2/24/2008 ELF 1
Professional Development Short Course on
Tactical Missile Design
Professional Development Short Course on
Tactical Missile Design
Eugene L. FleemanTactical Missile DesignE-mail: [email protected] Site: http://genefleeman.home.mindspring.com
2/24/2008 ELF 2
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 3
Emphasis Is on Physics-Based, Analytical Sizing of Aerodynamic Configuration
Emphasis Is on Physics-Based, Analytical Sizing of Aerodynamic Configuration
Safe, Arm, and FuzingPower SupplySeeker, Sensors, and ElectronicsLaunch Platform IntegrationAdditional Measures of MeritCostMiss DistanceWarheadWeightStructurePropulsionAero Flight PerformanceAero Stability & ControlAero Configuration Sizing
EmphasisArea
Primary EmphasisSecondary EmphasisTertiary EmphasisNot Addressed- -
2/24/2008 ELF 4
Superior Better Comparable Inferior
Axial Acceleration AGM-88Maneuverability AA-11Speed / altitude SM-3Dynamic pressure PAC-3Size JavelinWeight FIM-92Production cost GBU-31Observables AGM-129Range AGM-86Kills per use Storm ShadowTarget acquisition LOCAAS
Tactical Missile Characteristics
Comparison With Fighter Aircraft
––
–
–
Tactical Missiles Are Different from Fighter AircraftTactical Missiles Are Different from Fighter Aircraft
Example of State-of-the-Art
2/24/2008 ELF 5
Aero Configuration Sizing ParametersEmphasized in This Course
Aero Configuration Sizing ParametersEmphasized in This Course
Nose FinenessDiameter
Propulsion Sizing / Propellant or Fuel
Wing Geometry / Size
Stabilizer Geometry / Size
Flight Control Geometry / Size
Length
ThrustProfile
Flight Conditions ( α, M, h )
2/24/2008 ELF 6
Conceptual Design Process Requires Evaluation of Alternatives and Iteration
Conceptual Design Process Requires Evaluation of Alternatives and Iteration
• Mission / Scenario Definition
• Weapon Requirements, Trade Studies and Sensitivity Analysis
• Launch Platform Integration
• Weapon Concept Design Synthesis
• Technology Assessment and Dev Roadmap
InitialTech
InitialReqs
BaselineSelected
AltConcepts
Initial Carriage /Launch
Iteration
RefineWeapons
Req
Initial Revised
Trades / Eval Effectiveness / Eval
TechTrades
InitialRoadmap
RevisedRoadmap
Alternate Concepts ⇒ Select Preferred Design ⇒Eval / Refine
Update
Note: Typical conceptual design cycle is 3 to 9 months. House of Quality may be used to translate customer requirements to engineering characteristics. DOE may be used to efficiently evaluate the broad range of design solutions.
2/24/2008 ELF 7
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Define Mission Requirements
Establish Baseline
Aerodynamics
Propulsion
Weight
Trajectory
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
2/24/2008 ELF 8
Examples of Air-Launched Missile Missions / Types
Examples of Air-Launched Missile Missions / Types
Air-to-air Example SOTA
• Short range ATA. AA-11. Maneuverability
• Medium range ATA. AIM-120. Performance / weight
• Long range ATA. Meteor. Range
Air-to-surface
• Short range ATS. AGM-114. Versatility
• Medium range ATS. AGM-88. Speed
• Long range ATS. Storm Shadow. Modularity
Permission of Missile Index. Copyright 1997©Missile.Index All Rights Reserved
10 feet
2/24/2008 ELF 9
Surface-to-surface Example SOTA• Short range STS. Javelin. Size
• Medium range STS. MGM-140. Modularity
• Long range STS. BGM-109. Range
Surface-to-air• Short range STA. FIM-92. Weight
• Medium range STA. PAC-3. Accuracy
• Long range STA. SM-3. High altitude
Examples of Surface-Launched Missile Missions / Types
Examples of Surface-Launched Missile Missions / Types
Permission of Missile.Index. Copyright 1997©Missile.Index All Rights Reserved
10 feet
2/24/2008 ELF 10
Aero Configuration Range / Time to Robust- Miss Observ- LaunchSizing Parameter Weight Maneuver Target ness Lethality Distance ables Survivability Cost Platform
Nose Fineness
Diameter
Length
Wing Geometry / Size
Stabilizer Geometry / Size
Flight Control Geometry / Size
Propellant / Fuel
Thrust Profile
Flight Conditions( α, M, h )
Aero Configuration Sizing Has High Impact on Mission Requirements
Aero Configuration Sizing Has High Impact on Mission Requirements
Impact on Weapon RequirementAero Measures of Merit Other Measures of Merit Constraint
–Very Strong Strong Moderate Relatively Low
2/24/2008 ELF 11
–
Alternatives for Precision StrikeCost per
ShotFuture Systems
Standoff platforms / hypersonic missiles
Overhead loitering UCAVs / hypersonic missiles
Overhead loitering UCAVs / light weight PGMs
Current Systems
Penetrating aircraft / subsonic PGMs
Standoff platforms / subsonic missiles
Note: Superior Good Average Poor
Number ofLaunch Platforms
RequiredTCT
Effectiveness
– –
–
Example of Assessment of Alternatives to Establish Future Mission Requirements
Example of Assessment of Alternatives to Establish Future Mission Requirements
Note: C4ISR targeting state-of-the-art for year 2010 projected to provide sensor-to-shooter / weapon connectivity time of less than 2 m and target location error ( TLE ) of less than 1 m for motion suspended target.
Measures of Merit
2/24/2008 ELF 12
C4ISR Tactical Satellites and UAVs Have High Impact on Mission Capability
C4ISR Tactical Satellites and UAVs Have High Impact on Mission Capability
Launch Platforms•Fighter Aircraft•Bomber•Ship / Submarine•UCAV
Precision Strike Weapons•Hypersonic SOW•Subsonic PGM•Subsonic CM
Launch Platforms•Fighter Aircraft•Bomber•Ship / Submarine•UCAV
Precision Strike Weapons•Hypersonic SOW•Subsonic PGM•Subsonic CM
Off-board Sensors•Tactical Satellite•UAV
Off-board Sensors•Tactical Satellite•UAV
Note: C4ISR targeting state-of-the-art for year 2010 projected to provide sensor-to-shooter / weapon connectivity time of less than 2 m and target location error ( TLE ) of less than 1 m for motion suspended target.
Time Critical Targets•TBM / TEL•SAM•C3•Other Strategic
Time Critical Targets•TBM / TEL•SAM•C3•Other Strategic
2/24/2008 ELF 13
Example of System-of-Systems Analysis to Develop Future Mission Requirements
Example of System-of-Systems Analysis to Develop Future Mission Requirements
1. Compare Targeting of Subsonic Cruise MissileVersus Hypersonic Missile
t0 t1
TBMLaunch
LaunchPt Rcvd
t2 t3
Cruise Missile Launch
HM Interceptat XXX nm
Range 3 > R2
Range 2 > R1
Range 1
1000 2000 3000 4000 5000Average Speed, fps
Tim
e, Mi
n
120
020406080
100
20406080
100
020000 4000 6000
Average Speed to Survive, fps
Altit
ude –
1000
ftLe
thali
ty / C
oncr
ete
Pene
tratio
n ( f
t ) 50403020100
1000 2000 3000 40000Impact Velocity, fps
W/H W3 > W2
W/H W2 > W1
Warhead W1
0
2. Time To Target
3. Alt / Speed / RCS RequiredFor Survivability
4. Lethality
Selected For All:• Value of Speed /
Range• Time Urgent Targets• High Threat
Environments• Buried Targets• Launch Platform
Alternatives• Operating and
Attrition Cost in Campaign
• Weapon Cost in Campaign
• Mix of Weapons in Campaign
• Cost Per Target Kill• C4ISR Interface
5. Campaign Model WeaponsMix ( CM, Hypersonic
Missile ) Results( eg., Korean Scenario )
HypersonicMissile Launch
RCS1 RCS2 > RCS1
1-2 3-42-3
4-5
2/24/2008 ELF 14
Example of Technological Surprise Driving Immediate Mission Requirements
Example of Technological Surprise Driving Immediate Mission Requirements
Archer AA-11 / R-73 ( IOC 1987 )Performance
•> +/- 60 deg off boresight•20 nm range
New Technologies•TVC•Split canard•Near-neutral static margin•+/- 90 deg gimbal seeker•Helmet mounted sight
Sidewinder AIM-9L ( IOC 1977 )Performance
•+/- 25 deg off boresight•6.5 nm range
Note: AIM-9L maneuverability shortfall compared to Archer drove sudden development of AIM-9X.
2/24/2008 ELF 15
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
Aerodynamics
Propulsion
Weight
Trajectory
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
2/24/2008 ELF 16
Baseline Design Benefits and GuidelinesBaseline Design Benefits and Guidelines
Benefits of Baseline DesignAllows simple, conceptual design methods to be used with good accuracyWell documented benchmark / configuration control / traceabilitybetween cause and effectBalanced subsystemsGives fast startup / default values for design effortProvides sensitivity trends for changing designBaselines can cover reasonable range of starting points
Baselines can normally be extrapolated to ±50% with good accuracyGuidelines
Don’t get locked-in by baselineBe creativeProject state-of-the-art ( SOTA ) if baseline has obsolete subsystems
Sensors and electronics almost always need to be updated
2/24/2008 ELF 17
Configuration Drawing Weight / Geometry Flow Path Geometry
Aerodynamics Ramjet Propulsion Rocket Propulsion
Flight Performance House of Quality Paredo Sensitivity for DOE
InletConical forebody angle, deg 17.7Ramp wedge angle, deg 8.36Capture area, ft2 0.52Throat area, ft2 0.29
BodyLength, in 171.0Diameter, in 20.375Fineness ratio 8.39Volume, ft3 28.33Wetted area, ft2 68.81Base area, ft2 ( cruise ) 0.58Boattail fineness ratio N/ANose half angle, deg 15.0
Tail ( Exposed )Area ( 2 panels ), ft2 2.24Wetted area ( 4 panels ), ft2 8.96Aspect ratio ( exposed ) 1.64Taper ratio 0.70Root chord, in 16.5Span, in. ( exposed ) 23.0L.E. sweep, deg 37.0M.A.C., in 14.2Thickness ratio 0.04X MAC, in 150.5Y MAC, in ( from root chord ) 5.4
Reference values:Reference area, ft2 2.264Reference length, ft 1.698
•
•
•
•
•
••
••
•
M, Mach Number
I sp, S
peci
fic Im
puls
e, s
ec
1,500
1,000
500
00 1 2 3 4
Note: φ = 1
30
20
10
00 1.0 2.0 3.0 4.0
Boos
t Thr
ust ~
1000
lbs
Time ~ sec 5.0 6.0
( ISP )Booster = 250 sec
3.0
2.5
2.0Burn
out M
ach
Num
ber
h, Altitude 1,000 ft
2.0
1.0
0
ML = 0.80constant altitude flyout
Boos
t Ran
ge ~
nm
0 20 40 600 20 40 60 80h, Altitude 1,000 ft
Note: Constant altitude flyout
500
400
300
200
100
00 1 2 3 4
Ran
ge ~
nm
M, Mach Number
h = SL
20,000 ft
40,000 ft
60,000 ft
Note:• ML = 0.8, Constant Altitude FlyoutExample:• Breguet Range for Mach 3 / 60 Kft flyout: Rmax = V ISP ( L / D )Max ln [ WBC / ( WBC - Wf )] = 2901 ( 950 ) ( 3.15 ) ln ( 1739 / ( 1739 - 476 )) = 2,777,192 ft or 457 nm
Nose 15.9 15.7Forebody 42.4 33.5
Guidance 129.0 33.5Payload Bay 64.5 60.0
Warhead 510.0 60.0Midbody 95.2 101.2
Inlet 103.0 80.0Electrical 30.0 112.0Hydraulic 20.0 121.0Fuel Distribution 5.0 121.0
Aftbody 44.5 142.5Engine 33.5 142.5
Tailcone 31.6 165.0Exit Duct 31.0 165.0Controls 37.0 164.0
Fins ( 4 ) 70.0 157.2End of Cruise 1,262.6 81.8Ramjet Fuel ( 6.9 ft3 ) 476.0 87.0Start of Cruise 1,738.6 83.2
Boost Nozzle ( Ejected ) 31.0 164.0Frangible Port 11.5 126.0
End of Boost 1,781.1 84.9Boost Propellant 449.0 142.5Booster Ignition 2,230.1 96.5
Component Weight, lb CG Sta, In.
.4
.3
.2
.1
0
C D 0
M, Mach Number0 1 2 3 4
C N
δ
~ pe
r deg
0 1 2 3 4
C m
δ
~ pe
r deg
-.4
-.2
0
.10
.05
0
SRef = 2.264 ft2
LRef = DRef = 1.698 ftXcg @ Sta 82.5 in.
M, Mach Number
+ .4
0
-.4
-.8
-1.2
-1.6
Pitc
hing
Mom
ent C
oeffi
cien
t, C
m
α, Angle of Attack ~ deg0 4 8 12 16
Mach 4.0
3.0
2.0
1.5
1.2
SRef = 2.264 ft2
LRef = DRef = 1.698 ftXcg @ Sta 82.5 in.
Nor
mal
For
ce C
oeffi
cien
t, C
N
α, Angle of Attack ~ deg0 4 8 12 16
Mach 1.21.52.03.04.0
.40
.30
.20
.10
0
Axi
al F
orce
Coe
ffici
ent,
CA
0 4 8 12 16
Mach 1.2
1.5
2.0
3.04.0
SRef = 2.264 ft2
LRef = Dref = 1.698 ftXcg @ Sta 82.5 in.
4.0
3.0
2.0
1.0
0
α, Angle of Attack ~ deg
•
•
••
•
•
• •
•
• •
•• •
20,000
15,000
10,000
5,000
00 1 2 3 4
M, Mach Number
T, N
et T
hrus
t, lb
Note: φ = 1
h = SL
h = 20K ft
h = 40K ft
h = 60K ft
h = 80K ft
Example of Missile Baseline DataExample of Missile Baseline Data
Ac Inlet capture areaAIT Inlet throat areaSRef Reference areaA5 Nozzle throat areaIsp Specific impulseφ Equivalence ratio – operating fuel / air ratio divided by fuel / air ratio for stochiometric combustion
Ramjet Engine Station Identification
0Free Stream
2 3 4 5 6Subscripts0 Free stream conditions ( Ramjet Baseline A0 = 75.4 in2 at Mach 4, α = 0 deg, Note: AC = 114 in2 )1 Inlet throat ( Ramjet Baseline A1 = AIT = 41.9 in2 )2 Diffuser exit ( Ramjet Baseline A2 = 77.3 in2 )3 Flame holder plane ( Ramjet Baseline A3 = 287.1 in2 )4 Combustor exit ( Ramjet Baseline A4 = 287.1 in2 )5 Nozzle throat ( Ramjet Baseline A5 = 103.1 in2 )6 Nozzle exit ( A6 = 233.6 in2 )Ref Reference Area ( Ramjet Baseline Body Cross-sectional Area, SRef = 326 in2 )
1Inlet Throat
( CD0 )Nose Corrected = ( CD0
)Nose Uncorrected x ( 1 - Ac / SREF )
120°
Ac = 114 in2
20.375 in diameterSource: Bithell, R.A. and Stoner, R.C. “Rapid Approach for Missile Synthesis”, Vol. II, Air-breathing Synthesis Handbook, AFWAL TR 81-3022, Vol. II, March 1982.
Sta 0.
Guidance WarheadRamjet Fuel Boost Propellant
Booster, and Ramjet Engine
Boost Nozzle
Tail ConeAft-bodyMid-bodyPayload BayFore-bodyNose23.5 43.5 76.5 126.0
159.0 171.0
Sta 150.311.6
11.5
16.5
37°
Note: Dimensions are in inches
ChinInlet Transport Air Duct
20.375 dia
-1
-0.5
0
0.5
1
1.5
ISP FuelWeight
Thrust CD0, Zero-Lift Drag
Coefficient
CLA, Lift-Curve-Slope
Coefficient
InertWeight
Parameter
Nond
imen
siona
l Ran
ge S
ensit
ivity
to
Par
amet
er
Sea Level Flyout at Mach 2.3 20 Kft Flyout at Mach 2.540 Kft Flyout at Mach 2.8 60 Kft Flyout at Mach 3.0
2/24/2008 ELF 18
Baseline Design Data Allows Correction of Computed Parameters in Conceptual DesignBaseline Design Data Allows Correction of
Computed Parameters in Conceptual Design
PCD, C Parameter of conceptual design, correctedPB, C Parameter of baseline, corrected ( actual data )PB, U Parameter of baseline, uncorrected ( computed )PCD, U Parameter of conceptual design, uncorrected (computed )Example
• Ramjet Baseline with RJ-5 fuel ( heating value = 11,300,000 ft-lbf / lbm ) • Advanced Concept with slurry fuel ( 40% JP-10 / 60% boron carbide =
18,500,000 ft-lbf / lbm ) • Flight conditions: Mach 3.5 cruise, 60k ft altitude, combustion temperature
4,000 R• Calculate specific impulse ( ISP )CD,C for conceptual design, based on corrected
baseline data– ( ISP )B, C = 1,120 s– ( ISP )B, U = 1387 s– ( ISP )CD, U = 2,271 s– ( ISP )CD, C = [( ISP )B, C / ( ISP )B, U ] ( ISP )CD, U = [( 1120 ) / ( 1387 )] ( 2271 ) = 0.807 ( 2271 )
= 1,834 s
PCD, C = ( PB, C / PB, U ) PCD, U
2/24/2008 ELF 19
Summary of This ChapterSummary of This Chapter
Overview of Missile Design ProcessExamples
Tactical missile characteristicsConceptual design processSOTA of tactical missilesAerodynamic configuration sizing parametersProcesses that establish mission requirementsProcess for correcting design predictions
Discussion / Questions?Classroom Exercise
2/24/2008 ELF 20
Introduction ProblemsIntroduction Problems1. The missile design team should address the areas of mission / scenario
definition, weapon requirements, launch platform integration, design, and t_______ a_________.
2. The steps to evaluate missile flight performance require computing aerodynamics, propulsion, weight, and flight t_________.
3. Air-to-air missile characteristics include light weight, high speed, and high m______________.
4. Air-to-surface missiles are often versatile and m______.5. Four aeromechanics measures of merit are weight, range, maneuverability,
and t___ to target.6. The launch platform often constrains the missile span, length, and w_____.7. An enabling capability for hypersonic strike missiles is fast and accurate
C____.8. An enabling capability for large off boresight air-to-air missiles is a h_____
m______ sight.9. A baseline design improves the accuracy and s____ of the design process.
2/24/2008 ELF 21
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 22
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
Propulsion
Weight
Trajectory
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
2/24/2008 ELF 23
Missile Diameter TradeoffMissile Diameter Tradeoff
Drivers toward Small Diameter• Decrease drag• Launch platform diameter constraint
Drivers toward Large Diameter• Increase seeker range and signal-to-noise, better resolution and tracking• Increase blast frag and shaped charge warhead effectiveness ( larger diameter
⇒ higher velocity fragments or higher velocity jet )• Increase body bending frequency• Subsystem diameter packaging • Launch platform length constraint
Typical Range in Body Fineness Ratio 5 < l / d < 25• Man-portable anti-armor missiles are low l / d ( Javelin l / d = 8.5 )• Surface-to-air and air-to-air missiles are high l / d ( AIM-120 l / d = 20.5 )
2/24/2008 ELF 24
Small Diameter Missiles Have Low DragSmall Diameter Missiles Have Low Drag
10
100
1000
10000
100000
4 8 12 16 20
d, Diameter, in
D / C
D, D
rag
/ Dra
g Co
effic
ient,
lb
Dynamic Pressure =1,000 psfDynamic Pressure =5,000 psfDynamic Pressure =10,000 psf
Example for Rocket Baseline:d = 8 in = 0.667 ftMach 2, h = 20k ft, ( CD0
)Powered = 0.95q = 1/2 ρ V2 = 1/2 ρ ( M a )2
= 1/2 ( 0.001267 ) [( 2 ) ( 1037 )]2 = 2,725 psfD0 / CD0
= 0.785 ( 2725 ) ( 0.667 )2 = 952D0 = 0.95 ( 952 ) = 900 lb
D = CD q SRef = 0.785 CD q d2
Note: D = drag in lb, CD = drag coefficient, q = dynamic pressure in psf, d = diameter ( reference length ) in ft
2/24/2008 ELF 25
Large Diameter Radar Seeker Provides Longer Detection Range and Better Resolution
Large Diameter Radar Seeker Provides Longer Detection Range and Better Resolution
1
10
100
0 5 10 15 20
d, Diameter, Inches
Example Seeker Range for Transmitted Power Pt = 100 W, nmExample Seeker Range for Transmitted Power Pt = 1,000 W, nmExample Seeker Range for Transmitted Power Pt = 10,000 W, nmExample Seeker Beam Width, deg
RD = { π σ n3/4 / [ 64 λ2 K T B F L ( S / N ) ]}1/4 Pt 1/4 d
θ3dB = 1.02 λ / d, θ3dB in rad
Assumptions: Negligible clutter, interference, and atmospheric attenuation; non-coherent radar ( only signal amplitude integrated ); uniformly illuminated circular aperture; receiver sensitivity limited by thermal noise
Symbols:
σ = Target radar cross section, m2
n = Number of pulses integratedλ = Wavelength, mK = Boltzman’s constant = 1.38 x 10-23 J / KT = Receiver temperature, K B = Receiver bandwidth, HzF = Receiver noise factorL = Transmitter loss factorS / N = Signal-to-noise ratio for target detectionPt = Transmitted power, Wd = Antenna diameterExample: Rocket Baselined = 8 in = 0.20 m, Pt = 1000 W, λ = 0.03 m ( f = 10 GHz )RD = Target detection range = { π ( 10 ) ( 100 )3/4 / [ 64 (
0.03 )2 ( 1.38 x 10-23 ) ( 290 ) ( 106 ) ( 5 ) ( 5 )( 10 )]}1/4 ( 1000 )1/4 ( 0.203 ) = 13,073 m or 7.1 nm
θ3dB = 3-dB beam width = 1.02 ( 0.03 ) / 0.203 = 0.1507 rad or 8.6 deg
Note for figure: σ = 10 m2, n = 100, λ = 0.03 m ( f = Transmitter frequency = 10 x 109 Hz ), T = 290 K, B = 106 Hz ( 10-6 s pulse ), F = 5, L = 5, S / N = 10
2/24/2008 ELF 26
Large Diameter IR Seeker Provides Longer Detection Range and Better Resolution
Large Diameter IR Seeker Provides Longer Detection Range and Better Resolution
1
10
100
0 2 4 6 8 10
do, Optics Diameter, Inches
Example Seeker Range for Exo-atmospheric, kmExample Seeker Range for Humidity at 7.5 g / m3, kmExample Seeker Range for Rain at 4 mm / hr, kmExample Seeker IFOV, 10-5 rad
RD = { ( IT )Δλ ηa Ao { D* / [( Δfp )1/2 ( Ad )1/2 ]} ( S / N )D-1 }1/2
IFOV = dp / [ ( f-number ) do ]
Example: do = 5 in = 0.127 m, exo-atmosphericLλ = 3.74 x 104 / { 45 { e{ 1.44 x 104 / [ 4 ( 300 ) ]} – 1 }} = 0.000224 W cm-2 sr-2
μm-1, ( IT )Δλ = 0.5 ( 0.000224 ) ( 4.2 – 3.8 ) 2896 = 0.1297 W / sr, Ad = 256 x 256 x ( 20 μm )2 = 0.262 cm2, f-number = 20 / [ 2.44 ( 4 ) ] = 2.05RD = { 0.1297 ( 1 ) ( 0.01267 ) { 8 x 1011 / [( 250 )1/2 ( 0.262 )1/2 ]} ( 1 )-1
}1/2 = 12, 740 mIFOV = 0.000020 / [ 2.05 ( 0.127 )] = 0.0000769 rad
Figure: dT = 2 ft ( 60.96 cm ), TT = 300 K, λ1 = 3.8 μm, λ2 = 4.2 μm, ε = 0.5, λ = 4 μm, FPA ( 256 x 256, 20 μm ), D* = 8 x 1011 cm Hz1/2 / W, ( S / N )D = 1, Δfp = 250 Hz.
RD = Target detection range, m( IT )Δλ = Target radiant intensity between λ1 and λ2= ε
Lλ ( λ2 - λ1 ) AT, W / srηa = Atmospheric transmissionAo = Optics aperture area, m2
D* = Specific detectivity, cm Hz1/2 / WΔfp = Pixel bandwidth, Hz Ad = Detectors total area, cm2
( S / N )D = Signal-to-noise ratio required for detectionε = Emissivity coefficientLλ = Spectral radiance ( Planck’s Law ) = 3.74 x 104 / {
λ5 { e[ 1.44 x 104 / ( λ TT )] – 1 }}, W cm-2 sr-2 μm-1
λ2 = Upper cutoff wavelength for detection, μmλ1 = Lower cutoff wavelength for detection, μmAT = Target planform area, cm2
λ = Average wavelength, μmTT = Target temperature, KIFOV = Instantaneous field-of-view of pixel, radf-number = dspot / ( 2.44 λ )dp = Pixel diameter, either μmdspot = Spot resolution if diffraction limited = dp, μm
2/24/2008 ELF 27
Missile Fineness Ratio May Be Limited by Impact of Body Bending on Flight ControlMissile Fineness Ratio May Be Limited by Impact of Body Bending on Flight Control
100
1000
10000
0 10 20 30l / d, length / diameter
Firs
t Mod
e Bod
y Ben
ding
Fre
quen
cy, r
ad / s
E t / W = 1,000 per inE t / W = 10,0000 per inE t / W = 100,000 per in
Derived from: AIAA Aerospace Design Engineers Guide, American Institute of Aeronautics and Astronautics, 1993.
ωBB = 18.75 { E t / [ W ( l / d ) ]}1/2
Example for Rocket Baseline:l / d = 18EAVG = 19.5 x 106 psitAVG = 0.12 inW = 500 lbE t / W = 19.5 x 106 ( 0.12 ) / 500 = 4680 per inωBB = 18.75 ( 4680 / 18 )1/2 = 302 rad / sec = 48 HzωActuator = 100 rad / sec = 16 HzωBB / ωActuator = 302 / 100 = 3.02 > 2
Assumes body cylinder structure, thin skin, high fineness ratio, uniform weight distribution, free-free motion. Neglects bulkhead, wing / tail stiffness.ωBB = First mode body bending frequency, rad / sE = Modulus of elasticity in psit = Thickness in inchesW = Weight in lbl / d = Fineness ratio
2/24/2008 ELF 28
Nose Fineness TradeoffNose Fineness Tradeoff
d
Example: lN / d = 5 tangent ogive
Example: lN / d = 0.5 ( hemisphere )
High Nose Fineness Superior Aerodynamically, Low Observables
Low Nose Fineness Ideal Electromagnetically, High Propellant Length / Volume
Moderate Nose Fineness Compromise Dome
d
Examples: lN / d = 2 tangent ogive lN / d = 2 faceted lN / d = 2 window lN / d = 2 multi-lens
dWindow
2/24/2008 ELF 29
Firestreak
Mistral
SLAM-ER
JASSM
THAAD
Faceted and Flat Window Domes Can Have Low Dome Error Slope, Low Drag, and Low RCS
Faceted and Flat Window Domes Can Have Low Dome Error Slope, Low Drag, and Low RCS
Faceted Dome ( Mistral ) Video
2/24/2008 ELF 30
Supersonic Body Drag Driven by Nose Fineness while Subsonic Drag Driven by Wetted Area
Supersonic Body Drag Driven by Nose Fineness while Subsonic Drag Driven by Wetted Area
0.01
0.1
1
10
0 1 2 3 4 5M, Mach Number
(CD0)Body,Wave;lN / d = 0.5(CD0)Body,Wave;lN / d = 1(CD0)Body,Wave;lN / d = 2(CD0)Body,Wave;lN / d = 5(CD)Base,Coast
Example for Rocket Baseline:( CD0
)Body, Wave ( CD0)Body, Friction ( CD )Base
lN / d = 2.4, Ae = 11.22 in2, SRef = 50.26 in2, M = 2, h = 20k ft, q = 2725 psf, l / d = 18, l = 12 ft
( CD0)Body, Friction = 0.053 ( 18 ) { ( 2 ) / [( 2725 )
( 12 ) ]}0.2 = 0.14( CD )Base Coast = 0.25 / 2 = 0.13( CD )Base Powered = ( 1 - 0.223 ) ( 0.25 / 2 ) = 0.10( CD0
)Body, Wave = 0.14( CD0
)Body, Coast = 0.14 + 0.13 + 0.14 = 0.41( CD0
)Body, Powered = 0.14 + 0.10 + 0.14 = 0.38
( CD0)Body = (CD0
)Body,Friction + ( CD0)Base + ( CD0
)Body, Wave
(CD0)Body,Friction = 0.053 ( l / d ) [ M / ( q l )]0.2. Based on Jerger reference, turbulent boundary layer, q in psf, l in ft.
( CD0 )Base,Coast = 0.25 / M, if M > 1 and (CD0
)Base,Coast = ( 0.12 + 0.13 M2 ), if M < 1( CD0
)Base,Powered = ( 1 – Ae / SRef ) ( 0.25 / M ), if M > 1 and ( CD0 )Base,Powered = ( 1 – Ae / SRef ) ( 0.12 + 0.13 M2 ), if M < 1
( CD0)Body, Wave = ( 1.59 + 1.83 / M2 ) { tan-1 [ 0.5 / ( lN / d )]}1.69, for M > 1. Based on Bonney reference, tan-1 in rad.
Note: ( CD0)Body,Wave = body zero-lift wave drag coefficient, ( CD0
)Base = body base drag coefficient, ( CD0)Body, Friction = body skin
friction drag coefficient, ( CD0)Body = body zero-lift drag coefficient, lN = nose length, d = missile diameter, l = missile body
length, Ae = nozzle exit area, SRef = reference area, q = dynamic pressure, tan-1 [ 0.5 / ( lN / d )] in rad.
2/24/2008 ELF 31
Moderate Nose Tip Bluntness Causes a Negligible Change in Supersonic Drag
Moderate Nose Tip Bluntness Causes a Negligible Change in Supersonic Drag
Steps to Calculate Wave Drag of a Blunted Nose1. Relate blunted nose tip geometry to pointed nose tip geometry
2. Compute (CD0)Wave,SharpNose for sharp nose, based on the body reference area
( CD0)Wave,SharpNose = ( 1.59 + 1.83 / M2 ) { tan-1 [ 0.5 / ( lN / d )]}1.69
3. Compute ( CD0)Wave,Hemi of the hemispherical nose tip ( lNoseTip / dNoseTip = 0.5 ), based on the
nose tip area( CD0
)Wave,Hemi = ( 1.59 + 1.83 / M2 ) {[ tan-1 ( 0.5 / ( 0.5 )]}1.69 = 0.665 ( 1.59 + 1.83 / M2 )
4. Finally, compute ( CD0)Wave,BluntNose of the blunt nose, based on the body reference area
( CD0)Wave,BluntNose = ( CD0
)Wave,SharpNose ( SRef - SNoseTip ) / SRef + ( CD0)Wave,Hemi SNoseTipi / SRef
Example Rocket Baseline ( dRef = 8 in ) with 10% Nose Tip Bluntness at Mach 2• ( CD0
)Wave,SharpNose = [ 1.59 + 1.83 / ( 2 )2 ] [ tan-1 ( 0.5 / 2.4)]1.69 = 0.14• dNoseTip = 0.10 ( 8 ) = 0.8 in• SNoseTip = π dNoseTip
2 / 4 = 3.1416 ( 0.8 )2 / 4 = 0.503 in2 = 0.00349 ft2
• ( CD0)Wave,Hemi = 0.665 [ 1.59 + 1.83 / ( 2 )2 ] = 1.36
• ( CD0)Wave,BluntNose = 0.14 ( 0.349 - 0.003 ) / 0.349 + ( 1.36 ) ( 0.003 ) / ( 0.349 ) = 0.14 + 0.01 = 0.15
dRefdNoseTip
lN
2/24/2008 ELF 32
Boattail Decreases Base Pressure Drag AreaBoattail Decreases Base Pressure Drag Area
Without Boattail
With Boattail
During Motor Burn After Motor Burnout
Base Pressure Drag Area
θBT
Note: Boattail angle θBT and boattail diameter dBT limited by propulsion nozzle packaging, tail flight control packaging, and flow separation
dRef
dBT
Reference: Chin, S. S., Missile Configuration Design, McGraw-Hill Book Company, New York, 1961
2/24/2008 ELF 33
Boattailing Reduces Drag for Subsonic MissilesBoattailing Reduces Drag for Subsonic Missiles0.45
0.40
0.05
0.10
0.15
0.20
0.25
0.30
0.35
C DO, E
xam
ple Z
ero-
Lift
Drag
Coe
fficie
nt
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5M∞
Note: Boatail half angle should be less than 10 deg, to avoid flow separattion.Source: Mason, L.A., Devan, L. and Moore, F.G., “Aerodynamic Design Manual for Tactical Weapons,” NSWC TR 81-156, July 1981
3.00 6.00 1.50
Center bodyNose
10.50
dBT / dRef = 1.0dBT / dRef = 0.9dBT / dRef = 0.8dBT / dRef = 0.6dBT / dRef = 0.4
Boattail
Note:dBT = Boattail DiameterdRef = Body Reference Diameter
2/24/2008 ELF 34
Note:If α negative, CN negativeBased on slender body theory ( Pitts, et al ) and cross flow theory ( Jorgensen ) referencesValid for l / d > 5Example l / d = length / diameter = 20d = 2 ( a b )1/2
φ = 0°
Lifting Body Has Higher Normal ForceLifting Body Has Higher Normal Force
CN,Example NormalForce
Coefficient for l / d = 20
150
100
50
0 0 20 40 60 80 100
α, Angle of Attack, Deg
φ2a
2b
a / b = 3
a / b = 2
a / b = 1
⏐ CN ⏐ = [⏐( a / b ) cos2 φ + ( b / a ) sin2 φ ⏐] [⏐ sin ( 2α ) cos ( α / 2 ) ⏐ + 2 ( l / d ) sin2 α ]
CN
2/24/2008 ELF 35
L / D Is Impacted by CD0, Body Fineness, and Lifting Body Cross Section Geometry
L / D Is Impacted by CD0, Body Fineness, and Lifting Body Cross Section Geometry
L / D,Lift / Drag
4
3
2
1
0 0 20 40 60 80 100α, Angle of Attack, DegNote:
• If α negative, L / D negative•d = 2 ( a b )1/2
•Launch platform span constraints ( e.g., VLS launcher ) and length constraints ( e.g., aircraft compatibility ) may limit missile aero configuration enhancements
L / D = CL / CD = ( CN cos α – CD0 sin α ) / ( CN sin α + CD0 cos α )For a lifting body, ⏐ CN ⏐ = [⏐( a / b ) cos2 ( φ ) + ( b / a ) sin2 ( φ ) ⏐] [⏐ sin ( 2α ) cos ( α / 2 ) ⏐ + 2 ( l / d ) sin2 α ]
High drag, low fineness body ( a / b = 1, l / d = 10, CDO = 0.5 )Low drag nose ( a / b = 1, l / d = 10, CDO = 0.2 )High fineness, low drag ( a / b = 1, l / d = 20, CDO = 0.2 )Lifting body, high fineness, low drag ( a / b = 2 @ φ = 0°, l / d = 20, CDO = 0.2 )
φ2a
2bCN
2/24/2008 ELF 36
Lifting Body Requires Flight at Low Dynamic Pressure to Achieve High Aero Efficiency
Lifting Body Requires Flight at Low Dynamic Pressure to Achieve High Aero Efficiency
0
1
2
3
4
100 1000 10000 100000
q, Dynamic Pressure, lb / ft2
Exam
ple
L / D
, Lift
/ Dr
ag
Circular Cross Section ( a / b = 1 ) Lifting Body ( a / b = 2 )
L / D = CL / CD = ( CN cos α – CDO sin α ) / ( CN sin α + CDO cos α )⏐ CN ⏐ = [⏐( a / b ) cos2 ( φ ) + ( b / a ) sin2 ( φ ) ⏐] [⏐ sin ( 2α ) cos ( α / 2 ) ⏐ + 2 ( l / d ) sin2 α ]
Note. Example figure based on following assumptions:Body lift only ( no surfaces ), cruise flight ( lift = weight ), W = L = 2,000 lb, d = 2 ( a b )1/2, S = 2 ft2, l / d = 10, CD0 = 0.2
Example:
q = 500 psf
•a / b = 1 ⇒ L / D = 2.40
•a / b = 2 ⇒ L / D = 3.37
q = 5,000 psf
•a / b = 1 ⇒ L / D = 0.91
•a / b = 2 ⇒ L / D = 0.96
2/24/2008 ELF 37
6
5
4
3
Body Planform Area( Body Volume )2/3
( L / D
) Max
, ( L
ift / D
rag
) Max Lower
Radar Cross
Section
TailoredWeapons
ConventionalWeapons
( circular cross section )
Trade-off of Low Observables and ( L / D )Max Versus Volumetric Efficiency
Trade-off of Low Observables and ( L / D )Max Versus Volumetric Efficiency
2 4 6 8 10
Advantages:• ( L / D )Max• Low RCS
Advantages:• Payload• Launch Platform Integration
Circular Cross Section
2/24/2008 ELF 38
Δ Cm / Δ α and Static Margin Define Static Stability
Δ Cm / Δ α and Static Margin Define Static Stability
Cm
Statically Stable: ΔCm / Δα < 0, with xac behind xcg
δ1 δ2
Cm
Statically Unstable: ΔCm / Δα > 0, with xac in front of xcg
δ1
δ2
Non-oscillatoryConvergent
OscillatoryConvergent
t
Non-oscillatoryDivergent
OscillatoryDivergent
t
α α
αα
Note: Statically unstable missile requires high bandwidth autopilot.
Autopilot negative rate feedback provides stability augmentation.
xCG
xAC
xCG
xAC
2/24/2008 ELF 39
Body Aerodynamic Center Is a Function of Angle of Attack, Nose Fineness, and Body Length
Body Aerodynamic Center Is a Function of Angle of Attack, Nose Fineness, and Body Length
0
1
2
3
4
5
0 20 40 60 80 100
Angle of Attack, Deg
Dist
ance
to B
ody A
erod
ynam
icCe
nter
/ Le
ngth
of N
ose
total length of body /length of nose = 1total length of body /length of nose = 2total length of body /length of nose = 5total length of body /length of nose = 10
( xAC )B / lN = 0.63 ( 1 - sin2 α ) + 0.5 ( lB / lN ) sin2 α
Note: Based on slender body theory ( Pitts, et al ) and cross flow theory ( Jorgensen ) references. No flare. ( xAC )B = Location of body aerodynamic center, lN = length of nose, α = angle of attack, lB = total length of body.
Example:Rocket Baseline BodylB / lN = 143.9 / 19.2 = 7.49α = 13 deg( xAC )B / lN = 0.81
19.2 143.9
2/24/2008 ELF 40
Based on Slender Body Theory:( CNα )F = 2 [( dF / d )2 – 1 ]( xac )F = xF + 0.33 lF [ 2 ( dF / d ) + 1 ] / [ ( dF / d ) + 1 ] ( CNα
)B = 2 per rad( xac )B = 0.63 lN
ΣM = 0 at Aerodynamic Center. For a Body-Flare:( CNα
)B {[ xCG – ( xAC )B ] / d } + ( CNα)F [ xCG – ( xAC )F ] / d = - [( CNα
)B + ( CNα)F ]
[( xAC – xCG ) / d ]
Static Margin for a Body-Flare( xAC – xCG ) / d = - {( CNα
)B {[ xCG – ( xAC )B ] / d } + ( CNα)F {[ xCG – ( xAC )F ] / d }} /
[( CNα)B + ( CNα
)F ]
Flare Increases Static StabilityFlare Increases Static Stability
+M+α
x = 0 ( xac )B
( CNα)B ( CNα )F
lBlN( xac )F
xFxCG
d dF
xAC
CNα= ( CNα
)B + ( CNα )F
2/24/2008 ELF 41
Example of Static Margin for THAAD ( Statically Unstable Missile )
( CNα )F = 2 [( 18.7 / 14.6 )2 – 1 ] = 2 [(1.28)2 – 1 ] = 1.28 per rad( xac )F = 230.9 + 0.33 ( 12.0 )[ 2 ( 18.7 / 14.6 ) + 1 ] / [ ( 18.7 / 14.6 ) + 1 ] = 237.1 in( xac )B = 0.63 ( 91.5 ) = 57.7 inxCGLaunch = 146.9 in( xAC – xCG )Launch / d = - { 2 {[ 146.9 – 57.7 ] / 14.6 } + 1.28 {[ 146.9 – 237.1 ] / 14.6 }} / [ 2 + 1.28 ] = - 0.41
Flare Increases Static Stability ( cont )Flare Increases Static Stability ( cont )
( CNα)B
( xac )B = 57.7 91.5 146.9
14.6 18.7 in
( xac )F = 237.1230.9 242.9
( CNα )F
xAC = 140.9
CNα= ( CNα
)B + ( CNα )F
2/24/2008 ELF 42
Tail Stabilizers Have Lower Drag While Flares Have Lower Aero Heating and Stability ChangesTail Stabilizers Have Lower Drag While Flares
Have Lower Aero Heating and Stability Changes
Type Stabilizer Drag Span Heating ΔCNαTail Control
Flare ( e.g., THAAD )
Tails ( e.g., Standard Missile )
Note: Superior Good Average Poor –
––
– –
2/24/2008 ELF 43
Wing Sizing TradesWing Sizing TradesAdvantages of Small Wing / Strake / No Wing
• Range in high supersonic flight / high dynamic pressure• Max angle of attack• Launch platform compatibility• Lower radar cross section• Volume and weight for propellant / fuel
Advantages of Larger Wing• Range in subsonic flight / low dynamic pressure• Lower guidance time constant*• Normal acceleration*• High altitude intercept*• Less body bending aeroelasticity ( wing stiffens body )• Less seeker error due to dome error slope ( lower angle of attack )• Less wipe velocity for warhead ( lower angle of attack )• Lower gimbal requirement for seeker
*Based on assumption of aerodynamic control and angle of attack below wing stall
2/24/2008 ELF 44
Stinger FIM-92 Grouse SA-18 Grison SA-19 ( two stage ) Gopher SA-13
Starburst Mistral Kegler AS-12 Archer AA-11
Gauntlet SA-15 Magic R550 Python 4 U-Darter
Python 5 Derby / R-Darter Aphid AA-8 Sidewinder AIM-9X
ASRAAM AIM-132 Grumble SA-10 / N-8 Patriot MIM-104 Starstreak
Gladiator SA-12 PAC-3 Roland ( two stage ) Crotale
Hellfire AGM-114 ATACM MGM-140 Standard Missile 3 ( three stage ) THAAD
Most Supersonic Missiles Are WinglessMost Supersonic Missiles Are Wingless
Permission of Missile Index. Copyright 1997©Missile.Index All Rights Reserved
2/24/2008 ELF 45
Wings, Tails, and Canards with Large Area and at High Angle of Attack Have High Normal ForceWings, Tails, and Canards with Large Area and
at High Angle of Attack Have High Normal Force
0
1
2
3
4
0 30 60 90
M < 1.35, based on slender wing theory + Newtonian impact theoryM = 2, based on linear wing theory + Newtonian impact theoryM = 5, based on linear wing theory + Newtonian impact theory
( CN
) Win
gS RE
F/ S
W,
Win
g No
rmal
Forc
e Coe
fficie
nt
for R
ocke
t Bas
eline
α’ = αW = α + δ , Wing Effective Angle of Attack for Rocket Baseline, Deg
⏐( CN )Surface ⏐ = [ 4⏐sin α’ cos α’⏐ / ( M2 – 1 )1/2 + 2 sin2α’ ] ( SSurface / SRef ), if M > { 1 + [ 8 / ( π A )]2 }1/2
⏐( CN )Surface ⏐ = [ ( π A / 2) ⏐sin α’ cos α’⏐ + 2 sin2α’ ] ( SSurface / SRef ), if M < { 1 + [ 8 / ( π A )]2 }1/2
Note: Linear wing theory applicable if M > { 1 + [ 8 / ( π A )]2 }1/2, slender wing theory applicable if M < { 1 + [ 8 / ( π A )]2 }1/2, A = Aspect Ratio < 3, SSurface = Surface Planform Area, SRef = Reference Area
Example for Rocket Baseline Wing
AW = 2.82SW = 2.55 ft2
SRef = 0.349 ft2
δ = 13 deg, α = 9 degM = 2{ 1 +[ 8 / ( π A )]2 }1/2 = 1.35Since M > 1.35, use linear wing theory + Newtonian theory
α’ = αW = α + δ = 22°( CN )Wing SRef / SW = 4 sin 22°cos 22° / ( 22 – 1 )1/2 + 2 sin2 22°= 1.083
( CN )Wing = 1.08 ( 2.55 ) / 0.349 = 7.91
2/24/2008 ELF 46
Aerodynamic Center of a Thin Surface ( e.g., Wing, Tail, Canard ) Varies with Mach NumberAerodynamic Center of a Thin Surface ( e.g.,
Wing, Tail, Canard ) Varies with Mach Number
0
0.1
0.2
0.3
0.4
0.5
0 1 2 3 4 5M, Mach Number
XAC
/ CMA
C, S
urfa
ce N
on-d
imen
sion
al
Aero
dyna
mic
Cen
ter
A = 1A = 2A = 3
Note: Based on linear wing theoryThin wing ⇒ M ( t / c ) << 1( xAC )Surface = Surface aerodynamic
center distance from leading edge of ( cMAC )Surface
cMAC = Mean aerodynamic chordA = Aspect ratio = b2 / S
( xAC / cMAC )Surface = [ A ( M2 – 1 )1/2 – 0.67 ] / [ 2A ( M2 –1 )1/2 – 1 ], if M > ~ 2( xAC / cMAC )Surface = 0.25, if M < ~ 0.7
Example: Rocket Baseline Wing
A = 2.82cMAC = 13.3 in( xMAC )Wing = 67.0 inM = 2( xAC / cMAC )Wing = 0.481( xAC )Wing = 6.4 in from mac leading edge = 73.4 in from nose tip
xAC
xMAC cMAC
2/24/2008 ELF 47
Hinge Moment Increases with Dynamic Pressure and Effective Angle of Attack
Hinge Moment Increases with Dynamic Pressure and Effective Angle of Attack
0
5000
10000
15000
20000
25000
30000
0 10 20 30
HM, E
xam
ple H
inge
Mom
ent, i
n - lb
q = 436 psf ( M = 0.8 ) q = 1242 psf ( M = 1.35 )q = 2725 psf ( M = 2 ) q = 17031 psf ( M = 5 )
HM = NSurface ( xAC - xHL )Surface
α’ = αW = α + δ , Wing Effective Angle of Attack of Rocket Baseline, Deg
Note: Based on linear wing theory, slender wing theory, and thin wing ( M ( t / c ) << 1 )
NSurface = Normal force on surface ( two panels )
( xAC - xHL )W = distance from surface aerodynamic center to hinge line of surface
Example for Rocket Baseline Wing Control
cmac = 13.3 inxHL = 0.25 cmac
SRef = 0.349 ft2
SW = 2.55 ft2
δ = 13 deg, α = 9 degα’ = αW = α + δ = 22°
M = 2, h = 20k ft, q = 2725 psfNW = [ CNW
( SRef / SW )] qSW = 1.083 ( 2725 ) ( 2.55 ) = 7525 lb
xAC / cmac = 0.48HM = 7525 ( 0.48 – 0.25 ) ( 13.3 ) = 23019 in – lb for two panels
NW
xHL
xAC
cmac
2/24/2008 ELF 48
Wings, Tails, and Canards Usually Have Greater Skin Friction Drag Than Shock Wave Drag
Wings, Tails, and Canards Usually Have Greater Skin Friction Drag Than Shock Wave Drag
0
0.1
0.2
0.3
0.4
0 10 20 30 40 50
M / ( q cmac ) = 0.00001 ft / lb M / ( q cmac ) = 0.0001 ft / lbM / ( q cmac ) = 0.001 ft / lb M / ( q cmac ) = 0.01 ft / lb
( CD0)Surface,Friction = nSurface { 0.0133 [ M / ( q cmac )]0.2 } ( 2 SSurface / SRef ), q in psf, cmac in ft
( CDO)Surface,Wave = nSurface ( 1.429 / MΛLE
2 ){( 1.2 MΛLE2 )3.5 [ 2.4 / ( 2.8 MΛLE
2 – 0.4 )]2.5 – 1 } sin2 δLE cos ΛLEtmac b / SRef , based on Newtonian impact theory
( CDO)Surface = ( CDO
)Surface,Wave + ( CDO)Surface,Friction
nSurfaces = number of surface planforms ( cruciform = 2 )q = dynamic pressure in psfcmac = length of mean aero chord in ftγ = Specific heat ratio = 1.4MΛLE
= M cos ΛLE = Mach number ⊥ leading edgeδLE = leading edge section total angleΛLE = leading edge sweep angletmac = max thickness of macb = span
Example for Rocket Baseline Wing:nW = 2, M = 2, h = 20k ft ( q = 2,725 psf ), cmac = 1.108 ft, SRef = 50.26 in2, SW = 367 in2, δLE = 10.01 deg, ΛLE = 45 deg, tmac = 0.585 in, b = 32.2 in, MΛLE
= 1.41 ( M = 2 )M / ( q cmac ) = 2 / [ 2725 ( 1.108 )] = 0.000662 ft / lbn SSurface / SRef = 2 ( 367 ) / 50.26 = 14.60( CDO
)Wing,Friction = 0.090( CD0
)Wing,Wave = 0.024( CDO
)Wing = 0.024 + 0.090 = 0.11
Exam
ple (
CD 0
) Surfa
ce,F
rictio
n
n SSurface / SRef
2/24/2008 ELF 49
Examples of Wing, Tail, and Canard Panel Geometry Alternatives
Examples of Wing, Tail, and Canard Panel Geometry Alternatives
ParameterVariation xAC
Bending Moment / FrictionSupersonic DragRCSSpan ConstraintStability & ControlAeroelastic Stab.λ = Taper ratio = cT / cRA = Aspect ratio = b2 / S = 2 b / [( 1 + λ ) cR ]yCP = Outboard center-of-pressure = ( b / 6 ) ( 1 + 2 λ ) / ( 1 + λ )cMAC = Mean aerodynamic chord = ( 2 / 3 ) cR ( 1 + λ + λ 2 ) / ( 1 + λ )
Note: Superior Good Average Poor
Based on equal surface area and equal span. Surface area often has more impact than geometry.
–
–
–
–
–
–
Triangle
( Delta )Aft Swept LE
Trapezoid
Double
Swept LEBow Tie Rectangle–
–
2/24/2008 ELF 50
Examples of Surface Arrangement and Aerodynamic Control Alternatives
Examples of Surface Arrangement and Aerodynamic Control Alternatives
Two Panels( Mono-Wing )
Three( Tri-Tail )
Four( Cruciform ) Six* Eight*
Folded Wraparound Extended Balanced Actuation Control
Flap Control
Interdigitated In-line
Note: More than four tails are usually free-to-roll pitch / yaw stabilizers, for low induced roll.
2/24/2008 ELF 51
Control Integ Control Surfaces Example Control Effect Cost PackagingPitch / Yaw 2 Stinger FIM-92
Pitch / Roll 2 ALCM AGM-86
Pitch / Yaw / Roll 3 SRAM
Pitch / Yaw / Roll 4 Adder AA-12
Pitch + Yaw + Roll 5 Kitchen AS-4
Pitch / Yaw + Roll 6 Derby / R-Darter
Most Missiles Use Four Control Surfaces with Combined Pitch / Yaw / Roll Control IntegrationMost Missiles Use Four Control Surfaces with
Combined Pitch / Yaw / Roll Control Integration
Note: Superior Good Average Poor –
–
––
–
–
–
–
2/24/2008 ELF 52
There Are Many Flight Control Configuration Alternatives
There Are Many Flight Control Configuration Alternatives
ControlControl Design
AlternativesTail Cruciform ( 4 )
Tri-tail ( 3 )Not CompressedFoldedWraparoundSwitchblade
Canard AboveRolling Airframe ( 2 )
Wing Tail ( 3, 4, 6, 8 )Strake / Canard & TailIn Line with ControlsInterdigitated with Controls
TVC or Reaction Jet Control
Movable NozzleJet TabJet VaneAxial PlateSecondary InjectionNormal Jet / JISpanwise Jet / JI
Fixed SurfaceAlternatives
WinglessWingStrake / CanardIn Line with ControlsInterdigitated with ControlsNumber ( 2, 3, 4 )Tail ( 3, 4, 6, 8 )Tail + WingIn Line with ControlsInterdigitated with Controls
Tail ( 3, 4, 6, 8 )Tail + Canard / StrakeTail + Wing
Above
2/24/2008 ELF 53
Tail Control Is Efficient at High Angle of Attack Tail Control Is Efficient at High Angle of Attack
α
V∞
ΔCN
CN Trim ( assumed statically stable ) CN at δ = 0
CNCNegative δ
CNC at δ = 0
☺ Efficient Packaging☺ Low Hinge Moment / Actuator
Torque☺ Low Induced Rolling Moment☺ Efficient at High α
Decreased Lift at Low α if Statically Stable
cg
2/24/2008 ELF 54
Tail Control Is More Effective Than Conventional Canard Control at High Angle of Attack
Tail Control Is More Effective Than Conventional Canard Control at High Angle of Attack
V∞
α
+ δ
• Assumed static stability• Control surface local
angle of attack α’ = α + δ• Panel stalled at high α*
Conventional Canard Control
V∞
α
– δ
• Assumed static stability• Control surface local
angle of attack α’ = α – δ• Panel not stalled at high α
Tail Control
α ~ Angle of Attack ( deg ) α ~ Angle of Attack ( deg )
C mδ
/( C
mδ
) α=
0° 1.0
0
ConvenCanardControl
TailControl☺
10 – 20° 20 – 30°C l
δ/ (
C lδ
) α=
0° 1.0
0
ConvenCanardControl
TailControl☺
10 – 15° 15 – 30°
Ø = 0°
*Note: Additional forward fixed surfaces ( such as Python 4 ) in front of movable canards alleviate stall at high α. Free-to-roll tails ( such as Python 4 ) alleviate induced roll from canard control at high α.
2/24/2008 ELF 55
JASSM AGM-158 Maverick AGM-65 CALCM JSOW AGM-154
Tomahawk BGM-109 Taurus KEPD 350 Storm Shadow / Scalp Popeye AGM-142
Exocet MIM40 TOW2-BGM71D AMRAAM AIM-120 Sunburn SS-N-22
Standard RIM-66 / 67 RBS-70 / 90 Shipwreck SS-N-19 Super 530
Sea Dart ( two stage ) FSAS Aster R-37 ( AA-X-13 ) Mica
Adder AA-12 Rapier 2000 SD-10 / PL-12 Seawolf
About 70% of Tail Control Missiles Also Have WingsAbout 70% of Tail Control Missiles Also Have Wings
Permission of Missile Index. Copyright 1997©Missile.Index All Rights Reserved
2/24/2008 ELF 56
Control HingeType of Tail Control Effectiveness Drag Moment RCS
Balanced Actuation Fin ( Example: ASRAAM AIM-132 )
Flap ( Example: Hellfire AGM-114 )
Lattice Fin ( Example: Adder AA-12 / R-77 )
Tail Control Alternatives: Conventional Balanced Actuation Fin, Flap, and Lattice Fin
Tail Control Alternatives: Conventional Balanced Actuation Fin, Flap, and Lattice Fin
–
–
Note: Superior Good Average Poor –
2/24/2008 ELF 57
Lattice Fins Have Advantages for Low Subsonic and High Supersonic Missiles
Lattice Fins Have Advantages for Low Subsonic and High Supersonic Missiles
AdvantagesHigh control effectiveness at
low subsonic and high supersonic Mach number
Low hinge momentShort chord length
DisadvantagesHigh RCS ( cavities, normal
leading edges )High drag at transonic Mach
number ( choked flow )
Low Subsonic Transonic Low Supersonic High Supersonic
☺ ☺
2/24/2008 ELF 58
Conventional Canard Control Is Efficient at Low Angle of Attack But Stalls at High Alpha
Conventional Canard Control Is Efficient at Low Angle of Attack But Stalls at High Alpha
α
V∞
δΔCN
CN Trim ( assumed statically stable )
CN at δ = 0C N C
☺ Efficient Packaging☺ Simplified
Manufacturing☺ Increased Lift at Low α
if Statically Stable
Stall at High α if Statically StableInduced Roll
Note: = CNC at δ = 0°
= CNC at δ = δ
*Note: Additional forward fixed surface in front of movable canard alleviates stall at high α. Free-to-roll tails alleviate induced roll at high α. Dedicated roll control surfaces avoid roll control saturation and simplify autopilot design.
cg
2/24/2008 ELF 59
Canard Control Missiles Are Wingless and Most Are Supersonic
Canard Control Missiles Are Wingless and Most Are Supersonic
Permission of Missile Index. Copyright 1997©Missile.Index All Rights Reserved
Stinger FIM-92 Grouse SA-18 Grison SA-19 ( two-stage ) Gopher SA-13
Starburst Gauntlet SA-15 Mistral AIM-9L
Archer AA- 11 Magic R 550 Python 4 U-Darter
Python 5 Derby / R-Darter Aphid AA-8 Kegler AS-12
GBU-12 GBU-22 GBU-27 GBU-28
2/24/2008 ELF 60
Kegler AS-12 Archer AA-11 Aphid AA-8
Magic R 550 Python 4 U-Darter
Missiles with Split Canards Have Enhanced Maneuverability at High Angle of Attack
Missiles with Split Canards Have Enhanced Maneuverability at High Angle of Attack
Note: Forward fixed surface reduces local angle-of-attack for movable canard, providing higher stall angle of attack. Forward surface also provides a fixed, symmetrical location for vortex shedding from the body.Python 4 also has free-to-roll tails and separate roll control ailerons.
α’ ~ αα’ ~ δα
δΔCN
C N C
Note: α’ = Local angle of attack
2/24/2008 ELF 61
Wing Control Requires Less Body Rotation But Has High Hinge Moment, Induced Roll and StallWing Control Requires Less Body Rotation But Has High Hinge Moment, Induced Roll and Stall
δV
Δ CN ~ CN Trim
☺ Low Body α / Dome Error Slope☺ Fast Response ( if skid-to-turn )
Poor Actuator PackagingLarge Hinge MomentLarger Wing SizeInduced RollWing Stall
( α small ) cg
2/24/2008 ELF 62
Wing Control Missile Susceptible to High Vortex Shedding
Wing Control Missile Susceptible to High Vortex Shedding
Strong vortices from wing interact with tail
Source: Nielsen Engineering & Research ( NEAR ) web site: http://www.nearinc.com/near/project/MISDL.htm
Video of Vortices from Delta Wing at High Angle of Attack
Source: University of Notre Dame web site: http://www.nd.edu/~ame/facilities/SubsonicTunnels.html
2/24/2008 ELF 63
Wing Control Missiles Are Old TechnologyWing Control Missiles Are Old Technology
Sparrow AIM-7: IOC 1956
Skyflash: IOC 1978
Alamo AA-10 / R-27: IOC 1980
HARM AGM-88: IOC 1983
Aspide: IOC 1986
Permission of Missile Index. Copyright 1997©Missile.Index All Rights Reserved
2/24/2008 ELF 64
TVC and Reaction Jet Flight ControlTVC and Reaction Jet Flight ControlLiquid Injection Hot Gas Injection
Axial Plate Jet Tab Movable Nozzle
± 7° ± 12°
± 7°± 15° ± 20°
Note: Jet vanes provide roll control and share actuators with aero control, but have reduced ISP
Reaction Jet
M∞ Jet Flow
Jet Vane*
± 10°
Note:•TVC and reaction jet flight control provide high maneuverability at low dynamic pressure•TVC usually has lower time constant and miss distance than aero control•Reaction jets usually have lower time constant and miss distance than TVC•Reaction jets can be either impulse jets or controlled duration jets Jet inter. Thrust Jet interaction
2/24/2008 ELF 65
Jet Vane + Aero Control:Mica Sea Sparrow RIM-7 AIM-9X
Sea Wolf GWS 26 IRIS-T A-Darter Javelin
Jet Tab + Aero Control:Archer AA-11
Reaction Jet + Aero Control:PAC-3
Movable Nozzle + Aero Control + Reaction Jet:SM-3 Standard Missile Aster FSAF 15
Movable Nozzle + Reaction Jet:THAAD
Reaction Jet:LOSAT
Most Tactical Missiles with TVC or Reaction Jet Control Also Use Aero Control
Most Tactical Missiles with TVC or Reaction Jet Control Also Use Aero Control
Example Video of TVC ( FSAF-15 and Javelin )
2/24/2008 ELF 66
Skid-to-Turn Is the Most Common Maneuver LawSkid-to-Turn Is the Most Common Maneuver LawSkid-To-Turn ( STT )
• Advantage: Fast response• Features
– Does not require roll commands from autopilot– Works best for axisymmetric cruciform missiles
Bank-To-Turn ( BTT )• Advantage: Provides higher maneuverability for planar
wing, noncircular / lifting bodies, and airbreathers• Disadvantages
– Time to roll– Requires fast roll rate– May have higher dome error slope
• Features– Roll attitude commands from autopilot– Small sideslip
Rolling Airframe ( RA )• Advantage: Requires only two sets of gyros /
accelerometers / actuators ( packaging for small missile )• Disadvantages for aero control
– Reduced maneuverability for aero control– Requires high rate gyros / actuators– Requires precision geometry and thrust alignment
• Features– Bias roll rate and roll moment– Can use impulse steering ( e.g., PAC-3, LOSAT )– Compensates for thrust offset
Step 1: Roll Until Wing ⊥ LOS
Step 2: Maneuver @ Roll Rate = 0 and Wing ⊥ LOS
Bias Roll Rate ( e.g., 3 Hz )
Maneuver w / o Roll CommandTarget
Target
Target
LOS TargetManeuver with Bias Roll
Moment
LOS
LOS
LOSSTT
BTT ( with Planar Wing )
RA
2/24/2008 ELF 67
Examples of Twin Inlet Missiles with Bank-to-Turn
Twin Side Inlets Ramjet: ASMP
Twin Cheek Inlets Ducted Rocket: HSAD
Twin Cheek Inlets Ducted Rocket: Meteor
Examples of Single Inlet Missiles with Bank-to-Turn
Chin Inlet Ramjet: ASALM
Bottom Inlet Turbojet: BGM-109 Tomahawk
Bottom Inlet Turbojet: Storm Shadow / Scalp
Top Inlet Turbofan: AGM-86 ALCM
Asymmetric Inlets Require Bank-to-Turn Maneuvering
Asymmetric Inlets Require Bank-to-Turn Maneuvering
Note: Bank-to-turn maneuvering maintains low sideslip for better inlet efficiency.
2/24/2008 ELF 68
Yaw Right
X Roll Orientation Is Usually Better Than + Roll Orientation
X Roll Orientation Is Usually Better Than + Roll Orientation
Fin 1
Fin 3
Roll Right
+ Roll Orientation with Four Tail Surfaces Control of Pitch / Yaw / Roll, Looking Forward from Base
X Roll Orientation with Four Tail Surfaces Control of Pitch / Yaw / Roll, Looking Forward from Base
Roll Right
Note: + roll orientation usually has lower trim drag, less static stability and control effectiveness in pitch and yaw, and statically unstable roll moment derivative ( Clφ > 0 ).X roll orientation has better launch platform compatibility, higher L / D, higher static stability and control effectiveness in pitch and yaw, and statically stable roll moment derivative ( Clφ < 0 ).
4 1
3 2
Pitch Up Yaw Right
Pitch Up
Fin 2Fin 4Trail
ing
edge
de
flect
ion
2/24/2008 ELF 69
Trimmed Normal Force Is Defined at Zero Pitching Moment
Trimmed Normal Force Is Defined at Zero Pitching Moment
Pitc
hing
Mom
ent,
C mNo
rmal
Forc
e, C N
Angle of Attack ( Deg )
αTrim @ Cm = 0
δ = 0
δ = δ Trim for either statically stable tail control or statically unstable canard control
δ = 0
δ = δ Max
δ = δ Trim for either statically unstable tail control or statically stable canard control
Angle of Attack ( Deg )
2/24/2008 ELF 70
Note: Rocket BaselineXCG = 75.7 in.Mach 2
( α + δ )Max = 21.8 deg, ( CNTrim)Max
α / δ = 0.75, ( Static Margin = 0.88 Diam )α / δ = 1.5, ( SM = 0.43 Diam )α / δ = ∞, ( SM = 0 )
Relaxed Static Margin Allows Higher Trim Angle of Attack and Higher Normal Force
Relaxed Static Margin Allows Higher Trim Angle of Attack and Higher Normal Force
( CN, Trim )max, Max Trimmed Normal Force Coefficient of Rocket Baseline
0 4 8 12 16 20 24
16
12
8
4
0
( αTrim )max, Μax Trim Angle of Attack, deg
2/24/2008 ELF 71
Tails Are Sized for Desired Static MarginTails Are Sized for Desired Static Margin
( CNα)B
( CNα)W
( CNα)T
( xAC )T
( xAC )B
( xAC )W
+M
+ α
x = 0xCG
x = lB
x = lN
xACΣM = 0 at aerodynamic center( CNα
)B {[ xCG – ( xAC )B ] / d } + ( CNα)W {[ xCG – ( xAC )W ] / d } SW / SRef + ( CNα
)T {[ xCG – ( xAC )T ] / d } ST / SRef
= - [( CNα)B + ( CNα
)W SW / SRef + ( CNα)T ST / SRef ] [( xAC – xCG ) / d ]
Static margin for a specified tail area is( xAC – xCG ) / d = - {( CNα
)B {[ xCG – ( xAC )B ] / d } + ( CNα)W {[ xCG – ( xAC )W ] / d } SW / SRef + ( CNα
)T {[ xCG – ( xAC )T ] / d } ( ST / SRef )} / [(CNα
)B + (CNα)W SW / SRef + ( CNα
)T ST / SRef ]
Required tail area for a specified static margin isST / SRef = ( CNα
)B {[ xCG – ( xAC )B ] / d } + ( CNα)W {[ xCG – ( xAC )W ] / d } ( SW / SRef ) + {[( CNα
)B + ( CNα)W SW / SRef ][( xAC – xCG ) / d ]}
/ {( CNα)T [( xAC )T – xCG ] / d - ( xAC – xCG ) / d }
CNα
2/24/2008 ELF 72
Larger Tail Area Is Required for Neutral Stability at High Mach Number
Larger Tail Area Is Required for Neutral Stability at High Mach Number
0
1
2
3
0 1 2 3 4 5M, Mach Number
(ST)
Neut
ral /
SRef
, Neu
tral S
tabi
lity T
ail A
rea /
Re
fere
nce A
rea
(ST)Neutral / SRef = { (CNα)B [ xCG – (xAC)B ] / d + (CNα)W {[ xCG – (xAC)W ] / d } ( SW / SRef )} / {{[ (xAC)T – xCG ] / d } (CNα)T }
Assumptions for figure:•XCG ≈ l / 2, (XAC)B ≈ d, ( XAC )T ≈ l – d•α < 6 deg, turbulent boundary layer•(CNα)B = 2 per rad•(CNα)T = (CNα)W = 4 / [ M2 –1 ]1/2, if M > { 1 + [ 8 / ( π A )]2 }1/2
•(CNα)T = (CNα)W = π A / 2, if M < { 1 + [ 8 / ( π A )]2 }1/2
Example Rocket Baseline:l = 144 in, d = 8 in, SW = 2.55 ft2, SRef = 0.349 ft2, AW = 2.82, (cMAC)W = 13.3 in, xMAC = 67.0 in from nose tip, burnout ( xCG = 76.2 in from tip ), Mmax = 3
(xAC)W = 0.49 ( 13.3 ) = 6.5 in from leading edge of MAC
(xAC)W = 6.5 + 67.0 = 73.5 in from nose {[ xCG – (xAC)W ] / l } ( SW / SRef ) = 0.14 ( forward wing )
(ST)Neutral / SRef = 1.69 provides neutral stability
(ST)Neutral = 1.69 ( 0.349 ) = 0.59 ft2
{[ x CG– (x AC) W
] / l }( S W
/ S Ref) = 0
{[ x CG– (x AC) W
] / l } ( S W
/ S Ref) = 0.25
( forward wing )
{[ x CG– (x AC) W
] / l }( S W
/ S Ref) = - 0.25
( aft wing )
2/24/2008 ELF 73
Stability and Control Derivatives Conceptual Design Criteria
Stability and Control Derivatives Conceptual Design Criteria
z y
xClδr Clδa
z y
xCnδaCnδr
z y
xClφ Clδa
z y
xCmα
Cmδ
z y
xClβ Clδa
| Clδr / Clδa | < 0.3 ( Roll Due to Rudder Deflection ) | Clφ / Clδa | < 0.5 ( Roll Due to Roll Angle )
| Cnδa / Cnδr | < 0.2 ( Yaw Due to Aileron Deflection ) | Cmα / Cmδ | < 1 ( Pitch Due to α )
| Clβ / Clδa | < 0.3 ( Roll Due to Sideslip ) | Cnβ / Cnδr | < 1 ( Yaw Due to Sideslip )
z y
x
Cnδr
Cnβ
Note: The primary control derivative ( larger bold font ) should be larger than the undesirable stability and control derivative.
2/24/2008 ELF 74
Most of the Rocket Baseline Body Buildup Normal Force Is Provided by the Wing
Most of the Rocket Baseline Body Buildup Normal Force Is Provided by the Wing
CN, Normal ForceCoefficient of Rocket Baseline
15
10
5
00 5 10 15 20 25
α, Angle of Attack, Deg
Body + Wing + Tail
Body + Wing
Body
Note for figure: M = 2, δ = 0
( CN )Total = ( CN )Wing-Body-Tail ≅ ( CN )Body + ( CN )Wing + ( CN )Tail
Note: ( CD0 )Total = ( CD0 )Wing-Body-Tail ≅ ( CD0 )Body + ( CD0 )Wing + ( CD0 )Tail
( Cm )Total = ( Cm )Wing-Body-Tail ≅ ( Cm )Body + ( Cm )Wing + ( Cm )Tail
2/24/2008 ELF 75
Summary of AerodynamicsSummary of Aerodynamics
Conceptual Design Prediction Methods of Bodies and SurfacesNormal force coefficientDrag coefficientAerodynamic center / pitching moment coefficient / hinge moment
Design TradeoffsDiameterNose finenessBoattailLifting body versus axisymmetric bodyWings versus no wingsTails versus flaresSurface planform geometryFlight control alternativesManeuver alternativesRoll orientationStatic margin / time to converge or divergeTail sizing
2/24/2008 ELF 76
Summary of Aerodynamics ( cont )Summary of Aerodynamics ( cont )
Stability and Control Design CriteriaStatic stabilityControl effectivenessCross coupling
Body BuildupNew Aerodynamics Technologies
Faceted / window / multi-lens domesBank-to-turn maneuveringLifting body airframeForward swept surfacesNeutral static marginLattice finsSplit canard controlFree-to-roll tails
Discussion / Questions?Classroom Exercise
2/24/2008 ELF 77
Aerodynamics ProblemsAerodynamics Problems1. Missile diameter tradeoffs include consideration of seeker range, warhead
lethality, structural mode frequency, and d___.2. Benefits of a high fineness nose include lower supersonic drag and lower
r____ c____ s______.3. Three contributors to drag are base drag, wave drag, and s___ f_______
drag.4. To avoid flow separation, a boatail or flare angle should be less than __ deg.5. A lifting body is most efficient at a d______ p_______ of about 700 psf.6. At low angle of attack the aerodynamic center of the body is on the n___.7. Subsonic missiles often have w____ for enhanced range.8. The aerodynamic center of the wing is between 25% and 50% of the m___
a__________ c____.9. Hinge moment increases with the local flow angle due to control surface
deflection and the a____ o_ a_____.10. Increasing the surface area increases the s___ f_______ d___.
2/24/2008 ELF 78
Aerodynamics Problems ( cont )Aerodynamics Problems ( cont )11. Leading edge sweep reduces drag and r____ c____ s______.12. A missile with six control surfaces, four surfaces providing combined pitch /
yaw control plus two surfaces providing roll control, has an advantage of good c______ e____________.
13. A missile with two control surfaces providing only combined pitch / yaw control has advantages of lower c____ and good p________.
14. A tail control missile has larger trim normal force if it is statically u_______.15. Lattice fins have low h____ m_____.16. Split canards allow higher maximum angle of attack and higher
m______________.17. Two types of unconventional control are thrust vector control and r_______
j__ control.18. The most common type of TVC for tactical missiles is j__ v___ control.19. Three maneuver laws are skid to turn, bank to turn, and r______ a_______.20. Bank to turn maneuvering is usually required for missiles with a single wing
or with a_________ inlets.
2/24/2008 ELF 79
Aerodynamics Problems ( cont )Aerodynamics Problems ( cont )
21. A missile is statically stable if the aero center is behind the c_____ o_ g______.
22. Tail stabilizers have low drag while a f____ stabilizer has low aero heating and a relatively small shift in static stability.
23. If the moments on the missile are zero the missile is in t___.24. Total normal force on the missile is approximately the sum of the normal
forces on the surfaces ( e.g., wing, tail, canard ) plus normal force on the b___.
25. Increasing the tail area increases the s_____ m________.
2/24/2008 ELF 80
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 81
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
Weight
Trajectory
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
Propulsion
2/24/2008 ELF 82
Scramjet: ISP typically constrained by thermal choking
High Specific Impulse Is Indicative of Lower Fuel / Propellant Consumption
High Specific Impulse Is Indicative of Lower Fuel / Propellant Consumption
Turbojet: ISP typically constrained by turbine temperature limit
Ramjet: ISP typically constrained by combustor insulation temperature limit
Solid Rocket: ISP typically constrained by safety
4,000
3,000
2,000
1,000
0I SP, S
pecif
ic Im
pulse
, Thr
ust /
( Fu
el or
Pro
pella
nt
Weig
ht F
low
Rate
), S
0 2 4 6 8 10 12Mach Number
Ducted Rocket
2/24/2008 ELF 83
Cruise Range Is Driven by L/D, Isp, Velocity, and Propellant or Fuel Weight Fraction
Cruise Range Is Driven by L/D, Isp, Velocity, and Propellant or Fuel Weight Fraction
Typical Value for 2,000 lb Precision Strike Missile
Note: Ramjet and Scramjet missiles booster propellant for Mach 2.5 to 4 take-over speed not included in WPfor cruise. Rockets require thrust magnitude control ( e.g., pintle, pulse, or gel motor ) for effective cruise. Max range for a rocket is usually a semi-ballistic flight profile, instead of cruise flight. Multiple stages may be required for rocket range greater than 200 nm.
R = ( L / D ) Isp V In [ WL / ( WL – WP )] , Breguet Range Equation
Parameter
L / D, Lift / DragIsp, Specific ImpulseVAVG , Average VelocityWP / WL, Cruise Propellant or Fuel Weight / Launch WeightR, Cruise Range
103,000 s1,000 ft / s0.3
1,800 nm
51,300 s3,500 ft / s0.2
830 nm
31,000 s6,000 ft / s0.1
310 nm
5250 s3,000 ft / s0.4
250 nm
Solid RocketHydrocarbon FuelScramjet Missile
Liquid FuelRamjet Missile
Subsonic TurbojetMissile
2/24/2008 ELF 84
Solid Rockets Have High Acceleration CapabilitySolid Rockets Have High Acceleration Capability
1,000
100
10
10 1 2 3 4 5
RamjetTMax = (π / 4 ) d2 ρ0 V0
2 [( Ve / V0 ) -1 ]
Solid RocketTMax = 2 Pc At = m. Ve
M, Mach Number
( T / W
) Max
, ( T
hrus
t / W
eight
) Max
Note:Pc = Chamber pressure, At = Nozzle throat area, m. = Mass flow rated = Diameter, ρ0 = Free stream density, V0 = Free stream velocity,Ve = Nozzle exit velocity ( Turbojet: Ve ~ 2,000 ft / s, Ramjet: Ve ~ 4,500 ft / s, Rocket: Ve ~ 6,000 ft / s )
TurbojetTMax = (π / 4 ) d2 ρ0 V0
2 [( Ve / V0 ) -1 ]
2/24/2008 ELF 85
Turbojet NomenclatureTurbojet Nomenclature
0
Free Stream
1
Inlet Entrance
3
Compressor Exit
2
Compressor Entrance4
Turbine Entrance
Inlet Compressor Combustor Turbine Nozzle
5
Turbine Exit
2/24/2008 ELF 86
High Temperature Compressors Are Required to Achieve High Pressure Ratio at High Speed
High Temperature Compressors Are Required to Achieve High Pressure Ratio at High Speed
0
1000
2000
3000
0 1 2 3 4
M0, Free Stream Mach Number
T3, C
ompr
esso
r Exi
t Tem
pera
ture
, Rp3 / p2 = 1p3 / p2 = 2p3 / p2 = 5p3 / p2 = 10
T3 ≈ T0 { 1 + [( γ0 - 1 ) / 2 ] M02 }( p3 / p2 )( γ3 - 1 ) / γ3
γ0 = 1.4, γ3 ≈ 1.29 + 0.16 e-0.0007 T3
Note: Ideal inlet; ideal compressor; low subsonic, isentropic flow
Example:M0 = 2, h = 60k ft ( T0 = 398 R )p3 / p2 = 5 ⇒ T3 = 1118 R, γ3 = 1.36
T3 = Compressor exit temperature in Rankine, T0 = free stream temperature in Rankine, γ = specific heat ratio, M0 = free stream Mach number, p3 = compressor exit pressure, p2 = compressor entrance pressure
T3
2/24/2008 ELF 87
High Turbine Temperature Is Required for High Speed Turbojet Missiles
High Turbine Temperature Is Required for High Speed Turbojet Missiles
0
1000
2000
3000
4000
5000
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
f / a, Fuel-to-Air Ratio
T4,T
urbo
jet T
urbi
ne T
empe
ratu
re, R
T3 = 500 RT3 = 1000 RT3 = 2000 RT3 = 4000 R
T4 ≈ T3 + ( Hf / cp ) f / a, T in Rcp4 ≈ 0.122 T4
0.109, cp in BTU / lb / R
Example:M0 = 2, h = 60K ft ( T0 = 398 R ), p3 / p2 = 5 ⇒ T3 = 1118 R
RJ-5 fuel ( Hf = 14,525 BTU / lb ), cp = 0.302 BTU / lb / R , f / a = 0.067 ( stochiometric ) ⇒ T4 = 1118 + ( 14525 / 0.302 ) 0.067 = 4,340 R
T4 = Turbojet turbine entrance temperature in Rankine, T3 = compressor exit temperature in Rankine, Hf = heating value of fuel, cp = specific heat at constant pressure, f / a = fuel-to-air ratio
T4
2/24/2008 ELF 88
Turbine Material Temperature Limit Is a Constraint for a High Speed Turbojet Missile
Turbine Material Temperature Limit Is a Constraint for a High Speed Turbojet Missile
Slightly Constrained Turbojet
Moderately Constrained Turbojet
Moderately Constrained Turbojet
Highly Constrained Turbojet
Very Highly Constrained Turbojet, Air Turbo Rocket, Turbo Ramjet
Very Highly Constrained Turbojet, Air Turbo Rocket, Turbo Ramjet
Temperature Constrained Turbines for Mach 4 Cruise
≈ 1,500 sCeramic Matrix Composites≈ 4,000R
≈ 2,000 sRhenium Alloys≈ 4,500R
≈ 2,500 sTungsten Alloys≈ 5,000R
≈ 1,200 sSingle Crystal Nickel Aluminides
≈ 3,500R
≈ 1,000 sTitanium Aluminides ( lighter weight than nickel super alloys )
≈ 3,000R
≈ 1,000 sNickel Super Alloys≈ 3,000R
ISP for Mach 4 Cruise
Turbine MaterialMax Short Duration Temp
Note: Constrained turbojet for Mach 4 cruise imposes a limit on turbine temperature that is less than ideal. Constraints could consist of a combination of:• Constraint on compressor pressure ratio to limit turbine temperature• Constraint on fuel-to-air ratio to limit turbine temperature• Use of afterburner to limit turbine temperature
2/24/2008 ELF 89
Turbine-Based Missiles Are Capable of Subsonic to Supersonic Cruise
Turbine-Based Missiles Are Capable of Subsonic to Supersonic Cruise
Turbojet
Turbo Ramjet
Air Turbo Rocket
Regulus IIFirebee II
SS-N-19 Shipwreck
SR-71
2/24/2008 ELF 90
Compressor Pressure Ratio for Maximum Thrust Turbojet Is Limited by Turbine Temperature
Compressor Pressure Ratio for Maximum Thrust Turbojet Is Limited by Turbine Temperature
1
10
100
0 0.5 1 1.5 2 2.5 3 3.5 4M0, Mach Number
( p3 /
p2 )
@Tm
ax
T4 = 2000 R T4 = 3000 RT4 = 4000 R T4 = 5000 R
Source: Ashley, H., Engineering Analysis of Flight Vehicles, Dover Publications, Inc., New York, 1974
( p3 / p2 )@Tmax ≈ {( T4 / T0 )1/2 / { 1 + [( γ0 - 1 ) / 2 ] M02 }}γ4 / ( γ4 - 1 )
Assumptions: Ideal turbojet ( isentropic inlet, compressor, turbine, nozzle; low subsonic and constant pressure combustion; exit pressure = free stream pressure )
Example:M0 = 2.0, h = 60k ft (T0 = 390 R ) , T4 = 3,000 R, γ4 = 1.31( p3 / p2 )@Tmax = {{ ( 3000 / 390 )1/2 / { 1 + [( 1.4 -1 ) / 2 ] 2.02 }}1.31/ ( 1.31 – 1 ) = 6.31Note:T0 = Free stream temperatureT4 = Turbine entrance temperatureγ = Specific heat ratio
2/24/2008 ELF 91
Turbojet Thrust Is Limited by Turbine Maximum Allowable Temperature
Turbojet Thrust Is Limited by Turbine Maximum Allowable Temperature
0
5
10
15
20
0 1 2 3 4M0, Mach Number
Tmax
/ [(
p0 )
( A0 )
], No
ndim
ensio
nal M
axim
umTh
rust
T4 = 2000 R T4 = 3000 RT4 = 4000 R T4 = 5000 R
Ramjet
( p3
/ p2
= 1 )
Example: M0 = 2, h = 60 k ft ( T0 = 390 R, p0= 1.047 psi ), T4 = 3,000 R, γ4 = 1.31, ( p3 / p2 )@Tmax = 6.31, p2 = 8.19 psi, p3 = 51.7 psi, A0 = 114 in2, T2 = 702 R, T3 = 1133 R, γ3 = 1.36
T5t = 2569 R, γ5 = 1.32, p5t = 23.0 psi, Ve = 4524 ft / s, ( T / m. )IdealMax = 2588 ft / s, TIdealMax / p0 A0 = 7.49
TIdealMax = 7.49 ( 1.047 ) ( 114 ) = 894 lb
TIdealMax / ( p0 A0 ) = ( γ0 M0 / a0 ) ( T / m. )IdealMaxAssumption: Ideal turbojet
Note:( T / m. )IdealMax = Ve – V0
Ve = { 2 cp T5t [ 1 – ( p0 / p5t )( γ5 - 1 ) / γ5 ]}1/2
T5t ≈ T4 – T3 + T2
T3 ≈ T2 ( p3 / p2 )( γ3 - 1 ) / γ3
T2 ≈ T0 { 1 + [( γ0 - 1 ) / 2 ] M02 }
p5t ≈ p4 ( T5 / T4 )γ4 / ( γ4 - 1 )
p4 = p3
p2 ≈ p0 { 1 + [( γ0 - 1 ) / 2 ] M02 }γ0 / ( γ0 - 1 )
p0 = Free stream static pressureA0 = Free stream flow area into inletT4 = Turbine entrance temperature
2/24/2008 ELF 92
Turbojet Specific Impulse Decreases with Supersonic Mach Number
Turbojet Specific Impulse Decreases with Supersonic Mach Number
0
0.2
0.4
0.6
0.8
0 1 2 3 4M0, Mach Number
( ISP
)Ide
al ( g
c ) (
cp )
( T0)
/ [ (
a0 )
( Hf
)],
Nond
imen
siona
l Ide
al Sp
ecifi
c Im
pulse
T4 = 2000 R T4 = 3000 RT4 = 4000 R T4 = 5000 R
( ISP )Ideal@Tmax gc cp T0 / ( a0 Hf ) = TIdealMax T0 / [( p0 A0 γ0 M0 ) ( T4 – T3 )]Assumptions: Ideal turbojet ( isentropic inlet, compressor, turbine, nozzle; flow, low subsonic, constant pressure combustion;exit pressure = free stream pressure), max thrust
Example:M0 = 2, h = 60k ft ( T0 = 390 R, a0 = 968 ft / s
), RJ-5 fuel ( Hf = 14,525 BTU / lbm ), T4 = 3,000 R, cp = 0.293 BTU / lbm / R, γ0 = 1.4Calculate ( ISP )Ideal@Tmax gc cp T0 / ( a0 Hf ) = 0.559( ISP )Ideal@Tmax = 0.559 ( 968 ) ( 14525 ) / [ 32.2 ( 0.293 ) ( 390 )] = 2136 sNote:gc = Gravitational constant = 32.2cp = Specific heat at constant pressureT0 = Free stream temperaturea0 = Free stream speed of soundHf = Heating value of fuelTIdealMax = Ideal maximum thrustγ = Specific heat ratioT4 = Combustor exit temperatureT3 = Compressor exit temperature
Ramjet ( p3 / p
2 = 1 )
2/24/2008 ELF 93
Tactical Missile Ramjet Propulsion AlternativesTactical Missile Ramjet Propulsion Alternatives
Rocket Boost Inboard Profile
Ramjet Sustain Inboard Profile
Liquid Fuel Ramjet
Solid Fuel Ramjet
Solid Ducted Rocket
Boost
Sustain
Boost
Sustain
Note:Booster PropellantFuel
2/24/2008 ELF 94
High Specific Impulse for a Ramjet Occurs Using High Heating Value Fuel at Mach 3 to 4
High Specific Impulse for a Ramjet Occurs Using High Heating Value Fuel at Mach 3 to 4
0
0.2
0.4
0.6
0 1 2 3 4 5M0, Free Stream Mach Number
( ISP
)Idea
l ( gc
) ( cp
) ( T
0) / [
( a0 )
( Hf )
], No
ndim
ensio
nal Id
eal S
pecif
ic Im
pulse
T4 / T0 = 3 T4 / T0 = 5T4 / T0 = 10 T4 / T0 = 15
( ISP )Ideal gc cp T0 / ( a0 Hf ) = { M0 {{( T4 / T0 ) / { 1 + [( γ0 - 1 ) / 2 ] M02 }}1/2 - 1 } / {{ 1 + [( γ0 - 1 ) / 2 ] M0
2 } {( T4 / T0 ) / { 1 + [( γ0 - 1 ) / 2 ] M0
2 }} – 1 }Assumptions: Ideal ramjet, isentropic inlet and nozzle, low subsonic and constant pressure combustion, exit pressure = free stream pressure, φ ≤ 1
Example for Ramjet Baseline:M = 3.5, h = 60k ft ( T0 = 390 R, a0 = 968 ft / s ), RJ-5 fuel ( Hf = 14,525 BTU / lbm ), T4 = 4,000 R, cp = 0.302 BTU / lbm / R, γ0 = 1.4
Calculate ( ISP )Ideal gc cp T0 / ( a0 Hf ) = { 3.5 {{( 4000 / 390 ) / { 1 + [( 1.4 - 1 ) / 2 ] 3.52 }}1/2 - 1 } / {{ 1 + [( 1.4 - 1 ) / 2 ] 3.52 } {( 4000 / 390 ) / { 1 + [( 1.4 - 1 ) / 2 ] 3.52 }} – 1 } = 0.372
( ISP )Ideal = 0.372 ( 968 ) ( 14525 ) / [ 32.2 ( 0.302 ) ( 390 ) = 1387 s
Note:gc = Gravitational constant = 32.2cp = Specific heat at constant pressureT0 = Free stream temperaturea0 = Free stream speed of soundHf = Heating value of fuelγ = Specific heat ratioT4 = Combustor exit temperature
Source: Ashley, H., Engineering Analysis of Flight Vehicles, Dover Publications, Inc., New York, 1974
2/24/2008 ELF 95
High Thrust for a Ramjet Occurs from Mach 3 to 5 with High Combustion Temperature
High Thrust for a Ramjet Occurs from Mach 3 to 5 with High Combustion Temperature
0
5
10
15
20
25
0 1 2 3 4 5M0, Free Stream Mach Number
T / [
PHI (
p0 ) (
A0 ) ]
, Non
dim
imen
siona
l Th
rust
T4 / T0 = 3 T4 / T0 = 5T4 / T0 = 10 T4 / T0 = 15
TIdeal / ( φ p0 A0 ) = γ0 M02 {{[ T4 / T0 ] / { 1 + [( γ0 - 1 ) / 2 ] M0
2 }}1/2 - 1 }Assumptions: Ideal ramjet, isentropic inlet and nozzle, low subsonic and constant pressure combustion, exit pressure = free stream pressure, φ ≤ 1Note: T4 and T0 in R Example for Ramjet Baseline:
M0 = 3.5, α = 0 deg, h = 60k ft ( T0 = 390 R, p0 = 1.047 psi ), T4 = 4,000 R, ( f / a ) = 0.055, φ = 0.82, A0 = 114 in2, γ0 = 1.4
TIdeal / ( φ p0 A0 ) = 1.4 ( 3.5 )2 {{[ 4000 / 390 ] / { 1 + [( 1.4 – 1 ) / 2 ] ( 3.5 )2 }}1/2 – 1 } = 12.43
TIdeal = 12.43 ( 0.82 ) ( 1.047 ) ( 114 ) = 1216 lbNote:( T )Ideal = Ideal thrustp0 = Free stream static pressureA0 = Free stream flow area into inletγ0 = Free stream specific heat ratioM0 = Free stream Mach numberT4 = Combustor exit temperatureT0 = Free stream temperatureφ = Equivalence ratio = fuel-to-air ratio / stochiometric fuel-to-air ratio
Source: Ashley, H., Engineering Analysis of Flight Vehicles, Dover Publications, Inc., New York, 1974
2/24/2008 ELF 96
Ramjet Combustor Temperature Increases with Mach Number and Fuel Flow
Ramjet Combustor Temperature Increases with Mach Number and Fuel Flow
0
2000
4000
6000
0 1 2 3 4 5M0, Free Stream Mach Number
T4, C
ombu
stor
Exit
Tem
pera
ture
for R
J-5
Fuel,
Ran
kine
f / a = 0.01 f / a = 0.03 f / a = 0.05 f / a = 0.067
Example:•M0 = 3.5•h = 60k ft ( T0 = 390 R )•RJ-5 fuel ( Hf = 14,525 BTU / lb / R )•f / a = 0.055•γ0 = 1.4•cp = 0.122 T0.109 BTU / lbm / R.Note: cp ≈ 0.302 +/- 5% if 2500 R < T < 5000 R•Then T4 = 390 { 1 + [( 1.4 – 1 ) / 2 ] ( 3.5 )2 } + [( 14525 ) / ( 0.302 )] 0.055 = 3,991 R
Note: ( f / a )φ = 1 ≈ 0.067 for stochiometric combustion of liquid hydrocarbon fuel, e.g., RJ-5.
T4 ≈ T0 { 1 + [( γ0 - 1 ) / 2 ] M02 } + ( Hf / cp ) ( f / a )
Assumptions: Low subsonic combustion. No heat transfer through inlet ( isentropic flow ). φ ≤ 1.T4 = combustor exit temperature in Rankine, T0 = free stream temperature in Rankine, γ = specific heat ratio, M0 = free stream Mach number, Hf = heating value of fuel, cp = specific heat at constant pressure, f / a = fuel-to-air ratio.
2/24/2008 ELF 97
Ramjet Combustor Entrance Mach Number Should Be Low, to Avoid Thermal ChokingRamjet Combustor Entrance Mach Number Should Be Low, to Avoid Thermal Choking
0
0.1
0.2
0.3
0.4
0 1 2 3 4 5M0, Free Stream Mach Number
( M3 )
TC, C
ombu
stor
Ent
ranc
e Mac
h Nu
mbe
r with
The
rmal
Chok
ing
T4t / T0 = 3 T4t / T0 = 5T4t / T0 = 10 T4t / T0 = 15
( M3 )TC = {{ - b + [ b2 – 4 γ32 ]1/2 } / ( 2 γ3
2 )}1/2
b = 2 γ3 + ( T4t / T0 )( 1 + γ4 )2 / {( 1 + 0.2 M02 )[ 1 + ( γ4 – 1 ) / 2 ]}
Assumptions: Constant area combustion, [( γ 3 – 1 ) / 2 ] M32 << 1, isentropic inlet
Example:M0 = 2, h = 60k ft ( T0 = 390 R ), T4t = 4,000 R, γ0 = 1.4γ4 = 1.29 + 0.16 e-0.0007 ( 4000 ) = 1.300T0t = ( 1 + 0.2 M0
2 ) T0 = 702 R γ 3 = 1.29 + 0.16 e-0.0007 ( 702 ) = 1.388b = 2 ( 1.388 ) + ( 4000 / 390 )( 1 + 1.300 )2 / {( 1 + 0.2 ( 22 )[ 1 + ( 1.300 – 1 ) / 2 ]} = - 24.211
( M3 )TC = {{ 24.211 + [( -24.211 )2 – 4 ( 1.3882 ) ]1/2 } / [ 2 ( 1.3882 )]}1/2 = 0.204
Note:( M3 )TC = Combustor entrance Mach number with thermal choking ( M4 = 1 )
γ3 = Specific heat ratio at combustor entranceM0 = Free stream Mach numberT4t = Combustor exit total temperatureT0 = Free stream static temperatureγ4 = Specific heat ratio in combustion
2/24/2008 ELF 98
A Ramjet Combustor with a Low Entrance Mach Number Requires a Small Inlet Throat Area
A Ramjet Combustor with a Low Entrance Mach Number Requires a Small Inlet Throat Area
0
0.2
0.4
0.6
0.8
1
0 0.2 0.4 0.6 0.8 1( A )IT / A3, Inlet Throat Area to Combustor Area Ratio
M3,
Com
bust
or E
ntra
nce M
ach
Num
ber
AIT / A3 = [( γ + 1 ) / 2 ]( γ + 1 ) / [ 2 ( γ - 1 )] M3 {[ 1 + ( γ - 1 ) / 2 ] M32 }-( γ + 1 ) / [ 2 ( γ - 1 )] = ( 216 / 215 ) M3 ( 1 + M3
2 / 5 )-3
Assumptions: Isentropic inlet, MIT = 1, γ = 1.4
Note:AIT = Inlet throat areaA3 = Combustor entrance areaM3 = Combustor entrance Mach numberγ = Specific heat ratioExample:Ramjet BaselineAIT = 41.9 in2
A3 = 287 in2
AIT / A3 = 41.9 / 287 = 0.1459Assume sonic flow ( M = 1 ) at AIT
M3 = 0.085M3 = 0.085 < ( M3 )TC = 0.204
2/24/2008 ELF 99
Typical Ramjet Has Nearly Constant Pressure Combustion
Typical Ramjet Has Nearly Constant Pressure Combustion
Assume Rayleigh Flow, with Heat Addition atConstant AreaNegligible Friction
Pressure Loss in Combustor is Given byp4 / p3 = ( 1 + γ3 M3
2 ) / ( 1 + γ4 M42 )
Mach Number Increase in Combustor Is Given byT4t / T0 = [( 1 + γ3 M3
2 ) / ( 1 + γ4 M42 )]2 ( M4 / M3 )2 { 1 + [( γ4 – 1 ) / 2 ] M4
2 } / { 1 + [( γ3 – 1 ) / 2 ] M32 }
From Prior ExampleM0 = 2, h = 60k ft ( T0 = 390 R ), T4t = 4,000 R, γ0 = 1.4, γ4 = 1.300, and γ 3 = 1.388
Assume Ramjet Baseline with Sonic Inlet ThroatAIT / A3 = 41.9 / 287 = 0.1459 ⇒ M3 = 0.085
Solving Above EquationsM4 = 0.304p4 / p3 = 0.902
Assumption of Nearly Constant Pressure Combustion Is Reasonably Accurate10% error
2/24/2008 ELF 100
Minimum Length for the Combustor Is a Function of Combustion Velocity
Minimum Length for the Combustor Is a Function of Combustion Velocity
0.1
1
10
100 1000 10000
Vcomb, Combustion Velocity, ft / s
Mini
mum
Com
bust
or L
engt
h, ft
tcomb = 0.001 stcomb = 0.002 stcomb = 0.004 s
Example for tcomb = 0.002 s andSubsonic Combustion Ramjet:•Vcomb = 200 ft / s•( lcomb )min = 0.002 ( 200 ) = 0.4 ftExample for tcomb = 0.002 s and Scramjet:•Vcomb = 3,000 ft / s•( lcomb )min = 0.002 ( 3000 ) = 6.0 ft
( lcomb )min = tcomb Vcomb
2/24/2008 ELF 101
Ramjet Engine / Booster Integration OptionsRamjet Engine / Booster Integration Options
Integral-Rocket Ramjet ( IRR ) Aft Drop-off Booster
Podded Drop-off BoosterForward Booster
Podded Ramjet
Podded Ramjet, Aft Drop-off Booster
Podded IRR
FuelBoost Propellant
Source: Kinroth, G.D. and Anderson, W.R., “Ramjet Design Handbook,” CPIA Pub. 319, June 1980
Low Cruise Drag ( Modern Ramjets )
High Cruise Drag
2/24/2008 ELF 102
Superior Above Average Average Below average
Ramjet Engine / Booster Integration TradesRamjet Engine / Booster Integration Trades
Leng
th
Diam
eter
Weig
ht
Ejec
tabl
es
Crui
se D
rag
Carry
Dra
g
Cost
Cycle
Co
mpa
tibilit
y
Inlet
Com
patib
ilitySelection Factors
Source: Kinroth, G.D. and Anderson, W.R., “Ramjet Design Handbook,” CPIA Pub. 319, June 1980
Integral Rocket – Ramjet ( IRR )
Aft Booster ( Drop-off )
Forward Booster
Podded Booster ( Drop-off )
Podded Ramjet
Podded IRR
Podded RamjetAft Booster ( Drop-off )
–
–
–
–
–
– –
–
–– – –
–
–
–
–
–
–
2/24/2008 ELF 103
Ramjets with Internal Boosters and No Wings Have Low Drag
Ramjets with Internal Boosters and No Wings Have Low Drag
1.2
0.8
0.4
02 3 4 5
M, Mach Number
CD0 = DO / ( q SREF ), Zero-Lift Drag
Coefficient
Note:Nose Fineness Ratio ≥ 2.25Nose Bluntness Ratio ≤ 0.20
• IRR• Aft Drop Off Booster• Forward Booster• Podded Drop Off Booster
With Wings
Without Wings• IRR• Aft Drop-off Booster• Forward Booster• Podded Drop-off Booster
• Podded Ramjet• Podded IRR• Podded Ramjet, Aft Drop
Off Booster
Source: Kinroth, G.D. and Anderson, W.R., “Ramjet Design Handbook,” CPIA Pub. 319, June 1980
CD0
2/24/2008 ELF 104
Sketch
Ramjet Inlet OptionsRamjet Inlet Options
Nose
Source: Kinroth, G.D. and Anderson, W.R., “Ramjet Design Handbook,” CPIA Pub. 319, June 1980.
Nose-full axisymmetric
Aft-cruciform ( four ) two dimensional
Aft underside-belly mounted two dimensional
Aft underside-full axisymmetric
Aft-twin cheek-mounted two dimensional
PlacementType Inlet
Cruciform Two-dimensional
Underslung Two-dimensional
Underslung Axisymmetric
Twin Two-dimensional
Under Wing Axisymmetric
Aft Cruciform Axisymmetric
Forward Cruciform Axisymmetric
Chin
In planar wing compression field-twin axisymmetric
Aft-cruciform ( four ) axisymmetric
Forward in nose compression field-cruciform ( four ) axisymmetric
Forward underside in nose compression field-partial axisymmetric
2/24/2008 ELF 105
Ramjet Inlet Concept TradesRamjet Inlet Concept Trades
Superior Above Average Average Below average
Source: Kinroth, G.D. and Anderson, W.R., “Ramjet Design Handbook,” CPIA Pub. 319, June 1980
–
Carri
age
Enve
lope
Alph
a Ca
pabi
lity
Weig
ht
Drag
War
head
Sh
roud
ing
inlet
Cos
t
Pref
erre
d St
eerin
g
Pref
erre
d Co
ntro
l
Prim
e Mi
ssio
n Su
itabi
lity
Note: BTT = Bank to TurnSTT = Skid to TurnW = Wing C = CanardT = Tail
Selection Factors
STT W, C ATS, STABTT T ATS, ATA, STA
– – STT T ATS, ATA, STASTT T ATSBTT T ATS, ATA, STA–BTT T ATS, ATA, STA
– BTT T ATS
– BTT T ATS, ATA, STA
STT T ATS
Type Inlet Pres
sure
Reco
very
––
–
–
2/24/2008 ELF 106
United KingdomSea Dart GWS-30
FranceASMP ANS
RussiaAS-17 / Kh-31 Kh-41 SS-N-22 / 3M80
SA-6 SS-N-19 SS-N-26China
C-101 C-301Taiwan
Hsiung Feng IIIIndia
BrahMos
Current Supersonic Air-breathing Missiles Have Either a Nose Inlet or Axisymmetric Aft Inlets
Current Supersonic Air-breathing Missiles Have Either a Nose Inlet or Axisymmetric Aft Inlets
• Aft inlets have lower inlet volume and do not degrade lethality of forward located warhead.• Nose Inlet may have higher flow capture, pressure recovery, smaller carriage envelope, and lower drag.
2/24/2008 ELF 107
Shock on Inlet Cowl Lip Prevents SpillageShock on Inlet Cowl Lip Prevents SpillageInlet w/o External Compression
Inlet Swallows 100% of the Free Stream Flow
External Compression Required for Efficient Pressure Recovery if Mach Number > 2 and Inlet Start at Low Supersonic Mach number
External Compression Inlet ( with Spillage )
Shocks Converge Outside Inlet Lip ( Results in Spillage Air )
External Compression Inlet ( w/o Spillage )
Inlet Swallows 100% of the Free Stream Flow
Shocks Converge at Inlet Lip ( Inlet Captures Maximum Free Stream Flow )
Shocks
Spillage
Shocks
2/24/2008 ELF 108
Shock Wave Angle Increases with Deflection Angle and Decreases with Mach Number
Shock Wave Angle Increases with Deflection Angle and Decreases with Mach Number
0
10
20
30
40
50
0 5 10 15 20Alpha + Delta, Deflection Angle, Degrees
Thet
a, 2D
Sho
ck W
ave A
ngle
@ G
amm
a =
1.4, D
egre
es
Mach 2 ( Deltamax = 23 deg ) Mach 3 ( Deltamax = 34 deg )Mach 5 ( Deltamax = 41 deg )
tan ( α + δ ) = 2 cot θ2D ( M2 sin2 θ2D – 1 ) / [ 2 + M2 ( γ + 1 – 2 sin2 θ2D )] , for 2D flow, perfect gasNote: θ2D = 2D shock wave angle, M = Mach number, α = angle of attack, δ = body deflection angle, γ = specific heat ratio, θconical ≈ 0.81 θ2D
Example for Ramjet Baseline:
δ = 17.7 deg, M = 3.5, α = 0 deg, γ = 1.4⇒ θ2D = 32 degθconical ≈ 0.81 θ2D = 0.81 ( 32 ) = 26 deg
δ
θ
α
Approximate estimate of θ:θ2D ≈ μ + α + δ = sin-1 ( 1 / M ) + α + δθconical ≈ 0.81 θ2D = 0.81 [ sin-1 ( 1 / M ) + α + δ ]
2/24/2008 ELF 109
Capture Efficiency of an Inlet Increases with Mach Number
Capture Efficiency of an Inlet Increases with Mach Number
0
0.2
0.4
0.6
0.8
1
0 1 2 3 4 5M, Mach Number
A0 / A
c, Ba
selin
e Ram
jet In
let C
aptu
re
Effic
iency
Alpha = 0 Deg Alpha = 10 Deg
Ac
A0 streamline streamline
oblique shock
h inlet
nose bodyδ
streamlinestreamline
( A0 / Ac )conical = ( h / l ) ( 1 + δ M + αM ) / [( 1 – 0.23δM + αM )( δ + h / l )] , conical nose with forward inlet
( A0 / Ac )2D = ( h / l ) ( 1 + δ M + αM ) / [( 1 + αM )( δ + h / l )] , 2D nose with forward inletNote: A0 / Ac ≤ 1, AC = inlet capture area, A0 = free stream flow area, δ = defection angle in rad, h = inlet height, l = distance from nose tip to inlet
α
Example for baseline ramjet ( conical nose )h = 3 inl = 23.5 inh / l = 0.1277AC = 114 in2
δ = 17.7 deg ( 0.3089 rad )M = 3.5, α = 0 degA0 / Ac = 0.81 ⇒ A0 = 92 in2
Spillage = Ac - A0 = 114 - 92 = 22 in2
2/24/2008 ELF 110
Isentropic Compression Allows Inlet Start at Lower Mach Number
Isentropic Compression Allows Inlet Start at Lower Mach Number
0
1
2
3
4
0 0.2 0.4 0.6 0.8 1AIT / A0
( M )IE
, Inlet
Ent
ranc
e Sta
rt Ma
ch
Num
ber
Inlet Start for Isentropic CompressionInlet Start for Single Normal Shock
AIT / A0 = 1.728 ( MIE )start [ 1 + 0.2 ( MIE )start2 )-3, Assumptions: 2-D inlet, Isentropic flow through inlet ( n = ∞ ), γ = 1.4
AIT / A0 = ( MIE )start {[ 0.4 ( MIE )start2 + 2 ] / [ 2.4 ( MIE )start
2 ]3.5 }{[2.8 ( MIE )start2 – 0.4 ] / 2.4 }2.5 {[ 1.2 / ( 1 + 0.2 (
MIE )start2 ]}3, Assumptions: 2-D inlet, single normal shock ( n = 1 ), γ = 1.4
Note: AIT = inlet throat area, A0 = free stream flow area, ( MIE )start = inlet entrance start Mach number, γ = specific heat ratio, n = number of shocks
Example for ramjet baselineAIT = 0.29 ft2
Ac = 114 in2 = 0.79 ft2 ⇒ AIT / Ac = 0.367Process:1. Assume ( MIE )start
2. Compute capture efficiency AIT / A0
3. Compute ( MIE )start and compare with assumed ( MIE )start
4. Iterate until convergence Limit for isentropic compression- From Prior Figure, A0 / Ac = 0.53- Compute AIT / A0 = ( AIT / Ac ) / ( A0 / Ac ) =
0.367 / 0.53 = 0.69 ⇒ ( MIE )start = 1.8Ramjet baseline has mixed compression
with n = 5. Actual inlet start Mach number is ( MIE )start > 1.8
n = 1n = ∞
2/24/2008 ELF 111
Forebody Shock Compression Reduces the Inlet Entrance Mach Number
Forebody Shock Compression Reduces the Inlet Entrance Mach Number
0
1
2
3
4
0 10 20 30 40
Alpha + Delta, Local Angle of Attack at Inlet Entrance, Deg
( M )IE
, Inlet
Ent
ranc
e Mac
h Nu
mbe
r
M0 = 2 M0 = 3 M0 = 5
( MIE )2D = {{ 36 M04 sin2 θ2D - 5 [ M0
2 sin2 θ2D - 1 ][ 7 M02 sin2 θ2D + 5 ]} / {[ 7 M0
2 sin2 θ2D - 1 ][ M02 sin2 θ2D + 5 ]}}1/2
tan ( α + δ ) = 2 cot θ2D ( M02 sin2 θ2D – 1 ) / [ 2 + M0
2 ( 2.4 – 2 sin2 θ2D )]Assumptions: 2D flow, perfect gas, γ = specific heat ratio = 1.4 Note: MIEt= inlet entrance Mach number, M0 = free stream Mach number, θ = oblique shock angle, α = angle of attack, δ = body deflection angle
Example for ramjet baseline
δ = 17.7 deg( MIE )start = 1.8 ( from prior example )Compute M0 = 2.55Note: Ramjet baseline forebody is conical, not 2D
2/24/2008 ELF 112
Optimum Forebody Deflection Angle(s) for Best Pressure Recovery Increases with Mach NumberOptimum Forebody Deflection Angle(s) for Best Pressure Recovery Increases with Mach Number
0
20
40
60
0 1 2 3 4M0, Free Stream Mach Number
Optim
um T
otal
Defle
ctio
n An
gle,
Deg
n = 1 n = 2 n = 3 n = 4 Isentropic Compression
δ1
First External ShockSecond External Shock
δ2
Note: δTotal = Total deflection angle, δ1 = 1st deflection angle, δ2 = 2nd
deflection, δ3 = 3rd deflection.Optimum deflection angle provides
equal loss in total pressure across each shock wave.
Optimum deflection angles are nearly equal for M > 4.
Reference: “Technical Aerodynamics Manual,” North American Rockwell Corporation, DTIC AD 723823, June 1970.
Example: Optimum forebody deflection angles for double wedge ( n = 3 ) at Mach 2: δ1 = 10.4 deg, δ2= 11.2 deg ⇒ δtotal = 10.4 + 11.2 = 21.6 deg
δTotal
10.4, 11.2
15.0, 18.816.1, 22.1
7.6, 8.2, 8.2
11.1, 13.0, 15.5
12.1, 15.2, 19.4
2/24/2008 ELF 113
Oblique Shocks Prior to the Inlet Normal Shock Are Required to Satisfy MIL-E-5008B
Oblique Shocks Prior to the Inlet Normal Shock Are Required to Satisfy MIL-E-5008B
0.01
0.1
1
0 1 2 3 4 5
M, Mach Number
PtIn
let /
pt0
, Inl
et T
otal
Pre
ssur
e R
atio
n = 1 ( Normal Shock )
n = 2 ( 1 Optimum ObliqueShock + Normal Shock )n = 3 ( 2 Opt ObliqueShocks + Normal Shock )n = 4 ( 3 Opt ObliqueShocks + Normal ShockIdeal Isentropic Inlet
MIL-E-5008B
Source for Optimum 2D Shocks: Oswatitsch, K.L., “Pressure Recovery for Missiles with Reaction Propulsion at High Supersonic Speeds”, NACA TM - 1140, 1947.
Example: MIL-E-5008B requirement for Mach 3.5 ( ptInlet/ pt0
= ηinlet = 0.74 ) can be satisfied only if there are more than three oblique shocks prior to inlet normal shock.
Note: 2D flow assumedptInlet
= Inlet total pressurept0
= Free stream total pressure
MIL-E-5008B Requirement: ptInlet/ pt0
= 1 – 0.075 ( M – 1 )1.35
2/24/2008 ELF 114
Turbine ( JP-4, JP-5, JP-7, JP-8, JP-10 ) ~ 0.028 559
Liquid Ramjet ( RJ-4, RJ-5, RJ-6, RJ-7 ) ~ 0.040 581
HTPB ~ 0.034 606
Slurry ( 40% JP-10 / 60% carbon ) ~ 0.049 801
Solid Carbon ( graphite ) ~ 0.075 1132
Slurry ( 40% JP-10 / 60% aluminum ) ~ 0.072 866
Slurry ( 40% JP-10 / 60% boron carbide ) ~ 0.050 1191
Solid Mg ~ 0.068 1200
Solid Al ~ 0.101 1300
Solid Boron ~ 0.082 2040
High Density Fuels Provide Higher Volumetric Performance but Have Higher Observables
High Density Fuels Provide Higher Volumetric Performance but Have Higher Observables
–
Type Fuel
VolumetricPerformance,
BTU / in3
Superior Above average Average Below average
LowObservables
–
–
–
–
–
Density,lb / in3
–
2/24/2008 ELF 115
Ducted Rocket Design ImplicationsDucted Rocket Design ImplicationsExcess Fuel from Gas Generator
~ 30 % ⇒ Behaves more like a rocket ( higher burn rate, higher burn temperature, lower ISP )~ 70 % ⇒ Behaves more like a ramjet ( higher ISP, lower burn rate, lower burn temperature )
Choice of FuelMetal ( e.g., B, Al, Mg ) ⇒ Higher ISP, higher density, deposits, higher observablesCarbon based ( e.g., C, HTPB ) ⇒ Lower observables, higher reliability, lower ISP
Choice of OxidizerAP ⇒ Higher burn rate, lower hazard, HCl contrailMin Smoke ( e.g., HMX, RDX ) ⇒ Lower Observables, lower heating value, lower burn rate, hazardous
Thrust Magnitude Control ApproachesPintle or valve in gas generator throatRetractable wires in grain
2/24/2008 ELF 116
0
High Propellant Fraction Increases Burnout Velocity
High Propellant Fraction Increases Burnout Velocity
5000
4000
3000
2000
1000
0 0.1 0.2 0.3 0.4 0.5
Example: Rocket BaselineWi,boost = WL = 500 lb, Wp, boost = 84.8 lbISP, boost = 250 sWP, boost / Wi = 84.8 / 500 = 0.1696ΔV = -32.2 ( 250 ) ln ( 1 - 0.1696 ) = 1496 ft / s
ΔV, Missile Incremental
Burnout Velocity,ft / s
WP / Wi, Propellant Weight / Initial Missile Weight
Isp = 250 s
Isp = 200 s
Assumption: T >> D, T >> W sin γ, γ = const
ΔV = -gc Isp ln (1 - Wp / Wi)
2/24/2008 ELF 117
High Specific Impulse Requires High Chamber Pressure and Optimum Nozzle Expansion
High Specific Impulse Requires High Chamber Pressure and Optimum Nozzle Expansion
200
250
300
0 10 20 30Nozzle Expansion Ratio
Isp, S
pecif
ic Im
pulse
of R
ocke
t Bas
eline
, s
pc = 300 psi pc = 1000 psipc = 2000 psi pc = 3000 psi
Note:ε = nozzle expansion ratiope = exit pressurepc = chamber pressurep0 = atmospheric pressurew.
P = propellant weight flow rateAt = nozzle throat area ( minimum, sonic, choked ) γ = specific heat ratio = 1.18 in figurecd = discharge coefficient = 0.96 in figurec* = characteristic velocity = 5,200 ft / s in figureh = 20k ft, p0 = 6.75 psi in figure
Example for Rocket Baseline:ε = Ae / At = 6.2 ⇒ pe / pc = 0.02488, At = 1.81 in2
( pc )boost = 1769 psi, pe = 44 psi, ( ISP )boost = 257 s( ISP )ε = 6.2 / ( ISP )ε = 1 = 257 / 200 = 1.29( T )boost = ( 32.2 / 5200 ) ( 1769 ) (1.81 )( 257 ) = 5096 lb( pc )sustain = 301 psi, pe = 7.49 psi, ( ISP )sustain = 239 s( ISP )ε = 6.2 / ( ISP )ε = 1 = 240 / 200 = 1.20( T )sustain = ( 32.2 / 5200 ) ( 301 ) (1.81 )( 240 ) = 810 lb
ISP = cd {{[ 2 γ2 / ( γ - 1 )] [ 2 / ( γ + 1 )] ( γ + 1 ) / ( γ - 1 ) [ 1 – ( pe / pc ) ( γ - 1 ) / γ ]}1/2 + ( pe / pc ) ε - ( p0 / pc ) ε } c* / gc
T = w.p ISP = ( gc / c* ) pc At ISP
ε = {[ 2 / ( γ + 1 )]1 / ( γ - 1 ) [( γ -1 ) / ( γ + 1 )]1/2 } / {( pe / pc )1 / γ [ 1 - ( pe / pc ) ( γ - 1 ) / γ ]1/2 }
2/24/2008 ELF 118
High Propellant Weight Flow Rate Requires High Chamber Pressure and Large Nozzle Throat
High Propellant Weight Flow Rate Requires High Chamber Pressure and Large Nozzle Throat
100
1000
10000
100000
1 10 100Propellant Weight Flow Rate, lb / s
(pc)
At, C
ham
ber P
ress
ure x
Noz
zle
Thro
at A
rea,
lb
c* = 4800 ft / sc* = 5200 ft / sc* = 5600 ft / s
w.p = gc pc At / c*
Rocket Baseline At for Boost:c* = 5200 ft / s( pc )boost = 1,769 psiw.
p = Wp / tb = 84.8 / 3.69 = 23.0 lb / spc At = c* w.
p / gc = 5200 ( 23.0 ) / 32.2 = 3,714 lb
At = 3714 / 1769 = 2.10 in2
Note: At = nozzle throat area, c* = characteristic velocity, w.p = propellant weight flow rate, gc = gravitational constant,
pc = chamber pressure
2/24/2008 ELF 119
High Chamber Pressure Requires Large Propellant Burn Area and Small Nozzle Throat
High Chamber Pressure Requires Large Propellant Burn Area and Small Nozzle Throat
0
200
400
600
0 500 1000 1500 2000Pc, Rocket Baseline Motor Chamber Pressure, psi
Ab, R
ocke
t Bas
eline
Pro
pella
nt B
urn
Area
, in2
Ab = gc pcAt / ( ρc*r )r = rpc=1000 psi ( pc / 1000 )n
Example Ab for Rocket Baseline:At= 1.81 in2
ρ = 0.065 lb / in3
n = 0.3rpc = 1000 psi = 0.5 in / sc* = 5,200 ft / sTatmosphere = 70 °FFor sustain ( pc = 301 psi ):•r = 0.5 ( 301 / 1000 )0.3 = 0.35 in / s•Ab = 149 in2
For boost ( pc = 1,769 psi )•r = 0.59 in / s•Ab = 514 in2
Note: Ab = propellant burn area, gc = gravitation constant, At = nozzle throat area, ρ = density of propellant, c* = characteristic velocity, r = propellant burn rate, rpc=1000 psi = propellant burn rate at pc = 1,000 psi, pc = chamber pressure, n = burn rate exponent
2/24/2008 ELF 120
Conceptual Design Sizing Process for a Rocket Motor
Conceptual Design Sizing Process for a Rocket Motor
Yes
1. Define Altitude and Required Thrust-time
4. Compute Propellant Weight Flow Rate and Propellant Used
No
NoYes
5. Determine Diameter and Length to Satisfy wp and Ae
OK?
OK?
OK?
Yes
New Value ( s )
New Value ( s )
No
2. Assume Propellant ( Characteristic Velocity, Nominal Burn Rate, Burn Rate Exponent ), Chamber Pressure, Burn
Area, and Nozzle Geometry ( Expansion Ratio, Throat Area )
3. Compute ISP and Thrust
2/24/2008 ELF 121
Example Web Cross Section / Volumetric Loading
~ 82% ~95% ~90%
End Burner Radial Slotted Tube~ 79%
~ 87%
~ 85%
~ 85%
Conventional Solid Rocket Thrust-Time Design Alternatives with Propellant Cross-Section
Conventional Solid Rocket Thrust-Time Design Alternatives with Propellant Cross-Section
Thru
st ( lb
)Burning Time ( s )
ConstantThrust
RegressiveThrust
ProgressiveThrust
Boost-Sustain
Boost-Sustain-Boost
Burning Time ( s )
Burning Time ( s )
Burning Time ( s )
Burning Time ( s )
Thru
st ( lb
)Th
rust
( lb )
Thru
st ( lb
)Th
rust
( lb )
Medium Burn Rate Propellant
High Burn Rate PropellantNote: High thrust and chamber pressure require large surface burn area.
Example Mission•≈ Cruise
•Dive at ≈constant dynamic pressure
•Climb at ≈constant dynamic pressure
•Fast launch –≈ cruise
•Fast launch –≈ cruise – high speed terminal
Thrust Profile
Production of Star Web Propellant. Photo Courtesy of BAE
2/24/2008 ELF 122
Conventional Rocket Has Fixed Burn while Thrust Magnitude Control Can Vary Burn Interval
Conventional Rocket Has Fixed Burn while Thrust Magnitude Control Can Vary Burn Interval
End Burning
Conventional Fixed Burn Interval ( Boost )
Conventional Fixed Burn Interval ( Boost – Sustain )
Radial BoostEnd Burning Sustain
Simultaneous Burning
1st Pulse: Radial Boost2nd Pulse: End Burning Sustain
Separate Burning ( Pulsed Motor )
1st Pulse: Radial Boost2nd Pulse: Radial Sustain / Boost
Separate Burning ( Pulsed Motor )
Concentric Radial BurningHigh Burn Rate BoostLow Burn Rate Sustain
Radial Burning
Boost PropellantSustain Propellant
Pulse Motor TMC Variable Burn Interval ( Boost – Coast – Boost / Sustain - Coast )
Note: Each pulse increases motor cost approximately 40%.
2/24/2008 ELF 123
Tactical Rocket Motor Thrust Magnitude Control Alternatives
Tactical Rocket Motor Thrust Magnitude Control Alternatives
Solid Pulse Motor☺ High ISP
Limited Pulses
Solid Pintle Motor☺ Continuously Select Up to
40:1 Variation in Thrust
☺ Reduce MEOP on Hot Day
Good ISP Only If Burn Rate Exponent n → 1
Bi-propellant Gel Motor☺ High ISP
☺ Duty Cycle Thrust
☺ Insensitive Munition
Lower Max Thrust
Toxicity
Thermal or Mechanical Barriers
Pintle
Pressurization Gelled Oxidizer Gelled Fuel Combustion Chamber
2/24/2008 ELF 124
250 - 260 0.062 0.1 - 1.5
Solid Rocket Propellant AlternativesSolid Rocket Propellant Alternatives
Superior Above Average Average Below Average
• Min Smoke. No Al fuel or AP oxidizer. Either Composite with Nitramine Oxidizer ( CL-20, ADN, HMX, RDX ) or Double Base. Very low contrail (H2O).
• Reduced Smoke. No Al ( binder fuel ). AP oxidizer. Low contrail ( HCl ).
• High Smoke. Al fuel. AP oxidizer. High smoke ( Al2O3 ).
–
ISP, Specific
Impulse, s
ρ, Density,lb / in3
BurnRate @
1,000 psi, in / s Safety Observables
– – –
–
Type
220 - 255 0.055 - 0.062 0.25 - 2.0
260 - 265 0.065 0.1 - 3.0
2/24/2008 ELF 125
Steel is the Most Common Motor Case MaterialSteel is the Most Common Motor Case Material
Superior Above Average Average Below Average
Steel
Aluminum
Strip Steel / Epoxy Laminate
Composite
Titanium
–
VolumetricEfficiency Weight
Airframe / Launcher
Attachment Cost
–
Type
–
–
– –
– –
Temper-ature
–
IM
2/24/2008 ELF 126
Heat Transfer Drives Rocket Nozzle Materials, Weight, and Cost
Heat Transfer Drives Rocket Nozzle Materials, Weight, and Cost
HousingThroat
Exit ConeDome Closeout
Rocket Nozzle Element High Heating ( High Chamber Pressure or Long Burn ) ⇒ High Cost / Heavy Nozzle
Low Heating ( Low Chamber Pressure or Short Burn ) ⇒ Low Cost / Light Weight Nozzle
♦ Housing Material Alternatives
♦ Steel ♦ Cellulose / Phenolic ♦ Aluminum
♦ Throat Material Alternatives
♦ Tungsten Insert ♦ Rhenium Insert ♦ Molybdenum Insert
♦ Cellulose / Phenolic Insert ♦ Silica / Phenolic Insert ♦ Graphite Insert ♦ Carbon – Carbon Insert
♦ Exit Cone, Dome Closeout, and Blast Tube Material Alternatives
♦ Silica / Phenolic Insert ♦ Graphite / Phenolic Insert ♦ Silicone Elastomer Insert
♦ No Insert ♦ Glass / Phenolic Insert
2/24/2008 ELF 127
Summary of PropulsionSummary of PropulsionEmphasis
Turbojet propulsionRamjet propulsionRocket propulsion
Conceptual Design Prediction MethodsThrustSpecific impulse
Design TradesTurbojet turbine material, compressor ratio, and cycleRamjet engine / booster / inlet integrationRamjet fuelPropellant burn area requirementNozzle throat areaNozzle expansion ratioRocket motor grainThrust magnitude control
2/24/2008 ELF 128
Summary of Propulsion ( cont )Summary of Propulsion ( cont )Design Trades ( cont )
Solid propellant alternativesMotor case material alternativesNozzle materials
New Propulsion TechnologiesHypersonic turbojetRamjet / ducted rocketScramjetCombined cycle propulsionHigh temperature turbine materialsHigh temperature combustorOblique shock airframe compressionMixed compression inletLow drag inletHigh density fuel / propellantEndothermic fuel
2/24/2008 ELF 129
Summary of Propulsion ( cont )Summary of Propulsion ( cont )New Propulsion Technologies ( cont )
Solid rocket thrust magnitude controlHigh burn exponent propellantLow observable fuel / propellant
Discussion / Questions?Classroom Exercise ( Appendix A )
2/24/2008 ELF 130
Propulsion ProblemsPropulsion Problems1. An advantage of turbojets compared to ramjets is s_____ thrust.2. The specific impulse of a turbojet is often limited by the maximum
allowable temperature of the t______.3. The specific impulse of a ramjet is often limited by the maximum allowable
temperature of the c________.4. Ducted rockets are based on a fuel-rich g__ g________.5. A safety advantage of solid rocket propulsion over liquid propulsion is less
t_______.6. A rocket boost to a take-over Mach number is required by ramjets and
s________.7. Parameters that enable the long range of subsonic cruise turbojet missiles
are high lift, low drag, available fuel volume, and high s_______ i______.8. High thrust and high acceleration are achievable with s____ r_____
propulsion.9. In a turbojet the power to drive the compressor is provided by the t______.
2/24/2008 ELF 131
Propulsion Problems ( cont )Propulsion Problems ( cont )10. The compressor exit temperature is a function of the flight Mach number
and the compressor p_______ r____.11. Compressor exit temperature, fuel heating value, and fuel-to-air ratio
determine the turbojet t______ temperature.12. Three types of turbine based propulsion are turbojet, turbo ramjet, and a__
t____ r_____.13. Mach number and fuel-to-air ratio determine the ramjet c________
temperature.14. An example of a ramjet with low drag and light weight is an i_______ r_____
ramjet.15. Russia, France, China, United Kingdom, Taiwan, and India are the only
countries with currently operational r_____ missiles.16. 100% inlet capture efficiency occurs when the forebody shock waves
intercept the i____ l__.17. Excess air that does not flow into the inlet is called s_______ air.
2/24/2008 ELF 132
Propulsion Problems ( cont )Propulsion Problems ( cont )18. Starting a ramjet inlet at lower supersonic Mach number requires a larger
area of the inlet t_____.19. Optimum pressure recovery across shock waves is achieved when the total
pressure loss across each shock wave is e____.20. The specific impulse and thrust of a ramjet are a function of the efficiency
of the combustor, nozzle, and i____.21. High density fuels have high payoff for v_____ limited missiles.22. The specific impulse of a ducted rocket with large excess fuel from the gas
generator can approach that of a r_____.23. High speed rockets require large p_________ weight.24. At the throat, the flow area is minimum, sonic, and c_____ .25. For an optimum nozzle expansion the nozzle exit pressure is equal to the
a__________ pressure.26. High thrust and chamber pressure are achievable through a large propellant
b___ area.
2/24/2008 ELF 133
Propulsion Problems ( cont )Propulsion Problems ( cont )27. Three approaches to solid rocket thrust magnitude control are pulse motor,
pintle motor, and g__ motor.28. A high burn exponent propellant allows a large change in thrust with only a
small change in chamber p_______.29. Three tradeoffs in selecting a solid propellant are safety, observables, and
s_______ i______.30. A low cost motor case is usually based on steel or aluminum material while
a light weight motor case is usually based on c________ material.31. Rockets with high chamber pressure or long burn time may require a
t_______ throat insert.
2/24/2008 ELF 134
OutlineOutline
Introduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 135
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
Trajectory
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
Propulsion
Weight
2/24/2008 ELF 136
Designing Light Weight Missile Has High PayoffDesigning Light Weight Missile Has High Payoff
Production cost
Logistics cost
Size
Firepower
Observables
Mission flexibility
Expeditionary warfare
2/24/2008 ELF 137
Flight Performance ( Range, Speed, Maneuverability ) Sensitive to Subsystem Weight
Flight Performance ( Range, Speed, Maneuverability ) Sensitive to Subsystem Weight
High Sensitivity Low Sensitivity - Minor Sensitivity
Dome - Seeker - Guidance andControl -
Propulsion Wings Stabilizers
Warhead Insulation FlightControl
PowerSupply
Structure Data Link -
2/24/2008 ELF 138
Missile Range is a Function of Launch Weight, Propellant Weight, and Specific Impulse
Missile Range is a Function of Launch Weight, Propellant Weight, and Specific Impulse
10
100
1000
100 1000 10000Wi, Example Initial Launch Weight, lb
Rmax
, Max
imum
Ran
ge, n
m
Single-Stage Missile Two-Stage Missile
ΔV ≈ -gc Isp ln ( 1 - WPropellant / Wi )
R ≈ V2 sin ( 2θi ) / gc
Assumptions:
θI = Launch Incidence Angle = 45 deg for max range
Thrust Greater Than Drag and Weight
Flat, Non-rotating Earth
For Two-Stage Missile with ( Wi )Min : ΔV1 = ΔV2
Example: Two-Stage Missile with Minimum Weight and Rmax = 200 nm = 1.216 x 106 ft
Assume ISP = 250 sec, WPayload = 500 lb, WInert = 0.2 WPropellant
V = [( 32.2 ) ( 1.216 x 106 )]1/2 = 6251 ft / s
ΔV1 = ΔV2 = V / 2 = 3125 ft / s
Wi,SecondStage = WPayload + WInert + WPropellant = 814 lb
Wi, FirstStage = WInert + WPropellant = 85 + 427 = 512 lb
Wi = Wi,FirstStage + Wi,SecondStage = 1326 lb
Compare: Single-Stage Missile, R = 200 nm
ΔV = 6251 = - 32.2 ( 250 ) ln [ 1 – WPropellant / ( WPropellant + 0.2 WPropellant + 500 )] ⇒ Wp = 767 ⇒Wi = 1420 lb
2/24/2008 ELF 139
Missile Weight Is a Function of Diameter and Length
Missile Weight Is a Function of Diameter and Length
10
100
1000
10000
100 1000 10000 100000 1000000ld2, Missile Length x Diameter2, in3
WL,
Mis
sile
Lau
nch
Wei
ght,
lb
FIM-92 SA-14 Javelin RBS-70 Starstreak Mistral HOT Trigat LRLOCAAS AGM-114 Roland RIM-116 Crotale AIM-132 AIM-9M Magic 2Mica AA-11 Python 3 AIM-120C AA-12 Skyflash Aspide AIM-9PSuper 530F Super 530D AGM-65G PAC-3 AS-12 AGM-88 Penguin III AIM-54CArmat Sea Dart Sea Eagle Kormoran II AS34 AGM-84H MIM-23F ANSMM40 AGM-142 AGM-86C SA-10 BGM-109C MGM-140 SSN-22 Kh-41
WL = 0.04 l d2
Units: WL( lb ), l ( in ), d ( in )
2/24/2008 ELF 140
Most Subsystems for Tactical Missiles Have a Density of about 0.05 lb / in3
Most Subsystems for Tactical Missiles Have a Density of about 0.05 lb / in3
Guidance:0.04 lb / in3
Flight Control:0.04 lb / in3
Warhead:0.07 lb / in3
Propellant:0.06 lb / in3
Structure and Motor Case:0.10 ( Al ) to 0.27 ( steel ) lb / in3
Aero Surfaces:0.05 ( built-up Al ) to 0.27 ( solid steel ) lb / in3
Data Link:0.04 lb / in3
Dome Material:0.1 lb / in3
2/24/2008 ELF 141
Modeling Weight, Balance, and Moment-of-Inertia Is Based on a Build-up of Subsystems
Modeling Weight, Balance, and Moment-of-Inertia Is Based on a Build-up of Subsystems
Example Missile Configuration
Model
Structure and Subsystems Engine Structure and Subsystems
Warhead and Structure Fuel
Inlet Structure and Subsystems Aero Surfaces
LegendAssume Uniform Weight Distribution For a Given Segment
+x
Inlet
EngineInlet SectionWith Fuel
Wing SectionWith Fuel
FuelPlug
+z
Nose G&C Warhead
xCG = Σ ( xsubsystem1 Wsubsystem1 + xsubsystem2 Wsubsystem2 + … ) / Wtotal
IY = Σ [ ( Iy,subsystem1 )local + Wsubsystem1 ( xsubsystem1 - xCG )2 / gc + ( Iy,subsystem2 )local + Wsubsystem2 ( xsubsystem2 - xCG )2 / gc + … ]
2/24/2008 ELF 142
Moment-of-Inertia Is Higher for High Fineness Ratio Body
Moment-of-Inertia Is Higher for High Fineness Ratio Body
0.01
0.1
1
10
100
0 10 20 30
l / d, Length / Diameter
( Iy,l
ocal
) g /
( W d
2 ), N
ondi
men
siona
l Yaw
Loc
al Mo
men
of In
ertia
Example for Ramjet Baseline at Launch ( xcg = 8.04 ft )Assume missile can be approximated as a conical nose-cylinderFor the cone, d = 1.25 ft, l / d = 1.57, Wcone = 15.9 lb, xcg,cone = 1.308 ft For the cylinder, l / d = 7.22, d = 1.698 ft, Wcylinder = 2214 lb, xcg,cylinder = 8.09 ftIy = ( Iy,cone )local + Wcone ( xcg,cone - xCG )2 / gc + ( Iy,cylinder )local + Wcylinder ( xcg,cylinder -xCG )2 / gc
( Iy,cone )local = [ 15.9 ( 1.25 )2 / 32.2 ] [ 0.0375 + 0.0375 ( 1.57 )2 ] = 0.10 slug-ft2
( Iy,cylinder )local = [ 2214 ( 1.698 )2 / 32.2 ] [ 0.0625 + 0.0833 ( 7.22 )2 ] = 872 slug-ft2
Iy = 0.10 + 22.4 + 872 + 0.16 = 895 slug-ft2
CylinderCone
( Iy,cylinder )local = [ W d2 / gc ] [( 1 / 16 ) + ( 1 / 12 ) ( l / d )2 ]( Iy,cone )local = [ W d2 / gc ] [ ( 3 / 80 ) + ( 3 / 80 ) ( l / d )2 ]
2/24/2008 ELF 143
Structure Design Factor of Safety Is Greater for Hazardous Subsystems / Flight Conditions
Structure Design Factor of Safety Is Greater for Hazardous Subsystems / Flight Conditions
3.0
2.0
1.0
0
FOS,Factor of Safety
( Ultimate / Yield )
Note:• MIL STDs include environmental ( HDBK-310, NATO STANAG 4370, 810F, 1670A ), strength and rigidity ( 8856 ), and captive carriage ( 8591 ).•The entire environment ( e.g., manufacturing, transportation, storage, ground handling, captive carriage, launch separation, post-launch maneuvering, terminal maneuvering ) must be examined for driving conditions in structure design.•FOS Δ for castings is expected to be reduced in future as casting technology matures.•Reduction in required factor of safety is expected as analysis accuracy improves will result in reduced missile weight / cost.
Pressure Bottle ( 2.50 / 1.50 )Ground Handling Loads ( 1.50 / 1.15 )
Captive Carriage and Separation Flight Loads ( 1.50 / 1.15 )Motor Case ( MEOP ) ( 1.50 / 1.10 )
Free Flight Loads ( 1.25 / 1.10 )Δ Castings ( 1.25 / 1.25 )
Δ Fittings ( 1.15 / 1.15 )Thermal Loads ( 1.00 / 1.00 )
2/24/2008 ELF 144
Structure Concepts and Manufacturing Processes for Low Parts Count
Structure Concepts and Manufacturing Processes for Low Parts Count
Structure Manufacturing Process AlternativesComposites Metals
GeometryAlternatives
VacuumAssistRTM
VacuumBag /
Autoclave
HighSpeed
MachineCompression
MoldFilament
Wind PultrusionThermal
Form FormingCastMonocoqueIntegrally HoopStiffened
IntegrallyLongitudinalStiffened
Solid
Sandwich
AxisymmetricAirframe
Surface
Lifting BodyAirframe
StructureConcept
Alternatives
MonocoqueIntegrally HoopStiffened
IntegrallyLongitudinalStiffened
Strip Laminate
Note: Manufacturing process cost is a function of recurring cost ( unit material, unit labor ) and non-recurring cost ( tooling ).Note: Very Low Parts Count Low Parts Count Moderate Parts Count High Parts Count–
–
–
2/24/2008 ELF 145
Low Parts Count Manufacturing Processes for Complex Airframes
Low Parts Count Manufacturing Processes for Complex Airframes
Vacuum Assisted RTM
Filament Wind
Pultrusion ………………………………….
Metal CastingMold Cavity
Riser
Pour Cup Vent
Parting Line
Resin Pump3D Fiber Orientation
2D Fiber Orientation ( 0-±45-90 deg )Helical wind versus radial wind
2/24/2008 ELF 146
Tactical Missile Airframe Material AlternativesTactical Missile Airframe Material Alternatives
Superior Above Average Average Below Average–Note:
Tension( σTU / ρ )
Aluminum 2219
Steel PH 15-7Mo
Titanium 6Al-4V
S994 Glass /Epoxy and S994Glass / Polyimide
Glass orGraphite ReinforceMolding
Graphite / Epoxyand GraphitePolyimide
MaterialTypeBucklingStability
( σBuckling / ρ )
MaxShort – Life
Temp
ThermalStress Joining Cost Weight
MetallicIncreasing Cost
Composite Increasing Cost
–
–– –
– –
–
–
2/24/2008 ELF 147
Strength – Elasticity of Airframe Material AlternativesStrength – Elasticity of Airframe Material Alternatives
Aluminum Alloy ( 2219-T81 )
400
300
200
100
0
σt, Tensile Stress,103 psi
0 1 2 3 4 5ε, Strain, 10-2 in / in
Titanium Alloy ( Ti-6Al-4V )
Very High Strength Stainless Steel( PH 15-7 Mo, CH 900 )
Glass Fiberw / o Matrix
Kevlar Fiberw / o Matrix
Graphite Fiberw / o Matrix( 400 – 800 Kpsi )
E, Young’s modulus of elasticity, psiP, Load, lbε, Strain, in / inA, Area, in2
Room temperature
Note:• High strength fibers are:
– Very small diameter– Unidirectional– High modulus of
elasticity– Very elastic– No yield before failure– Non forgiving failure
• Metals:– Ductile,– Yield before failure– Allow adjacent structure
to absorb load– Resist crack formation– Resist impact loads– More forgiving failure
σt = P / A = E ε
High Strength Stainless Steel( PH 15-7 Mo, TH 1050 )
2/24/2008 ELF 148
Structural Efficiency at High Temperature of Short Duration Airframe Material AlternativesStructural Efficiency at High Temperature of Short Duration Airframe Material Alternatives
200 400 600 800 1,0000Short Duration Temperature, ° F
8.0
10.0
12.0
6.0
4.0
2.0
0
σ TU/ ρ
, Ulti
mat
e Ten
sile S
treng
th /
Dens
ity, 1
05In
.
Graphite / Epoxy( ρ = 0.065 lb / in3 )0-±45-90 Laminate
Graphite / Polyimide ( ρ = 0.057 lb / in3 ), 0-±45-90 Laminate
Ti-6Al-4V Annealed Titanium ( ρ = 0.160 lb / in3 )PH15-7 Mo Stainless Steel ( ρ = 0.277 lb / in3 ). Note: Thin wall steel susceptible to buckling.
Graphite
Glass
2219-T81Aluminum( ρ = 0.101 lb / in3 )
Chopped Epoxy Composites, Random Orientation( ρ = 0.094 lb / in3 )
Ti3Al ( ρ = 0.15 lb / in3 )
2/24/2008 ELF 149
Hypersonic Missiles without External Insulation Require High Temperature Structure
Hypersonic Missiles without External Insulation Require High Temperature Structure
M, Mach Number
T r, Rec
over
y Tem
pera
ture
, °F
•••
••
•
2,000
1,500
1,000
500
0 10 2 3 4 5 6r =
1
r = 0.
8
r = 0.
9
Tr = T0 ( 1 + 0.2 r M2 )
Note:
• γ = 1.4
• Tr = Recovery Temperature, R
• T0 = Free stream temperature, R
• Tmax = Max temperature capability
• No external insulation assumed
• r is recovery factor• h = 40k ft ( TFree Stream = 390 R )• Stagnation r = 1• Turbulent boundary layer r = 0.9• Laminar boundary layer r = 0.8• Short-duration flight ( less than
30 m ), but with thermal soak
( Tmax )Graphite Polyimide
( Tmax )Al Alloy
( Tmax )Steel
( Tmax )Nickel Alloys ( e.g., Inconel, Rene, Hastelloy, Haynes )
( Tmax )Ti Alloy•
( Tmax )Graphite Epoxy
( Tmax )Titanium Aluminide ≈ 2,500 °F )( Tmax )Single Crystal Nickel Aluminides ≈ 3,000 °F( Tmax )Ceramic Matrix Composite ≈ 3,500 °F
2/24/2008 ELF 150
Structure / Insulation Trades for Short Duration FlightStructure / Insulation Trades for Short Duration FlightExample Structure / Insulation Concepts Mach Tmax k c ρ α
Increasing
Hot Metal Structure ( e.g., Al ) withoutInsulation 600 0.027 0.22 0.101 0.000722
Hot Metal Structure ( e.g., Al ) 600 0.027 0.22 0.101 0.000722
Cold Metal Structure ( e.g., Al ) 600 0.027 0.22 0.101 0.000722Internal Insulation ( e.g., Min-K ) 2000 0.0000051 0.24 0.012 0.00000106
Note:• Tactical missiles use passive thermal protection ( no active cooling )• Small thickness allows more propellant / fuel for diameter constrained missiles ( e.g., VLS launcher )• Weight and cost are application specific• Tmax = max temp capability, ° F; k = thermal conductivity, BTU / s / ft2 / ° F / ft; c = specific heat or thermal
capacity, BTU / lbm / ° F; ρ = density, lbm / in3; α = thermal diffusivity = k / ( ρ c ), ft2 / s
Self-insulating Composite Structure( e.g., Graphite Polyimide ) 1100 0.000109 0.27 0.057 0.00000410
Ext Insulation ( e.g., Micro-Quartz Paint ) 1200 0.0000131 0.28 0.012 0.00000226
Internal Insulation ( e.g., Min-K ) 2000 0.0000051 0.24 0.012 0.00000106
2/24/2008 ELF 151
External Insulation Has High Payoff for Short Duration Flight
External Insulation Has High Payoff for Short Duration Flight
1,000
900
800
700
600
500
400
300
200
100
0
Exam
ple T
empe
ratu
re °
F
0 2 4 6 8 10 12 14
1.0
2.0
3.0
4.0
Mach Number
Time After Launch ~ s
Example Airframe Temperature with No External Insulator – Steel Airframe Selected.
Mach
Note: Short Range Air-to-Air MissileLaunch ~ 0.9 Mach at 10k ft AltitudeAtmosphere ~ Hot Day ( 1% Risk ) Mil-HDBK-310
Example Airframe Temperature with 0.012 in Insulator –Aluminum Airframe Acceptable for Short Duration.
2/24/2008 ELF 152
Bulk Ceramics• Melt• ρ ~ 0.20 lb / in3
• Zirconium Ceramic, Hafnium Ceramic
Graphites• Burn• ρ ~ 0.08 lb / in3
• Carbon / Carbon
Tmax, MaxTemperatureCapability,
R
4,000
3,000
2,000
00 1 2 3 4
Insulation Efficiency, Minutes To Reach 300° F at Back Wall
1,000
6,000
5,000
Note: Assumed Weight Per Unit Area of Insulator / Ablator = 1 lb / ft2
Porous Ceramics• Melt• Resin Impregnated• ρ ~ 0.12 lb / in3
• Carbon-Silicon Carbide
Medium Density PhenolicComposites
• Char• ρ ~ 0.06 lb / in3
• Nylon Phenolic, Silica Phenolic, Glass Phenolic, Carbon Phenolic, Graphite Phenolic
Low DensityComposites• Char• ρ ~ 0.03 lb / in3
• Micro-Quartz Paint, Glass-Cork-Epoxy, Silicone Rubber
Plastics• Sublime• Depolymerizing• ρ ~ 0.06 lb / in3
• Teflon
Phenolic Composites Are Good Insulators for High Temperature Structure and Propulsion
Phenolic Composites Are Good Insulators for High Temperature Structure and Propulsion
2/24/2008 ELF 153
A “Thermally Thin” Surface ( e.g., Metal Airframe ) Has Uniform Internal Temperature
A “Thermally Thin” Surface ( e.g., Metal Airframe ) Has Uniform Internal Temperature
1
10
100
1000
0 1 2 3 4 5 6M, Mach Number
dT / d
t, Ini
tial S
kin T
empe
ratu
re R
ate f
or
Rock
et B
aseli
ne, D
eg F
/ sec
h = sea level h = 20K ft h = 50K ft h = 80K ft
( dT / dt )t = 0 = ( Tr - Tinitial ) h / ( c ρ z )T = Tr – ( Tr – Tinitial ) e – h t / ( c ρ z )
h = k NNU / xThermally thin ⇒ h ( z / k )surface < 0.1
Note: No external insulation; thermally thin structure ( uniform internal temperature ); “Perfect” insulation behind airframe; 1-D heat transfer; Turbulent boundary layer; Radiation neglected; dT / dt = Temperature rate, R / s; Tr = Recovery ( max ) temperature, R; h = Convection heat transfer coefficient, BTU / s / ft2 / R; c = Specific heat, BTU / lb / R; ρ = Density, lb / ft3; z = Thickness, ft; k = Conductivity, BTU / s / ft2 / R / ft; Re = Reynolds number; NNU = Nusselt number
Example for Rocket Baseline Airframe:Aluminum skin w/o external insulationc = 0.215 BTU / lb / R, ρ = 0.10 lb / in3 = 172.8 lb / ft3, z = 0.16 in = 0.0133 ft, k = 0.027 BTU / s / ft2 / R / ft
Assume Mach 2 sustain flight, 20k ft altitude ( T0 = 447 R , k = 3.31 x 10-6 BTU / s / ft2 / R / ft ), Turbulent boundary layer, x = 1.6 ft
Rex = ρ0 M a0 x / μ0 = 12.56 x 106
NNU = 0.0271 Re0.8 = 12947h = k NNU / x = 0.0268 BTU / s / ft2 / RTest: h ( z / k )surface = 0.0132 < 0.1 ⇒ thermally thinCalculate Tr = T0 [ 1 + 0.2 r M2 ] = 447 [ 1 + 0.2 ( 0.9 ) ( 2 )2 ] = 769 R
At t = 0, Assume Tinitial = 460 R, or 0° F( dT / dt )t = 0 = ( 769 - 460 ) ( 0.0268 ) / [( 0.215 ) (172.8 ) ( 0.01333 )] = 17°F / s
At a sustain time t = 10 s, T = 769 - ( 769 – 460 ) e –0.0268 ( 10 ) / [ 0.215 ( 172.8 ) ( 0.0133 )] = 589 R, or 129° F
Reference: Jerger, J.J., Systems Preliminary Design Principles of Guided Missile Design, D. Van Nostrand Company, Inc., Princeton, New Jersey, 1960
x = 1.6 ft
2/24/2008 ELF 154
A “Thermally Thick” Surface ( e.g., Radome ) Has a Large Internal Temperature Gradient
A “Thermally Thick” Surface ( e.g., Radome ) Has a Large Internal Temperature Gradient
0
0.5
1
0.1 1 10 100
[ T ( z, t ) - Tinitial ] / [ Tr – Tinitial ] = erfc { z / [ 2 ( α t )1/2 ]} – e( h z / k ) + h2 α t / k2 erfc { z / [ 2 ( α t )1/2 ] + h ( α t )1/2 / k }[ T ( 0, t ) - Tinitial ] / [ Tr – Tinitial ] = 1 - eh2 α t / k2 erfc [ h ( α t )1/2 / k ]Applicable for thermally thick surface: z / [ 2 ( α t )1/2 ] > 1
Note: T ( z,t ) ∼ ( T )initial; 1-D heat transfer; Radiation neglected; Turbulent boundary layer; Tr = Recovery temperature, R; h = Heat transfer coefficient, BTU / ft2 / s / R; k = Thermal conductivity of material, BTU / s / ft2 / R / ft; α = Diffusivity of material, ft2 / s; zmax = Thickness of material, ft; erfc = Complementary error function
Example: Rocket Baseline Radomez = 0.25 in = 0.0208 ft, k = 5.96 x 10-4 BTU / s / ft / R,α = 1.499 x 10-5 ft2 / sMach 2, 20k ft alt ( T0 = 447 R ), Turbulent boundary layer, x = 19.2 in = 1.6 ft, t = 10 s, Tr = 769 R, Tinitial = 460 R⇒ h = 0.0268 BTU / s / ft ⇒ ( h / k )( α t )1/2 = 0.491Test: z / [ 2 ( α t )1/2 ] = 0.0208 / { 2 [ 1.499x10-5 ( 10 )]1/2 } = 0.849 < 1 ⇒ not quite thermally thickInner wall ⇒ h z / k = 0.935[ T ( 0.0208, 10 ) - Tinitial ] / [ Tr – Tinitial ] = 0.0608T ( 0.0208, 10 ) = 479 R ( Note: Tinner ≈ Tinitial )Surface ⇒ h z / k = 0[ T ( 0, 10 ) - Tinitial ] / [ Tr – Tinitial ] = 0.372T ( 0, 10 ) = 575 R
Reference: Jerger, J.J., Systems Preliminary Design Principles of Guided Missile Design, D. Van Nostrand Company, Inc., Princeton, New Jersey, 1960
( h / k )( α t )1/2
h z / k
= 10
0
h z / k
10
h z / k
= 1
h z / k
= 0.1
[ T (
z, t )
-( T
) initi
al] /
[( T
) r–( T
) initi
al] X = 1.6 ft
h z / k =
0
2/24/2008 ELF 155
Internal Insulation Temperature Can Be Predicted Assuming Constant Flux Conduction
Internal Insulation Temperature Can Be Predicted Assuming Constant Flux Conduction
0
0.5
1
0.1 1 10 100
[ T ( z, t ) – Tinitial ] / [ T ( 0, t ) – Tinitial ] = e- z2 / ( 4 α t ) – ( π / α t )1 / 2 ( z / 2 ) erfc { z / [ 2 ( α t )1/2 ]}Applicable for thermally thick surface: z / [ 2 ( α t )1/2 ] > 1
Note: 1-D conduction heat transfer, Radiation neglected, Constant heat flux input, T ( z,t ) = Inner temperature of insulation at time t, Tinitial = Initial temperature, T ( 0, t ) = Outer temperature of insulation at time t, α = Diffusivity of insulation material, ft2 / s; zmax = Thickness of insulation material, ft; erfc = Complementary error function
Example for Rocket Baseline Airframe Insulation:0.10 in Min-K Internal Insulation behind 0.16 in aluminum Skin
Assume M = 2, 20k ft alt, x = 1.6 ft, Tinitial = 460 R, t = 10 s, zMin-K = 0.10 in = 0.00833 ft, αMin-K = 0.00000106 ft2 / s, k = 5.96 x 10-4 BTU / s / ft, h = 0.0268 BTU / s / ftTest: z / [ 2 ( α t )1/2 ] = 0.00833 / {2 [ 0.00000106 ( 10 )]1/2} = 1.279 > 1 ⇒ thermally thick( α t )1/2 / z = [ 0.00000106 ( 10 ) ]1/2 / 0.00833 = 0.3907[ TMin-K ( 0.0217, 10 ) – 460 ] / [ TMin-K ( 0, 10 ) – 460 ] = 0.0359Assume ( Tinner )aluminum = ( Touter )Min-K
From prior example, ( Tinner )aluminum = 569 R at = 10 sThen, ( Touter )Min-K = 569 R at t = 10 sCompute, ( Tinner )Min-K = 460 + ( 569 – 460 ) 0.0338 = 460 + 4 = 464 R
Reference: Carslaw, H. S. and Jaeger, J. C., Conduction of Heat in Solids, Clarendon Press, 1989
X = 1.6 ft
( α t )1/2 / z
[ T (
z, t )
–T in
itial
] / [
T ( 0
, t )
–Tin
itial
] Aluminum
Min-K
0.16 in
0.10 inz
2/24/2008 ELF 156
A Sharp Nose Tip / Leading Edge Has High Aerodynamic Heating
A Sharp Nose Tip / Leading Edge Has High Aerodynamic Heating
0
0.1
0.2
0.3
0.4
0.5
0.6
0 1 2 3 4 5 6M, Mach Number
hr, S
tagn
atio
n He
at T
rans
fer C
oeff
for
Rock
et B
aseli
ne at
h =
20k f
t, BT
U / f
t2 / s
/ R
1% Bluntness 2% Bluntness5% Bluntness 10% Bluntness
hr = NNUr kr / dNoseTip
NNUr = 1.321 RedNoseTip0.5 Pr
0.4
Note: 1-D conduction heat transfer; Laminar boundary layer; Stagnation heating; Radiation neglected; hr = Convection heat transfer coefficient for stagnation recovery, BTU / s / ft2 / R; NNUr = Nusselt number for stagnation recovery; kr = Air thermal conductivity at stagnation recovery ( total ) temperature, BTU / s / ft / R; dNoseTip = Nose tip diameter, ft; RedNoseTip = Reynolds number based on nose tip diameter, Pr = Prandtl number
Example for Rocket Baseline Nose Tip:Assume M = 2, 20k ft alt, stagnation ( Tr = 805 R ) for a sharp nose tip ( e.g., 1% blunt )
dNoseTip / dRef = 0.01 ⇒ dNoseTip = 0.01 ( 8 in ) = 0.08 in = 0.00557 ft
RedNoseTip = ρ0 V0 dNoseTip / μr = 3.39 x 104
NNUr = 223hr = 0.1745 BTU / ft2 / s / ROuter surface temperature after 10 s heating in sustain flight ( M = const, Tr = const ):
[ T ( 0, t ) - Tinitial ] / [ Tr – Tinitial ] = 1 – e h2αt / k2
erfc { h ( α t )1/2 / k }[ T ( 0, 10 ) - 460 ] / [ 805 – 460 ] = 1 – e [( 0.1745 )2
( 1.499 x 10-5 ) ( 10 ) / ( 5.96 x 10-4 )2 ] erfc { ( 0.1745 ) [ 1.499 x 10-5 ( 10 )]1/2 / ( 5.96 x 10-4 )]} = 0.845
T ( 0, 10 ) = 460 + 345 ( 0.845 ) = 752 R
Reference: Allen, J. and Eggers, A. J., “A Study of the Motion and Aerodynamic Heating of Ballistic Missiles Entering the Earth’s Atmosphere at High Supersonic Speeds”, NACA Report 1381, April 1953.
2/24/2008 ELF 157
Tactical Missile Radiation Heat Loss Is Usually Small Compared to Convective Heat Input
Tactical Missile Radiation Heat Loss Is Usually Small Compared to Convective Heat Input
0.01
0.1
1
10
100
0 1 2 3 4 5 6Cruise Mach Number
Radiation Heat Flux at
Equilibrium Temperature, BTU / ft2 / s
Emissivity = 0.1 Emissivity = 1
QRad = 4.76 x 10-13 ε T4
QRad in BTU / ft2 / s, T in RExample: Ramjet BaselineAssume:•Titanium skin with emissivity ε = 0.3•Long duration ( equilibrium ) heating at Mach 4•h = 80k ft, T0 = 398 R•Turbulent boundary layer ( r = 0.9 ) ⇒ T = Tr = T0 ( 1 + 0.2 r M2 ) = 1513 RCalculate:QRad = 4.76 x 10-13 ( 0.3 ) ( 1513 )4
= 0.748 BTU / ft2 / s
2/24/2008 ELF 158
Design Concerns for Localized Aerodynamic Heating and Thermal Stress
Design Concerns for Localized Aerodynamic Heating and Thermal Stress
Body JointsHot missile shellCold frames or bulkheadsCauses premature buckling
IR Domes / RF RadomesLarge temp gradients due to low thermal conductionThermal stress at attachmentLow tensile strengthDome fails in tension
Leading EdgesHot stagnation temperature on leading edgeSmall radius prevents use of external insulationCold heat sink material as chord increases in thickness leads to leading edge warpShock wave interaction with adjacent body structure
Flare / Wedge Corner FlowShock wave – boundary layer interactionSeparated FlowHigh heating at reattachment
Note: σTS = Thermal stress from restraint in compression or tension = α E ΔTα = coefficient of thermal expansion, E = modulus of elasticity, ΔT = T2 – T1 = temperature difference.Example: Thermal Stress for Rocket Baseline Pyroceram Dome, α = 3 x 10-6, E = 13.3 x 106 psiAssume M = 2, h = 20k ft alt, t = 10 s. Based on prior figure, ΔT = TOuterWall – TInnerWall = 102 RThen σTS = 3 x 10-6 ( 13.3 x 106 ) ( 102 ) = 4,070 psi
2/24/2008 ELF 159
Examples of Aerodynamic Hot SpotsExamples of Aerodynamic Hot Spots
Nose Tip
Leading Edge
Flare
2/24/2008 ELF 160
Tactical Missile Body Structure Weight Is about 22% of the Launch Weight
Tactical Missile Body Structure Weight Is about 22% of the Launch Weight
10
100
1000
100 1000 10000WL, Launch Weight, lb
WBS
,Bod
y Stru
ctur
e Weig
ht, l
b Hellfire ( 0.22 )Sidewinder ( 0.23 )Sparrow ( 0.18 )Phoenix ( 0.19 )Harpoon ( 0.29 )SM 2 ( 0.20 ) SRAM ( 0.21 )ASALM ( 0.13 )SETE ( 0.267 )Tomahawk ( 0.24 )TALOS ( 0.28 )
WBS / WL ≈ 0.22
Example for 500 lb missile
WL = 500 lb
WBS = 0.22 ( 500 ) = 110 lb
Note: WBS includes all load carrying body structure. If motor case, engine, or warhead case carry external loads then they are included in WBS. WBS does not include tail, wing, or other surface weight.
2/24/2008 ELF 161
Body Structure Thickness Is Based on Considering Many Design Conditions
Body Structure Thickness Is Based on Considering Many Design Conditions
Structure Design Conditions That May Drive Airframe ThicknessManufacturingTransportationCarriageLaunchFly-outManeuvering
Contributors to Required Thickness for Cylindrical Body StructureMinimum Gage for Manufacturing: t = 0.7 d [( pext / E ) l / d ]0.4. t ≈ 0.06 in if pext ≈ 10 psiLocalized Buckling in Bending: t = 2.9 r σ / ELocalized Buckling in Axial Compression: t = 4.0 r σ / EThrust Force: t = T / ( 2 π σ r )Bending Moment: t = M / ( π σ r2 )Internal Pressure: t = p r / σ
High Risk ( 1 ), Moderate Risk ( 2 ), and Low Risk ( 3 ) Estimates of Required Thickness1. t = FOS x Max ( tMinGage , tBuckling,Bending , tBuckling,AxialCompression , tAxialLoad , tBending , tInternalPressure )2. t = FOS x ( t2
MinGage + t2Buckling,Bending + t2
Buckling,AxialCompression + t2AxialLoad + t2
Bending + t2InternalPressure )1/2
3. t = FOS x ( tMinGage + tBuckling,Bending + tBuckling,AxialCompression + tAxialLoad + tBending + tInternalPressure )
2/24/2008 ELF 162
Localized Buckling May Be A Concern forThin Wall Structure
Localized Buckling May Be A Concern forThin Wall Structure
0.0001
0.001
0.01
0.1
0.001 0.01 0.1t / r, thickness / radius
Nond
imen
siona
l Buc
kling
Stre
ssBendingAxial Compression
σBuckling,Bending / E ≈ 0.35 ( t / r )σBuckling,AaxialCcompression / E ≈ 0.25 ( t / r )
Note: Thin wall cylinder with local bucklingσBuckling / E = Nondimensional buckling stressσBucklingBending = Buckling stress in bendingσBucklingAxialCompression = Buckling stress in axial compressionE = Young’s modulus of elasticityt = Airframe thicknessr = Airframe radiusMin thickness for fab and handling ≈ 0.06 in
Example for Rocket Baseline in Bending:4130 steel motor case, E = 29.5 x 106 psiσyield = 170,000 psit = 0.074 in, r = 4 int / r = 0.0185σBuckling,Bending / E ≈ 0.35 ( 0.0185 ) = 0.006475σbuckling,Bending ≈ 191,000 psiσbuckling,Bending ~ σyield
rt
Note: Actual buckling stress can vary +/- 50%, depending upon typical imperfections in geometry and the loading.
2/24/2008 ELF 163
Process for Captive and Free Flight Loads Calculation
Process for Captive and Free Flight Loads Calculation
Free Flight
Maneuver PerDesign Requirements
Weight load of bulkhead
section
Air LoadObtainedBy WindTunnel
Air Load
Captive Flight
Max Aircraft ManeuverPer MIL-A-8591
Weight load of bulkhead
sectionAir Load
Note: MIL-A-8591 Procedure A assumes max air loads combine with max g forces regardless of angle of attack.
Carriage Load
Example of αmax Calculated by MIL-A-8591 Using Procedure A for F-18 Aircraft Carriage:αmax = 1.5 nz,max Wmax / ( CLα
q SRef )aircraftαmax = 1.5 ( 5 ) ( 49200 ) / [ 0.05 ( 1481 ) ( 400 )] = 12.5 deg
2/24/2008 ELF 164
Maximum Bending Moment Depends Upon Load Distribution
Maximum Bending Moment Depends Upon Load Distribution
Example for Rocket Baseline:c = 4, ejection loadl = 144 in
⇒N = 10,000 lb ( 20 g )
⇒ MB = 360,000 in-lbMax Bending Moment MB
MB = N l / c
C = 8 for uniform loading
C = 7.8 for linear loading
C = 6 for linear loading to center
C = 4 for load at center ( e.g., ejection load )
6440,000
30,00020,000
4 1 3
2 5
100
200
1,000,000
2,000,000
5,0004,0003,0002,000
1,000
500400300200
100500,000400,000300,000200,000
100,000
TotalLoad
N
Coefficient C Length l8 7.8
100,000
50,000
10,000
50,00040,00030,00020,000
10,0005,0004,0003,0002,0001,000
500400300200
100
w = load per unit length
0 l = length
w
0 l
w
0 l
l0
N = Normal Forcel / 2
10
C = 1 for load at end ( e.g., control force )N = Normal Force
l0
l
1
2/24/2008 ELF 165
Bending Moment May Drive Body Structure Weight
Bending Moment May Drive Body Structure Weight
Example for Rocket Baseline:• Body has circular cross section• 2219-T81 aluminum skin ( σult = 65,000 psi )• r = 4 in• Ejection load = 10,000 lb ( 20 g )• MB = 360,000 in ⋅ lb• FOS = 1.5• t = 360,000 ( 1.5 ) / [ π ( 4 )2 ( 65,000 )] = 0.16 in
t = MB ( FOS ) / [ π r2 σMax ]
A = 2 π r tIz = IY = π r3 t
rtt
MB
Note / Assumptions:Thin cylinderCircular cross sectionSolid skinLongitudinal strengthAxial load stress and thermal
stress assumed small compared to bending moment stress
σ = MB r / IZ = MB r / (π r3 t )= MB / (π r2 t )
2/24/2008 ELF 166
Tactical Missile Propellant Weight Is about 72% of Rocket Motor Weight
Tactical Missile Propellant Weight Is about 72% of Rocket Motor Weight
10
100
1000
10000
10 100 1000 10000
WM, Total Motor Weight, lb
WP,
Pro
pella
nt W
eight
, lb Hellfire ( 0.69 )
Sidewinder ( 0.61 )Sparrow ( 0.64 )Phoenix ( 0.83 )ASALM ( 0.86 ) SM-2 ( 0.76 )SRAM ( 0.71 )TALOS ( 0.66 )
WP / WM ≈ 0.72
Example for Rocket Baseline
WM = 209 lb
WP = 0.72 ( 209 ) = 150 lb
Note: WM includes propellant, motor case, nozzle, and insulation.
Increased propellant fraction if:High volumetric loadingComposite caseLow chamber pressureLow flight loadsShort burn time
2/24/2008 ELF 167
Motor Case Weight Is Usually Driven By Stress from Internal Pressure
Motor Case Weight Is Usually Driven By Stress from Internal Pressure
Assume motor case is axisymmetric, with a front ellipsoid dome and an aft cylinder body
With metals – the material also reacts body bendingIn composite motor designs, extra ( longitudinal ) fibers must usually be added to accommodate body bending
Motor CaseCylinderHoopStress
Motor DomeEllipsoid LongitudinalStress
p p
( σt )Longitudinal Stress= [ 2 + ( a / b )2 ] p ( a b )1/2 / ( 6 t )
If a = b ( hemi dome of radius r ), then ( σt )Longitudinal Stress = p r / ( 2 t )
σt t = - 0∫π/2p r sinθ dθ
( σt )Hoop Stress = p r / t
Case Dome Nozzle
Case Cylinder
2 a
b
2/24/2008 ELF 168
A Composite Motor Case Is Usually Lighter Weight
A Composite Motor Case Is Usually Lighter Weight
Calculate Maximum Effective Operating Pressure ( Burst Pressure )pburst = pBoost, Room Temp x eπk Δ T x ( Design Margin for Ignition Spikes, Welds, Other Design Uncertainty )Assume Rocket Motor Baseline: diameter = 8 in., length = 55 in, ellipsoid dome a / b = 2, pBoost,RoomTemp = 1769 psi, πk = ( Δp / ΔT ) / pc = 0.14% / °F
Assume Hot day T = 160° F ⇒ eπk ΔT = e0.0014 ( 160 - 70 ) = 1.134. Uncertainty factor is 1.134, 1σ
Assume a 3σ uncertainty design margin is provided by, pburst ≈ 1769 x ( 1.134 )3 = 2,582 psiAssume Ultimate Factor of Safety FOS = 1.5Rocket Baseline Steel Case ( σt )ult = 190,000 psi
tHoop = ( FOS ) x pburst x r / σt = 1.5 x 2582 x 4.0 / 190,000 = 0.082 intDome = ( FOS ) x pburst x ( a b )1/2 x [ 2 + ( a / b )2 ] / ( 6 σt ) = 1.5 x 2582 x [ 4 x 2 ]1/2 x [ 2 + ( 2 )2 ] / [ 6 x 190,000 ] = 0.058 in
Weight = WCylinder + WDome = ρ π d tHoop l + ρ ( 2 π a b ) tDome = 30.8 + 0.8 = 31.6 lb for steel case
Try Graphite Fiber at σt = 450,000 psi Ultimate, Assume 60% Fiber / 40% Epoxy CompositetHoop = 1.5 x 2582 x 4.0 / [ 450,000 ( 0.60 )] = 0.057 in radial fibers for internal pressure loadtDome = 0.041 in, for internal pressure loadWeight = 11.1 lb for composite case ( w/o insulation, attachment, aft dome, and body bending fiber )Must also add about 0.015 in of either longitudinal fibers or helical wind to counteract body bending load
2/24/2008 ELF 169
A Low Aspect Ratio Delta Wing Allows Lighter Weight Structure
A Low Aspect Ratio Delta Wing Allows Lighter Weight Structure
0
1
2
3
0 1 2 3 A, Aspect Ratio
Taper Ratio = 0 Taper ratio = 0.5 Taper Ratio = 1
WSurface σmax1/2 / [ ρ S Nmax
1/2 ] = [ A ( 1 + 2 λ )]1/2
WSurface = ρ S tmac
troot = [ FOS Nmax A ( 1 + 2 λ ) / σmax,]1/2
Assumption: Uniform loading
Note:Surface is 2 panels ( Cruciform wing has 4 panels )WSurface = Surface weight sized by bending momentρ = Densityσmax = Maximum allowable ( ultimate ) stresstmac = Thickness of mean aero chord cmac
troot = Thickness of root chord croot
Nmax = Maximum loadA = Aspect ratioλ = Taper ratioExample for Rocket Baseline Wing ( 2219-T81 Aluminum ): A = 2.82, λ = 0.175, cr = 19.4 in, σmax = σult = 65k psi
Assume M = 2, h = 20k ft, α + δ = 22 degFrom prior example, Nmax = 7525 lbCalculate troot = [ 1.5 ( 7525 ) ( 2.82 ) [ 1 + 2 ( 0.175 ) / 65000 ]1/2 = 0.813 in
troot / croot = 0.813 / 19.4 = 0.0419 = tmac / cmac
tmac = 0.0419 ( 13.3 ) = 0.557 inWwing σmax
1/2 / [ ρ S Nmax1/2 ] = [ A ( 1 + 2 λ )]1/2.= 1.95
Wwing = 20.6 lb for 1 wing ( 2 panels )
WSu
rface
σ max
1/2/ (
ρS
N max
1/2),
Non-
dim
ensio
nal W
eight
2/24/2008 ELF 170
Seeker Dome
Material
Density ( g / cm3 )
Dielectric Constant
MWIR / LWIR
Bandpass
Transverse Strength ( 103 psi )
Thermal Expansion ( 10-6 / ο F )
Erosion, Knoop ( kg
/ mm2 )
Max Short-Duration
Temp ( ο F )
RF-IR Seeker Zinc Sulfide ( ZnS )
4.05 8.4 18 4 350 700
Zinc Selenide ( ZnSe )
5.16 9.0 8 4 150 600
Sapphire / Spinel
3.68 8.5 28 3 1650 1800
Quartz / Fused Silica ( SiO2 )
2.20 3.7 8 0.3 600 2000
Silicon Nitride ( Si3N4 )
3.18 6.1 90 2 2200 2700
Diamond ( C ) 3.52 5.6 400 1 8800 3500 RF Seeker Pyroceram 2.55 5.8 25 3 700 2200 Polyimide 1.54 3.2 17 40 70 400 IR Seeker Mag. Fluoride ( MgF2 )
3.18 5.5 7 6 420 1000
Alon ( Al23O27N5 )
3.67 9.3 44 3 1900 1800
Germanium ( Ge )
5.33 16.2 15 4 780 200
Dome Material Is Driven by the Type of Seeker and Flight Environment
Dome Material Is Driven by the Type of Seeker and Flight Environment
Superior Above Average Average Below Average - Poor
---
---
--
2/24/2008 ELF 171
Radome Weight May Be Driven by Optimum Thickness Required for Efficient Transmission
Radome Weight May Be Driven by Optimum Thickness Required for Efficient Transmission
0.1
1
1 10
Incidence Angle = 0 deg Incidence Angle = 40 degIncidence Angle = 80 deg
t opt/
( N λ
0),
Non-
dim
ensio
nal O
ptim
um T
hick
ness
ε, Dielectric Constant
WOptTrans = ρ Swet tOptTrans
tOptTrans = 0.5 n λ0 / ( ε - sin2 θi )1/2
Note:
WOptTrans = Weight at Optimum Transmission
ρ = Density
Swet = Surface wetted area
tOptTrans = Optimum thickness for 100% transmission
n = Integer ( 1, 2, … )
λ0 = Wavelength in air
ε = Dielectric constant
θi = Radar signal incidence angle = 90 deg - δ - θ
θ = Surface local angle
δ = Seeker look angle
Example for Rocket Baseline Pyroceram Radome:
ε = 5.8, ρ = 0.092 lb / in3, λ0 = 1.1 in, n = 1, tangent ogive, l = 19.2 in, d = 8 in, Swet = 326 in2
δ = 0 deg ⇒ ( θI )avg ≈ 90 – 0 - 11.8 = 78.2 deg
tOptYtans = 0.5 ( 1 ) ( 1.1 ) / ( 5.8 – 0.96 )1/2 = 0.25 in
WOptTrans = 0.092 ( 326 ) ( 0.25 ) = 7.5 lb
90 degδ
θi
l
dθ
2/24/2008 ELF 172
Missile Electrical Power Supply AlternativesMissile Electrical Power Supply Alternatives
Power SupplyMeasure of Merit
Voltage Stability
0.31.51.4WP, Weight / Power ( kg / kW )
0.01250.00120.0007WE, Weight / Energy
( kg / kW-s )
CostStorage Life
Thermal BatteryLithium BatteryGenerator
Superior Above Average Average Below Average
W = WE E + WP P
Example for Thermal battery: If E = 900 kW–s, P = 3 kW ⇒ W = WEE + WPP = 0.0125 ( 900 ) + 0.3 ( 3 ) = 12.2 kgNote: Generator provides highest energy with light weight for long time of flight ( e.g., cruise missile ).Lithium battery provides nearly constant voltage suitable for electronics. Relatively high energy with light weight.Thermal battery provides highest power with light weight ( may be required for actuators ).
2/24/2008 ELF 173
Superior Above Average Average Below Average
Electromechanical Actuators Are Light Weight and Reliable
Electromechanical Actuators Are Light Weight and Reliable
HydraulicCold Gas PneumaticEMMeasure of Merit
ReliabilityCost
Up to 60Up to 20Up to 40Bandwidth ( Hz )
Up to 1000Up to 600 Up to 800Rate ( deg / s )
0.00340.00500.0025WT, Weight / Stall Torque ( lb / in-lb )
Note:•Actuation system weight based on four actuators.•Cold gas pneumatic actuation weight includes actuators, gas bottle, valves, regulator, and supply lines.•Hydraulic actuation weight includes actuators, gas generator or gas bottle, hydraulic reservoir, valves, and supply lines.•Stall torque ≈ 1.5 maximum hinge moment of single panel.
W = WT TS
Example weight for rocket baseline hydraulic actuation at Mach 2, 20k ft alt, α = 9 deg, with max control deflection of wing ( δ= 13 deg ) ⇒ Hinge moment of one panel = 11,500 in-lb. TS = 1.5 ( 11500 ) = 17,250 in-lb ⇒ W = WTTS = 0.0034 ( 17250 ) = 59 lb
Schematic of Cold Gas Pneumatic Actuation
2/24/2008 ELF 174
Examples of Electromechanical Actuator Packaging
Examples of Electromechanical Actuator Packaging
Canard ( Stinger ) ……………
Tail ( AMRAAM ) …………………………………………………………………
Jet Vane / Tail ( Javelin ) ……
Movable Nozzle ( THAAD ) ……………………………………………………………
2/24/2008 ELF 175
Summary of WeightSummary of WeightConceptual Design Weight Prediction Methods and Weight Considerations
Missile system weight, cg, moment of inertiaFactors of safetyAerodynamic heatingStructureDomePropulsionInsulationPower supplyActuator
Manufacturing Processes for Low Parts Count, Low CostPrecision castingsVacuum assisted RTMPultrusion / ExtrusionFilament winding
2/24/2008 ELF 176
Summary of Weight ( cont )Summary of Weight ( cont )Design Considerations
Airframe materialsInsulation materialsSeeker dome materialsThermal stressAerodynamic heating
TechnologiesMEMSCompositesTitanium alloysHigh density insulationHigh energy and power density power supplyHigh torque density actuators
Discussion / Questions?Classroom Exercise ( Appendix A )
2/24/2008 ELF 177
Weight ProblemsWeight Problems1. Propulsion system and structure weight are driven by f_____ o_ s_____
requirements.2. For a ballistic range greater than about 200 nautical miles, a t__ s____ missile
is lighter weight.3. Tactical missile weight is proportional to v_____.4. Subsystem d______ for tactical missiles is about 0.05 lb / in3
5. Modeling weight, balance, and moment-of-inertia is based on a build-up of s_________.
6. Missile structure factor of safety for free flight is usually about 1.25 for ultimate loads and about 1.10 for y____ loads.
7. Manufacturing processes that can allow low parts count include vacuum assisted resin transfer molding of composites and c______ of metals.
8. Low cost airframe materials are usually based on aluminum and steel while light weight airframe materials are usually based c________ materials.
9. Graphite fiber has high strength and high m______ o_ e_________.
2/24/2008 ELF 178
Weight Problems ( cont )Weight Problems ( cont )10. The recovery factors of stagnation, turbulent boundary layer, and laminar
boundary layer are 1.0, 0.9, and ___ respectively.11. The most popular types of insulation for temperatures greater than 4,000 R
are charring insulators based on p_______ composites.12. Tactical missiles experience transient heating, and with increasing time
the temperature approaches the r_______ temperature.13. The inner wall temperature is nearly the same as the surface temperature
for a t________ t___ structure.14. A thermally thick surface is a good i________.15. A low conductivity structure is susceptible to thermal s_____.16. The minimum gauge thickness is often set by the m____________ process.17. A very thin wall structure is susceptible to localized b_______.18. Ejection loads and flight control loads often result in large b______
moment.19. An approach to increase the tactical missile propellant / motor weight
fraction over the typical value of 72% would be c________ motor case.
2/24/2008 ELF 179
Weight Problems ( cont )Weight Problems ( cont )
20. The required rocket motor case thickness is often driven by the combustion chamber p_______.
21. A low aspect ratio delta wing has reduced w_____.22. For low speed missiles, a popular infrared dome material is z___ s______.23. A thermal battery provides high p____.24. The most popular type of actuator for tactical missiles is an
e________________ actuator.
2/24/2008 ELF 180
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 181
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
Propulsion
Weight
Trajectory
2/24/2008 ELF 182
Flight Envelope Should Have Large Max Range, Small Min Range, and Large Off Boresight
Off Boresight Flyout Envelope / Range•Max•Min
Forward Flyout Envelope / Range•Max•Min
Examples of Max / Min Range Limitations:
Fire Control System Range and Off Boresight
Seeker Range, Gimbal Angle, and Tracking Rate
Maneuver Capability
Time of Flight
Closing Velocity
2/24/2008 ELF 183
Conceptual Design Modeling Versus Preliminary Design Modeling
Conceptual Design Modeling Versus Preliminary Design Modeling
Conceptual Design Modeling
1 DOF [ Axial force ( CDO ), thrust, weight ]
2 DOF [ Normal force ( CN ), axial force, thrust, weight ]
3 DOF point mass [ 3 aero forces ( normal, axial, side ), thrust, weight ]
3 DOF pitching [ 2 aero forces ( normal, axial ), 1 aero moment ( pitching ), thrust, weight ]
4 DOF [ 2 aero forces ( normal, axial ), 2 aero moments ( pitching, rolling ), thrust, weight ]
Preliminary Design Modeling
6 DOF [ 3 aero forces ( normal, axial, side ), 3 aero moments ( pitching, rolling, yawing ), thrust, weight ]
CDO
CN
CN
CN Cm
CA
CA
CA
CA
CA
Cl
ClCN Cm
CN Cm
CnCY
CY
2/24/2008 ELF 184
1-DOF Coast Equation May Have Good Accuracy Near Zero Angle of Attack
1-DOF Coast Equation May Have Good Accuracy Near Zero Angle of Attack
( V )2-DOF / ( V )1-DOF, Predicted Deceleration Comparison for Rocket Baseline
•
2.0
1.5
1.0
0.5
00 2 4 6 8 10
αTrim, Trim Angle of Attack, DegNote:
– ( V )2-DOF = Two-degrees-of-freedom deceleration– ( V )1-DOF = One-degree-of-freedom deceleration– Rocket baseline during coast– Mach 2, h = 20,000 ft– αTrim ≈ 0.3 deg for 1-g flyout
.
.
•
2/24/2008 ELF 185
3-DOF Simplified Equations of Motion Show Drivers for Configuration Sizing
3-DOF Simplified Equations of Motion Show Drivers for Configuration Sizing
Configuration Sizing ImplicationΙy θ
.. ≈ Ιy α.. ≈ q SRef d Cmα
α + q SRef d Cmδδ High Control Effectiveness ⇒ Cmδ
> Cmα
, Iy small ( W small ), q large( W / gc ) V γ. ≈ q SRef CNα
α + q SRef CNδδ - W cos γ Large / Fast Heading Change ⇒ CN
large, W small, q large
( W / gc ) V.
≈ T - CA SRef q - CNαα2 SRef q - W sin γ High Speed / Long Range ⇒ Total
Impulse large, CA small, q small
+ Normal Force
α << 1 rad
γθ
δW
+ Moment V
+ Thrust
+ Axial Force
Note: Based on aerodynamic control
2/24/2008 ELF 186
1.00E+05
1.00E+06
1.00E+07
1.00E+08
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
WP / WBC, Propellant or Fuel Weight / Weight at Begin of Cruise
R, C
ruise
Ran
ge, ft
( V ISP )( L / D ) = 2,000,000 ft ( V ISP )( L / D ) = 10,000,000 ft( V ISP )( L / D ) = 25,000,000 ft
For Long Range Cruise, Maximize V Isp, L / D, and Weight Fraction of Fuel / Propellant
For Long Range Cruise, Maximize V Isp, L / D, and Weight Fraction of Fuel / Propellant
Example: Ramjet Baseline at Mach 3 / 60k ft altR = 2901 ( 1040 ) ( 3.15 ) ln [ 1739 / ( 1739 - 476 )]= ( 9,503,676 ) ln [ 1 / ( 1 - 0.2737 )] = 3,039,469 ft = 500 nm
R = ( V Isp ) ( L / D ) ln [ WBC / ( WBC - WP )] , Breguet Range Equation
Note: R = cruise range, V = cruise velocity, ISP = specific impulse, L = lift, D = drag, WBC = weight at begin of cruise, WP = weight of propellant or fuel
Typical Rocket with Axisymmetric AirframeTypical Ramjet with Axisymmetric AirframeTypical Subsonic Turbojet with Wing
2/24/2008 ELF 187
Efficient Steady Flight Is Enhanced by High L / D and Light Weight
Efficient Steady Flight Is Enhanced by High L / D and Light Weight
Steady Level Flight Steady Climb Steady Descent ( Glide )
T = DL = W
L
D T
W
γC
SIN γD = ( D – T ) / W = VD / V∞VD = ( D – T ) V∞/ WRD = Δh / tan γD = Δh ( L / D )
T – DL
DT
W
V∞γC VC
D – TL
DT
WγDVD
γD
• Small Angle of Attack• Equilibrium Flight• VC = Velocity of Climb• VD = Velocity of Descent• γC = Flight Path Angle During Climb• γD = Flight Path Angle During Descent• V∞ = Total Velocity• Δh = Incremental Altitude• RC = Horizontal Range in Steady Climb• RD = Horizontal Range in Steady Dive ( Glide )
Note:
Reference: Chin, S.S., “Missile Configuration Design,”McGraw Hill Book Company, New York, 1961
V∞T = W / ( L / D ) SIN γc = ( T – D ) / W = Vc / V∞
Vc = ( T – D ) V∞ / WRC = Δh / tan γC = Δh ( L / D )
2/24/2008 ELF 188
Flight Trajectory Lofting / Shaping Provides Extended Range
Flight Trajectory Lofting / Shaping Provides Extended Range
Altitude
RangeRMAX
Apogee or Cruise
GlideClimb
Rapid Pitch Up
Line-Of-Sight Trajectory
RMAX
Lofted Trajectory Design Guidelines for Horizontal Launch:– High thrust-to-weight ≈ 10 for safe separation– Rapid pitch up minimizes time / propellant to reach efficient altitude– Climb at α ≈ 0 deg with thrust-to-weight T / W ≈ 2 and q ≈ 700 psf to minimize drag /
propellant– Apogee at q ≈ 700 psf, followed by either ( L / D )MAX cruise or ( L / D )MAX glide
2/24/2008 ELF 189
Small Turn Radius Using Aero Control Requires High Angle of Attack and Low Altitude Flight
Small Turn Radius Using Aero Control Requires High Angle of Attack and Low Altitude Flight
1000
10000
100000
1000000
0 5 10 15 20Delta Alpha, Deg
RT, E
xam
ple I
nsta
ntan
eous
Tur
n Ra
dius
, ft
h = sea level h = 20k ft h = 40k fth = 60k ft h = 80k ft
RT = V / γ. ≈ 2 W / ( gc CN SRef ρ ) Assumption: Horizontal Turn
Note for Example Figure:W = Weight = 2,000 lba / b = 1 ( circular cross section ), No wingsCN = sin 2 α cos ( α / 2 ) + 2 ( l / d ) sin2 αl / d = Length / Diameter = 10SRef = 2 ft2
CDO = 0.2( L / D )Max = 2.5q( L / D )Max
≈ 700 psfα( L / D )Max
= 15 degT( L / D )Max
= 740 lb
Example:Δ α = 10 degCN = 0.94h = 40k ft ( ρ = 0.000585 slug / ft3 )RT = 2 ( 2,000 ) / [( 32.2 ) ( 0.94 ) ( 2 ) ( 0.000585 )] = 112,000 ft
Note: Require ( RT )Missile ≤ ( RT )Target, for small miss distance
2/24/2008 ELF 190
High Turn Rate Using Aero Control Requires High Angle of Attack and High Velocity
High Turn Rate Using Aero Control Requires High Angle of Attack and High Velocity
0
5
10
15
20
0 1000 2000 3000Velocity, ft / s
Exam
ple G
amm
a Dot
, Tur
n Ra
te, d
eg / s
Alpha = 15 deg Alpha = 30 degAlpha = 90 deg
γ. = gc CN ρ V SRef / ( 2 W ), rad / sAssumption: Horizontal Turn
Example for Lifting Body at Altitude h = 20,000 ft:Assume:• W = Weight = 2,000 lb• a / b = 1 ( circular cross section )• No wings• Negligible tail lift• Neutral static stabilityCN = sin 2 α cos ( α / 2 ) + 2 ( l / d ) sin2 α• SRef = 2 ft2
• l / d = Length / Diameter = 10• α = 15 deg• V = 2000 ft / sThen:• N = Normal Force = CN q SRefCN = sin [ 2 ( 15 )] cos ( 15 / 2 ) + 2 ( 10 ) sin2 ( 15 ) =
0.50 + 1.34 = 1.835q = Dynamic Pressure = 0.5 ρ V2 = 0.5 ( 0.001267 ) (
2000 )2 = 2534 psfN = 1.835 ( 2534 ) ( 2 ) = 9,300 lbN / W = 9300 / 2000 = 4.65 gγ. = 32.2 ( 1.835 ) ( 0..001267 ) ( 2000 ) ( 2 ) / [ 2 ( 2000 )]
= 0.0749 rad / s = 4.29 deg / s
n = 100 g
2/24/2008 ELF 191
For Long Range Coast, Maximize Initial Velocity and Altitude and Minimize Drag Coefficient
For Long Range Coast, Maximize Initial Velocity and Altitude and Minimize Drag Coefficient
0
0.2
0.4
0.6
0.8
1
0 0.5 1 1.5 2
Example for Rocket Baseline:•W = WBO = 367 lb, SRef = 0.349 ft2, Vi = 2,151 ft / s, γ = 0 deg, ( CD0
)AVG = 0.9, h = 20,000 ft ( ρ = 0.00127 slug / ft3 ), t = 10 s
•[( gc ρ SRef ( CD0 )AVG Vi ) / ( 2 W )] t = {[ 32.2 ( 0.00127 ) ( 0.349 ) ( 0.9 ) ( 2151 )] / [ 2 ( 367 ) ]} 10 = 0.376
•V / Vi = 0.727 ⇒ V = 0.727 x 2151 = 1564 ft / s, {[( gc ρ SRef ( CD 0 )AVG )] / ( 2 W )} R = 0.319 ⇒ Rcoast = 18,300 ft or 3.0 nm
[( gc ρ SRef CD0 Vi ) / ( 2W )] t, Non-dimensional Coast Time
V / Vi = { 1 – [( gc sin γ ) / Vi ] t } / { 1 + {[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t }
{[ gc ρAVG SRef ( CD0 )AVG ] / ( 2 W )} R = ln { 1 – [ gc
2 ρAVG SRef ( CD0 )AVG / ( 2 W )] [ sin γ ] t2
+ {[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t }
Note: Based on 1 DOF coast
dV / dt = - gc CD0 SRef q / W – gc sin γ
Assumptions:
• γ = constant
• α ≈ 0 deg
• D > W sin γ
V = velocity during coast
Vi = initial velocity ( begin coast )
R = coast range
Vx = V cos γ, Vy = V sin γ
Rx = R cos γ, Ry = R sin γ
V / Vi @ γ = 0 deg
{[ gc ρAVG SRef (CD0 )AVG ] / ( 2 W )} R
@ γ = 0 deg
2/24/2008 ELF 192
For Ballistic Range, Maximize Initial Velocity, Optimize Launch Angle, and Minimize Drag
For Ballistic Range, Maximize Initial Velocity, Optimize Launch Angle, and Minimize Drag
0
0.2
0.4
0.6
0.8
1
1.2
0 0.5 1 1.5 2
Example for Rocket Baseline:
•W = 367 lb, SRef = 0.349 ft2, Vi = VBO = 2,151 ft / s, γi = 0 deg, ( CD0)AVG = 0.9, hi = 20,000 ft, ρAVG = 0.00182 slug / ft3, t = 35 s
•[ gc ρ SRef ( CD0 )AVG Vi / ( 2 W )] t = { 32.2 ( 0.00182 ) ( 0.349 ) ( 0.9 ) ( 2151 ) / [ 2 ( 367 ) ]} 35 = 1.821
•Vx / Vi = 0.354 ⇒ Vx = 762 ft / s, ( Vy + 32.2 t ) / Vi = 0.354 ⇒ Vy = - 1127 ft / s, {[ gc ρ SRef ( CD 0 )] / ( 2 W cos γi )} Rx = 1.037 ⇒
Rx = 42,900 ft or 7.06 nm, {[ gc ρAVG SRef ( CD 0 )AVG ] / ( 2 W sin γi )} ( h – hi + 16.1 t2 ) = 1.037 ⇒ h = 0 ft
{[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t, Non-dimensional Time
Vx / Vi = cos γi / { 1 + {[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t }
( Vy + gc t ) / Vi = sin γi / { 1 + {[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t }
Assumptions: Thrust = 0, α = 0 deg, D > W sin γ, flat earth
Nomenclature: V = velocity during ballistic flight, Vi = initial velocity, Rx = horizontal range, h = altitude, hi = initial altitude, Vx = horizontal velocity, Vy = vertical velocity
{[ gc ρAVG SRef (CD0 )AVG ] / ( 2 W cos γi )} Rx
= ln { 1 + [ gc ( ρ )AVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t }
{[ gc ρAVG SRef (CD0 )AVG ] / ( 2 W sin γi )} ( h – hi + gc t2 / 2 )
= ln { 1 + {[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W ) t }
2/24/2008 ELF 193
High Propellant Weight, High Thrust, and Low Drag Provide High Burnout Velocity
High Propellant Weight, High Thrust, and Low Drag Provide High Burnout Velocity
00.10.20.30.40.50.60.7
0 0.1 0.2 0.3 0.4 0.5Wp / Wi, Propellant Fraction
Delta
V /
( g IS
P ),
Nond
imen
sion
al
Incr
emen
tal V
eloc
ity
DAVG / T = 0 DAVG / T = 0.5 DAVG / T = 1.0
ΔV / ( gc ISP ) = - [ 1 – ( DAVG / T ) – ( WAVG sin γ / T )] ln ( 1 - Wp / Wi )Example for Rocket Baseline:Assume γ = 0 degAssume Mi = 0.8, h = 20k ftWi = WL = 500 lbFor boost, WP = 84.8 lbWP / WL = 0.1696ISP = 250 sTB = 5750 lbAssume D = DAVG = 635 lbDAVG / T = 0.110ΔV / [( 32.2 ) ( 250 )] = - ( 1 - 0.110 ) ln ( 1 - 0.1696 ) = 0.1654
ΔV = ( 0.1654 ) ( 32.2 ) ( 250 ) = 1331 ft / s
Note: 1 DOF Equation of Motion with α ≈ 0 deg, γ = constant, Wi = initial weight, WAVG = average weight, WP = propellant weight, ISP = specific impulse, T = thrust, Mi = initial Mach number, h = altitude, DAVG = average drag, ΔV = incremental velocity, gc = gravitation constant, Vx = V cos γ, Vy = V sin γ, Rx = R cos γ, Ry = R sin γNote: R = ( Vi + ΔV / 2 ) tB, where R = boost range, Vi = initial velocity, tB = boost time
2/24/2008 ELF 194
High Missile Velocity and Lead Are Required to Intercept High Speed Crossing Targets
High Missile Velocity and Lead Are Required to Intercept High Speed Crossing Targets
VM / VT
4
3
2
00 10 20 30 40 50
L, Lead Angle, Deg
1
A = 90°
A = 45°
Note:Proportional GuidanceVM = Missile VelocityVT = Target VelocityA = Target AspectL = Missile Lead Angle
≈Seeker Gimbal
VM VTL A
VM sin L = VT sin A, Proportional Guidance Trajectory
Example:L = 30 degA = 45 degVM / VT = sin ( 45° ) / sin ( 30° ) = 1.42
2/24/2008 ELF 195
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
MeetPerformance?
Measures of Merit and ConstraintsNo
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
Propulsion
Weight
Trajectory
2/24/2008 ELF 196
Summary of Flight PerformanceSummary of Flight PerformanceFlight Performance Activity in Missile Design
Compute range, velocity, time-to-target, off boresightCompare with requirements
Discussed in This ChapterEquations of motionFlight performance driversPropulsion alternatives range comparisonSteady level flight required thrustSteady climb and steady dive range predictionCruise predictionBoost predictionCoast predictionBallistic flight predictionTurn radius and turn rate predictionTarget lead for proportional homing guidance
2/24/2008 ELF 197
Summary of Flight Performance ( cont )Summary of Flight Performance ( cont )
Flight Performance Strongly Impacted byAerodynamicsPropulsionWeight
Discussion / Questions?Classroom Exercise ( Appendix A )
2/24/2008 ELF 198
Flight Performance ProblemsFlight Performance Problems1. Flight trajectory calculation requires input from aero, propulsion, and w_____.2. Missile flight envelope can be characterized by the maximum effective range,
minimum effective range, and o__ b________.3. Limitations to the missile effective range include the fire control system,
seeker, time of flight, closing velocity, and m_______ capability.4. 1 DOF simulation requires modeling only the thrust, weight, and a____ f____.5. A 3 DOF simulation that models 3 aero forces is called p____ m___ simulation.6. A simulation that includes 3 aero forces ( normal, axial, side ), 3 aero moments
( pitch, roll, yaw ), thrust, and weight is called a _ DOF simulation.7. The pitch angular acceleration θ
..is approximately equal to the second time
derivative of the a____ o_ a_____.8. Cruise range is a function of velocity, specific impulse, L / D, and f___ fraction.9. If thrust is equal to drag and lift is equal to weight, the missile is in s_____
l____ flight.10. Turn rate is a function of normal force, weight, and v_______.
2/24/2008 ELF 199
Flight Performance Problems ( cont )Flight Performance Problems ( cont )11. Coast range is a function of initial velocity, weight, drag, and the t___ of flight.12. Incremental velocity due to boost is a function of ISP, drag, and p_________
weight fraction.13. To intercept a high speed crossing target requires a high speed missile with a
high g_____ angle seeker.14. An analytical model of a rocket in co-altitude, non-maneuvering flight can be
developed by patching together the flight phases of boost and c____.15. An analytical model of a rocket in a short range, off-boresight intercept can be
developed by patching the flight phases of boost and t___.16. An analytical model of a guided bomb in non-maneuvering flight can be
developed from the flight phase of a steady d___.17. An analytical model of an unguided weapon can be developed from the
b________ flight phase. 18. An analytical model of a ramjet in co-altitude, non-maneuvering flight can be
developed by patching the flight phases of boost and c_____.
2/24/2008 ELF 200
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 201
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Missile Concept Synthesis Requires Evaluation of Alternatives and Iteration
Yes
Establish Baseline
MeetPerformance?
No
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
Propulsion
Weight
Trajectory
Measures of Merit and Constraints
2/24/2008 ELF 202
Measures of Merit and Launch Platform Integration Should Be Harmonized
Measures of Merit and Launch Platform Integration Should Be Harmonized
Robustness
Lethality
Miss Distance
Carriage and Launch
Observables
Other Survivability
Considerations
Reliability
Cost
Launch Platform Integration / Firepower
Balanced Design
2/24/2008 ELF 203
Tactical Missiles Must Be RobustTactical Missiles Must Be RobustRobustnessTactical Missiles Must Have Robust Capability to
HandleAdverse WeatherClutterLocal ClimateFlight Environment VariationUncertaintyCountermeasuresEMI / EMP
This Section Provides Examples of Requirements for Robustness
Robustness
Lethality
Miss Distance
Carriage and Launch
Observables
Other Survivability
Considerations
Reliability
Cost
Launch Platform Integration / Firepower
2/24/2008 ELF 204
Adverse Weather and Cloud Cover Are PervasiveAdverse Weather and Cloud Cover Are Pervasive
0.0
0.2
0.4
0.6
0.8
1.0
85°N 65°N 45°N 25°N 5°N 0° 5°S 25°S 45°S 65°S 85°S
Cloud CoverOver Ocean
CloudCoverOver Land
Annual AverageFraction of
Cloud Cover
Note: Annual Average Cloud CoverGlobal Average = 61%Global Average Over Land = 52%Global Average Over Ocean = 65%
Latitude Zone
North Atlantic
Deserts ( Sahara,Gobi, Mojave )
DescendingAir
Rising Air Rising Air
Argentina, SouthernAfrica and Australia
DescendingAir
South PoleRegion
Reference: Schneider, Stephen H. Encyclopedia of Climate and Weather. Oxford University Press, 1996.
NOAA satellite image of earth cloud cover
North PoleRegion
2/24/2008 ELF 205
Radar Seekers Are Robust in Adverse WeatherRadar Seekers Are Robust in Adverse Weather
3 cm 3 mm 0.3 mm 30 µm 3.0 µm
Increasing WavelengthIncreasing Frequency
Source: Klein, L.A., Millimeter-Wave and Infrared Multisensor Design and Signal Processing, Artech House, Boston, 1997
0.3 µm
Note:EO attenuation through cloud at 0.1 g / m3 and 100 m visibilityEO attenuation through rain at 4 mm / hHumidity at 7.5 g / m3
Millimeter wave and microwave attenuation through cloud at 0.1 gm / m3 or rain at 4 mm / h
1000
100
10
1
0.1
0.01
ATTE
NU
ATIO
N (d
B / k
m)
100 1 THz 10 100 1000INFRAREDSUBMILLIMETER
10 GHz MILLIMETER VISIBLE
H2O
O2, H2O
H2O
H2O
O2
O2
CO2
CO2
H2O
H2O, CO2
20° C1 ATM
EO sensors are ineffective through cloud coverRadar sensors have good to superior performance through cloud cover and rain
RADARX Ku K Ka Q V W Very Long Long Mid Short
H2O
O3
2/24/2008 ELF 206
Radar Seekers Are Desirable for Robust Operation within the Troposphere Cloud Cover
Radar Seekers Are Desirable for Robust Operation within the Troposphere Cloud Cover
40
30
20
10
0
h,Altitude,
103 ft
Note:•IR seeker may be able to operate “Under the Weather” at elevations less than 2,000 ft using GPS / INS midcourse guidance•IR attenuation through cloud cover greater than 100 dB per km. Cloud droplet size ( 0.1 to 50 μm ) causes resonance.•mmW has ~ 2 dB / km attenuation through rain. Typical rain drop size ( ∼ 4 mm ) is comparable to mmW wavelength.
Fog
Cirrus ( 16 – 32k ft )Cumulonimbus ( 2 – 36k ft )
Altocumulus ( 9 – 19k ft )
Cumulus ( 2 – 9k ft )Stratus ( 1 – 7k ft )
Altostratus ( 8 – 18k ft )
2/24/2008 ELF 207
Note: Superior Good Below Average Poor
Sensor Adverse Weather Impact
ATR / ATA in Clutter
Range Moving Target
Volume Search Time
Hypersonic Dome
Compat.
Diameter Required
Weight and Cost
Maturity
• SAR
• Active Imaging mmW
• Passive Imaging mmW
• Active Imaging IR (LADAR)
• Active Non-image IR (LADAR)
• Active Non-image mmW
• Passive Imaging IR
• Acoustic
• GPS / INS / Data Link
-
-
-
-
-
-
---
--
-
-
Precision Strike Missile Target Sensors Are Complemented by GPS / INS / Data Link Sensors
--
- -
-
2/24/2008 ELF 208
Imaging Sensors Enhance Target Acquisition / Discrimination
Imaging Sensors Enhance Target Acquisition / Discrimination
Imaging LADAR Imaging Infrared SAR
Passive Imaging mmW Video of Imaging Infrared Video of SAR Physics
2/24/2008 ELF 209
Example of Mid Wave – Long Wave IR Seeker Comparison
Example of Mid Wave – Long Wave IR Seeker Comparison
Assume Exo-atmospheric Intercept withTarget diameter DT = 2 ft ( AT = 2919 cm2 ), temperature TT = 300 K, emissivity ε = 0.5Diameter of seeker aperture do = 5 in ( Ao = 0.01267 m2 )Diameter of pixel detector dp = 40 μmSpot resolution if diffraction limited = dspot = dp = 40 μmTemperature of pixel detector Td = 77 KFocal plane array size 256x256 FPA ( Ad = 1.049 cm2 )Pixel detector bandwidth Δfp = 50 Hz ( tinteg = 0.00318 s )Required signal-to-nose ratio for detection ( S / N )D = 5
First Calculate MWIR Seeker Detection RangeRD = { ( IT )Δλ ηa Ao { D* / [( Δfp )1/2 ( Ad )1/2 ]} ( S / N )D
-1 }1/2, m
Radiant intensity of target within seeker bandwidth ( IT )Δλ = ε Lλ ( λ2 - λ1 ) AT, W sr-1
Spectral radiance of target Lλ = 3.74 x 104 / { λ5 { e[ 1.44 x 104 / ( λ TT )] – 1 }}, W cm-2 sr-2 μm-1
Assume λ = 4 μm, λ2 = 5 μm, λ1 = 3 μm, then Lλ = 0.000224 W cm-2 sr-2 μm-1, ( IT )Δλ = 0.643 W sr-1
Assume Hg0.67Cd0.33Te detector at λ = 4 μm and 77 K ⇒ D* = 8 x 1011 cm Hz1/2 W-1
RD = { ( 0.643 ) ( 1 ) ( 0.01267 ) {( 8 x 1011 ) / [( 50 )1/2 ( 1.049 )1/2 ]} ( 5 )-1 }1/2 = 13,480 m
2/24/2008 ELF 210
Example of Mid Wave – Long Wave IR Seeker Comparison ( cont )
Example of Mid Wave – Long Wave IR Seeker Comparison ( cont )
Next, Calculate LWIR Seeker Detection RangeRD = { ( IT )Δλ ηa Ao { D* / [( Δfp )1/2 ( Ad )1/2 ]} ( S / N )D
-1 }1/2, m( IT )Δλ = ε Lλ ( λ2 - λ1 ) AT, W sr-1
Lλ = 3.74 x 104 / { λ5 { e[ 1.44 x 104 / ( λ TT )] – 1 }}, W cm-2 sr-2 μm-1
Assume λ = 10 μm, λ2 = 13 μm, λ1 = 7 μm, thenLλ = 0.00310 W cm-2 sr-2 μm-1, ( IT )Δλ = 26.7 W sr-1
Assume Hg0.80Cd0.20Te detector at λ = 10 μm and 77 K ⇒ D* = 5 x 1010 cm1/2 Hz1/2 W-1
RD = { ( 26.7 ) ( 1 ) ( 0.01267 ) {( 5 x 1010 ) / [( 50 )1/2 ( 1.049 )1/2 ]} ( 5 )-1 }1/2 = 21,600 mMWIR Seeker Versus LWIR Seeker Selection Depends Upon Target Temperature
0
5
10
15
0 500 1000 1500 2000
TT, Target Temperature, K
Wav
eleng
th fo
r Max
Spe
ctral
Radi
ance
, Micr
ons Subsonic Airframe
Mach 4 AirframeJet EngineRocket PlumeFlare
( λ )( Lλ )max = 2898 / TT, Wein’s Displacement Law, TT in K
MWIR
LWIR
Example: TT = 300 K
( λ )( Lλ )max = 2898 / TT
= 2898 / 300 = 10.0 μm
2/24/2008 ELF 211
GPS / INS Provides Robust Seeker Lock-on in Adverse Weather and Clutter
GPS / INS Provides Robust Seeker Lock-on in Adverse Weather and Clutter
• 48
0 Pixe
ls
640 Pixels ( 300 m )
Target Image
175 m
44 m88 m
Note: = Target Aim Point and Seeker Tracking Gate, GPS / INS Accuracy = 3 m, Seeker 640 x 480 Image, Seeker FOV = 20 deg, Proportional Guidance Navigation Ratio = 4, Velocity = 300 m / s, G&C Time Constant = 0.2 s.
Seeker Lock-on @ 250 m to go ( 1 pixel = 0.14 m )3 m GPS / INS error ⇒ nMreq
= 1.76 g, σ = 0.9 m
Seeker Lock-on @ 850 m to go ( 1 pixel = 0.47 m )3 m GPS / INS error ⇒ nMreq
= 0.15 g, σ < 0.1 mSeeker Lock-on @ 500 m to go ( 1 pixel = 0.27 m )3 m GPS / INS error ⇒ nMreq
= 0.44 g, σ < 0.1 m
Seeker Lock-on @ 125 m to go ( 1 pixel = 0.07 m ) 3 m GPS / INS error ⇒ nMreq
= 7.04 g, σ = 2.2 m
2/24/2008 ELF 212
Data Link Update at Seeker Lock-on Reduces Moving Target Error
Data Link Update at Seeker Lock-on Reduces Moving Target Error
10
100
1000
0.1 1 10 100 1000
Target Latency at Seeker Lock-on, s
Targ
et E
rror a
t See
ker L
ock-
on, m
VT = 1 m / sVT = 10 m / sVT = 100 m / sVT = 1000 m / s
Note: tSeekerLock-on = Seeker Lock-on time, tUdate = Data Link Update Time, VT = Target Velocity, TLE = Target Location Error at Update = 10 m
Example:TLE = 10 mtSeekerLock-on = 100 stUdate = 90 sVT = 10 m / stLatency = tSeeker- tUdate = 100 – 90 = 10 s TESeekerLock-on = [ TLE2 + ( VT tLatency )2 ]1/2
= { 102 + [ 10 ( 10 )]2 ]1/2
= 100.5 m
TESeekerLock-on = [ TLE2 + ( VT tLatency )2 ]1/2
2/24/2008 ELF 213
Optimum Cruise Is a Function of Mach Number, Altitude, and Planform Geometry
Optimum Cruise Is a Function of Mach Number, Altitude, and Planform Geometry
0
20
40
60
80
100
120
0 1 2 3 4 5 6 7
M, Mach number
h, A
ltitu
de, k
ft
q = 200 psfq = 500 psfq = 1,000 psfq = 2,000 psfq = 5,000 psfq = 10,000 psfq = 20,000 psf
Note:• U.S. 1976 Standard Atmosphere• For Efficient Cruise, ( L / D )Max for Cruising Lifting Body Typically Occurs for 500 < q < 1,000 psf• ( L / D )Max for Cruise Missile with Low Aspect Ratio Wing Typically Occurs for 200 < q < 500 psf• q ≈ 200 psf lower limit for aero control
Note: q = 1 / 2 ( ρ V2 )
Ramjet
Scramjet
Wingless Subsonic Turbojet
Subsonic Turbojet with Low Aspect Ratio Wing
2/24/2008 ELF 214
Engine ShutdownTransient
Missile Guidance and Control Must Be Robust for Changing Events and Flight Environment
Missile Guidance and Control Must Be Robust for Changing Events and Flight Environment
Air Launch at Low Mach ( high α ) / Deploy Compressed Carriage Surfaces
Booster Ignition
Pitch-Up at High AlphaClimb
Booster ShutdownTransient at High Mach
Engine Start TransientPitch-Over at High Alpha
Terminal at HighDynamic Pressure
Example High Performance Missile Has• Low-to-High Dynamic Pressure• Negative-to-Positive Static Margin• Thrust / Weight / cg Transients• High Temperature• High Thermal Load• High Vibration• High Acoustics
Dive
Precision Impact at α ≈ 0 Deg
Level Out
Cruise
Vertical Launch in Cross Wind ( high α ) / Deploy Compressed Carriage Surfaces
Pitch-Over at High Alpha
2/24/2008 ELF 215
Design Robustness Requires Consideration of Flight Altitude
Design Robustness Requires Consideration of Flight Altitude
0.01
0.1
10 20 40 60 80 100
h, Geometric Altitude, kft
Char
acte
ristic
at A
ltitu
de /
Char
acte
ristic
at S
ea L
evel
Temperature RatioPressure RatioDensity RatioSpeed of Sound Ratio
Note: TSL = Temperature at sea level, pSL = pressure at sea level, ρSL = density at sea level, cSL = speed of sound at sea level, h = altitude in ft.
U.S. Standard Atmosphere, 1976– TSL = 519 R– pSL = 2116 lb / ft2
– ρSL = 0.00238 slug / ft3
– cSL = 1116 ft / s
Troposphere Stratosphere
Troposphere ( h < 36,089 ft )T / TSL = 1 – 6.875 x 10-6 h, h in ftp / pSL = ( T / TSL )5.2561
ρ / ρSL = ( T / TSL )4.2561
Stratosphere ( h > 36089 ft )T = constant = 390 Rp / pSL = 0.2234 e - ( h – 36089 ) / 20807
ρ / ρSL = 0.2971 e - ( h – 36089 ) / 20807
2/24/2008 ELF 216
0
0.5
1
1.5
Temp Density Speed ofSound
Varia
tion
from
Sta
ndar
d At
mos
pher
e Ratio: Cold-to-StandardAtmosphereRatio: Hot-to-StandardAtmosphereRatio: Polar-to-StandardAtmosphereRatio: Tropic-to-StandardAtmosphere
Note:
• Based on properties at sea level
•U. S. 1976 Standard Atmosphere: Temperature = 519 R, Density = 0.002377 slug / ft3, Speed of sound = 1116 ft / s
( + 30 % )
( - 23% )
Design Robustness Requires Consideration of Cold and Hot Atmospheres
Design Robustness Requires Consideration of Cold and Hot Atmospheres
2/24/2008 ELF 217
Design Robustness Is Required to Handle UncertaintyDesign Robustness Is Required to Handle Uncertainty
0
0.5
1
-20 -10 0 10 20Typical % Error from Forecast Value
Exam
ple N
orm
alize
d PD
FNarrow Uncertainty ( e.g.,SDD Flight Performance )
Broad Uncertainty ( e.g.,Conceptual Design FlightPerformance )Skewed Uncertainty ( e.g.,Cost, Weight, MissDistance )Bimodal Uncertainty ( e.g.,Multi-mode Seeker TargetLocation )Uniform Bias Uncertainty ( e.g., Seeker Aim PointBias )
Note for normal distribution: PDF = { 1 / [ σ ( 2 π )1/2 ]} e {[( x - μ ) / σ ]2 / 2 }
2/24/2008 ELF 218
Counter-Countermeasures by Missile Enhance Design Robustness
Counter-Countermeasures by Missile Enhance Design Robustness
Examples of CM ( Threat )EOCM
directed laserflaresmoke
RFCMactive radarjammerchaff
DecoyLow ObservablesSpeedAltitudeManeuverabilityLethal Defense
Examples of CCM ( Missile )Imaging SeekerMulti-spectral / Multi-mode SeekerTemporal ProcessingHardened GPS / INS
standoff acquisitionIntegrated GPS / INSdirectional antennapseudolite / differential GPS
ATR / ATASpeedAltitudeManeuverabilityLow ObservablesSaturation
2/24/2008 ELF 219
IIR ( I2R AGM-130 ) ………………………………………………
Two Color IIR ( Python 5 )
Acoustic - IIR ( BAT ) …………………………………………..
IIR – LADAR ( LOCAAS ) ………………………………………
ARH – mmW ( AARGM )
ARH - IIR ( Armiger ) …………………………………………….
Examples of Countermeasure-Resistant SeekersExamples of Countermeasure-Resistant Seekers
2/24/2008 ELF 220
TBM / TELs
OilRefineries
Naval
Armor
Transportation ChokePoints ( Bridges,Railroad Yards, TruckParks )
Counter AirAircraft
C3II
Artillery
Air Defense ( SAMs,AAA )
A Target Set Varies in Size and Hardness
Examples of Targets where Size and Hardness Drive Warhead Design / Technology
•Small Size, Hard Target: Tank ⇒ Small Shaped Charge, EFP, or KE Warhead
•Deeply Buried Hard Target: Bunker ⇒ KE / Blast Frag Warhead
•Large Size Target: Building ⇒ Large Blast Frag Warhead
LethalityRobustness
Lethality
Miss Distance
Carriage and Launch
Observables
Other Survivability
Considerations
Reliability
Cost
Launch Platform Integration / Firepower
Video Example of Precision Strike Targets
Example of Precision Strike Target Set
2/24/2008 ELF 221
76% of Baghdad Targets Struck First Night of Desert Storm Were C3 Time Critical Targets
76% of Baghdad Targets Struck First Night of Desert Storm Were C3 Time Critical Targets
Targets: 1. Directorate of Military Intelligence; 2, 5, 8, 13, 34. Telephone switching stations; 3. Ministry of Defense national computer complex; 4. Electrical transfer station; 6. Ministry of Defense headquarters; 7. Ashudadhighway bridge; 9. Railroad yard; 10. Muthena airfield ( military section ); 11. Air Force headquarters; 12. Iraqi Intelligence Service; 14. Secret Police complex; 15. Army storage depot;16. Republican Guard headquarters; 17. New presidential palace; 18. Electrical power station; 19. SRBM assembly factory ( Scud ); 20. Baath Party headquarters; 21. Government conference center; 22. Ministry of Industry and Military Production; 23. Ministry of Propaganda; 24. TV transmitter; 25, 31. Communications relay stations; 26. Jumhuriya highway bridge; 27. Government Control Center South; 28. Karada highway bridge ( 14th July Bridge ); 29. Presidential palace command center; 30. Presidential palace command bunker; 32. Secret Police headquarters;33. Iraqi Intelligence Service regional headquarters; 35. National Air Defense Operations Center; 36. Ad Dawrah oil refinery; 37. Electrical power plantSource: AIR FORCE Magazine, 1 April 1998
1
23
4
567
891011
1213 1415 16
17
1819
20
2122
232425
2627
28
2930
3132
33
3435
36
37
2/24/2008 ELF 222
Anti-Fixed Surface Target Missiles ( large size, wings, subsonic, blast frag warhead )
AGM-154 Storm Shadow / Scalp KEPD-350 BGM-109 AGM-142
Anti-Radar Site Missiles ( ARH seeker, high speed or duration, blast frag warhead )
AGM-88 AS-11 / Kh-58 ARMAT Armiger ALARM
Anti-Ship Missiles ( large size, KE / blast frag warhead, and high speed or low altitude )
MM40 AS-34 Kormoran AS-17 / Kh-31 BrahMos SS-N-22 / 3M80
Anti-Armor Missiles ( small size, hit-to-kill, low cost, shape charge, EFP, or KE warhead )
Hellfire LOCAAS MGM140 AGM-65 LOSAT
Anti-Buried Target Missiles ( large size, high fineness, KE / blast frag warhead )
CALCM GBU-28 GBU-31 Storm Shadow MGM-140
Type of Target Drives Precision Strike Missile Size, Speed, Cost, Seeker, and Warhead
Type of Target Drives Precision Strike Missile Size, Speed, Cost, Seeker, and Warhead
Permission of Missile Index.
2/24/2008 ELF 223
Examples of Light Weight Air Launched Multi-Purpose Precision Strike Weapons
Examples of Light Weight Air Launched Multi-Purpose Precision Strike Weapons
Weapon Fixed Surface Targets(1)
Moving Targets(2)
Time Critical Targets(3)
Buried Targets(4)
Adverse Weather(5)
Firepower(6)
Example New Missile
AGM-65
Small Diameter Bomb
AGM-88
Hellfire / Brimstone / Longbow
LOCAAS
–
– –
– ––
–
–
Note:SuperiorGoodAveragePoor–
(1) – Multi-mode warhead desired. GPS / INS provides precision ( 3 m ) accuracy.
(2) - Seeker or high bandwidth data link required for terminal homing.
(3) - High speed with duration required ⇒ High payoff of high speed / loiter and powered submunition.
(4) - KE penetration warhead required ⇒ High impact speed, low drag, high density, long length.
(5) - GPS / INS, SAR seeker, imaging mmW seeker, and data link have high payoff.
(6) - Light weight required. Light weight also provides low cost
2/24/2008 ELF 224
Blast Is Effective at Small Miss DistanceBlast Is Effective at Small Miss Distance
1
10
100
1000
0 2 4 6 8 10
z ( p0 )1/3
Delta
p /
p0, O
verp
ress
ure R
atio
to U
ndist
urbe
d Pr
essu
reΔ p / p0 = 37.95 / ( z p0
1/3 ) + 154.9 / ( z p01/3 )2 + 203.4 / ( z p0
1/3 )3 + 403.9 / ( z p01/3 )4
z = r / c1/3
Note:Based on bare sphere of pentolite ( Ec
1/2 = 8,500 ft / s )Δp = overpressure at distance r from explosionp0 = undisturbed atmospheric pressure, psiz = scaling parameter = r / c1/3
r = distance from center of explosion, ftc = explosive weight, lb
Reference: US Army Ordnance Pamphlet ORDP-2—290-Warheads, 1980
Example for Rocket Baseline Warhead:c = 38.8 lbh = 20k feet, p0 = 6.8 psir = 10 ftz = 10 / ( 38.8 )1/3 = 2.95z p0
1/3 = 5.58Δp / p0 = 13.36Δp = 90 psi
2/24/2008 ELF 225
Guidance Accuracy Enhances LethalityGuidance Accuracy Enhances LethalityRocket Baseline Warhead Against Typical Aircraft TargetPK > 0.5 if σ < 5 ft ( Δ p > 330 psi, fragments impact energy > 130k ft-lb / ft2 )
PK > 0.1 if σ < 25 ft ( Δp > 24 psi, fragments impact energy > 5k ft-lb / ft2 )
Note: Rocket Baseline 77.7 lb warheadC / M = 1, spherical blast, h = 20k ft.
Video of AIM-9X Flight Test Missile Impact on Target ( No Warhead )
2/24/2008 ELF 226
Warhead Blast and Fragments Are Effective at Small Miss Distance
Warhead Blast and Fragments Are Effective at Small Miss Distance
Hellfire 24 lb shaped charge warhead fragments are from natural fragmenting case
2.4 m witness
plate
Roland 9 kg explosively formed warhead multi-projectiles are from preformed case
Video of Guided MLRS 180 lb blast fragmentation warhead
2/24/2008 ELF 227
Maximum Total Fragment Kinetic Energy Requires High Charge-to-Metal Ratio
Maximum Total Fragment Kinetic Energy Requires High Charge-to-Metal Ratio
0
0.1
0.2
0.3
0.4
0 0.5 1 1.5 2 2.5 3Mc / Mm, Charge-to-Metal Ratio
( KE
/ Mwh
) / E
c, No
n-di
men
siona
l Kin
etic
Ener
gyKE = ( 1 / 2 ) Mm Vf
2 = Ec Mc / ( 1 + 0.5 Mc / Mm )
Note:Based on Gurney EquationCylindrical WarheadKE = Total Kinetic EnergyMm = Total Mass Metal FragmentsVf = Fragment VelocityEc = Energy Per Unit Mass ChargeMc = Mass of ChargeMwh = Mass of Warhead = Mm + Mc
Reference: Carleone, Joseph (Editor), Tactical Missile Warheads (Progress in Astronautics and Aeronautics, Vol 155), AIAA, 1993.
Low KE High KE
Example:Rocket Baseline WarheadMc = 1.207 slugMm = 1.207 slugMc / Mm = 1Ec Mc = 52,300,000 ( 1.207 ) = 63,100,000 ft-lbKE = 63100000 / [1 + 0.5 ( 1 )] = 42,100,000 ft-lb
2/24/2008 ELF 228
Multiple Impacts Are Effective Against Threat Vulnerable Area Subsystems
Multiple Impacts Are Effective Against Threat Vulnerable Area Subsystems
00.10.20.30.40.50.60.70.80.9
1
0 5 10 15 20 25 30
nhits, Number of Impacts on Target
Pk, P
roba
bilit
y of
Kil
Av / Atp = 0.1Av / Atp = 0.5Av / Atp = 0.9
PK = 1 - ( 1 - Av / Atp )nhits
Note:• Av = Target vulnerable area• Atp = Target presented area
Example:If Av / Ap = 0.1, nhits = 22 gives PK = 0.9If Av / Ap = 0.9, nhits = 1 gives PK = 0.9
2/24/2008 ELF 229
Small Miss Distance Improves Number of Warhead Fragment Hits
Small Miss Distance Improves Number of Warhead Fragment Hits
0
20
40
60
80
100
0 20 40 60 80 100
Sigma, Miss Distance, ft
Num
ber o
f Fra
gmen
t Hits
Wwh = 5 lbWwh = 50 lbWwh = 500 lb
Example for Rocket Baseline:WWH = 77.7 lbMc / Mm = 1, Wm = 38.8 lb = 17,615 gAverage fragment weight = 3.2 gnfragments = 17615 / 3.2 = 5505AP = Target presented area = 20 ft2
σ = Miss distance = 25 ft
nhits = 5505 { 20 / [( 4 π ) ( 25 )2 ]} = 14Kinetic energy per square foot. = KE / ( 4 π σ2 ) = 42100000 / [ 4 π ( 25 )2 ] = 5,360 ft-lb / ft2
Note:• Spherical blast with uniformly distributed fragments• nhits = nfragments [ AP / ( 4 π σ2 )]• Warhead charge / metal weight = 1• Average fragment weight = 50 grains ( 3.2 g )• AP = Target presented area = 20 ft2
nhits = nfragments [ AP / ( 4 π σ2 )]
2/24/2008 ELF 230
High Fragment Velocity Requires High Charge-to-Metal Ratio
High Fragment Velocity Requires High Charge-to-Metal Ratio
0
2000
4000
6000
8000
10000
0 1 2 3
Mc / Mm, Charge-to-Metal Ratio
Vf, F
ragm
ent V
elocit
y, ft
/ sHMX ExplosiveTNT Explosive
Note: Based on the Gurney equation for a cylindrical warheadHMX Explosive ( 2 EC )1/2 = 10,230 ft / sTNT Explosive ( 2 EC )1/2 = 7,600 ft / sVf = Fragment initial velocity, ft / sEc = Energy per unit mass of charge, ft2 / s2
Mc = Mass of chargeMm = Total mass of all metal fragmentsMwh = Mass of warhead = Mm + Mc
Vf = ( 2 Ec )1/2 [ ( Mc / Mm ) / ( 1 + 0.5 Mc / Mm )]1/2
Example:Baseline Rocket WarheadHMX ExplosiveMC / Mm = 1Vf = 8,353 ft / s
2/24/2008 ELF 231
Note: Typical air-to-air missile warhead• Fragments initial velocity 5,000 ft / s• Sea level• Average fragment weight 3.2 g• Fewer than 0.3% of the fragments weigh more than 9.7 g for nominal 3.2 g preformed warhead fragments• Small miss distance gives less reduction in fragment velocity, enhancing penetration
2010 30 40 50 60 70 80 90 100 110 120
Stee
l Per
fora
tion
by F
ragm
ent
( in
)
50 Grains ( 3.2 g )
150 Grains ( 9.7 g )
.5
.375
.25
.125
Small Miss Distance Improves Fragment Penetration
Small Miss Distance Improves Fragment Penetration
Miss Distance ( ft )
2/24/2008 ELF 232
Hypersonic Hit-to-Kill Enhances Energy on Target for Missiles with Small Warheads
Hypersonic Hit-to-Kill Enhances Energy on Target for Missiles with Small Warheads
0123456789
0 1000 2000 3000 4000 5000 6000Missile Closing Velocity, ft / s
ET /
EC, T
otal
Ene
rgy
on T
arge
t / W
arhe
ad
Char
ge E
nerg
yWeight ofmissile /Weight ofcharge = 20
Weight ofmissile /Weight ofcharge = 10
Weight ofmissile /Weight ofcharge = 5
Weight ofmissile /Weight ofcharge = 2
Note: Warhead explosive charge energy based on HMX, ( 2 EC )1/2 = 10,230 ft / s.
1 kg weight at Mach 3 closing velocity has kinetic energy of 391,000 J ⇒ equivalent chemical energy of 0.4 lb TNT.
ET / EC = [( 1 / 2 ) ( WMissile / gc ) V2 + EC ( WC / gc )] / [ EC ( WC / gc )]
Example for Rocket Baseline:WMissile = 367 lbWC = 38.8 lbWMissile / WC = 9.46V = 2,000 ft / s( 1 / 2 ) ( WMissile / gc ) V2 = 22.8 x 106 ft-lb )EC ( WC / gc ) = 63.1 x 106 ft-lbET / EC = 1.36
2/24/2008 ELF 233
Kinetic Energy Warhead Density, Length, and Velocity Provide Enhanced Penetration
Kinetic Energy Warhead Density, Length, and Velocity Provide Enhanced Penetration
0
10
20
30
40
50
60
0 1000 2000 3000 4000
V, Velocity, ft / s
P / d
, Tar
get P
enetr
ation
/ Pe
netra
tor D
iamete
r for
St
eel o
n Co
ncre
te
l / d = 2 l / d = 5 l / d = 10
Note:V > 1,000 ft / sl / d > 2Non-deforming ( high strength, sharp nose )
penetratorl = Penetrator lengthd = Penetrator diameterV = Impact velocityρP= Penetrator densityρT= Target densityσT= Target ultimate stress
Example for 250 lb Steel Penetratorl / d = 10l = 48 in ( 4 ft )d = 4.8 in ( 0.4 ft )Concrete targetρP = 0.283 lb / in3 ( 15.19 slug / ft3 )ρT = 0.075 lb / in3 ( 4.02 slug / ft3 )V = 4,000 ft / sσT = 5,000 psi ( 720,000 psf )P / d = [ 10 – 1 }( 15.19 / 4.02 )1/2 + 3.67 ( 15.19 / 4.02 )2/3 [ 4.02 ( 4000 )2 / 720000 ]1/3 = 57.3P = ( 57.3 ) ( 0.4 ) = 22.9 ft
P / d = [( l / d ) – 1 ] ( ρP / ρT )1/2 + 3.67 ( ρP / ρT )2/3 [( ρT V2 ) / σT ]1/3
Source: Christman, D.R., et al, “Analysis of High-Velocity Projectile Penetration,” Journal of Applied Physics, Vol 37, 1966
2/24/2008 ELF 234
Standard Missile 3 ( NTW ) PAC-3 THAAD
LOSAT LOSAT Video
Examples of Kinetic-Kill MissilesExamples of Kinetic-Kill Missiles
2/24/2008 ELF 235
CEP Approximately Equal to 1σ Miss DistanceCEP Approximately Equal to 1σ Miss Distance
Median Trajectory
Extreme MissileTrajectory
Extreme Missile Trajectory
Hypothetical Plane Through Target
Missile Circular Error Probable ( 50% of shots within circle )
Missile 1σ Miss Distance ( 68% of shots within circle for a normal distribution of error )
Target
Presented Target Area
For a normal distribution of error:
Probability < 1σ miss distance = 0.68
Probability < 2σ miss distance = 0.95
Probability < 3σ miss distance = 0.997
Source: Heaston, R.J. and Smoots, C.W., “Introduction to Precision Guided Munitions,” GACIAC HB-83-01, May 1983.
Miss DistanceRobustness
Lethality
Miss Distance
ObservablesSurvivability
Reliability
Cost
Launch Platform Integration / Firepower
2/24/2008 ELF 236
A Collision Intercept Has Constant Bearing for a Constant Velocity, Non-maneuvering Target
A Collision Intercept Has Constant Bearing for a Constant Velocity, Non-maneuvering Target
Example of Miss( Line-of-Sight Angle Diverging )
( Line-of-Sight Angle Rate L.≠ 0 )
Example of Collision Intercept( Line-of-Sight Angle Constant )
( Line-of-Sight Angle Rate L. = 0 )
Overshoot Miss
Missile Target
Seeker Line-of-Sight
( LOS )1 > ( LOS )0 ( LOS )1 = ( LOS )0
Missile Target
t0
t1
t2
t0
t1
Seeker Line-of-Sight
Note: L = Missile LeadA = Target Aspect
AL L A
2/24/2008 ELF 237
A Maneuvering Target and Initial Heading Error Cause Miss
A Maneuvering Target and Initial Heading Error Cause Miss
Target
MissileCollision
Point
+Z
γM0
L
ManeuveringTarget
: τ d2Zdt2
+ dZdt
+ N’ Zto – t
= – N’to – t
cos Acos L
12
aT t2
Initial HeadingError
: τ d2Zdt2
+ dZdt
+ N’ Zto – t
= – VM γM0
A
Note: to - t = 0 at intercept, causing discontinuity in above equations.N’ = Effective navigation ratio = N [ VM / ( VM - VT cos A )]N = Navigation ratio = ( dγ / dt ) / ( dL / dt )τ = Missile time constant, VM= Velocity of missile, γM0
= Initial flight path angle error of missile, to = Total time of flight, aT = Acceleration of target, VT = Velocity of target
Reference: Jerger, J.J., Systems Preliminary Design Principles of Guided Missile Design, D. Van Nostrand Company, Inc., Princeton, New Jersey, 1960
2/24/2008 ELF 238
Missile Time Constant Causes Miss DistanceMissile Time Constant Causes Miss Distance
τ is a measure of missile ability to respond to target condition changesτ equals elapsed time from input of target return until missile hascompleted 63% or ( 1 – e-1 ) of corrective maneuver ( t = τ )τ also called “rise time”Contributions to time constant τ
Control effectiveness ( τδ )Control dynamics ( e.g., actuator rate ) ( τδ
. )Dome error slope ( τDome )Guidance and control filters ( τFilter )Other G&C dynamics ( gyro dynamics, accelerometer, processor latency, etc )Seeker errors ( resolution, latency, blind range, tracking, noise, glint, amplitude )
Approach to estimate ττ = τδ + τδ
. + τDome
Input
Output
ti
Time
Timeti
63%
τ
Acceleration AchievedAcceleration Commanded = 1 – e- t / τ
Example for Rocket Baseline:M = 2, h = 20k ft, coastτ = τδ + τδ
. + τDome
= 0.096 + 0.070 + 0.043 = 0.209 s
2/24/2008 ELF 239
Time Constant τδ for Control Effectiveness Is Driven by Static Margin
Time Constant τδ for Control Effectiveness Is Driven by Static Margin
Assumptions for τδ
Control surface deflection limitedNear neutral stability
Equation of motion isα
.. = [ ρ V2 S d Cmδ/ ( 2 Iy ) ] δMax
Integrate to solve for αMaxαMax= [ ρ V2 S d Cmδ
/ ( 8 Iy ) ] δMax τδ2
τδ is given byτδ = [ 8 Iy ( αMax / δMax ) / ( ρ V2 SRef d Cmδ
)]1/2
Contributors to small τδ
Low fineness ( small Iy / ( SRef d ))High dynamic pressure ( low altitude / high speed )Large Cmδ
αMax, δMax
– δMax
αMax
τδ / 2 τδ
Example for Rocket Baseline:W = 367 lb, d = 0.667 ft, SRef = 0.349 ft2, Iy = 94.0 slug-ft2,M = 2, h = 20k ft ( ρ = 0.001267 slug / ft3 ),αMax = 9.4 deg, δMax = 12.6 deg, Cmδ = 51.6 per rad,τδ = { 8 ( 94.0 ) ( 9.4 / 12.6 ) / [ 0.001267 ( 2074 )2 ( 0.349 ) ( 0.667 ) ( 51.6 ) ]}1/2 = 0.096 s
2/24/2008 ELF 240
Time Constant τδ. for Flight Control System Is
Driven by Actuator Rate DynamicsTime Constant τδ
. for Flight Control System Is Driven by Actuator Rate Dynamics
Assumptions for τδ.
Control surface rate limited ( δ.= δ
.Max )
Near neutral stabilityEquation of motion for δ
.= +/- δ
.Max
α... = [ ρ V2 S d Cmδ / ( 2 Iy ) ] δ
.Max
Equation of motion for “perfect” response δ
.= ∞, δ = δMax
α.. = [ ρ V2 S d Cmδ / ( 2 Iy ) ] δMax
τδ. is difference between actual response
to αMax and “perfect” ( τδ ) response
Thenτδ
. = 2 δMax / δ.Max
α Max, δ Max α Max α Max
- δ Max
δ.
1
Note:Response for control rate limitResponse for no control rate limit
Example for Rocket Baseline• δ
.Max = 360 deg / s, δMax = 12.6 deg
• τδ. = 2 ( 12.6 / 360 ) = 0. 070 s
τδ.τδ
2/24/2008 ELF 241
| R | = 0.05 ( lN / d – 0.5 ) [ 1 + 15 ( Δ f / f ) ] / ( d / λ )
τDome = N’ ( VC / VM ) | R | ( α / γ. )
α / γ. = α ( W / gc ) VM / { q SRef [ CNα+ CNδ
/ ( α / δ )]}
Substituting gives τDome = N’ W VC | R | / { gc q SRef [ CNα+ CNδ
/ ( α / δ )]}
Time Constant τDome for Radome Is Driven by Dome Error Slope
Time Constant τDome for Radome Is Driven by Dome Error Slope
0.03
0.02
0.01
0
|R| @
d/ λ
= 10
, Rad
ome E
rror S
lope
,De
g / D
eg
0 1 2 3lN / d, Nose Fineness
TangentOgiveDome
Faceted or WindowDome
Multi-lensDome
Δ f / f = 0.05Δ f / f = 0.02Δ f / f = 0
Example for Rocket Baseline at M = 2, h = 20k ft, q = 2725 psf
Assume VT = 1,000 ft / s, giving VC = 3,074 ft / sAssume N’ = 4, f = 10 GHz or λ = 1.18 in, Δ f / f = 0.02Configuration data are lN / d = 2.4, d = 8 in, SRef = 0.349 ft2, W = 367 lb, CNα
= 40 per rad, CNδ= 15.5 per rad, α / δ
= 0.75Compute | R | = 0.05 ( 2.4 – 0.5 ) [ 1 + 15 ( 0.02 )] / ( 8 / 1.18 ) = 0.0182 deg / degτDome = 4 ( 367 ) ( 3074 ) ( 0.0182 ) / [ 32.2 ( 2725 ) ( 0.349 ) ( 40 + 15.5 / 0.75 )] = 0.043 s
2/24/2008 ELF 242
High Initial Acceleration Is Required to Eliminate a Heading Error
High Initial Acceleration Is Required to Eliminate a Heading ErroraM t0 / ( VM γM ) = N’ ( 1 – t / t0 ) N’ – 2
aM t0 / ( VM γM ), Non-dimensional
Acceleration
2
00 0.2 0.4 0.6 0.8
t / t0, Non-dimensional Time
6
4
1.0
N’ = 22.53
4
6
Note: Proportional Guidanceτ = 0t0 = Total Time to Correct Heading ErroraM = Acceleration of MissileVM = Velocity of MissileγM = Initial Heading Error of MissileN’ = Effective Navigation Ratio
Example: Exoatmospheric Head-on Intercept, N’ = 4Midcourse lateral error at t = 0 ( seeker lock-on ) = 200 m, 1 σRlock-on = 20000 m ⇒ γM = 200 / 20000 = 0.0100 radVM = 5000 m / s, VT = 5000 ⇒ t0 = Rlock-on / ( VM + VT ) = 20000 / ( 5000 + 5000 ) = 2.00 saM t0 / ( VM γM ) = 4aM = 4 ( 5000 ) ( 0.0100 ) / 2.00 ) = 100 m / s2
nM = 100 / 9.81 = 10.2 g
2/24/2008 ELF 243
Missile Minimum Range May Be Driven By 4 to 8 Time Constants to Correct Initial Heading Error
Missile Minimum Range May Be Driven By 4 to 8 Time Constants to Correct Initial Heading Error
0.1
00 2 4 6 8tO / τ
0.3
0.2
10
N’ = 3
N’ = 4
N’ = 6
Note: Proportional Guidance( σHE )Max shown in figure is the envelope of adjoint solution( σHE )Max = Max miss distance ( 1 σ ) from heading error, ftVM = Velocity of missile, ft / sγM = Initial heading error, radt0 = Total time to correct heading error, s τ = Missile time constant, s N’ = Effective navigation ratio
References:•Donatelli, G.A., et al, “Methodology for Predicting Miss Distance for Air Launched Missiles,” AIAA-82-0364, January 1982•Bennett, R.R., et al, “Analytical Determination of Miss Distances for Linear Homing Navigation,” Hughes Memo 260, March 1952
Example: Ground Target, N’ = 4, τ = 0.2, GPS / INS error = 3 m, Rlock-on = 125 m, γM = 3 / 125 = 0.024 rad, VM = 300 m / s, t0 = 125 / 300 = 0.42 st0 / τ = 0.42 / 0.2 = 2.1, (σHE )Max / ( VM γM to ) = 0.12( σHE )Max = 0.12 ( 300 ) ( 0.024 ) ( 0.42 ) = 2.2 m
| ( σHE )Max / ( VM γM to ) |
σHE = VM γM t0 e-( t0 / τ )j = 1∑N’ – 1 {( N’ - 2 )! [ - ( t0 / τ )]j / [( j – 1 )! ( N’ – j – 1 )! j! ]}
If N’ = 3, σHE = VM γM t0 e-( t0 / τ ) [ ( t0 / τ ) - ( t0 / τ )2 / 2 ]If N’ = 4, σHE = VM γM t0 e-( t0 / τ ) [( t0 / τ ) - ( t0 / τ )2 + ( t0 / τ )3 / 6 ]If N’ = 5, σHE = VM γM t0 e-( t0/ τ ) [( t0 / τ ) – ( 3 / 2 ) ( t0 / τ )2 + ( t0 / τ )3 / 2 – ( t0 / τ )4 / 24 ]If N’ = 6, σHE = VM γM t0 e-( t0 / τ ) [( t0 / τ ) - 2 ( t0 / τ )2 + ( t0 / τ )3 - ( t0 / τ )4 / 6 + ( t0 / τ )5 / 120 ]
2/24/2008 ELF 244
Required Maneuverability Is about 3x the Target Maneuverability for an Ideal ( τ = 0 ) Missile
Required Maneuverability Is about 3x the Target Maneuverability for an Ideal ( τ = 0 ) Missile
4
2
00 0.2 0.4 0.6 0.8 1.0
t / t0, Non-Dimensional Time
Assumptions:τ = 0VM > VT
6
3
46
N’ = 2.5
N’ = 2 ∞↑
Wheret = Elapsed Timet0 = Time to TargetN’ = Effective Navigation Ratio
Missile-to-TargetAcceleration
Ratio
nMnT
,
nM / nT = [ N’ / ( N’ – 2 )] [ 1 – ( 1 – t / t0 )N’ – 2 ]
Example:τ = 0, N’ = 3, t / t0 = 1⇒ nM / nT = 3
2/24/2008 ELF 245
Target Maneuvers Require 6 to 10 Time Constants to Settle Out Miss Distance
Target Maneuvers Require 6 to 10 Time Constants to Settle Out Miss Distance
0.1
00 2 4 6 8tO / τ
0.3
0.2
10
( σMAN )Maxgc nT τ2
N’ = 3
N’ = 4
N’ = 6
Note: Proportional Guidance( σMAN )Max is the envelope of adjoint solution( σMAN )Max = Max miss ( 1 σ ) from target accel, ftnT = Target acceleration, ggc = Gravitation constant, 32.2τ = Missile time constant, sN’ = Effective navigation ratioτ0 = Time of flight, s
References:•Donatelli, G.A., et al, “Methodology for Predicting Miss Distance for Air Launched Missiles,” AIAA-82-0364, January 1982•Bennett, R.R., et al, “Analytical Determination of Miss Distances for Linear Homing Navigation,” Hughes Memo 260, March 1952
σMAN = gc nT τ2 e-( t0 / τ )j = 2∑N’ – 1 {( N’ - 3 )! [ - ( t0 / τ )]j / [( j – 2 )!
( N’ – j – 1 )! j! ]}If N’ = 3, σMAN = gc nT τ2 e-( t0 / τ ) [ ( t0 / τ )2 / 2 ] If N’ = 4, σMAN = gc nT τ2 e-( t0 / τ ) [ ( t0 / τ )2 / 2 - ( t0 / τ )3 / 6 ]If N’ = 5, σMAN = gc nT τ2 e-( t0 / τ ) [ ( t0 / τ )2 / 2 - ( t0 / τ )3 / 3 + ( t0 / τ )4 / 24 ]If N’ = 6, σMAN = gc nT τ2 e-( t0 / τ ) [ ( t0 / τ )2 / 2 - ( t0 / τ )3 / 2 + ( t0 / τ )4 / 8 - ( t0 / τ )5 / 120 ]
2/24/2008 ELF 246
An Aero Control Missile Has Reduced Miss Distance at Low Altitude / High Dynamic Pressure
An Aero Control Missile Has Reduced Miss Distance at Low Altitude / High Dynamic Pressure
0.1
1
10
100
0 2 4 6 8 10Target Maneuverability, g
Rock
et B
aseli
ne M
axim
um M
iss D
ue to
Man
euve
ring
Targ
et, f
t
h = SLh = 20k fth = 40k fth = 60k fth = 80k ft
( σMan )Max = 0.13 gc nT τ2 @ N’ = 4, t0 / τ = 2 Note: Proportional guidanceTarget maneuver initiated for max miss ( t0 / τ = 2 )( σMan )Max in figure = Envelope of adjoint miss distanceτ = Missile time constant, sN’ = Effective navigation ratio = 4nT = Target acceleration, ggc = Gravitation constant = 32.2
Example for Rocket Baseline at Mach 2, coastingAssume:• nT = 5g, VT = 1,000 ft / s, head-on intercept•h = 20k ft ⇒ τ = 0.209 s
( σMan )Max = 0.13 ( 32.2 )( 5 )( 0.209 )2 = 0.9 ft•h = 80k ft ⇒ τ = 1.17 s
( σMan )Max = 0.13 ( 32.2 )( 5 )( 1.17 )2 = 28.7 ft
2/24/2008 ELF 247
Glint Miss Distance Driven by Seeker Resolution, Missile Time Constant, and Navigation Ratio
Glint Miss Distance Driven by Seeker Resolution, Missile Time Constant, and Navigation Ratio
0
0.2
0.4
0.6
0.8
0 0.2 0.4 0.6 0.8 1Tau, Missile Time Constant, s
Sigm
a / (
bT )R
es, N
ondi
men
siona
l Miss
Dist
ance
fro
m G
lint @
2 Hz
Ban
dwid
th
N' = 3 N' = 4 N' = 6
σGlint = KN’ ( W / τ )1/2
KN’ = 0.5 ( 2 KN’ = 4 )N’ / 4
KN’ = 4 = 1.206W = ( bT )Res
2 / ( 3 π2 B )
Note:Proportional guidanceAdjoint miss distanceσGlint = Miss distance due to glint noise, ftW = Glint noise spectral density, ft2 / Hzτ = Missile time constant, sN’ = Effective navigation ratio( bT )Res = Target span resolution at seeker blind range, ftB = Noise bandwidth, Hz ( 1 < B < 5 Hz )
Example: Rocket Baseline at Mach 2, h = 20k ft altitude ⇒ τ = 0.209 sAssume:•N’ = 4•B = 2 Hz•( bT )Res = bt = 40 ft ( radar seeker beam width resolution of target wing span )Calculate:W = ( 40 )2 / [ 3 π2 ( 2 )] = 27.0 ft2 / HzσGlint / ( bT )Res = KN’ ( W / τ )1/2 / ( bt )Res
= 1.206 ( 27.0 / 0.209 )1/2 / 40 = 0.343σGlint = 0.343 ( 40 ) = 13.7 ftReference:
Bennett, R.R., et al, “Analytical Determination of Miss Distances for Linear Homing Navigation,” Hughes Memo 260, March 1952
2/24/2008 ELF 248
Minimizing Miss Distance with Glint Requires Optimum Time Constant and Navigation RatioMinimizing Miss Distance with Glint Requires Optimum Time Constant and Navigation Ratio
0
10
20
30
40
50
0 0.2 0.4 0.6 0.8 1Tau, Missile Time Constant, s
Rock
et B
aseli
ne M
iss D
istan
ce, ft
N' = 3 N' = 4 N' = 6
σ = [( σMAN )Max2 + ( σGlint )2 ]1/2
Note:Proportional guidanceAdjoint miss distance( σMAN )Max = Max miss distance from target maneuver, ft
σGlint = Miss distance from glint noise, ftτ = Missile time constant, sN’ = Effective navigation ratio
Example for Rocket Baseline at Mach 2, h = 20k ft altitude ⇒ τ = 0.209 sAssume:N’ = 4•B = 2 Hz•( bT )Res = 40 ft•nT = 5g, VT = 1,000 ft / s, Head-onFrom prior figures:( σMAN )Max = 0.9 ft, σGlint = 13.7 ftCalculate:σ = [( σMAN )Max
2 + ( σGlint )2 ]1/2 = 13.7 ftReference:Bennett, R.R., et al, “Analytical Determination of Miss Distances for Linear Homing Navigation,” Hughes Memo 260, March 1952
2/24/2008 ELF 249
Missile Carriage RCS and Launch Plume Are Considerations in Launch Platform Observables
Missile Carriage RCS and Launch Plume Are Considerations in Launch Platform Observables
Missile Carriage AlternativesInternal Carriage: Lowest Carriage RCSConformal Carriage: Low Carriage RCSConventional External Pylon or External Rail Carriage: High Carriage RCS
Plume AlternativesMin Smoke: Lowest Launch Observables ( H2O Contrail )Reduced Smoke: Reduced Launch Observables ( e.g., HCl Contrail from AP Oxidizer )High Smoke: High Launch Observables ( e.g., Al2O3 Smoke from Al Fuel )
Carriage andLaunch Observables
Robustness
Lethality
Miss Distance
ObservablesSurvivability
Reliability
Cost
Launch Platform Integration / Firepower
2/24/2008 ELF 250
Center Weapon Bay Best for Ejection Launchers
F-22 Bay Loadout: 3 AIM-120C, 1 GBU-32 F-117 Bay Loadout: 1 GBU-27, 1 GBU-10 B-1 Bay Loadout: 8 AGM-69
Video Side Weapon Bay Best for Rail Launchers
AMRAAM Loading in F-22 Bay F-22 Side Bay: 1 AIM-9 Each Side Bay RAH-66 Side Bay: 1 AGM-114, 2 FIM-92, 4 Hydra 70 Each Side Bay
Examples of Weapon Bay Internal Carriage and Load-out
Examples of Weapon Bay Internal Carriage and Load-out
2/24/2008 ELF 251
Minimum Smoke Propellant Has Low ObservablesMinimum Smoke Propellant Has Low Observables
High Smoke Example: AIM-7Particles ( e.g., metal fuel ) at all atmosphere temperature.
Reduced Smoke Example: AIM-120Contrail ( HCl from AP oxidizer ) at T < -10° F atmospheric temperature.
Minimum Smoke Example: JavelinContrail (H2O ) at T < -35º F atmospheric temperature.
High Smoke Motor
Reduced Smoke Motor
Minimum Smoke Motor
2/24/2008 ELF 252
High Altitude Flight and Low RCS Enhance Survivability
High Altitude Flight and Low RCS Enhance Survivability
100
1000
10000
100000
1000000
10000000
0 20 40 60 80 100
h, Geometric Altitude, kft
Pt, R
adar
Tra
nsm
itted
Pow
erRe
quire
d fo
r Det
ectio
n, W
RCS = 0.1 m2 RCS = 0.01 m2 RCS = 0.001 m2
Note:Range Slant Angle = 20 deg, Gt = Transmitter Gain = 40 dB, Gr = Receiver Gain = 40 dB, λ = Wavelength = 0.03 m, Pr = Receiver Sensitivity = 10-14 W, σ = radar cross section ( RCS )Based on Radar Range Equation with ( S / N )Detect = 1 and Unobstructed Line-of-Sight
Example for Pt = 50,000 W:
Not detected if:
h > 25k ft for σ = 0.001 m2
h > 77k ft for σ = 0.1 m2
Pt = ( 4 π )3 Pr R4 / ( Gt Gr σ λ2 ) Other Survivability Considerations
Robustness
Lethality
Miss Distance
ObservablesSurvivability
Reliability
Cost
Launch Platform Integration / Firepower
2/24/2008 ELF 253
Mission Planning and High Speed Enhance Survivability
Mission Planning and High Speed Enhance Survivability
0
1
2
0 0.2 0.4 0.6 0.8 1yoffset / Rmax, Non-dimensional Offset Distance from
Threat
texp
( V / R
max
), No
n-di
men
siona
l Thr
eat
Expo
sure
Tim
e
treact ( V / Rmax ) = 0 treact ( V / Rmax ) = 1.0
texp = 2 ( Rmax / V ) cos [ sin-1 ( yoffset / Rmax )] – treact
Note: Based on assumption of constant altitude, constant heading flyby of threat SAM site with an unobstructed line-of-sight. texp = exposure time to SAM threat, Rmax = max detection range by SAM threat, V = flyby velocity, yoffset = flyby offset, treact = SAM site reaction time from detection to launch
Example:
yoffset = 7 nm, Rmax = 10 nm = 60750 ft, yoffset / Rmax = 0.7, treact = 15 s
If V = 1000 ft / s, treact ( V / Rmax ) = 0.247
•texp ( V / Rmax ) = 2 cos [ sin-1 ( 7 / 10 )] –15 ( 1000 / 60746 ) = 1.428 – 0.247 = 1.181
•texp = 1.181 ( 60746 / 1000 ) = 71.7 s
If V = 4000 ft / s, treact ( V / Rmax ) = 0.988
•texp ( V / Rmax ) = 0.440
•texp = 0.440 ( 60746 / 4000 ) = 6.7 s
R max treact V
texp V
Flyby
SAMSite yoffset
2/24/2008 ELF 254
Low Altitude Flight and Terrain Obstacles Provide Masking from Threat
Low Altitude Flight and Terrain Obstacles Provide Masking from Threat
0
500
1000
1500
2000
0 10 20 30 40
Rlos, Line-of-Sight Range to Surface Threat, nm
hmas
k, A
ltitu
de th
at M
asks
Lin
e-of
-Sig
ht
Expo
sure
to S
urfa
ce T
hrea
t, ft
Rlos ( hobstacle / Robstacle ) = 100 ftRlos ( hobstacle / Robstacle ) = 200 ftRlos ( hobstacle / Robstacle ) = 500 ftRlos ( hobstacle / Robstacle ) = 1000 ft
hmask = ( hmask )obstacle + ( hmask )earth = hobstacle ( Rlos / Robstacle ) + ( Rlos / 7113 )2
Example:
hobstacle = 200 ft
Robstaacle = 5.0 nm = 30395 ft
Rlos = 10.0 nm = 60790 ft
Rlos ( hobstacle / Robstaacle ) = 60790 ( 200 / 30395 ) = 400 ft
hmask = 200 ( 60790 / 30395 ) + ( 60790 / 7113 )2 = 400 + 73 = 473 ft above terrain
hmask = altitude that allows obstacle and earth curvature to mask exposure to surface threat LOS, ft
hobstacle = height of obstacle above terrain, ft
Rlos = line-of-sight range to surface threat, ft
Robstacle = range from surface threat to obstacle, ft
Height of low hill or tall tree ≈ 100 ft
Height of moderate hill ≈ 200 ft
Height of high hill ≈ 500 ft
Height of low mountain ≈ 1000 ft
2/24/2008 ELF 255
Insensitive Munitions Improve Launch Platform Survivability
Insensitive Munitions Improve Launch Platform Survivability
Critical Subsystems Rocket motor or fuel tankWarhead
Severity Concerns Ranking of Power Output - Type1. Detonation ( ~ 0.000002 s rise time )2. Partial detonation ( ~ 0.0001 s rise time )3. Explosion ( ~ 0.001 s rise time )4. Deflagration or propulsion rise time ( ~ 0.1 s rise time ) 5. Burning ( > 1 s )Design and test considerations ( MIL STD 2105C )
Fragment / bullet impact or blastSympathetic detonationFast / slow cook-off fireDropTemperatureVibrationCarrier landing ( 18 ft / s sink rate )
2/24/2008 ELF 256
Robustness
Lethality
Miss Distance
ObservablesSurvivability
Reliability
Cost
Launch Platform Integration / Firepower
High System Reliability Is Provided by High Subsystem Reliability and Low Parts CountHigh System Reliability Is Provided by High Subsystem Reliability and Low Parts Count
Typical Event / Subsystem
Rsystem ≈ 0.94 = RArm X RLaunch X RStruct X RAuto X RAct X RSeeker X RIn Guid X RPS X RProp X RFuze X RW/H
Arm ( 0.995 – 0.999 )
Launch ( 0.990 – 0.995 )
Structure ( 0.997 – 0.999 )Autopilot ( 0.993 – 0.995 )
Actuators ( 0.990 – 0.995 )
Seeker ( 0.985 – 0.990 )
Inertial Guidance ( 0.995 – 0.999 )
Power Supply ( 0.995 – 0.999 )
Propulsion ( 0.995 – 0.999 )
Fuze ( 0.987 – 0.995 )
Warhead ( 0.995 – 0.999 )
0.90 0.92 0.94 0.96 0.98 1.00Typical Reliability
ReliabilityTypical System Reliability
2/24/2008 ELF 257
Sensors, Electronics and Propulsion Drive Missile Production Cost
Sensors, Electronics and Propulsion Drive Missile Production Cost
Very High( > 25% Production Cost )
–High( > 10% )
Moderate( > 5% )
Relatively Low( < 5% )
Dome Seeker Guidance andControl
Propulsion•Rocket•Airbreather
Wings
Stabilizers
Warheadand Fuzing
AerothermalInsulation
FlightControl
PowerSupply
Structure•Rocket•Airbreather
–
–
––––
Note:System assembly and test ~ 10% production costPropulsion and structure parts count / cost of airbreathing missiles are higher than that of rockets
CostRobustness
Lethality
Miss Distance
ObservablesSurvivability
Reliability
Cost
Launch Platform Integration / Firepower
Data Link
2/24/2008 ELF 258
Sensors and Electronics Occupy a Large Portion of a High Performance / High Cost Missile.
Sensors and Electronics Occupy a Large Portion of a High Performance / High Cost Missile.
Example: Derby / R-Darter Missile
Source: http://www.israeli-weapons.com/weapons/missile_systems/air_missiles/derby/Derby.html
2/24/2008 ELF 259
Cost ConsiderationsCost ConsiderationsLife Cycle
System Development and Demonstration ( SDD )
Production
Logistics
Culture / processes
Relative Emphasis of Cost, Performance, Reliability, Organization Structure
Relaxed Mil STDs
IPPD
Profit
Competition
2/24/2008 ELF 260
SDD Cost Is Driven by Schedule Duration and Risk
SDD Cost Is Driven by Schedule Duration and Risk
10
100
1000
10000
0 2 4 6 8 10 12 14
tSDD, SDD Schedule Duration in Years
CSD
D, S
DD
Cos
t in
Mill
ions
AGM-142 TOW 2 SLAM-ER MLRS LB Hellfire JASSM Hellfire IISLAM JDAM AGM-130 Harpoon ATACMS Tomahawk ESSMAIM-120A JSOW HARM Javelin BAT PAC-3 Patriot
Note: SDD required schedule duration depends upon risk. Should not ignore risk in shorter schedule.-- Source of data: Nicholas, T. and Rossi, R., “U.S. Missile Data Book, 1999,” Data Search Associates, 1999– SDD cost based on 1999 US$
CSDD = $20,000,000 tSDD1.90, ( tSDD in years )
Example:5 year ( medium risk ) SDD programCSDD = $20,000,000 tSDD
1.90
= ( 20,000,000 ) ( 5 )1.90
= $426,000,000
LowRiskSDD
HighRiskSDD
ModerateRiskSDD
2/24/2008 ELF 261
Light Weight Missiles Have Low Unit Production Cost
Light Weight Missiles Have Low Unit Production Cost
10000
100000
1000000
10000000
10 100 1000 10000
JavelinLongbow HellfireAMRAAMMLRSHARMJSOWTomahawk
Example:2,000 unit buy of 100 lb missile:C1000th ≈ $6,100 WL
0.758 = 6100 ( 100 )0.758 = $200,000Cost of 2,000 missiles = 2000 ( $200000 ) = $400,000,000
Note:-- Source of data: Nicholas, T. and Rossi, R., “U.S. Missile Data Book, 1999,” Data Search Associates, 1999– Unit production cost based on 1999 US$
C1000th ≈ $6,100 WL0.758, ( WL in lb )
C 100
0th,
Cost
of M
issile
Num
ber 1
000,
U.S.
$
WL , Launch Weight, lb
2/24/2008 ELF 262
Learning Curve and Large Production Reduce Unit Production Cost
Learning Curve and Large Production Reduce Unit Production Cost
0.01
0.1
1
1 10 100 1000 10000 100000 1E+06x, Number of Units Produced
Cx /
C1st
, Cos
t of U
nit x
/ Co
st o
f Firs
t Uni
t
Javelin ( L = 0.764, C1st = $3.15M,Y1 = 1994 )Longbow HF ( L = 0.761, C1st =$4.31M, Y1 = 1996 )AMRAAM ( L = 0.738, C1st =$30.5M, Y1 = 1987 )MLRS ( L = 0.811, C1st = $0.139M,Y1 = 1980 )HARM ( L = 0.786, C1st = $9.73M,Y1 = 1981 )JSOW ( L = 0.812, C1st = $2.98M,Y1 = 1997 )Tomahawk ( L = 0.817, C1st =$13.0M, Y1 = 1980 )
Cx = C1st Llog2x, C2x = L Cx , where C in U.S. 99$
Source of data: Nicholas, T. and Rossi, R., “U.S. Missile Data Book, 1999,” Data Search Associates, 1999
Labor intensive learning curve: L < 0.8Machine intensive learning curve: L > 0.8 )Contributors to the learning curve include:
• More efficient labor• Reduced scrap• Improved processes
Example:For a learning curve coefficient of L = 80%, cost of unit #1000 is 11% the cost of the first unit
L = 1.0
L = 0.9
L = 0.8
L = 0.7
2/24/2008 ELF 263
Low Parts Count Reduces Missile Unit Production Cost
Low Parts Count Reduces Missile Unit Production Cost
10
100
1000
10000
100000
1000000
Parts Fasteners Circuit Cards Connectors Assembly /Test Hours
UnitProduction
Cost ( US$ )
Parts
Cou
nt, H
ours
, or C
ost (
US$
)
Current Tomahawk Tactical Tomahawk
Note: Tactical Tomahawk has superior flexibility ( e.g., shorter mission planning, in-flight retargeting, BDI / BDA, modular payload ) at lower parts count / cost and higher reliability. Enabling technologies for low parts count include: casting, pultrusion / extrusion, centralized electronics, and COTS.
2/24/2008 ELF 264
Copperhead Seeker and Electronics Production Patriot Control Section Production
Video of Hellfire Seeker and Electronics Production
Tactical Missile Culture Is Driven by Rate Production of Sensors and Electronics
Tactical Missile Culture Is Driven by Rate Production of Sensors and Electronics
2/24/2008 ELF 265
Peacetime Logistics Activity
•Contractor Post-production Engineering•Training Manuals / Tech Data Package•Simulation and Software Maintenance•Configuration Management•Engineering Support•System Analysis•Launch Platform Integration•Requirements Documents•Coordinate Suppliers
•Storage Alternatives•Wooden Round ( Protected )•Open Round ( Humidity, Temp, Corrosion, Shock )
•Reliability Maintenance•Surveillance•Testing
•Maintenance Alternatives•First level ( depot )•Two level ( depot, field )
•Disposal
Logistics Cost ConsiderationsLogistics Cost ConsiderationsWartime Logistics Activity
•Deployment Alternatives•Airlift•Sealift
•Combat Logistics•Launch Platform Integration•Mission Planning•Field Tests•Reliability Data•Maintainability Data•Effectiveness Data•Safety Data
2/24/2008 ELF 266
Simple: Stinger More Sophisticated: Hawk and SLAMRAAM Complex: PAC-3
Very Complex: THAAD Video of Logistics Alternatives
Logistics Cost Lower for Simple Missile SystemsLogistics Cost Lower for Simple Missile Systems
2/24/2008 ELF 267
Logistics Is Simpler for Light Weight MissilesLogistics Is Simpler for Light Weight Missiles
0
2
4
6
10 100 1000 10000Missile Weight, lb
Supp
ort P
erso
nnel
requ
ired
for I
nsta
llatio
nSupport personnel for installation with 50 lb lift limit per personSupport personnel for installation with 100 lb lift limit per personMachine lift for installation
Predator ( 21 lb ) Sidewinder ( 190 lb ) Sparrow ( 500 lb ) Laser Guided Bomb ( 2,500 lb )
Video of Simple Logistics for a Light weight Missile
2/24/2008 ELF 268
Small MEMS Sensors Can Provide Health Monitoring, Reducing Cost and Weight
Small MEMS Sensors Can Provide Health Monitoring, Reducing Cost and Weight
Micro-machined Electro-Mechanical Systems ( MEMS )Small size / low cost semiconductor manufacturing process2,000 to 5,000 sensors on a 5 in silicon wafer
Wireless ( RF ) Data Collection and Health MonitoringDistributed Sensors Over Missile
Stress / strainVibrationAcousticsTemperaturePressure
Reduced Logistics Cost and Improved ReliabilityHealth monitoring
Reduced Weight and Production CostMore Efficient Design
2/24/2008 ELF 269
Missile Carriage Size, Shape, and Weight Are Driven by Launch Platform Compatibility
Missile Carriage Size, Shape, and Weight Are Driven by Launch Platform Compatibility
Surface Ships
CLS
~24” x 24”
263”
263”
~168”
3400 lb
3400 lb
~500 lb to 3000 lb
~ 22” ~ 22”Fighters /Bombers / UCAVs
Rail /Ejection
VLS
Submarines
Launch Platform Integration / Firepower
Robustness
Lethality
Miss Distance
ObservablesSurvivability
Reliability
Cost
Launch Platform Integration / Firepower
22”
Ground
Vehicles158” 3700 lb
Helos
Launch Pods
Rail
US Launch Platform Launcher Carriage Span / Shape Length Weight
∼13” x 13” 70” 120 lb
~ 28” ~ 28”
2/24/2008 ELF 270
Light Weight Missiles Enhance FirepowerLight Weight Missiles Enhance Firepower
E, carry 1
C, carry 3
C, carry 1
E, carry 2C, carry 2E, carry 3
E, carry 1
C, carry 1E, carry 2
C, carry 2
5,000 lb
4,000 lb
3,000 lb
2,000 lb
1,000 lb
Max S
trike
Wea
pon
Weig
ht
Clea
n+
CL T
ank
+ 2 I
nbd
Tank
s+
CL T
k + 2
AIM-
9+
CL T
k + 2
AGM-
88+
2 Inb
d Tk
+ 2
AIM-
9Configuration for Day Operation
with Bring-Back Load
Clea
n+
CL T
ank
+ 2 I
nbd
Tank
s+
CL T
k + 2
AIM-
9+
CL T
k + 2
AGM-
88+
2 Inb
d Tk
+ 2
AIM-
9
Configuration for Night Operationwith Bring-Back Load
F-18 C / E
Inboard AsymmetricBring-Back Load Limit
Outboard AsymmetricBring-Back Load Limit
2/24/2008 ELF 271
Launch Envelope Limitations in Missile / Launch Platform Physical Integration
Launch Envelope Limitations in Missile / Launch Platform Physical Integration
Off BoresightSeeker field of regard ⇒ potential obscuring from launch platform
Minimum RangeLauncher rail clearance and aeroelasticity ⇒ miss at min rangeHelo rotor downwash ⇒ miss at min range
SafetyLauncher retention ⇒ potential inadvertent release, potential hang-fireLaunch platform local flow field α, β ⇒ potential unsafe separationLaunch platform maneuvering ⇒ potential unsafe separationHandling qualities with stores ⇒ potential unsafe handling qualitiesLaunch platform bay / canister acoustics ⇒ missile factor of safetyLaunch platform bay / canister vibration ⇒ missile factor of safety
2/24/2008 ELF 272
Store Separation Wind Tunnel Tests Are Required for Missile / Aircraft Compatibility
Store Separation Wind Tunnel Tests Are Required for Missile / Aircraft Compatibility
F-18 Store Compatibility Test in AEDC 16T AV-8 Store Compatibility Test in AEDC 4T
Types of Wind Tunnel Testing for Store Compatibility- Flow field mapping with probe- Flow field mapping with store- Captive trajectory simulation- Drop testing
Example Stores with Flow Field Interaction: Kh-41 + AA-10
2/24/2008 ELF 273
Examples of Rail Launched and Ejection Launched Missiles
Examples of Rail Launched and Ejection Launched Missiles
Example Rail Launcher: Hellfire / Brimstone Example Ejection Launcher: AGM-86 ALCM
Video of Hellfire / Brimstone Carriage / Launch Video of AGM-86 Carriage / Launch
2/24/2008 ELF 274
Examples of Safe Store SeparationExamples of Safe Store Separation
AMRAAM Rail Launch from F-16 Video of Rapid Drop ( 16 Bombs ) from B-2
Laser Guided Bombs Drop from F-117
2/24/2008 ELF 275
Examples of Store Compatibility ProblemsExamples of Store Compatibility Problems
Unsafe Separation Hang-Fire Store Aeroelastic Instability
2/24/2008 ELF 276
MIL-STD-8591 Aircraft Store Suspension and Ejection Launcher Requirements
MIL-STD-8591 Aircraft Store Suspension and Ejection Launcher Requirements
Store Weight / Parameter
30 Inch Suspension
14 Inch Suspension
♦ Weight Up to 100 lb
Not Applicable
Yes
• Lug height ( in ) 0.75 • Min ejector area ( in x in )
4.0 x 26.0
♦ Weight 101 to 1,450 lb Yes Yes • Lug height ( in ) 1.35 1.00 • Min lug well ( in ) 0.515 0.515 • Min ejector area ( in x in ) 4. 0 x 36.0 4.0 x 26.0
♦ Weight Over 1,451 lb Yes Not Applicable • Lug height ( in ) 1.35 • Min lug well ( in ) 1.080 • Min ejector area ( in x in ) 4.0 x 36.0
Ejection Stroke
2/24/2008 ELF 277
Rail Launcher Forward Hanger Aft HangerLAU-7 Sidewinder Launcher 2.260 2.260
LAU 117 Maverick Launcher 1.14 7.23
MIL-STD-8591 Aircraft Store Rail Launcher Examples
MIL-STD-8591 Aircraft Store Rail Launcher Examples
Note: Dimensions in inches.• LAU 7 rail launched store weight and diameter limits are ≤ 300 lb, ≤ 7 in•LAU 117 rail launched store weight and diameter limits are ≤ 600 lb, ≤ 10 in
2/24/2008 ELF 278
Baseline AIM-120B AMRAAM
Compressed Carriage AIM-120C AMRAAM ( Reduced Span Wing / Tail )
Compressed Carriage Missiles Provide Higher Firepower
Compressed Carriage Missiles Provide Higher Firepower
17.5 in 17.5 in
12.5 in 12.5 in 12.5 in
Baseline AMRAAM: Loadout of 2 AMRAAM per F-22 Semi-Bay
Compressed Carriage AMRAAM: Loadout of 3 AMRAAM per F-22 Semi-Bay
Note: Alternative approaches to compressed carriage include surfaces with small span, folded surfaces, wrap around surfaces, and planar surfaces that extend ( e.g., switch blade, Diamond Back, Longshot ).
Video of Longshot Kit on CBU-97
2/24/2008 ELF 279
Example of Aircraft Carriage and Fire Control Interfaces
Example of Aircraft Carriage and Fire Control Interfaces
WingWing DeploySafety Pin
FoldingSuspensionLug
Fire Control /Avionics UmbilicalConnector
Flight ControlAccess Cover Electrical
Safety Pin
FoldingSuspensionLug
Example: ADM-141 TALD ( Tactical Air-Launched Decoy ) Carriage and Fire Control Interfaces
2/24/2008 ELF 280
Example of Ship Weapon Carriage and Launcher, Mk41 VLS
Example of Ship Weapon Carriage and Launcher, Mk41 VLS
8 Modules / Magazine Module Gas Management
Tomahawk Launch 8 Canister Cells / Module Standard Missile Launch
Canister Cell Hatch
Cell Before Firing
Cell After Firing
Ship DeckExhaust Hatch
Missile Cover
Plenum
2/24/2008 ELF 281
Robustness Is Required for Carriage, Shipping, and Storage Environment
Robustness Is Required for Carriage, Shipping, and Storage Environment
Environmental Parameter Typical Requirement Video: Ground / Sea EnvironmentSurface Temperature -60° F* to 160° FSurface Humidity 5% to 100%Rain Rate 120 mm / h**Surface Wind 100 km / h steady***
150 km / h gusts****Salt fog 3 g / mm2 deposited per yearVibration 10 g rms at 1,000 Hz: MIL STD 810, 648, 1670A Shock Drop height 0.5 m, half sine wave 100 g / 10 ms: MIL STD 810, 1670AAcoustic 160 dB
Note: MIL-HDBK-310 and earlier MIL-STD-210B suggest 1% world-wide climatic extreme typical requirement.
* Lowest recorded temperature = -90° F. 20% probability temperature lower than -60° F during worst month of worst location.
** Highest recorded rain rate = 436 mm / h. 0.5% probability greater than 120 mm / h during worst month of worst location.
*** Highest recorded steady wind = 342 km / h. 1% probability greater than 100 km / h during worst month of worst location.
**** Highest recorded gust = 378 km / h. 1% probability greater than 150 km / h during worst month of worst location.
2/24/2008 ELF 282
Summary of Measures of Merit and Launch Platform Integration
Summary of Measures of Merit and Launch Platform Integration
Measures of MeritRobustnessWarhead lethalityMiss distanceCarriage and launch observablesOther survivability considerationsReliabilityCost
Launch Platform IntegrationFirepower, weight, fitmentStore separationLaunch platform handling qualities, aeroelasticityHang-fireVibrationStandard launchersCarriage and storage environment
Discussion / Questions?Classroom Exercise ( Appendix A )
2/24/2008 ELF 283
Measures of Merit and Launch Platform Integration Problems
Measures of Merit and Launch Platform Integration Problems
1. IR signal attenuation is greater than 100 dB per km through a c____.2. GPS / INS enhances seeker lock-on in adverse weather and ground c______.3. A data link can enhance missile seeker lock-on against a m_____ target.4. An example of a missile counter-counter measure to flares is an i______
i_____ seeker.5. Compared to a mid-wave IR seeker, a long wave IR seeker receives more
energy from a c___ target.6. High fineness kinetic energy penetrators are required to defeat b_____
targets.7. For the same lethality with a blast fragmentation warhead, a small decrease in
miss distance allows a large decrease in the required weight of the w______.8. For a blast / frag warhead, a charge-to-metal ratio of about one is required to
achieve a high total fragment k______ e_____.9. A blast fragmentation warhead tradeoff is the number of fragments versus the
individual fragment w_____.
2/24/2008 ELF 284
Measures of Merit and Launch Platform Integration Problems ( cont )
Measures of Merit and Launch Platform Integration Problems ( cont )
10. Kinetic energy penetration is a function of the penetrator diameter, length, density, and v_______.
11. In proportional homing guidance, the objective is to make the line-of-sight angle rate equal to z___.
12. Aeromechanics contributors to missile time constant are flight control effectiveness, flight control system dynamics, and dome e____ s____.
13. Miss distance due to heading error is a function of missile navigation ratio, velocity, time to correct the heading error, and the missile t___ c_______.
14. A missile must have about t_____ times the maneuverability of the target.15. Minimizing the miss distance due to radar glint requires a high resolution
seeker, an optimum missile time constant and an optimum n_________ r____.16. Weapons on low observable launch platforms use i_______ carriage.17. Weapons on low observable launch platforms use m______ smoke propellant.18. For an insensitive munition, burning is preferable to detonation because it
releases less p____.
2/24/2008 ELF 285
Measures of Merit and Launch Platform Integration Problems ( cont )
Measures of Merit and Launch Platform Integration Problems ( cont )
19. Missile system reliability is enhanced by subsystem reliability and low p____ count.
20. High cost subsystems of missiles are sensors, electronics, and p_________. 21. Missile SDD cost is driven by the program duration and r___.22. Missile unit production cost is driven by the number of units produced,
learning curve, and w_____.23. First level maintenance is conducted at a d____.24. A standard launch system for U.S. Navy ships is the V_______ L_____ S_____.25. Most light weight missiles use rail launchers while most heavy weight missiles
use e_______ launchers.26. Higher firepower is provided by c_________ carriage.27. The typical environmental requirement from MIL-HDBK-310 is the _% world-
wide climatic extreme.
2/24/2008 ELF 286
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 287
Sizing ExamplesSizing ExamplesRocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 288
Air-to-Air Engagement Analysis Process and Assumptions
Air-to-Air Engagement Analysis Process and Assumptions
F-pole range provides kill of head-on threat outside of threat weapon launch rangeAircraft contrast for typical engagement
C = 0.18Typical visual detection range by target ( Required F-pole range )
RD = 3.3 nmTypical altitude and speed of launch aircraft, target aircraft, and missile
h = 20k ft altitudeVL = Mach 0.8 = 820 ft / sVT = Mach 0.8 = 820 ft / sVM = 2 VT = 1,640 ft / s
2/24/2008 ELF 289
Assumed Air-to-Air Engagement Scenario for Head-on Intercept
Assumed Air-to-Air Engagement Scenario for Head-on Intercept
t = 0 s (Launch Missile)
RL= Launch Range = 10.0 nm
Red Aircraft( 820 ft / s )
Blue Aircraft( 820 ft / s )
t = tf = 24.4 s ( Missile Impacts Target )
R F-pole = 3.3 nm
Red AircraftDestroyed
Blue Aircraft( 820 ft / s )
Blue Missile( 1640 ft / s )
RL= VM tf + VT tf
RF-Pole = VM tf - VL tf
RF = Missile Flight Range = 6.7 nm
2/24/2008 ELF 290
0
2
4
6
8
0.01 0.1 1C, Contrast
R, V
isibl
e Ran
ge fo
r 50 f
t2 T
arge
t, nm
Visual Detection Range,nmVisual RecognitionRange, nm
Target Contrast and Size Drive Visual Detection and Recognition Range
Target Contrast and Size Drive Visual Detection and Recognition Range
Note:RD = Visual detection range for probability of detection PD = 0.5C = ContrastCT = Visual threshold contrast = 0.02Atp = Target presented area = 50 ft2
RR = Visual recognition range θF = Pilot visual fovial angle = 0.8 degClear weatherPilot search glimpse time = 1 / 3 s
Example:If C = 0.18RD = 3.3 nmRR = 1.0 nm
RD = 1.15 [ Atp ( C – CT )]1/2, RD in nm, Atp in ft2
RR = 0.29 RD
C = 0.01 C = 0.02 C = 0.05 C = 0.1 C = 0.2 C = 0.5 C = 1.0
2/24/2008 ELF 291
High Missile Velocity Improves Standoff RangeHigh Missile Velocity Improves Standoff Range
0
0.2
0.4
0.6
0.8
1
0 0.2 0.4 0.6 0.8 1
Target Velocity / Missile Velocity
F-Po
le R
ange
/ La
unch
Ran
ge
VL / VM = 0VL / VM = 0.2VL / VM = 0.5VL / VM = 1.0
Example:• VL = VT• VM = 2 VT• Then VT / VM = VL / VM = 0.5• RF-Pole / RL = 0.33• RF-Pole = RD = 3.3 nm• RL = 3.3 / 0.33 = 10.0 nm
RF-Pole / RL = 1 – ( VT + VL ) / ( VM + VT ) Note: Head-on interceptRF-Pole = Standoff range at interceptRL= Launch rangeVM = Missile average velocityVT = Target velocityVL = Launch velocity
2/24/2008 ELF 292
Missile Flight Range Requirement Is Greatest for a Tail Chase Intercept
Missile Flight Range Requirement Is Greatest for a Tail Chase Intercept
0
0.5
1
1.5
2
2.5
3
0 1 2 3 4 5VM / VT, Missile Velocity / Target Velocity
RF /
RL, M
issi
le F
light
Ran
ge /
Laun
ch R
ange
( RF / RL ) Head-on( RF / RL ) Tail Chase
Examples:•Head-on Intercept
• VM = 1,640 ft / s, VT = 820 ft / s• VM / VT = 1640 / 820 = 2• RF / RL = 2 / ( 2 + 1 ) = 0.667• RL = 10.0 nm• RF = 0.667 ( 10.0 ) = 6.67 nm
•Tail Intercept at same conditions• RF / RL = 2 / ( 2 – 1 ) = 2.0• RF = 2.0 ( 10.0 ) = 20.0 nm
( RF / RL )Head-on = ( VM / VT ) / [(VM / VT ) + 1 ]( RF / RL )TailChase = ( VM / VT ) / [(VM / VT ) - 1 ]
2/24/2008 ELF 293
Drawing of Rocket Baseline Missile ConfigurationDrawing of Rocket Baseline Missile Configuration
STA 60.819.4
3.4 18.5
STA 125.4
LEmac at STA 67.0BL 10.2
Λ = 45°
40.2STA 0 19.2 46.1 62.6 84.5 138.6
Note: Dimensions in inches
Source: Bithell, R.A. and Stoner, R.C., “Rapid Approach for Missile Synthesis, Vol. 1, Rocket Synthesis Handbook,” AFWAL-TR-81-3022, Vol. 1, March 1982.
Nose Forebody PayloadBay
Midbody Aftbody Tailcone
Rocket MotorΛ = 57°
12.0
LEmac at STA 131.6
BL 8.016.18.0 d
cgBO cgLaunch
143.9
2/24/2008 ELF 294
Mass Properties of Rocket Baseline MissileMass Properties of Rocket Baseline Missile
1 Nose ( Radome ) 4.1 12.03 Forebody structure 12.4 30.5
Guidance 46.6 32.62 Payload Bay Structure 7.6 54.3
Warhead 77.7 54.34 Midbody Structure 10.2 73.5
Control Actuation System 61.0 75.55 Aftbody Structure 0.0 –
Rocket Motor Case 47.3 107.5Insulation ( EDPM – Silica ) 23.0 117.2
6 Tailcone Structure 6.5 141.2Nozzle 5.8 141.2
Fixed Surfaces 26.2 137.8Movable Surfaces 38.6 75.5Burnout Total 367.0 76.2Propellant 133.0 107.8Launch Total 500.0 84.6
Component Weight, lb. C.G. STA, in.
2/24/2008 ELF 295
Rocket Baseline Missile DefinitionRocket Baseline Missile DefinitionBody
Dome Material PyroceramAirframe Material Aluminum 2219-T81Length, in 143.9Diameter, in 8.0Airframe thickness, in 0.16Fineness ratio 17.99Volume, ft3 3.82Wetted area, ft2 24.06Nozzle exit area, ft2 0.078Boattail fineness ratio 0.38Nose fineness ratio 2.40Nose bluntness 0.0Boattail angle, deg 7.5
Movable surfaces ( forward )Material Aluminum 2219-T81Planform area, ft2 ( 2 panels exposed ) 2.55Wetted area, ft2 ( 4 panels ) 10.20Aspect ratio ( 2 panels exposed ) 2.82Taper ratio 0.175Root chord, in 19.4Tip chord, in 3.4Span, in ( 2 panels exposed ) 32.2Leading edge sweep, deg 45.0
2/24/2008 ELF 296
Rocket Baseline Missile Definition ( cont )Rocket Baseline Missile Definition ( cont )Movable surfaces ( continued )
Mean aerodynamic chord, in 13.3Thickness ratio 0.044Section type Modified double wedgeSection leading edge total angle, deg 10.01xmac, in 67.0ymac, in ( from root chord ) 6.2Actuator rate limit, deg / s 360.0
Fixed surfaces ( aft )Material Aluminum 2219-T81Modulus of elasticity, 106 psi 10.5Planform area, ft2 ( 2 panels exposed ) 1.54Wetted area, ft2 ( 4 panels ) 6.17Aspect ratio ( 2 panels exposed ) 2.59Taper ratio 0.0Root chord, in 18.5Tip chord, in 0.0Span, in ( 2 panels exposed ) 24.0Leading edge sweep, deg 57.0Mean aerodynamic chord, in 12.3Thickness ratio 0.027Section type Modified double wedgeSection leading edge total angle, deg 6.17xmac, in 131.6ymac, in ( from root chord ) 4.0
2/24/2008 ELF 297
Rocket Baseline Missile Definition ( cont )Rocket Baseline Missile Definition ( cont )References values
Reference area, ft2 0.349Reference length, ft 0.667Pitch / Yaw Moment of inertia at launch, slug-ft2 117.0Pitch / Yaw Moment of inertia at burnout, slug-ft2 94.0
Rocket Motor Performance ( altitude = 20k ft, temp = 70° F )Burning time, sec ( boost / sustain ) 3.69 / 10.86Maximum pressure, psi 2042Average pressure, psi ( boost / sustain ) 1769 / 301Average thrust, lbf ( boost / sustain ) 5750 / 1018Total impulse, lbf-s ( boost / sustain ) 21217 / 11055Specific impulse, lbf-s / lbm ( boost / sustain ) 250 / 230.4
PropellantWeight, lbm ( boost / sustain ) 84.8 / 48.2Flame temperature @ 1,000 psi, °F 5282 / 5228Propellant density, lbm / in3 0.065Characteristic velocity, ft / s 5200Burn rate @ 1000 psi, in / s 0.5Burn rate pressure exponent 0.3
2/24/2008 ELF 298
Rocket Baseline Missile Definition ( cont )Rocket Baseline Missile Definition ( cont )Propellant ( continued )
Burn rate sensitivity with temperature, % / °F 0.10Pressure sensitivity with temperature, % / °F 0.14
Rocket Motor CaseYield / ultimate strength, psi 170,000 / 190,000Material 4130 SteelModulus of elasticity, psi 29.5 x 106 psiLength, in 59.4Outside diameter, in 8.00Thickness, in (minimum) 0.074Burst pressure, psi 3140Volumetric efficiency 0.76Grain configuration Three slots + webDome ellipse ratio 2.0
NozzleHousing material 4130 SteelExit geometry Contoured ( equiv. 15° )Throat area, in2 1.81Expansion ratio 6.2Length, in 4.9Exit diameter, in 3.78
2/24/2008 ELF 299
Rocket Baseline Missile Has Boost-Sustain Thrust - Time History
Rocket Baseline Missile Has Boost-Sustain Thrust - Time History
Time – seconds0 4 8 12 16
0
2
4
6
8
Thrust – 1,000 lb
Note: Altitude = 20k ft, Temperature = 70° FTotal impulse drives velocity change
Boost Total Impulse = ∫Tdt = 5750 ( 3.69 ) = 21217 lb-s
Sustain Total Impulse = ∫Tdt = 1018 ( 10.86 ) = 11055 lb-s
2/24/2008 ELF 300
Rocket Baseline Missile Aerodynamic Characteristics
Rocket Baseline Missile Aerodynamic Characteristics
4
00 4 8 12 16
α, Angle of Attack – Deg
12
8
20
Norm
al Fo
rce ~
CN
Pitc
hing
Mom
ent –
C m
20
16
24
-16.0
-8.0
-12.0
0
-4.0
1.20.6
M1.52.02.352.873.954.60
2.352.0
M = 1.2 and 1.54.600.6
3.95
SRef = 0.349 ft2, lRef = d = 0.667 ft, CG at STA 75.7, δ = 0 deg
2/24/2008 ELF 301
Rocket Baseline Missile Aerodynamic Characteristics ( cont )
Rocket Baseline Missile Aerodynamic Characteristics ( cont )
0.4
00 1 2 3 4
M, Mach Number
1.2
0.8
5
C A at
α= 0
deg
0.1
0
Power Off
Power On
0.2
0.3C N
δat
α=
0 deg
,Per
Deg
0.4
0
1.2
0.8
.002
0
.004
.006K2
K1
CA = CAα = 0 + K1 δ2 + K2 α δ
C mδ
at α
= 0 d
eg,P
er D
egK 1
, K2
~ Pe
r Deg
2
0 1 2 3 4M, Mach Number
5
2/24/2008 ELF 302
High Altitude Launch Enhances Rocket Baseline Range
High Altitude Launch Enhances Rocket Baseline Range
Range ~ nm0 5 10 15 20
0
10
20
30
40Al
titud
e ~ 10
3ft
Burnout
25
Boost /Sustain
TerminationMach = 1.5
Coast
Vmax = 2147 ft / s
Vmax = 1916 ft / s
Vmax = 2524 ft / s
ML = 0.7CDAVG
= 0.65Constant Altitude Flight
2/24/2008 ELF 303
Low Altitude Launch and High Alpha Maneuvers Enhance Rocket Baseline Turn Performance
Low Altitude Launch and High Alpha Maneuvers Enhance Rocket Baseline Turn Performance
Cros
s Ran
ge 1,
000 f
t.
25
20
15
10
5
0-10 -5 0 5 10
Down Range 1,000 ft.
Termination at M = 1.0Marks at 2 s intervals
Alt.10k ft10k ft40k ft40k ft
α
15°10°15°10°
1
2
3
4
1234
Note: Off boresight envelope that is shown does not include the rocket baseline seeker field-of-regard limit ( 30 deg ).
2/24/2008 ELF 304
Paredo Shows Range of Rocket Baseline Driven by ISP, Propellant Weight, Drag, and Static MarginParedo Shows Range of Rocket Baseline Driven
by ISP, Propellant Weight, Drag, and Static Margin
-1
-0.5
0
0.5
1
1.5
Isp Prop.Weight
CD0 Drag-Due-to-
Lift
StaticMargin
Thrust InertWeight
Parameter
Nondimensional Range
Sensitivity to Parameter
Note: Rocket baseline:hL = 20k ft, ML = 0.7, MEC = 1.5R@ ML = 0.7, hL = 20k ft = 9.5 nm
Example: 10% increase in propellant weight ⇒ 8.8% increase in flight range
2/24/2008 ELF 305
Boost - Sustain Trajectory AssumptionsBoost - Sustain Trajectory Assumptions
Assumptions1 degree of freedomConstant altitude
Simplified equation for axial acceleration based on thrust, drag, and weight
nX = ( T – D ) / W
Missile weight varies with burn rate and timeW = WL – WP t / tB
Drag is approximated byD = CDO
q S
2/24/2008 ELF 306
-5
0
5
10
15
0 5 10 15 20 25
t, Time, s
nx, A
xial A
ccel
erat
ion,
g
Example of Rocket Baseline Axial Acceleration Example of Rocket Baseline Axial Acceleration
Note:tf = 24.4 sML = 0.8hL = 20,000 ftTB = 5750 lbtB = 3.69 sTS = 1018 lbtS = 10.86 sD = 99 lb at Mach 0.8D = 1020 lb at Mach 2.1WL = 500 lbWP = 133 lb
nX = ( T - D ) / W
Boost
Sustain
Coast
2/24/2008 ELF 307
0
1000
2000
3000
0 5 10 15 20 25
t, Time, s
V, V
elocit
y, ft
/ s
Example of Rocket Baseline Missile Velocity vs Time
Example of Rocket Baseline Missile Velocity vs Time
Boost
Sustain
Coast
ΔV / ( gc ISP ) = - ( 1 - DAVG / T ) ln ( 1 - Wp / Wi ), During Boost-SustainV / VBO = 1 / { 1 + t / { 2 WBO / [ gc ρAVG SRef ( CD0
)AVG VBO ]}}, During Coast
Note:ML = 0.8hL = 20k feet
2/24/2008 ELF 308
Range and Time-to-Target of Rocket Baseline Missile Meet Requirements
Range and Time-to-Target of Rocket Baseline Missile Meet Requirements
0
2
4
6
8
10
0 5 10 15 20 25
t, Time, s
R, F
light
Ran
ge, n
m
Boost
Sustain
Coast
(RF)Req = 6.7 nm @ t =24.4 s
R = Δ Rboost + Δ Rsustain + Δ Rcoast
Note:ML = 0.8hL = 20k ft
2/24/2008 ELF 309
Sizing ExamplesSizing ExamplesRocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 310
Example of Wing Sizing to Satisfy Required Maneuver Acceleration
Example of Wing Sizing to Satisfy Required Maneuver Acceleration
Size Wing for the Assumptions( nZ )Required = 30 g to counter 9 g maneuvering target )
( nZ ) = Δ ( nZ )Wing + Δ ( nZ )Body + Δ ( nZ )Tail
Rocket Baseline @Mach 220,000 ft altitude367 lb weight ( burnout )
From Prior Example, ComputeαWing = α’Max = ( α + δ )Max = 22 deg for rocket baseline
α = 0.75δ, αBody = αTail = 9.4 deg
Δ ( nZ )Body = q SRef ( CN )Body / W = 2725 ( 0.349 ) ( 1.28 ) / 367 = 3.3 g ( from body )
Δ ( nZ )Tail = q STail [( CN )Tail ( SRef / STail )] / W = 2725 ( 1.54 ) ( 0.425 ) / 367 = 4.9 g ( from tail )
Δ ( nZ )Wing = ( nZ )Required - Δ ( nZ )Body - Δ ( nZ )Tail = 30 – 3.3 – 4.9 = 21.8 g
( SW )Required = Δ ( nZ )Wing W / { q [( CN )Wing (SRef / SWing )]} = 21.8 ( 367 ) / {( 2725 ) ( 1.08 )} = 2.72 ft2
Note: ( SW )RocketBaseline = 2.55 ft2
Video of Intercept of Maneuvering Target
2/24/2008 ELF 311
Wing Sizing to Satisfy Required Turn RateWing Sizing to Satisfy Required Turn Rate
Assume( γ. )Required > 18 deg / s to counter 18 deg / s maneuvering aircraft
Rocket Baseline @ Mach 220,000 ft altitude367 lb weight ( burnout )γi = 0 deg
Computeγ. = gc n / V = [ q SRef CNα α + q SRef CNδ δ - W cos ( γ ) ] / [( W / gc ) V ]α / δ = 0.75α’ = α + δ = 22 deg ⇒ δ = 12.6 deg, α = 9.4 degγ. = [ 2725 ( 0.349 )( 0.60 )( 9.4 ) +2725 ( 0.349 )( 0.19 )( 12.6 ) – 367 ( 1 )] / ( 367 / 32.2 )( 2074 ) = 0.31
rad / s or 18 deg / sNote: ( SW )RocketBaseline ⇒ 18 deg / s Turn Rate
2/24/2008 ELF 312
Wing Sizing to Satisfy Required Turn RadiusWing Sizing to Satisfy Required Turn RadiusAssume Maneuvering Aircraft Target with
γ. = 18 deg / s = 0.314 rad / sV = 1000 ft / s( RT )Target = V / γ. = 1000 / 0.314 = 3183 ft
Assume Rocket Baseline @Mach 220,000 ft altitude367 lb weight ( burnout )
Computeγ. = 18 deg / s ( prior figure )( RT )RocketBaselinet = V / γ. = 2074 / 0.314 = 6602 ft
Note: ( RT )RocketBaselinet > ( RT )Target ⇒ Rocket Baseline Can Be Counter-measured by Target in a Tight TurnCounter-Countermeasure Alternatives
Larger WingHigher Angle of AttackLonger Burn Motor with TVC
2/24/2008 ELF 313
Sizing ExamplesSizing Examples
Rocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 314
Combined Weight / Miss Distance Drivers: Nozzle Expansion and Motor Volumetric Efficiency
Combined Weight / Miss Distance Drivers: Nozzle Expansion and Motor Volumetric Efficiency
Fixed surface number of panels 4 3 +0.054 +0.100Movable surface number of panels 4 2 +0.071 +0.106Design static margin at launch 0.40 0.30 +0.095 +0.167Wing movable surface sweep ( deg ) 45.0 49.5 -0.205 +0.015Tail fixed surface sweep ( deg ) 57.0 60.0 +0.027 +0.039Wing movable surface thickness ratio 0.044 0.034 +0.041 +0.005Nose fineness ratio 2.4 2.6 -0.016 -0.745Rocket chamber sustain pressure ( psi ) 301 330 -0.076 -0.045Boattail fineness ratio ( length / diameter ) 0.38 0.342 +0.096 +0.140Nozzle expansion ratio 6.2 6.82 -0.114 -0.181Motor volumetric efficiency 0.76 0.84 -0.136 -0.453Propellant density ( lb / in3 ) 0.065 0.084 -0.062 +0.012Boost thrust ( lb ) 5,750 6,325 +0.014 -0.018Sustain thrust ( lb ) 1,018 1,119 +0.088 +0.246Characteristic velocity ( ft / s ) 5,200 5,720 -0.063 -0.077Wing location ( percent total length ) 47.5 42.75 +0.181 -0.036
Parameter Baseline W* σ*SensitivityVariation
Note: Strong impact with synergyStrong impactModerate impact with synergyModerate impact
Baseline: Weight = 500 lb, Miss distance = 62.3 ftW* = weight sensitivity for parameter variation = ΔW / Wσ* = miss distance sensitivity for parameter variation = Δ σ / σ
2/24/2008 ELF 315
A Harmonized Missile Can Have Smaller Miss Distance and Lighter Weight
A Harmonized Missile Can Have Smaller Miss Distance and Lighter Weight
Judicious changesBoost thrust ( lb ) 5,750 3,382 3,382 3,382Wing location ( percent missile length to 1/4 mac ) 47.5 47 44 46Wing taper ratio 0.18 0.2 0.2 0.2Nose fineness ratio 2.4 3.2 2.55 2.6Nose blunting ratio 0.0 0.05 0.05 0.05Nozzle expansion ratio 6.2 15 15 15Sustain chamber pressure ( psi ) 301 1,000 1,000 1,000Boattail fineness ratio 0.38 0.21 0.21 0.21Tail leading edge sweep ( deg ) 57 50 50 50
Technology limited changesNo. wing panels 4 2 2 2No. tail panels 4 3 3 3Wing thickness ratio 0.044 0.030 0.030 0.030Wing leading edge sweep ( deg ) 45 55 55 55Static margin at launch ( diam ) 0.4 0.0 0.0 0.0Propellant density ( lb / in3 ) 0.065 0.084 0.084 0.084Motor volumetric efficiency 0.76 0.84 0.84 0.84
Measures of MeritTotal weight ( lb ) 500 385.9 395.0 390.1Miss distance ( ft ) 62.3 63.1 16.2 16.6Time to target ( s ) 21.6 23.8 23.6 23.8Length ( in ) 144 112.7 114.7 114.9Mach No. at burnout 2.20 2.08 2.09 2.07Weight of propellant ( lb ) 133 78.3 85.4 85.9Wing area ( in2 ) 368.6 175.5 150.7 173.8Tail area ( in2 ) 221.8 109.1 134.5 112.0
Parameter Baseline Value Weight Miss Distance Harmonized
Missile Configured for Minimum:
*Note: Value of driving parameter
2/24/2008 ELF 316
Baseline Missile vs Harmonized MissileBaseline Missile vs Harmonized Missile
144”
57°45°
Propellant Density ( lb / in3 );
0.0650.084
50°55°115”
NoseFineness;
2.42.6
Surfaces; { 4 wings / 4 tails
2 wings / 3 tailsWeight ( lb ); 500
390
2/24/2008 ELF 317
Sizing ExamplesSizing Examples
Rocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 318
Lofted Glide Trajectory Provides Extended RangeLofted Glide Trajectory Provides Extended Range
Using Rocket Baseline, CompareLofted Launch-Coast-Glide TrajectoryLofted Launch-Ballistic TrajectoryConstant Altitude Trajectory
Assume for Lofted Launch-Coast-Glide Trajectory:γi = 45 degγ = 45 deg during boost and sustainγ = 45 deg coastSwitch to ( L / D )max glide at optimum altitude( L / D )maxg glide trajectory after apogeehi = hf = 0 ft
Velocity, Horizontal Range, and Altitude During Initial Boost @ γ = 45 degΔV = - gc ISP [ 1 – ( DAVG / T ) - ( WAVG sin γ ) / T ] ln ( 1 - Wp / Wi ) = -32.2 ( 250 ) [ 1 - ( 419 /
5750 ) – 458 ( 0.707 ) / 5750 ] ln ( 1 - 84.8 / 500 ) = 1,303 ft / sΔR = ( Vi + ΔV / 2 ) tB = ( 0 + 1303 / 2 ) 3.69 = 2,404 ftΔRx = ΔR cos γi = 2404 ( 0.707 ) = 1,700 ftΔRy = ΔR sin γi = 2404 ( 0.707 ) = 1,700 fth = hi + ΔRy = 0 + 1700 = 1,700 ft
2/24/2008 ELF 319
Lofted Glide Trajectory Provides Extended Range ( cont )
Lofted Glide Trajectory Provides Extended Range ( cont )
Velocity, Horizontal Range, and Altitude During Sustain @ γ = 45 degΔV = - gc ISP [ 1 – ( DAVG / T ) – ( WAVG sin γ ) / T ] ln ( 1 - Wp / Wi ) = -32.2 ( 230.4 ) [ 1 – ( 650 /
1018 ) – 391 ( 0.707 ) / 1018 ] ln ( 1 - 48.2 / 415.2 ) = 81 ft / secVBO = 1303 + 81 = 1,384 ft / sΔR = ( Vi + ΔV / 2 ) tB = ( 1303 + 81 / 2 ) 10.86 = 14,590 ftΔRx = ΔR cos γi = 14590 ( 0.707 ) = 10,315 ftΔRy = ΔR sin γi = 14,590 ( 0.707 ) = 10,315 fth = hi + ΔRy = 1700 + 10315 = 12,015 ft
Velocity, Horizontal Range, and Altitude During Coast @ γ = 45 deg to h@( L / D )max
Vcoast = Vi { 1 – [( gc sin γ ) / Vi ] t } / { 1 + {[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t } = 1384 { 1 –
[( 32.2 ( 0.707 )) / 1384 ] 21 } / { 1 + {[ 32.2 ( 0.001338 ) ( 0.349 ) ( 0.7 ) ( 1384 )] / ( 2 ( 367 ))} 21 } = 674 ft / s
Rcoast = { 2 W / [ gc ρAVG SRef ( CD0 )AVG )]} ln { 1 – [ gc
2 ρAVG SRef ( CD0 )AVG / ( 2 W )] [ sin γ ] t2 +
{[ gc ρAVG SRef ( CD0 )AVG Vi ] / ( 2 W )} t } = { 2 ( 367 ) / [ 32.2 ( 0.001338 ) ( 0.349 ) ( 0.7 )] ln
{ 1 – [ (32.2)2 ( 0.001338 ) ( 0.349 ) ( 0.7 ) / (( 2 ( 367 ))] [ 0.707 ] ( 21 )2 + {[ 32.2 ( 0.001338 ) ( 0.349 ) ( 0.7 ) ( 1384 )] / ( 2 ( 367 ))} 21 } = 17148 ft
( Rx )coast = ( Ry )coast = Rcoast sinγ = 17148 ( 0.707 ) = 12124 ft
2/24/2008 ELF 320
Lofted Glide Trajectory Provides Extended Range( cont )
Lofted Glide Trajectory Provides Extended Range( cont )
Flight Conditions At End-of-Coast Are:t = 35 sV = 674 ft / sh = 24,189 ftq = 251 psfM = 0.66( L / D )max = 5.22α( L / D )max = 5.5 deg
Initiate α = α( L / D )max = 5.5 deg at h = 24,189 ftIncremental Horizontal Range During ( L / D )max Glide Is
ΔRx = ( L / D ) Δh = 5.22 ( 24189 ) = 126,267 ftTotal Horizontal Range for Elevated Launch-Coast-Glide Trajectory Is
Rx = ΣΔRx = ΔRx,Boost + ΔRx,Sustain + ΔRx,Coast + ΔRx,Glide = 1700 + 10315 + 12124 + 126267 = 150406 ft = 24.8 nm
2/24/2008 ELF 321
Lofted Glide Trajectory Provides Extended Range ( cont )
Lofted Glide Trajectory Provides Extended Range ( cont )
0
10
20
30
0 10 20 30R, Range, nm
h, A
ltitu
de, k
ft
Susta
in
Ballis
tic
Ballistic
Glide @ ( L / D )max
Co-altitude
Note: Rocket Baseline
End of boost
End of sustain
Lofted ballistic apogee, t = 35 s, V = 667 ft / s, h = 21,590 ft
Lofted coast apogee, t = 35 s, V = 674 ft / s, h = 24,189 ft
Lofted ballistic impact, t = 68 s, γ = - 71 deg, V = 1368 ft / s
Lofted glide impact, t = 298 s, γ = - 10.8 deg, V = 459 ft / s
Co-altitude flight impact, t = 115 s, V = 500 ft / sCoas
t @ γ
= 45 d
eg
2/24/2008 ELF 322
Sizing ExamplesSizing ExamplesRocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 323
Ramjet Baseline Is a Chin Inlet Integral Rocket Ramjet ( IRR )
Ramjet Baseline Is a Chin Inlet Integral Rocket Ramjet ( IRR )
Source: Bithell, R.A. and Stoner, R.C. “Rapid Approach for Missile Synthesis”, Vol. II, Air-breathing Synthesis Handbook, AFWAL TR 81-3022, Vol. II, March 1982.
Sta 0.
Guidance WarheadRamjet Fuel Boost Propellant
Booster, and Ramjet Engine
Boost Nozzle
Tail ConeAft-bodyMid-bodyPayload BayForebody23.5 43.5 76.5 126.0
159.0 171.0
Sta 150.311.6
11.5
16.5
37°
Note: Dimensions are in inches
ChinInlet Transport Air Duct
20.375 dia
Nose
2/24/2008 ELF 324
Component Weight, lb CG Sta, inNose 15.9 15.7Forebody Structure 42.4 33.5
Guidance 129.0 33.5Payload Bay Structure 64.5 60.0
Warhead 510.0 60.0Midbody Structure 95.2 101.2
Inlet 103.0 80.0Electrical 30.0 112.0Hydraulic System for Control Actuation 20.0 121.0Fuel Distribution 5.0 121.0
Aftbody Structure 44.5 142.5Engine 33.5 142.5
Tailcone Structure 31.6 165.0Ramjet Nozzle 31.0 165.0Flight Control Actuators 37.0 164.0
Fins ( 4 ) 70.0 157.2End of Cruise 1,262.6 81.8Ramjet Fuel ( 11900 in3 ) 476.0 87.0Start of Cruise 1,738.6 83.2
Boost Nozzle ( Ejected ) 31.0 164.0Frangible Port 11.5 126.0
End of Boost 1,781.1 84.9Boost Propellant 449.0 142.5Booster Ignition 2,230.1 96.5
Mass Properties of Ramjet Baseline MissileMass Properties of Ramjet Baseline Missile
2/24/2008 ELF 325
Ramjet Baseline Missile DefinitionRamjet Baseline Missile Definition
InletType Mixed compressionMaterial TitaniumConical forebody half angle, deg 17.7Ramp wedge angle, deg 8.36Cowl angle, deg 8.24Internal contraction ratio 12.2 PercentCapture area, ft2 0.79Throat area, ft2 0.29
BodyDome Material Silicon nitrideAirframe Material TitaniumCombustor Material Insulated InconelLength, in 171.0Diameter, in 20.375Fineness ratio 8.39Volume, ft3 28.33Wetted area, ft2 68.81Base area, ft2 ( cruise ) 0.58Boattail fineness ratio N/ANose half angle, deg 17.7Nose length, in 23.5
2/24/2008 ELF 326
Ramjet Baseline Missile Definition ( cont )Ramjet Baseline Missile Definition ( cont )
Tail ( Exposed )Material TitaniumPlanform area ( 2 panels ), ft2 2.24Wetted area ( 4 panels ), ft2 8.96Aspect ratio ( 2 panels exposed ) 1.64Taper ratio 0.70Root chord, in 16.5Span, in. ( 2 panels exposed ) 23.0Leading edge sweep, deg 37.0Mean aerodynamic chord, in 14.2Thickness ratio 0.04Section type Modified double wedgeSection leading edge total angle, deg 9.1xmac, in 150.3ymac, in ( from root chord ) 5.4
Reference valuesReference area, ft2 2.264Reference length, ft 1.698
2/24/2008 ELF 327
0 1 2 3 4 5 6Subscripts0 Free stream flow into inlet ( Example, Ramjet Baseline at Mach 4, α = 0 deg ⇒ A0 = 104 in2. Note: AC = 114 in2 )1 Inlet throat ( Ramjet Baseline A1 = AIT = 41.9 in2 )2 Diffuser exit ( Ramjet Baseline A2 = 77.3 in2 )3 Flame holder plane ( Ramjet Baseline A3 = 287.1 in2 )4 Combustor exit ( Ramjet Baseline A4 = 287.1 in2 )5 Nozzle throat ( Ramjet Baseline A5 = 103.1 in2 )6 Nozzle exit ( Ramjet Baseline A6 = 233.6 in2 )Ref Reference Area ( Ramjet Baseline Body Cross-sectional Area, SRef = 326 in2 )
Ac = Inlet capture areaSRef = Reference area
Engine Nomenclature and Flowpath Geometry for Ramjet Baseline
Engine Nomenclature and Flowpath Geometry for Ramjet Baseline
Ramjet Engine Station Identification
( CD0 )Nose Corrected = ( CD0
)Nose Uncorrected x ( 1 - Ac / SREF )
120°
Ac = 114 in2
20.375 in
SRef
2/24/2008 ELF 328
Norm
al Fo
rce C
oeffi
cient
, CN
α, Angle of Attack ~ deg0 4 8 12 16
Mach 1.21.52.03.04.0
.40
.30
.20
.10
0
Axial
For
ce C
oeffi
cient
, CA
0 4 8 12 16
Mach 1.2
1.5
2.0
3.04.0
SRef = 2.264 ft2
lRef = dRef = 1.698 ftXcg @ Sta 82.5 inδ = 0 deg
4.0
3.0
2.0
1.0
0
α, Angle of Attack ~ deg
Aerodynamic Characteristics of Ramjet BaselineAerodynamic Characteristics of Ramjet Baseline
Source: Reference 27, based on year 1974 computer program from Reference 32.
2/24/2008 ELF 329
+ .4
0
-.4
-.8
-1.2
-1.6
Aerodynamic Characteristics of Ramjet Baseline ( cont )
Aerodynamic Characteristics of Ramjet Baseline ( cont )
Pitc
hing
Mom
ent C
oeffi
cient
, Cm
α, Angle of Attack ~ deg0 4 8 12 16
Mach 4.0
3.0
2.0
1.5
1.2
SRef = 2.264 ft2
lRef = dRef = 1.698 ftXcg @ Sta 82.5 inδ = 0 deg
Source: Reference 27, based on year 1974 computer program from Reference 32.
2/24/2008 ELF 330
Aerodynamic Characteristics of Ramjet Baseline ( cont )
Aerodynamic Characteristics of Ramjet Baseline ( cont )
.4
.3
.2
.1
0C D
0M, Mach Number
0 1 2 3 4
CN δ
~ per
deg
0 1 2 3 4
Cm δ
~ per
deg
.10
.05
0
SRef = 2.264 ft2
lRef = dRef = 1.698 ftXcg @ Sta 82.5 inδ= 0 degα = 0 deg.
M, Mach Number
-.4
0
-.2
Source: Reference 27, based on year 1974 computer program from Reference 32.
2/24/2008 ELF 331
100
1000
10000
100000
0 1 2 3 4
M, Mach Number
Tmax
, Max
Thr
ust,
lb
h = Sea Levelh = 20k fth = 40k fth = 60k fth = 80k ft
Thrust Modeling of Ramjet BaselineThrust Modeling of Ramjet Baseline
Note:Standard atmosphereT = Tmax ϕ
φ = 1 if stochiometric ( f / a = 0.0667 )α = 0 deg
Example: M = 3.5, h = 60k ft, ϕ= 1 ⇒ Max Thrust = 1,750 lb
Figure based on Reference 27 prediction
2/24/2008 ELF 332
Specific Impulse Modeling of Ramjet BaselineSpecific Impulse Modeling of Ramjet Baseline
•
•
•
•
•
••
••
•
M, Mach Number
I SP,
Spe
cific
Impu
lse,
s1,500
1,000
500
00 1 2 3 4
Note:Standard atmosphereϕ ≤ 1ISP based on Reference 27 computer prediction.
Example: M = 3.5 ⇒ ISP = 1,120 s
2/24/2008 ELF 333
Rocket Booster Acceleration / Performance of Ramjet Baseline
Rocket Booster Acceleration / Performance of Ramjet Baseline
30
20
10
00 1.0 2.0 3.0 4.0
Boos
t Thr
ust ~
1000
lb
Time ~ s 5.0 6.0
( ISP )Booster = 250 s
3.0
2.5
2.0Burn
out M
ach
Num
ber
h, Altitude 1,000 ft
2.0
1.0
0
Standard atmosphereML = 0.80Constant altitude flyout
Boos
t Ran
ge ~
nm
0 20 40 600 20 40 60 80h, Altitude 1,000 ft
2/24/2008 ELF 334
Ramjet Baseline Has Best Performance at High Altitude
Ramjet Baseline Has Best Performance at High Altitude
500
400
300
200
100
00 1 2 3 4
Rang
e ~ n
m
M, Mach Number
h = SL
20,000 ft
40,000 ft
60,000 ft
Example, Mach 3 / 60k ft flyout ⇒ 445 nm. Breguet Range Prediction is R = V ISP ( L / D ) ln [ WBC / ( WBC - Wf )] = 2901 ( 1040 ) ( 3.15 ) ln ( 1739 / ( 1739 - 476 )) = 3,039,469 ft or 500 nm. Predicted range is 10% greater than baseline missile data.
Note: ML = 0.8, Constant Altitude Fly-out
2/24/2008 ELF 335
From Paredo Sensitivity, Ramjet Baseline Range Driven by ISP, Fuel Weight, Thrust, and CD0
From Paredo Sensitivity, Ramjet Baseline Range Driven by ISP, Fuel Weight, Thrust, and CD0
-1
-0.5
0
0.5
1
1.5
ISP FuelWeight
Thrust CD0, Zero-Lift Drag
Coefficient
CLA, Lift-Curve-Slope
Coefficient
InertWeight
Parameter
Nond
imen
siona
l Ran
ge S
ensit
ivity
to
Par
amet
er
Sea Level Flyout at Mach 2.3 20k ft Flyout at Mach 2.540k ft Flyout at Mach 2.8 60k ft Flyout at Mach 3.0
Example: At Mach 3.0 / 60k ft altitude cruise, 10% increase in fuel weight ⇒ 9.6% increase in flight range
2/24/2008 ELF 336
Ramjet Baseline Flight Range Uncertainty Is +/- 7%, 1 σRamjet Baseline Flight Range Uncertainty Is +/- 7%, 1 σParameter Baseline Value at Mach 3.0 / 60k ft
Uncertainty in Parameter ΔR / R from Uncertainty
1. Specific Impulse 1040 s +/- 5%, 1σ +/- 5%, 1σ
2. Ramjet Fuel Weight 476 lb +/- 1%, 1σ +/- 0.9%, 1σ
3. Cruise Thrust ( φ = 0.39 ) 458 lb +/- 5%, 1σ +/- 2%, 1σ
4. Zero-Lift Drag Coefficient 0.17 +/- 5%, 1σ +/- 4%, 1σ
5. Lift Curve Slope Coefficient 0.13 / deg +/- 3%, 1σ +/- 1%, 1σ
6. inert Weight 1205 lb +/- 2%, 1σ +/- 0.8%, 1σ
Level of Maturity Based on Flight Demo of Prototype, Subsystem Tests, and IntegrationWind tunnel testsDirect connect, freejet, and booster firing propulsion testsStructure testMock-upHardware-in-loop simulationFlight Test
Total Flight Range Uncertainty at Mach 3.0 / 60k ft FlyoutΔR / R = [ (ΔR / R )1
2 + (ΔR / R )22 + (ΔR / R )3
2 + (ΔR / R )42 + (ΔR / R )5
2 + (ΔR / R )62 ]1/2 = +/- 6.9%, 1σ
R = 445 nm +/- 31 nm, 1σ
2/24/2008 ELF 337
Sizing ExamplesSizing Examples
Rocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 338
Slurry Fuel and Efficient Packaging Provide Extended Range Ramjet
Slurry Fuel and Efficient Packaging Provide Extended Range Ramjet
Propulsion / Configuration
Fuel Type / Volumetric Performance (BTU / in3) / Density (lb / in3)
Fuel Volume (in3) / Fuel Weight (lb)
ISP (s) / Cruise Range at Mach 3.5, 60k ft (nm)
Liquid Fuel Ramjet
RJ-5 / 581 / 0.040 11900 / 476 1120 / 390
Ducted Rocket ( Low Smoke )
Solid Hydrocarbon / 1132 / 0.075
7922 / 594 677 / 294
Ducted Rocket ( High Performance )
Boron / 2040 / 0.082 7922 / 649 769 / 366
Solid Fuel Ramjet
Boron / 2040 / 0.082 7056 / 579 1170 / 496
Slurry Fuel Ramjet 40% JP-10, 60% boron carbide / 1191 / 0.050
11900 / 595 1835 / 770
Note: Flow Path Available Fuel Rcruise = V ISP ( L / D ) ln [ WBC / ( WBC - Wf )]
2/24/2008 ELF 339
Sizing ExamplesSizing Examples
Rocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Velocity control
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket, Design, Build, and Fly
2/24/2008 ELF 340
Example of Ramjet Velocity Control Through Fuel Control
Example of Ramjet Velocity Control Through Fuel Control
0.1
1
10
0 1 2 3 4Mi, Impact Mach Number at Sea Level
Ramjet BaselineEquivalence RatioRamjet Baseline FuelFlow Rate, lb / s
T
W
D
Note: Ramjet baseline, vertical impact at sea level, steady state velocity at impact, T = thrust, W = weight, D = drag, WBO = burnout weight, CD0
= zero-lift drag coefficient, Mi= impact Mach number, Trequired = required thrust for steady state flight, wf
. = fuel flow rate, ISP = specific impulse, φ = equivalence ratio ( φ = 1 stochiometric )
Example for Ramjet Baseline:Mi = 4, h = sea level, T0 = 519RT + W - D = 0W = WBO = 1263 lbD = CD0
q SRef = 3353 CD0MI
2 = 3353 ( 0.14 ) ( 4 )2 = 7511 lb
Trequired = D - W = 7511 - 1263 = 6248 lbwf
. = T / ISP = 6248 / 1000 = 6.25 lb / sφ = Trequired / Tφ = 1 = 6248 / 25000 = 0.25Note: Excess air provides cooling of combustor
2/24/2008 ELF 341
Sizing ExamplesSizing ExamplesRocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Surface impact velocity
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 342
Computer Sizing Code Should Have Fast Turnaround and Be Easy to Use
Computer Sizing Code Should Have Fast Turnaround and Be Easy to Use
Objective of Conceptual DesignSearch Broad Solution SpaceIterate to Design Convergence
Characteristics of Good Conceptual Design Sizing CodeFast Turnaround TimeEasy to UseDirectly Connect Predictions of Aeromechanics and Physical Parameters to Trajectory CodeSimple, Physics Based MethodsIncludes Most Important, Driving ParametersProvides Insight into Relationships of Design ParametersStable ComputationImbedded Baseline Missile DataHuman Designer Makes the Creative Decisions
2/24/2008 ELF 343
Example of DOS-Based Conceptual Sizing Computer Code – ADAM
Example of DOS-Based Conceptual Sizing Computer Code – ADAM
Conceptual Sizing Computer ProgramAdvanced Design of Aerodynamic Missiles ( ADAM )PC compatibleWritten in DOS
Aerodynamic Module Based on NACA 1307 CalculatesStatic and dynamic stability derivativesControl effectiveness and trim conditions
3, 4, 5, and 6-DOF Simulation ModulesProportional guidanceInput provided automatically by aerodynamic module
Configurations Benchmarked with Wind Tunnel DataGreater than 50 Input Parameters Available
Defaults to benchmark configuration ( s )
2/24/2008 ELF 344
Example of Spreadsheet Based Conceptual Sizing Computer Code - TMD Spreadsheet
Example of Spreadsheet Based Conceptual Sizing Computer Code - TMD Spreadsheet
Conceptual Sizing Computer CodeTactical Missile Design ( TMD ) SpreadsheetPC compatibleWindows Excel spreadsheet
Based on Tactical Missile Design Short Course and TextbookAerodynamicsPropulsionWeightFlight trajectoryMeasures of merit
2/24/2008 ELF 345
Example of Spreadsheet Based Conceptual Sizing Computer Code, TMD Spreadsheet
Example of Spreadsheet Based Conceptual Sizing Computer Code, TMD Spreadsheet
Define Mission Requirements [ Flight Performance ( RMax, RMin, VAVG ) , MOM, Constraints ]
Establish Baseline ( Rocket , Ramjet )
Aerodynamics Input ( d, l, lN, A, c, t, xcg ) Aerodynamics Output [ CD0
, CN, xac, Cmδ, L / D, ST ]
Propulsion Input ( pc, ε, c*, Ab, At, A0, Hf, ϕ, T4, Inlet Type ) Propulsion Output [ Isp, Tcruise, pt2
/ pt0, w., Tboost, Tsustain, ΔVBoost ]
Weight Input ( WL, WP, ρ, σmax )Weight Output [ WL, WP, h, dT / dt, T, t, σbuckling, MB, σ, Wsubsystems, xcg, Iy ]
Trajectory Input ( hi, Vi, Type ( cruise, boost, coast, ballistic, turn, glide )Trajectory Output ( R, h, V, and γ versus time )
MeetPerformance?
Measures of Merit and Constraints
No [ pBlast, PK, nHit, Vfragments, PKE, KEWarhead, τTotal,σHE, σMAN, Rdetect, CSDD, C1000th, Cunit x ]
No [ RMax, RMin, VAVG ]
Yes
Yes
Alt Mission
Alt Baseline
Resize / Alt Config / Subsystems / Tech
2/24/2008 ELF 346
Example of TMD Spreadsheet Sizing Code Verification: Air-to-Air Range RequirementExample of TMD Spreadsheet Sizing Code Verification: Air-to-Air Range RequirementExample Launch Conditions
hL = 20k ftML = 0.8
Example RequirementRF = 6.7 nm with tf < 24.4 s
Solutions for Rocket BaselineADAM: RF = 6.7 nm at tf = 18 sTMD Spreadsheet: RF = 6.7 nm at tf = 19 s3 DOF using wind tunnel aero data: RF = 6.7 nm at tf = 21 s
Differences in Flight Time to 6.7 nm Mostly Due to Zero-Lift Drag Coefficient. For Example:
ADAM prediction at Mach 2.0: ( CD0 )coast = 0.53
TMD Spreadsheet prediction at Mach 2.0: ( CD0 )coast = 0.57
Wind tunnel aero data at Mach 2.0: ( CD0 )coast = 1.05
Wind Tunnel Data / Baseline Missile Data Correction Required to Reduce Uncertainty in CD0
2/24/2008 ELF 347
Sizing ExamplesSizing ExamplesRocket Baseline Missile
Standoff range requirement
Wing sizing requirement
Multi-parameter harmonization
Lofted range comparison
Ramjet Baseline Missile
Range robustness
Propulsion and fuel alternatives
Surface impact velocity
Computer Aided Conceptual Design Sizing Tools
Soda Straw Rocket Design, Build, and Fly
2/24/2008 ELF 348
Example of Design, Build, and Fly Customer Requirements
Example of Design, Build, and Fly Customer Requirements
Objective – Design, Build, and Fly Soda Straw Rocket with:Flight Range Greater Than 90 ftWeight Less Than 2 g
Furnished PropertyLaunch SystemDistance Measuring WheelWeight ScaleMicrometer ScaleEngineer’s ScaleScissors
Furnished Material1 “Giant” Soda Straw: 0.28 in Diameter by 7.75 in Length, Weight = 0.6 g1 Strip Tabbing: ½ in by 6 in, Weight = 1.4 g1 Ear Plug: 0.33 – 0.45 in Diameter by 0.90 in Length, Weight = 0.6 g1 “Super Jumbo” Soda Straw: 0.25 in Diameter by 7.75 in Length
2/24/2008 ELF 349
Example of Design, Build, and Fly Customer Requirements ( cont )
Example of Design, Build, and Fly Customer Requirements ( cont )
Furnished Property Launch System with Specified Launch ConditionsLaunch Tube Diameter: 0.25 inLaunch Tube Length ( e.g., 6 in )Launch Pressure ( e.g., 30 psi )Launch Elevation Angle ( e.g., 40 deg )
Predict Flight Trajectory Range and Compare with Test
2/24/2008 ELF 350
Soda Straw Rocket Launcher and TargetingSoda Straw Rocket Launcher and Targeting9. Rocket on Launcher8. Launch Tube7. Inclinometer6b. Manual Valve Launcher ( 0.1 s average response )6a. Solenoid Valve Launcher ( 0.025 s average response )5. Launch Switch4. Pressure Gauge3. Air Hose
2. Pressure Tank
1. Pump11. Rockets with Various Length, Tail Geometry, Nose Geometry, and Other Surfaces10. Laser Pointer Targeting Device
2/24/2008 ELF 351
It Is Easy to Make a Soda Straw RocketIt Is Easy to Make a Soda Straw Rocket
1. Cut Large Diameter “Giant” Soda Straw to Desired Length
3. Slide Ear Plug Inside Soda Straw
5. Apply Adhesive Tabs to Soda Straw
4. Cut Adhesive Tabs to Desired Height and Width of Surfaces
7. Slide Giant Soda Straw Rocket Over Smaller Diameter “Super Jumbo” Soda Straw Launch Tube
2. Twist and Squeeze Ear Plug to Fit Inside Soda Straw
6. Wrap Front of Ear Plug and Straw with Tape
2/24/2008 ELF 352
Soda Straw Rocket Baseline ConfigurationSoda Straw Rocket Baseline Configuration
llcc = 6.0 in= 6.0 in
l = 7.0 inl = 7.0 in
Ear Plug Soda Straw Strip Tabbing
0.28 in0.25 in
0.5 in
2/24/2008 ELF 353
Soda Straw Rocket Baseline Weight and BalanceSoda Straw Rocket Baseline Weight and Balance
Component Weight, g cg Station, inNose ( Plug ) 0.6 0.5Body ( Soda Straw ) 0.5 3.5Fins ( Four ) 0.5 6.75 Total 1.6 3.39
2/24/2008 ELF 354
Soda Straw Rocket Baseline DefinitionSoda Straw Rocket Baseline DefinitionBody
Material Type HDPE PlasticMaterial density, lb / in3 0.043Material strength, psi 4,600Thickness, in 0.004Length, in 7.0Diameter, in 0.28Fineness ratio 25.0Nose fineness ratio 0.5
FinsMaterial PlasticPlanform area, in2 ( 2 panels exposed ) 0.25Wetted area, in2 ( 4 panels ) 1.00Aspect ratio ( 2 panels exposed ) 1.00Taper ratio 1.0Chord, in 0.5Span ( exposed ), in 0.5Span ( total including body ), in 0.78Leading edge sweep, deg 0xmac, in 6.625
2/24/2008 ELF 355
Soda Straw Rocket Baseline Definition ( cont )Soda Straw Rocket Baseline Definition ( cont )
NoseMaterial Type FoamMaterial density, lb / in3 0.012Average diameter 0.39 inLength 0.90 in
Reference ValuesReference area, in2 0.0616Reference length, in 0.28
Thrust PerformanceInside cavity length, in 6.0Typical Pressure, psi 30Maximum thrust @ 30 psi pressure, lb 1.47Time constant, s ( standard temperature ) 0.025
2/24/2008 ELF 356
For body-tail geometry, static margin given by( xAC – xCG ) / d = - {( CN α )B {[ xCG – ( xAC )B ] / d } + ( CNα )T {[ xCG – ( xAC )T ] / d }( ST /
SRef )} / [( CNα )B + ( CNα )T ST / SRef ]For baseline soda straw configuration
xCG = 3.39 in, d = 0.28 in, ( CNα )B = 2 per rad, ST = 0.25 in2, SRef = 0.0616 in2
( xAC )B = [( xAC )B / lN ] lN = 0.63 ( 0.14 ) = 0.09 in( CNα )T = π AT / 2 = π ( 1 ) / 2 = 1.57( xAC )T = 6.5 + 0.25 ( cmac )T = 6.63
Substituting( xAC - xCG ) / d = - { 2 ( 3.39 – 0.09 ) / 0.28 + [ 1.57 ( 3.39 – 6.63 ) / 0.28 ] [( 0.25 ) /
0.0616 ]} / [ 2 + 1.57 ( 0.25 ) / 0.0616 ] = 6.00 ( statically stable )xAC = 6.00 ( 0.28 ) + 3.39 = 5.07 in from nose
Soda Straw Rocket Baseline Static MarginSoda Straw Rocket Baseline Static Margin
( ( xxAC )Tl
( xAC )B
xxACAC
xxCGCGd
2/24/2008 ELF 357
Soda Straw Rocket Has High Acceleration Boost Performance
Soda Straw Rocket Has High Acceleration Boost Performance
0
20
40
60
80
100
0 2 4 6 8 10s, Distance Traveled During Launch, Inches
V, V
elocit
y, fp
s
pgauge = 15 psi pgauge = 30 psipgauge = 60 psi
T = ( p – p0 ) A = pgauge ( 1 – e – t / τ ) Aa ≈ 32.2 T / W, V = ∫ a dt, s = ∫ V dt Thrust ( T ) from Pressurized Tube of Area A
T = ( p – p0 ) A = pgauge ( 1 – e – t / τ ) AA = ( π / 4 ) ( 0.25 )2 = 0.0491 in2, τ = Valve Rise Time Example:Assume pgauge = 30 psi, lt = 6 in, τ = 0.025 s ( Average
for Solenoid Valve ), s = lc = 6 inThrust Equation Is:T = 30 ( 1 - e – t / 0.025 ) ( 0.0491 ) = 1.4726 ( 1 - e – 40.00 t )Note: Actual Boost Thrust Lower ( Pressure Loss,
Boundary Layer, Launch Tube Leakage, Launch Tube Friction )
Equations for Acceleration ( a ), Velocity ( V ), and Distance ( s ) During Boost Are:
a ≈ 32.2 T / W = 32.2 ( 1.4726 ) ( 1 - e – 40.00 t ) / 0.00352 = 13471.1 ( 1 - e – 40.00 t )
V = ∫ a dt = 13471.1 t + 336.78 e – 40.00 t – 336.78s = ∫ V dt = 6735.57 t2 – 8.419 e – 40.00 t – 336.78 t +
8.419End of Boost Conditions Are:s = lc = 6 in = 0.500 ft ⇒ t = 0.0188 sa = 7123 ft / s2 = 221 gV = 75.2 ft / sq = ½ ρ V2 = ½ ( 0.002378 ) ( 75.2 )2 = 6.72 psfM = V / c = 75.2 / 1116 = 0.0674
Note: Time Tics Every 0.01 s
2/24/2008 ELF 358
Most of the Soda Straw Rocket Drag Coefficient Is from Body Skin Friction
Most of the Soda Straw Rocket Drag Coefficient Is from Body Skin Friction
0
0.5
1
1.5
0 2 4 6 8 10
ST / SRef, Tail Planform Area / Reference Area
CD0,
Zero
-Lift
Dra
g Co
effic
ient
V = 40 fps V = 80 fps
Example: V = 75.2 fps, ST = 0.00174 ft2, SRef = 0.000428 ft2 ⇒ ST / SRef = 4.07
Compute:CD0 = 0.053 ( 25.0 ){ 0.0674 / [( 6.72 ) ( 0. 583 )]}0.2 +
0.12 + 2 { 0.0133 { 0.0674 / [( 6.72 ) ( 0.0417 )]}0.2 }[ 2 ( 4.07 )] = 0.58 + 0.12 + 0.16 = 0.86
Note:• Above Drag Coefficient Not Exact• Based on Assumption of Turbulent Boundary
Layer• Soda Straw Rocket Small Size and Low Velocity ⇒
Laminar Boundary Layer ⇒ Large Boundary Layer Thickness on Aft Body at Tails
Compute Drag Force:Dmax = CD qmax SRef = 0.86 ( 6.72 ) ( 0.000428 ) =
0.00247 lbCompare Drag Force to Weight:Dmax / W = 0.00247 / 0.00352 = 0.70Note: Drag Force Smaller Than Weight
CD0 = ( CD0 )Body,Friction + ( CD0 )Base,Coast + ( CD0 )Tail,Friction= 0.053 ( l / d ) [ M / ( q l )]0.2 + 0.12 + nT { 0.0133 [ M / ( q cmac )]0.2 } ( 2 ST / SRef )
2/24/2008 ELF 359
0
10
20
30
40
0 20 40 60 80 100
Rx, Horizontal Range, ft
h - h
i, He
ight
abov
e Ini
tial L
aunc
hHe
ight
, ft
Gamma = 10 Deg Gamma = 30 Deg Gamma = 50 Deg
Soda Straw Rocket Baseline Has a Ballistic Flight Range Greater Than 90 Feet
Soda Straw Rocket Baseline Has a Ballistic Flight Range Greater Than 90 Feet
Rx = { 2 W cos γi / [ gc ρ SRef CD0]} ln { 1 + t / { 2
W / [ gc ρ SRef CD0Vi ]}}
h = { 2 W sin γi / [ gc ρ SRef CD0]} ln { 1 + t / { 2
W / [ gc ρ SRef CD0 Vi ]}} + hi - gc t2 / 2
Note: Time Tics every 0.5 s
Example, Assume lt = 6 in, pgauge = 30 psi, γi= 30 deg, τ = 0.025 sec, Soda Straw Baseline, t = timpact = 1.8 s
Horizontal Range At Impact = Rx = { 2 ( 0.00352 ) cos γi / [ 32.2 ( 0.002378 ) ( 0.000428 ) ( 0.86 )]} ln { 1 + t / { 2 ( 0.00352 ) / [ 32.2 ( 0.002378 ) ( 0.000428 ) ( 0.86 ) ( 75.2 )]}}
= 249.8 cos γi ln ( 1 + 0.301 t )= 249.8 ( 0.866 ) ln [ 1 + 0.301 ( 1.8 )] = 93.7 ft
Height At Impact = h = { 2 ( 0.00352 ) sin γi / [ 32.2 ( 0.002378 ) ( 0.000428 ) ( 0.86 )} ln { 1 + t / { 2 ( 0.00352 ) / [ 32.2 ( 0.002378 ) ( 0.000428 ) ( 0.86 ) ( 75.2 )]}} + hi – 32.2 t2 / 2
= 249.8 sin γi ln ( 1 + 0.301 t ) + hi –32.2 t2 / 2 = 249.8 ( 0.5 ) ln [ 1 + 0.301 ( 1.8 )] + hi – 32.2 ( 1.2 )2 / 2
= hi + 1.9 ft
2/24/2008 ELF 360
Soda Straw Rocket Range Driven by Inside Chamber Length and Launch Angle
Soda Straw Rocket Range Driven by Inside Chamber Length and Launch Angle
-0.2
0
0.2
0.4
0.6
0.8
lc Gamma pgauge W tau CD0
Nondimensional Range
Sensitivity to Parameter
Note: Decreased chamber length ⇒shorter duration thrust ( decreased total impulse ) ⇒ decreased end-of-boost velocitySoda Straw Rocket Baseline:
W = Weight = 0.00423 lblc = inside chamber length = 6 inτ = Time constant to open solenoid valve = 0.025 spgauge = gauge pressure = 30 psiγi = Initial / launch angle angle = 30 deglt = 7 inV = Launch velocity = 75.2 fpsCD0 = Zero-lift drag coefficient = 0.86timpact = Time from launch to impact = 1.8 sRx = Horizontal range = 94 ft
Example: 10% decrease in inside chamber length ⇒7.7% decrease in range at t = 1.8 s. Note: Result is nonlinear because inside chamber length = launcher length. Increase in lc also leads to decrease in range.
2/24/2008 ELF 361
Soda Straw Rocket Baseline Flight Range Uncertainty Is +/- 2.4%, 1 σ
Soda Straw Rocket Baseline Flight Range Uncertainty Is +/- 2.4%, 1 σ
Estimate of Level of Maturity / Uncertainty of Soda Straw Rocket Baseline Parameters Based onWind tunnel testThrust static testWeight measurementPrediction methods
Total Flight Range Uncertainty for 30 psi launch at 30 degΔR / R = [ (ΔR / R )1
2 + (ΔR / R )22 + (ΔR / R )3
2 + (ΔR / R )42 + (ΔR / R )5
2 + (ΔR / R )62 ]1/2 = +/- 2.4%, 1σ
R = 94 ft +/- 2.3 ft, 1σ
+/- 0.2%, 1σ+/- 20%, 1σ0.866. Zero-Lift Drag Coefficient
+/- 0.2%, 1σ+/- 20%, 1σ0.025 s5. Solenoid Time Constant+/- 0.4%, 1σ+/- 6%, 1σ1.6 g4. Weight+/- 0.5%, 1σ+/- 3%, 1σ30 psi3. Gauge Pressure+/- 1.7%, 1σ+/- 3%, 1σ30 deg2. Launch Angle
+/- 1.5%, 1σ+/- 2%, 1 σ6 in1. Inside Chamber Length
ΔR / R Due to Uncertainty
Uncertainty in Parameter
Baseline ValueParameter
2/24/2008 ELF 362
1 - Customer Requirements2 – Customer Importance Rating ( Total = 10 )3 – Design Characteristics4 – Design Characteristics Importance Rating ( Total = 10 )5 – Design Characteristics Sensitivity Matrix 6 – Design Characteristics Weighted Importance7 – Design Characteristics Relative Importance
House of Quality Translates Customer Requirements into Engineering Emphasis
House of Quality Translates Customer Requirements into Engineering Emphasis
WeightFlight Range
37
Tail Planform AreaChamber Length
4628
26 = ( 7x2 + 3x4 )74 = ( 7x8 + 3x6 )
21
0
Note on Design Characteristics Sensitivity Matrix: ( Room 5 ):++ Strong Synergy+ Synergy0 Near Neutral Synergy- Anti-Synergy- - Strong Anti-Synergy
Note: Based on House of Quality, inside chamber length most important design parameter.
2/24/2008 ELF 363
DOE Explores the Broad Possible Design Space with a Reasonably Small Set of Alternatives
DOE Explores the Broad Possible Design Space with a Reasonably Small Set of Alternatives
0.1254Lower Value0.256Upper Value
ST, Tail Planform Area, in2
lc, Inside Chamber Length, in
Engineering Characteristics Range
“Petite”“Stiletto”“Shorty”
“Big Kahuna”
Concept Sketch
0.12540.12560.2540.256
ST, Tail Planform Area, in2
lc, Inside Chamber Length, in
Full Factorial DOE Based on Upper / Lower Values of k = 2 Parameters: Number of Combinations = 2k = 22 = 4
Design Space for Design of Experiments ( DOE )
Note: DOE concepts should emphasize customer driving requirements and the driving engineering characteristics.
2/24/2008 ELF 364
Engineering Experience Should Guide the DOE Set of Alternatives and the Preferred Design
Engineering Experience Should Guide the DOE Set of Alternatives and the Preferred Design
As an Example, for the Soda Straw Rocket, from Experience We Know That
Soda Straw Rocket Must Fit on LauncherMaximum Boost Velocity Occurs When Chamber Length = Launch Tube LengthThree or Four Tails Best for StabilityTails That Are Too Small May Result in an Unstable FlightTails That Are Too Large Add Weight and Cause Trajectory DispersalCanards Require Larger Tails for Stability, Add Weight, and Cause Trajectory DispersalWings Add Weight, Add Drag, and Cause Trajectory Dispersal
2/24/2008 ELF 365
Engineering Experience Should Guide the DOE Set of Alternatives and Preferred Design ( cont )Engineering Experience Should Guide the DOE Set of Alternatives and Preferred Design ( cont )
As an Example, Soda Straw Rocket Geometry Should Be Comparable to an Operational Rocket with Near-Neutral Static Stability ( e.g., Hydra70 )
2.661.891.892.792.79
b / d,Total Tail Span /
Diameter
217.9“Petite”Hydra 70
“Stiletto”“Shorty”
“Big Kahuna”
Concept Sketch
115.1
225217.9225
c / d,Tail Chord /
Diameter
l / d,Total Length /
Diameter
Note: For a subsonic rocket with the center-of-gravity in the center of the rocket, slender body theory and slender surface theory give total tail span and chord for neutral stability of bNeutralStability ≈ 2 d and cNeutralStability > ≈ d respectively.
2/24/2008 ELF 366
Optimum Design Should Have Balanced Engineering Characteristics
Optimum Design Should Have Balanced Engineering Characteristics
As an Example, for the Soda Straw Rocket Design We Should
Reflect Customer Emphasis of Requirements forRangeWeight
Provide Balanced Emphasis of Most Important Engineering Characteristics
Chamber LengthTail Size / Span
2/24/2008 ELF 367
Summary of Sizing ExamplesSummary of Sizing Examples
Rocket Powered Missile ( Sparrow Derived Baseline )Standoff range requirementWing area sizing requirements for maneuverability, turn rate, and turn radiusMulti-parameter harmonizationBallistic versus lofted glide flight range
Ramjet Powered Missile ( ASALM Derived Baseline )Robustness in range uncertaintyPropulsion and fuel alternativesSurface target impact velocity
Computer Aided Sizing Tools for Conceptual DesignADAM
Analytical prediction of aerodynamicsNumerical solution of equations of motion
2/24/2008 ELF 368
Summary of Sizing Examples ( cont )Summary of Sizing Examples ( cont )
Computer Aided Sizing Tools for Conceptual Design ( cont )TMD analytical sizing spreadsheet ( based on this text )
Analytical prediction of aero, propulsion, and weightClosed form analytical solution of simplified equations of motion
Soda Straw Rocket Design, Build, and FlyStatic marginDragPerformanceSensitivity studyHouse of QualityDesign of Experiment ( DOE )
Discussion / Questions?Classroom Exercise ( Appendix A )
2/24/2008 ELF 369
Sizing Examples ProblemsSizing Examples Problems1. Required flight range is shorter for a head-on intercept and it is longer
for a t___ c____ intercept.2. The rocket baseline center-of-gravity moves f______ with motor burn.3. The rocket baseline is an a_______ airframe.4. The rocket baseline thrust profile is b____ s______.5. The rocket baseline motor case and nozzle are made of s____.6. The rocket baseline flight range is driven by ISP, propellant weight
fraction, drag, and s_____ m_____.7. Contributors to the maneuverability of the rocket baseline are its body,
tail, and w___.8. Although the rocket baseline has sufficient g’s and turn rate to
intercept a maneuvering aircraft, it needs a smaller turn r_____.9. Compared to a co-altitude trajectory, the rocket baseline has extended
range with a l_____ glide trajectory.10. The ramjet baseline has a c___ inlet.11. The Mach 4 ramjet baseline has a t_______ airframe.
2/24/2008 ELF 370
Sizing Examples Problems ( cont )Sizing Examples Problems ( cont )12. Although the ramjet baseline combustor is a nickel-based super alloy, it
requires insulation, due high temperature. The super alloy is i______.13. The flight range of the ramjet baseline is driven by ISP, weight, thrust,
zero-lift coefficient, and the weight fraction of f___.14. Extended range for the ramjet baseline would be provided by more
efficient packaging of subsystems and the use of s_____ fuels.15. A conceptual design sizing code should be based on the simplicity,
speed, and robustness of p______ based methods.16. The House of Quality room for design characteristics weighted
importance indicates which engineering design characteristics are most important in meeting the c_______ r___________.
17. Paredo sensitivity identifies the design parameters that are most i________.
18. DOE concepts should emphasize the customer driving requirements and the driving e__________ characteristics
19. If the total tail span ( including body diameter ) is twice the body diameter, the missile is approximately n________ s_____.
2/24/2008 ELF 371
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 372
Relationship of Technology Assessment / Roadmap to the Development Process
Relationship of Technology Assessment / Roadmap to the Development Process
Technology Roadmap Establishes Time-phased Interrelationships for
Technology development and validation tasksTechnology optionsTechnology goalsTechnology transition ( ATD, ACTD, DemVal, PDRR, SDD )
Technology Roadmap IdentifiesKey, enabling, high payoff technologiesTechnology driversKey decision pointsCritical pathsFacility requirementsResource needs
2/24/2008 ELF 373
Research Technology Acquisition
Relationship of Design Maturity to the US Research, Technology, and Acquisition Process
Relationship of Design Maturity to the US Research, Technology, and Acquisition Process
BasicResearch
ExploratoryDevelopment
AdvancedDevelopment
Demonstration & Validation
System Development
and Demonstration
Production
~ $0.1B ~ $0.9B~ $0.3B ~ $0.5B ~ $1.0B ~ $6.1B ~ $1.2B
6.1 6.2 6.3 6.4 6.5
SystemUpgrades
TechnologyDevelopment
~ 10 Years
TechnologyDemonstration
~ 8 Years
PrototypeDemonstration
~ 4 Years
Full ScaleDevelopment
~ 5 Years
Limited~ 2 Years
1-3 BlockUpgrades
~ 5-15 Years
First Block
~ 5 Years
ProductionNote:Total US DoD Research and Technology for Tactical Missiles ≈ $1.8 Billion per yearTotal US DoD Acquisition ( SDD + Production + Upgrades ) for Tactical Missiles ≈ $8.3 Billion per yearTactical Missiles ≈ 11% of U.S. DoD RT&A budgetUS Industry IR&D typically similar to US DoD 6.2 and 6.3A
Maturity Level Conceptual Design Preliminary Design Detail Design Production DesignDrawings ( type ) < 10 ( subsystems ) < 100 ( components ) > 100 ( parts ) > 1000 ( parts )
2/24/2008 ELF 374
Technology Readiness Level ( TRL ) Indicates the Maturity of Technology
Technology Readiness Level ( TRL ) Indicates the Maturity of Technology
TRL 1- 3Category 6.1
Basic research
TRL 4Category 6.2A
Exploratory development of a component, conceptual design studies, and prediction methods
TRL 5Category 6.2B
Exploratory development of a subsystem
TRL 6Category 6.3
Advanced tech demo of a subsystem
TRL 7Category 6.4
Prototype demonstration
Initial assessment ⇒⇒ component test ⇒⇒ subsystem test ⇒⇒ integrated subsystems ⇒⇒ integrated missile
2/24/2008 ELF 375
Conceptual Design Has Broad Alternatives While Detail Design Has High Definition
Conceptual Design Has Broad Alternatives While Detail Design Has High Definition
1
10
100
1000
0 5 10 15Time ( Years )
Typi
cal N
umbe
r of A
ltern
ative
Con
cept
s or
Num
ber o
f Des
ign
Draw
ings
Number of ConceptsNumber of Drawings
Conceptual Prelim. Detail ProductionDesign Design Design Design
2/24/2008 ELF 376
US Tactical Missile Follow-On Programs Occur about Every 24 Years
US Tactical Missile Follow-On Programs Occur about Every 24 Years
Year Entering SDD
AIM-9X ( maneuverability ), 1996 - Hughes
AIM-120 ( autonomous, speed, range, weight ), 1981 - Hughes
Long Range ATS, AGM-86, 1973 - Boeing AGM-129 ( RCS ), 1983 - General Dynamics
PAC-3 (accuracy), 1992 - Lockheed MartinLong Range STA, MIM-104, 1966 - Raytheon
1950 1965 1970 1975 1980 1985 1990 1995 > 2000
AGM-88 ( speed, range ), 1983 - TI
Man-portable STS, M-47, 1970 - McDonnell Douglas
Anti-radar ATS, AGM-45, 1961 - TI
Short Range ATA, AIM-9, 1949 - Raytheon
Javelin ( gunner survivability, lethality, weight ), 1989 - TI
Medium Range ATA, AIM-7,1951 - Raytheon
Medium Range ATS, AGM-130, 1983 - Rockwell JASSM ( cost, range, observables ), 1999 - LM
Hypersonic Missile, > 2007
Hypersonic Missile > 2007
Long Range STS, BGM-109, 1972 - General Dynamics Hypersonic Missile > 2007
2/24/2008 ELF 377
Missile Design Validation / Technology Development Is an Integrated ProcessMissile Design Validation / Technology Development Is an Integrated Process
•Rocket Static•Turbojet Static•Ramjet Tests-Direct Connect-Freejet
StructureTest
HardwareIn-Loop
Simulation
Ballistic Tests
Lab Tests
Seeker
Actuators / Initiators
Sensors
Propulsion Model
Aero Model
Model Digital Simulation
Wind TunnelTests
Propulsion
Airframe
Guidanceand Control
Power Supply
Warhead
EnvironmentTests•Vibration•Temperature
Sled Tests
IM Tests
IM Tests
Flight Test Progression ( Captive Carry,Jettison, Separation, Unpowered Guided Flights, Powered Guided Flights, Live Warhead Flights )Lab Tests
TowerTests
Autopilot / Electronics
Witness / Arena Tests
2/24/2008 ELF 378
Airframe Wind Tunnel Test ………………………………………………………
Propulsion Static Firing with TVC ……..
Propulsion Direct Connect Test …………………………………….
Propulsion Freejet Test …………
Examples of Missile Development Tests and Facilities
Examples of Missile Development Tests and Facilities
2/24/2008 ELF 379
Examples of Missile Development Tests and Facilities ( cont )
Examples of Missile Development Tests and Facilities ( cont )
Warhead Arena Test ……………………………………………………….
Warhead Sled Test ………………………
Insensitive Munition Test ……………………………………………..
Structure Test …………………………………………..
2/24/2008 ELF 380
Examples of Missile Development Tests and Facilities ( cont )
Examples of Missile Development Tests and Facilities ( cont )
Seeker Test ……………………………………………………….
Hardware-In-Loop ………
Environmental Test ……………………………………………..
Submunition Dispenser Sled Test ……………………
2/24/2008 ELF 381
RCS Test ……………………………………………………………….
Store / Avionics Test
Flight Test ……………………………………………………………………….
Video of Facilities and Tests
Examples of Missile Development Tests and Facilities ( cont )
Examples of Missile Development Tests and Facilities ( cont )
2/24/2008 ELF 382
Missile Flight Test Should Cover Extremes of Flight Envelope
Missile Flight Test Should Cover Extremes of Flight Envelope
Flight 7
Flight 7
Flight 3
Flight 7
Flight 1
Flight 3
Flight 7
Flight 3
Flight 7
High Dynamic Pressure
High Aero Heating
High L / D Cruise
Low Dynamic Pressure
Boos
ter
Tran
sitio
n:
Thru
st -
Drag
Note: Seven Flights from Oct 1979 to May 1980.Flight 1 failure of fuel control. As a result of the high thrust, the flight Mach number exceeded the design Mach number.
Example: Ramjet Baseline Propulsion Test Validation ( PTV )
2/24/2008 ELF 383
Example of Aero Technology DevelopmentExample of Aero Technology Development
Conceptual Design ( 5 to 50 input parameters ) PredictionPreliminary Design ( 50 to 200 input parameters ) Prediction
Missile DATCOM. Contact: AFRL. Attributes include: Low costMISL3. Contact: NEAR. Attributes include: Modeling vortex sheddingSUPL. Contact: NEAR. Attributes include: Paneling complex geometryAP02. Contact: NSWC. Attributes include: Periodic updatesCFD. Contact: Georgia Tech. Attributes include: Model runs on Parallel Processing PCs
Preliminary Design OptimizationResponse Surface Model: Contact: Georgia Tech. Attributes include 10x more rapid computationProbabilistic Analysis: Contact: Georgia Tech. Attributes include an evaluation of design robustness
2/24/2008 ELF 384
Example of Aero Technology Development( cont )
Example of Aero Technology Development( cont )
Wind Tunnel Test VerificationBody buildup force and momentControl effectiveness and hinge momentStore carriage and separationFlow field ( may be required )Pressure distribution ( may be required )Plume, heat transfer, and dynamic stability ( usually not required )Inlet ( if applicable )
3 to 6-DOF Digital SimulationHardware-in-loop SimulationDetail Design ( over 200 input parameters )Flight Test Validation
2/24/2008 ELF 385
Example of Missile Technology State-of-the-Art Advancement: Air-to-Air Missile ManeuverabilityExample of Missile Technology State-of-the-Art Advancement: Air-to-Air Missile Maneuverability
0
10
20
30
40
50
60
1950 1960 1970 1980 1990 2000 2010
Year IOC
Oper
atio
nal A
ngle
of A
ttack
, Deg
AIM-7AAM-9BR530AA-8AIM-54R550SkyflashPython 3AA-10AspideSuper 530DAA-11AIM-120Python 4AA-12MICAAIM-132AIM-9X
Controls Augmentedwith Propulsion Devices ( TVC, Reaction Jet )
2/24/2008 ELF 386
Example of Missile Technology State-of-the-Art Advancement: Ramjet Propulsion
Example of Missile Technology State-of-the-Art Advancement: Ramjet Propulsion
01234567
1950 1960 1970 1980 1990 2000 2010Year Flight Demonstration
Mcru
ise, C
ruise
Mac
h Nu
mbe
r
Cobra X-7 Vandal/Talos St-450 SE 4400RARE Bloodhound BOMARC Typhon STATEXD-21 CROW SA-6 Sea Dart LASRMALVRJ 3M80 ASALM AS-17 / Kh-31 ASMPANS Kh-41 SLAT BrahMos MeteorHyFly SED
ScramjetRamjet
2/24/2008 ELF 387
Enabling Technologies for Tactical MissilesEnabling Technologies for Tactical MissilesDome
Faceted / WindowMulti-modeMulti-spectralMulti-lens
SeekerMulti-modeMulti-spectralSARStrapdownUncooled ImagingHigh Gimbal
G & CGPS / INSIn-flight Optimizeα, β FeedbackATR
PropulsionHypersonic Turbine-BasedLiquid / Solid Fuel RamjetVariable Flow Ducted RocketScramjetCombined Cycle PropulsionHigh Temperature TurbineHigh Temperature CombustorHigh Density Fuel / PropellantHigh Throttle Fuel ControlEndothermic FuelComposite CasePintle / Pulsed / Gel MotorHigh Burn Rate Exponent PropellantLow Observable
WarheadHigh Energy DensityMulti-modeHigh Density PenetratorBoosted PenetratorSmart DispenserPowered Submunition
InsulationHypersonicHigh Density
Flight ControlEM and
PiezoelectricTVC / Reaction JetDedicated RollPower
MEMS
AirframeLifting BodyNeutral Static MarginLattice FinsSplit CanardLow ΔxAC Wing / Low Hinge Moment Control Free-to-Roll TailsCompressed CarriageLow Drag InletMixed Compression InletSingle Cast StructureVARTM, Pultrusion, Extrusion, Filament WindHigh Temperature CompositesTitanium AlloyMEMS Data CollectionLow Observable Shaping and Materials
ElectronicsCOTSCentral
Data LinkBDI / BDAIn-flight RetargetMoving TargetPhased Array
2/24/2008 ELF 388
Summary of Development ProcessSummary of Development ProcessDevelopment Process
Technology roadmapDevelopment activitiesTime frame
Level of Design Maturity Related to Stage of DevelopmentMissile Follow-on ProgramsSubsystems Development ActivitiesSubsystems Integration and Missile System DevelopmentFlight Test ActivitiesMissile Development Tests and FacilitiesState-of-the-Art Advancement in Tactical MissilesNew Technologies for Tactical MissilesDiscussion / Questions?Classroom Exercise ( Appendix A )
2/24/2008 ELF 389
Development Process ProblemsDevelopment Process Problems1. A technology roadmap establishes the high payoff technologies g____.2. The levels of design maturity from the most mature to least mature are
production, detail, preliminary, and c_________ design.3. Technology transitions occur from basic research to exploratory
development, to advanced development, to d____________ and v_________.4. Approximately 11% of the U.S. RT&A budget is allocated to t_______
m_______.5. In the U.S., a tactical missile has a follow-on program about every __ years.6. Compared to the AIM-9L, the AIM-9X has enhanced m______________.7. Compared to the AIM-7, the AIM-120 has autonomous guidance, lighter
weight, higher speed, and longer r____.8. Compared to the PAC-2, the PAC-3 has h__ t_ k___ accuracy.9. Guidance & control is verified in the h_______ in l___ simulation.10. Airbreathing propulsion ground tests include direct connect tests and
f______ tests.11. Aerodynamic force and moment data are acquired in w___ t_____ tests.
2/24/2008 ELF 390
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 391
Evaluate Alternatives and Iterate the System-of-Systems Design
Evaluate Alternatives and Iterate the System-of-Systems Design
• Mission / Scenario Definition
• Weapon Requirements, Trade Studies and Sensitivity Analysis
• Launch Platform Integration
• Weapon Concept Design Synthesis
• Technology Assessment and Dev Roadmap
InitialTech
InitialReqs
BaselineSelected
AltConcepts
Initial Carriage /Launch
Iteration
RefineWeapons
Req
Initial Revised
Trades / Eval Effectiveness / Eval
TechTrades
InitialRoadmap
RevisedRoadmap
Update
Note: Typical design cycle for conceptual design is usually 3 to 9 months
Alternate Concepts ⇒ Select Preferred Design ⇒Eval / Refine
2/24/2008 ELF 392
Exploit Diverse Skills for a Balanced DesignExploit Diverse Skills for a Balanced Design
Customer ( requirements pull )⇒ mission / MIR weighting
Operations analysts⇒ system-of-systems analysis
System integration engineers⇒ launch platform integration
Missile design engineers⇒ missile concept synthesis
Technical specialists ( technology push )⇒ technology assessment / roadmap
2/24/2008 ELF 393
Utilize Creative SkillsUtilize Creative Skills
Use Creative Skills to Consider Broad Range of AlternativesAsk Why? of Requirements / ConstraintsProject into Future ( e.g., 5 – 15 years )
State-of-the-art ( SOTA )ThreatScenario / Tactics / DoctrineConceptsTechnology Impact Forecast
Recognize and Distill the Most Important, Key DriversDevelop Missile Concept that is Synergistic within a System-of-SystemsDevelop Synergistic / Balanced Combination of High Leverage Subsystems / Technologies
2/24/2008 ELF 394
Identify and Quantify the High Payoff Measures of Merit
Identify and Quantify the High Payoff Measures of Merit
Max / MinRange
Time toTarget Robustness
WeightSurvivability
Lethality Miss Distance
Observables
Reliability
2/24/2008 ELF 395
Start with a Good BaselineStart with a Good Baseline
I would haveused the wheelas a baseline.
2/24/2008 ELF 396
Conduct Balanced, Unbiased TradeoffsConduct Balanced, Unbiased Tradeoffs
Aerodynamics
Propulsion
Structures
Seeker
Guidance andControl
Warhead – Fuze
Production
2/24/2008 ELF 397
AA- 8 / R-60 Python 4 Magic 550 U-Darter
Python 5 Derby / R-Darter AIM-9L Aspide
AA-10 / R-27 Skyflash AIM-7 R-37
AA-12 / R-77 AIM-9x Super 530D AIM-132
AA-11 / R-73 AIM-54 AIM-120 Mica
IRIS-T Meteor A-Darter Taildog
Evaluate Many AlternativesEvaluate Many Alternatives
Note: Although all of the above are supersonic air-to-air missiles, they have different configuration geometry
2/24/2008 ELF 398
Search a Broad Design Solution Space ( Global Optimization vs Local Optimization )
Search a Broad Design Solution Space ( Global Optimization vs Local Optimization )
Local Optimum ( e.g., Lowest Cost Only in Local Solution Space )
Local Optimum ( e.g., Lowest Cost Only in Local Solution Space )
Global Optimum ( e.g., Lowest Cost in Global Solution Space ) within Constraints
2/24/2008 ELF 399
Evaluate and Refine as Often as PossibleEvaluate and Refine as Often as Possible
2/24/2008 ELF 400
Provide Balanced Emphasis of Analytical vs Experimental
Provide Balanced Emphasis of Analytical vs Experimental
Thomas Edison: "Genius is 1% inspiration and 99% perspiration."
Albert Einstein: "The only real valuable thing is intuition."
2/24/2008 ELF 401
Use Design, Build, and Fly Process, for Feedback That Leads to Broader Knowledge
Use Design, Build, and Fly Process, for Feedback That Leads to Broader Knowledge
Design
Build
Fly ( Test )
Prediction Satisfies Customer
Requirements?
Test Results Satisfy Customer Requirements
and Consistent with Prediction?
Is it Producible?
No
Yes
Clim
b La
dder
of K
nowl
edge
Data
Failure / Success
Information
Understanding
Wisdom
No
No
Where is the wisdom we have lost in knowledge? Where is the knowledge we have lost in information?--T. S. Eliot ( The Rock )Knowledge comes by taking things apart: analysis. But wisdom comes by putting things together.--John A. MorrisonWe are drowning in information but starved for knowledge.--John Naisbitt( Megatrends: Ten New Directions Transforming Our Lives )We learn wisdom from failure much more than from success. We often discover what will do, by finding out what will not do; and probably he who never made a mistake never made a discovery.--Samuel Smiles ( Self Help )
Knowledge
2/24/2008 ELF 402
Evaluate Technology RiskEvaluate Technology Risk
2/24/2008 ELF 403
Keep Track of Assumptions and Develop Real-Time Documentation
Keep Track of Assumptions and Develop Real-Time Documentation
It’s finallyfinished ! . . .
2/24/2008 ELF 404
Develop Good DocumentationDevelop Good Documentation
MIRs Weighting
Sketches of alternative
concepts
Justification of recommended concept(s)
Aero and propulsion characteristics
Mission flight profiles of preferred concept( s )
Sensitivity of system / subsystem parameters
Traceability of system driving MIRs
Three-view drawing of preferred concept( s )
Weight and balance
Unit production cost and development cost
Technology Roadmap
2/24/2008 ELF 405
Utilize Group SkillsUtilize Group Skills
Source: Nicolai, L.M., “Designing a Better Engineer,” AIAA Aerospace America, April 1992
Detail / Production Design –
30%
Other Than Design –
60%
Preliminary Design – 8%Conceptual Design – 2%
(Test, Analysis, Configuration
Management, Software, Program Management,
Integration, Requirements,
etc.)
2/24/2008 ELF 406
Balance the Tradeoff of Importance vs Priority Balance the Tradeoff of Importance vs Priority
Advanced Programs /
Conceptual DesignSDD Programs /
Preliminary Design
Production Programs / Detail Design
2/24/2008 ELF 407
Evaluate Alternatives and Iterate the Configuration Design
Evaluate Alternatives and Iterate the Configuration Design
Yes
Establish Baseline
MeetPerformance?
No
No
Yes
Resize / Alt Config / Subsystems / Tech
Alt Mission
Alt Baseline
Define Mission Requirements
Aerodynamics
Propulsion
Weight
Trajectory
Measures of Merit and Constraints
2/24/2008 ELF 408
Configuration Sizing Conceptual Design Guidelines: Aeromechanics
Configuration Sizing Conceptual Design Guidelines: Aeromechanics
Configuration Sizing Parameter Aeromechanics Design GuidelineBody fineness ratio 5 < l / d < 25Nose fineness ratio lN / d ≈ 2 if M > 1Boattail or flare angle < 10 degEfficient cruise dynamic pressure q < 1,000 psfMissile homing velocity VM / VT > 1.5Ramjet combustion temperature > 4,000° FOblique shocks prior to inlet normal > 2 oblique shocks / compressions if M > shock to satisfy MIL-E-5008B 3.0, > 3 shocks / compressions if M > 3.5Inlet flow capture Shock on cowl lip at Mmax cruiseRamjet Minimum cruise Mach number M > 1.2 x MInletStart , M > 1.2 MMaxThrust = DragSubsystems packaging Maximize available volume for fuel /
propellant
2/24/2008 ELF 409
Configuration Sizing Conceptual Design Guidelines: Guidance & Control
Configuration Sizing Conceptual Design Guidelines: Guidance & Control
Configuration Sizing Parameter G&C Design GuidelineBody bending frequency ωBB > 2 ωACTTrim control power α / δ > 1Neutral stability tail-body If low aspect ratio, b / d ≈ 2, c / d > ≈ 1Stability & control cross coupling < 30%Airframe time constant τ < 0.2 sMissile maneuverability nM / nT > 3Proportional guidance ratio 3 < N’ < 5Target span resolution by seeker < btargetMissile heading rate γ.
M > γ.T
Missile turn radius RTM < RTT
2/24/2008 ELF 410
Wrap Up ( Part 1 of 2 )Wrap Up ( Part 1 of 2 )
Missile design is a creative and iterative process that includesSystem considerationsMissile concepts and sizingFlight trajectory evaluation
Cost / performance drivers may be “locked in” during conceptual designMissile design is an opportunity for a diverse group to work together for a better product
Military customer ⇒ mission / scenario definitionOperations analysts ⇒ system-of-systems modelingSystem integration engineers ⇒ launch platform integrationMissile design engineers ⇒ missile concept synthesisTechnical specialists ⇒ technology assessment / technology roadmap
2/24/2008 ELF 411
Wrap Up ( Part 2 )Wrap Up ( Part 2 )
The missile conceptual design philosophy requiresIteration, iteration, iteration Evaluation of a broad range of alternativesTraceable flow-down allocation of requirementsStarting with a good baselineParedo sensitivity analysis to determine the most important, driving parametersSynergistic compromise / balanced subsystems and technologies that are high leverageAwareness of technology SOTA / technology assessmentTechnology impact forecastRobust designCreative design decisions made by the designer ( not the computer )Fast, simple, robust, physics-based prediction methods
2/24/2008 ELF 412
OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )
2/24/2008 ELF 413
ReferencesReferences1. “Missile.index,” http://missile.index.ne.jp/en/2. AIAA Aerospace Design Engineers Guide, American Institute of Aeronautics and Astronautics, 19933. Bonney, E.A., et al, Aerodynamics, Propulsion, Structures, and Design Practice, “Principles of Guided Missile Design”,
D. Van Nostrand Company, Inc., 19564. Jerger, J.J., Systems Preliminary Design Principles of Guided Missile Design, “Principles of Guided Missile Design”, D.
Van Nostrand Company, Inc., 19605. Chin, S.S., Missile Configuration Design, McGraw-Hill Book Company, 19616. Mason, L.A., Devan, L., and Moore, F.G., “Aerodynamic Design Manual for Tactical Weapons,” NSWCTR 81-156, 19817. Pitts, W.C., Nielsen, J.N., and Kaattari, G.E., “Lift and Center of Pressure of Wing-Body-Tail Combinations at Subsonic,
Transonic, and Supersonic Speeds,” NACA Report 1307, 19578. Jorgensen, L.H., “Prediction of Static Aerodynamic Characteristics for Space-Shuttle-Like, and Other Bodies at Angles
of Attack From 0° to 180°,” NASA TND 6996, January 19739. Hoak, D.E., et al., “USAF Stability and Control DATCOM,” AFWAL TR-83-3048, Global Engineering, 197810. “Nielsen Engineering & Research (NEAR) Aerodynamic Software Products,” http://www.nearinc.com/near/software.htm11. Ashley, H., Engineering Analysis of Flight Vehicles, Dover Publications, Inc., 197412. Anderson, John D. Jr., “Modern Compressible Flow,” Second Edition, McGraw Hill, 199013. Kinroth, G.D. and Anderson, W.R., “Ramjet Design Handbook,” CPIA Pub. 319 and AFWAL TR 80-2003, June 198014. “Technical Aerodynamics Manual,” North American Rockwell Corporation, DTIC AD 723823, June 197015. Oswatitsch, K.L., “Pressure Recovery for Missiles with Reaction Propulsion at High Supersonic Speeds”, NACA TM -
1140, 194716. Carslaw, H.S. and Jaeger, J. C., Conduction of Heat in Solids, Clarendon Press, 1988
2/24/2008 ELF 414
References ( cont )References ( cont )17. Allen, J. and Eggers, A.J., “A Study of the Motion and Aerodynamic Heating of Ballistic Missiles Entering the Earth’s
Atmosphere at High Supersonic Speeds”, NACA Report 1381, April 1953.18. Schneider, S.H., Encyclopedia of Climate and Weather, Oxford University Press, 199619. Klein, L.A., Millimeter-Wave and Infrared Multisensor Design and Signal Processing, Artech House, Boston, 199720. US Army Ordnance Pamphlet ORDP-20-290-Warheads, 198021. Carleone, J. (Editor), Tactical Missile Warheads, “AIAA Vol. 155 Progress in Astronautics and Aeronautics,” American
Institute of Aeronautics and Astronautics, 1993 22. Christman, D.R. and Gehring, J.W., “Analysis of High-Velocity Projectile Penetration Mechanics,” Journal of Applied
Physics, Vol. 37, 196623. Heaston, R.J. and Smoots, C.W., “Precision Guided Munitions,” GACIAC Report HB-83-01, May 198324. Donatelli, G.A. and Fleeman, E.L., “Methodology for Predicting Miss Distance for Air Launched Missiles,” AIAA-82-
0364, January 198225. Bennett, R.R. and Mathews, W.E., “Analytical Determination of Miss Distances for Linear Homing Navigation
Systems,” Hughes Tech Memo 260, 31 March 195226. Nicholas, T. and Rossi, R., “US Missile Data Book, 1996,” Data Search Associates, 199627. Bithell, R.A. and Stoner, R.C., “Rapid Approach for Missile Synthesis,” AFWAL TR 81-3022, March 198228. Fleeman, E.L. and Donatelli, G.A., “Conceptual Design Procedure Applied to a Typical Air-Launched Missile,” AIAA 81-
1688, August 198129. Hindes, J.W., “Advanced Design of Aerodynamic Missiles ( ADAM ),” October 199330. Frits, A.P., et al, “A Conceptual Sizing Tool for Tactical Missiles, “ AIAA Missile Sciences Conference, November 200231. Bruns, K.D., Moore, M.E., Stoy, S.L., Vukelich, S.R., and Blake, W.B., “Missile DATCOM,” AFWAL-TR-91-3039, April
1991
2/24/2008 ELF 415
References ( cont )References ( cont )32. Moore, F.G., et al, “The 2002 Version of the Aeroprediction Code”, Naval Surface Warfare Warfare Center, March 200233. Nicolai, L.M., “Designing a Better Engineer,” AIAA Aerospace America, April 1992
2/24/2008 ELF 416
Bibliography of Other Reports and Web SitesBibliography of Other Reports and Web SitesSystem Design
Fleeman, E.L., “Tactical Missile Design,” American Institute of Aeronautics and Astronautics, 2006“DoD Index of Specifications and Standards,” http://stinet.dtic.mil/str/dodiss.html“Periscope,” http://www.periscope1.com/Defense Technical Information Center, http://www.dtic.mil/NATO Research & Technology Organisation, http://www.rta.nato.int/“Missile System Flight Mechanics,” AGARD CP270, May 1979Hogan, J.C., et al., “Missile Automated Design ( MAD ) Computer Program,” AFRPL TR 80-21, March 1980Rapp, G.H., “Performance Improvements With Sidewinder Missile Airframe,” AIAA Paper 79-0091, January 1979Nicolai, L.M., Fundamentals of Aircraft Design, METS, Inc., 1984Lindsey, G.H. and Redman, D.R., “Tactical Missile Design,” Naval Postgraduate School, 1986Lee, R.G., et al, Guided Weapons, Third Edition, Brassey’s, 1998Giragosian, P.A., “Rapid Synthesis for Evaluating Missile Maneuverability Parameters,” 10th AIAA Applied Aerodynamics Conference, June 1992Fleeman, E.L. “Aeromechanics Technologies for Tactical and Strategic Guided Missiles,” AGARD Paper presented at FMP Meeting in London, England, May 1979Raymer, D.P., Aircraft Design, A Conceptual Approach, American Institute of Aeronautics and Astronautics, 1989Ball, R.E., The Fundamentals of Aircraft Combat Survivability Analysis and Design, American Institute of Aeronautics and Astronautics, 1985“National Defense Preparedness Association Conference Presentations,” http://www.dtic.mil/ndia
2/24/2008 ELF 417
Bibliography of Other Reports and Web Sites ( cont )Bibliography of Other Reports and Web Sites ( cont )System Design ( continued )
Eichblatt, E.J., Test and Evaluation of the Tactical Missile, American Institute of Aeronautics and Astronautics, 1989“Aircraft Stores Interface Manual (ASIM),” http://akss.dau.mil/software/1.jsp“Advanced Sidewinder Missile AIM-9X Cost Analysis Requirements Description (CARD),”http://deskbook.dau.mil/jsp/default.jspWertz, J.R and Larson W.J., Space Mission Analysis and Design, Microprism Press and Kluwer Academic Publishers, 1999 “Directory of U.S. Military Rockets and Missiles”, http://www.designation-systems.net/Fleeman, E.L., et al, “Technologies for Future Precision Strike Missile Systems,” NATO RTO EN-018, July 2001“The Ordnance Shop”, http://www.ordnance.org/portal/“Conversion Factors by Sandelius Instruments”, http://www.sandelius.com/reference/conversions.htm“Defense Acquisition Guidebook”, http://akss.dau.mil/dag/
Aerodynamics“A Digital Library for NACA,” http://naca.larc.nasa.gov/Briggs, M.M., Systematic Tactical Missile Design, Tactical Missile Aerodynamics: General Topics, “AIAA Vol. 141 Progress in Astronautics and Aeronautics,” American Institute of Aeronautics, 1992Briggs, M.M., et al., “Aeromechanics Survey and Evaluation, Vol. 1-3,” NSWC/DL TR-3772, October 1977“Missile Aerodynamics,” NATO AGARD LS-98, February 1979“Missile Aerodynamics,” NATO AGARD CP-336, February 1983“Missile Aerodynamics,” NATO AGARD CP-493, April 1990“Missile Aerodynamics,” NATO RTO-MP-5, November 1998Nielsen, J.N., Missile Aerodynamics, McGraw-Hill Book Company, 1960
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Bibliography of Other Reports and Web Sites ( cont )Bibliography of Other Reports and Web Sites ( cont )Aerodynamics ( continued )
Mendenhall, M.R. et al, “Proceedings of NEAR Conference on Missile Aerodynamics,” NEAR, 1989Nielsen, J.N., “Missile Aerodynamics – Past, Present, Future,” AIAA Paper 79-1818, 1979Dillenius, M.F.E., et al, “Engineering-, Intermediate-, and High-Level Aerodynamic Prediction Methods and Applications,” Journal of Spacecraft and Rockets, Vol. 36, No. 5, September-October, 1999Nielsen, J.N., and Pitts, W.C., “Wing-Body Interference at Supersonic Speeds with an Application to Combinations with Rectangular Wings,” NACA Tech. Note 2677, 1952Spreiter, J.R., “The Aerodynamic Forces on Slender Plane-and Cruciform-Wing and Body Combinations”, NACA Report 962, 1950Simon, J.M., et al, “Missile DATCOM: High Angle of Attack Capabilities, AIAA-99-4258Burns, K.A., et al, “Viscous Effects on Complex Configurations,” WL-TR-95-3060, 1995 Lesieutre, D., et al, “Recent Applications and Improvements to the Engineering-Level Aerodynamic Prediction Software MISL3,’’ AIAA-2002-0274Moore, F.G., Approximate Methods for Weapon Aerodynamics, American Institute of Aeronautics and Astronautics, 2000“1976 Standard Atmosphere Calculator”, http://www.digitaldutch.com/atmoscalc/“Compressible Aerodynamics Calculator”, http://www.aoe.vt.edu/~devenpor/aoe3114/calc.htmlAshley, H. and Landahl, M., Aerodynamics of Wings and Bodies, Dover Publications, 1965John, James E.A., Gas Dynamics, Second Edition, Prentice Hall, 1984Zucker, Robert D., Fundamentals of Gas Dynamics, Matrix Publishers, 1977
PropulsionChemical Information Propulsion Agency, http://www.cpia.jhu.edu/St. Peter, J., The History of Aircraft Gas Turbine Engine Development in the United States: A Tradition of Excellence, ASME International Gas Turbine Institute, 1999
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Bibliography of Other Reports and Web Sites ( cont )Bibliography of Other Reports and Web Sites ( cont )
Propulsion ( continued )Mahoney, J.J., Inlets for Supersonic Missiles, American Institute of Aeronautics and Astronautics, 1990Sutton, G.P., Rocket Propulsion Elements, John Wiley & Sons, 1986“Tri-Service Rocket Motor Trade-off Study, Missile Designer’s Rocket Motor handbook,” CPIA 322, May 1980Humble, R.W., Henry, G.N., and Larson, W.J., Space Propulsion Analysis and Design, McGraw-Hill, 1995Jenson, G.E. and Netzer, D.W., Tactical Missile Propulsion, American Institute of Aeronautics and Astronautics, 1996Durham, F.P., Aircraft Jet Powerplants, Prentice-Hall, 1961Bathie, W.W., Fundamentals of Gas Turbines, John Wiley and Sons, 1996Hill, P.G. and Peterson, C.R., Mechanics and Thermodynamics of Propulsion, Addison-Weshley Publishing Company, 1970Mattingly, J.D., et al, Aircraft Engine Design, American Institute of Aeronautics and Astronautics, 1987
Materials and Heat TransferBudinski, K.G. and Budinski, M.K., Engineering Materials Properties and Selection, Prentice Hall, 1999“Matweb’s Material Properties Index Page,” http://www.matweb.com“NASA Ames Research Center Thermal Protection Systems Expert (TPSX) and Material Properties Database”, http://tpsx.arc.nasa.gov/tpsxhome.shtmlHarris, D.C., Materials for Infrared Windows and Domes, SPIE Optical Engineering Press, 1999Kalpakjian, S., Manufacturing Processes for Engineering Materials, Addison Wesley, 1997MIL-HDBK-5J, “Metallic Materials and Elements for Aerospace Vehicle Structures”, Jan 2003“Metallic Material Properties Development and Standardization ( MMPDS )”, http://www.mmpds.org
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Bibliography of Other Reports and Web Sites ( cont )Bibliography of Other Reports and Web Sites ( cont )
Materials and Heat Transfer ( continued )Mallick, P.K., Fiber-Reinforced Composites: Materials, Manufacturing, and Design, Second Edition, MaecelDekker, 1993Chapman, A.J., Heat Transfer, Third Edition, Macmillan Publishing Company, 1974Incropera, F.P. and DeWitt, D.P., Fundamentals of Heat and Mass Transfer, Fourth Edition, John Wiley and Sons, 1996
Guidance, Navigation, Control, and SensorsZarchan, P., Tactical and Strategic Missile Guidance, “AIAA Vol. 124 Progress in Astronautics and Aeronautics,” American Institute of Aeronautics and Astronautics, 1990“Proceedings of AGARD G&C Conference on Guidance & Control of Tactical Missiles,” AGARD LS-52, May 1972Garnell, P., Guided Weapon Control Systems, Pergamon Press, 1980Locke, A. S., Guidance, “Principles of Guided Missile Design”, D. Van Nostrand, 1955Blakelock, J. H., Automatic Control of Aircraft and Missiles, John Wiley & Sons, 1965Lawrence, A.L., Modern Inertial Technology, Springer, 1998Siouris, G.M., Aerospace Avionics Systems, Academic Press, 1993Stimson, G.W., Introduction to Airborne Radar, SciTech Publishing, 1998Lecomme, P., Hardange, J.P., Marchais, J.C., and Normant, E., Air and Spaceborne Radar Systems, SciTech Publishing and William Andrew Publishing, 2001Wehner, D.R., High-Resolution Radar, Artech House, Norwood, MA, 1995Donati, S., Photodetectors, Prentice-Hall, 2000Jha, A.R., Infrared Technology, John Wiley and Sons, 2000Schlessinger, M., Infrared Technology Fundamentals, Marcel Decker, 1995
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Follow-up CommunicationFollow-up Communication
I would appreciate receiving your comments and corrections on this text, as well as any data, examples, or references that you may offer.
Thank you,Gene FleemanTactical Missile DesignE-mail: [email protected] Site: http://genefleeman.home.mindspring.com
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OutlineOutlineIntroduction / Key Drivers in the Design ProcessAerodynamic Considerations in Tactical Missile DesignPropulsion Considerations in Tactical Missile DesignWeight Considerations in Tactical Missile DesignFlight Performance Considerations in Tactical Missile DesignMeasures of Merit and Launch Platform IntegrationSizing ExamplesDevelopment ProcessSummary and Lessons LearnedReferences and CommunicationAppendices ( Homework Problems / Classroom Exercises, Example of Request for Proposal, Nomenclature, Acronyms, Conversion Factors, Syllabus )