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TBC – High Heads and High Flows for Hydraulic Transport GIW TBC Slurry Pump
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Page 1: TBC – High Heads and High Flows for Hydraulic  · PDF fileTBC – High Heads and High Flows for Hydraulic Transport GIW TBC Slurry Pump

TBC – High Heads and High Flows for Hydraulic Transport

GIW TBC Slurry Pump

Page 2: TBC – High Heads and High Flows for Hydraulic  · PDF fileTBC – High Heads and High Flows for Hydraulic Transport GIW TBC Slurry Pump

Reliability in Design

TBC pumps are well suited for ore transportation over long distances

under high pressure. These pumps are constructed as horizontal

end suction centrifugal pumps to give maximum resistance to solids

while simplifying maintenance. The design can withstand very high

pressures because the pressure load against the shell is transferred to

the non-wearing side plates. These plates are in turn held together

by large tie bolts for safety assurance and reliability.

Shell and impeller hydraulics are computer designed to optimize

performance and wear, providing high suction capability and

large solids passage. These pumps are constructed of abrasion

resistance white irons, ductile irons and special alloys to match

most duty requirements. Alternative

wear liner materials such as urethane

and neoprene are also available.

GIW TBC Design Features: Optimal Wear with “Slurry Diverter”

Replaceable suction liner: Facilitates pump internal

inspection and minimizes wear part usage costs.

Liner can be rotated at intervals to increase wear life.

Pump shell: “Tie Bolt Construction” design of the shell allows

for safety and reliability in high pressure applications.

EFFICIENCY

Lower Specific Speed Design: Large diameter impeller

allows the pump to run slower for better parts wear life.

A lower specific speed also gives the pump the ability to

operate over a wide range of flows to meet today’s varying

flow conditions.

MAINTENANCE FRIENDLY

Impeller Release Ring: Provides for easy impeller removal

and is standard on all TBC pumps. The three piece

segmented ring is mounted between shaft sleeve and shaft

shoulder. Drastically reduces time for wet end change-

outs for less down time.

2 Piece Design: TBC 54 and larger pumps have a special

2-piece suction plate design for more uptime and

increased production. Inner suction plate “Front Door”

allows replacement of suction liner and impeller without

removing the outer suction plate.

INTERCHANGEABILITY

To optimize wear life and flexibility, various hydraulic

design and material options can be used on the same

mechanical end. Easily modified for changing conditions.

WEAR PARTS

Slurry Diverter: GIW’s latest technology dramatically

increases suction liner life by reducing particle

recirculation between the impeller and liner.

Impeller: Designed for wear-resistant operation in highly

abrasive slurries using GIW’s flow simulation computer

program. Heavy section impeller clearing vanes actively

keep solids out of nose gap.

TBC – Hydraulic Transport2

Page 3: TBC – High Heads and High Flows for Hydraulic  · PDF fileTBC – High Heads and High Flows for Hydraulic Transport GIW TBC Slurry Pump

Flowrate (m3/hr)1,000

0

100

200

300

400

Hea

d (

ft)

1,000 10,000 100,000Flowrate (gpm)

0

30

60

90

120

Hea

d (

m)

10,000

18x1

8 TB

C 46

20x2

0 TB

C 46

20x2

2 TB

C 54

24x2

4 TB

C 62

24x2

8 TB

C 58

26x2

8 TB

C 64

30x3

4 TB

C 84

24x2

8 TB

C 52

24x2

4 TB

C 57

24x2

8 TB

C 64

TBC Offers Wide Selection Range

Tried and True Success: Canadian Oil Sands• The TBC is currently the most operated severe duty slurry pump in the Canadian Oil Sands Industry.

• TBC’s reliability, durability, and ease of maintenance make it a crucial asset in this aggressive application.

Applications:

• Severe duties

• Oil Sands

• Hydraulic transport

• Ore and mineral tailings

• Pipeline booster stations

Size Range:

• Discharge diameters: 18 in to 30 in

(457 mm to 762 mm)

• Flows to 80,000 gpm (18,200 m3/h)

• Total head: up to 300ft (90 m)

• Power rating to 10,000 hp (7450 kW)

3

Page 4: TBC – High Heads and High Flows for Hydraulic  · PDF fileTBC – High Heads and High Flows for Hydraulic Transport GIW TBC Slurry Pump

TBC Shaft Seals

• Match customer needs• Reduce flow up to 95%• Maximize water control• Restrict seal water flow into pump• Pressure or flow controlled• Minimize flush water spray• Improve reliability

Low Flow Stuffing Box Options

Throat Bushing Minimum Dilution SpiralTrac™

AssemblyNumber Nominal Size Free Passage

Vane Number & Type

Nominal IMP Diameter

in mm in mm

6853C 18x18-46 450x450-1170 4x5 104x124 5 ME 46

6845C 18x18-46 450x450-1170 4x5 104x124 5 ME 46

9824D 20x20-46 500x500-1170 6x8 152x206 4 ME 44

9823D 20x20-46 500x500-1170 5x9 133x225 4 ME 44

9830D 20x22-54 500x550-1370 8x10 203x260 4 ME 54

9831D 20x22-54 500x550-1370 5x9 122x222 5 ME 54

9832D 20x22-54 500x550-1370 9x10 222x246 3 ME 54

9839D 24x24-57 600x600 -1448 6x12 152x295 4 ME 57

9836D 24x24-62 600x600-1575 12x12 292x298 3 ME 62

9840D 24x24-62 600x600-1575 12x12 292x298 3 ME 62

9566D 24x28-52 600x700-1320 7x12 183x295 4 ME 52

9528D 24x28-58 600x700-1470 6x12 162x295 4 ME 58

9551D 24x28-64 600x700-1625 8x8 210x210 5 ME 67

9549D 26x28-64 660x700-1625 8x11 210x275 5 ME 66

9841D 26x28-64 660x700-1625 9x14 235x343 4 ME 67

9842D 26x28-64 660x700-1625 14x14 343x343 3 ME 67

8818D 30x34-84 760x865-2135 12x15 294x375 4 ME 84

9119D 30x34-84 760x865-2135 14x15 343x375 3 ME 84

TBC Pump Range Information Table

A KSB Company –

GIW IndustrIes, Inc.5000 Wrightsboro Rd > Grovetown, Georgia 30813-2842 USATelephone (+1) 706-863-1011 > Fax (+1) 706-860-5897WWW.GIWINDUSTRIES.COM

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atio

ns.

TBC pumps are designed in a variety of sizes and maximum operating pressures of up to 650 psi (45 Bar).

To discuss your application and available selections, please contact your local GIW representative.


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