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technicaldata sheets

CONTENTS

Technical Data Sheets 1.0 - 1.4: LOCKING SYSTEMS Technical Data Sheet 1.0: Winkhaus Trulock (used as standard) and 4 Winkhaus Trulock Pyro (Fire Doors) Technical Data Sheet 1.1: Winkhaus Trulock Dimensional Details 5 Technical Data Sheet 1.2: Winkhaus AV2 and AV2E Lock 6 Technical Data Sheet 1.3: Winkhaus Stable Lock (Stable Doors) 7 Technical Data Sheet 1.4: Winkhaus Stable Lock Cross Sections 8 Technical Data Sheet 1.4: Winkhaus AV2 Heritage Lock 9

Technical Data Sheets 2.0 - 2.4: DRAWINGS AND SPECIFICATIONS Technical Data Sheet 2.0: Door Styles and Glass Sizes 11 Technical Data Sheet 2.1: Handing Diagram 12 Technical Data Sheet 2.2: Cross Section Door Detail 13 Technical Data Sheet 2.3: Cross Section Lock and Hinge Detail 14 Technical Data Sheet 2.4 Challenger Hinge Adjustment 15 Technical Data Sheet 2.5 Butt Hinge Adjustment 16 Technical Data Sheet 2.5 SFS Hinge Adjustment 17 Technical Data Sheet 2.6: Minimum and Maximum Sizes 18

Technical Data Sheets 3.0 - 3.8: THRESHOLD OPTIONS Technical Data Sheet 3.0: Threshold Options 20 Technical Data Sheet 3.1: Chamfered PVC Options 21 Technical Data Sheet 3.2: Sculptured PVC Options 22 Technical Data Sheet 3.3: LT6M Mobility Threshold Option 23 Technical Data Sheet 3.4: FS15 Universal Threshold Option 24

Technical Data Sheets 4.0 - 4.2: FRAME OPTIONS Technical Data Sheet 4.0: SC1 Sidelight Option 26 Technical Data Sheet 4.1: SC2 Sidelight Option 27 Technical Data Sheet 4.2: SC3 Sidelight Option 28 Technical Data Sheet 4.3: GT Panel Lok 29

Page 2Hurst Plastics Limited • The Composite Collection • Technical Data Sheets

Technical Data Sheets 1.0-1.4

LOCKING SYSTEMS

Technical Data Sheet 1.0


WINKHAUS TRULOCK

• Centre gearbox strength increased by up to 30% to reduce the

risk of malicious abusive loads.

• Split follower mechanism supplied in a fixed left hand or right hand

configuration to avoid incorrect factory or site manipulation.

• Enhanced performance using Low Friction hook thrust plates, for

smooth precise operation.

• Trulock+ Pyro version available for Fire Door applications.

• Lock faceplates stamped with Police ‘Secured by Design’ logo.Standard 24mm wide keeps with

dust boxes and off-set screw fixing for enhanced security

Keeps fully adjustable +2mm utilising Torx T15 adjusting tool

Special design tensile steel handed hook with a 4.5mm chamfer allows a high degree of fitting tolerance for door installation. In addition the hook shape provides low operating forces and helps doors achieve a higher level of weather performance.

20mm faceplate rounded ends

Multi-Point Locking system especially designed for composite doors.

Standard Multi-point lock



WINKHAUS TRULOCK

Dimensional details for Winkhaus STV 45mm Backset Lock, Two Hook on 20mm Rounded End Face Plate.Handed Door Lock. Trulock 2070/45 M2



WINKHAUS AV2 LOCK

Available in four options, Standard, FA Double Deadlock NHBC with two cylinders, Entryguard ™ integral door

opening limiter (operates like a door chain but is concealed) and AV2E with the optional motorised unlocking

facility.

• The Owl Mark ™ approval for suitability of use with the aged

• AV2 is successfully tested in doors for Fire Door FD30 applications

• Two solid anti-pushback hooks automatically operate to achieve instant security

• High performance gearbox tested to 100,000 cycles

• Tested to PAS 23 for higher level of weather performance

Automatic Multi-Point Locking System - Locks automatically as soon as the door is closed!!

Page 7


Hurst Plastics Limited • The Composite Collection • Technical Data Sheets

SDL Multi-Point locking system especially designed for composite and timber doors

WINKHAUS STABLE DOOR LOCK

A purpose made composite door locking system with

two completely separate locks rather than a mismatched

combination of other locks. Supplied as standard with a

20mm faceplate has a number of features:

• High strength centre gearbox

• 25mm throw tapered plated steel hooks for optimum

security, ease of operation and weather performance

• 20mm wide radius end faceplate

• 45mm backset for a wide range of furniture options

• Lock and keeps plated to Grade 4 corrosion resistance to

BS EN1670 European Standard

• Sprung latch and nickel plated steel deadbolt provides

maximum strength in centre of the door

With the rack bolt engaged and all hooks retracted the door operates as a conventional door, releasing the rack bolt

separates the upper and lower leafs, you can now choose to open the top option only

Standard 24mm wide keeps with dust boxes and off-set screw fixing for enhanced security

Rack bolt secures upper and lower door leafs

Lower lock with roller latch for convenient ease

of use

Page 8



SDL Multi-Point locking system especially designed for composite and timber doors

WINKHAUS STABLE DOOR LOCK

Page 9



WINKHAUS AV2 HERITAGE LOCK


DIMENSIONAL SPECIFICATIONS

Page 11



Composite Four

Cut out: 229 x 940mmGlass: 203 x 912mm

Composite HalfGeorgianCut out: 585 x 940mmGlass: 558 x 912mm

Composite HalfArchedCut out: 585 x 940mmGlass: 558 x 912mm

Composite Half


Composite HalfMoonrayCut out: R292 x 279mmGlass: R279 x 254mm

Composite Half MoonCut out: R292 x 279mmGlass: R279 x 254mm

Composite Half Moon ThreeCut out A: R292 x 279mmGlass A: R279 x 254mmGlass B: 207 x 550mm

Composite Nine


Composite SixTwo GlazedCut out: 229 x 181mmGlass: 202 x 154mm

A

Composite SixFour GlazedCut out A: 229 x 181mmGlass A: 202 x 154mmGlass B: 207 x 550mm

Composite Four TudorCut out: 229 x 940mmGlass: 203 x 912mm

Cottage DiamondCut out: 266 x 357Glass: 266 x 347mm

Cottage Four RectangleCut out: 181 x 229mmGlass: 154 x 202 mm

Cottage/Bohemia EclipseCut out: R292 x 279mmGlass: R279 x 254mm

DOOR STYLES AND GLASS SIZES

B

A

B

Cottage/Bohemia RectangleCut out: 216 x 496mmGlass: 190 x 469mm

Cottage/Bohemia TwinCut out: 231 x 912 & 231 x 604 Glass: 203 x 912mm & 203 x 574

Cottage/Bohemia Long RectangleCut out: 230 x 1683mmGlass: 203 x 1653mm

Cottage/Bohemia Large RectangleCut out: 231 x 912mmGlass: 203 x 912mm

Page 12


HANDING DIAGRAM

Viewed from outside - open in

Notes This drawing will be used by all office personnel and manufacturing personnel to denote handing of all door sets


Left Hand Hung Right Hand Hung

Page 13


CROSS SECTION 44mm DOOR GLAZING DETAIL NANYA SLAB


CASSETTE CROSS SECTION

2mm Acrylic Tape

Clear Silicone

Clear Silicone

24mmGLASS UNIT

DOOR

Alansons Aroseal 1104

Page 14


CROSS SECTION 44mm DOOR LOCK & HINGE DETAIL NANYA SLAB


Section A.A (Not to scale)

Lock WinkhausHinge 3D Adjustable Butt / Laird Challenger / SFSFrame Reinforced Eurocell Chamfered / Liniar SculpturedEdging Aluminium Fast Fit ™



Challenger Hinge Adjustment Instructions

Compression Adjustment +0.5mm -0.5mm (5mm Allen Key)

Remove the top cap.

Check pin alignment via mark on the top of the pin, if the mark is pointing towards the door sash, the adjustment is in the neu-tral setting.

To increase compression, turn the pin so that the alignment mark is moved towards the door frame.

To reduce compression, turn the pin so that the alignment mark moves away from the frame.

Vertical Adjustment +3.0mm -0.0mm (5mm Allen Key)

Remove the bottom cap.

To raise the door sash rotate the vertical adjustment screw clockwise, ensure that all other hinges are adjusted equally.

To lower the door sash rotate the vertical adjustment screw anti clockwise, ensure all other hinges are adjusted equally.

Lateral Adjustment +2.0mm -2.0mm (5mm Allen Key)

Remove the side cover caps

Rotate the lateral adjustment drives in the direction required, ensure that each pair of alignment marks are at the same point.

Warning

It is not reccomended to fully adjust either one adjuster only or one hinge only. Adjustments should be made gradually aligning each pair of marks on each hinge until the desired adjustment is achieved.



Butt Hinge Adjustment Instructions

Sideways Adjustment

To move the door leaf towards lock slacken screws ‘A’ & ‘B’. Tighten screws A first

To move the door leaf towards hinges slacken ‘A’ and ‘B’. Tighten B Screws first.

When adjustment is complete tighten all screws.

The nylon insert opposite is an integral part of our hinge and must not be discarded under any circumstances. It facilitates the sideways adjustment of our product.

Vertical Adjustment

Using 1mm washers provided: remove door, place required number of washers onto each pin and replace door.

Adjustment Towards Seal

1. Slacken screws ‘C’2. Adjust door in or out to required position3. Test operation of door.4. Pilot drill 3.5mm in holes ‘D’ and final fix using screws provided.

Note: For best performance lubricate pins on installation.



SFS Hinge Technical Data

Page 18



HEIGHT (mm) Standard PVC

Slimline PVC

Extended Low

Aluminium

Universal Low

AluminiumStandard Chamfered Min 2031 2016 1992 1984

Max 2131 2116 2092 2084Slimmer Chamfered Min 2001 N/A 1977 1969

Max 2101 N/A 2077 2069Standard Sculptured Min 2015 N/A 1984 1976

Max 2115 N/A 2084 2076

WIDTH (mm) Door Only

Comp Eight

CompOval

+1 Feature Sidelight

+2 Feature Sidelights

Stable Door

Standard Chamfered Min 848 922 915 1296 1744 848Max 1024 1024 995 1492 1960 1016

Slimmer Chamfered Min 820 892 885 1242 1664 835Max 994 918 965 1436 1878 986

Standard Sculptured Min 834 906 899 1270 1706 834Max 1008 1008 979 1464 1920 1000

DIMENSIONAL POSSIBILITIES - 44mm COMPOSITE DOORS

+30mm to height if supplied with a cill.


THRESHOLD OPTIONS

Page 20


PVC THRESHOLD OPTIONS


Standard Chamfered PVC

Slimline Chamfered PVC

Extended Low Aluminium Part M Low Aluminium(Also open out)

Standard Sculptured PVC

ALUMINIUM THRESHOLD OPTIONS


CHAMFERED PVC THRESHOLD OPTIONS


Standard

EWS 031 Not to Scale

EWS 032 Not to Scale

Page 21

65m

m

40m

m

70mm

Slimline


SCULPTURED PVC THRESHOLD OPTION


Standard

Page 22

LWS018 Not to Scale

70

EXTENDED LOW ALUMINIUM- PART M COMPLIANT


LT6 Exitex MDS 25 Not to Scale

For Inward Opening Doors

The Composite threshold section meets the exacting demands of BS6375 Part 1 Class C (severe) weather test without the worry of building porches or special ramp detail.

It does not present an obstacle to wheeled traffic and is ideal for the disabled.

It is suitable for both new build and fabricator use.

This product replaces a timber threshold on doorsets. The robust base section secures the legs of the door frame.

LT6M

The unique thermal break prevents cold transfer from both the exterior and interior floor.

The end caps provide a seal to the cavities in the base section.

Finishes

Plain aluminiumAnodised goldOther colours available upon request

Page 23

Technical Data Sheet 3.320m

m

UNIVERSAL THRESHOLD FS15


FS15

FS15 Dedicated open out and open inwards universal threshold Not to Scale

Page 24


12m

m


SIDELIGHT OPTIONS

SIDELIGHT OPTION SC1SIDELIGHT COUPLING SECTION 150mm No Midrail


SC1

Section on ‘A-A’Not to Scale

Door Frame EWS 031

Side Frame EWS 7021

Coupling EWS 510A Aluminium

NB - This is not a structural mullion - such options are available upon request

Page 26


80 10 60

150

MIDRAIL OPTION SC2SIDELIGHT COUPLING SECTION with 115mm Midrail Option


SC2


Door Frame EWS 031

Side Frame EWS 7006

Coupling EWS 510A Aluminium

Page 27


120

80 10 75

165

MIDRAIL OPTION SC3SIDELIGHT COUPLING SECTION - LINIAR SCULPTURED


SC3


Door Frame LWS 018

Side Frame LWS 018

Coupling LAN 212 Aluminium

Page 28


47 20 47

70

67 20 67

Hurst Plastics Limited • The Composite Collection • Technical Data Sheets Page 29


GT Panel Lok has been designed to improve the ease in which composite panels fitted and removed from their frames.

It comprises of two high tensile steel parts and one acetyl moulding.

It allows easy fitting of side panels after the frame has been secured into postion. If necessary, the panel can be removed from the inside as shown in the diagrams below.

To release the panel you will require 4 x ST004 Release Tools to disengage Panel Lok on one side only.

Notes

Notes

Unit 1Kingston International Business Park

Somerden RoadHedon Road

HullHU9 5PE

Tel: 01482 790790Fax: 01482 790690

Email: [email protected]

Designs represented in this publication are protected by copyright owned by or licensed exclusively by Hurst Plastics Limited.

Product Descriptions, Colours and Unique Features:Every effort is made to ensure that the products we supply correspond as closely as possible to the examples shown in the brochure. Due to a

continuous development programme, Hurst Plastics Limited reserve the right to alter specifications without prior notice.

All specifications are correct at the time of going to print. E. & O. E.

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