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TechLine Catalog 2010

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Page 1: TechLine Catalog 2010
Page 2: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

TechLine Manufacturing’s goal is to provide the highest quality product for today’s industry.

We will do so by producing a superior product at a competitive price.

TechLine Manufacturing understands that having the most knowledgeable

and friendly sales force is paramount to our success. It is also our belief that

we must earn a customer’s respect and trust by working together towards the success of every

project. TechLine Manufacturing does not take these beliefs

and goals lightly and will continue working everyday to meet and exceed

customer expectations.

Sincerely,

Wendy D’OlivePresidentTechLine Manufacturing

Tech

Line

’s G

oal

Page 3: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Experience The TechLine Advantage

Fast Response to Customer NeedsTechLine’s quality products are distributed through selected industrial

distributors who are able to respond to customer requirements in a professional and timely manner.

Quality MaterialsTechLine incorporates quality materials form certifi ed suppliers.

Modern DesignTechLine is the result of continuous research and product development.

InterchangeabilityTechLine is designed and manufactured to be interchangeable with other

manufacturers of this type product.

WarrantyTechLine warrants all of its products to be free of defects, and that all fi ttings ordered will properly assemble to corresponding components.

Easy InstallationA wide variety of standard fi ttings are available for TechLine raceway,

minimizing the need for fi eld fabrication and special tools.

Choice of MaterialsTechLine offers a variety of materials and coatings

including: Aluminum, 304SS or 316SS, and a hot dipped galvanized fi nish meeting ASTM A123-89.

UL Certifi cationTechLine cable tray has been tested and is classifi ed by Underwriters

Laboratories. File number E249472.

Made in the USATechLine products are domestically manufactured.

TecchLine Advantage

Page 4: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

TABLE OF CONTENTS

Raceway ......................................................................................................................................................................3 Angle ...........................................................................................................................................................................4 Channel .......................................................................................................................................................................5 Flatbar .........................................................................................................................................................................6

Fittings .........................................................................................................................................................................7 Angle Splice ................................................................................................................................................................8 Channel Splice ...........................................................................................................................................................9 900 Short Radius Angle Elbows ...............................................................................................................................10 900 Long Radius Angle Elbows ............................................................................................................................... 11 900 Short Radius Channel Elbows ......................................................................................................................... 12 900 Long Radius Channel Elbows .......................................................................................................................... 13 Short & Long Radius Tee ........................................................................................................................................ 14 Short & Long Radius Channel Cross ...................................................................................................................... 15 Flat Splice ................................................................................................................................................................ 16

Tubing Clamps ....................................................................................................................................................... 17 Yoke, Single& Duplex Clamps ................................................................................................................................. 18 Gang Clamps ........................................................................................................................................................... 19 Bundle Clamps ........................................................................................................................................................ 20

Stauff Components .........................................................................................................................................21-24 Fasteners.................................................................................................................................................................. 25 Instrument Stands ............................................................................................................................................... 27 Mounting Hardware ................................................................................................................................................ 28 Floor Stands .......................................................................................................................................................29-31 Wall Mount Stands ............................................................................................................................................ 32-34 Channel Floor Stands ............................................................................................................................................. 35 Tech Mount Modular Stands .............................................................................................................................36-37 Female Pipe and Square Tube Adapter ................................................................................................................. 38 Round & Square Leg U-Bolt Mount Stands ........................................................................................................... 39 2 1/2” Female Adapter & Square Tube Rack Adapter ......................................................................................... 40 Round Threaded Leg Extension, Square Leg & Elbow Moldule ........................................................................... 41 Mounting Flag and Capillary Spool ........................................................................................................................ 42

Manifolds/Condensate Chambers ................................................................................................................ 43 About and how to order Condensate Chambers ............................................................................................. 44-45 Seamless Chamber ................................................................................................................................................. 46 Air Manifolds .......................................................................................................................................................47-48 Strut Products ........................................................................................................................................................ 49 Single Strut .............................................................................................................................................................. 50 Double Strut ............................................................................................................................................................ 51 Channel Spring Nut & Stud Nut ............................................................................................................................. 52 Square Washer & Angle Fitting .............................................................................................................................. 53 Flat Elbow & Tee ...................................................................................................................................................... 54 Window Type Beam Clamp ..................................................................................................................................... 55 Strut Base & Clamps ......................................................................................................................................... 56-58

Valves ......................................................................................................................................................................... 59

TAbl

e of

Con

tent

s

Page 5: TechLine Catalog 2010

Raceway

Materials & Finishes:

Hot-dipped Galvanized, Aluminum, Stainless Steel and others upon request.

Strength & Installation:

Solid side rails for strength and maximumprotection are standard.Alternating round and square holes allowfor easy installation as ventilation.

UL Classifi ed:

Techline Channel productsare available with ULClassifi cation. File numberE249472. Please specify upon request.

3

a iation.

Page 6: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

RacewayRa

cewa

y A

ngle

4

W D L

Round Holes=9/16”

Square Holes=5/16”

Raceway Angle

TLA-2-2- __ __ 2” 2” 20’

TLA-3-3- __ __ 3” 3” 20’

Angle

Material Finishes: TLA -2-2- AL

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)6SS: 316 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

* *

** Select appropriate suffi x for

Page 7: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

W D L

5

Round Holes=9/16”

Square Holes=5/16”

Raceway Channel

TLC-1-1- __ __ 1” 1” 10’

TLC-2-1- __ __ 2” 1” 20’

TLC-2-2- __ __ 2” 2” 20’

TLC-4-1- __ __ 4” 1” 20’

TLC-4-2- __ __ 4” 2” 20’

TLC-6-1- __ __ 6” 1” 20’

TLC-6-2- __ __ 6” 2” 20’

Raceway ChannelRaceway

Channel

Material Finishes: TLC -1-1- AL AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)6SS: 316 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

* *

** Select appropriate suffi x for

Upon Request

Page 8: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369 6

Raceway R

acew

ay F

latb

ar

W L

Round Holes=9/16”

Square Holes=5/16”

Flatbar

TLF-2- __ __ 2” 10’

TLF-3- __ __ 3” 10’

TLF-4- __ __ 4” 10’

TLF-6- __ __ 6” 10’

Flatbar

Material Finishes: TLF -2- AL

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)6SS: 316 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)Note: Contact factory for additional materials or fi nishes.

* *

** Select appropriate suffi x for

Page 9: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Fittings

Materials & Finishes:

Hot-dipped Galvanized, Aluminum, Stainless Steel and others upon request.

Strength & Protection:

Solid bottom & side rails for maximum strength protection

UL Classifi ed:

Techline Channel productsare available with ULClassifi cation. File numberE249472. Please specify upon request.

7

Page 10: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Fittings

8

W D L

Angle Splice

TLAS-2-2- __ __ 2” 2” 10”

TLAS-3-3- __ __ 3” 3” 10”

Slotted Holes=5/16”x1 1/4”

Angle Splice

Material Finishes: TLAS -2-2- AL

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

** Select appropriate suffi x for material fi nishes

Angl

e Sp

lice

Installation Guideline:

Minimum of four nuts, bolts and washers per connection.

Fasteners see page 25.

Page 11: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

W D L

Channel Splice

TLCS-1-1- __ __ 1” 1” 10”

TLCS-2-1- __ __ 2” 1” 10”

TLCS-2-2- __ __ 2” 2” 10”

TLCS-4-1- __ __ 4” 1” 10”

TLCS-4-2- __ __ 4” 2” 10”

TLCS-6-1- __ __ 6” 1” 10”

TLCS-6-2- __ __ 6” 2” 10”

* *

Channel SpliceFittings

9

Material Finishes: TLCS -1-1- AL

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

** Select appropriate suffi x for

Channel Splice

Installation Guideline:

Minimum of four nuts, bolts and washers per connection.

Fasteners see page 25.

Slotted Holes=5/16”x1 1/4”

Upon Request

Page 12: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

W D L

900 Outside Elbow 3” Radius

TLOE-2-2- __ __ 3R 2” 2” 9.5”

TLOE-3-3- __ __ 3R 3” 3” 9.5”

900 Inside Elbow 3” Radius

TLAV-2-2- __ __ 3R 2” 2” 9.5”

TLAV-3-3- __ __ 3R 3” 3” 9.5”

Fittings90

O Sh

ort R

adiu

s An

gle

Elbo

ws

10

* *

900 Short Radius Angle Elbows

Material Finishes: TLOE-2-2- AL

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

** Select appropriate suffi x for

Slotted Holes=5/16”x1 1/4”

OUTSIDE ELBOW

INSIDE ELBOW

Page 13: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

90O Long Radius Angle Elbows

W D L

900 Outside Elbow 12” Radius

TLAOE-2-2- __ __ 12R 2” 2” 19”

TLAOE-3-3- __ __ 12R 3” 3” 19”

900 Inside Elbow 14” Radius

TLAIE-2-2- __ __ 14R 2” 2” 19”

TLAIE-3-3- __ __ 14R 3” 3” 19”

Fittings

11

* *

900 Long Radius Angle Elbows

Material Finishes: TLAOE-2-2- AL-12R

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

** Select appropriate suffi x for

OUTSIDE ELBOW

INSIDE ELBOW

Page 14: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

W D L

Fittings90

O Sh

ort R

adiu

s Ch

anne

l Elb

ows

12

Material Finishes: TLVO-2-1-AL-3R

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

900 Short Radius Channel Elbows

* *

** Select appropriate suffi x for

900 Vertical Outside Bend 3” Radius

TLVO-2-1- __ __3R 2” 1” 8.5”

TLVO-2-2- __ __3R 2” 2” 8.5”

TLVO-4-1- __ __3R 4” 1” 8.5”

TLVO-4-2- __ __3R 4” 2” 8.5”

TLVO-6-1- __ __3R 6” 1” 8.5”

TLVO-6-2- __ __3R 6” 2” 8.5”

900 Vertical Inside Bend 3” Radius

TLVI-2-1- __ __3R 2” 1” 7.5”

TLVI-2-2- __ __3R 2” 2” 7.5”

TLVI-4-1- __ __3R 4” 1” 7.5”

TLVI-4-2- __ __3R 4” 2” 7.5”

TLVI-6-1- __ __3R 6” 1” 7.5”

TLVI-6-2- __ __3R 6” 2” 7.5”

900 Horizontal Elbow 3” Radius

TLHE-2-1- __ __3R 2” 1” 7.5”

TLHE-2-2- __ __3R 2” 2” 7.5”

TLHE-4-1- __ __3R 4” 1” 7.5”

TLHE-4-2- __ __3R 4” 2” 7.5”

TLHE-6-1- __ __3R 6” 1” 7.5”

TLHE-6-2- __ __3R 6” 2” 7.5”

VERTICAL OUTSIDE

VERTICAL INSIDE

HORIZONTAL ELBOW

Page 15: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

W D L

90O Long Radius Channel Elbow

Fittings

13

900 Long Radius Channel Elbows

* *

n

900 Horizontal Elbow 12” Radius

TLHE-2-1- __ __ 12R 2” 1” 19”

TLHE-2-2- __ __12R 2” 2” 19”

TLHE-4-1- __ __12R 4” 1” 21”

TLHE-4-2- __ __12R 4” 2” 21”

TLHE-6-1- __ __12R 6” 1” 23”

TLHE-6-2- __ __12R 6” 2” 23”

900 Vertical Outside Bend 12” Radius

TLVO-2-1- __ __12R 2” 1” 21”

TLVO-2-2- __ __12R 2” 2” 21”

TLVO-4-1- __ __12R 4” 1” 23”

TLVO-4-2- __ __12R 4” 2” 23”

TLVO-6-1- __ __12R 6” 1” 25”

TLVO-6-2- __ __12R 6” 2” 25”

900 Vertical Inside Bend 14” Radius

TLVI-2-1- __ __14R 2” 1” 21”

TLVI-2-2- __ __14R 2” 2” 21”

TLVI-4-1- __ __14R 4” 1” 23”

TLVI-4-2- __ __14R 4” 2” 23”

TLVI-6-1- __ __14R 6” 1” 25”

TLVI-6-2- __ __14R 6” 2” 25”

Material Finishes: TLVO-2-1-AL-3R

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)Note: Contact factory for additional materials or fi nishes.

** Select appropriate suffi x for

HORIZONTAL ELBOW

VERTICAL INSIDE

VERTICAL OUTSIDE

Page 16: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

W D A L

3” Radius Tee

TLCT-2-1- __ __ 3R 2” 1” 17.25” 9.5”

TLCT-2-2- __ __ 3R 2” 2” 17.25” 9.5”

TLCT-4-1- __ __ 3R 4” 1” 19.25” 11.5”

TLCT-4-2- __ __ 3R 4” 2” 19.25” 11.5”

TLCT-6-1- __ __ 3R 6” 1” 21.25” 13.5”

TLCT-6-2- __ __ 3R 6” 2” 21.25” 13.5”

12” Radius Tee

TLCT-2-1- __ __ 12R 2” 1” 35” 18”

TLCT-2-2- __ __ 12R 2” 2” 35” 18”

TLCT-4-1- __ __ 12R 4” 1” 37” 20”

TLCT-4-2- __ __ 12R 4” 2” 37” 20”

TLCT-6-1- __ __ 12R 6” 1” 39” 22”

TLCT-6-2- __ __ 12R 6” 2” 39” 22”

FittingsSh

ort

& Lo

ng R

adiu

s Te

e

14

Material Finishes: TLCT-2-1- AL-3R

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

Short & Long Radius Tee

* *

** Select appropriate suffi x for

Note: Hole pattern based on 4” and 6” fi ttings.

Page 17: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Short & Long Radius Channel CrossFittings

15

W D L A

3” Radius Cross

TLCC-2-1- __ __ 3R 2” 1” 17.25” 17.25”

TLCC-2-2- __ __ 3R 2” 2” 17.25” 17.25”

TLCC-4-1- __ __ 3R 4” 1” 19.25” 19.25”

TLCC-4-2- __ __ 3R 4” 2” 19.25” 19.25”

TLCC-6-1- __ __ 3R 6” 1” 21.25” 21.25”

TLCC-6-2- __ __ 3R 6” 2” 21.25” 21.25”

12” Radius Cross

TLCC-2-1- __ __ 12R 2” 1” 35” 35”

TLCC-2-2- __ __ 12R 2” 2” 35” 35”

TLCC-4-1- __ __ 12R 4” 1” 37” 37”

TLCC-4-2- __ __ 12R 4” 2” 37” 37”

TLCC-6-1- __ __ 12R 6” 1” 39” 39”

TLCC-6-2- __ __ 12R 6” 2” 39” 39”

Material Finishes: TLCC-2-1- AL-3R

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123(12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

Short & Long Radius Channel Cross

* *

** Select appropriate suffi x for

Page 18: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

FittingsFl

at S

plic

e

W A L

Material Finishes: TLFS-2- AL

AL: Aluminum (12 Gauge Thickness)SS: 304 Stainless Steel (16 Gauge Thickness)HDG: Hot Dipped Galvanized, ASTM A-123 (12 Gauge Thickness)

Note: Contact factory for additional materials or fi nishes.

Flat Splice, Elbow, Tee & Cross

* *

** Select appropriate suffi x for

16

Flat Elbow 3” Radius

TLLS- 2-F__ __ 3R 2” 5.5” 6”

TLLS- 3-F __ __3R 3” 5.5” 6”

Flat Splice

TLFS-2- __ __ 2” 10”

TLFS-3- __ __ 3” 10”

TLFS-4- __ __ 4” 10”

TLFS-6- __ __ 6” 10”

900 Flat Splice

TLLS-2- __ __ 2” 4”

TLLS-3- __ __ 3” 4”

TLLS-4- __ __ 4” 4”

TLLS-6- __ __ 6” 4”

Flat Tee Splice

TLTS-2- __ __ 2” 10”

TLTS-3- __ __ 3” 10”

TLTS-4- __ __ 4” 10”

TLTS-6- __ __ 6” 10”

Flat Cross Splice

TLXS-2- __ __ 2” 10”

TLXS-3- __ __ 3” 10”

TLXS-4- __ __ 4” 10”

TLXS-6- __ __ 6” 10”

FLAT ELBOW 3”R 90 FLAT SPLICE

FLAT SPLICE

FLAT TEE SPLICE FLAT CROSS SPLICE

Page 19: TechLine Catalog 2010

Tubing Clamps

Available in Standard Measurement Sizes

316SS Material Finish

17

Page 20: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Part Number Tube OD

Number of TubesPart Number Tube OD

Tubing ClampsTu

bing

Cla

mps

Yoke, Single & Duplex Clamps

Yoke Clamps

TLY4-2 1/4” 2

TLY4-3 1/4” 2 thru 4

TLY6-2 3/8” 2

TLY6-3 3/8” 2 thru 4

TLY8-2 1/2” 2

TLY8-3 1/2” 2 thru 4

TLY12-2 1/2” 2

TLY4-10 variable sizes multiple

TLY8-12 variable sizes multiple

Note: The below clamps fi t fl ush across the corresponding channel widths.

Single Clamps

TLG4-1SSN 1/4”

TLG6-1SSN 3/8”

TLG8-1SSN 1/2”

TLG10-1SSN 5/8”

TLG12-1SSN 3/4”

TLG16-1SSN 1”

Duplex Clamps

TLD4-2 1/4”

TLD6-2 3/8”

TLD8-2 1/2”

TLD12-2 3/4”

TLD16-2 1”

Note: Nuts and bolts sold separately.

Yoke Clamps316SS Material

100 Clamps per bag

Single Clamps 316SS Material

50 Clamps per bag

Double Clamps 316SS Material

50 Clamps per bag

18

Page 21: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Gang Clamps

Tubing Clamps

Part Number # of Tubes

Gang Clamps

Gang Clamps

TLG4-2SSB 2

TLG4-3SSB 3

TLG4-4SSB 4

TLG4-5SSB 5

TLG4-6SSB 6

TLG4-7SSB 7

TLG4-8SSB 8

TLG4-9SSB 9

TLG4-10SSB 10

TLG4-11SSB 11

TLG4-12SSB 12

TLG6-2SSB 2

TLG6-3SSB 3

TLG6-4SSB 4

TLG6-5SSB 5

TLG6-6SSB 6

TLG6-7SSB 7

TLG6-8SSB 8

TLG6-9SSB 9

TLG6-10SSB 10

TLG6-11SSB 11

TLG6-12SSB 12

TLG8-2SSB 2

TLG8-3SSB 3

TLG8-4SSB 4

TLG8-5SSB 5

TLG8-6SSB 6

TLG8-7SSB 7

TLG8-8SSB 8

TLG8-9SSB 9

TLG8-10SSB 10

Gang Clamps 316SS Material

25 Clamps per bag

19

Basic Part: TechLine Gang Clamp

Tube OD: 1/4=4; 3/8=6; 1/2=8

# of Tubes: 23456789101112

SS Back Plate

Example: TLG - - - SSB

Page 22: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Clamps

Part Number Cable Size

Bundle Clamps

Bundle Clamps

TLBC 0.0-1.2 1.24” or less

TLBC 1.2-2.0 1.25” to 2.00”

TLBC 2.0-3.0 2.00” to 3.00”

TLBC 3.0-4.0 3.00” to 4.00”

TLBC 4.0-5.0 4.00” to 5.00”

TLBC 5.0-6.0 5.00” to 6.00”

Bundle Clamps304SS Material

25 Clamps per bag

Bund

le C

lam

ps

20

Clamp ships with Bundle Clamp, Hold Down Clamp, 2 each Hex Bolts and Hex Nuts.

Page 23: TechLine Catalog 2010

Stauff Clamps

21

Pipe & TubingClamps

Page 24: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Stauff ClampsSt

auff

Com

pone

nts

22

Clamps - Standard Series (for O.D. 6 to 102 mm)

ORDER CODES - COMPLETE CLAMPS according to DIN 3015, Part 1

TYPE OFINSTALLATION

no code without mounting plate,rail adaptor or rail nuts

SP Single Weld Plate

SPV Elongated Weld Plate

CRA Channel Rail Adaptor

DSP Twin Weld Plate

RAP Group Weld Plate

SM Hexagon Rail Nut

❶ MOUNTING & FITTINGCOMBINATION

DP - AS Cover Plate / Hexagon Head Bolt

DP - IS Cover Plate / Socket Cap Screw

ASE Insert / Hexagon Head Bolt (w/o Cover Plate)

IS Socket Cap Screw with washer

LI Slotted Head Screwwith washer

SIG - AF Safety Locking Plate /Stacking Bolt

❹MATERIAL & DESIGNOF CLAMP BODY

AL Aluminium, profiled inside, with tension clearance

PP Polypropylene, profiled inside, with tension clearance

PPH Polypropylene, smooth inside, without tension clearance

PA Polyamide, profiled inside, with tension clearance

PAH Polyamide, smooth inside, without tension clearance

SA Santoprene, profiled inside, with tension clearance

SAH Santoprene, smooth inside, without tension clearance

TYPE OFTHREAD

M Metric Thread

U UNC Thread

❺ MATERIAL & SURFACEFINISHING OFMETAL PARTS

ASSEMBLING &PACKAGING

❶ ❷ ❸ ❹ ❺

✱ ✱ ✱ ✱ ✱ ✱,✱ ✱ ✱ ✱ ✱ ✱ ✱ - ✱ ✱ ✱ ❻ W ✱ ✱ ❼ ✱

W3 all parts are zinc plated

W4 all metal parts made of stain-less steel A2 - 1.4301/1.4305 (AISI 304)

W5 all metal parts made of stain-less steel A4 - 1.4401/1.4571 (AISI 316/316Ti)

W10 weld plate phosphated,all other parts zinc plated

W11 rail nut untreated, all other parts zinc plated

no code components supplied separately (standard)

A assembled (optional)

K packed in kits (optional)

Gro

up

Tube

O.D

.in

mm

Tube

O.D

.in

inch

Material Code

Clamp Body(both halves)N

omin

al

Bor

e P

ipe

6 106

6,4 1/4 106,4

8 5/16 108

9,5 3/8 109,5

10 1/8 110

12 112

6 106A

6,4 1/4 106,4A

8 5/16 108A

9,5 3/8 109,5A

10 1/8 110A

12 112A

12,7 1/2 212,7

13,5 1/4 213,5

14 214

15 215

16 5/8 216

17,2 3/8 217,2

18 218

19 3/4 319

20 320

21,3 1/2 321,3

22 7/8 322

25 325

25,4 1 325,4

26,9 3/4 426,9

28 428

30 430

STA

UFF

1D

IN 0

STA

UFF

1A

DIN

1S

TAU

FF 2

DIN

2S

TAU

FF 3

DIN

34 4

Gro

up

Tube

O.D

.in

mm

Tube

O.D

.in

inch

Material Code

Clamp Body(both halves)N

omin

al

Bor

e P

ipe

32 11/4 532

33,7 1 533,7

35 535

38 11/2 538

40 540

42 11/4 542

44,5 13/4 644,5

48,3 11/2 648,3

50,8 2 650,8

57,2 21/4 757,2

60,3 2 760,3

63,5 21/2 763,5

70 23/4 770

73 21/2 773

76,1 3 21/2 776,1

88,9 3 888,9

102 4 8102L

STA

UFF

5D

IN 5

6 6S

TAU

FF 7

DIN

78 8

❷STAUFF GROUP &SIZE OF CLAMP BODY

STAUFF GROUP &SIZE OF CLAMP BODYCONTINUATION *6

*3*3

*3

*1

*2

TECHNICAL NOTES

*1 SEE MATERIAL PROPERTIES ON PAGE C52. OTHER CLAMP BODY MATERIALSAND COLORS ARE AVAILABLE UPON REQUEST.

*2 AVAILABLE FOR STAUFF GROUP 1A TO 6 ONLY. (DIN GROUP 1 TO 6).

*3 AVAILABLE FOR STAUFF GROUP 1 TO 6 ONLY. (DIN GROUP 0 TO 6).

*4 NOMINAL BORE, EXCEPT DIN 2448.

*5 NOMINAL BORE, ONLY DIN 2448.

*6 INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS ANDSPECIAL PROPERTY MATERIALS ARE AVAILABLE UPON REQUEST.

W2 all parts are phosphated

W1 all parts are untreated

*4

*5

Consult factory for available hose sizes.

*TECHNICAL NOTES

Page 25: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Stauff Clmamps

23

Stauff Components

Clamps - Heavy Series (for O.D. 6 to 406 mm)

ORDER CODES - COMPLETE CLAMPS according to DIN 3015, Part 2

TYPE OFINSTALLATION *11

no code without mounting plate,rail adaptor or rail nuts

SPAL Weld Plate for Single Clamps

SPAS Weld Plate for Double Clamps

SPAL/DUB Elongated Weld Plate for Single Clamps

CRA *2 *3 Channel Rail Adaptor

GMV *2 Mounting Rail Nut

❶ MOUNTING & FITTINGCOMBINATION *11

DPAS - IS Cover Plate / Socket Cap Screw

IS *2 Socket Cap Screw

SIP - AF *4 Safety Locking Plate /Stacking Bolt

❹MATERIAL & DESIGNOF CLAMP BODY *1

AL Aluminium, profiled inside, with tension clearance

PP Polypropylene, profiled inside, with tension clearance

PPH*2 Polypropylene, smooth inside,without tension clearance

PA Polyamide, profiled inside, with tension clearance

PAH*2 Polyamide, smooth inside, without tension clearance

SA*10 Santoprene, profiled inside, with tension clearance

SAH*10 Santoprene, smooth inside, without tension clearance

no code components supplied separately (standard)

A assembled (optional)

K packed in kits (optional)

TYPE OFTHREAD *5

M Metric Thread

U UNC Thread

❺ MATERIAL & SURFACEFINISHING OFMETAL PARTS *6

ASSEMBLING &PACKAGING

❶ ❷ ❸ ❹ ❺ ❻✱ ✱ ✱ ✱ ✱ ✱ ✱ ✱,✱ ✱ ✱ ✱ ✱ ✱ ✱ ✱ - ✱ ✱ ✱ W ✱ ✱ ❼ ✱

W2 all parts are phosphated

W3 all parts are zinc plated

W4 all metal parts made of stain-less steel A2 - 1.4301/1.4305 (AISI 304)

W5 all metal parts made of stain-less steel A4 - 1.4401/1.4571 (AISI 316/316Ti)

W10 weld plate phosphated,all other parts zinc plated

W12 weld plate and cover plate phosphated, bolts untreated

W13 rail nut zinc plated, cover plate phosphated, bolts untreated

W15 weld plate and cover plate phosphated, bolts zinc plated

W1 all parts are untreated

STAUFF GROUP &SIZE OF CLAMP BODY

STAUFF GROUP &SIZE OF CLAMP BODYCONTINUATION

Gro

up

Tube

O.D

.in

mm

Tube

O.D

.in

inch Material Code

Clamp Body(both halves)N

omin

al

Bor

e P

ipe

Hos

e

37,8 1 6037,842,2 11/4 6042,244,5 13/4 6044,548,3 11/2 6048,348,4 11/4 6048,450,8 2 6050,854,4 11/2 6054,457,2 21/4 6057,260,3 2 6060,363,5 21/2 6063,570 23/4 607070 23/4 707073 21/2 707376,2 3 21/2 7076,288,9 31/2 3 7088,988,9 31/2 3 8088,9102 4 31/2 8102114 41/2 4 8114127 5 8127127 5 9127140 5 9140152 6 9152168 6 9168168 6 10168203 10203219 8 10219219 8 11219273 10 11273324 12 11324356 14 12356406 16 12406

STA

UFF

6S

DIN

4

ST.

7S

D

IN5

ST.

8S

D

IN6

ST.

9S

D

IN 7

SF.

10S

DIN

8S

T. 1

1SD

IN 9

12S

10

*7*7*7

*8

*9

*7

Gro

up

Tube

O.D

.in

mm

Tube

O.D

.in

inch Material Code

Clamp Body(both halves)N

omin

al

Bor

e P

ipe

Hos

e

6 30066,4 1/4 3006,48 30089,5 3/8 3009,5

10 1/8 301012 301212,7 1/2 3012,713,7 1/4 3013,714 301415 301516 5/8 301617,1 3/8 3017,118 301815 1/4 401519 3/4 401919,8 3/8 4019,820 402021,3 1/2 4021,322,1 1/2 4022,122,2 7/8 4022,225,1 5/8 4025,125,4 1 4025,426,7 3/4 4026,729,2 3/4 4029,232 11/4 503233,4 1 5033,438 11/2 503840 504042,2 11/4 5042,2

TECHNICAL NOTES

*1 SEE MATERIAL PROPERTIES ON PAGE C52. OTHER CLAMP BODY MATERIALS AND COLORS ARE AVAILABLE UPONREQUEST.

*2 AVAILABLE UP TO STAUFF GROUP 6S ONLY

*3 SPECIAL LENGTH BOLTS REQUIRED. SUPPLIED WHEN ORDERED AS KITS.

*4 AVAILABLE FOR STAUFF GROUP 3S TO 10S ONLY

*5 PLEASE NOTE THAT YOU HAVE TO SPECIFY THREAD TYPE.

*6 INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS AND SPECIAL PROPERTY MATERIALS AREAVAILABLE UPON REQUEST.

*7 CLAMPS WILL BE SMOOTH INSIDE AND WITHOUT TENSION CLEARANCE.

*8 ACCORDING TO ANSI B 36-10.

*9 OTHER STANDARDS.

*10 SA AND SAH ARE SPECIAL ORDER MATERIALS AND ONLY AVAILABLE UP TO STAUFF GROUP 6S ONLY. CONTACTFACTORY FOR FURTHER INFORMATION.

*11 METAL PARTS ARE UNTREATED FOR STAUFF GROUPS 8S TO 12S.

W16 rail nut zinc plated, cover plate phosphated, bolts zinc plated

W17 safety locking plate phosphated, stacking bolts zinc plated

DPAS - AS Double Cover Plate / Hexagon Head Bolt

DPAL - AS Single Cover Plate / Hexagon Head Bolt

STA

UFF

3S

DIN

1

STA

UFF

4S

DIN

2S

TAU

FF 5

SD

IN 3

*7

*7

*7

*7

*7

W18 safety locking plate untreated, stacking bolts phosphated

*TECHNICAL NOTES

Page 26: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Stauff Clamps

24

Stau

ff C

ompo

nent

s

SP 212,7 PP DP-AS U W102x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mm1x Single Weld PlateSurface: W2, PhosphatedThread: UNCW10 is standard forthis type of installation.

SPV 212,7 PP DP-AS U W102x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mm1x Elongated Weld PlateSurface: W2, Phosphated Thread: UNCW10 is standard forthis type of installation.

SM 212,7 PP DP-AS U W32x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2 Tube-O.D.12,7 mm 2x Hexagon Rail Nut Surface: W3, Zinc PlatedThread: UNCW3 is standard forthis type of installation.

212,7 PP SIG-AF U W32x Stacking BoltSurface: W3, Zinc PlatedThread: UNC1x Safety Locking PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mmSurface: W3, Zinc PlatedThread: UNCW3 is standard forthis type of installation.

CRA 212,7 PP DP-AS U W32x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 2DIN 2Tube-O.D.12,7 mm2x Channel Rail Adaptor Surface: W3, Zinc Plated W3 is standard forthis type of installation.

2x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover Plate for Single ClampsSurface: W2, phosphated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3S / DIN 1Tube-O.D. 6 mm / 0.24”1x Weld Plate for Single ClampsSurface: W2, phosphatedThread: UNCW15 (up to Group 7S) or W1(Group 8S to 12S) are standards for this type of installation.

2x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover Plate for Single ClampsSurface: W2, phosphated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3S / DIN 1Tube-O.D. 6 mm / 0.24”1x Elongated Weld Plate forSingle ClampsSurface: W2, phosphatedThread: UNCW15 (up to Group 7S) or W1 (Group 8S to 12S) are standards for this type of installation.

SPAL 3006 PP DPAL-AS U W15

SPAL/DUB 3006 PP DPAL-AS U W152x Hexagon Head BoltSurface: W3, Zinc PlatedThread: UNC1x Cover PlateSurface: W3, Zinc Plated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3SDIN 2Tube-O.D.12,7 mm2x Channel Rail Adaptor Surface: W3, Zinc Plated

CRA 3006 PP DPAL AS U W3 3006 PP SIP-AF U W172x Stacking BoltSurface: W3, Zinc PlatedThread: UNC1x Safety Locking plateSurface: W2, phosphated1x Clamp (two halves)Material: PolypropyleneDesign: profi led inside,with tension clearanceGroup: STAUFF 3S / DIN 1Tube-O.D. 6 mm / 0.24”W17 (up to Group 7S) or W18(Group 8S to 10S) are standards for thistype of installation

rTuW1W1aretyp

Page 27: TechLine Catalog 2010

Fasteners

Finishes:

304 SS

316 SS

Zinc Plated

Hot Dipped Galvanized

Aluminum

Variety:

All standard size fasteners in stock.Special sizes available upon request.

25

Page 28: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

FastenersFa

sten

ers

Zinc Plated 304 Stainless Steel

Fasteners

1/4” Carriage BoltsZP25CB.50 SS25CB.50ZP25CB.75 SS25CB.75ZP25CB1.00 SS25CB1.00 ZP25CB1.25 SS25CB1.25 ZP25CB1.50 SS25CB1.25 ZP25CB2.00 SS25CB2.00ZP25CB3.00 SS25CB3.00 ZP25CB4.00 SS25CB4.00

1/4” Hex BoltsZP25HB.50 SS25HB.50 ZP25HB.75 SS25HB.75 ZP25HB1.00 SS25HB1.00 ZP25HB1.25 SS25HB1.25 ZP25HB1.50 SS25HB1.50ZP25HB2.00 SS25HB2.00ZP25HB3.00 SS25HB3.00 ZP25HB4.00 SS25HB4.00

1/4” Slotted Cap ScrewZP25CS.50 SS25CS.50 ZP25CS.75 SS25CS.75ZP25CS1.00 SS25CS1.00 ZP25CS1.25 SS25CS1.25 ZP25CS1.50 SS25CS1.50ZP25CS2.00 SS25CS2.00ZP25CS3.00 SS25CS3.00 ZP25CS4.00 SS25CS4.00

Flat Washers(1/4”) ZP25FW (1/4”) SS25FW (5/16”) ZP31FW (5/16”) SS31FW (3/8”) ZP38FW (3/8”) SS38FW (1/2”) ZP50FW (1/2”) ZSS50FW

Lock Washers(1/4”) ZP25LW (1/4”) SS25LW (5/16”)ZP31LW (5/16”) SS31LW (3/8”) ZP38LW (3/8”) SS38LW (1/2”) ZP50LW (1/2”) SS50LW

Hex Nuts & Wing Nuts(1/4”) ZP25HN (1/4”) SS25HN (5/16”) ZP31HN (5/16”) SS31HN (3/8”) ZP38HN (3/8”) SS38HN (1/2”) ZP50HN (1/2”) SS50HN(1/4”) ZP25WN (1/4”) SS25WN

26

Note: All fasteners 100 pieces per bag. Other sizes available upon request.

Page 29: TechLine Catalog 2010

Instrument Stands

Materials and Finishes:

Hot-dipped Galvanized per ASTM A-123

Metallized/Powder Coat

Aluminum

304 SS

316 SS

Painted

General Stand Specifi cations:

TechLine stands are fabricated from 2” Schedule 40 pipe and utilize a fl at cap design. Standard stock stands have an 8”x 8” x 3/8” base plate but a variety of sizes and thicknesses are available upon request. Gussets can also be added upon request for additional support. TechLine offers Hot Dipped Galvanized Carbon Steel meeting ASTM A123/89 requirements as a standard, but optional coatings are available upon request. Hot Dipped Gal-vanized stands come standard with weep holes and an open base to allow for drainage.

Custom Fabrication:

With our onsite fabrication facility, TechLine can handle any of your custom requirements.“Send us your drawing and we will build it.”

27

Page 30: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Instrument StandsIn

stru

men

t Sta

nds

28

Mounting Hardware

Our mounting hardware provides a

complete system of parts that can be

used to fastened bar-type grating to a

variety of structural shapes.

Our Mounting Hardware comes in

Galvanized Carbon Steel and

316 Stainless Steel.

Model GGFor grating attachment to structural shapes when fl ange is in hori-zontal plane.

Model GMThis grating fastener is used to mount instrument stands as well as other devices onto existing grating services. Model GM does not fasten grating to structural steel supports.

Model GAFor grating attachment to structural shapes when fl ange is in vertical plane.

Page 31: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Singe Floor StandInstrument Stands

29

Single Floor Stand

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: Floor Stand (FS)

No. of Columns: 1234

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Heights: Specify Height in Inches(Standard is 54”)

Base Plate Size: 8”10”(1/4” or 3/8” Standard Thickness)

Gussets: G

Example: TLIS - 2 - FS - 1 - GV - 54 - 8 - G

General Stand Specifi cations:

TechLine stands are fabricated from 2” Schedule 40 pipe and utilize a fl at cap design. Standard stock stands have an 8”x 8” x 3/8” base plate but a variety of sizes and thick-nesses are available upon request. Gussets can also be added upon request for additional support. TechLine of-fers Hot Dipped Galvanized Carbon Steel meeting ASTM A123/89 requirements as a standard, but optional coatings are available upon request. Hot Dipped Galvanized stands come standard with weep holes and an open base to allow for drainage.

Note: For mounting hardware, see page 28.

Page 32: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Instrument StandsDo

uble

& Tr

iple

Flo

or S

tand

s

Double & Triple Floor Stand

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: Floor Stand (FS)

No. of Columns: 1234

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Heights: Specify Height in Inches(Standard is 54”)

Base Plate Size: 8”10”(1/4” or 3/8” Standard Thickness)

Gussets: G

Example: TLIS - 2 - FS - 2 - GV - 54 - 8 - G

30

Page 33: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Triple & Quadruple Multi-Rack

Instrument Stands

Triple & Quad Multi-Rack Floor Stand

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: Floor Stand (FS)

No. of Columns: 1234

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Heights: Specify Height in Inches(Standard is 54”)

Base Plate Size: 8”10”(1/4” and 3/8” Standard Thickness)

Gussets: G

Example: TLIS - 2 - FS - 3 - GV - 54 - 8 - G

31

Page 34: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Instrument StandsW

all M

ount

Sta

nds

Wall Mount Stands

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: Floor Stand (WM)

No. of Columns: 12

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Base Plate Size: 8”10”(1/4” or 3/8” Standard Thickness)

Example: TLIS - 2 - WM - 1 - GV - 8

32

Page 35: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com 33

Vertical & Horizontal Cable Mount Stand

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: Vertical Cable Stand (VCS)Horizontal Cable Stand (HCS)

No. of Columns: 1

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Length: Specify length in Inches(Standard is 18”)

Cable Length: 50” = 3” to 14” pipe120” = 3” to 36” pipe

Cable Material: 304SS (SS)Zinc Plated (ZP)

Example: TLIS - 2 - VCS - 1 - GV - 18 - 50 - ZPGeneral Specifi cations: Provides adjustable mounting capabili-ties on process lines. 2” SCH 40 pipe welded to 3” extruded channel. The channel provides the gripping edge on the process line. Two high-tensile strength cables 5/16” dia. Wraps around the process line holding the stand in place. Galvanized cable is standard. 304 SS Cable is optional. Cables are available in two lengths, 50” for process lines 3” to 14” dia. &120” for process lines 3” to 36” dia. One end of cable terminates on the base bracket in a galvanized wire rope clip. The other end has a 5/8” threaded end which also terminates on the base bracket. 5/8”- 11 carbon steel zinc plated hex nut and AISI 6150 plated washer used as a fi ne adjustment.

Material: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS materi-als available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our stan-dard coating. Optional coatings, such as metallizing and painting, available upon request.

Cable Mount Stands

Instrument Stands

VERTICAL MOUNT HORIZONTAL MOUNT

Page 36: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Instrument Stands

34

Pipe

Mou

nt S

tand

Vertical & Horizontal Pipe Mount Stand

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: Vertical Pipe Mount (VPM)Horizontal Point Mount (HPM)

No. of Columns: 1

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Length: Specify length in Inches(Standard is 18”)

Pipe Clamp Size: 2” thru 12”

Example: TLIS - 2 - VPM - 1 - GV - 18 - 2 General Specifi cations:

Vertical Pipe Mount • Uses 2” SCH40 pipe welded to saddle style pipe clamp. Specify line size in inches.• Solid welded cap is standard

Horizontal Pipe Mount • Uses 2” SCH40 pipe welded to saddle style pipe clamp. Specify line size in inches.• Solid welded cap is standard

Material: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS materi-als available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our stan-dard coating. Optional coatings, such as metallizing and painting, available upon request.

VERTICAL MOUNT HORIZONTAL MOUNT

Page 37: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Instrument Stands

35

Channel Floor Stand

Basic Part: TechLine Instrument Stand

Channel Size: (3” - 12”)

Type of Mount: Channel Floor Stand (CFS)

No. of Columns: 1

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Heights: Specify height in Inches(Standard is 60”)

Base Plate Size: 8”10”(1/4” and 3/8” standard thickness

Example: TLIS - 4 - CFS - 1 - GV - 60 - 8

Note: For mounting hardware, see page 28.

General Specifi cations: TechLine offers single channel fl oor stands fabricated fromstructural channel and fl at structural bar for the base. Customer to specify channel width and height as well as base plate size.

Standards: TechLine stocks hot dippedgalvanized 4” wide channel stands with8”x8”x3/8” base plates in 5’,6’,7’ and 8’ heights.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coat-ing. Optional coatings, such as metallizing and painting, available upon request.

Channel Floor Stand

Page 38: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369 36

Tech

-Mou

nt

Tech-Mount Modular

Tech-Mount Modular Systems:

TechLine can help you confi gure components needed for a modular instrument support system. Each part shown is featured in this catalog. Please refer to pages 38-42 for more detailed information and drawings of the indi-vidual parts shown here.

Instrument Stands

Page 39: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com 37

Instrument Stands

Tech-Mount Modular

Tech-Mount Modular Systems:

TechLine can help you confi gure components needed for a modular instrument support system. Each part shown is featured in this catalog. Please refer to pages 38-42 for more detailed information and drawings of the indi-vidual parts shown here.

Tech-Mount

Page 40: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Instrument Stands

38

Female Pipe and Square Tube Adapter

TLIS2AP8__ __

General Specifi cations:

2-1/2” Square Tube• This female adapter is primarily used with modular instrument stands.• 2-1/2” square tube 3-1/2” long welded to the bottom of a 2” SCH 40 pipe extension 8” long. Four 5/16” x 1/2” zinc plated hex bolts in square tubing for securing.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi ca-tion) is our standard coating. Optional coatings, such as metallizing and painted available upon request.

Materials: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS. Optional materials available upon request.

Fem

ale

Pipe

& S

quar

e Tu

be

TLIS2FA8 __ __

General Specifi cations:

2-1/2” Female Adapter with 8” Extension• This adapter provides a female junction for 2” pipe. 2” SCH 40 pipe extension 8” long welded to 2-1/2” square tube 3-1/2” long, with a 2-1/2” pipe base. Six 5/16” x 1/2” zinc plated hex bolts in 2-1/2” pipe for securing.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing and painted available upon request.

Materials: Galvanized carbon steel is standard. Aluminum, 304SS, and 316SS. Optional materials available upon request.

Page 41: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Instrument Stands

39

Round & Square Leg U-Bolt Mount Stands

Basic Part: TechLine Instrument Stand

Size of Pipe: (2” or 3”)

Type of Mount: U-Bolt Round Leg (URL)U-Bolt Square Leg (USL)

Material Finish: Aluminum (AL)Galvanized (GV)Metallized (M)304SS (4SS)316SS (6SS)

Length: Specify length in Inches(Standard is 16”)

U-Bolt Size: 2” thru 12”

Example: TLIS - 2 - URL - GV - 16 - 2 General Specifi cations:

U -bolt Round Leg Extension• 16” long 2” round leg extension for use with primary modular instrument stand. Fully galvanized steel welded cap provides weather tight seal as standard• Solid welded cap provided as option• 1/4” steel plate 5’ x 7” with 2” round tubing.

U -bolt Square Leg Extension• 16” long 2” square leg extension for use with primary modular instrument stand. • 1/4” steel plate 5’ x 7” with 2” square tubing. .188 wall thickness.

Both can be mounted horizontally or vertically. U-bolts are 3/8” diameter C1010/1020CD carbon steel with zinc plated carbon steel hex nuts. Washers meet ANSI cadmiium plated.

Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coat-ing. Optional coatings, such as metallizing in and painting, available upon request.

U-Bolt Mount Stands

Page 42: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

Instrument StandsFe

mal

e &

Squa

re Tu

be A

dapt

er

2 1/2” Female Adapter & Square Tube Rack Adapter

40

TLIS2FA __ __

General Specifi cations:

2/12” Female Adapter.• Has 2 1/2” SCH 40 pipe, extension 2” long which provides a female junction for 2” pipe. This female adapter is used with primary modular instrument stand. 2” SCH 40 pipe 9” long is welded to 2 1/2” square tubing 3 1/2” long. .188” wall thickness in carbon steel. Four 5/16” x 1/2” zinc plated hex bolts in square tubing and two in pipe.

Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.

TLIS2FUS __ __

General Specifi cations:

2/12” Square Tube Rack Adapter for use with primary modular instrument stand

• This modular stand can be mounted horizontally or vertically 1/4” steel plate 5” x 7” with 2 1/2” square tubing. .188” wall thickness. Plate is slotted to accept two u_bolts are 3/8” diameter. C1010/1020CD carbon steel with zinc plated carbon steel with zinc plated carbon steel hex nuts. Washers meet ANSI 6150 cadmium plated.

Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.

Page 43: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Instrument Stands

41

Round Threaded Leg Ext., Square Leg & Elbow Module

TLIS2RL16 __ __

General Specifi cations:

2” pipe, threaded on one end, 16” long. For use with primary modular instrument stand.

• Fully galvanized steel welded on cap provides weather tight seal as a standard.

• Solid welded cap provided as a standard.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as spray arc met-allizing in a variety of different metal fi nishes, available upon request.

TLIS2SL24 __ __

General Specifi cations:

Square Leg Module

• 2” square leg tubing 24” long, for use with primary modular instrument stand. Wall thick- ness. .188” carbon steel.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as spray arc met-allizing in a variety of different metal fi nishes, available upon request.

TLIS2SE24 __ __

General Specifi cations:

Square Elbow Module

• 2” square leg tubing “L” shaped, each leg 24” long. For use with primary modular instrument stand. Wall thick- ness .188” carbon steel.

• Solid welded cap provided as a standard.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as spray arc met-allizing in a variety of different metal fi nishes, available upon request.

** Select appropriate suffi x for Material Finishes: TLIS-2-___- ALAL: AluminumSS: 304 Stainless Steel

HDG: Hot Dipped Galvanized, ASTM A-123Note: Contact factory for additional fi nishes.

Instrument Stand M

odules

Page 44: TechLine Catalog 2010

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Instrument Stands

42

Caip

illar

y Sp

ool &

Mou

ntin

g Fl

ag

Capillary Spool Mounting Flag

CH-8-__ __

General Specifi cations:

8” Schedule 40 Carbon Steel Capillary Spool.

This spool can be mounted horizontally or vertically. 1”x1/4” fl at bar has two holes drilled to ac-cept a 3/8” x 2” U-Bolt for mounting.

Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.

TLISUFP-__ __

General Specifi cations:

1/4” Steel Plate Adapter

1/4” steel plate 6” x 12”. Plate is slotted to accept two u_bolts are 3/8” diameter. C1010/1020CD carbon steel with zinc plated carbon steel with zinc plated carbon steel hex nuts. Washers meet ANSI 6150 cadmium plated.

Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.

Coating: Hot dipped galvanized (meeting ASTM A 123-89 specifi cation) is our standard coating. Optional coatings, such as metallizing in and painting, available upon request.

Page 45: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

TechLine Wall M

ount

Manifold/Condensate

43

Page 46: TechLine Catalog 2010

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Manifolds / Condensate ChambersCo

nden

sate

Cha

mbe

rs

About TechLine Fabricated Chambers

Condensate and Seal Chambers:

•Use as liquid or condensate traps, seal pots,

vapor chambers and knockout pots.

• Prefabricated, pressure tested and ready for

installation.

• Each chamber pressure tested, cleaned, rust

proofed and tagged prior to shipment. Certifi -

cation of pressure test furnished with chamber

upon customer request.

• Chambers are fabricated from seamless pipe

and weld caps. Standard pipe connections are

3000 lbs., half coupling, unless otherwise

specifi ed by customer. Other sizes, types,

materials are available upon request.

• Standard stock chambers are 3” SCHD

80 pipe x 12” long in either a carbon steel

or 316SS material fi nish with 3 each

1/2” FNPT connections.

44

STANDARD PORT CONFIRGUARTIONS

A

B

F

G

Page 47: TechLine Catalog 2010

1-800-395-3369 www.techlinemfg.com

Condensate Chamber

Manifolds / Condensate Chambers

How to Order Condensate Chamber

Basic Part: TechLine Drip

Size of Pipe: (2”, 3”, 4”, 6”, etc.)

Length of Chamber From End Cap to End Cap: (6”, 7”, 8”, 9”, 10”, 11”, etc.)

Material Finish: Carbon Steel=CS304 SS=SS316SS=316SSChrome 11=P11

Wall Thickness of Pipe: Standard S/40=SExtra Heavy S/80=XHSchedule 160=S/160Extra Extra Heavy=XXH

Connection Style (Code) : Female NPT = FSocket Weld = SSpecial = X

Connection Size (Code) : 1/4” = 43/8” = 61/2” = 8

Port Confi guration

Example: TLDP - 3 - 12 - CS - XH - S - 2

45

Chrome 22=P22Chrome 91=P91Hastelloy =HCGalvanized=GV

3/4” = 121” = 16Special = X

Page 48: TechLine Catalog 2010

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Manifolds / Condensate ChambersSe

amle

ss C

ham

ber

Seamless Chamber

Basic Part: TechLine Seamless Chamber

Size of Pipe: 3”

Length of Seal Chamber: 12”

Material Finish: Carbon Steel (CS)316 Stainless (SS)

Wall Thickness:Standard (XH) Schedule 80

Example: TLSP - 3 - 12 - CS - XH

Seamless Chambers: • Economical single piece construction

• No cap welds

• Threads per ANSI B2.1 taper pipe thread 1/2 NPT

• Materials available - Carbon Steel, 316 stainless P11 and P22 Chrome

• Constructed from schedule 80 ASTM-A106 grade B seamless pipe.

• Each chamber pressure tested and certifi cation of test furnished with chamber. Upon Request.

• Can eliminate the need for x-ray and dye penitrant testing required by ASTM B31.1 and ASTM B31.3.

Extra connections can be furnished upon customer request. Custom sizes and materials available. Prices on application.

46

Page 49: TechLine Catalog 2010

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Air Manifolds

Manifolds / Condensate Chambers

Air Manifolds & Headers

Notes: TechLine Air Headers are manufactured in accordance with customer specifi cations allowing for ease of instal-lation. Offered in various pipe sizes, schedules and lengths, the distance between taps may vary depending upon customer specifi cations. Standard dimensions are 4-1/2” apart. Connections are available in threaded, socket weld or fl anged.

Values:Two piece 1/2’ threaded TechLine Ball values and Oliver 1/2” bleed values.

Material: Carbon steel is standard. Aluminum, 304SS, and 316SS materials available upon request.

47

Page 50: TechLine Catalog 2010

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ManifoldsHo

w to

Ord

er M

anifo

lds

48

How To Order Air Manifold

Basic Part: TechLine Air Manifold

Size of Pipe: (1” or 2”)

Material: Carbon Steel (C)Stainless (S)Aluminum (A)Brass (B)

Inlet Connections: Flanged (F)Threaded (T)Socketweld (S)

Number of Traps: (4, 5, 6, 7, 8...)

Orientation of Tap (sides): 1 side, 2 side

Size of Taps (in inches): 1/4”, 3/8”, 1/2”, 3/4”

Spacing of Taps (in inches): 2” = 2, 3” = 3, 4” = 4

Overall length (in inches)

Ball Valve Option: No Valve = N, Ball Valve = B

Vent Valve Option: No Valve = N, Vent Valve = V

Example: TLAM - 2 - S - F - 8 - 1 - 1/2 - 4 - 36 - B - V

Page 51: TechLine Catalog 2010

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TechLine Drip Pot

Manifolds

Strut

49

Page 52: TechLine Catalog 2010

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StrutSi

ngle

Stu

rt

Single Strut

Material Finishes: TS-1000-AL- S

AL: AluminumST: Plain SteelHDG: Hot Dipped GalvanizedPG: PreGalvanized4S: 304SS6S: 316SSS: Place an “S”: after product number for a slotted strut.All material offered is 12GA thickness

* *

** Select appropriate suffi x for

50

W D L W D L

Shallow Strut:

TS-1315 __ __ 1 5/8” 13/16” 10’

Material Finishes: TS-1000-AL- S

AL: AluminumST: Plain SteelHDG: Hot Dipped GalvanizedPG: PreGalvanized4S: 304SS6S: 316SSS: Place an ‘S: after product number for a slotted strut.All material offered is 12GA thickness

* *

** Select appropriate suffi x for

Standard Strut:

TS-1000 __ __ 1 5/8” 1 5/8” 10’

Page 53: TechLine Catalog 2010

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W D L

Double StrutStrut

Double Strut

TS-1001 __ __ 1 5/8” 3-1/4” 10’

Double Strut

Material Finishes: TS-1001-AL- S

AL: AluminumST: Plain SteelHDG: Hot Dipped GalvanizedPG: PreGalvanized4S: 304SS6S: 316SSS: Place an “S”: after product number for a slotted strut.All material offered is 12GA thickness

* *

** Select appropriate suffi x for

51

TS-1002

TS-1003

TS-1004

Page 54: TechLine Catalog 2010

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StrutCh

anne

l Spr

ing

Nut

Channel Spring Nut & Stud Nut

52

Tap Size

Channel Spring Nut

TS-SN-25- __ __ 1/4”

TS-SN-38 3/8”

TS-SN-50 1/2”

Material Finishes: TS-SW-25-ZP

ZP: Zinc PlatedSS: 316SSEasy InstallationFits all 1 5/8” Channel

* *

** Select appropriate suffi x for

Tap Size

Channel Stud Nut Lengths

TS-STN-38-ZP (3/8”) 3/4”, 1” & 1 1/4”

TS-STN-50-ZP (1/2”) 7/8” &1 1/8”

Material Finishes: TS-SW-25-ZP

ZP: Zinc PlatedSS: 316SSEasy InstallationFits all 1 5/8” Channel

** Select appropriate suffi x for

Page 55: TechLine Catalog 2010

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Strut

53

Square Washer & Angle Fitting

Tap Size

Square Washer

TS-SW-25- __ __ 1/4”

TS-SW-38 3/8”

TS-SW-50 1/2”

Material Finishes: TS-SW-25-ZP

ZP: Zinc PlatedSS: 316SSPL: Plain SteelEasy InstallationFits all 1 5/8” Channel

* *

** Select appropriate suffi x for

Tap Size

Angle Fitting

TS-AE-25- __ __ 1/4”

TS-AE-38 3/8”

TS-AE-50 1/2”

Material Finishes: TS-AE-25-ZP

ZP: Zinc PlatedSS: 316SSPL: Plain SteelEasy InstallationFits all 1 5/8” Channel

* *

** Select appropriate suffi x for

Square Washer & Angle Fittings

Page 56: TechLine Catalog 2010

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StrutsFl

at E

lbow

& Te

e

Tap Size

Flat Elbow & Tee

Material Finishes: TS-FE-50-ZP

ZP: Zinc PlatedSS: 316SS

Easy InstallationFits all 1 5/8” ChannelFitting Designed for use with 1/2” bolts

* *

** Select appropriate suffi x for

Flat Elbow

TS-FE-50- __ __ 1/2”

54

Flat Tee

TS-FT-50- __ __ 1/2”* *

Page 57: TechLine Catalog 2010

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H W

Window Beam

Clamp

Struts

Window Type Beam Clamp

TS-WC-158 - __ __ 3” 3 3/8”

Window Type Beam Clamp

Material Finishes: TS-RA50 -ZP

ZP: Zinc PlatedSS: 316SS3/8” U-Bolt provided

* *

** Select appropriate suffi x for

55

A

TS-RA50 - __ __

TS-RA75 - __ __

TS-RA100 - __ __

TS-RA125 - __ __

TS-RA150 - __ __

TS-RA200 - __ __

TS-RA250 - __ __

TS-RA300 - __ __

TS-RA350 - __ __

TS-RA400 - __ __

* *

RIGID CONDUIT

* *

* *

* *

* *

* *

* *

* *

* *

* *

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

3 1/2”

4”

2”

2 1/8”

2 5/8”

2 7/8”

3 3/4”

3 7/8”

4 5/8”

5 1/4”

5 3/4”

6 1/4”

Right Angle Beam Clamp

Material Finishes: TS-WC-15-8 -ZP

ZP: Zinc PlatedSS: 316SS3/8” Square U-Bolt providedFits all 1 5/8” Channel

** Select appropriate suffi x for

Page 58: TechLine Catalog 2010

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StrutsSt

rut P

ost B

ase

56

Strut Post Base

TS-PB-158-___ ___

Strut Post Base

** Select appropriate suffi x for Material Finishes: TS-PB-158-ZP

ZP: Zinc Plated SS: 316SS PL: Plain Steel Easy Installation Fits all 1 5/8” Channel

* *

Page 59: TechLine Catalog 2010

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TSCC50 - __ __ 1/2” 400# 100

TSCC75 - __ __ 3/4” 400# 100

TSCC100 - __ __ 1” 400# 100

TSCC125 - __ __ 1-1/4” 600# 100

TSCC150 - __ __ 1-1/2” 600# 50

TSCC200 - __ __ 2” 600# 50

TSCC250 - __ __ 2-1/2” 800# 50

TSCC300 - __ __ 3” 800# 50

TSCC350 - __ __ 3-1/2” 1000# 50

TSCC400 - __ __ 4” 1000# 25

TSTCS25 - __ __ 1/4” 400# 100

TSTCS38 - __ __ 3/8” 400# 100

TSTCS50 - __ __ 1/2” 400# 100

TSTCS63 - __ __ 5/8” 400# 50

TSTCS75 - __ __ 3/4” 400# 50

TSTCS100 - __ __ 1” 600# 50

TSTCS125 - __ __ 1-1/4” 600# 25

TSTCS138 - __ __ 1-3/8” 600# 25

TSTCS150 - __ __ 1-1/2” 600# 25

TSTCS175 - __ __ 1-3/4” 800# 25

TSTCS200 - __ __ 2” 800# 25

TSTCS250 - __ __ 2-1/2” 800# 25

TSTCS300 - __ __ 3” 800# 1

TSTCS350 - __ __ 3-1/2” 800# 1

TSTCS400 - __ __ 4” 800# 1

Strut Clamps

Strut Clamps

Struts

57

Material Finishes: TS-CC-25-ZP

ZP: Zinc PlatedSS: 316SSPL: Plain SteelEasy InstallationFits all 1 5/8” Channel

• Easy Installation• Conduit Clamps Fit Both EMT and Rigid Conduit• Tubing Clamps Fit O.D. Tubing • Nut and Bolt Included• Zinc Plated Standard• 304SS Available Upon Request• 100 Clamps Per Bag

PKG.LOADSIZE

Conduit Strut Clamps

Tubing Strut Clamps

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

* *

Page 60: TechLine Catalog 2010

www.techlinemfg.com 1-800-395-3369

StrutsCu

shio

n Cl

amps

58

Cushion Clamps

Channel mounted clamping systems ideal for multiple line runs, while absorbing shock and vibration, reducing unwanted noise and preventing galvanic corrosion.

The ClampClamps are steel (with electrodichromati fi nish) or Stainless SteelFeatures a unique shoulder stud which is securely fashioned to one clamp half. This “Controlled Squeeze˜” design eliminates over-tightening and rota-tion while a nylon insert nut assures a positive lock. Clamps are steel (with electrodichromati fi nish). Fits any standard 1-5/8” wide channel.

The CushionManufactured from a thermoplastic elastomer, it’s built tough to withstand the effects of most oils, chemicals and industrial cleaning compounds, in temperatures from -50°F to 275°F. A patented Living Hinge” allows the cushion to be spread apart for quick, easy installation on on sizes from 1/4” through 1-3/4”. Interlock edges and channel locator legs ensure that the cushion remains in place.

InstallationOne man, one tool time savings. Retrofi ts can be added without disassem-bling your present system.

OrderingAll pipe series and tube series above 1 3/8” are furnished without the con-trolled-sqeeze shoulder bolt. These series feature a threaded stud securely fastened to one clamp half. Assemblies are available individually packaged in sizes up to and including 2 1/8”. When ordering stainless, substitute “NS” for “T” or “N”.

Page 61: TechLine Catalog 2010

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TechLine Angle FittingStruts

Valves

59

Page 62: TechLine Catalog 2010

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ValvesTe

chLi

ne V

alve

s

TL SS-2000 (Sizes 1/4” thru 2” FNPT)-Pipe Thread in accordance with ANSI B2.1, BS 21 1973-Locking Device-Blow-out proof stem/standard bore-Investment casting body and cap-Stainless Steel 2000 PSI (138 BAR) W.O.G./800 PSI (55 BAR) W.O.G. -Material: ASTM CF8M A351, ASTM CF8 A351

TL SS-2500 (Sizes 1/4” thru 4” FNPT)-Pipe Thread in accordance with ANSI B2.1, BS 21 1973-Locking Lever Handle-With mounting device-Blow-out proof stem/Full bore-Investment casting body and cap-Stainless Steel 2000 PSI (69 BAR) W.O.G./2000 PSI (138 BAR) W.O.G. -Material: ASTM CF8M A351, ASTM CF8 A351

TL SS-5000 (Sizes 1/4” thru 1” Compression)-Locking Lever Handle-Blow-out proof stem/full port-Investment casting body and cap-2000 PSI (69 BAR) W.O.G.-Material: ASTM CF8M A351-Nuts & Ferrule are optional.

60

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Page 64: TechLine Catalog 2010

Techline Manufacturing 30852 Highway 181 • Spanish Fort, AL 36527

Toll Free: 1-800-395-3369 • Local 251-626-0100 • Fax 251-626-2703www.techlinemfg.com

Your Local Authorized Techline Distributor:

Techline Mfg. October 2010


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