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Taking Control of Supplier Quality

Date post: 31-May-2015
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www.sqaservices.com - "Global Quality on Demand" Taking Control of Supplier Quality: 5 Best Practices for Implementing a Successful Supplier Governance Program Gerard J. Pearce Executive Vice President SQA Services, Inc.
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Page 1: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

Taking Control of Supplier Quality:

5 Best Practices for Implementing a Successful Supplier Governance

Program

Gerard J. PearceExecutive Vice President

SQA Services, Inc.

Page 2: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

TODAYObjectives:

• Reiterate the current state and why• Explore five best practices

overview backgrou

nd

summary

Agenda:5 10 15 20 25 30

best practices overview

Page 3: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

FORCES ON SUPPLIER QUALITY

Challenges inside your supply chain–Moving Target– Distance– Can’t go, shouldn’t go–Mergers, acquisitions, splits and spinoffs– Global Financial Crisis– Cultural and local knowledge factors– CAR Sickness

Page 4: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

FORCES ON SUPPLIER QUALITY

Challenges inside your company– Resources Vs Requirements–More travel–More detective work/chasing– Connection– Standard Tools– Greater detail, number and

frequency

Page 5: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

TAKING CONTROL OF SUPPLIER QUALITY

All linked.

All there already?

5 best practices

that support successful

control

Page 6: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

HARNESSING SUPPLIER DATA ANALYTICS

Quality / PerformanceAre they succeeding?

External factors- Are they

impacted by the

environment?

Compliance- Are they set up

to succeed?

Criticality - how important are

they?

Overall RiskSupplier ScorecardSupplier Dashboard

Supplier Quality Profile

…others?

Integrating supplier data:

Page 7: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

HARNESSING SUPPLIER DATA ANALYTICS

Prioritization– Based on status– Strategic Partners– Strategic Stinkers– Regional Coverage

lowmediu

mhigh

high

medium

low

supplier quality focus

supp

lier

statu

s

Page 8: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

HARNESSING SUPPLIER DATA ANALYTICS

Aim to create “Supply Chain Intelligence”

Page 9: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

MANAGING SUPPLIER QUALITY PROGRAMS

Process I‘Manufactured’ Supplier Evaluation– Consistency Vs Redundancy– Consider all the moving parts and control

them–Map all activity– Free up high-value resources for high-value

tasks– Invite self-serve visibility rather than reports– Steal ideas with pride

Page 10: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

MANAGING SUPPLIER QUALITY PROGRAMS

Process II‘Bigger Picture’ Supplier Evaluation– View evaluation as part of a larger

process– Increase the evaluation scope to add

value (counterfeit risk, process capability)

– Exploit ‘Administrative Intelligence’

Page 11: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

MANAGING SUPPLIER QUALITY PROGRAMS

Tools– Consensus on what the tools are and

how to use them–More than a checklist (templates,

notifications, gold samples, lessons learned)

– Feedback loop through review– Share with pride

Page 12: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

MANAGING SUPPLIER QUALITY PROGRAMS

Automation– Support the process, not just the results– Align with IT strategy and existing

infrastructure– Eliminate manual steps–Monitoring and alerts– Facilitate exchanges (beyond Outlook)– View towards SC intelligence– ‘Careful what you wish for…

alert!

Page 13: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

BROADENING SUPPLIER

ASSESSMENT• What’s wrong with supplier audits?• Not suitable for every supplier• Objective moves away from supplier

‘selection’• Focus more on continuous

improvement• Added elements typically reflect

critical industry topics

Page 14: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"www.sqaservices.com - "Global Quality on Demand"

BROADENING SUPPLIER ASSESSMENT

PerformanceCapability

of Processes

Quality Systems

Risk Managem

ent Regulation Compliance

Investigation

ProcessCapability of

Measurement

Systems

Integrated Focus in

Assessments:

Page 15: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

STREAMLINING SUPPLIER CORRECTIVE ACTION

Set up for success– Establish or reinforce the process– Identify the stakeholders– Opportunity presented by corrective

action– Different levels of corrective action– Avoid ‘CAR sickness’

Page 16: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

STREAMLINING SUPPLIER CORRECTIVE ACTION

Close the loop– Explain the process– Follow-up– Help the supplier– Act on results

Page 17: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

COOPERATION AND SUPPLIER IMPROVEMENT

Share Responsibility– Obtain commitment up front– Data: do it once, do it fast, do it right– Develop two-way visibility– Buy-in eliminates redundancy, errors– Establish ‘Controlled Connection’ through

organizational boundaries– Opportunities beyond simple transactions– Promote a collaborative, time-saving

environment

www.sqaservices.com - "Global Quality on Demand"

Page 18: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

COOPERATION AND SUPPLIER IMPROVEMENT

Take the lead– Identify resources– Agree minimum acceptance criteria– Use closure date guidelines for

milestones– Have a library of improvement tools–Monitor in line with streamlined

Corrective Action– Adjust accordingly

www.sqaservices.com - "Global Quality on Demand"

Page 19: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"

SUMMARY

• Recognize challenges of Supply Chain Control

• Adopt best practices, starting with a risk-based approach

• Look for better ways to use what you have

• Look for ways to share the burden with suppliers

Objectives: • Reiterate the current state and why• Explore five best practices

Page 20: Taking Control of Supplier Quality

www.sqaservices.com - "Global Quality on Demand"www.sqaservices.com - "Global Quality on Demand"

Questions and further information:

Gerard Pearce310-802-4448

[email protected]

THANK YOU!


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