“Technological innovation is at the heart of our projects”

TANKS & CALIBRATION COOLING AND SIZING PLASTIC PIPES

VACUUM TANKSOver forty years of experience makes of the Tecnomatic tanks a reliable instrument for an accurate calibration of plastic pipes.

1.000 mm vacuum tank, 10 + 6 mt.

▪ Stainless steel structure.

▪ Connection pipes entirely made from stainless steel (no flexible hoses).

▪ Height and cross adjustment with control from the extrusion side.

▪ Motorized longitudinal control, with wheels and rails.

VACUUM TANKS

Based on spray design and up to 2600 mm, can be offered also in full bath version (up to 160 mm).

▪ Aluminum casting lids with

pneumatic control for bigger tanks.

▪ Brass or plastic cone nozzles.

▪ Separate vacuum and cooling circuit.

▪ One or two vacuum chambers.

VACUUM TANKS

▪ Easy mechanical vacuum control.

▪ Flow filters and by-pass.

▪ Single inlet and outlet for water.

▪ Temperature display.

▪ Solid side platform (from 400mm tank).

▪ Rollers or discs pipe supports,

made from nylon.

▪ Water temperature control

by thermostatic valve.

▪ Vacuum range up to -0,8 bar.

VACUUM TANKS

▪ Quality pumps with high IP grade.

▪ Acoustic and visual vacuum alarm.

▪ Available for two strand extrusion up to 160mm.

VACUUM TANKSOptions

▪ Squeezing rollers, for ovality control.

▪ Tunnels for vacuum tanks connection.

▪ Inverter controlled pumps.

▪ Visualization of vacuum parameters on extruder panel.

▪ Adjustable position of spray nozzles bars.

VACUUM TANKSOver fourty years of experience makes of the Tecnomatic tanks a reliable instrument for an accurate calibration of plastic pipes.

1.600 mm vacuum tank, 10 mt.

VACUUM TANKS

Height and cross adjustment

VV 1.200/9

Single or double vacuum chamber

Flow filters and by-pass

Stainless steel structure

COOLING TANKS

Spray cooling tanks are manufactured in different lengths and up to 2.600mm.

Cooling tank 1.200 mm, 9mt. Cooling tank for 1.200 mm, corrugated pipes.

▪ Stainless steel tanks with shock

resistant polycarbonate covers.

▪ Brass or plastic cone nozzles.

▪ Easy access to tanks for working and

maintenance operation.

▪ Single inlet and outlet for water.

▪ Temperature display.

COOLING TANKS

Interior of a 1.000 mm cooling tank

▪ Adjustable height with multi feet.

▪ Rollers or discs pipe supports,

made from nylon.

COOLING TANKS

▪ Available for two strand extrusion

up to 160mm.

▪ Also available in versions with fully closed stainless steel body, with aluminum lids.

PE pipes cooling, with saddles support Full body stainless steel tank, with rollers support

▪ Squeezing rollers, for ovality control.

▪ Tunnels for cooling tanks connection.

▪ Heating exchanger.

▪ Pipe dryer.

▪ Adjustable position of spray nozzles bars.

COOLING TANKSOptions

COOLING TANKS

Adjustable feet

VS 1.200/6

Brass or plastic cone nozzles

Easy handling polycarbonate covers

Flow filter and by-pass

Stainless steel structure

CALIBRATION

The performance of an extrusion line gain definite advantages from the suitable design and correct use of calibrators.

▪ Tecnomatic offers same design concept for all types of polyolefin raw materials.

▪ High performance level and speed.

▪ Cooling water is directed through an integrated water ring system which provides a lubricating film in order to obtain an optimal pipe.

CALIBRATION

▪ Reduced number of calibrations

sleeve for all SDR production.

▪ Two-parts sleeve with intensive

cooling in the inlet.

▪ Short length size.

▪ Additional sleeve extension for

performance increasing.

▪ Available for diameter size from

20 to 2600 mm.Water distribution of a PP-R calibrator.

CALIBRATION

▪ Reduced number of calibrations

sleeve for all SDR production.

▪ Two-parts sleeve with intensive

cooling in the inlet.

▪ Short length size.

▪ Additional sleeve extension for

performance increasing.

▪ Available for diameter size from

20 to 2600 mm.

Options

1.600 mm PE calibrator

CALIBRATIONFour specific design to fit all diameter range and materials.

TYPE A

Dimension range OD 8-25 mm

Speed up to 150 m/min

TYPE B

Dimension range OD 32-11O mm

Speed up to 70 m/min

TYPE C

Dimension range OD 125-250 mm

Speed up to 10 m/min

TYPE D

Dimension range OD 280-2.600 mm

Speed below 3 m/min

Specification for calibrator TYPE A

CALIBRATION

CALIBRATOR for PE, PP-r, PP-h, PE-x, EVOH, PE-RT pipes

DIMENSION RANGE O.D. 8 – 25 mm

SPEED RANGEmax. 150 m/minfor LDPE & HDPE

max. 50 m/min for PEX-b

max. 90 m/min for HDPE & LDPE

max. 25 m/min for PP-R

max. 30 m/min for PE-RT

max. 20 m/min for EVOH

(if outer layer)

VACUUM TANK2 chambers,immersion

water cooling

2 chambers,immersion

water cooling

2 chambers, water spray

cooling

2 chambers,immersion

water cooling

2 chambers,immersion

water cooling

2 chambers,immersion

water cooling

TECHNICAL DESCRIPTION

FRONT RING Adjustable water front ring with inlet and outlet for water.

INLETWater lubricated, 1 channel ring with holes for water, followed by spiral channel. Water inlets and water outlets for cooling water.

HOLES Information on request.

WATER SUPPLY Water inlet regulated by pressure stabilizer device, connected to the main water network.

LENGHT Approximate 470 mm (depending by material).

CALIBRATION

Specification for calibrator TYPE B

CALIBRATION

CALIBRATOR for PE, PP-r, PP-h, PE-x EVOH, PE-RT pipes

DIMENSION RANGE O.D. 32 – 110 mm

SPEED RANGEmax. 70 m/min for

HDPE & LDPEmax. 15 m/min for

PEX-bmax. 15 m/min for

PP-R max. 10 m/min for

PE-RT

max. 15 m/min for EVOH

(if outer layer)

VACUUM TANK2 chambers, water

spray cooling

2 chambers, immersion water

cooling

2 chambers, water spray cooling

2 chambers, immersion water

cooling

2 chambers, immersion water

cooling

TECHNICAL DESCRIPTION

FRONT RING Adjustable water front ring with inlet and outlet for water.

INLETWater lubricated, 1 channel ring with holes for water, followed by spiral channel. Water inlets and water outlets for cooling water.

HOLES Information on request.

WATER SUPPLY Water inlets regulated by pressure stabilizer device, connected to the main water network.

LENGHT Approximate 280 mm (depending by material).

CALIBRATION

Specification for calibrator TYPE C

CALIBRATION

CALIBRATOR for PE, PP-r, PP-h pipes

DIMENSION RANGE O.D. 125 – 250 mm

SPEED RANGE For speed up to 10 m/min.

VACUUM TANK 2 chambers, water spray cooling

TECHNICAL DESCRIPTION

FRONT RING No adjustable water front ring.

INLETWater lubricated, 1 channel ring with holes for water, followed by spiral channel. Water inlets and water outlets for cooling water.

HOLES Information on request.

WATER SUPPLY Water inlets regulated by pressure stabilizer device, connected to the main water network.

LENGHT Approximate 270 mm (depending by material).

CALIBRATION

Specification for calibrator TYPE D

CALIBRATION

CALIBRATOR for PE, PP-r, PP-h pipes

DIMENSION RANGE O.D. 280 – 2600 mm

SPEED RANGE For speed up to 3 m/min.

VACUUM TANK 2 chambers, water spray cooling

TECHNICAL DESCRIPTION

FRONT RING No adjustable water front ring.

INLETDry calibrator, without water lubrication at the sleeve inlet. Intensive cooling of sleeve area by water. Water outlet possible via holes at back side by vacuum.

HOLES Information on request.

WATER SUPPLY Water inlets regulated by pressure stabilizer device, connected to the main water network.

LENGTH Approximate 415 mm (depending by material).

CALIBRATION

CALIBRATIONAt work

▪ PE water pressure pipe

- e.g. 20x2,3 up to 60 m/min.

▪ PE irrigation pipe

- e.g. 16x0,2 up to 150 or 20x1,0 – 100 m/min.

▪ PP-R

- up to 25 m/min for smaller diameters.

▪ PE micro-pipes

- up to 200 m/min (OD 5 mm - 8 mm - 10 mm)

High speed PP-R production

Adjustable PE calibrator

CALIBRATION

At work

▪ PEX (inner layer)

for Alu/Pe-x or floor heating pipes

- up to 40 m/min.

▪ PEX

- up to 50 m/min.

▪ PERT

- up to 50 m/min.

▪ PEX with EVOH barrier (outside layer)

- up to 20 m/min.

PE calibrator

Fast dimensional change calibrator

CALIBRATIONSDR’s classes working range.

OD / SDR 6 7,4 9 11 13,6 17 17,6 21 26 33 41

16 3 2,3 2

20 3,4 3 2,3 2

25 4,2 3,5 3 2,3 2

32 5,4 4,4 3,6 3 2,4 2

40 6,7 5,5 4,5 3,7 3 2,4 2,3 2

50 8,3 6,9 5,6 4,6 3,7 3 2,9 2,4 2

63 10,5 8,6 7,1 5,8 4,7 3,8 3,6 3 2,5

75 12,5 10,3 8,4 6,8 5,6 4,5 4,3 3,6 2,9 2,4 1,9

90 15 12,3 10,1 8,2 6,7 5,4 5,1 4,3 3,5 2,8 2,2

110 18,3 15,1 12,3 10 8,1 6,6 6,3 5,3 4,2 3,5 2,7

125 20,8 17,1 14 11,4 9,2 7,4 7,1 6 4,8 3,9 3,1

140 23,3 19,2 15,7 12,7 10,3 8,3 8 6,7 5,4 4,4 3,5

160 26,6 21,9 17,9 14,6 11,8 9,5 9,1 7,7 6,2 5 3,9

180 29,9 24,9 20,1 16,4 13,3 10,7 10,2 8,6 6,9 5,6 4,4

200 33,2 27,4 22,4 18,2 14,7 11,9 11,4 9,6 7,7 6,2 4,9

225 37,4 30,8 25,2 20,5 16,6 13,4 12,8 10,8 8,6 7 5,5

250 41,5 34,2 27,9 22,7 18,4 14,8 14,2 11,9 9,6 7,8 6,1

280 46,5 38,3 31,3 25,4 20,6 16,6 15,9 13,4 10,7 8,7 6,9

315 52,3 43,1 35,2 28,6 23,2 18,7 17,9 15 12,1 9,7 7,7

355 59 48,5 39,7 32,2 26,1 21,1 20,1 16,9 13,6 10,9 8,7

400 54,7 44,7 36,3 29,4 23,7 22,7 19,1 15,3 12,3 9,8

450 50,3 40,9 33,1 26,7 25,5 21,5 17,2 13,8 11

500 55,8 45,4 36,8 29,7 28,3 23,9 19,1 15,3 12,3

560 50,8 41,2 33,2 31,7 26,7 21,4 17,4 13,7

630 57,2 46,3 37,4 35,7 30 24,1 19,3 15,4

710 52,2 42,1 40,2 33,9 27,2 21,8 17,4

800 58,8 47,4 45,3 38,1 30,6 24,5 19,6

900 53,3 51 42,9 34,4 27,6 22

1000 59,3 56,6 47,7 38,2 30,6 24,5

1200 57,2 45,9 36,7 29,4

1400 53,5 42,9 34,3

1600 61,2 49 39,2

PVC CALIBRATION

Calibrators made from bronze are also provided for PVC pipes from diameter 10 to 1.200 mm.

MEETING THE CHALLENGE

Tecnomatic operates directly and through an extensive network of strategically located agents, offering turn-key and custom fit solutions.

The wide range of products from its own manufacturing unit and from leading international suppliers includes:

▪ Single screw extruders in L/D 24,30,37,40 and co-extruders.

▪ Extrusion die-heads for polyolefin pipes (mono and multilayers up to 2600 mm).

▪ PVC extrusion die-heads up to O.D. 1200 mm.

▪ Special extrusion die-heads.

▪ Vacuum, cooling tanks, calibration sleeves.

▪ Dosing, downstream & accessories equipment.

TECNOMATIC S.R.L. Via Emilia, 4

Azzano S.Paolo (Bg)Italy

Tel. +39 035 310375Fax +39 035 311286

Email: info@tecnomaticsrl.netwww.tecnomaticsrl.net