Table of Contents
COMPANY PROFILE
OUR SPECIALITY
CERTIFICATES & APPROVALS
PRODUCTS
HEAT EXCHANGERS
STORAGE TANKS
PRESSURE VESSELS
PRESSURE VESSELS, STORAGE TANKS & HEAT EXCHANGESRS
SECTION – 3
TURBINE MODULES & ENCLOSURES
DEAEAREATOR
PULVERISER SPARES
POWER SECTOR
SECTION – 2
FUEL HANDLING SYSTEMS
DOSING SYSTEMS
LUBE OIL SYSTEMS
ENGINEERING SYSTEMS
SECTION – 1
Table of Contents
HOISTING DRAW WORKS
HOISTING TRAVELLING BLOCK
MAST & SUBSTRUCTURE
HOISTING SHEEVES
PRODUCT OVERVIEWSECTION – 5
OIL FIELD EQUIPMENT
MUD CIRCULATING SYSTEM
MUD PUMP REPAIRS
MUD PUMP SPARES
SOLID CONTROL EQUIPMENT
BULK HANDLING PLANT
OIL FIELD SYSTEM
OIL FIELD HYDRAULIC SYSTEM
PIPING FABRICATIONSECTION – 4
COMPANY PROFILE
Established in 1972, Unique is a leading manufacturer of Oil FieldEquipments, Power sector Products, Engineering systems, Pressure and Storage Vessels, Heat Exchangers, Pressure Control Valves, and Fasteners. Unique was awarded Certification of ISO 9001:2008 by DNV and currently we are in the process of Obtaining U Stamp Certification.
Unique considers customer satisfaction its principal objective. Ourproducts have been commissioned extensively in Power Plants,Onshore Drilling Rigs, Pharma Industries, and Other process Industriesall over India. Our satisfied customers stand as Testament to thequality of our Products.
QUALITY
It is the policy of Unique to design, manufacture and supply products in Compliance with the Customer needs and to relevant national and International specification.
To ensure this we will continuously improve our products and services Through constant evaluation, inspection and verification process at all Stages of manufacturing by implementing a quality improvementSystem Developed in line with the ISO 9001:2008 standard.
COMPANY PROFILE
INFRASTRUCTURE
The production facilities of Unique is spreaded over FourManufacturing Unit with covered area of more than 25,000Sq.Fts and uncovered area of 1,00,000S.fts along with Material handlingCapacity up to 20M.T. We are well equipped with modern fabricationfacilities coupled with fleet of conventional and numerical controlled machining centres.
TEAM
We are dedicated team of experienced and well qualified engineers Who have excellent track record of Manufacturing wide range ofprocess Equipments and engineering systems. Members of our teamsare Experts in their respective disciplines like Designing, Fabrication, Instrumentation, Electrical & Electronics. Consolidated effort of our team Is dedicated to create the best.
OUR SPECIALITY
We are specialists in Engineering systems, Pressure vessels, OilField equipments, and Pressure control Valves.
Our products are auxillaries for Power plant and Drilling Rigs.
Our group is over 40Years Old
We have been closely associated with BHEL World renowned PublicSector of India for over four Decades.
Our products are inspected by Major Third Party Inspection Agencies.
We have developed a strong reputation for absolutely dependable Deliveries and prompt after sale service.
We develop specific products for your application
We make our own auxillaries and accessories like Heat Exchanger,Pressure Relief Valves, Agitators, Level gauges etc.
CERTIFICATES & APPROVALS
ENGINEERING SYSTEMS
LUBE OIL SYSTEM
Unique has the Technical know-how, and infrastructure to Cater the Lube Oil requirements of turbines, Reduction Gear Boxes / driven equipments. The complete packageIs designed as per API 611 or API 614 of tailor made as Per customer requirements.
Unique has more than 100 man years of experience in Design, manufacture and testing of Lube oil systems.
We have the state of art Fabrication infrastructure includingSMAW,GTAW, GMAW welding processes with ASMESection IX qualified welders qualified by BHEL & DNV.
NDT testing facilities are in place performed by ASNT-Level-II qualified inspectors.
MANUFACTURING CAPACITY RANGE
Oil Reservoir Capacity : Up to 45,000 Ltrs.Flow : From 5 to 3500 LPMPressure : a, Discharge up to 35 Bar.
b, Jack-up Pressure Up to –400 Bar.
Oil Cooling capacity : Up to 500 KW.M.O.C : Carbon steel, stainless steel.Pumps : Rotary Gear, Screw,
Centrifugal.COOLERS : Vertical / Horizontal
mounting shell & Tube typeFILTERS : Basket Type, 10 microns
upwardINSTRUMENT PANEL : As per Customer P & I .
LUBE OIL SYSTEM
LUBE OIL SYSTEM
QUALITY
• Qualified Welders as per ASME Sec-IX, Qualifiedby BHEL & DNV
• NDT Testing by ASNT Level-II Quality inspectors.
•System cleanliness maintained as per NAS-9
•Quality management system audit and approved by DNV
•Control panels for Testing instrumentation
•Hydro pressure and Pneumatic testing facilities.
•Piping Welding as per ASME B31.1
•Calibrated paint quality testing instruments.
PRODUCTION CAPABILITIES
Fabrication infrastructure includes Fleet of welding rectifiers,plasma cutting, Oxy-LPG cutting.
Material handling capacity up to 20 Tons.
Numerical controlled machining facilities.
Production automation, Jigs & Fixtures.
Plate Rolling and pipe bending facilities.
In house chemical cleaning and surface finishing facilities.
250 SYSTEMS COMPLETED IN 3 YEARS
LUBE OIL SYSTEM
APPLICATION AREAS
• Steam Gas, Turbines• Gear Boxes• Heavy duty motors• Industrial Fans• Boiler Feed Pumps• Compressors• Bowl Mills• Tube Mills• Paper plant machinery• Sugar plant machinery• Steel plant rolling mill
LUBE OIL SYSTEM
DOSING SYSTEM
1.WITH MANUAL STROKE CONTROL2.WITH AUTO STROKE CONTROL3.WITH PLANT AUTOMATION
INTERFACE
6.CONTROL MECHANISM & INSTRUMENTATION
1.PACKED PLUNGER PUMPS2.MECHANICAL DIAPHRAM PUMPS
5.PUMPS
CARBON STEEL & STAINLESS STEEL4.M.O.C.
UPTO 400 BARH.P.DOSING
1BAR ONWARDSL.P.DOSING3.PRESSURE
FROM 10LTR/PER HR TO 1500LTR/PER HR
2.FLOW RATE
1.CHEMICAL INJECTION SYSTEMS2.CHEMICAL FEED SYSTEMS
1.VARIANTS
OIL FIELDSBOILER DOSINGEFFLUENT TREATMENTPETROLEUM INDUSTRYPAPER INDUSTRYHEAT TREATMENT FURNACE
APPLICATION AREAS
FUEL HANDLING SYSTEMS
COMPLETE FUEL TRAIN/TANKS(FROM TANKER TO BURNER)
JACKING OIL SYSTEMS
HFO TRANSFER/BOOSTER UNITS
OIL UNLOADING SYSTEM (FUEL FORWARDING SKIDS)
BOILERSCEMENT MILLSTHERMAL POWER STATIONGAS BASED POWER PLANTS
APPLICATION AREAS
POWER SECTOR
PULVERISER SPARES
Spares for Seperator TopSpares for Seperator BodyInner cone Drum SectionLabyrinth SealsGeneral soft assembly sparesJOC & Spring assembly sparesLubrication systemSpares for Air inlet Assembly
DEAEARATOR
UPTO .005 CC/L3.PERFORMANCE
UPTO 30 YEARS2.LIFE SPAN
UPTO – 1000 T/Hr
HORIZONTAL
5-400 T/HrVERTICAL 1.CAPACITY
TEFLONGASKET
S.S. GR.AISI 316
SPRING
S.S. GR.AISI 316
BODYM.O.C
UPTO 15 T/HrCAPACITY
16Gauge (SWG)3.THICKNESS
UPTO 40” (1000mm)2. SIZE
S.S.GR.AISI 4301.M.O.C.
DEAERATOR
SPRAY VALVE
TRAY ASSEMBLIES
STEAM AND GAS TURBINES
Fabricated Modules for TurbinesMain Lube Oil SystemJack up Oil SkidsFuel Forwarding skidsAcoustic enclosuresTransport EnclosuresPressure Tube fittingsSpecial Fasteners
PRESSURE & STORAGE VESSEL AND SHELL AND TUBE TYPE
HEAT EXCHANGERS
PRESSURE VESSELS
Unique manufacturer pressure vessels tanks, as per International codes like ASME/PED/DIN/IS or as per customer requirement. We are in the process of obtaining ‘U’ Stamp certification.
These vessels are designed by using latest software, we have excellent welding facilities And skilled work force to fabricate quality equipment in different material of Construction like carbon steel, Low Alloy Steel and Stainless Steel.
We manufacture Pressure vessels for all kinds of process industries. Such as Fertilizersproject, Oil & Gas applications, Petrochemical Plant, Chemical Plant, Power Plant, Cement industries and steel plant.
We have supplied range of Pressure Vessels to renowned Public sectors like BHEL & ONGC
SHELL & TUBE TYPE EXCHANGERS
We manufacture and supply an extensive series if shell and Tube Heat exchangers Adhering to TEMA/ASME Standards. These shell and tube heat exchangers are able to Handle high temperature and pressure applications that are suitable for various industrial Applications.
We manufacture these exchangers in a wide range of sizes and capacities catering to suitIndividual applications.
STORAGE TANKS
Unique under takes complete design, engineering supply, fabrication and testing of storage Tanks for various applications like DM Tanks, Fuel Oil tanks, Service water Tanks etc.
Salient Features:Design, analysis of large storage Tanks based on API-650Design of Low pressure storage tanks based on API-620Fabrication of tanks by Qualified welders approved by BHEL & DNVOur design & fabrication assures mechanical integrity of our storage tanks for
following type of flaws, Generalized corrosion, Localized corrosion thinning, blisters,Laminations, Bulges, Gouges, dents etc.
PIPING FABRICATION
• Unique provides unparalled pipe fabrication services which encompasses the productio of speciality spools,skids,modules,assemblies and pipe support for wide range of apllication which includes critical areas like gas turbines and oil field.
• Unique has a wide range of ASME section IX weld procedures which includes the use of mild steel,austeitic stainless steel, speciality alloys,dissimilarcombinations are all covered upto 2”thickness.
• Unique team comprises of experienced management skilled craftsman and dedicated administrative support who are committed to delivering customer satisfaction.
PIPING FABRICATION
Qualified Welders as per ASME Sec-IX, Qualifiedby BHEL & DNVNDT Testing by ASNT Level-II Quality inspectors.Power piping in compliance with ASME B31.1Process piping in accordance with ASME B31.3Pressure vessels piping accordance with ASME Section VIIIQuality management system audit and approved by DNV Qualified Procedures for cleaning , Surface preparation and RustPreventation.Hydro pressure and Pneumatic testing facilities.Calibrated paint quality testing instruments.
PIPING FABRICATION
QUALITY
Fabrication infrastructure includes Fleet of welding rectifiers, plasma cutting, Oxy-LPG cutting.
Material handling capacity up to 20 Tons.
Numerical controlled machining facility for Pipe cutting & Edgepreparation.
Pipe support, Jigs & Fixtures.
Plate Rolling and pipe bending facilities.
In house chemical cleaning and surface finishing facilities.
PIPING FABRICATION
PRODUCTION CAPABILITIES
Gas turbines & Auxilaxy piping Oil field mud plant piping Process plant piping Railway carriage brake piping.Piping module for engineering skids Piping headers for Lubrication
PIPING FABRICATION
APPLICATION AREAS
OIL FIELD EQUIPMENTS
OIL FIELD EQUIPMENT AN OVERVIEW
ROTARY TABLE ( REPLACEMENT OF GEAR & PIN, SEALS & BEARINGS, GREASING SYSTEM, LOCKING SYSTEM, ROTARY BASE & TURN TABLE, RETROFIT WITH AUXILLARY THRUST BEARING IN PLACE OF BUSH)
MUD CIRCULATING SYSTEM ( 6 & 7 TANK SYSTEM)
SOLID CONTROL EQUIPMENT LIKE DESANDER, DESILTER, MIXING & SHEARING DEVICES, MUD AGITATOR, MUD GUN
MUD GAS SEPARATOR, POOR BOY DEGASSER
FUEL TANKS
UTILITY HOUSE ( AIR RECEIVERS, AIR DRYERS WITH ASSOCIATED PIPING)OIL FIELD SKIDS ( FOR MUD PUMPS, GENERATORS, POWER UNIT, COMPRESSORS, WATER TANKS, MOTORS,
•REFURBISHMENT OF MAST AND SUBSTRUCTURE
•OVERHAUL OF CROWN BLOCK (REPLACEMENT OF SHEAVES, BEARINGS, PINS & RAILING)
•MONKEY BOARD
•DRAWWORKS ( RETROFIT OF HYDRAULIC DISK BRAKES, REPLACEMENT OF CHAINS, SEALS & BEARINGS, BRAKE BAND SYSTEM, GREASING SYSTEMS, LOCKING SYSTEMS, OIL LUBRICATING SYSTEM, BRAKE WATER COOLING SYSTEM, ROTARY COUNTER SHAFT)
MAST AND SUB STRUCTURE
Total refurbishment of Mast & Sub structure as per API 4F/ API 4GStructural analysis of strength of structureResidual life assessmentSupply of Bull lines and other sling lines to API standardsOver haul of crown block
a) Replacement of sheavesb) Replacement of bearingsc) Replacement of Pinsd) Replacement of railings
Replacement/Modification of monkey boards.Replacement of Tong assemblies and equalizers.
HOISTINGS
SHEAVES
Unique Sheaves are available in sizes that range from 12” to 72”
The bore can be made to accommodate tapered ro0ller bearings, bronze bushings, snap rings to customer specification.
Unique also manufacturer sheaves to industry standards such as API 8A & API 8C.
Unique sheaves are flame hardened to minimum 35HRC an each bore is concentric to the groove.
MUD CIRCULATING SYSTEM
Unique design concept of Mud Tanks consider two opposing criteria i.e., for the transport tanks has to be small and light and on the other side they have to be strong and rugged enough to handle mud with a specific gravity of 24PPG.
Unique can design and manufacture Mud Tank/Water Tank and Oil Tank according to customers requirement.
The quality of Welding seams, surface treatment and special paint is essential features of Unique Tanks. We have designed standard Mud Systems for various sizes of Drill Rigs.
We can use material from chosen manufacturers based on our experience so that the quality requirements are always fulfilled.
SOLID CONTROL EQUIPMENT
VACCUM DEGASSER
Unique series Vacuum Degasser is a special purpose device and a new type one for the treatment of gas in the drilling fluids. It can get rid of various gas of invasive drilling quickly. Vacuum degasser is very important for retaining mud gravity, stabilizing mud viscosity
1800Kg1650Kg1350Kg1100KgWeight10,
2400X1500X1850mm
2500X1330X1650mm
2000X1000X1670mm
1750X860X1500mmDimensions09,
960r/min960r/min960r/min960r/minRotary Speed08,
7.5KW4KW3KW2.2KWVacuum Power07,
37KW30KW22KW15KWMotor Power06,
≥95%≥95%≥95%≥95%Efficiency05,
1.681.681.681.68Ratio04,
0.030~0.065Mpa0.030~0.055Mpa0.030~0.050Mpa0.030~0.045MpaVacuum03,
≤360m³/h≤300m³/h≤270m³/h≤240m³/hCapacity02,
1000mm900mm800mm700mmMain Diameter01,
UVD 360UVD 300UVD 270UVD 240MODELSL.NO.
UNIQUE SERIES VACUUM DEGASSER TECHNICAL PARAMETERS
MUD AGITATOR
Explosion Proof motor
With shaft stabilizer
Impeller Speed 60rpm or 72rpm
Remarks
According to mud tank inner dimensionsImpeller Diameter
Double or Single ImpellerImpeller Type
According to tank inner depthShaft Length
15KW(20hp)11KW(15hp)7.5KW(10hp)5.5KW(7.5hp)Motor Power
UMA15UMA11UMA7.5UMA5.5Agitator Model
UNIQUE Series Mud Agitator Technical Parameters
SOLID CONTROL EQUIPMENT
SOLID CONTROL EQUIPMENT
JET MUD MIXER
≤60s≤80s≤120s≤120sViscosity
≤1.5g/cm³≤2.0g/cm³≤2.4g/cm³≤2.8g/cm³Density
≤40kg/min≤60kg/min≤80kg/min≤100kg/minBurden speed
500x500mm600x600mm750x750mm750x750mmHopper dimension
30mm35mm40mm50mmNozzle Caliber
100mm150mm150mm150mmInlet
0.25~0.40Mpa0.25~0.40Mpa0.25~0.40Mpa0.25~0.40MpaPressure
60m³/h(264GPM)120m³/h(528GPM)180m³/h(792GPM)240m³/h(1056GPM)Capacity
SB4x3-11(15kw)SB5x4-13(30KW)SB6x5-13(45KW)SB8x6-13(55KW)Matching Pump
UJM100UJM150-35UJM150-40UJM150-50Model
UNIQUE Series Jet Mud Mixer Technical Parameters
SOLID CONTROL EQUIPMENT
2200x2200x6634mm
2000x2000x5860mm
1900x1900x5700mmDimensions
2500kg2000kg1600kgWeight
8"8"6"Gas discharge pipe
10"8"6"Output Pipe
5"5"5"Inlet Pipe
260~380m³/h240~320m³/h180~260m³/hCapacity
1200mm1000mm800mmMain body diameter
UMGS1200UMGS1000UMGS800Model
UNIQUE Series Mud Gas Separator Technical Parameters
MUD GAS SEPERATOR
BULK HANDLING PLANT
BULK HANDLING PLANT
OIL FIELD SYSTEMS
ELECTRICAL SYSTEMSAIR SYSTEMS
DIESEL FILTERS
Diesel System: Supply of diesel tank pumps filters & associated Piping
Air system: Supply of utility house with screw compressors, air receivers, air dryers& associated piping.
Electrical systems: supply of ACPCR (AR Power control room with intelligentmotor control centers)
OIL FIELD HYDRAULIC SYSTEMS
HYDRAULIC UNIT FORTONGS
HYDRAULIC SNUBBINGSYSTEM
HYDRAULIC CYLINDERS
HYDRAULIC UNIT FOR TONGS:Unique manufactures wide range of Hydraulic power unit for Tongs of allreputed makes
HYDRAULIC SNUBBING SYSTEM:Hydraulic snubbing system for Mast raising
HYDRAULIC CYLINDERS: All types& configuration of Hydrauliccylinders for various applicationsin Oil Field
INSPECTION AGENCIES
LLOYDS
PDIL
IBR
BUREAU VERITAS
INTERTEK
TPL
BAXCOUNSEL
SGS
RITES CHIEF CONTROLLER OF EXPLOSIVE
CUSTOMER ASSIGNED AGENCIES AMERICAN PETROLEUM
INSTITUTE
MAJOR CLIENTS
BHEL BHPV
NTPC
L&T
ONGC
OIL INDIA LIMITED
APGENCO
NILE LTD
NPC
JAGSONS DRILLING
SHIVANI OIL & GAS EXPLORATION SERVICES LTD
LATAS HYDROCARBON RESOURCES PVT LTD
ITC BHADRACHALAM PAPER BOARDS LTD BHARAT HEAVY WATER
PLANT (ATOMIC ENERGY)
JINDAL SUPER THERMAL POWER PLANT LTD
ALSTOM PROJECTS INDIA PVT LTD
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OUR CNC & MACHINERY FACILITY
