FloorClad IRS5000 - 11306
3 - 6mm thick high strength, abrasion and impact resistant epoxy
resin tough screed
TECHNICAL DATA SHEET
FloorClad IRS5000, is a three part solvent-free combination of epoxy resin, modified amine hardeners filled with
specially graded and selected high density and impact strength aggregates, providing an extremely high strength
floor topping with exceptional resistance to surface mechanical wear and safe nonslip finish with good gripping
surface to both vehicular and pedestrian traffic. The trowelled epoxy resin tough screed is ideally suited for heavy
duty traffic like heavy engineering industry, paper and pulp industry, steel works, automobile industry, tire
manufacturing industry, ware houses, trucking lanes, loading bays etc.,
PRODUCT APPLICATION
Workshops
Garages
Traffic aisles in factories or
warehouses
Production floors
Processing Areas
Kitchens
Ware Houses
Corridors
Showrooms
Plant rooms
Laboratories
Cafeterias
Battery rooms
Storage & Logistics Areas
Store Rooms
Multi-level car parks
Commercial/Residential Areas
Shopping Malls
Convention Centers
Industrial Wet/Dry Areas
Dairies
Soft Drinks & Bottling Plants
Breweries
Beverages
Chemical Industries
Food processing industries
Electronic, electrical and electroplating
industries
Hospitals
Schools
Colleges
Pharmaceutical plants
Sugar Factories
Steel Plants
Oil Refineries
Packaging industry
Printing Plants
Textile production – bleaching and dying
areas.
Metal Processing and Engineering Plants
Water and Sewage treatment plants
PRODUCT FEATURES
3 Packs, Pre-measured ratio
for ease of on-site mixing and
use
Excellent adhesion to
substrate
Good chemical and
mechanical resistance
Easily laid - Designed for
easy lying to a fair finish
Better Pot life
Economical
Impervious
High Glossy aesthetic finish- brightens up
dull
factories and warehouses
Slip resistant surface possible (broadcast &
textured)
Seamless / Joint free applications -
Eliminates potential sources of failure
Easily cleaned and maintained
Hygienic and does not support growth of
bacteria and fungus
Available in a wide range of colors, to any
standard RAL card, to improve the working
environment
Hard Wearing – durable with low
maintenance costs
Resistance to wide range of chemicals and
liquids
Excellent mold Resistance
De-contaminable - Bacteria able to be
removed
Color Range: Available in different color
combinations as per standard RAL Shade
Card
TYP
ICA
L P
RO
PER
TIES
Properties Standard Unit Value APPEARANCE ASTM D 1544 ~ Grey
SPECIFIC GRAVITY ASTM D 1475-98 ~ 1.9
VISCOSITY ASTMD 1200 min Slurry
MIX RATIO BY WEIGHT Manual ~ 2.7(R):1(H):25(A)
pH VALUE ASTM D 1293 ~
POT LIFE@25 ° C IS 101 min 30
FUNCTIONAL CURE ASTM D 1640 Hrs 12
CURED SHRINKAGE ASTM D2566 cm/ cm 0.006
COMPRESSIVE STRENGTH @ 7 days ASTMD 695 N/mm2 100
TENSILE STRENGTH @ 7 days ASTMD 638 N/mm2 20
FLEXURAL STRENGTH@ 7 days ASTMD 790 N/mm2 40
CURED HARDNESS ASTM D 2240 Shore D 83
BOND STRENGTH @7 days ASTM D 4541 N/mm2 2
CHEMICAL RESISTANCE ASTM 1038 ~ Excellent
Water absorbtion ASTM D 570 % 2
COVERAGE ~ sq.m/ packsize 1.7 Sq.m / 25 kg / 5 mm
APPLICATION PROCEDURE
SUR
FAC
E P
REP
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S
Any residual trowel marks may be removed when the screed is dry by rubbing the surface with a carborundum stone
Note: The long term durability of any resin floor system is determined by the adhesive bond achieved between the
flooring material and the substrate. It is most important therefore that substrates are correctly prepared prior to
application. The substrate should have a moisture content of less than 5% and must be at least 3°C above dew point
to reduce the risk of condensation or blooming on the floor finish. The ambient relative humidity should
notexceed95%. The Minimum substrate temperature +15°C.and Maximum substrate temperature +35°C.
The clean, textured surface can be achieved by shot-blasting, Blastrac , scarifying or grit-blasting followed by
vacuum cleaning.
New concrete floors:
These should normally have been placed for at least 28 days Floors should be sound and free from contamination
such as oil and grease, mortar and paint splashes or curing compound residues. Excessive laitance can be removed
by the use of Mechanical methods. Dust and other debris should then be removed by vacuum cleaning.
Old concrete floors
Surfaces should be structurally sound direct tensile strength of more than 1.5MPa via a pull off tester with a load
rate of 100N/s. The clean substrate is essential to achieve maximum adhesion. As for new concrete floors dry removal
of laitance by use of Mechanical methods is preferable. Oil and grease penetration should be removed by the use of
a proprietary chemical degreaser or by hot compressed air treatment. Any damaged areas or surface irregularities
should be repaired using FloorClad IRS5000, epoxy mortar patching compound.
Mechanical cleaning methods (For example, mechanical scarifying, grit-blasting, and sand-blasting or wire brushing)
are strongly recommended on old concrete floors particularly where heavy contamination by oil and grease have
occurred or existing coatings are present. This may well have been absorbed several mm. into the concrete. To
ensure adhesion, all contamination should be removed.
Steel surfaces
Steel surfaces should be degreased and grit blasted to SA 2 ½ immediately prior to application. The prepared surface
should than be treated with one coat of FloorClad IRS5000, solvent free epoxy primer.
P
RIM
ING
Priming is not normally required provided the substrate is sound, untreated and good quality nonporous concrete.
If any doubts exist of the quality of the concrete, or if it is porous it should be primed with Monobond SEP, sol vented
epoxy primer. High porosity substrates may be revealed after preparation and will be evident by their rapid suction
and absorption, leaving characteristic light colored dry patches. It is recommended that a second priming coat be
then applied.
Monobond SEP, sol vented epoxy primer should be mixed in the proportions supplied. Add the entire contents of the
hardener can to the resin can. When thoroughly mixed, preferably using a slow speed drill and paddle, the primer
should be applied in a thin continuous film, using rollers or stiff brushes. Work the primer well into the surface of
the concrete taking care to avoid ponding or over application.
The primer should be left to achieve a tack-free condition before applying the top coat. A second coat of primer may
be required if the substrate is excessively porous.
MIX
ING
INST
RU
CTI
ON
S
It is important that FloorClad IRS5000 epoxy screeds are mixed correctly. The product is supplied in full units as Resin,
Hardener and Aggregate. Do not split the components as this may jeopardize the end result. The entire contents of
hardener tin should be poured into the resin container and mixed thoroughly until homogeneous. It is recommended
that the aggregates in the bag is blended well manually before adding to the mixed resin and hardener .Then add the
aggregate slowly to the mixed resin and hardener, continue mechanical mixing for a further 2-3 minutes, until all the
components are thoroughly blended. Use either a pan type mixer or a heavy-duty drilling machine fitted with a helical
paddle to mix. Take care not to entrain air .Once mixed, the materials must be used within the specified pot life.
After this time, unused materials will have stiffened and should be discarded.
AP
PLI
CA
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N IN
STR
UC
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NS
Immediately after mixing, place on the wet/tacky primer and spread out to give a uniform coverage. If the primer
has dried, recoat within 24 hours. The mixed FloorClad epoxy screeds should be spread to uniform thickness on the
primed tacky surface using a steel trowel. The material should be stamped with a wooden float / steel float to ensure
complete compaction and finally finished to a closed even texture using a steel trowel. Use leveling boards and guide
rails where necessary. Screeding rods are useful to maintain a minimum compacted thickness of 5mm. (5000
microns) Strike off excess mortar and level with a straight edge. Trowel to the desired finish. A blotchy surface
appearance indicates over- trowelling. The use of a power float for final finishing/ completion will ensure that smooth
even textured surface is obtained.
Coverage and yield:
Coverage of FloorClad IRS5000 is wholly dependent upon surface conditions, site trials are therefore recommended
to ascertain actual usage on uneven substrates. However, as a guideline, we can consider 1.7 Sq.m / 25 kg / 5 mm.
Note:
FloorClad epoxy screeds/mortars can be power floated (Teflon coated power float usually at 20 - 90 rpm).
Do not use additional water, which would disturb the surface finish and cause discoloration.
Apply on a falling temperature. If applied during rising temperatures “pin holing” can occur
Do not blind the primer.
Over coating or Sealing
In areas where high degrees of cleanliness is required, the surface of FloorClad IRS5000 epoxy screeds can be sealed
with FloorClad IRS5000 epoxy resin floor coating. For this, FloorClad IRS5000 epoxy screeds must be at least 1 day
old and high spots such as cold joints and trowel marks rubbed down.
Expansion Joints
Expansion joints in the existing substrate must be retained and continued through the FloorClad IRS5000 topping.
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Application Tips
Very low or very hot temperatures will make application more difficult and careful consideration should be given to
storage of materials.
High Temperature Workings
It is suggested that, for temperatures above 35°C, the following guidelines are adopted as good working practice:
Store unmixed materials in a cool preferably air-conditioned environment, avoiding exposure to direct
sunlight. Preconditioned materials at 20-25oC will reduce the possibilities of flash setting and other defects.
Keep equipment cool, arranging shade protection if necessary. It is especially important to keep cool those
surfaces of the equipment which will come into direct contact with the material itself.
Try to avoid application during the hottest times of the day. If necessary provide a shade over the area
where application will take place.
Make sufficient material, plant and labor available to ensure that application is a continuous process.
Low Temperature Workings
It is suggested that, for temperatures above 15°C, the following guidelines are adopted as good working practice:
(i) Store unmixed materials in a heated room in hot weather conditions. Preconditioned materials at 20-
25oC will reduce the possibilities of slow setting and other defects.
(ii) Make sufficient material, plant and labor available to ensure that application is a continuous process.
CU
RIN
G Speed of Curing
10°C 20°C 30°C
Light traffic 48 hrs. 16 hrs. 12 hrs. Full traffic 72 hrs. 48 hrs. 40 hrs. Full chemical cure 12 days 7 days 6 days
MA
INTA
NEN
ENC
E
The service life of a floor can be considerably extended by good housekeeping practices
Good housekeeping and regular cleaning is essential in order to maintain the performance of FloorClad IRS5000. It
is particularly important in areas that are subject to regular spillage.
Spillages should not be allowed to dry which results in higher concentrations of the materials, which may lead to
early failure. Regular cleaning of the surface with a rotary scrubbing machine in conjunction with a water miscible
cleaning agent or hot water washing at temperatures up to 50°C is recommended.
PR
OD
UC
T LI
MIT
ATI
ON
This self-smoothing action is much localized and does not eradicate irregularities of level present in the
original substrate. Thin coatings will reflect the surface texture of the substrate and as such high spots may
lead to premature wear of coating
The products should not be applied on to surfaces known to, or likely to suffer from, rising dampness,
potential osmosis problems or have a relative humidity greater than 75% as measured in Protimeter thermo
hygrometer.
Monarch does not recommend acid etching as a method of floor preparation
In common with all epoxy/polyurethane materials, some slight shade changes may be experienced over the
long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being
detrimental to performance.
Avoid puddles on surface with the primer.
Always ensure adequate fresh air ventilation when using in confined spaces to avoid curing problems
The “gloss” of the finish can vary with temperature and the absorbency of the substrate.
The incorrect assessment and treatment of cracks may lead to a reduced service life and reflective cracking.
Under certain conditions, under floor heating or high ambient temperatures combined with high point
loading, may lead to imprints in the resin.
If heating is required do not use gas, oil, paraffin or other fossil fuel heaters, these produce large quantities
of both CO2 and H2O water vapor, which may adversely affect the finish. For heating use only electric
powered warm air blower systems.
SHEL
F LI
FE
All products have a shelf life of 12 months if kept in a dry store in the original, unopened packs. In tropical climates
it is essential to store in air-conditioned warehouse.
STO
RA
GE Store in dry conditions between 10°C and 30°C, away from sources of heat and naked flames in the original,
unopened packs. If stored at high temperatures the shelf life may be reduced.
Monarch warrants this product to be free from manufacturing defects and to meet the technical properties on the current
Technical Data Sheet, if used as directed within shelf life. Satisfactory results depend not only on quality products but also
upon many factors beyond our control. MONARCH MAKES NO OTHER WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ITS PRODUCTS.
The sole and exclusive remedy of purchaser for any claim concerning this product, including but not limited to, claims alleging
breach of warranty, negligence, strict liability or otherwise, is the replacement of product or refund of the purchase price,
at the sole option of Monarch. Any claims concerning this product must be received in writing within one (1) year from the
date of shipment and any claims not presented within that period are waived by Purchaser. MONARCH WILL NOT BE
RESPONSIBLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFITS) OR PUNITIVE DAMAGES OF ANY
KIND. Purchaser must determine the suitability of the products for the intended use and assumes all risks and liabilities in
connection therewith. This information and all further technical advice are based on Monarch's Present knowledge and
experience. However, Monarch assumes no liability for providing such information and advice including the extent to which
such information and advice may relate to existing third party intellectual property rights, especially patent rights, nor shall
any legal relationship be created by or arise from the provision of such information and advice. Monarch reserves the right
to make any changes according to technological progress or further developments. The purchaser of the product(s) must
test the product(s) for suitability for the intended application and purpose before proceeding with a full application of the
product(s). Performance of the product described herein should be verified by testing and carried out by qualified experts.
LIMITATION WARRANTY
Product Name Product Code Pack Size
Floor Clad IRS5000
11306 25 Kg
Monarch Industrial Products (I) Pvt Ltd, No 25 SIDCO Industrial Estate, Theni. Tel : 04546 251020 /250076 /250086
Fax No: 04546 253060 Toll-Free:1800:-425-1070 Website : www.monarchindia.net
PRODUCT OEDER INFORMATION