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Conveyor Belt Installations and Related ComponentsPrint
CONVEYOR SKIRTS.
The sides of the feed chute are also provided with skirtboards to prevent rock spillage
and to centralise the load to the centre of the belt. Skirtboards are set at a 45 degree
angle to the belt. The skirtboard is never brought down tight against the belt surface,
but is left with a substantial clearance of approximately 25 mm which is closed with a
soft rubber strip.
Figure 1
Principles of Skirts
The task of the skirting is important because dirty conveyors cost money. To fully
understand the economic impact, as well as skirting's role in controlling fugitive material,
let's first clarify some terms. What is referred to as "skirting" is the lower portion of the
loading chute that deposits the material onto the conveyor belt.
Figure 2: The lower portion of the loading chute that deposits material onto the
conveyor belt.
Figure 2a: End view of transfer with material loaded onto the belt.
A = skirts steel's low point. B = idlers' high point.
This area is most often called the Transfer Point. The material at the Transfer Point is
dramatically changing. It goes from one condition to another, from one direction to
another, and from one velocity to another. Predominantly, Transfer Points occur whereone conveyor discharges the material into another conveyor (See Figure 3) .
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03 Jul,
2012
NOTE
Update :
03 July 2012
Figure 3: Typical transfer from one conveyor to another.
As the material being transferred tries to obtain the speed and direction of the belt it
becomes turbulent. The falling, bouncing, tumbling and impacting of lump on lump,
particle to particle has been the subject of countless studies, all directed at how to
center the cargo or how to increase the life of the conveyor belt. While this is a most
important consideration that should receive high priority in the design, it must not
exclude that other, equally important design requirement : A CLEAN CONVEYOR.
Figure 4: Materials profile as designer
calculates it 3/4-width of belt --
common design practices.
Figure 5: Actual profile because of turbulence at transfer occupies more
space. Extreme side pressure is exerted
on rubber seal.
Figure 6: End view showing deflector
lines positioned above conveyor belt.
Figure 7: Deflector wearliner is positioned
to guide the material on the belt, with
means of adjustment, to keep material
pressure from the rubber seal.
Figure 8: Cast blocks when used as
wearliner must be placed evenly so as
to assure smooth flow of the cargo
along its bottom surface.
Figure 9: Wide-spaced idlers permit belt
to sag and tambourine from material
impact, encouraging
material to escape.
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Figure 10: Close-set idlers keep belt
flat and prevent tambourine effect
Figure 11: Skirt wears above idlers --
adjustment becomes impossible because
scalloped wear pattern does not match
belt's running profile.
Figure 12: Figure 13:
A= Easy access and inspect ion window.
B= Dust pickup.
C= Dust certain to improve efficiency of dust pickup duct. On trackmount for easy replacement of worn and damaged rubber.
D= Access to wear deflector liner mounting bolts.
E= Modular rubber block skirting permits instant adjustment.
F= Close-set idlers to keep the belt flat and prevent tambourineing.
Idlers on track mount arrangement for easy removal of individual
idler rollers.
It is customary to make the distance between skirt plates about 0.66 times the belt
width. This does not unduly restrict the chute width and exposes a good area of beltingto accelerate the burden.
One difficulty experienced with skirt plates is to adequately seal them against the escape
of fines. Various types of skirt seals have been tried and some found successful with one
type of burden only. Several variations are shown in Figures 14 to 17.
Figure 14 shows soft rubber seals touching or slightly clear of the belt.
Figure 14
Figure 15 is the same as 14 except that a piece of large diameter sisal rope is laid onto
the belt to dampen the 'splash" of fines. The end of the rope is attached to the chute to
hold it against the frictional drag of the belt.
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Figure 15
Figure 16 uses soft rubber in contact with the belt. The sealing rubber is bent slightly
against the belt to follow belt sag between idlers and further seal if hit by burden.
Figure 16
Figure 17 uses a length of medium hard rubber sitting on the belt under its own weight.
Figure 17
Length of Skirt Plates
The skirt plates should guide the burden until it is up to belt speed, there is then less
tendency for burden to roll along the belt and bounce off.
In all cases below skirt idler spacing must be as close as possible to prevent belt sag and
escape of burden, also less burden is trapped between the skirt and the belt thus
reducing belt and skirt seal wear.
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