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TC Product Catalogue

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Tencate Polyfelt General Catalogue
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    PRODUCT CATALOGUEGeosynthetics

    Aerospace Composites

    Protective & Outdoor Fabrics

    Armour Composites

    Industrial Fabrics

    Geosynthetics

    Grass

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    PRODUCT CATALOGUE GEOSYNTHETICS2

    TS

    TS geotextiles are mechanically bonded

    continuous-filament nonwovens.

    P

    P geotextile protection layers are

    mechanically bonded nonwovens.

    FF filter fabrics are geocomposites con-

    sisting of two layers of mechanically

    bonded continuous-filament nonwoven.

    Geolon PE

    Geolon PE are woven geotextiles made

    from UV-stabilised polyethylene for fil-

    tration purposes, optionally available

    with built-in fixing loops.

    Geolon PET

    Geolon PET are woven geosynthetics

    made from high tenacity polyester fila-

    ments, especially designed to meet

    highest long term requirements.

    Geolon PP

    Geolon PP are woven geotextiles made

    from UV-stabilised polypropylene for

    reinforcement applications optionally

    available with woven in loops.

    Rock PEC

    Rock PEC is a high-strength geocomposite

    consisting of a continuous-filament nonwo-

    ven and high-tenacity polyester yarns.

    Miragrid GX

    Miragrid GX is a geogrid made from high-tena-

    city polyester with a polymer protective coating.

    SOIL REINFORCEMENT

    PRODUCT OVERVIEWGeosynthetics

    4

    6

    8

    10

    11

    12

    14

    16

    SEPARATION, FILTRATION, PROTECTION

    PGM

    PGM asphalt nonwoven is a mecha-

    nically bonded continuous filament

    nonwoven made from 100% polypro-

    pylene.

    PGM-G

    PGM-G is a high-strength geocom-

    posite consisting of a mechanically

    bonded continuous-filament nonwoven

    made from 100% polypropylene and

    reinforced with glass filaments.

    24

    26

    Polymat

    Polymat erosion-control mats are geo-

    mats made from monofilaments

    with or without a geogrid as reinforce-

    ment.

    Envirofelt CO

    Envirofelt CO is a biodegradable ero-

    sion-protection mat made fromnatural coir (coconut fibres).

    18

    19

    EROSION CONTROL

    ROAD MAINTENANCE

    DC

    DC is a geocomposite consisting of a

    geonet and a filter nonwoven on one or

    on both sides.

    MegadrainMegadrain drainage composites are

    monofilament geomats with a filter

    nonwoven on one or on both sides.

    20

    22

    DRAINAGE

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    PRODUCT CATALOGUE GEOSYNTHETICS 3

    TENCATE GEOSYNTHETICS EUROPE

    TenCate Geosynthetics

    materials that make the difference

    TenCate Geosynthetics Europe is a subsidiary

    of the Dutch Royal TenCate, a multinational

    concern which combines textile technology

    with related chemical processes to produce a

    multitude of functional materials. These products

    are used mainly in safety and protective cloth-

    ing, in aviation and space technology, for sports

    and leisure activities, and in infrastructure andenvironmental applications.

    TenCate Geosynthetics Europe markets geosyn-

    thetics, products which have proven them-

    selves in the construction industry for more than

    30 years.

    At TenCate Geosynthetics Europe we develop and

    produce geosynthetics for a variety of different

    end-uses in modern civil engineering.

    In addition to this comprehensive range of pro-

    ducts, as a system integrator we are active indeveloping tailor-made solutions to problems in

    road, railway and hydraulic engineering, and for

    retaining structures and many other specialist

    applications (e.g. Geotube for coastal protection

    and embankment construction). Here, our close

    contact with geotechnicians enables us to pay

    particular attention to the special requirements of

    the civil and geotechnical-engineering industry.

    We offer a broad range of nonwovens, geogrids,

    and woven products which have been specially

    designed to give optimum performance in the

    main functions of separation, filtration, protec-

    tion, and reinforcement. This product portfolio is

    complemented by drainage composites and ero-

    sion-protection mats as well as special products,

    e.g. for pavement refurbishment.

    As an international company with headquarters

    in Linz, Austria, TenCate Geosynthetics Europe is

    a leading company in geosynthetics.

    Our world-wide sales and distribution network

    is staffed by competent sales and technical

    representatives.

    Continuous technological development, product

    innovation, in-house software for geosynthetic

    design, and a team of applications technolo-gists with extensive know-how in the areas of

    geotechnical, application, plastics and textile

    technology are a clear indication of the lead-

    ership role played by TenCate Geosynthetics

    Europe in the production, design and marketing

    of geosynthetics.

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    PRODUCT CATALOGUE GEOSYNTHETICS4

    TenCate Polyfelt TS Separation & Filtration Nonwovens

    TenCate Polyfelt TS geotextiles are mechanically bonded continuous filament nonwovens from UV-stabilised polypropylene.

    They are characterized by a high resistance to installation damage, high water permeability and increased UV-resistance.

    DESIGN COMMENTS

    Area of application

    Subgrade stabilisation

    Railway construction

    Hydraulic construction

    Drainage systems

    Geomembrane protection

    light medium heavy mechanical load

    TECHNICAL DATA

    TS

    10

    (4.0

    1)

    TS

    20

    (4.0

    1)

    TS

    30

    (4.0

    1)

    TS

    40

    TS

    50

    TS

    60

    TS

    65

    TS

    70

    TS

    80

    Type of product - Mechanical ly bonded cont inuous-fi lament nonwoven

    Raw material - UV-stabi l ised polypropylene

    Mechanical properties Unit

    Tensile strength MD

    [EN ISO 10319]

    kN/m 7.5 9.5 11.5 13.5 15.0 20.0 21.5 24.0 28.0

    Tensile strength CD[EN ISO 10319]

    kN/m 7.5 9.5 11.5 13.5 15.0 20.0 21.5 24.0 28.0

    Elongation at max. load MD[EN ISO 10319]

    % 90 90 90 90 90 100 100 100 100

    Elongation at max. load CD[EN ISO 10319]

    % 75 75 75 55 55 40 40 40 40

    Static puncture resistance(CBR-Test) [EN ISO 12236]

    N 1,200 1,500 1,750 2,100 2,350 2,900 3,300 3,850 4,250

    Cone-drop test (hole-)[EN ISO 13433]

    mm 28 24 20 25 22 19 17 15 14

    Hydraulic properties Unit

    Permeability vertical[EN ISO 11058] (h = 50 mm)

    l/m2s 130 115 100 80 75 80 70 60 55

    Opening size O90[EN ISO 12956]

    m 105 105 100 90 85 95 95 90 90

    Identification properties Unit

    Thickness [EN ISO 9863-1] 2 kPa mm 0.9 1.0 1.2 1.7 1.9 2.2 2.5 2.9 3.2

    Mass per unit area [EN ISO 9864] g/m2 105 125 155 180 200 260 285 325 385

    Forms of supply Unit

    Width m 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/4

    Length m 300 250 225 200 175 135 125 100 90

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    PRODUCT CATALOGUE GEOSYNTHETICS 5

    Product Advantages and Applications

    TS affords drainage systems lasting protection

    against silting up.

    Granular drainage material remains free draining, thus ensuring

    speedy, effective drainage of the subsoil.

    TS provides excellent filter properties with high water permeabilityand retention capability to soil particles even under high loads.

    TS offers high long-term performance due to the use of selected

    raw materials.

    The production process (continuous filament) guarantees

    the consistent use of highest-quality materials.

    The raw material polypropylene is resistant to all chemical and

    biological agents usually occurring in soils and building materials.

    Polypropylene cannot be dissolved in water thus has no negative

    influence on ground water.

    The polypropylene used for the production of TS is equipped

    with a UV-stabiliser to allow prolonged exposure to sunlight.

    TS is the ideal separation and filter geotextile

    for civil engineering.

    Full design thickness of the base course is ensured over

    the working life of the structure by preventing the ingress

    of fill material into the fine-grained substrata. Compactabillity of the fill is improved and a more uniform

    load distribution ensured.

    Stability of the subsoil is increased due to faster

    consolidation, long-term settlements are reduced.

    TS provides balanced mechanical and hydraulic proper-

    ties, optimized to resist installation damage on the one

    hand and to provide sufficient reinforcement properties to

    ensure the separation and load distributing effect on the

    other hand.

    Stable road with TS Loss of base course material

    without TS

    The benefits of TS at a glance:

    Robust and highly resistant to installa-tion damage

    Ideal mechanical properties to ensureeffective separation

    Excellent filter behaviour High long-term performance

    TenCate Polyfelt TS

    Application

    Drainage trenchesArea drainage

    e.g. sports fields Road construction Unpaved roads Railway construction

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    PRODUCT CATALOGUE GEOSYNTHETICS6

    TenCate Polyfelt P Protection Geotextiles

    TenCate Polyfelt P is a mechanically bonded continuous filament nonwoven from UV-stabilised polypropylene. It was develo-

    ped to guarantee optimum protection efficiency for geomembranes.

    TECHNICAL DATA

    P5

    0

    P6

    0

    P7

    0

    P80

    P100

    P1

    20

    Type of product - Mechanical ly bonded continuous f i lament nonwoven

    Raw material - polypropylene, UV-stabi l ised

    Mechanical properties Unit

    Strip tensile strength MD/CD

    [EN ISO 10319]

    kN/m 34/34 38/38 42/42 45/45 55/55 62/50

    Elongation at max. load MD/CD[EN ISO 10319]

    % 85/75 95/78 95/78 95/80 105/100 105/100

    Strength at 10% strain weakest direction[EN ISO 10319]

    kN/m 7.5 9.0 10.0 11.0 14.0 16.5

    CBR puncture resistance[EN ISO 12236]

    kN 5.4 6.2 7.2 7.8 9.6 10.0

    Cone-drop resistance (hole-)[EN ISO 13433]

    mm 10.5 9.5 8.5 8.0 6.0 3.0

    Protection efficiency[EN 13719 Deformation at 300 kPa]

    % 0.81 0.70 0.62 0.57 0.45 0.30

    Hydraulic properties Unit

    Opening size

    [EN ISO 12956]

    micron 80 85 80 80 75 70

    Permeability vertical (dh = 50 mm)[EN ISO 11058]

    l/m2s

    (mm/s)15 10 10 10 8 8

    Water flow rate in the plane 20 kPa

    [EN ISO 12958] 100 kPa

    10-6m2/s

    10-6m2/s

    5.5

    1.6

    7.1

    2.3

    9.0

    2.3

    11.0

    4.1

    11.0

    4.1

    11.0

    4.1

    Durability properties Unit

    Weathering resistance Residual strength[EN 12224]

    % > 90

    Chemical resistance Residual strength[EN 14030, Method A]

    % > 80

    Microbiological resistance Residual strength[EN 12225]

    % > 93

    Identification properties UnitThickness [EN ISO 9863-1] 2 kPa/20 kPa mm 4.2/3.3 4.5/3.7 5.7/4.4 6.0/5.0 7.2/6.0 8.3/7.0

    Mass per unit area [EN ISO 9864] g/m2 500 600 700 800 1,000 1,200

    Forms of supply Unit

    Width m 6.0 6.0 6.0 6.0 5.4 5.2

    Length m 80 65 55 50 40 35

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    PRODUCT CATALOGUE GEOSYNTHETICS 7

    Product Advantages and Applications

    P is the ideal geotextile for protection of

    geomembranes.

    P prevents direct contact of pointed stones with a mem-

    brane. The combination of product density and thickness

    reduces any such stresses which otherwise might punc-ture or tear the membrane.

    P avoids high friction forces between gravel and membra-

    ne on slopes.

    The permeability in the plane of P allows draining of water

    and gases.

    P geotextiles are best suitable for protection purposes

    due to the special production technology.

    The production process allows the use of high quality

    polypropylene only. This raw material is resistant to all

    chemical and biological agents usually occurring in soilsand building materials. Polypropylene cannot be dissolved

    in water thus has no negative influence on ground water.

    P is especially stabilised against UV radiation to allow

    prolonged exposure to climate.

    P shows high tensile strength at low elongation to reduce

    deformation of membranes and to better maintain its

    protection effect.

    P has high tensile strength to reduce risk of slipping

    failure on slopes.

    The benefits of P at a glance:

    High protection efficiency Excellent chemical and biological

    resistance High tensile strength at low elongation

    TenCate Polyfelt P

    Application

    Landfill:Surface drainage/sealing

    Landfill:Base sealing

    Cut-and-cover tunnelconstruction

    NATMTunnels and galleries Canals

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    PRODUCT CATALOGUE GEOSYNTHETICS8

    TenCate Polyfelt F Filtration Geotextiles

    TenCate Polyfelt F is a two-layer continuous filament nonwoven, one layer designed as filter, the other layer as protection

    against damage of the filter. This construction allows an optimum number of constrictions in the filter layer, resulting in an

    extremely low clogging risk and high soil retention security.

    TECHNICAL DATA

    F

    60

    F

    70

    F

    80

    Type of product - Two-layer mechanical ly bonded PP continuous-f i lament nonwoven

    Raw material - UV-stabi l ised polypropylene

    Hydraulic properties Unit

    Number of constrictions [acc. Giroud - see overleaf] - 25 - 40 25 - 40 25 - 40

    Opening size O90 [EN ISO 12956] micron 80 80 80

    Permeability (normal to the plane) [EN ISO 11058] mm/s 60 45 30

    Flow rate in the plane [EN ISO 12958] m2/s 7.0 x 10-6 1.0 x 10-5 1.3 x 10-5

    Mechanical properties Unit

    Elongation at max. load [EN ISO 10319] MD/CD % 85/85 85/85 85/85

    Maximum absorbed energy1)[EN ISO 10319] kJ/m 10 13 15

    Tensile strength [EN ISO 10319] MD/CD kN/m 23/23 30/30 35/35

    Cone-drop test [EN 13433] mm 13 10 8

    CBR puncture resistance[EN ISO 12236] N 3,300 4,500 6,500

    Durability properties Unit

    UV-resistance strength retained [EN 12224] % > 80 > 80 > 80

    Chemical / biological resistance -resistant against all chemical agents and microorganisms

    usually occuring in seas or rivers

    Identification properties Unit

    Thickness [EN ISO 9863] 2 kPa mm 3.5 5.0 6.5

    Mass per unit area [EN ISO 9864] g/m2 400 600 800

    Forms of supply Unit

    Width m 6.0 6.0 6.0

    Length m 100 60 40

    1) Mean value length/width = Area of the triangle under the force-elongation curve.

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    PRODUCT CATALOGUE GEOSYNTHETICS 9

    Product Advantages and Applications

    F is eminently suited as filter layer

    under the revetment.

    The stability of the coast line or river bank

    is ensured as fine soil particles cannot be

    eroded by waves and currents. Free flow between ground water and the

    open water is ensured preventing the

    build up of hydraulic pressure that could

    endanger the stability of the revetment.

    Installation is easier and less

    expensive than mineral filter layers.

    While mineral filters have to be adapted

    to the local soil conditions of the particu-

    lar coastal area F can be used for nearly

    all types of soil.

    F consists of two layers of geo-

    textiles.

    The grey layer is designed as filter layer.

    It permits the retention of fine soil parti-

    cles and simultaneously maintains highwater permeability. The filter behaviour

    is defined by the number of constrictions

    which is dependent on fibre diameter, geo-

    textile opening size and thickness. Geo-

    textiles with more than 40 constrictions

    (e.g. thicker filter fabrics) tend to clog.

    Therefore F is equipped with a second

    geotextile layer to keep the thickness of

    the filter layer within the optimum range

    and at the same time allow it to accomo-

    date high mechanical stress.

    The blue layer is designed as protec-

    tion layer. It prevents the filter layerfrom being damaged during installation

    and service life. This layer has a larger

    opening size compared to the filter layer

    so that it will not interfere in the filtration

    process and thus minimize the risk of

    clogging.

    A geotextile filter system

    3 guarantees free passage of water.

    2 allows fine, unstable soil particlesto pass through

    1 keeps the particle structure in place

    The benefits of F at a glance:

    Excellent filter performance even undersevere hydraulic conditions

    Robust with high resistance to mecha-nical damage

    High long-term performance

    TenCate Polyfelt F

    Application

    Bridge piersLand reclamationBreakwatersQuay wallsCoastal protection

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    PRODUCT CATALOGUE GEOSYNTHETICS10

    TenCate Polyfelt Geolon PE

    TenCate Polyfelt Geolon PE filter fabrics are woven geosynthetics made from high den-

    sity polyethylene monofilament and tape yarns. These fabrics are UV-stabilised and spe-

    cially designed to meet the most critical filter demands. This type is also available with

    built-in fixing loops and long life additives for under water applications.

    TECHNICAL DATA

    PE

    180

    PE

    300

    PE

    525

    PE

    1000

    Type of product - woven

    Raw material-

    polyethylene monofi lament

    and tape yarns

    Hydraulic properties UnitWater permeability normal to the plane[EN ISO 11058] (dh = 50 mm)

    l/m2s

    (mm/s)30 65 300 385

    Characteristic opening size O90[EN ISO 12956]

    micron 170 230 350 600

    Mechanical properties Unit

    Tensile strength MD

    [EN ISO 10319] CDkN/m

    4050

    4020

    4035

    4135

    Elongation at nominal strength MD

    [EN ISO 10319] CD%

    24

    24

    20

    20

    25

    25

    31

    20

    Static puncture resistance (CBR-value)[EN ISO 12236]

    kN 5 4 4 3.5

    Dynamic perforation (cone drop)[EN ISO 13433] mm 9 12 12 12

    Forms of supply Unit

    Width m 5.05 5.05 5.05 5.05

    Length m 100 100 100 100

    Geolon PE filter fabrics are available in

    4 standard opening sizes, each provid-

    ing a different combination of filter

    performance and water permeability to

    fit specific filtration or drainage require-

    ments. The unique combinations of high

    density polyethylene monofilament and

    tape yarns ensure long term filtration

    capability with enduring permeability.

    The fabrics are light weight, robust, can

    be prefabricated, and are very easy to

    install. If required versions with built-in

    fixing loops are available to create

    fascine mattresses with Geolon PE-L.

    Geolon PE filter fabrics have been suc-

    cessfully applied over decades now ina variety of applications in marine areas

    such as revetment systems, bottom

    and bank erosion in rivers and canals

    in addition to coastal protection. Other

    major applications are drainage and

    infiltration systems.

    Product Advantagesand Applications

    The benefits of Geolon PE at a glance

    Fabric can be selected on opening sizeand permeability to fulfill specific demand

    Robust and stable fabric Can be prefabricated to meet exact

    dimension requirements High tensile strength Excellent UV-stability and chemical

    resistance Enduring filtration properties

    TenCate Polyfelt Geolon PE

    Application

    Quay wallsCoastal protection Canals Drainage trenchesArea drainage

    e.g. sports fields

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    PRODUCT CATALOGUE GEOSYNTHETICS 11

    TenCate Polyfelt Geolon PET

    TenCate Polyfelt Geolon PET are high strength woven geosynthetics made

    from high tenacity polyester filaments, especially designed to meet the

    highest long term requirements.

    TECHNICAL DATA

    PET

    100

    PET

    150

    PET

    150S

    PET

    200

    PET

    300

    PET

    400

    PET

    600

    PET

    800

    PET

    1000

    Type of product - woven

    Raw material - High tenacity PET yarns

    Mechanical properties Unit

    Tensile strength MDmin.

    CD

    kN/m

    110100

    50

    175150

    50

    175150

    150

    220200

    50

    330300

    50

    440400

    50

    660600

    100

    880800

    100

    1,1001,000

    100

    Elongation at nominal strength MD

    CD%

    10

    12

    10

    12

    10

    10

    10

    12

    10

    12

    10

    12

    10

    12

    10

    12

    10

    12

    Tensile strength at 6% MD[EN ISO 10319]

    kN/m 50 75 75 100 150 200 300 400 500

    Forms of supply Unit

    Width m 5 5 5 5 5 5 5 5 5

    Length m 200 300 200 300 200 200 150 100 100

    Product Advantages and Applications

    The Geolon PET product range is specially de-

    signed to meet the demanding requirements of

    reinforced soil structures designed for a long

    service period, i.e. more than 100 years. Its ex-

    cellent creep behavior and resistance against

    damage during installation makes Geolon PET

    an extremely cost effective geosynthetic for

    soil reinforcement. The standard stock product

    range is extensive: from 100 to 1000 kN/m in

    machine direction and up to 200 kN/m in cross

    direction. Flexibility in production gives us the

    possibility to develop tailor made products,

    designed to meet your project demands.

    The main applications areas, where the pro-

    perties of Geolon PET closely fit the require-

    ments are foundations of embankments on

    weak soils, piles or over cavities. In under

    water applications Geolon PET is particularly

    effective as it will sink and make installation

    that much easier.Creep strain for Geolon PET at various loads

    TenCate Polyfelt Geolon PET

    Time [h]

    Strain[%]

    65% load

    40% load

    30% load

    The benefits of Geolon PETat a glance:

    Excellent stress/strain behavior, shortterm as well as long term (creep)

    Extensive range of standard productsfrom stock

    Tailor made products possible, on rolllength or tensile strength

    Supply on steel cores for easy, risk freeinstallation

    Application

    Road constructionReinforced pile

    foundationsRailway and road

    embankmentsBreakwaters Railway construction

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    PRODUCT CATALOGUE GEOSYNTHETICS12

    TenCate Polyfelt Geolon PP

    TenCate Polyfelt Geolon PP series are woven fabrics, made of polypropylene tape and split fibre yarns, developed and

    manufactured mainly for usage as separator and reinforcement geosynthetics in road construction. This type is also available

    with built-in fixing loops and long life additives for under water applications.

    TECHNICAL DATA

    PP

    15

    PP

    25

    PP

    40

    PP

    60

    PP

    80

    PP

    100S

    PP

    120S

    PP

    120

    PP

    200

    PP

    300

    PP

    400

    PP

    400

    Type of product - woven

    Raw material - polypropylene tape and spl i t f ibre yarns

    Biaxial Uniaxial

    Mechanical properties Unit

    Tensile strength MD

    min.

    CD

    kN/m

    16

    14

    16

    25

    22

    25

    40

    39

    40

    66

    60

    62

    88

    80

    86

    110

    100

    105

    132

    120

    125

    132

    120

    45

    220

    200

    45

    330

    300

    45

    440

    400

    45

    550

    500

    45

    Elongation MDCD

    %1712

    1513

    1511

    99

    99

    99

    99

    910

    910

    910

    910

    910

    Tensile strength at 2%

    MD & CD 3%

    [EN ISO 10319] 5%

    kN/m

    -

    -

    -

    -

    -

    -

    -

    -

    -

    15

    22

    42

    20

    30

    56

    23

    35

    65

    26

    39

    75

    30

    -

    84

    50

    -

    140

    75

    -

    210

    100

    -

    280

    125

    -

    350

    Static puncture resistance (CBR)[EN ISO 12236]

    kN 1.5 2.5 4 6 8 10 12 8 9 10 12 13

    Dynamic perforation (cone drop)[EN ISO 13433]

    mm 16 14 11 10 9 8 7 8 7 7 7 6

    Hydraulic properties Unit

    Water permeability

    normal to the plane[EN ISO 11058] (dh = 50 mm)

    l/m2s(mm/s)

    10 5 13 25 20 15 13 15 13 10 10 10

    Characteristic opening size O90[EN ISO 12956]

    micron 170 150 180 300 275 200 180 250 250 250 250 250

    Forms of supply Unit

    Width m 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.05 5.05

    Length m 200 200 200 200 200 200 200 200 200 200 200 100

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    PRODUCT CATALOGUE GEOSYNTHETICS 13

    Product Advantages and Applications

    Geolon PP woven polypropylene geotextiles

    are available in a wide range of tensile

    strengths, from 15 to 500 kN/m in machine

    direction. Biaxial versions are available as

    standard products up to 200 kN/m, so theycan be supplied immediately from stock. The

    PP range at 60 kN/m and above is charac-

    terized by an extremely high modulus, giving

    the advantage of utilizing high forces in the

    geosynthetic at low elongation. This will

    result in less deformation than with regular

    woven geotextiles.

    Other advantages of Geolon PP are the high

    UV-resistance, it is chemically inert, and can

    easily be prefabricated into large panels for

    simple installation.

    Main application areas are road and railway

    constructions, embankment foundations,

    temporary retaining soil structures and

    other applications for which not only the

    separation function of the geosynthetic

    is important but moreover the reinforc-

    ing tensile strength of the material is alsosignificant.

    Modulus comparision graph

    Elongation [%]

    Tensilestrength[kN/m]

    Geolon PP

    Extruded PP grid

    Standard woven PP fabric

    TenCate Polyfelt Geolon PP

    The benefits of Geolon PP at a glance:

    Separation, filtration and reinforcementin one installed product

    A wide range of tensile strengths tochoose from

    High tensile strength, low elongation(high modulus)

    Can be prefabricated to meet exactdimension requirements

    Excellent chemical resistance, even inalkali soils

    Application

    BreakwatersCoastal protectionRailway and road

    embankments Railway construction Unpaved roads Road construction

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    PRODUCT CATALOGUE GEOSYNTHETICS14

    TenCate Polyfelt Rock PEC

    TenCate Polyfelt Rock PEC is a geocomposite consisting of continuous filament non woven geotextile, reinforced by high

    tenacity polyester yarns. Rock PEC is available in a wide range of tensile strengths, unidirectional and bidirectional. Special

    grades can be manufactured on request.

    TECHNICAL DATA

    PEC

    35

    PEC

    55

    PEC

    75

    PEC

    95

    PEC

    125

    PEC150

    PEC

    180

    PEC

    230

    PEC

    35/35

    PEC

    55/50

    PEC

    75/75

    PEC

    95/95

    Type of product - Geocomposite

    Raw material - continuous PP fi lament nonwoven / h igh tenacity PET yarns

    Uniaxial Biaxial

    Mechanical properties Unit

    Tensile strength MD[EN ISO 10319] min.

    CD

    kN/m

    37

    35

    12

    58

    55

    12

    79

    75

    12

    100

    95

    12

    132

    125

    12

    158

    150

    12

    190

    180

    12

    242

    230

    12

    37

    35

    37

    58

    55

    53

    79

    75

    79

    100

    95

    100

    Elongation at nominal strength MD

    [EN ISO 10319] CD%

    10

    85

    10

    85

    10

    85

    10

    95

    10

    90

    10

    90

    10

    95

    10

    95

    10

    10

    10

    10

    10

    10

    10

    10

    Tensile strength at 2%

    MD & CD 3%

    [EN ISO 10319] 5%kN/m

    -

    --

    -

    --

    -

    --

    -

    --

    -

    --

    -

    --

    -

    --

    -

    --

    7.5

    1017

    11.5

    1622

    16

    2237

    20

    2746

    Hydraulic properties Unit

    Water permeabilitynormal to the plane[EN ISO 11058] (dh = 50 mm)

    l/m2s

    (mm/s)70 70 70 70 70 70 70 70 55 55 55 55

    Water flow capacity

    in the plane at 20 kPa [EN ISO 12958]10-7mm/s 20 20 20 20 20 20 20 20 20 20 20 20

    Characteristic opening size O90[EN ISO 12956]

    micron 95 95 95 95 95 95 95 95 95 95 95 95

    Forms of supply Unit

    Width m 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3

    Length m 100 100 100 100 100 100 100 100 100 100 100 100

    Product Advantages and ApplicationsRock PEC has been developed to combine

    the functions reinforcement, confinement,

    separation, filtration and drainage in one

    product. The combination of reinforcement

    and drainage makes Rock PEC perfectly

    suitable to reinforce soil structures which are

    constructed with intermediate or fine soils.

    These types of soil are often locally available,

    but tend to be susceptible to porewater pres-

    sure build up and are normally not suitable

    to build steep reinforced soil structures. The

    excellent drainage or in-plane permeability of

    the PEC enables an accelerated dissipation of

    excess pore water pressure and consequent

    increase in shear strength. Compared to

    geogrids or woven geosynthetics, this results

    in significantly higher short term soil strength

    characteristics and hence buildability. Rock

    PEC facilitates construction with these soils

    and shortens installation time.

    Due to the better creep resistance of polyester

    in comparison with polypropylene and poly-

    ethylene, Rock PEC permits a more eco-

    nomical design. The non woven protects the

    reinforcing yarns against mechanical damage

    during installation further improving the long

    term design strength of the product.

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    PRODUCT CATALOGUE GEOSYNTHETICS 15

    Not only in reinforced soil structures, but

    also in road and railway applications, Rock

    PEC products provide the ideal combina-

    tion of functions. It separates the granular

    base course layer from the soft and possibly

    saturated subgrade, maintaining the mechani-

    cal and physical properties and the effective

    thickness of the base course over a longer

    service period. The unique filter and drainage

    capability of Rock PEC allows free water flow,

    enabling accelerated dissipation of excess

    pore water pressure. Besides, it prevents mi-

    gration (pumping) of fine soil particles from the

    subgrade into the base course. Stabilisation of

    the subgrade and reinforcement of the base

    course layer is provided by the high strength

    polyester yarns. In effect the PEC does the

    job of a separation geotextile and a geogrid

    combined.

    This results in the following benefits for

    road- and railway applications:

    Improved service life

    Equivalent performance with reduced

    base course thickness

    Minimized disturbance of subgrade

    Provide access and constructability over

    very soft surfaces

    Establish a well-compacted non

    yielding platform

    Rock PEC products are flexible and easy to

    install. Their surface structure and flexibility

    ensure excellent soil interaction.

    Time scale (test period/Tv)

    Porewaterpressur

    eindex

    HDPE geogrid

    Control test(without geosynthetic)

    Rock PEC

    Benefits on in-plane drainage in geotextile forreinforcement of poor draining soils. Improves soil/geosynthetic interaction in poor draining soil(Pullout test at NUS)

    Accelerated dissipation of excess pore-waterpressure by Rock PEC

    The benefits of Rock PECat a glance:

    Low creep permits economy in design Surface structure and flexibility ensure

    excellent soil-geotextile interaction In-plane permeability reduces excess

    pore-water pressure Filter-stable separation of soil layers Easy installation in one operation

    TenCate Polyfelt Rock PEC

    Application

    Parking lots Road constructionRailway constructionReinforced

    steep slopes Unpaved roads

    Clamp movement [mm]

    Pulloutresistrance

    [kN]

    PEC composite geotextile in partiallysaturated residual soil

    Geogrid in partially saturated residual soil

    Geogrid in saturated (ponded) residual soil

    PEC composite geotextile in saturated(ponded) residual soil

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    PRODUCT CATALOGUE GEOSYNTHETICS16

    TenCate Miragrid GX

    TenCate Miragrid GX products are knitted geogrids made from high tenacity polyester yarns which are coveredwith a black polymeric coating, providing high tensile strength with low creep characteristics. A full range of tensile

    strengths, both uniaxial and biaxial, is available.

    TECHNICAL DATA

    GX35/35

    GX55/30

    GX80/30

    GX110/30

    GX160/30

    GX200/30

    GX400/30

    GX20/20

    GX35/35

    GX55/55

    GX80/80

    Type of product - Geogrid

    Raw material - Polymeric coated high tenacity PET yarns

    Uniaxial Biaxial

    Mechanical properties Unit

    Tensile strength MD[EN ISO 10319] min.

    CD

    kN/m3835

    38

    5855

    30

    8480

    30

    116110

    30

    168160

    30

    210200

    30

    420400

    30

    2120

    21

    3835

    38

    5855

    58

    8480

    84

    Elongation at nominal strength MD

    [EN ISO 10319] CD%

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    10.510.0

    Tensile strength at 2%MD & CD 3%[EN ISO 10319] 5%

    kN/m---

    ---

    ---

    ---

    ---

    ---

    ---

    4.55.57.5

    7.59.5

    13.0

    10.013.017.0

    15.019.027.0

    Mesh size (+/- 5 mm) MD CD

    mm2535

    2535

    2535

    2530

    2530

    2530

    2530

    2035

    2035

    2035

    2035

    Forms of supply Unit

    Width m 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

    Length m 100 100 100 100 50 50 50 100 100 100 100

    Product Advantages and Applications

    The way Miragrid GX is manufactured has

    two major advantages. Firstly the machine

    direction ribs are in a straight line, leading

    to minimal initial strain, mostly referred toas construction strain (its the percentage

    which a product elongates before actual

    tensile strength is mobilized). Secondly, all

    the junctions are knitted firmly together,

    and with the specially developed coating,

    Miragrid GX is a very stable yet flexible

    geogrid. Miragrid is light weight and sup-

    plied on 5,2 m wide rolls. They are easily cut

    to the required length, easily installed and do

    not have sharp edges, unlike rigid geogrids.

    Especially in higher tensile strength areas,

    the recoiling effect of rigid geogrids, the time

    to cut the material and the risk of injuries tothe workers makes installation much less

    satisfactory than with Miragrid.

    Miragrid GX has been specially designed for

    reinforcement of granular, fine to coarse-

    grained non-cohesive soils. The use of high

    tenacity polyester yarns result in excellent

    creep resistance, and the high molecular

    weight also makes the yarns resistant to the

    potential degrading effects of hydrolysis and

    chemical attack for the range of pH normally

    encountered in reinforced soil environments.

    Due to the open structure and the rough sur-face of the grid the soil to geosynthetic fric-

    tional interaction is optimised. This improves

    the performance of the geogrid via better

    shearing and pull out resistance which en-

    ables even more economic Miragrid based

    designs.

    For segmental concrete block wall applica-

    tions, Miragrid GX geogrids can easily be in-

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    PRODUCT CATALOGUE GEOSYNTHETICS 17

    Displacement [mm]

    Normal stress 150 kN/m2

    Normal stress 100 kN/m2

    Normal stress 100 kN/m2

    Sh

    earestress[kN/m2]

    Miragrid GXCEN Normsand

    tegrated in a wide variety of facing systems

    to provide a superior and structurally sound

    finished wall. The connection capacity,

    which often utilises the frictional interface

    between Miragrid geogrid and various block

    types, ensures optimal strength mobilizationand thus cost-effective design.

    Miragrid GX is primarily used for reinforce-

    ment of retaining walls, bridge abutments

    and steep reinforced slopes. The biaxial

    versions of Miragrid GX are used to stabilise

    roads and other trafficked areas. In landfill

    construction Miragrid geogrids are often

    used to reinforce the mineral seals and

    prevent slope slippage and instability of the

    cover soil.

    Comparision shear strength capacity for0/32 sandy gravel material

    Comparision shear strength capacity for0/45 gravel material

    Normal load [kN/m2]

    Shearstrength[kN/m2]

    0/45 sandy gravel

    Miragrid GX vs.0/45 gravel

    Welded strap PETgeogrid vs.0/45 gravel

    Normal load [kN/m2]

    Shearstrength[kN/m2]

    0/32 sandy gravel

    Miragrid GX vs.0/32 sandy gravel

    Extruded HDPE geogridvs. 0/32 sandy gravel

    The benefits of Miragrid GX at a glance:

    High tensile strength at low elongation Low tendency to creep Resistance to installation damage High chemical and biological resistance Optimized grid structure Excellent pull-out and interface friction

    behavior Superior connection capacity with

    modular blocks Simple and quick installation

    TenCate Miragrid GX

    Application

    Parking lotsReinforcedfoundations Road constructionRailway construction

    Reinforcedsteep slopes Unpaved roads

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    PRODUCT CATALOGUE GEOSYNTHETICS18

    TenCate Polyfelt Polymat Erosion-Control Mats

    TenCate Polyfelt Polymat erosion-control mats are monofilament mats made from

    UV-stabilised polypropylene, with or without a synthetic reinforcing grid. Polymat

    has an open structure with an extremely high voids content.

    TECHNICAL DATA

    810

    1210

    2010

    2020/09

    2020/20

    Type of product - monof i lament matmonofi lament mat

    with reinforcing grid

    Material of monofilaments - UV-stabil ised polypropylene

    Material of reinforcing grid - - PPcoated PET

    yarns

    Function properties Unit

    Thickness [EN ISO 9863-1] under 2 kPa mm 8 13 20 20 20

    Tensile strength MDElongation [EN ISO 10319]

    kN/m%

    1.820

    1.850

    1.850

    9.313

    2112

    Tensile strength CDElongation [EN ISO 10319]

    kN/m%

    1.020

    1.050

    1.050

    9.313

    2012

    Mass per unit area [EN ISO 9864] g/m2 450 560 670 790 790

    Voids content % 90 90 90 90 90

    Forms of supply Unit

    Width m 50 50 25 25 25

    Length m 1.95 1.95 1.95 1.95* 1.95*

    Product Advantages and Applications

    Polymat protects all kind of slopes against

    surface erosion long term. Even during the

    early root-formation phase, Polymat affords

    the topsoil adequate support. As a result,

    roots build a reinforced layer together with

    the polymat monofilaments, which is stable

    even when exposed to high erosion forces.

    TenCate Polyfelt Polymat

    The benefits of Polymat at a glance:

    Polymat permits rapid vegetationcoverage of steep slopes.

    Even in the rooting phase Polymatoffers effective erosion protection.

    Polymat protects vegetated areasagainst the erosive forces of high wateror flooding.

    Polymat is easy and quick to install andenvironmentally absolutely safe.

    Application

    Landfill:Surface drainage/

    sealingCanalsErosion protection

    Retainingstructures

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    PRODUCT CATALOGUE GEOSYNTHETICS 19

    TECHNICAL DATA

    CO400

    CO700

    Type of product - Woven

    Raw material - 100% natural coconut f ibres

    Identification properties Unit

    Thickness [EN ISO 9863-1] mm 7 7

    Mass per unit area [EN ISO 9864] g/m2 400 700

    Proportion of open area %/s 70 50

    Mechanical properties Unit

    Tensile strength [EN ISO 10319] MD/CD kN/m 6.4/2.0 20.0/9.3

    Elongation at max. load [EN ISO 10319] MD/CD % 26/32 34/38

    Water absorption capacity [DIN 53923] % 147 116

    Forms of supply Unit

    Width m 2.0 2.0

    Length m 50 50

    Product Advantages and Applications

    Envirofelt CO prevents surface erosion on steep

    slopes and provides optimum support for the

    long lasting growth of vegetation.

    The mat retains humus and by doing this helps

    plants through the critical rooting phase.

    As a result of the natural rotting process of the

    coconut fibres, Envirofelt CO acts additionally

    as a fertiliser which promotes plant growth. The

    product lifespan of up to five years guarantees

    a very adequate rooting phase. In the process,

    natural vegetation can grow freely and take

    over the task of ground stabilisation.

    TenCate Polyfelt Envirofelt CO

    TenCate Polyfelt Envirofelt CO is made from 100% natural, biodegradablecoconut fibres (coir). The biodegradation process of the coir adds organicnutrients to the soil, thus acting as fertilizer. Envirofelt CO has the necessarystrength to hold soil in place, thereby preventing surface erosion.

    TenCate Polyfelt Envirofelt CO

    The benefits of Envirofelt CO at a glance:

    High tensile strength at low elongation Low tendency to creep Resistance to installation damage High chemical and biological resistance Optimized grid structure Excellent pull-out and interface friction

    behavior Superior connection capacity with

    modular blocks Simple and quick installation

    Application

    Landfill:Surface drainage/sealing

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    PRODUCT CATALOGUE GEOSYNTHETICS20

    TenCate Polyfelt DC Drainage Mats

    TenCate Polyfelt DC is a geocomposite consisting of a geonet and a filter nonwoven on one or on both sides. The geonetis made from high density polyethylene (HDPE), the filter nonwoven consists of polypropylene (PP). DC is characterised by

    low compressibility, and is therefore used in cases where effective drainage under high overburden pressures is required.

    TECHNICAL DATA

    DC401E

    DC601E

    DC402E

    DC602E

    Type of product -Geocomposite

    Geonet + Filter geotextile on one sideGeocomposite

    Geonet + Filter geotextile on both sides

    Geocomposite Unit

    In-plane flow rate q [EN ISO 12958]1) MDi = 1 20 kPa

    50 kPa200 kPa500 kPa

    l/ms1.261.110.830.30

    1.911.711.401.00

    0.620.510.350.24

    1.601.451.210.90

    i = 0.1 20 kPa50 kPa

    200 kPa500 kPa

    0.300.260.160.04

    0.510.420.340.15

    0.130.090.070.03

    0.380.310.220.10

    Thickness 2kPa[EN ISO 9863] 20 kPa

    200 kPamm

    4.84.54.0

    6.86.35.9

    5.34.84.2

    7.26.66.1

    Tensile strength MD/CD[EN ISO 10319]

    kN/m 12/9 15/10 19/17 21/17

    Elongation MD/CD[EN ISO 10319]

    % 50/50.5 50/50 50/50 50/50

    Compressive resistance [ASTM D 1621] kPa > 1,250 > 1,600 > 1,250 > 1,600

    Raw material - Polyethylene (HDPE)

    Geonet Unit

    Compressive creep Reduction of thickness under term load(1000 hrs, 200 kPa)[EN 1897-01]

    % < 3 < 3 < 3 < 3

    Type of product - Nonwoven

    Raw material - 100% Polypropylene (PP)

    Filter geotextile Unit

    CBR puncture resistance [EN ISO 12236] kN 1.4 1.4 1.4 1.4

    Cone drop test (hole diameter) [EN 918] mm 32 32 32 32

    Water permeability (vertical) [EN ISO 11058] l/m2s 100 100 100 100

    Opening size O90 [EN ISO 12956] mm 0.09 0.09 0.09 0.09

    Mass per unit area [EN ISO 9864] g/m2 120 120 120 120

    Forms of supply Unit

    Width* m 2 4 2 4 2 4 2 4

    Length m 25 50 25 50 25 50 25 50

    1) hard - hard, specimen size 380 x 300 mm

    *) The filter geotextile projects by 10 cm on one side each over the edge of the geonet.

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    PRODUCT CATALOGUE GEOSYNTHETICS 21

    Product Advantages and Applications

    DC is a drainage mat with high resis-

    tance against compression

    DC reduces space requirements and

    excavation costs. It offers the same

    in-plane flow rates as conventional

    gravel drains - at a considerably lower

    thickness.

    The structure of DC provides high

    resistance against compression to allow

    long-term drainage capacity also under

    higher loads.

    DC is particularily suitable where shear

    and compression forces are active (e.g.

    on slopes in vertical applications)

    The installation of DC is easy.

    DC ensures high quality for drainage

    systems

    The controlled production process

    of DC guarantees a constant high

    quality, which facilitates on-site quality

    control.

    Both HDPE core and PP geotextile pro-

    vide excellent chemical and biological

    resistance.

    Creep at 200 kPa (EN 1897-01)

    Time [h]

    Thickness[%]

    DC 402E

    Cuspated drain 2

    The benefits of DC at a glance:

    High compression resistance Reduced space requirements Lower excavation cost Excellent chemical resistance Ease of installation

    TenCate Polyfelt DC

    Application

    DamsSoil retaining

    structuresCut-and-cover tunnel

    constructionLandfill:

    Surface drainage/sealingWall and cellar

    drainage

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    PRODUCT CATALOGUE GEOSYNTHETICS22

    TenCate Polyfelt Megadrain

    TenCate Polyfelt Megadrain is a drainage product made of three-dimensional polypropylene monofilaments combined

    with one or two layers of polypropylene filter geotextile (TenCate Polyfelt TS). Megadrain has an extremely high voids content

    offering a high in-plane flow capacity under low surcharge loads.

    TECHNICAL DATA

    730

    1230

    2030

    740

    1240

    2040

    Type of product - Drainage mat with f i l ter on one side Drainage mat with f i l ter on both s ides

    Raw material - PP (monofi lament mat) + PP UV-stabil ised (f i l ter)

    Properties Unit

    In-plane flow rate q [EN ISO 12958 soft/hard]

    i = 1 20 kPa50 kPa

    l/m.s 2.001.40

    4.002.00

    5.502.20

    1.501.10

    3.002.00

    5.002.40

    i = 0.32 20 kPa50 kPa

    l/m.s1.000.70

    2.200.55

    2.901.05

    0.750.55

    1.600.50

    2.801.00

    i = 0.03 20 kPa50 kPa

    l/m.s0.270.20

    0.500.15

    0.700.28

    0.210.14

    0.400.14

    0.700.25

    Thickness [EN ISO 9863] 2kPa mm 6.9 14.0 20.0 7.2 14.0 20.0

    Tensile strength [EN ISO 10319] kN 9.5 9.5 9.5 20 20 20

    Type of product - Mechanical ly bonded continuous-fi lament nonwoven

    Filter geotextile Unit

    Cone drop test [EN ISO 13433] mm 21 21 21 21 21 21

    Tensile strength [EN ISO 10319] kN/m 10 10 10 10 10 10

    CBR puncture resistance [EN ISO 12236] N 1,600 1,600 1,600 1,600 1,600 1,600

    Opening size O90 [EN ISO 12956] mm 0.085 0.085 0.085 0.085 0.085 0.085

    Water permeability [EN ISO 11058, h = 50 mm] l/m2s 100 100 100 100 100 100

    Forms of supply Unit

    Length m 50 50 36 36 26 26 50 50 36 36 26 26

    Width* m 2.00 3.95 1.95 3.90 1.95 3.85 2.00 3.95 1.95 3.90 1.95 3.85

    *) The filter geotextile projects by 100 mm on one side each over the edge of the monofilament mat.

    Other forms of supply are available on request.

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    PRODUCT CATALOGUE GEOSYNTHETICS 23

    Product Advantages and Applications

    Megadrain is a drainage mat with high

    water-flow capacity

    Megadrain reduces space requirements

    and excavation costs. It offers the same

    in-plane flow rates as conventional graveldrains at a considerably lower thickness.

    The high drainage capacity makes Mega-

    drain suitable for constructions with low

    gradients.

    Installation of Megadrain is easy, one roll is

    able to replace 15 20 to of gravel.

    Megadrain offers high quality

    for drainage systems

    The controlled production process of

    Megadrain guarantees a constant high

    quality, which facilitates on-site qualitycontrol.

    Both HDPE core and PP geotextile provide

    excellent chemical and biological resis-

    tance.

    The benefits of Megadrain at a glance:

    High drainage capacity Reduced space requirements Lower excavation cost Excellent chemical resistance Ease of installation

    TenCate Polyfelt Megadrain

    Application

    Landfill:Surface drainage/sealing Roof drainage

    Retaining walldrainage

    Wall and cellardrainage

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    PRODUCT CATALOGUE GEOSYNTHETICS24

    TenCate Polyfelt PGM

    TenCate Polyfelt PGM paving felt is a mechanically bonded continuous-filament nonwoven of 100% polypropylene

    with optimum bitumen-storage capacity.

    TECHNICAL DATA

    PGM1

    4

    Type of product - Mechanical ly bonded continuous-f i lament nonwoven

    Raw material - 100% polypropylene, UV-stabi l ised

    Properties Unit

    Asphalt retention [Texas DOT Item 3099] [ASTM D 6140-97] kg/m2 1.1

    Tensile strength [EN ISO 10319] kN/m 9

    Elongation at max. load (MD + CD)/2 [EN ISO 10319] % 55

    Grab tensile strength [ASTM D 4632] N 520

    Grab elongation [ASTM D 4632] % > 50

    Thickness at 2 kN/m2 load)[EN ISO 9863-1] mm 1.1

    Mass per unit area [EN ISO 9865] g/m2 140

    Variation coefficient % < 10

    Melting point [ASTM D 276] C 165

    Recycling - 100% recyclable with the conventional methods

    Forms of supply Unit

    Width m 1.00 1.90 3.00 3.80

    Length m 150

    Important precaution! Store rolls in a dry place! Follow the installation guidelines!

    Installation1 2

    3

    5

    Cleaning of the road surface.

    Filling of cracks (> 4 mm) andpot-holes.

    The total effective tack-coat quan-

    tity of 1.2 kg/m2

    is evenly appliedover the whole area, extendingmax. 10 cm over the edge of thegeocomposite to be installed. Thetype of the tack-coat depends onthe climatic conditions and on thetype of asphalt overlay to be used.

    4

    Installation of the paving feltstarts after curing of the emul-sion has began, as this smallquantity cannot bleed through.PGM is laid into the tack-coatby unrolling using speciallydesigned laying equipment.Pretensioning is not necessary.

    Even distribution of the second tack coatquantity (B), consisting of parts B1 and B2: B1 is required to saturate the paving felt

    approx. 0.8 kg/m2 of 70% emulsion. B2 is required to embed the chippings. The

    quantity to be applied varies according to therecommendations of the emulsion producer,and depends on the quality, quantity, shapeand size of the chippings to be used as for

    conventional surface dressing applications. Immediately after application of the emul-

    sion on top of the paving felt, the requiredquantity of chippings is spread evenly. Thisis followed by compaction, preferably withrubber-tyred rollers.

    In the case of double or multi-layeredsurface dressings, it must be assured thatthe tack-coat of the second layer is in fullcontact with the first layer.

    After a period of 1 to 3 days, excess chip-pings should be removed using appropriateroad-sweeping equipment.

    In the case of spot maintenance, the pavingfelt can be laid into the uncured emulsion,after which the surface is covered with sandto allow temporary traffic.

    The hot-rolled asphalt (min. thick-ness 40 mm) can be installedimmediately after the unrollingof PGM-G. It is recommended to use

    crawler-type pavers. The temperature of the asphalt

    mix must not exceed 160Cduring installation. This nor-

    mally corresponds to a mixingtemperature of max. 190C.

    At high ambient temperatures,or if an excess of tack-coatbleeds throught, sticking ofthe tyres of the paver of truckscan be avoided by spreadingasphalt mix or chippings intothe wheel paths.

    6

    1

    2

    3

    4

    5 6

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    PRODUCT CATALOGUE GEOSYNTHETICS 25

    Product Advantages and Applications

    Extension of the life span of asphalt roads: the start of crack formation isdelayed 3-fold by using PGM

    PGM paving felt is an innovative and economical repair measure

    for cracked road surfaces. Specially developed to retard the

    onset of reflective cracking in the repaired overlay.

    Sealing:Insignificant head loss up to < 500 kPa [Resource Int. Inc.]

    Low temperature behaviour:Transfer of tensile stresses at -10 C

    Max. stress (in % of control sample) < 60%

    After 0.5% extension > 0.28 N/mm2

    [TU Braunschweig]

    The benefits of PGM at a glance:

    Sealing of the cracked road surface Excellent stress relief Uniform Adhesive bond strength Good performance at low temperatures Recycling capability Easy and quick installation Longetivity

    with PGM and poly-mer-mod. bitumen

    Time [min]

    without PGM

    top surface ofoverlay

    Cracklengthincm

    Pressure [kPa]

    with PGM

    without PGM

    Permeabiliy

    with PGM

    Elongation [%]

    without PGM

    Tensilestress[N/mm2]

    1.00

    0.75

    0.50

    0.25

    0.25 0.50 0.75 1.000.00

    TenCate Polyfelt PGM

    Application

    Maintenance withsurface dressing

    Repair of asphaltpavements withlevelling layer

    Repair of asphaltpavements without

    levelling layer

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    PRODUCT CATALOGUE GEOSYNTHETICS26

    TenCate Polyfelt PGM-G

    TenCate Polyfelt PGM-G is a high-strength geocomposite consisting of a mechanically bonded continuous-

    filament nonwoven made from 100% polypropylene and reinforced glass filaments.

    DESIGN PRINCIPLE-) The calculation is based on a comparison between the result of standard calculations for pavement rehabilitation and a

    calculaton using a so called fabric effectiveness factor (FEF). The result of the comparison is the extende lifetime of the

    structure due to the use of the geosynthetic material.

    The pavement calculations are done according to the manual series 17 (MS 17) of the Asphalt institute (USA) or according

    to a mixture out of MS 17 and the RVS 3.63 (Austria).

    The FEF is evaluated by laboratory testing. Test according to Simulation testing of geotextile membranes for reflective

    cracking Proceeding out of the 2nd Int. conf. geotextiles Vol.2.

    1) Strength values refer to the glass filament reinforcement.

    Important precaution! Store rolls in a dry place! Follow the installation guidelines!

    Forms of supply Unit

    Width m 0.95 1.90 3.80 0.95 1.90 3.80 0.95 1.90

    Length m 100 100 75 100 100 75 100 75

    TECHNICAL DATA

    PGM-G50/50

    PGM-G100/100

    PGM-G200/200

    Type of product -Composite (mechanical ly bonded continuous-fi lament

    nonwoven + glass f i laments)

    Raw material - Polypropylene, UV-stabi l ised + glass f ilaments

    Properties Unit

    Asphalt retention[Texas DOT Item 3099] [ASTM D 6140-97]

    kg/m2 1.1 1.1 1.1

    Tensile strength /MD/CD)1) kN/m 50/50 100/100 200/200

    Elongation at break1) % 3 3 3

    Strength at 2% strain1) kN/m 34/34 68/68 136/136

    E-Modulus of the glass filaments MPa 73,000 73,000 73,000

    Mesh width of the glass filaments mm 40 x 40 40 x 40 40 x 40

    Mass per unit area [EN ISO 9865] g/m2 300 430 495

    Melting point [ASTM D 276] C Glass filaments are incombustible and temperature resistant up to 400 C

    Recycling - 100% recyclable with the conventional methods

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    PRODUCT CATALOGUE GEOSYNTHETICS 27

    Product Advantages and Applications

    Glass fibre reinforced and combined with

    the optimum bitumen-retention capacity of

    a mechanically bonded geotextile, PGM-G

    achieves a significant reduction in the

    formation of reflective cracking.

    PGM-G is used when high in-plane forces

    in the underlayer construction are present

    (with resulting high stress levels).

    Geocomposite as asphalt-reinforcement element.

    Control

    Breaking energy

    Crack opening width [mm]

    HorizontalforceF

    h[N]

    PGM-G

    Energy-to-break with PGM-G: The area under theload-displacement curve corresponds to the workdone at break.

    Test result:Without geosynthetic, high stresses occur at thecrack.

    Test result:With geosynthetic, the stresses at the crack aresignificantly reduced.

    The benefits of PGM-G at a glance:

    Reinforcement at low strain (

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    502038 | 07.2007 | wanted

    The information given in this brochure is to best of our knowledge true and correct,however new research results and practical experience can make revisions necessary.No guarantee or liability can be drawn from the information mentioned herein.

    If not declared otherwise all technical values are means from standard tests and reflectnormal production variations. Minimum values are given within the 95% confidencelevel. The right is reserved to make changes without prior notice.

    Updated data sheets can be found in the internet under www.tencate.com/geosynthetics.

    BeNeLux Tel. +31 546 544 811 [email protected] Republic Tel. +420 2 2425 1843 [email protected] / Africa Tel. +33 1 34 23 53 63 [email protected] Tel. +49 6074 3751 50 [email protected] / Greece / Turkey Tel. +39 0362 34 58 11 service.i [email protected] Middle East Tel. +44 2920 562 566 [email protected] Tel. +48 12 268 8375 [email protected] Tel. +40 21 322 06 08 [email protected] / CIS Tel. +7 495 739 12 60 [email protected] / Baltics Tel. +45 4485 7474 [email protected] / Portugal / LAM Tel. +34 91 650 6461 [email protected] Tel. +41 44 318 6590 [email protected] / Ireland Tel. +44 1952 588 066 [email protected]


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