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TBEM Group, Jamshedpur 1
Treading the path ofexcellence
at CVBU
TATA MOTORS
Treading the path ofexcellence
at CVBU
TATA MOTORSParthasarathi Banerjee
Asst General Manager
Tata Business Excellence ModelCommercial Vehicle Business Unit
Tata Motors Ltd
Jamshedpur
Software Productivity Conference
Bangalore 18 February 2006
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TBEM Group, Jamshedpur 2
Tata Motors - A Flagship
Automotive Company of the Tata Group
Leading the Future
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Tata Group
Serving India for 127 years
93 diversified companies
A Total Turnover of US$ 17.8 billion (2.8% of Indias GDP)
Largest Market Cap. - Trusted over by 2 million shareholders
Account for 5 % of Indias exports
Strong Brand Equity and Business Values
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The Tata Group - 7 business sectors
Engineering Materials Energy Chemicals
PowerAutomotive andEngineering Products
ChemicalsMetalsComposites
Communications & IT Consumer Products Services
HotelsFinancial Services
International operationsOther Services
Telecommunications
Information Technology
Consumer goods
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Tata Motors
Indias Largest Automotive Company
Total income of US$ 4.7 billion (2004-05)
Over 3 million Tata Vehicles plying on Indian Roads
Indias only full range manufacturer of Passenger Cars & CommercialVehicles
Product portfolio covers passenger cars, trucks, buses, and defencevehicles
Currently has four vehicle manufacturing units at Jamshedpur, Pune,Lucknow and Gunsan (S Korea)
Leading the future of the Indian Automobile Industry
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Additional Strengths that Tata Motors can leverage
Tata Group synergy for world class offering
Tata Cummins for state-of-the-art Engines
TACO - Collaboration with world class auto component /systemmanufacturers including Johnson controls, Yazaki, Knorr Bremse,Ficosa, Owens Corning, Faurecia,Toyo, etc..
Tata Steel for HR & CR sheets and other steel inputs
Telcon - Earth moving plant and machinery - collaboration withHitachi, John Deere, Euclid
Tata Advance Materials for special materials & composites
TCS / Tata Technologies for a range of engineering, manufacturingand business system solutions software development
Fiat s.p.A. for Design, Manufacturing, Sourcing and Distribution of cars
Hispano Carrocera SA for Innovation in Buses
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Tata Motors
Among the top 6 Medium & Heavy Commercial Vehicle Manufacturers in the
world
Over 130 models of Vehicles & Automotive Products which include
Cars & Multi-utility vehicles
1 ton LCVs to 40 ton HCVs / Tractor Trailers
Buses from 12 seats to 67 seats
Tippers to Special Purpose vehicles
Wide Range of Defence vehicles
Driven in 70 countries
Leading the future of the Indian Automobile Industry
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Tata Motors Product Range : Cars and MUVs
Cars MUVs
Indica Safari
Sumo
Victa
SumoSpacio
Indigo
Indigo Marina
T t M t C i l V hi l P d t R
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Tata Motors - Commercial Vehicles Product Range
LCVs Medium & Heavy CVs- Trucks
Tata Mobile207- Pickup
LPT 1615Truck
SE 1613 TCTruckSFC 407Cargo Truck
LPT 407Cargo Truck
LPO 1613
Car Carrier
LPT 709 EContainer
Truck
LPT 2515Tanker
ACEMini-Truck LPT 2516
Mixers
T t M t C i l V hi l P d t R
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Tata Motors - Commercial Vehicles Product Range
Medium & Heavy CVs Dumpers/ Tippers / Tractor Trailer
LPS 3015Tractor
LPK 1615Tipper
LPS 3516Tractor -Container
LPK 2516Heavy duty
Dumper
LPK 1615Turbo
Heavy DutyDumper
LPS 3516
Tanker
TATA i t t d l i ti l ti
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TATA integrated logistics solutions
T t M t D f & P ilit V hi l
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Tata Motors- Defence & Paramilitary Vehicles
Tata SD 1015TC (4X4)Troop Carrier
Tata 407 SoftTopTroop Carrier
LPT 1615 TC(4X4)Troop Carrier
Tata 407 hardtopTroop Carrier
Tata LPT A713 TC(4X4)Ambulance
Tata LPT A1621 TC (6X6)High mobility
(Logistics)
Tata LPT 709E HardTroop Carrier
Tata A 1615TC 4X2
LOC Carrier
Tata Motors Commercial Vehicles Product Range
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Tata Motors - Commercial Vehicles Product Range
Buses
SFC 407Mini bus
LPO 1510CNG bus
LP/LPO1510Euro I
City Bus
LP 709EStaff Bus
LPO 1616
TCLuxury Bus
LPO 1615TCLuxury bus
Tata Daewoo Commercial Vehicle joins the Tata Family
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Tata Daewoo Commercial Vehicle joins the Tata Family
First major Overseas acquisition in March 04
Significant addition to Product Range and manufacturing capabilities
Access to South Korean Market for MCVs and ICVs
A step towards International presence
Tata Daewoo Commercial Vehicle joins the Tata Family
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Tata Daewoo Commercial Vehicle joins the Tata Family
Erstwhile DWCV Second largest CV maker in South Korea with a
market share of around 26 per cent.
Produced 200-400 horse power range of heavy dutytrucks
Has over 93 models of cargo trucks, dumpers, mixer
vehicles and also the capacity to make lightcommercial vehicles.
Also makes tractors and utility vehicles and has an
annual production capacity of 20,000 vehicles.
DWCV makes commercial vehicles in 200-400 BHPrange, while Tata Motors makes trucks up to a
maximum capacity of 200 BHP.
Tata Daewoo Commercial Vehicle joins the Tata Family
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Tata Daewoo Commercial Vehicle joins the Tata Family
Acquisition of DWCW expected to
help Tata Motors in its efforts to make the 'truck of the
future', Enter Southeast Asian markets like South Korea,
Thailand and Malaysia as well as China, to truly boost
its presence in foreign markets
Tie-up with Hispano Carrocera SA yields Starbus and Globus
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Tie up with Hispano Carrocera SA yields Starbus and Globus
StarbusSeating capacities from 16 to 67 seats
Designed for optimum functionality andcomfortOffer unparalleled economy to the operators
Starbus range includes Standard, Deluxe, LowFloor and Skool bus options - each with acustomised set of features
GlobusTata Globus Coach designed to transportlong-distance traveller in the very lap of luxury
Ergonomically designed seatsSpacious leg roomSpecial baggage spacePersonalised climate control vents to quieterengines
Air-suspension and superior braking systems
The Business Model
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The Business Model
Malcom Baldrige National Quality Award for Business
Excellence
European Foundation Quality Model
many others
The Tata Group
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The Tata Group
1991 the time India was beginning to get
liberalised. Mr. Ratan N Tata takes over as
Chairman, Tata Sons 1993 Chairman for over 50 years Mr. JRD
Tata passes away
1994 JRD QV Award for Business Excellence
instituted within the Group in line with MBNQA
2000 JRD QV BE Model renamed Tata
Business Excellence Model (TBEM)
The Goals of TBEM
The Goals of TBEM
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The Goals of TBEMThe Goals of TBEM
Delivery of ever-improving value to customers,
resulting in marketplace success
Improvement of overall organizational effectiveness
and capabilities
Organisational & Personal Learning
Ever growing top line
Ever improving efficienciesand reducing costs
TBEM Core Values and Concepts
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TBEM Core Values and Concepts
Visionary LeadershipVisionary Leadership
Organizational &Organizational &
Personal LearningPersonal Learning
AgilityAgility
Valuing Employees &Valuing Employees &PartnersPartners Managing for InnovationManaging for Innovation
CustomerCustomer-- DrivenDriven
ExcellenceExcellence
Focus on the FutureFocus on the Future
Social ResponsibilitySocial Responsibility
& CitizenshipManagement By FactManagement By Fact
& Citizenship
Focus on Results &Focus on Results &
Creating ValueCreating ValueSystems PerspectiveSystems Perspective
TBEM Framework: A Systems Perspective
TBEM Framework: A Systems Perspective
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TBEM Framework: A Systems PerspectiveTBEM Framework: A Systems PerspectiveTBEM
90
85 85
8585
125450
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THE TBEM FRAMEWORK
Leadership 125
Strategic Planning 85
Customer & Market Focus 85
Measurement, Analysis& KM 90
Human Resource Focus 85
Process Management 80
Business Results 450
TOTAL 1000
Business Excellence Awards to CVBU
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JRD QV Award for Business Excellence 2005JRD QV Award for Business Excellence 2005
Earlier winners
TCS (2004)
Tata Steel (2000)
CIICII--EximExim Bank Award for Business Excellence 2005Bank Award for Business Excellence 2005Earlier winners
Infosys (2002)
Tata Steel (2000)
Maruti Udyog (1998)
Hewlett Packard (1997)
Journey in the Award Process, so far
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y
Wins
JRD QV Award for Business Excellence CII-Exim Bank Award for Business Excellence
400410 437
503
551578
620
0
100
200
300
400
500
600
700
1998 1999 2000 2001 2002 2003 2004 2005
Business Excellence Model key elements
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y
StrategicLeadership
ExecutionExcellence
OrganizationalLearning
to to Lead the
organizationManage theorganization
Improve theorganization
We work through
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g
StrategicLeadership
ExecutionExcellence
OrganizationalLearning
to to Lead the
organizationManage theorganization
Improve theorganization
Strategic Leadership
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Leadership SystemLeadership System
Strategic PlanningStrategic Planning Focus on CustomerFocus on Customer
Strategic Leadership
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Leadership SystemLeadership System
Strategic PlanningStrategic Planning Focus on CustomerFocus on Customer
Leadership Role
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Set directionSet direction
OrganiseOrganise and allocate resourcesand allocate resources
Review to achieve plansReview to achieve plans Develop EmployeesDevelop Employees
Innovate and improveInnovate and improve
Aspire for Vision Mission - Values
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Core Values
Integrity
Customer Focus
Corporate Citizenship
Passion forEngineering
Purpose
To create
economic
assets for road
transportation for
the bulk movement of goodsand people and participate in
managing these over the life
of assets in order to create
and capture economic
value
Vision
To be a world class corporate constantly furthering the interests of allits stakeholders
Mission
Shareholders :To consistently create shareholder value bygenerating returns in excess of WACC during the upturn and at leastequal to WACC during the downturn of the business cycle
Customers :To strengthen the Tata brand and create lastingrelationships with customers by working closely with businesspartners to provide superior value for money over the life cycle
Vendors and Channel Partners: To foster a long term relationshipso as to introduce a broad range of innovative products and services,that would benefit our customers and other stakeholders
Employees:To create a seamless organisation that incubates andpromotes innovation, excellence and the Tata core values
Community: To proactively participate in reshaping the countrys
economic growth and to take a holistic approach towardsenvironmental protection
Strengthen and leverage the Low Cost base and Offer aworld class Product Range at the most competitive price
A Unique Value Proposition from Tata
Leadership System
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Innovate, Share
and Learn
AdapttoNew
Challenges
andRaisetheBar
Develop, Reward and
Recognise Employees
Understand Vision,Stakeholder Needs,
Higher LevelObjectives
CommunicateandBuild
Commitment
Create a Culture ofHigh Performance
BeaR
oleMod
el
Build,M
otivate,
Empo
wer
Team
forAc
celer
ated
Chang
e
Organise, Align, and
Allocate Resources
Communicate and Involve
Review and Adjust to
Achieve Plan
MissionPartners
CommunityShareholders
Employees
Customers
Passion for Engineering Customer Focus Corporate CitizenshipIntegrity
Set Direction and Plan
Tata Code of Conduct
Leadership System - Deployment
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Levels of Leadership
Innocence
Awareness
Commitment World-class
Self Evaluation Matrix
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Social Responsibility & Organisational Governance
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CVBU complies with GlobalCVBU complies with GlobalReporting Initiative (GRI)Reporting Initiative (GRI)
GuidelinesGuidelines TripleTriple BottomlineBottomlineapproachapproach
Tata Code of ConductTata Code of Conduct CommunicationCommunication
Tracking adherenceTracking adherence
Effectiveness MeasurementEffectiveness Measurement
Strategic Leadership
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Leadership SystemLeadership System
Strategic PlanningStrategic Planning Focus on CustomerFocus on Customer
Strategic Leadership
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Leadership SystemLeadership System
Strategic PlanningStrategic Planning Focus on CustomerFocus on Customer
Strategic Planning
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throughthrough
Balanced ScorecardBalanced Scorecard --Development and DeploymentDevelopment and Deployment
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I believe that lack of Strategic Planning has a
profound influence on the position of a BusinessOrganization in the marketplace and most of theproblems of the Organization can usually be traced
to lack of Planning
Ratan N. Tata 1996
Strategic Planning
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Strategic Planning
Thi kThi k
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ThinkThink
Environment ScanningEnvironment Scanning
VisioningVisioning
Strategic ChallengesStrategic Challenges
Setting Strategic DirectionSetting Strategic Direction DevelopDevelop
Strategic AnalysisStrategic Analysis
Strategic Focus/ ObjectivesStrategic Focus/ Objectives
Target Setting/ Resource AllocationTarget Setting/ Resource Allocation
DeployDeploy
Balanced Scorecard DeploymentBalanced Scorecard Deployment
ReviewReview
ReviewReview
Evaluation & ImprovementEvaluation & Improvement
BSC Four Perspectives
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FINANCIAL PERSPECTIVEFINANCIAL PERSPECTIVE
"TO SATISFY OUR SHAREHOLDERS,WHAT FINANCIAL OBJECTIVES MUST
WE ACCOMPLISH?
"TO SATISFY OUR CUSTOMERS, ANDSHAREHOLDERS, IN WHICH INTERNAL
BUSINESS PROCESSES MUST WE
EXCEL?
INTERNAL PERSPECTIVEINTERNAL PERSPECTIVE
"TO ACHIEVE OUR FINANCIALOBJECTIVES, WHAT CUSTOMERNEEDS MUST WE SERVE?
CUSTOMER PERSPECTIVECUSTOMER PERSPECTIVE
LEARNING PERSPECTIVELEARNING PERSPECTIVE
"TO ACHIEVE OUR GOALS, HOWMUST OUR ORGANIZATIONLEARN AND INNOVATE?
CVBU BSC Implementation Structure
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STEERING COMMITTEESTEERING COMMITTEE
CVBUCVBU -- BSCBSC
PLANT / FUNCTIONAL STEERINGPLANT / FUNCTIONAL STEERING
COMMITTEECOMMITTEE -- BSCBSC
DIVISIONAL/ CX STEERING COMMITTEEDIVISIONAL/ CX STEERING COMMITTEEBSCBSC
DEPARTMENTAL STEERING COMMITTEEDEPARTMENTAL STEERING COMMITTEEBSCBSC
INDIVIDUALINDIVIDUAL MPAsMPAs
BSC Assessment
ATTRIBUTES
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ATTRIBUTES
QUALITY OF GOALSCustomer Orientation
Data Sufficiency
Alignment with next higher level BSCComparative Comparison and/ or Benchmarking
QUALITY OF PROCESS
Trend of and Overall Performance
Quality of Review and Analysis
Degree of Involvement
Learning and Sharing
QUALITY OF PERFORMANCE
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BSC ASSESSMENT - CONCLUSION
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LEVELS OF PERFORMANCE
Level 1: THE BEGINNINGLevel 1: THE BEGINNING
Level 4: TOWARDS MATURITYLevel 4: TOWARDS MATURITY
Level 2: EARLY DEVELOPMENTLevel 2: EARLY DEVELOPMENT
Level 3: EFFECTIVE DEPLOYMENTLevel 3: EFFECTIVE DEPLOYMENT
Level 5: A WAY OF LIFELevel 5: A WAY OF LIFE
BSC JOURNEY
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CVBU BSC evolved first in September 2000
Concept cascaded to Plants and Functions by 2001
Assessments to develop maturity initiated in 2003
Most divisions have matured BSC processes in 2005
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and A Recognition WE, at CVBU, are
proud of
and A Recognition WE, at CVBU, are
proud of
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CVBU Tata Motors, the first and the onlyCVBU Tata Motors, the first and the onlyIndian Company, awarded with the BSCIndian Company, awarded with the BSC
Hall of Fame in 2003 by BalancedHall of Fame in 2003 by BalancedScorecard Collaborative from the creatorsScorecard Collaborative from the creators
of Balanced Scorecardsof Balanced Scorecards -- Drs. Kaplan andDrs. Kaplan and
NortonNorton
Also, we are in the company of only 29Also, we are in the company of only 29other companies in the world who haveother companies in the world who have
won this awardwon this award
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warning!!
The Balanced Scorecard is nota substitute for good
management- it is only a tool.
It requires good management!!
Strategic Leadership
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Leadership SystemLeadership System
Strategic PlanningStrategic Planning
Focus on CustomerFocus on Customer
Strategic Leadership
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Leadership SystemLeadership System
Strategic PlanningStrategic Planning
Focus on CustomerFocus on Customer
Focus on Customer
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Market Development ProcessMarket Development Process
Customer Touch PointsCustomer Touch Points One every 900 sq. km.One every 900 sq. km.
Derive MarketingDirection
Listening &Learning
Preparation ofAnnual Business
Plans
Preparation ofMarketing Plan
Implementation &Reivew
Focus on Customer
Listen and learnListen and learn
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Listen and learnListen and learn
Product/Service
Planning
BusinessPlanning &
Development
Monthly Review of the impact on Business results, in SCMeetings
Customer Listening& LearningApproaches
Capture customer & marketinformationas per predetermined
frequency
Analyses of data by NPI and LOBs
Priritisation of key customerrequirements & their relative
importance in purchasing decisionsbased on inputs from customers
through surveys
Competitiveinformation from
FIBRESBenchmarking
MarketPlanning
NetworkPlanning
Development of the Plans by LOBs/ NPI/ Sales/ Services
We work through
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StrategicLeadership
ExecutionExcellence
OrganizationalLearning
to to
Lead theorganization
Manage theorganization
Improve theorganization
We work through
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ExecutionExcellence
StrategicLeadership
OrganizationalLearning
to to
Lead theorganization
Manage theorganization
Improve theorganization
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Customer Relationships
Relationship ManagementRelationship Management
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Relationship ManagementRelationship ManagementCustomers/ Channel MembersInputs through L&L on -
AccessibilityRecognition for loyaltyGuidance & Assistance
Benchmarking InformationCustomer Database QFD Information Dealership Network study Best practices in Auto Industry
Determine contact requirementsNew CRM approaches/ modifyexisting CRM approaches
CVBU/ LOB SCAnalysis of inputs, Review ofcurrent approaches
Deployment of CRM approachesthroughout network
Review of impact on BusinessResults
Sales Process ImprovementSales Process ImprovementC0 Customer
(Prospects)C1 Customer
(Performa Issued)
C3 CustomerVehicle Delivered
(TATA Customer)
C2 CustomerLOI/Token Payment
Received
Customer Satisfaction Improvement ProcessCustomer Satisfaction Improvement ProcessCustomer Relationships
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Qualitative Discovery phase to clarify all issues impacting
customer satisfaction
Questionnaire development (positively worded statements,covering above aspects)
Customer interviews (recent buyers of CVBU and Competition)
Analysis of data using Regression analysis, Factor analysis
Relative importance of eachFactor in customer satisfactionand dissatisfaction
Satisfaction & Dissatisfactionlevels of CVBU & Competitorson each factor
Relative rating of CVBU Vs Competition for prioritization
for improvement
Action plan development and deployment
Inputs from
partners
Annual review of
The process
Changes in
segments
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
HR Focus
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Attract the GOODAttract the GOOD
Advance the BETTERAdvance the BETTER Retain the BESTRetain the BEST
HR Vision and Mission
Enhance and maintain Human Capital which
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Enhance and maintain Human Capital, which
will make the Organisation a world class playerand further the interests of all stakeholders
Source, develop and maintain Human Capital,which will drive the culture of customer focus, highperformance and seamlessness.
Create, learn and implement best in class HRpractices and processes in pursuit of excellence.
Retain and attract the talent by improving thebrand through employee delight and loyalty.
Improve Community friendliness.
64
Work Structures
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Concept of Factories and Centres ofExcellence (CX)
Cross-Functional Teams
Self-Directed Teams
65
Employee Development Focused Leadership Development through
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Fast track schemes
Development Centres
Technical Specialist Scheme
Talent Management Scheme
Focused Employee Training aligned with BusinessNeeds
Evaluation of Training Effectiveness
66
Employee Welfare
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Policy on Safety, Health, Security &Ergonomics
Business Risk Management
Employee Welfare Services
Employee Satisfaction Surveys
67
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Enterprise Process Model
VALUE CREATION PROCESSESm
en
t
t
Expectations, Statutory Requirements
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MANAGEMENTPROCESSES
Human Resource Management
Facilities & Environment
Management
Finance & Budgeting
Information & Knowledge
Management
Lea
ders
hip&
Corpora
teCitiz
ens
hip
Organ
isa
tiona
lGovernance
Interna
l&Externa
lCommunica
tion
Strate
gicPlann
ing
Performance
Improvem
&Cha
nge
Managemen
t
C U
S T
O M
E R
and
O the
rS
tak
eH
old e
rs
(Em
ploy
ee
s,I
nves
tor s
,G ov
t ,S
ocie
ty)
Demand Creation Processes
Market Development
Channel Partner Management
Demand Fulfillment Processes
New Product
Introduction
Services
Design
Design Processes
Sales & Operations
PlanningVendor Management
Manufacturing
Production & DeliveryProcesses
After SalesService
Service Processes
Sales Planning
Vehicle Financing
SUPPORT PROCESSES
EL11-Manufacturing
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EPM Process No:CVBU-EL-11
Locational Process Chiefs: Locational Manufacturing Heads
Principal Process Owner: A P Arya - Sr VP (JSR and Lucknow Works)
Sub_Proc No Sub Process Name Sub_Process Owner
CVBU-EL-11-01 Material Scheduling & Logistics Head Materials - Pune,JSR, LKO
CVBU-EL-11-02 Produce Vehicles/Aggregates/Components Factory/Divisional Heads - Pune, JSR,LKO
CVBU-EL-11-03 Vehicles & Spares despatch'Heads Vehicle Despatch, Exports & CKD, Auto Services -
Pune, JSR, LKO
CVBU-EL-11-04 Analyis Of Customer Complaints Heads (QA, CQ, Customer Support) - Pune, JSR, LKO
CVBU-EL-11-05 Implementation of Design Modifications Head (TS/STDs I) - Pune, JSR, LKO
CVBU-EL-11-06 MaintenanceHead (maintenance): Respective Maintenance Heads/ CX
Heads in Factory/division, CX, Department
Manufacturing
MV Raja Rao, VP (Mfg)
EL11-02 Produce Vehicles/ Aggregates/ Components
Inputs
B/O materials aggregates and OutputsKey Steps in - Produce
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B/O materials, aggregates and
components In-house materials, aggregates
and components
Production schedule
Estimate sheets/routings
Support from other functions
Quality plan/work
instructions/Control Plans Resources manpower, direct
material, Indirect material/tools,
machines, equipments and
vehicles.
Outputs
Vehicle, aggregate,
component as per quality
norms and S&OP
Key Steps in ProduceVehicles/Aggregates/Components
1.Prepare production schedule
2.Allocate manpower
3.Ensure availability of material, tooling,
equipment
4.Production of parts, aggregates and
vehicles
5.Monitoring of quality, productivity, safety
and cost
CLIP Score
Index
%
Rs./ Unit
%
%
%
Index
Effectiveness
S&OP Schedule Adherence
Quality Index
First Shot OK (Aggregate/ Assy Line Level)
COPQ
Process Capability Improvement (Machining) Ppk > 1.67 for identifiedprocesses
Process Capability Improvement (Non-measurable) % Conformance > 99.73
Process Capability Improvement (Tightening) Ppk > 1.33
Safety index (SR & FR)
Ratio
Rs./ Unit
Efficiency
Eq. Unit./ Man/ Year
Variable Conversion Cost / Unit
UnitPerformance Measure
How, it operates (Methods/ Practices)
1. Prepare production schedule Based on vehicle production/dispatch schedule and spare parts call up
each factory/shop works out Production Schedule.
2. Allocate manpower
Each factory/shop works out its manpower requirement on the basis of
production plan and productivity targets and redistribute manpower and
communicate net shortage/excess to HR.
3. Ensure availability of materials, tooling, equipment
Respective factory/shop co-ordinates with concerned agencies to ensure
on time availability of material, tools, machines etc.4. Production of parts and aggregates
Production activities are carried out as per estimate sheets / routings.
Operatives carry out in process inspections/checks as per quality plan/
work instructions. Central QA performs audit checks to ensure that laid
down system is being followed.
5. Monitoring of quality, productivity, safety and cost
Factory/Plant management reviews production, productivity, quality and
cost on daily/monthly basis and takes corrective action as required.
Sub process : Produce Vehicles/Aggregates/Components
Sub Process Ref : CVBU-EL-11-02 (version 1.1)Process Owner : Pune -JSR -LKOEPM Linkage CVBU-EL-11 ( Manufacturing )
Preparation Date : 31/03/04 (updated 05/02/05)
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Operational Improvements
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Achieved through Achieved through
55--SS TPMTPM
PokaPoka YokeYoke
KaizenKaizen
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Execution Excellence
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Customer RelationsCustomer Relations
HR FocusHR Focus
Manage ProcessesManage Processes
Operational ImprovementsOperational Improvements
Assess and ImproveAssess and Improve
Assess and Improve
CVBU Internal Assessment Process
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PurposePurpose Divisions/ Functions as Profit/ Cost Centres
Align the function for breakthrough performances
Improving systems and processes
Sharing/ adapting best practices
ProcessProcess
Application Writing
Evaluation by certified assessors
Guided by senior executives as mentors
Excellence Plan
InputsInputs
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TBEM Assessment Feedback ReportTBEM Assessment Feedback Report CIICII--EximExim Bank Award Assessment FeedbackBank Award Assessment Feedback
ReportReport
ProcessProcess
Divisions allocated relevantDivisions allocated relevant OFIsOFIs for evolvingfor evolving
the Excellence Plan as also the implementationthe Excellence Plan as also the implementation
planplan
OutputOutput
TimeplanTimeplan against each Excellence Plan stepsagainst each Excellence Plan steps
Implementation of Excellence plansImplementation of Excellence plans
Quality Month
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a Tool fora Tool forAssessmentAssessment
andandImprovementImprovement
Quality Month Objectives
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To revisit our approaches and practicesTo revisit our approaches and practices
To understand the level of theirTo understand the level of theirdeploymentdeployment
To develop an Improvement Road MapTo develop an Improvement Road Map
through
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Interactive WorkshopsInteractive Workshops
InterInter--divisional competition on overalldivisional competition on overall
Performance Excellence, 5S, Kaizen, TPMPerformance Excellence, 5S, Kaizen, TPM
Interact with various stakeholders toInteract with various stakeholders to
seek their expectations afreshseek their expectations afresh
Theme this year
Robust DeploymentRobust Deploymentof Enterprise Processesof Enterprise Processes
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RobustRobust
Powerfully Built, Marked by Richness and Fullness
DeploymentDeploymentApplication of an organisations approaches.
Deployment is evaluated on the basis of the breadth and
depth of application of the approach to relevantprocesses and work units throughout the organisation
Theme
Robust Deployment ofRobust Deployment ofEnterprise ProcessesEnterprise Processes
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EnterpriseEnterpriseAn undertaking of some scope, complication, and risk;
A purposeful or industrious undertaking - one that
requires effort or boldness
ProcessesProcessesLinked activities with the purpose of producing a product
or service for a customer within or outside the
organisation. It involves combinations of people,machines, tools, techniques, and materials in asystematic series of steps or actions
Training Workshops and Seminars and Debates
In areas of
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Business Excellence
TPM, Kaizen, 5S
Safety & Health
Human Values
Quality in Education
Operational Quality and the Customer
Supplier Quality
Ethics & Governance
We work through
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StrategicLeadership
ExecutionExcellence
OrganizationalLearning
to to
Lead theorganization
Manage theorganization
Improve theorganization
We work through
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OrganizationalLearning
StrategicLeadership
ExecutionExcellence
to to
Lead theorganization
Manage theorganization
Improve theorganization
Organisational Learning
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Training to excelTraining to excel
Knowledge ManagementKnowledge Management and, Consequent Results and, Consequent Results
Organisational Learning
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Training to excelTraining to excel
Knowledge ManagementKnowledge Management
and, Consequent Results and, Consequent Results
TBEM Champions
TBEM Champions are CHANGE AGENTS
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Three-tier Structure:
Business Excellence Champions
Business Excellence leaders
Business Excellence Mentors
Experts in Business Excellence Concepts
Coordinate BE activities in their divisions/ work areas
Leaders/ Members of External Assessment teams
TBEM Champions
TBEM coordinators
in divisions
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in divisions
526
7
39
19120
20
180
26
195
32
2000 2001 2002 2003 2004 2005
External
Internal
Change Agents todrive BSC,Benchmarking, KM
and other businessexcellenceinitiatives
They are also theTBEM InternalAssessors
Assessors Base 2nd
only to Tata Steel
a leading steelmanufacturer
Organisational Learning
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Training to excelTraining to excel
Knowledge ManagementKnowledge Management and, Consequent Results and, Consequent Results
Organisational Learning
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Training to excelTraining to excel
Knowledge ManagementKnowledge Management
and, Consequent Results and, Consequent Results
Knowledge Management as a process
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UnderstandKnowledge
Requirements
1EncourageKnowledge
Sharing
2Exchange and
Use
Knowledge
3
Improve theProcess
5Build
KnowledgeRepositories
4
Knowledge Management Structure
KM Focus StakeholdersTransfer Mechanisms
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Strategic
EPM
Processes
Sub
Processes
Customers
Ch
annelPartners
Vendors
Em
ployees
Measures:Efficie
ncyandEffe
ctiveness
Role Model for KM Drive Best Practices Breakthroughs
Use KMProvide KMIdentify process
Best Practices
Linkage to BSC
Mentor KMEnable the use of
Best PracticesImprove ProcessesMeasure Results
Experts / CoPs Suggestion Schemes CX, SDT, Work Teams,
Improvement groups Mentoring, Training
Review meetings Experts CFT, CLT Knowledge
Workbook
(Knowledge given /gained, BP)
Mentoring, Training
OC, SC Meetings Review Forums Stakeholder Meets Consultants
Supported by IT and non IT Knowledge Management tools
KM for all - documentationKnowledge Workbook
ProcessesSummary
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Best Practices
Benchmarks
Knowledge Given and
Knowledge GainedKM Workbook[ Best Practice Documentdescribing Benchmarks, BestPractices, Knowledge &information Resources,
Knowledge Management,Knowledge Sharing for eachEPM Process]
Performance againstBenchmarks
Information & Knowledge
Resources
Organisational Learning
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Training to excelTraining to excel
Knowledge ManagementKnowledge Management and, Consequent Results and, Consequent Results
Organisational Learning
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Training to excelTraining to excel
Knowledge ManagementKnowledge Management and, Consequent Results and, Consequent Results
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ResultsResults
Correlation of ResultsGOODBusiness Results 2000-01 2001-02 2002-03 2003-04 2004-05
Trng Hrs/Empl
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g / p
ESI
VA/ Employee
COQ
CSI-MHCV Trucks
Revenue
EBIDTA/ TO
MS-MHCV
TBEM
Summarising
Global Image
Global Image
Excellent
751 875 B h k L d
876 1000: World Class Leader
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ExcellentExcellent
AverageAverage
BeginningBeginning
351 450: Early Improvements
451 550: Good Performance
551 650: Emerging Industry Leader
651 750: Industry Leader
751 875: Benchmark Leader
We are
here
0 250: Early Development
251 350: Early Results
Band Descriptors
551-650
Effective, systematic approaches to overall item
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Effective, systematic approaches to overall itemrequirements and to key organisational needs
Fact-based, systematic evaluation and improvement
process resulting in overall organisational learning.
No major gaps in deployment.
Improvement trends and/ or good performance arereported for most areas of importance.
Results address most key customer/ stakeholder,
market and process requirements and demonstratearea of strength.
Band Descriptors
651-750
Refined approaches, including key measures
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pp , g yGood deployment in most Areas
Very good results in most Areas
Organisation alignment, learning, and sharing are keymanagement tools
Some outstanding activities and results address mostkey customer/ stakeholder, market, process andaction plan requirements.
Industry* leader in most areas
Refers to other organisations performing substantially the same functions, thereby
facilitating direct comparisons
Way Forward
Leadership System Deployment
Alignment and Integration of BSCs
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Alignment and Integration of BSCs
Customer from SATISFACTION to DELIGHT
Knowledge Management as a Strategic Tool
Business HR alignment
Institutionalised EPM
Continuous Learning through Results
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THANK YOUTHANK YOU