020, 25, 3020, 25, 3020, 25, 30 Rope20, 30, 35 Remote20/35 Rope25 Comm.25 Comm.2828
Year Part No.
1987-881981-Up1992-931981-Up1985-931977-Up1989-901982-831984-93
19811982-Up1987-891990-Up1989-90
19881977-861990-Up
19871988-89
1990199019891982
1988-901962-63
1987
408104081040810408104081040810408104081040810408204081040830408504081040810408204085040830408404084040840408404082040840
-40830
Model Year Part No.
1976-861958-591960-64
19871990-Up1970-781988-891958-59
19891990-Up1985-86
19871989-90
198719881990
1958-591987
1982-8419831984
1970-781964-67
19881985-87
1990
Model Year Part No.
65 Comm.65 Comm.70, 75707580858888, 90, 11088, 90, 100, 11588, 100, 1259090, 11590, 115, 140100100 Comm.125 Comm.V4 140150, 175, 200V6 150, 175155 Comm.V6 2352.63.0
30, 35354040404040, 504545, 48, 5045, 48, 5045, 5545, 5545, 55 Comm.484848, 50505050, 605555 Comm.55-7560606565
40820--
40830408504082040840
-4084040850408304083040830408304084040840
-4083040820408204082040820
-408304082040830
19841988-891982-84
19901960-651966-671978-83
19871988-89
19901990-Up1964-651978-83
19821966
1989-901989-901978-83
19821983
1989-9019831984
1991-93
40820408304082040830
--
4082040830408304083040850
-4082040820
-408304083040820408204082040830408204083040810
No. 33370FUEL PUMPGASKETOEM: 338879
No. 34080FUEL PUMPMOUNTING GASKETOEM: 303615
No. 04092DIAPHRAGMOEM: 331307
No. 04095CHECK VALVEOEM: 335334
No. 33110FUEL PUMPGASKETOEM: 338876
FUEL PUMP KITS & APPLICATIONS
KITS COMPONENTSNo. 31172FUEL PUMPSCREW GASKETOEM: 303630
Washer Fiber
No. 40810OEM: 393088
No. 40820OEM: 393103
No. 40830OEM: 398514
No. 40840OEM: 432962
No. 40850OEM: 438616
www.glmmarine.com 157
Johnson / EvinrudeFUEL FILTERS & KITS
No. 40000REPLACEMENT FILTEROEM: N/A
Swiss MadeFilter Element
GLM’s Transparent Inline Fuel FilterEliminate contaminantssuch as dust or dirt particles.Acts not only as a blockingdevice, but is also a gaugeto indicate filter replacement.As affordable as disposablein-line fuel filters
WARNING:DO NOT USE ONINBOARD ENGINEAPPLICATIONS
No. 40140 (ø 1/4”)OEM: N/ANo. 40150 (ø 5/16”)OEM: N/ANo. 40160 (ø 3/8”)OEM: N/A
No. 40145OEM: 35-816296Q03Use with ø 1/4” Hose
No. 40155OEM: 35-816296Q2Use with ø 5/16” Hose
No. 40165OEM: N/AUse with ø 3/8” Hose
Filter Shellmade of100% Nylonby DuPont®SEFAR
Swiss MadeFilter
Element
HighFrequency
Weld
Translucent materialfor determining whenfilter is in need of areplacement
Properties:• Very Good
Heat Resistance• Excellent
Chemical Resistance• Excellent
Wear Resistance
1.5 Sq. in. Filtration
Brisk Packaging for Easy Opening
GLM’s PLASTIC INLINE FUEL FILTERS
No. 40135OEM: 435918For ø 5/16” In - ø 3/8” Out
Swiss MadeFilter ElementFor No. 40140,
40150, 40160
No. 24820CARB. FUEL FILTEROEM: 308239
No. 24830CARB. FUEL FILTEROEM: 305185
158
Johnson / Evinrude
ELIMINATE FUEL STARVATION WITH THENEW GLM LOW PICK-UP WATER / FUEL
SEPARATOR MOUNTING BRACKET
Engine compartment temperatures can soar on hot summer dayscreating high gasoline temperatures. High temps and agitation caused byrough seas can aerate the gasoline in the water/fuel separator filter turn-ing it into foam. A fuel pump can’t pull aerated gasoline from the water/fuelseparator and pump it to the carburetoror fuel rail efficiently. The engine will showsigns of gasoline starvation (lean) at highspeeds, a situation very similar to vaporlock.
Because this aerated gasoline risesto the top of the water/fuel separatorfilter, GLM has introduced a water/fuelfilter separator mounting bracket with afuel pick-up extending deeper into thefilter. Through extensive research andtesting the GLM engineers have found theoptimum location for the fuel pick-up. Thedeeper location is low enough to be freeof aerated gasoline but high enough tobe free of the water in the bottom of theseparator.
The deeper fuel pick-up is only foundon the new GLM water/fuel separatormounting bracket kits. It might solve someof those mysterious fuel delivery problemsyour engine may be experiencing!
*For trouble free boating always remember to replace your water/fuel separator filter after every 50 hours of engine operation!
*PATENT PENDING
New designprevents airfrom enteringthe carburetorsystem
Air moleculesrise to topand into thecarburetorsystem
GLM
CONVENTIONAL
www.glmmarine.com 159
Johnson / Evinrude
NEWNEW
HOW TO CHOOSE THE CORRECT WATER/FUEL SEPARATOR
GLM Fuel Filter Features
* 28 or 10 micron filter paper shaped into 70 pleats total 327 sq. in. filtration. The largest filtering capability in the aftermarket. (4)* BWG #11 heavy duty spring (6).* Gasoline resistant rubber seals (1) (3).* Oxidizing treatment inside powder coated outside for corrosion protection (5).* Minimum 196N.m. torgue strength between adapt plate and canister (2).* Will not separate 2 cycle oil from gasoline!
No. 24940WATER SEPARATOR FUEL FILTEROEM: N/A
No. 24942WATER SEPARATOR FUEL FILTEROEM: N/A
Height 4-7/16” Height 4-7/16”
Water/Fuel Separators are categorized by their capacity tofilter different sized dirt particles. Rated in Microns, (each micronis one millionth of an inch in diameter) marine filters will normallybe available with elements capable of filtering 2 micron particles,10 micron particles, or 28 micron particles. A marine filter capableof filtering 2 micron particles will clean the fuel more efficientlythan a 28 micron filter but will be more restrictive to fuel flow. The2 micron filter will also become dirty sooner and will needreplacement more often. Fuel flow is rated in Gallons Per Hour (GPH). A typical350/5.7L inboard engine will require 27 GPH at 4,800 rpm, a454/7.4L inboard engine will require 37 GPH at 4,800 rpm.Selecting a fuel/water separator filter should be based on theamount of fuel the engine requires in GPH at wide open throttle. A 2 micron fuel filter is generally too restrictive for theaverage four stroke inboard engine and may separate the
oil from the fuel in two stroke outboard engines. For this reasonGLM sells only the 10 and 28 micron fuel filters. The 28 micron filter is the most common size fuel filter inthe marine industry and is the standard replacement filter forall two stroke and four stroke marine engines. The GLM 28micron filter exceeds all engine manufacturers’ specificationsfor particle filtering, water separating and fuel flow. The GLM 10 micron filter will provide exceptional filteringand only moderate fuel pressure loss. When used withsufficient sized fuel lines it will flow enough fuel for inboardengines up to 550 horsepower. It will not separate the oil fromthe gasoline on a two stroke outboard equipped boat. Becausea 10 micron filter clogs faster than a 28 micron filter GLMrecommends it only for boaters who are vigilant in replacingthe water/fuel separator filter at regular intervals.
SUS316Stainless Steel Brackets
Die CastAluminum Brackets
ø 1/4” NPTF Ports(2 inputs & 2 outputs)
No. 25010w/ 2 brass plugs2 extension tubes
No. 25030w/ 2 brass plugs2 extension tubes
ø 3/8” NPTF Ports(2 inputs & 2 outputs)
No. 25000w/ 2 brass plugs2 extension tubes
No. 25020w/ 2 brass plugs2 extension tubes
ø 1/4” NPTF Ports(2 inputs & 2 outputs)
ø 3/8” NPTF Ports(2 inputs & 2 outputs)
Translucent RedStainless Steel Brackets
ø 1/4” NPTF Ports(2 inputs & 2 outputs)
No. 25011w/ 2 brass plugs2 extension tubes
No. 25031w/ 2 brass plugs2 extension tubes
ø 3/8” NPTF Ports(2 inputs & 2 outputs)
NEW
28 Micron10 Micron
160
Johnson / EvinrudeWATER SEPARATING FUEL FILTER KITS
No. 24956(24940+25010)OEM: N/A
ø 1/4” NPTF PortsFlow: 50 GPHwith 2 brass plugs & 2 extension tubes
No. 24957(24942+25010)OEM: N/A
ø 1/4” NPTF PortsFlow: 50 GPHwith 2 brass plugs & 2 extension tubes
No. 24958(24940+25030)OEM: N/A
ø 3/8” NPTF PortsFlow: 75 GPHwith 2 brass plugs & 2 extension tubes
ø 3/8” NPTF PortsFlow: 75 GPHwith 2 brass plugs & 2 extension tubes
No. 24959(24942+25030)OEM: N/A
With Stainless Steel Bracket
With NEW! Translucent Red Stainless Steel Bracket
No. 24960(24940+25011)OEM: N/A
ø 1/4” NPTF PortsFlow: 50 GPHwith 2 brass plugs & 2 extension tubes
ø 3/8” NPTF PortsFlow: 75 GPHwith 2 brass plugs & 2 extension tubes
No. 24962(24940+25031)OEM: N/A
NEW
NEWNo. 24950(24940+25000)OEM: N/A
ø 1/4” NPTF PortsFlow: 50 GPHwith 2 brass plugs & 2 extension tubes
No. 24952(24942+25000)OEM: N/A
ø 1/4” NPTF PortsFlow: 50 GPHwith 2 brass plugs & 2 extension tubes
No. 24953(24940+25020)OEM: N/A
ø 3/8” NPTF PortsFlow: 75 GPHwith 2 brass plugs & 2 extension tubes
ø 3/8” NPTF PortsFlow: 75 GPHwith 2 brass plugs & 2 extension tubes
No. 24954(24942+25020)OEM: N/A
With Die Cast Aluminum Bracket
NEW
28 Micron 28 Micron
10 Micron 10 Micron
28 Micron 28 Micron
28 Micron 28 Micron
10 Micron 10 Micron
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Section 14
Johnson / EvinrudePowerhead Gaskets
Section 14
1 & 2-Cylinder Head Gaskets .....................................................162
3-Cylinder & V4 Head Gaskets ..................................................163
V6 & V8 Head Gaskets ..............................................................164
Head Gaskets Applications ........................................................165
Powerhead Gasket Kits ...................................................... 166-169
Powerhead Gasket Kits Applications ..........................................169
Powerhead Mounting Gaskets ............................................ 170-171
Intermediate Housing Exhaust Gaskets .....................................171
Seals - Exhaust Housing ............................................................171
Powerhead Exhaust Gaskets ......................................................172
Powerhead Water Passage Cover Gaskets ................................173
Powerhead Transfer Port Gaskets - Crossflow Engines ..............173
Carburetor to Intake Manifold Gaskets .......................................174
Intake Manifold Gaskets / Reed Plate Gaskets ..........................175
Air Silencer Gaskets ...................................................................176
162
Johnson / Evinrude1 & 2-CYLINDER HEAD GASKETS
No. 36310OEM: 325273
6, 7.5, 8 HP 2-Cyl.(1980-1998)
No. 33850OEM: 313782
2 HP 1-Cyl.(1969-1990)
No. 34010OEM: 203130
4 HP 2-Cyl.(1968-1980)
No. 33860OEM: 332010
2.5, 3, 4, 4.5 HP 2-Cyl.(1987-1998)
NEW
No. 36020OEM: 338222
9.9, 15 HP 2-Cyl.(1993-1999)
NEW
No. 34140OEM: 330818
9.9, 15 HP 2-Cyl.(1985-1992)
No. 35990OEM: 307069
40 HP, 2-Cyl., Crossflow(1960-1986)
No. 35840OEM: 319633
25, 35 HP, 2-Cyl.(1976-1978)
No. 33830OEM: 329103
6 HP 2-Cyl.(1959-1979)
No. 34570OEM: 329419
20, 25, 28, 30, 35 HP, 2-Cyl.(1979-2000)
No. 34250OEM: 335359
Large, 2-Cyl. Loopcharged(1976-2001)
www.glmmarine.com 163
Johnson / Evinrude
No. 33400OEM: 313413
Fits (1968-1989)3-Cyl. LoopchargedEngines with aø 3.000” Piston
No. 35820*OEM: 332819
Fits (1973-1994)90° V4 CrossflowEngines with aø 3.500” Piston
No. 34400OEM: 328623
Fits (1985-1987)90° V4 Loopcharged Engineswith a ø 3.500” Piston
3-CYLINDER & V4 HEAD GASKETS3-Cylinder Head Gaskets
*Same as No. 33540 except thicker to lower cylinder compression for low octane fuel.
Thicker
No. 33540OEM: 318358
Fits (1973-1994)90° V4 CrossflowEngines with aø 3.500” Piston
No. 35930OEM: 340115
Fits (1988-1999)90° V4 Loopcharged Engineswith a ø 3.6875” Piston
No. 35830*OEM: 332816
Fits (1968-1989)3-Cyl. LoopchargedEngines with aø 3.000” Piston
*Same as No. 33400 except thicker to lower cylinder compression for low octane fuel.
Thicker
No. 34280OEM: 329836
Fits (1986-2001)3-Cyl. LoopchargedEngines with aø 3.1875” Piston
V4 Head Gaskets
No. 34030OEM: 306048
Fits (1968-1972)90° V4 CrossflowEngines with aø 3.375” Piston
164
Johnson / EvinrudeV6 & V8 HEAD GASKETS
No. 35970OEM: 340116
Fits (1994-1998)90° V8 Loopcharged Engineswith a ø 3.6875” Piston
No. 36320OEM: 345257
Fits (1994-2001)90° V6 Loopchargedwith a ø 3.6875” Piston
NEW
No. 35950OEM: 331211
Fits (1985-1987)90° V6 Loopcharged Engineswith a ø 3.500” Piston
No. 34590OEM: 333670
Fits (1988-1992)90° V6 Loopcharged Engineswith a ø 3.6875” Piston
No. 35960*OEM: 332818
Fits (1980-1991)90° V6 Crossflow Engineswith a ø 3.625” Piston
*Same as No. 34240except thicker to lowercylinder compressionfor low octane fuel.
Thicker
No. 34240OEM: 335361
Fits (1980-1991)90° V6 Crossflow Engineswith a ø 3.625” Piston
No. 33870OEM: 335360
Fits (1976-1991)90° V6 Crossflow Engineswith a ø 3.500” Piston
No. 35940*OEM: 332817
Fits (1976-1991)90° V6 Crossflow Engineswith a ø 3.500” Piston
*Same as No. 33870except thicker to lowercylinder compressionfor low octane fuel.
Thicker
www.glmmarine.com 165
Johnson / EvinrudeHEAD GASKETS APPLICATIONS
Model Year GLM No. Model Year GLM No.
1974 and Later Models Fast Moving Gaskets for Older Models
2 Colt, Junior ® 1969-90 33850
2.3, 3.3, 3.5 1991-Up -
4 1968-80 34010
2.5, 3, 4, 4.5, Ultra, Excel 4 1981-98 33860
6 (145cc) 1959-79 33830
6, 7.5, 8 (164cc) 1980-98 36310
9.9, 15 (216cc) 1974-92 34140
9.9, 15 (255cc) 1993-99 36020
25 (361cc) 1974-76 -
25 (521cc) 1977-78 35840
35 (521cc) 1976-78 35840
20, 25, 28, 30, 35 (521cc) 1979-00 34570
40, 40 Comm. (719cc) 1968-86 35990
50 (680cc) 1974-75 -
40, 45, 48, 50, 55, 60 (737cc) 1976-01 34250
60 3-Cyl. (814cc) 1986-89 33400
60 3-Cyl. (913cc) 1974-85 33400
70 3-Cyl. (814cc) 1989-01 34280
70 3-Cyl. (913cc) 1986-01 34280
75 3-Cyl. (814cc) 1975-89 33400
75 3-Cyl. (814cc) Low Octane 1975-78 35830
85 V4 Crossflow 1974-78 -
115, 135, 140 V4 Crossflow 1973-78 33540
85, 88, 90, 100, 110, 115 V4 Crossflow 1978-94 33540
115 V4 Crossflow 1985 35820
135, 140 V4 Crossflow 1973-84 35820
140 V4 Crossflow 1977-84 33540
120, 140, V4 Loopcharged 1985-87 34400
120, 130, 140 V4 Loopcharged, 2 L 1988-99 35930
150, 155, 175, 185, 200 Crossflow 1976-91 33870
150, 155, 175, 185, 200 Crossflow 1976-91 35940
175 V6 Crossflow 1986-92 34240
200, 225 V6 Loopcharged 1986-87 35950
200, 225 Loopcharged V6, 3 L 1988-93 34590
200, 225, 250 V6 Loopcharged, 3L 1994-01 36320
235 V6 Crossflow 1978-79 33870
235 V6 Crossflow 1980-85 34240
235 V6 Crossflow 1978-79 35940
235 V6 Crossflow 1980-85 35960
2.6 XP-GT V6 Crossflow 1983-85 -
2.6 XP-GT V6 Crossflow 1983-85 35960
275, 3.6 L V8 Loopcharged 1985-87 -
250, 275, 300 V8 Loopcharged, 4 L 1988-93 35970
300 V8 Loopcharged, 4 L 1993-94 35970
5, 5.5, 6 1959-73 33830
9.5 1964-73 -
33 1965-70 -
40 1960-73 35990
50, 60, 65 1958-68 -
55, 60, 65 1968-73 33400
60, 65 1970-73 35830
75, 80, 85, 90, 100, 115 1960-70 34030
125 1971-72 -
115, 135 1973 33540
166
Johnson / EvinrudePOWERHEAD GASKET KITS
No. 39353OEM: 436358
9.9-15 HP(1993-1999)
No. 39355OEM: 390700
40 HP Comm., Crossflow(1983-1986)
No. 39350OEM: 390078
60-70 HP, 3-Cyl.(1979-1988)
No. 39380OEM: 394546
9.9-15 HP(1984-1992)
No. 39420OEM: 433941
20, 25, 30 HP, Crossflow(1996-1999)
No. 39370OEM: 439083
40-60 HP, 2-Cyl. Loopcharged(1998-2001)
www.glmmarine.com 167
Johnson / EvinrudePOWERHEAD GASKET KITS
No. 39070OEM: 398693
V8 250, 275 HP, 300 Special(1994-1998)
No. 39080OEM: 439085
90° V4 Crossflow(1978-1994)
No. 39400OEM: 432570
No. 39390OEM: 438904
60-70 HP, 3-Cyl.(1986-2001)
No. 39360OEM: 388602
90° V4 Crossflow(1973-1977)
No. 39354OEM: 396750
90° V4 Loopcharge 120-140 HP(1985-1987)
90° V4 Loopcharge 120-140 HP(1988-1999)
168
Johnson / EvinrudePOWERHEAD GASKET KITS
No. 39356OEM: 5000400
60° V4 Loopcharged, EFI, 90-115 HP(1998-UP)
No. 39430OEM: 434381
V6 Crossflow175, 235 HP (1980-1991)
No. 39930OEM:398172
90° V6 Loopcharged, Carb., 200, 225 HP(1986-1987)
No. 39351OEM: 439559
60° V4 Loopcharged, Carb., 90-115 HP(1995-UP)
No. 39090OEM: 391988
V6 Crossflow All (Except 175-235 HP 1980-1991)(1978-1991)
No. 39352OEM: 437155
60° V6 Loopcharged, Carb., 150-175 HP(1991-1999)
NEW
www.glmmarine.com 169
Johnson / Evinrude
275, 3.6 L 1985-87 -250, 275, 300 Special 1988 & Up 39070200-250 FFI 2001 -
90-115 V4 60° 1995 & Up 3935190-115 FFI 1998 & Up 39356
120-140 1985-87 39354120-140 1988-94 39400130 1995 39400
150 1978-91 39090155 1986-91 39090175 1977-85 39090185 1984-85 39090200 1976-83 39090235 1978-79 39090175 1986-91 39430235 1980-85 39430235 1983-85 -
150-175 V6 60° 1991 & Up 39352150-175 FFI 1997-98 -150-175 FFI 2000 & Up -
200, 225 1985-87 39930200, 225 1988-1993 39410200, 225 1994-01 39510
85 1973-77 39360115, 135, 140 Use 33540 HD Gskt, Plus P/N 1973-77 3936085 1978 -85, 88, 90, 110, 115 1979 & Up 39080100, 115, 140 1978-84 39080115 1985 39080
50 1995 3939060 1986-88 3935060 1989 & Up 3939065 Use 33400 HD Gskt, Plus P/N 1972-73 3935065 1984-86 3935065 1987 & Up 3939070 1974-85 3935070 1986 & Up 39390
2 Colt, Junior® 1985-88 -2 Colt, Junior® 1989-90 -4 1978-82 -2.5, 4, 4.5, Ultra or Excel 4 1983-87 -2.5, 4, 4.5, Ultra or Excel 4 1988-90 -3, 4 1991 & Up -5, 6 1984-90 -5, 6, 8 1991 & Up -6 1972-79 -6, 7.5 1981-83 -8 1980-83 -8 1984-90 -9.9, 15 1974-92 393809.9, 15 1993 & Up 3935318 1970-73 -25 1973-76 -25 1977-78 -20, 25, 28, 30 1979 & Up 3942035 1979-86 3942040 1970-71 -40 Comm. 1987-91 3935540, 45, 48, 55 1980 & Up 3937050 1971-75 3937055 1976 3937055 1977-79 3937050 1980 3937055, 60 1980-85 39370
No. 39510OEM: 437725
90° V6 Loopcharged, Carb., 200, 225, 250 HP(1994-2001)
No. 39410OEM: 436891
90° V6 Loopcharged, Carb., 200-225 HP(1988-1993)
NEW
POWERHEAD GASKET KITS
3-Cylinder
V6 90° Crossflow
V6 60° Loopcharged
V6 90° Loopcharged
V4 60° Loopcharged
2-Cylinder
V8
V4 90° Loopcharged
V4 Crossflow
POWERHEAD GASKET KITS APPLICATIONSModel Year GLM No. Model Year GLM No.
170
Johnson / EvinrudePOWERHEAD MOUNTING GASKETS
No. 35190OEM: 324717
9.9, 15 HP (1972-1985)
No. 33080OEM: 325721
9.9, 15 HP (1986-Up)
No. 33190OEM: 319348
28, 33, 40 HP
No. 35340OEM: 351018
2-Cyl., Loopcharged
No. 33410OEM: 313763
3-Cyl.
No. 35430OEM: 329828
3-Cyl., 60, 70 HP
No. 34550OEM: 328618
No. 34880OEM: 318373
90° V4 Crossflow (1973-1977)
No. 33640OEM: 342513
No. 34460OEM: 323214
No. 35460OEM: 329975
90° V8 Loopcharged
No. 34350OEM: 319710
25, 35 HP (1976-1978)
No. 33710OEM: 330621
25, 35 HP (1979-Up)
No. 33430OEM: 314421
18, 25 HP
No. 35790OEM: 335503
90° V6 Loopcharged
No. 35780OEM: 333879
90° V6 Loopcharged
No. 35370OEM: 328590
90° V4 Loopcharged
3-Cyl.
90° V4 Crossflow (1978-1997) 90° V6 Crossflow
Thin Gasket Thick Gasket
www.glmmarine.com 171
Johnson / Evinrude
SEALS - EXHAUST HOUSING
INTERMEDIATE HOUSING EXHAUST GASKETS
No. 36500OEM: 343853
60° V4 (1997)
No. 36510OEM: 344386
60° V4 (1998-Up)
No. 36560OEM: 335419
60° V6
No. 34500OEM: 324516
90° V6 Crossflow
No. 33670OEM: 323292
No. 35680OEM: 331585
90° V6 Crossflow 90° V4, V6 Crossflow
POWERHEAD MOUNTING GASKETS
No. 35810OEM: 336308
90° V6 Crossflow
No. 34600OEM: 331016
No. 35420EXHAUST RELIEF COVEROEM: 329826
No. 34490OEM: 323459
No. 35760OEM: 333564
90° V6 Loopcharged90° V4 Crossflow
No. 35360OEM: 351019
2-Cyl., Loopcharged
No. 35770OEM: 343809
No. 34470OEM: 323222
90° V6 Loopcharged
2-Cyl., LoopchargedExhaust Relief Cover 3-Cyl. (1972-1985) 3-Cyl., 60, 70 HP (1986-UP)
No. 85830OEM: 320936
No. 85840OEM: 320961
No. 86210OEM: 324937
NEW NEW
172
Johnson / EvinrudePOWERHEAD EXHAUST GASKETS
No. 33170OEM: 313065
5,5.5,6 HP
No. 33230OEM: 304762
2-Cyl. Crossflow
No. 34800OEM: 315868
2-Cyl. Loopcharged
No. 34850OEM: 315869
2-Cyl. Loopcharged
No. 35450OEM: 343863
3-Cyl., 60-70 HP
No. 33620OEM: 321435
90° V6 Crossflow
No. 33590OEM: 321182
90° V6 Crossflow
No. 32560OEM: 336430
90° V6 Crossflow
No. 33680OEM: 323469
90° V4 Crossflow
No. 33510OEM: 318156
90° V4 Crossflow
No. 34320OEM: 318925
9.9, 15 HP
No. 35200OEM: 325211
5, 5.5, 6 HP
No. 33690OEM: 324323
25, 35 HP
No. 34610OEM: 331916
3-Cyl.
No. 34620OEM: 331917
3-Cyl.
No. 35330OEM: 326264
2-Cyl. Crossflow
No. 34300OEM: 317955
90° V4 Crossflow
No. 34290OEM: 317914
90° V4 Crossflow
No. 33240OEM: 305176
90° V4 Crossflow
No. 34650OEM: 393561
90° V6 Crossflow, 235 HP
www.glmmarine.com 173
Johnson / Evinrude
POWERHEAD TRANSFER PORT GASKETS - CROSSFLOW ENGINES
POWERHEAD WATER PASSAGE COVER GASKETS
No. 34990OEM: 319332
9.9, 15 HP
No. 34340OEM: 319661
25, 35 HP
No. 33280OEM: 307133
90° V4
No. 36630OEM: 304784
2-Cyl.
No. 35470REGULATOR MOUNT GASKETOEM: 344472
90° V4/V6
No. 34450OEM: 322858
V4/V6
No. 35760OEM: 333564
No. 86214REGULATOR MOUNT GASKETOEM: 3010036
60° V4/V6 (1997-2000)
No. 36540REGULATOR MOUNT GASKETOEM: 342291
60° V4/V6
No. 34870OEM: 317951
V4/V6
No. 34580OEM: 329920
9.9, 15 HP
No. 33700OEM: 327674
25, 35 HP
No. 33560OEM: 319665
25, 35 HP
No. 34780OEM: 315538
50, 55 HP
No. 34310OEM: 318609
3-Cyl.
No. 36640OEM: 318962
2-Cyl. Loopcharged
No. 33530OEM: 318335
V4
No. 34370OEM: 321028
V6
90° V6 Loopcharged
174
Johnson / EvinrudeCARBURETOR TO INTAKE MANIFOLD GASKETS
No. 33740CARB. TO MANIFOLDGASKETOEM: 325092
No. 34980CARB. TO MANIFOLDGASKETOEM: 318932
No. 34530CARB. TO MANIFOLD GASKETOEM: 326926
3-Cyl.
No. 86211PORT INTAKE TO CARB.GASKETOEM: 335818
60° V4
No. 86212STBD. INTAKE TO CARB.GASKETOEM: 335819
60° V4
No. 34860CARB. TO MANIFOLD GASKETOEM: 317305
3-Cyl.
No. 86650PORT INTAKE TO CARB.GASKETOEM: 335403
60° V6
No. 34540CARB. TO MANIFOLDGASKETOEM: 327707
V4/V6
No. 33460CARB. TO MANIFOLDGASKETOEM: 315052
V4
No. 36620THROTTLE BODY GASKETOEM: 344526
60° EFI
No. 86651STBD. INTAKE TO CARB.GASKETOEM: 335404
60° V6
No. 35750THROTTLE BODYTO MANIFOLDOEM: 332319
www.glmmarine.com 175
Johnson / EvinrudeINTAKE MANIFOLD GASKETS / REED PLATE GASKETS
No. 34970REED PLATE GASKETOEM: 318924
9.9, 15 HP
No. 35320REED PLATE GASKETOEM: 325260
9.9, 15 HP
No. 34390REED PLATE GASKETOEM: 321479
25, 35 HP
No. 33090REED PLATE GASKETOEM: 326260
25, 35 HP
No. 36660REED PLATEGASKETOEM: 311364
No. 36670REED PLATEGASKETOEM: 311365
No. 34790INTAKE MANIFOLD GASKETOEM: 315578
2-Cyl. Loopcharged
No. 35800INTAKE MANIFOLD GASKETOEM: 335633
2-Cyl. Loopcharged
No. 36520PORT INTAKEMANIFOLD GASKETOEM: 336388
60° V4
No. 36530STARBOARD INTAKEMANIFOLD GASKETOEM: 336389
60° V4
No. 36570PORT INTAKEMANIFOLD GASKETOEM: 336226
60° V6
No. 36580STARBOARD INTAKEMANIFOLD GASKETOEM: 336227
60° V6
No. 33180INTAKE MANIFOLD GASKETOEM: 319174
90° V4Crossflow
No. 33610INTAKE MANIFOLD GASKETOEM: 329718
90° V6Crossflow
No. 35390INTAKE MANIFOLD GASKETOEM: 328622
90° V4/V6Loopcharged
No. 35540INTAKE MANIFOLD GASKETOEM: 331532
90° V6Loopcharged
No. 35400REED BOX GASKETOEM: 328626
90° V4/V6 Loopcharged
No. 35740REED BOX GASKETOEM: 332266
No. 33660REED BOX GASKETOEM: 321907
No. 36650REED PLATEOEM: 317254
2-Cyl. Crossflow90° V4/V6 Loopcharged 90° V4/V6 Crossflow
176
Johnson / EvinrudeAIR SILENCER GASKETS
No. 34480AIR SILENCER GASKETOEM: 323338
25, 35 HP
No. 36550AIR SILENCER GASKETOEM: 336821
No. 35180AIR SILENCER GASKETOEM: 321497
No. 34420AIR SILENCER GASKETOEM: 333008
3-Cyl.
No. 35490AIR SILENCER GASKETOEM: 330909
No. 35000AIR SILENCER GASKETOEM: 320679
No. 34640AIR SILENCER GASKETOEM: 314115
70, 75 HP
No. 34430AIR SILENCER GASKETOEM: 321794
3-Cyl.
No. 35480AIR SILENCER GASKETOEM: 330698
No. 33630AIR SILENCER GASKETOEM: 321722
V4
No. 34380AIR SILENCER GASKETOEM: 321183
V6
No. 37800AIR SILENCER GASKETOEM: 338882
No. 33750AIR SILENCER GASKETOEM: 386573, 319771
No. 35380AIR SILENCER GASKETOEM: 328604
No. 34740AIR SILENCER GASKETOEM: 314322
70, 75 HP
No. 35350COVER TO BASE GASKETOEM: 327236
V6
No. 35730COVER TO BASE GASKETOEM: 331598
V6
No. 35500COVER TO BASE GASKETOEM: 331101
V4