taktik(z) | Leuze electronic | ROTOSCAN RS4

Leuze electronic

Product w/applications1

ROTOSCAN RS4Safety Laser Scanner for personal protection and measurement tasks

Flexible all-round talentsfor ensuring safety at work

• Versatile use• Customized configuration• Economical consumption

Leuze electronic


Outline and OverviewOutline and Overview

Basic operation of laser scanners two-dimensional area scanning

Advantages of laser scanners flexible, versatile and efficient ensuring safety for numerous applications and

the most diverse processes powerful safety technology

from Leuze lumiflex

Application examples safeguarding machinery and systems danger area & danger point guarding,

access guarding

Outline

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TR

= 905 nm

It sends a laser beam to any direction of a plane!

How does a laser scanner work?How does a laser scanner work?

Basic Operation

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TR

Object

Remission

How does it “see” objects?How does it “see” objects?

Remission down to 1.8% (black corduroy)!But it sees dust and everything you see, too.

Basic Operation

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ScanningScanningAOPDDR Active Opto-electronic Protective Devices responsive to Diffuse Reflection

Basic Operation

Position by Range and Angle

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DefinitionsDefinitions

ResolutionScanning Angle

Lateral Resolution

Range

Scans per Second

Basic Operation

Position by Range and Angle

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Three two-dimensional monitored zones or areasThree two-dimensional monitored zones or areas

Basic Operation

Detection Zone

Warning Zone

Measurement

Zone

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Product w/applications8Advantages of Laser Scanners

Advantages of Laser ScannersAdvantages of Laser Scanners

One device only no space and no infrastructure for a second device needed

All kinds of safeguarding areas any form or structure and different ranges per segment possible

Pair of zones: Detection Zone and Warning Zone individual dimensions and output signals

Flexible and easy change of configuration universal and flexible way or change of employment

Mobile Applications small and transportable

Changeover between all pairs of zones variable protective function

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Monitored changeover of zone pairsMonitored changeover of zone pairs

Advantages of Laser Scanners

flexible, versatile and free configurableby zone changeover

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Detection ZoneDetection ZoneWarning ZoneWarning Zone

pairs of zones

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Zone Pair 1 (ZP1) active


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Zone Pair 1 (ZP1) and Zone Pair 2 (ZP2) active

Switching between pairs of zones


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Product w/applications14Advantages of Laser Scanners

Handicaps of Laser ScannersHandicaps of Laser Scanners

Keep it clean!

slower than light curtains and no 14 mm resolution

Dust

Soot

Smoke

and anything else in the air!

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ROTOSCANROTOSCANRS4- 4RS4- 4ROTOSCANROTOSCANRS4- 4RS4- 4

Flexible and UniversalSafety Technology

ROTOSCAN RS4

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Type 3 in accordance with EN IEC 61496-1 and -3 SIL 2 in accordance with IEC 61508 four Pairs of Zones: Detection Zone and Warning Zone

individual dimensions and output signals any form or structure and different ranges possible

Detection Zones: Resolution: 70 mm Range: 4 m

Warning Zones: Resolution: 150 mm Range: 15 m

Scanning Angle: 190° Range resolution: 5 mm; Lateral resolution: 0.36°

Response Time: 80 ms

ROTOSCAN RS4

ROTOSCAN RS4- 4ROTOSCAN RS4- 4

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versatile and user-friendly easy to understand and handle with

small design and economical use low current consumption for mobile applications

open data interface RS232 and RS422 at variable data rate

AS-i and PROFIsafe Devices Bus technology for easy integration into production systems

flexible and easy change of configuration universal and flexible way or change of employment

powerful and clear Software RS4soft -- Configuration and Diagnostics Software

ROTOSCAN RS4

ROTOSCAN RS4- 4ROTOSCAN RS4- 4

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Application examples with ROTOSCAN RS4Application examples with ROTOSCAN RS4

Applications

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Danger Area Guarding for stationary applicationsDanger Area Guarding for stationary applications

safeguardingof a complete area where hazards are expected:effective use of the detection zone/warning zone combinationfor people and machine safety; pay attention to the safety distance!

Applications

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safeguarding danger areas on conveyor belts:individually tailored detection zones adjusted to the work area for optimum production process workflows.

Applications

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Danger Area Guarding for mobile applicationsDanger Area Guarding for mobile applications

Applications

danger area guarding on transfer trolleys:changeovers of status and speed-dependent zone pairs for rapidly adjusting material transport; soft slowdown by warning zone utilisation.

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safeguardingof blind areas

which can not bemonitored by

persons working atthe machine

orsafeguarding of

areas inside machinery.

Applications

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Access GuardingAccess Guarding

access guarding at

processing andhandling centers:

simple setup – even for complex

structuresand

control of flexible fences.

Applications

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danger areas guarding at multiple process stationary machinery:changeover of process-dependent detection zone / warning zone combinations for continuous production process.

Applications

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Danger Point GuardingDanger Point Guarding

Applications

safeguarding danger points

at circular cycle tables: space-saving and

flexible configurationfor efficient cycle times.

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Danger Area Guarding for mobile applicationsDanger Area Guarding for mobile applications

Applications

safeguarding danger areason automatic guided vehicles: changeover of transportpath-dependent zone pairs for minimizing the space requirement of the AGV.

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Product w/applications27RS4soft

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Detection ZoneWarning Zone

Measured Valuesangle and range

RS4- 4

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Violation of Detection Zone 1

Position

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Active Pair 2

Changeover of Zone Pairs

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Active Pair 3

Changeover of Zone Pairs

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Overview ROTOSCAN RS4 presentation Overview ROTOSCAN RS4 presentation

What is new

New hardware New firmware New software

Presentation for customers

Short overview of the laser scanner ROTOSCAN RS4-4 for

everybody

RS4soft V1.12 New features of the configuration and diagnostics software tool

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RS4 UpdateRS4 UpdateRS4 UpdateRS4 Update

New Configuration Plug (all)

8 Field Pairs (-4E)

Short Range Laser Scanner (-2E)

May, 2007 ms

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New function configuration plugNew function configuration plug

easy to adjust: Automatic backup of configuration data during

adaptation of the RS4 Safety Laser Scanner to your systems’ requirements.

easy to use: Automatic configuration data download with

device exchange without any resources simply by plugging in the ConfigPlug.

easy to multiply: Configuration is automatically copied to any

amount of RS4 when turned on. easy to adapt:

Automatic adaptation of configuration to a laser scanner with extended functions (e.g. RS4-2E exchanged for RS4-4E).

a handy size: Size of plug haven’t changed.

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new button

generates service data file with- configuration file- diagnostics list- complete system data

New function Service Data FileNew function Service Data File

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I

x

I

x

configuration data


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New function 8 zone pairs

0

1

How to get 8 zone pairs

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New function 4 zone pairsNew function 4 zone pairs

1not activated

} < 1 s

Fully compatible to all laser scanners with 4 zone pairs

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New function 8 zone pairsNew function 8 zone pairs

0

1 }< 40 ms

New config for laser scanners(4E), to activate pair 5 to 8

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no guarding for AGV docking

New function detection zonesNew function detection zones

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FAQ’sFAQ’s


Compatibility of plug: The ConfigPlug will work with all scanners

starting with SN 0704…..N Backward Compatibility:

All connectors/cables/ConfigPlug will work with “old” scanners, but there is No additional functions.

Delivered as: ConfigPlug is listed seperately. Must be ordered with RS4-4E for added

functionality. Ready-made cables will be changed to cable

with ConfigPlug and have New Part Numbers Reduced RS4-4E Pricing:

RS4-4E List price now $4,540 (was $4,659) Availability:

Order Entry Now!

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New device short range laser scannerNew device short range laser scanner

RS4-2ERS4-2ERS4-2ERS4-2E range 2.15 m

4 zone pairs

vertical access guarding

Configuration Plug

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RS4-4

RS4-4E

ConfigPlug

ditto plus 8 DZ

as RS4-4... with range 6,25 m

Fu

nct

ion

s &

Per

form

ance

RS4-2E ConfigPlug &4 DZ with range 2,15 m

otionRS4-4M

RS4-6...

RS4-2M

ditto plus 3-angle distance measurement,velocity measurement 1D, Motion Monitoring 1D

ROTOSCAN RS4 --- Family Planning 2008ROTOSCAN RS4 --- Family Planning 2008

& enhanced dust suppression

enhanced dust suppression,

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Future device Transfer Trolley Motion scannerFuture device Transfer Trolley Motion scanner

Innovations for transfer trolley

robust distance measurement 1D up to 50 m (ignores person’s traffic)

robust speed measurement 1D up to 50 m

output of distance with repeat accuracy of ± 20 mm & speed measurement (± 50 mm/s)

MotionMonitoring 1D of the selected Detection Zoneup to 50 m; max. speed 4000 mm/s

RS4-RS4-MMotionotionRS4-RS4-MMotionotion

This slide intentionally shadowed to indicate FUTURE product, not available today!!!

Leuze electronic


thank you very muchfor

your attention

thank you very muchfor

your attention

Date post:	10-Apr-2015
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