TANK CAR BOTTOM OUTLET COMPONENTS
Dec 2008
McKenzie Valve & Machining Company 145 Airport Rd McKenzie, TN 38201 731-352-5027 www.McKenzieValve.com
All dimensions are reference
McKenzie Valve is pleased to offer pressure retaining components for tank cars, beyond valves and fittings.
The MANUAL OF STANDARDS AND RECOMMENDED PRACTICES, SECTION C-III, SPECIFICATIONS FOR TANK CARS, ISSUE OF OCTOBER 2007, commonly known as M-1002 requires per Appendix B, Section 3.1.5 “… each facility that fabricates or repairs tank car pressure-retaining components (such as nozzles, sumps, and outlet saddles) that form an integral part of a tank car tank must have Class D certification or other recognized certification such as ASME or ANSI.” McKenzie Valve, at the date of this printing, is the only M-1003 Class D Valve manufacturer. We have had a proud past supplying parts under Voluntary Class F certification and intend to improve this service in the present and future under Class D. Although Valves and Fittings require individual AAR Approval numbers, integral tank components, such as nozzles, sumps, and outlet saddles do not. They are part of the Certificate of Construction or Modification of Tank Approval. Class D, ensures that you are getting a quality component from your vendor.
A standard Bottom Outlet configuration on a tank car will include: • Saddle • Skid • 4” Low Profile Full Port Ball Valve w/ Handle • AAR E18 Style Outlet Nozzle • 5¼ - 4 Outlet Cap • 2” NPT Plug • Attachment Chain • Lock Pin
• Valve Gasket • Nozzle Gasket • Cap Gasket
Outlet Cap and Plug Assembly
TANK CAR BOTTOM OUTLET COMPONENTS
Dec 2008
McKenzie Valve & Machining Company 145 Airport Rd McKenzie, TN 38201 731-352-5027 www.McKenzieValve.com
All dimensions are reference
This brochure is intended for quick lookup of standard components. If non-standard components are required, please contact sales at McKenzie Valve. For more detailed information, see individual line cards or website. Saddle Skid
4” Low Profile Full Port Ball Valve Outlet Nozzle
Outlet Cap & Plug Assembly
Lock Pin
Gaskets
Carbon Steel Stainless Steel
106674-01 105520-01
"A" End "B" End Height Length
042745-01 042746-01 6.9 43.5 2 Steam Pipe Clearance Holes in 042745
No Remote Handle Clearance Hole in this configuration
Carbon Steel SS w/ Steam
503674-01 504735-01 Handle
042756-01 Repair Kits
TFE Filled TFE
505447-01 505446-01
Ductile Iron Stainless Steel
108110-01 108507-01
Ductile Iron Stainless Steel
MV100009-01 MV100006-01 PART QTY DESCRIPTION
304-9410 8 3/4-10 x 2" A574 CAP SCREW
102164-16 4 5/8-11 x 3.75" A307 GR B STUD
304-7075 4 5/8-11 HEAVY HEX LOCKNUT
020913-91 1 ANGLE BRACKET FOR LOCK
305-1410 1 SPRING ROLL PIN FOR HANDLE Carbon Steel
074832-01
DEFAULT THICK BUNA-N FG BUNA-N VITON-B RTFE Durlon 9000 Garlock 3510
1/8 044347-17 DDB0013-1197 044549-07 044444-17 044758-11 044518-14 Valve to Saddle 44758-11
3/16 DDB0013-1013 DDB0013-1015 DDB0013-1192 044444-33 DDB0013-754 DDB0013-1159
Nozzle to Valve DDB0095-34 Varies 044347-20 DDB0095-42 044549-08 DDB0095-17 DDB0095-34 DDB0095-19
1/8 DDB0013-1234 DDB0013-1420 DDB0013-1218 DDB0013-625 044758-12 044518-09 Cap to Nozzle DDB0013-1234
1/4 044162-43 DDB0013-1199 044549-01 044444-18 044758-23 044518-06
Other Components for complete assembly
REMOTE HOLE
STEAM HOLE
LENGTH
HEIGHT