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Team 22
Automate Packaging of Greeting Card Package
February 11, 2014
Hailey Bryant
Communication
David Yen
Technical Contributions
Yi Yu
Project Management
Olzhas Zhanabek
Creativity & Innovation
Agenda
•Introduction•Background Information•Recommended Approach•Expected Results/ measurable•Project Management
American Greetings CorporationBardstown, KY
Introduction Our Client
Automate the process of placing wholesale packages into shipping carton
Statement of Need
• Robotic Arms• Reverse Engineering
Envelope Pre-Loader• Magazine Loading &
Coin Slot Identifier• Gravity Feed & Nose
Conveyer• Lid Dispenser
Recommended Approach
• Make a completely automated system– Move cards into box– Place lid on box– Move box onto automated
Palletizer
• IRR the most important variable
• Consider space availability • Design meets OSHA
standards
Expected Results
• Robotic Approach– Moves cards into box
• Too Slow
• Reverse Engineering Approach– Could handle Speed
• Too Much Variability
• Continuous Feed– Handle Speed and
Variability• Cost and Dimensions
Unknown
Expected Results Continued
Gantt Chart
Gantt Chart
Cost Analysis
Week 1 - Jan 27 Hours Cost Per Hour Total CostTotal Individual Hours 8 100.00$ 800.00$ Total Team Meeting Hours 2 400.00$ 800.00$ Total Account Executive Hours 0 200.00$ -$ Total Onsite Hours 0 600.00$ -$ Total Transportation Cost 0 35.20$ -$ Total Weekly Cost 1,600.00$ Week 2 - Feb 3 Hours Cost Per Hour Total CostTotal Individual Hours 12 100.00$ 1,200.00$ Total Team Meeting Hours 6 400.00$ 2,400.00$ Total Account Executive Hours 0 200.00$ -$ Total Onsite Hours 2 600.00$ 1,200.00$ Total Transportation Cost 7 35.20$ 246.40$ Total Weekly Cost 5,046.40$ Week 3 - Feb 10 Hours Cost Per Hour Total CostTotal Individual Hours 8 100.00$ 800.00$ Total Team Meeting Hours 4 400.00$ 1,600.00$ Total Account Executive Hours 0.5 200.00$ 100.00$ Total Onsite Hours 0 600.00$ -$ Total Transportation Cost 0 35.20$ -$ Total Weekly Cost 2,500.00$
Week 4 - Feb 17 Hours Cost Per Hour Total CostTotal Individual Hours 8 100.00$ 800.00$ Total Team Meeting Hours 4 400.00$ 1,600.00$ Total Account Executive Hours 0 200.00$ -$ Total Onsite Hours 0 600.00$ -$ Total Transportation Cost 0 35.20$ -$ Total Weekly Cost 2,400.00$ Week 5 - Feb 24 Hours Cost Per Hour Total CostTotal Individual Hours 8 100.00$ 800.00$ Total Team Meeting Hours 4 400.00$ 1,600.00$ Total Account Executive Hours 0 200.00$ -$ Total Onsite Hours 0 600.00$ -$ Total Transportation Cost 0 35.20$ -$ Total Weekly Cost 2,400.00$ Week 6 - Mar 3 Hours Cost Per Hour Total CostTotal Individual Hours 12 100.00$ 1,200.00$ Total Team Meeting Hours 6 400.00$ 2,400.00$ Total Account Executive Hours 1 200.00$ 200.00$ Total Onsite Hours 0 600.00$ -$ Total Transportation Cost 0 35.20$ -$ Total Weekly Cost 3,800.00$
Cost Analysis
Thank you