TECHNICAL DOSSIER: “MESH CABLE TRAY - PERFORMA · TECHNICAL DOSSIER: “PERFORMA” PCO-009 v1...

PCO-009 v1

TECHNICAL DOSSIER:

“MESH CABLE TRAY - PERFORMA ”

Rev. 7 April 2012

PCO-009 v1

1. GENERAL CHARACTERISTICS. --------------------------------------------------------------------- 4

- MATERIAL. -------------------------------------------------------------------------------------------------- 4

- TRAY DIMENSIONS*: “CB CERTIFIED”------------------------------------------------------------ 5

- DIVIDER WALL DIMENSIONS: “CB CERTIFIED”------------------------------------------------ 8

- LID DIMENSIONS: “CB CERTIFIED” ---------------------------------------------------------------- 8

- SUPPORT DIMENSIONS: ------------------------------------------------------------------------------- 9

- EARTHING CLAMP: “CB CERTIFIED”------------------------------------------------------------ 16

- FIXING ACCESSORIES -------------------------------------------------------------------------------- 16

- QUICK ACCESSORIES -------------------------------------------------------------------------------- 17

- DIVIDER WALL RIVETED ------------------------------------------------------------------------------- 6

- MECHANICAL PROPERTIES.------------------------------------------------------------------------ 19

SAFETY WORKING LOAD --------------------------------------------------------------------------- 19

TRAYS --------------------------------------------------------------------------------------------------- 19

SUPPORTS AND CEILING ELEMENTS.------------------------------------------------------- 24

IMPACT TEST -------------------------------------------------------------------------------------------- 31

- ROUTING TRAY ACCESSORIES. ------------------------------------------------------------------ 31

- TRAY JOINTS. -------------------------------------------------------------------------------------------- 31

- SUPPORT FIXING DEPENDING ON THE TRAY WIDTH. ------------------------------------ 32

- TIGHTENING TORQUE FOR SCREWS.----------------------------------------------------------- 33

- ELECTRICAL CONTINUITY AND EARTHING. -------------------------------------------------- 33

- RESISTANCE TO CORROSION AND CHEMICAL AGENTS -------------------------------- 35

- STORAGE RECOMMENDATIONS. ----------------------------------------------------------------- 38

2. STANDARD. “CB CERTIFY”------------------------------------------------------------------------- 39

3. PRODUCT TESTS. -------------------------------------------------------------------------------------- 40

4. CE MARK. ------------------------------------------------------------------------------------------------- 40

IDENTIFICATION.------------------------------------------------------------------------------------------ 40

5. QUALITY AND ENVIRONMENTAL MANAGEMENT ------------------------------------------ 41

6. INTEGRATED MANAGEMENT SYSTEM--------------------------------------------------------- 41

APPENDIX I ---------------------------------------------------------------------------------------------------- 42

PCO-009 v1

- CALCUALTION METHODS: -------------------------------------------------------------------------- 42

MANUAL SELECTION PROCEDURE OF THE TRAY TO BE INSTALLED. ------------ 42

APPENDIX II --------------------------------------------------------------------------------------------------- 46

- INSTALLATION RECOMMENDATIOS FOR ELECTRICAL TRUNKING IN BUILDINGS (IEC 364-5-52) ----------------------------------------------------------------------------- 46

- DISTANCE TO THE WALL ---------------------------------------------------------------------------- 46

- TEMPERATURE AND VENTILATION. ------------------------------------------------------------- 46

- CLOSENESS TO OTHER TRUNKINGS. ---------------------------------------------------------- 47

- CHOICE AND LOCATION OF THE TRAYS.------------------------------------------------------ 48

- MAINTENANCE AND CLEANING------------------------------------------------------------------- 49

- SAFETY FOR HANDLING------------------------------------------------------------------------------- 49

APPENDIX III -------------------------------------------------------------------------------------------------- 50

- INSTALLATION REQUIRIMENTS AND RECOMMENDATIONS FOR ACCESSORIES.-------------------------------------------------------------------------------------------- 50

APPENDIX IV -------------------------------------------------------------------------------------------------- 54 APPENDIX V--------------------------------------------------------------------------------------------------- 70 - E90 CERTIFICACION ACCORDING TO DIN 4102-12

TECHNICAL DOSSIER:

“PERFORMA”

PCO-009 v1

Rev. 6

May 2011 Page 4 of 69

1. GENERAL CHARACTERISTICS. The Performa was one of the most appropriate and cost-effective system to routing cable, due to their special characteristics, light weight, high strength, maximum ventilation, easy forming and versatile accessories. The particular desing of the Performa with twin transversal rod gives greater carrying capacity in turn providing a high degree of security due to lack of edges that could damage the electrical cables, thus fulfilling the requirements in the EN 61537. The Performa has a wide range of accessories designed to resist mechanical stresses in the worst cases, the Performa delivers versatility, safety, easy assembly and reducing the installation cost. - MATERIAL.

MATERIAL: The Performa are manufactured in:

• Steel rod. C4D in accordance with the requirements of the standard EN 10016-2-3. • Stainless steel rod. AISI 304 equivalent to X5CrNi 18-10 (1.4301), in accordance

with the requirements of the Standard EN 10088-2.

• Steel rod with zinc aluminum alloy coating (ZA) : Zn95Al5 class AB according to EN 10244-2

Supports and accessories:

• Cold rolled steel. Steel quality A1-DC01 in accordance with EN 10130. • Elastic steel. Steel quality CS67 in accordance with EN 10132-4.

These two first materials are used for products which required an additional surface treatment, electrolytic surface treatment, zinc flake, etc.

• Pre-Galvanized steel “PG”. Steel quality DX51D+Z275 MA-C. in accordance with EN 10346.

• Continuously hot-dip zinc-magnesium-aluminum alloy coated steel flat

products (ZM). Steel quality DX51D+ZM175 MA-C. in accordance with EN 10346

• Stainless steel “SS” , Quality AISI 304 equivalent to x5CrNi 18-10 1.4301 EN 10088-2. • Insulating components. Polyamide PA6.

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COATINGS: SCHNEIDER ELECTRIC is meticulous about checking the quality of the coatings for ensure the best behavior of the tray front corrosion. The performa has the following coatings that we must choose depending on the place of the installation.

• Zinc “EZ”. Zinc (silver) is a process base on electrolytic zinc coatings on steel, according to EN 12329-1, with levels above 8 microns, zinc coating is advisable for environments with moderately aggressive environmental.

• Bichromatic “BC”. This coating is like a Zinc coating, but with the particularity that

a passivation of chrome salts is added to boost corrosion resistenace, the microms are the same as with zinc coating, although the corrosion resistance is grater.

• Hot dip galvanized coating “HDG”. Hot dip galvanizad coating is a process base

on the direct immersion of the parts in a zinc bath smelted according to EN ISO 1461 standard, so that fairly high micron levels above 120 can be obtained for the Performa.

• Zinc flake “LZ”. Base on a metallic surface treatment of zinc and aluminium, the

average thickness is 6 microns, the resistente to corrosion increase applying an organic impermeable treatment, this surface treatment is equivalent to the resistent of corrosion like a Hop dip galvanizad.

For a high aggressive environmental, specially chemical and food industries, we recomend to use Performa on the range stainless steel. - TRAY DIMENSIONS*: “CB CERTIFIED” (*)For assembled or installed tray

Model Zinc Bichromated Hop Dip Galvanized ZA Stainless

Steel High

(mm)A Width (mm)B Section useful (mm²)

35x50 45 11 050 45 16 050 45 12 050 CSU4518050 45 15 050 35 50 1238

35x100 45 11 110 45 16 110 45 12 110 CSU4518110 45 15 110 35 100 2688

35x150 45 11 115 45 16 115 45 12 115 CSU4518115 45 15 115 35 150 4288

35x200 45 11 120 45 16 120 45 12 120 CSU4518120 45 15 120 35 200 5888

35x300 45 11 130 45 16 130 45 12 130 CSU4518130 45 15 130 35 300 9088

60x60 45 11 206 45 16 206 45 12 206 CSU4518206 45 15 206 60 60 2666

70x100 45 11 210 45 16 210 45 12 210 CSU4518210 45 15 210 70 100 5268

70x150 45 11 215 45 16 215 45 12 215 CSU4518215 45 15 215 70 150 9112

70x200 45 11 220 45 16 220 45 12 220 CSU4518220 45 15 220 70 200 12328

70x300 45 11 230 45 16 230 45 12 230 CSU4518230 45 15 230 70 300 19028

70x400 45 11 240 45 16 240 45 12 240 CSU4518240 45 15 240 70 400 25728

70x500 45 11 250 45 16 250 45 12 250 CSU4518250 45 15 250 70 500 32428

70x600 45 11 260 45 16 260 45 12 260 CSU4518260 45 15 260 70 600 39128

105x200 45 11 320 45 16 320 45 12 320 CSU4518320 45 15 320 105 200 18768

105x300 45 11 330 45 16 330 45 12 330 CSU4518330 45 15 330 105 300 28968

105x400 45 11 340 45 16 340 45 12 340 CSU4518340 45 15 340 105 400 39168

105x500 45 11 350 45 16 350 45 12 350 CSU4518350 45 15 350 105 500 49368

105x600 45 11 360 45 16 360 45 12 360 CSU4518360 45 15 360 105 600 59568

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-MESH CABLE TRAY WITH DIVIDER WALL

Ref. (*) Model Section (mm2) A (mm) B (mm) C (mm)

CSU4521211 70X100/1 1340 / 3310 24 60 - CSU4521221 70X200/1 2390 / 7890 43 141 - CSU4521222 70X200/2 2340 / 5600 / 2340 42 100 42 CSU4521231 70X300/1 4650 / 11200 84 200 - CSU4521232 70X300/2 5150 / 8310 / 2350 92 150 42 CSU4521241 70X400/1 4650 / 16800 84 300 - CSU4521242 70X400/2 5100 / 11200 / 5100 92 200 92

(*)Coatings: EZ mesh tray + PG wall divider

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- ROD DIAMETRES:

Model Ø

Longitudinal Rod (mm)

Ø Transversal Rod (mm)

35x50 35x100 35x150 35x200 35x300 60x60

70x100 70x150

4,4

70x200(*) 70x300(*) 70x400(*) 70x500(*) 70x600(*)

105x200(*) 105x300(*) 105x400(*) 105x500(*) 105x600(*)

4,9

3,9

(*) The longitudinal rod for all range in Stainless Steel is Ø 4,4 mm

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- DIVIDER WALL DIMENSIONS: “CB CERTIFIED”

Model PG HDG ZM SS High (mm) A

Width (mm) B

PG & ZM

Width (mm) B

HDG & SS

Length (mm) C

PG & ZM

Length (mm) C

HDG &SS

TSR-35 45 71 510 45 72 510 CSU457851 45 75 510 26 25 17 3000 2000 TSR-70 45 71 520 45 72 520 CSU457852 45 75 520 56 25 17 3000 2000

TSR-105 45 71 530 45 72 530 CSU457853 45 75 530 76 25 17 3000 2000 TSM-30 47 21 730 - CSU472873 - 25 17 - 2000 - TSM-60 47 21 760 47 22 760 CSU472876 - 55 17 17 2000 2000 TSM-80 47 21 780 47 22 780 CSU472878 - 75 17 17 2000 2000

- LID DIMENSIONS: “CB CERTIFIED”

Model PG HDG ZM SS A (mm) B (mm) Length (mm)

TR-60 45 41 106 45 42 106 CSU4548106 45 45 106 60 TR-100 45 41 110 45 42 110 CSU4548110 45 45 110 100 TR-150 45 41 115 45 42 115 CSU4548115 45 45 115 150 TR-200 45 41 120 45 42 120 CSU4548120 45 45 120 200 TR-300 45 41 130 45 42 130 CSU4548130 45 45 130 300 TR-400 45 41 140 45 42 140 CSU4548140 45 45 140 400 TR-500 45 41 150 45 42 150 CSU4548150 45 45 150 500 TR-600 45 41 160 45 42 160 CSU4548160 45 45 160

20

600

2000

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- SUPPORT DIMENSIONS: HORIZONTAL BRACKET “CB CERTIFIED”

“S” “SR” Model

PG HDG SS ZM PG ZM A

(mm) B

(mm) C

(mm)

100 45 51 110 45 52 110 45 55 110 CSU4548110 45 50 110 CSU4558110 144 150 45 51 115 45 52 115 45 55 115 CSU4548115 45 50 111 CSU4558111 194 200 45 51 120 45 52 120 45 55 120 CSU4548120 45 50 112 CSU4558112 244 300 45 51 130 45 52 130 45 55 130 CSU4548130 45 5 113 CSU4558113 344

82

400 45 51 140 45 52 140 45 55 140 - 45 50 114 - 444 500 45 51 150 45 52 150 45 55 150 - 45 50 115 - 544 600 45 51 160 45 52 160 45 55 160 - 45 50 116 - 644

130

42

HORIZONTAL BRACKET OMEGA “CB CERTIFIED”

HORIZONTAL BRACKET SET “CB CERTIFIED” “ “CS” “CSO”

Model PG ZM A (mm) B (mm) C (mm) D (mm)

100 45 50 310 CSU4558310 150 150 45 50 315 CSU4558315 200 200 45 50 320 CSU4558320 250 300 45 50 330 CSU4558330 300

131 50 23

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INTERNAL AND EXTERNAL CORNER SUPPORTS

• Internal and external corner supports for wall mounted installations. Both accessories are compatible with the horizontal bracket, quick horizontal bracket, horizontal bracket omega, horizontal bracket set, horizontal bracket set orientable, and ceiling bracket omega.

Model PG HDG A (mm) B (mm) C (mm)

External CSU4551095 CSU4552095 165 140 83.5

Internal CSU4551090 CSU4552090 165 147 30.5

Model “CS” PG “CS” ZM “CSO” PG “CSO”

ZM A

(mm)B (mm)

CS / CSO C

(mm)100 45 51 210 CSU4558210 45 51 510 CSU4558510 162 150 45 51 215 CSU4558215 45 51 515 CSU4558515 212 200 45 51 220 CSU4558220 45 51 520 CSU4558520 262 300 45 51 230 CSU4558230 45 51 530 CSU4558530 362 400 45 51 240 CSU4558240 45 51 540 CSU4558540 462 500 45 51 250 CSU4558250 45 51 550 CSU4558550 562 600 45 51 260 CSU4558260 45 51 560 CSU4558560 662

200 140 55

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FIRE EXTENSION SUPPORT

• Main function is to reinforce the brackets using a threaded rod, in wall installations for buildings applications.

Model PG A (mm)

B (mm)

C (mm)

Fire extension support

45 51 992 140 20 25

SWIVEL PENDANT SUPPORT “CB CERTIFIED”

• Swivel pendant support for ceiling-suspended installations in combination with U-profile and pendant, at the same time it allows to fix on walls with differents inclinations of 90º, for example: tunnels, crowns.

Model PG HDG SS ZM A (mm)

B (mm)

C (mm)

D (mm)

Swivel pendant support

45 51 410 45 52 410 45 55 410

CSU4548410

160 150 60 100

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U-PROFILE “CB CERTIFIED”

• For a proper fixation of them and to support SWL, the profiles must be mounted with lateral punchings forming 45º with horizontal line.

Model PG HDG SS ZM A (mm) B (mm)

C (mm)

U Profile

45 51 420 45 52 420 45 55 420

CSU4548420

1000 55 30

CEILING BRACKET OMEGA “CB CERTIFIED”

Model PG ZM A (mm) B (mm) C (mm) D (mm) E (mm)

SSO-100 45 50 410 CSU4558410 153 SSO-150 45 50 415 CSU4558415 204 SSO-200 45 50 420 CSU4558420 252 SSO-300 45 50 430 CSU4558430 357

196 50 23 131

Model PG ZM A (mm)

B (mm)

C (mm)

D (mm)

SO-600 CSU4550360 CSU4558360 610 131 50 23

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SUSPENDED BRACKET • Reversible Bracket, for using in vertical installations.

HEAVY DUTY SUSPENDED BRACKET “CB CERTIFIED”

• Reversible Bracket, for using in vertical installations.

Model PG ZM A (mm) B (mm)

C (mm)

D (mm)

VSR-200 45 51 620 CSU4558620 267,5 240 VSR-300 45 51 630 CSU4558630 347,5 320 VSR-400 45 51 640 CSU4558640 467,5 440 VSR-500 45 51 650 CSU4558650 547,5 520 VSR-600 45 51 660 CSU4558660

41,75

667,5 640

60

QUICK SUSPENDED BRACKET

Model PG HDG SS A (mm)

B (mm)

C (mm)

D (mm)

VS-100 45 51 310 45 52 310 45 55 310 150 185 VS-150 45 51 315 45 52 315 45 55 315 200 235 VS-200 45 51 320 45 52 320 45 55 320 250 285 VS-300 45 51 330 45 52 330 45 55 330 350 385 VS-400 45 51 340 45 52 340 45 55 340 450 485 VS-500 45 51 350 45 52 350 45 55 350 550 585 VS-600 45 51 360 45 52 360 45 55 360

50

650 685

38

Model PG HDG ZM A (mm)

B (mm)

C (mm)

RC PROFILE 150 45 30 510 45 32 510 CSU4538510 250 RC PROFILE 200 45 30 520 45 32 520 CSU4538520 300 RC PROFILE 300 45 30 530 45 32 530 CSU4538530 400 RC PROFILE 400 45 30 540 45 32 540 CSU4538540 500 RC PROFILE 500 45 30 550 45 32 550 CSU4538550 600 RC PROFILE 600 45 30 560 45 32 560 CSU4538560 700

RC PROFILE 1000 45 30 570 45 32 570 CSU4538570 1000RC PROFILE 2000 45 30 580 45 32 580 CSU4538580 2000RC PROFILE 3000 45 30 590 45 32 590 CSU4538590

20 40

3000

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CENTRAL SUSPENSION / SUPPORT SUSPENSION “CB CERTIFIED”

Model EZ BC HDG SS PG ZM A (mm)

B (mm) C (mm)

Central Suspension 45 51 430 45 56 430 45 52 430 45 55 430 -

CSU4548430

60 40 ∅8.5

Support Suspension

Simple - - 45 72 120 45 75 120 45 71 120 CSU4578120 72 75 92

Support Suspension

Double - - - 45 75 130 45 71 130 CSU4578130 162 100 183

SUSPENSION SUPPORTS “C” AND “L” “CB CERTIFIED”

Model PG HDG SS A (mm)

B (mm)

C (mm)

Suspension Support “C” 45 51 440 45 52 440 45 55 440 70 36 39

Suspension Support “L” 45 51 450 45 52 450 45 55 450 104 36 39

BEAM CLAMP / BEAM CLAMP HORIZONTAL / BEAM CLAMP VERTICAL

• Beam clamp for suspended installations. To be used together with threaded rods M8 or M10. Material: steel, electro-zinc.

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• Beam clamp horizontal for suspended installations from the side of the beam. To be used together with threaded rods M6 or M8. Material: Steel, phosphate zinc.

• Beam clamp vertical for suspended installations from the top f a beam. To be used

together with threaded rods M6 or M8.

Model EZ Phosphate -Zn

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

H (mm)

GTV-8 45 71 408 - 36 38 18 12,8 Ø 9 M8 19 GTV-10 45 71 410 - 41,5 44,5 21 17 Ø 11 M10 20 GHS-6 - 45 71 416 5 21 46 6 19 40 - GHS-8 - 45 71 418 50 21 46 8 19 40 - GVS-6 - 45 71 436 92 21 33 6 19 - - GVS-8 - 45 71 438 92 21 33 8 19 - -

THREADED RODS “CB CERTIFIED” COUPLER / LATERAL JOINT / EXTENDABLE JOINT “CB CERTIFIED”

• Coupler: Set recommended for lateral joint.

When you use laterals joint, we recommend to put one coupler for trays of 150 and 200 mm of width and two couplers for trays of 300 and 400 mm of width and three couplers for trays of 500 and 600 mm of width.

Model EZ BC HDG SS ZM A (mm) B (mm)

B.U. 45 61 110 45 66 110 45 62 110 45 65 110 CSU456811 23,5 27 U-35 45 61 200 45 66 200 45 62 200 45 65 200 CSU456820 32 80

U-70/105 45 61 205 45 66 205 45 62 205 45 65 205 CSU456820 46 80 U. EXTENSIBLE 45 61 150 - - 45 65 150 CSU456815 300 17

Model EZ SS A (mm)

B (mm)

VR6 -10 45 51 467 - 1000 M6 VR8-05 45 51 470 45 55 470 1000 M8 VR8-10 45 51 480 45 55 480 500 M8

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QUICK JOINTS “BR-35” ; “BR-70/105”

TAKE OFF PLATE “CB CERTIFIED” - EARTHING CLAMP: “CB CERTIFIED”

EZ High (mm) A

Width (mm) B

45 71 310 29 24 - FIXING ACCESSORIES FIXING “CB CERTIFIED” / FAST FIXING

Model EZ BC HDG SS ZM Polyamide A (mm)

B (mm)

C (mm)

BF 45 61 120 45 66 120 45 62 120 45 65 120

CSU4568120

- 23,5 23,5 -

FR - - - - - 45 61 160 17,9 17.7 14

Model EZ BC A (mm)

B (mm)

BR-35 45 61 170 45 66 170 22 141,1BR-70/105 45 61 1801 45 66 180 30 141,1

Model PG ZM A (mm) B (mm)

Take off plate 45 71 315

CSU4578315

85 146

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FIXING BOLTS “CB CERTIFIED” / REINFORCED NUTS (PR-2141 Y 4141) / RECTANGULAR NUTS

Model EZ BC SS A (mm)

B (mm)

C (mm)

D (mm)

Fix. Bolt.M6x12 47 21 912 - 47 25 912 13,5 15,5 - - Fix. Bolt.M6x20 45 71 110 45 76 110 45 75 110 13,5 23,5 - -

TMR 6 25 21 706 - - - - 6 M6 TMR 8 25 21 708 - - - - 6 M8 TMR10 25 21 710 - - - - 8 M10 TMMC 6 25 21 716 - - 17 11 6 M6 TMMC 8 25 21 718 - - 17 11 6 M8 TMMC10 25 21 720 - - 24 16 8 M10 TMML 6 25 21 726 - - 37 31 6 M6 TMML 8 25 21 728 - - 37 31 6 M8 TMML10 25 21 730 - - 37,5 29,5 8 M10

TM-4 15 06 110 - - 15 13 3 M4 TM-5 15 06 120 - - 18,8 16,8 3 M5 TM-6 15 06 130 - - 18,8 16,8 3 M6

TME-6 15 06 150 - - 36 20 5 M6 TME-8 15 06 155 - - 36 15 3 M8

- QUICK ACCESSORIES FAST FIX HANGER “RC RJ 35” / FAST FIX “RC 6060” / FAST COUPLER “RC 70105” RAIL FAST FIX “RC 41” / CABLE DROP OUT “RC DROP” / TRAY COVER FIXING

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RC LOCKER / FAST COUPLER “RC35”

Model EZ LZ Width (mm)

High (mm)

Lenght (mm)

RC SJ 35 45 30 400 45 32 400 30 31,2 54,3 RC 6060 45 30 100 45 32 100 34 55 52

RC 70105 45 30 200 45 32 200 30 10 88 RC35 45 30 135 45 32 135 25 11,2 62 RC 41 45 30 300 45 32 300 21,5 19,5 49,8

RC DOP 45 30 700 45 32 700 44 10 109 RC COVER 45 30 800 45 32 800 18 15,4 33,8

RC LOCKER 45 30 900 45 32 900 18 6 21.3

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- MECHANICAL PROPERTIES.

SAFETY WORKING LOAD The Safety Working Load values correspond to an evenly distributed load that can be Applied with guaranteed safety in the normal conditions of use of the trays according to the results obtained from the tests made in accordance with the criteria of the standard for cable trays.

TRAYS

WALL-ATTACHED HORIZONTAL INSTALLATION

The tests were performed according to the layout of the trays recommended in figure 1, following the standard EN 61537, section 10.3 test type III. The trays were loaded evenly using the joins and fixings recommended in this catalogue for each tray model, as well as the horizontal mounts corresponding to each tray model and width. Three tests were performed for each tray model with a different distance

between mounts (L). The joins are placed at L/5 from the central mount. Figure 1: Tray layout used for the load test.

Some recommendations for brackets installation to keep L/5 joint distance depending on span for 3 meters trays length:

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L: Recommended distance between mounts. It may be 1, 1.5 or 2 m, depending on the tray model and the load applied. L/5: Recommended distance for joints between trays with regard to the point of support or mount. The Safety Working Load (kg/m) is determined from the longitudinal and transversal defelections (see figura 2). These deflections must be below the following values: • Maximum longitudinal deflection below 1% of the distance between supports. • Maximum transversal deflection below 5% of the tray width.

Security coefficient 1,7. The system allow a increase the SWL of 1,7 times more without collapse.

Figura 2: Representation of the transversal and longitudinal deflection

The Safety Working Load values for each tray type and model according the distance between mounts is indicated in the following table. The values in the table are using the recommended quantity of U-35, U-70/105 and central joints for each width.

Transversal Deflection Longitudinal Deflection

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(**) Estimated valour Note: The APPENDIX I shows the method to calculate the tray to install based on the weight and the volume of the conductor

SAFETY WORKING LOAD (Kg/m)*TRAY MODEL

Span 1 m Span 1,5 m“CB CERTIFIED” Span 2 m

35x50 44 24 14 (**)

35x100 45 25 16

35x150 50 26 17

35x200 46 27 17

35x300 53 28 19

60x60 65 35 22

70x100 83 50 36

70x150 89 53 40

70x200 107 53 39

70x300 109 65 51

70x400 133 70 61

70x500 126 74 55

70x600 155 82 63

105x200 141 94 75

105x300 137 93 74

105x400 163 93 81

105x500 184 93 70

105x600 197 92 91

1015202530354045505560

1 1,25 1,5 1,75 2Span (m)

SWL

(Kg/

m) 35x100

35x15035x20035x30035x50

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.

2030405060708090

100110120130140150160

1 1,25 1,5 1,75 2Span (m )

SWL

(Kg/

m)

60 x 60

70 x 100

70 x 150

70 x 200

70 x 300

70 x 400

70 x 500

70 x 600

65758595

105115125135145155165175185195

1 1,25 1,5 1,75 2Span ( m)

SWL

(Kg/

m)

105x200105x300105x400105x500105x600

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- Safety Working Load values for each Stainless Steel mesh cable tray.

SWL (Kg/m)* TRAY

MODEL (SS) Span 1,5 m “CB

CERTIFIED” 35x50 20 (**)

35x100 22 35x150 22 35x200 22 35x300 22 60x60 35

70x100 50 70x150 49 70x200 48 70x300 48 70x400 46,5 70x500 46,5 70x600 45

105x200 67 105x300 66 105x400 65 105x500 65 105x600 65

(**) Estimated valour

* The units must be N/m, to convert the unit to N/m, multiply the SWL in Kg/m per 9.81 (Standard EN 61537).

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FMAX= D/20 (D = Support width)

SUPPORTS AND CEILING ELEMENTS.

The Safety Working Load values are the maximum evenly distributed load that can be applied with guaranteed safety in the normal conditions of use of the mount, according to the results obtained from the tests made in accordance with the criteria of the standard for cable trays EN 61537, section 10.8. - The Safety working Load values of the supports have been obtained for a maximum

deflection of 5 % of the total length of the support mesured at he most infavorable end. - The supports must support, without any breakage (deformations are admitted), a load of

1.7 x SWL (Safety working Load). To choose the correct supports and ceiling system consider the Safety Working Load and the tray itself. An easy way to choose the correct support is to apply the equivalente:

SWL Tray x Span = SWL Support • HORIZONTAL BRACKET. “CB CERTIFIED” In supports the maximum displacement (FMÁX) is at the end of the support, the limit according standards is:

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Horizontal Bracket HorizontalQuickBracket

Bracket SWL (Kg) S - 100 324

S - 150 306

S - 200 273

S - 300 214

S - 400 191

S - 500 178

S - 600 154

Set Horizontal Bracket

Bracket SWL (Kg) SR - 100 324

SR - 150 306

SR - 200 273

SR - 300 214

SR - 400 191

SR - 500 178

SR - 600 154

Bracket SWL (Kg) CS - 100 418

CS - 150 428

CS - 200 345

CS - 300 331

CS -400 315

CS -500 250

CS -600 190

Omega Bracket

Bracket SWL (Kg) SO - 100 198

SO - 150 121

SO - 200 100

SO - 300 78

Bracket SWL (Kg) Orientable

Bracket 60

Bracket SWL (Kg) L Bracket 30

Note: Safety Working Load fixed for console support. Note: Maximum charge fixed for horizontal support.

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• SUSPENDED BRACKET. “CB CERTIFIED” Suspended Bracket Heavy Suspended Bracket

Bracket SWL (Kg)

VS- 100 51 VS- 150 52 VS- 200 59 VS- 300 62 VS- 400 56 VS- 500 42 VS- 600 35

Omega Bracket

Bracket SWL (Kg)

SSO - 100 123

SSO - 150 105

SSO - 200 90

SSO - 300 75

RC Profile RC Profile overlapping system

Bracket CTA (Kg)

RC- Profile 150 127

RC- Profile 200 138

RC- Profile 300 98

RC- Profile 400 70

RC- Profile 500 60

RC- Profile 600 49

Bracket SWL (Kg) VSR - 200 505 VSR - 300 481 VSR - 400 515 VSR - 500 442

VSR - 600 460

Bracket CTA (Kg)

RC- Profile 400 250

RC- Profile 500 230

RC- Profile 600 170

RC- Profile 1000 140

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• BRACKETS . “CB CERTIFIED”

Model Bending Moment (Kg.m) (Fig. 7a) (10.8.2.1)

Tensile strength (Kg) (Fig. 7b) (10.8.2.2)

1 Orientable Bracket + 1 U profile 25 1000 1 Orientable Bracket + 2 U profile 50 2000

C Bracket - 400 2 C Brackets - 1245

L Bracket - 362 M6 Threaded rod - 100 M8 Threaded rod - 100

U profile length = 1 meter Tests made in accordance with the criteria of the standard EN 61537

For this type of installations are recommended the highest mechanical strength support to guaranty the SWL for Performa. - Horizontal Bracket Set +“U” Profile, y console Support “CS” The load must be well-balanced; this means that both sides must have the same number of supports and load.

1 Measure deformation point F Force L Length Fig. 7a. Momentum test. Ceiling mounting.

1 Measure deformation point

F Force Fig. 7b. Traction resistance

1 Measure deformation point F Force L Length A1 Lever point A2 Lever point d = (A1+A2)/2 Fig. 7c. Momentum on horizontal support.

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Momentum

Important: When mounting two U Profiles, bolts must be assembled in the suitable zone:

When placing only one support or the load not is not well-balanced, it is important to know the momentum.

Place for fixing the fixations.

Displacement

Displacement

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To know the momentum next formula must be applied: Ft = L (m) x qmáx (kg/m) Ft = Total Load L = Span Length q máx = AWL (Depends on tray width) Mt = Ft (kg) x d (m) Mt = Momentum Ft = Total Load d = Distance between axis center and support center.

( )2

21 AAd += Fig. 7c.

Ft : Traction Load (Kg) Mt : Momentum (Kg/m) This type of installation is considered as secure if Mt and Ft is inside of the security area of the graph:

1. SWL obtained from 10.8.2.1 and figure 7a. 2. No secure zone 3. Security zone 4. SWL obtained from 10.8.2.2 and figure 7b. .

Fig. H.2 – Security area illustration

Bracket CS Distance “d”(m) 100 0.095 150 0.120 200 0.145 300 0.195 400 0.245 500 0.295 600 0.345

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SWL values for Horizontal Bracket Sets + “U” profile + Console, mounted one by one and a length from the ceiling of 1 meter.

SWL (Kg.m) (10.8.2.3) Adaptable Bracket + U profile + CS (Tray width)

100 150 200 300 400 500 600

90 85 80 70 60 50 40

SWL (Kg.m) (10.8.2.3)

Adapatble Bracket + 2 U Profile + CS (Tray width) 100 150 200 300 400 500 600

138 131 124 110 96 82 68

SWL values for Omega Bracket Sets (SO-600)

Configuration (See illustrations)

First Bending Moment (Kg.m)

(Fig. 7a) (10.8.2.1) (M1)

Tensile strength (Kg) (Fig. 7b)

(10.8.2.2)

Second Bending Moment (Kg.m)

(Fig. 7c) (10.8.2.3)(M2)

Single (A) 17,3 230 10,2 Single with reinforcement (B) 36,7 460 19,4

Double (C) 42,8 570 29,5

A B C

Note: The SWL values are valid for all different coatings.

* The units must be N/m, to convert the unit to N/m, multiply the SWL in Kg/m per 9.81 (Standard EN 61537).

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IMPACT TEST . “CB CERTIFIED”

Impact test up to 20 J. (Equivalent to IK-10 according to EN 50102)

- ROUTING TRAY ACCESSORIES. The Performa cable trays must adapt to the different change directions. In case of mounting 90º corners in horizontal wall and horizontal installations, it is recommended to use additional supports (see internal and external corners supports) in the most unfavorable zone to secure the SWL of the tray installed.

Support (mm)

Tray width (mm) Internal Corners1 External Corners2

100 150 100

150 200 150

200 300 200

300 400 300

400 500 400

500 600 500

600 600 600

1. Support recommended to mount internal corner supports 2. Support recommended to mount external corner supports

- TRAY JOINTS. To secure the SWL of the tray in the joint zone and accessories use the number of joints listed in the table below.

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Possibility to join the sides Tray Model

Lateral Joint Clamp Quick Joint Central Joint

35x50 2 RC 35 - 35x100 - 35x150 1 35x200 1 35x300

2 U-35 2 BU 2 BR-35 2 RC 35

2 60x60 (*) 70x100 (*) 70x150 1 70x200

2 BU

1 70x300 2 70x400 2 70x500 3 70x600

2 BR 70/105 ó

2 RC 70/105

3 105x200 1 105x300 2 105x400 2 105x500 3 105x600

2 U-70/105

4 BU 4 BR 70/105

ó 4 RC 70/105

3 (*) Manufacturer recommends using 1 clamp on base when quick joints be installed only for Hot Dip Galvanize finished systems. Note. The quantity of joints is the sum of both sides. - SUPPORT FIXING DEPENDING ON THE TRAY WIDTH. To secure the integrity of all kind of installations (horizontal, vertical, pendant,etc…) use the number of joints listed in the table below

Tray width (mm)

Nº of fixations per support

(recommended)50 1

100 1 150 2 200 2 300 3 400 4 500 4 600 4

Note: Only for horizontal installations the support fixing could be reduced, but they must keep a distance between them and the sides as much 200 mm.

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- TIGHTENING TORQUE FOR SCREWS. To secure the SWL of the tray, the tightening torque for the fastening is listed in the table below.

Product Tightening Torque (N/m)

Clamp 12 Fixation 12

Lateral joint U-35 12 Lateral joint U-70/105 12

Bolt w/nut M6x20 12 Bolt w/nut M6x12 12 Threaded rod M6 12 Threaded rod M8 20

- ELECTRICAL CONTINUITY AND EARTHING. The standard EN 61537 establishes that for trays with electrical continuity characteristics (metal), this continuity should be guaranteed by means of an equipotent connection and one or several connections to earth, if they are necessary, in accordance with the use of the tray system. The impedance must not exceded:

- 50 mΩ through the joint. - 5 mΩ x meter of tray.(*)

(*)Currently this valour is studying through document IEC/SC23A/WG12, CLC/TC213/WG-5 –813. It will be change to 50 mΩ x meter.

- Values of electrical impedance with the lower higher side of tray.

1. Coupling between tray sections 2. Joining two tray sections

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Tray Test type Z

REZ 35x50 1 meter length tray 7(mΩ/m) REZ 35x50 Tray with lateral joint U-35 1(mΩ) REZ 35x50 Tray with clamp RC-35 1,3(mΩ) REZ 60 x 60 1 meter length tray 2,8(mΩ/m)

REZ 35 x 100 1 meter length tray 2,7(mΩ/m) REZ 70 x 100 1 meter length tray 1,7(mΩ/m) REZ 105 x 200 1 meter length tray 0,7(mΩ/m) REZ 60 x 60 Tray with clamp BR-70/105 2,8(mΩ) REZ 60 x 60 Tray with lateral joint U-70/105 1,4(mΩ) REZ 60 x 60 Tray with clamp 5,6(mΩ)

REZ 35 x 100 Tray with clamp BR-35 3,0(mΩ) REZ 35 x 100 Tray with lateral joint U-35 1,7(mΩ) REZ 35 x 100 Tray with clamp 0,96(mΩ) REZ 70 x 100 Tray with clamp BR-70/105 4,7(mΩ) REZ 70 x 100 Tray with lateral joint U-70/105 1,9(mΩ) REZ 70 x 100 Tray with clamp 2,2(mΩ) REG 70 x 300 Tray with clamp RC-70/105 1,03(mΩ) REZ 105 x 200 Tray with clamp BR-70/105 3,5(mΩ) REZ 105 x 200 Tray with lateral joint U-70/105 2,7(mΩ) REZ 105 x 200 Tray with clamp 3,5(mΩ)

The meter length and joining systems for the different sections that Schneider Electric has, as well as the joints of the different accessories supplied, comply with the electrical continuity test established in the aforementioned standard, guaranteeing impedance established. To guarantee these impedance values tightening torque values of no less than 5 Nm are recommended, always using the joins recommended for each tray type, and taking sizes into account. Schneider Electric, to guarantee the most safety of all installations, recommends the proper earthing of all the elements that make up the system (sections and accessories), using the accessories designed specifically for this purpose, i.e., the BTT earth terminal for installations with metal trays, “Performa” and “Metalnorma” series (ref. 4571310), and a conductor with a section between 16 and 70 mm2 may be used. SCHNEIDER ELECTRIC RECOMMENDS NOT TO USE THE TRAYS AS EARTH OR NEUTRAL CONDUCTORS. EVEN WE AREN’T RESPONSIBLES OF ANY DAMAGE IF YOU USE ACCESSORIES FROM OTHER MANUFACTURERS.

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- RESISTANCE TO CORROSION AND CHEMICAL AGENTS The atmosphere’s action on metals is one of the main problems caused by corrosion, leading to major economic losses due to suitable basic criteria in the design and location of the installations. Corrosion is an electrochemical phenomenon since it is caused by the loss of mass of metals through the ionization of these metals when an electrical current is run through an electrolyte. Corrosion is promoted by three fundamental factors: Moisture (without moisture there is no atmospheric corrosion, since it is the water that acts as the electrolyte), atmospheric pollution, particularly concentrations of SO2 that have a major capacity to damage metal, and the concentration of chlorides (Clions), that are located near marine environments. Corrosion causes the oxidation of the material, giving rise to a continuous loss of mass, which contributes to the gradual loss of the characteristics of the metals, both mechanical and electrical continuity, with the major risk that this entails for the installation and the users. When the presence of corrosive or pollutant substances, including water, may provoke corrosion or degradation, the parts of the trunking that are prone to damage must be duly protected or manufactured in a material that is resistant to this product. Moreover, it is expressed that there cannot be any mutual contact between different metals that may form electrochemical couples, unless specific measures are taken to avoid the consequences of these contacts. In this regard, SCHNEIDER ELECTRIC provides suitable coatings for its range of metal trays according to where they are to be located. These coatings are: CONTINUOUS GALVANIZED COATING (Pre-Galvanized) “PG” The continuous galvanized coating is performed according to EN 10346 standard: “Bands (plates and reels) of low-carbon steel, with continuous galvanization by hot immersion for cold-forming”. The quality of this type of material gives it 275 g/m of zinc, between 10 and 20 microns. This type of coating is suitable for installations subject to moderate or average environmental aggression and is provided for the “Metalnorma” series trays and “Performa” accessories. ELECTROZINC “EZ” Zinc (silver) is a process base on electrolytic zinc coatings on steel, according to EN 12329-1, with levels above 8 microns, zinc coating is advisable for environments with moderately aggressive. BICHROMATED “BC” This coating is like a Zinc coating, but with the particularity that a passivation of chrome salts is added to boost corrosion resistance; the microns are the same as with zinc coating, although the corrosion resistance is greater.

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HOT DIP GALVANISED COATING “HDG” Hot dip galvanized coating is a process based on the direct immersion of the parts in a zinc bath smelted according to the EN ISO 1461 standard, so that fairly high micron levels (above 70 µm) can be obtained for the “Performa” series trays. This type of coating is conceived for installations subject to high environmental aggression. IMPORTANT: Hot dip galvanized coating is a coating whose immersion process (in zinc vats), leads to certain defects of appearance, such as: Whitish stains, irregular surfaces and in some cases grey stains or discoloration. All these defects are totally normal in this type of coating and are admissible according to EN ISO 1461 standard, and do not at all reduce the protection for the product. To minimize this type of a esthetic problems the storage recommendations provided above should be followed. Even so, in moist environments, the initial appearance of whitish stains or a dark colour are inevitable, although they disappear in time and will eventually take on the characteristic grey hue of hot dip galvanizing. ZINC ALUMINUM ALLOY ( Zinc+) ZA:: An alloy of 95% zinc and 5% aluminum. In this case, aluminum corrodes more slowly than zinc in most atmospheres because of its barrier layer of very passive aluminum oxide. However, this passive layer prevents aluminum from adequately contributing towards cathodic (sacrificial) protection. Cathodic protection is the strong point of zinc coatings, in that if the coating is cut or scratched, the zinc near the exposed steel will corrode first. The zinc-aluminum alloy combines the strenghts of both zinc and aluminum, giving better passive barrier protection than regular galvanize, and better sacrificial protection than alloy coatings with lower zinc composition. ZM : This type of alloy is produced on a classic industrial hot dip galvanising line, but dipped in a molten bath with a unique metallic chemical composition of zinc with a certain percentage of aluminum and magnesium. The percentage of magnesium is crucial as it created a stable and durable layer across the entire surface and gives a far more effective corrosion protection than coatings with a lower magnesium content. Due to its chemical composition, this zinc-aluminum-magnesium alloy has better quality characteristics in terms of barrier protection against corrosion in chloride or ammonia environments. ZINC FLAKE “LZ” Based on a metallic surface treatment of zinc and aluminum. The average thickness is 6 microns. The resistance to corrosion increase applying an organic impermeable treatment. This surface treatment is equivalent to the Hot Dip Galvanized treatment. STAINLESS STEEL “SS” While it is not a surface coating as such, stainless steel provides excellent corrosion behavior thanks to the characteristics of the actual material. The “Performa” series trays can be supplied with this material, which is suitable for a highly aggressive degree environment. The quality of the stainless steel that SCHNIEDER ELECTRIC provides is AISI 304.

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The following table is a quick guide to help in the choice of the surface coating / Raw material to choose in each type of installation, according to the environmental characteristics.

Surface coating / Raw material

EZ BC PG HDG LZ ZA ZM SS Non-aggressive indoors + + + o o o o o Aggressive indoors - - - + + + + + Outdoors with a moderately aggressive environment - o o + + + + o

Severely aggressive outdoors - - - + + + + +

+: Recommended o: Possible - : Not recommended Non-aggressive indoors: Non-aggressive indoor environments are those in which, as a result of the location of the installation and the processes performed in them, the atmosphere is barely polluted, equivalent to rural environments, i.e., pollution-free environments, with low levels of moisture, far from coastal areas, etc. Aggressive indoors: Aggressive indoor environments are those which are polluted and moist as a result of the location of the installation and /or the type of activity. Examples: Installations with high emissions of water vapor, locations in regions with major levels of moisture where the wetting times of the installation are high, high levels of SO2 caused by the location of the installations or by the actual process, high levels of chlorides due to closeness to coasts, tunnels, underground, farmhouse, greenhouse, chemical industry, food industry, etc. Any of the above cases, or a combination of them, may give rise to an interior installation rated as aggressive in terms of corrosion. Outdoors with a moderately aggressive environment: Any outdoor electrical conduction installation, since its very nature allows us to believe that it will be submitted to definitely more extreme environmental conditions than the same case indoors. Nevertheless, an installation located in a rural setting or in pollution-free environments with low moisture levels may be rated as a moderately aggressive installation Severely aggressive outdoors: This case may be compared to locations with a high level of pollution, such as urban area, coastal areas, areas with high environmental humidity, rainy areas, etc.

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MATERIAL TABLE / NSS HOURS “CB CERTIFIED”

Coatings NSS Hours

Electrozinc 155 Bichromated 550

Pre-Galvanized 155

Hot Dip Galvanized / ZnAl

Tray 850

Brackets 550 Small pieces 450 Hot Dip Galvanized

Lid and Wall divider 450 Brackets >850

Small pieces >850 ZM Lid and Wall divider >850

Stainless Steel > 850 Other coating (Zinc Flake) 550

Non metallic coating (Epoxy) 450 - STORAGE RECOMMENDATIONS. • Store in dry and covered places. • Avoid moisture and pollutants, regardless of the tray finish. • Must not support a load greater that the parking. • Do not remove the packing until installation.

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2. STANDARD. “CB CERTIFIED” The Performa system tray compliance with the standard EN 61537: “Cable management. Cable tray systems and cable ladder systems”. In accordance with the specifications:

• Metallic system component. • Non-flame propagating system component • Electrically conductive system component. • System’s component: - Steel with coating.

- Stainless steel.

Coatings Clasification

Electrozinc 3 Bichromated 3

Pre-Galvanized 3

Hot Dip Galvanized / ZA

Tray 8

Brackets 6 Small pieces 5 Hot Dip Galvanized

Lid and Wall divider 5 Brackets 8

Small pieces 8 ZM Lid and Wall divider 8

Stainless Steel 9C Other coating (Zinc Flake) 6

Non metallic coating (Epoxy) 5

• Minimum temperature for transport, storage, installation and use: -40ºC. • Maximum temperature for transport, storage, installation and use: 120ºC.

• Components with different temperature:

Product Operating temperature (ºC)

BR-35 BR-70/105

FRR Insulating floor

bracket

-15 to +60

• Free area of the section of the tray: Classification D

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• Impact test , 20 J (equivalent to IK-10 according to EN 50102) All components in the system have to fullfil the Standard that applies.

Product Artículo Standard

Surface boxes IEC/EN 60670 Lighting devices

Support for box-bracket

Emergency lighting EN 60598

PDT Pipes & accesories IEC/EN 61386 BTT Ground connections EN 60998 /EN 60999

3. PRODUCT TESTS. • Load tets on Performa trays, Safety working load according to EN 61537. • Corrosion resistance test by Salt Spray Test on the different coatings according the

Standard EN ISO 9227. • Electrical continuity test, according to the Standard EN 61537. • Impact test according to the Standard IEC 60068-2-75. • Fire tests according to DIN 4102-12 “Fire behaviour of building materials and building

components - Part 12: Circuit integrity maintenance of electric cable systems; requirements and testing”. Certificate Nr: P-3537/421/09-MPABS (to see Annex)

• Third party certified according to IEC 61537 (expedient nº): CB-1054 / 030/002255

4. CE MARK. Schneider Electric compliance with European LV Directive 2006/95/EC. At the same time compliance with the standard EN 61537 (IEC 61537). IDENTIFICATION. All tray sections must be identified in order to comply with the legislation in force, so that the manufacturer, tray model and CE marking are clearly visible. In this regard, special care should be taken with the Performa tray, identified by means of an independent element that is attached to the rods. .

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5. QUALITY AND ENVIRONMENTAL MANAGEMENT The quality control realized to this product are base on the standard EN ISO 9001, SCHNEIDER ELECTRIC is certified by AENOR. Moreover, SCHNEIDER ELECTRIC has implemented for all manufacturing process a Environmental Management System in accordance to the standard EN ISO 14001 certified AENOR.

6. INTEGRATED MANAGEMENT SYSTEM SCHNEIDER ELECTRIC VALENCIA has a Quality and environmental management certified by AENOR with a registered number SGI-008/2003, being the first manufacturing center inside this business with this certification. In the scope of this certifications ISO 9001 (quality management), ISO 14001 (environmental management) and IMS (integrated management system) is included the manufacturing of the product described in this technical dossier. Important: The data described in this technical dossier is just informative, without contractual character with the possibility to be modified between different editions. Schneider Electric declines the responsibility derived from modifications. For contractual requirements please contact directly to Schneider Electric.

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APPENDIX I - CALCULATION METHODS: MANUAL SELECTION PROCEDURE OF THE TRAY TO BE INSTALLED. 1. Tray selection The following procedure should be used to determine the tray model to be used, and includes a calculation example (shaded parts).

1.1. Obtain the cable characteristics (Table 4)

• Nominal section. • D: external diameter. • Mass (Kg/m). • Amount of cables.

Example: To install the following cables:

Type of cables Nominal Section

External Diameter d(mm) Mass (Kg/m) Amount

Cooper 0.6/1 KV 1 x 150 20.8 1.55 6 Cooper 0.6/1 KV 1 x 120 19 1.25 2 Cooper 0.6/1 KV 1 x 6 8 0.125 10 Cooper 0.6/1 KV 4 x 1.5 10.6 0.185 4

1.2. Calculation of the total section requires by the cables

• Unit section: S = d2 (mm2) • Total section: Sc = Sum of the unit section required for each cable.

Nominal Section

External Diameter d(mm)

Unit Section S=d2 (mm2) Amount Total section

(mm2) 1 x 150 20.8 432.64 6 2595.84 1 x 120 19 361 2 722

1 x 6 8 64 10 640 4 x 1.5 10.6 112.36 4 449.44

Sc = 4407.28 (mm2)1.3. Determine the filling coefficient (K).

As established in the Regulation ( for instance in Spain GUIDE-BT-15):

• K = 1.4 for isolated cables without cover H07V-K • K = 1.8 for cables with cover 0.6/1 KV

• Filling coefficient K = 1.4

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1.4. Determine the reserve % for possible extensions.

• R = % of foreseeable extension. (depending on the country regulation) • Take into account the extension percentages envisaged in the Electro technical Low Voltage

Regulation % of extension: R = 30%

1.5. Section of the tray

Once the necessary data have been obtained the following formula is used to ascertain the “total section necessary (S)”: T

( ) cT SRKmmS ×+

×=100

1002

Where: • ST: Necessary tray section including the % of extension and the filling

coefficient (K). • K: Filling coefficient. • R: % extension. • Sc: Cable section.

Transferring the values of S to the usable section column (capacity) of TABLE 1: Usable section of trays, and assuming that we wish to make the installation with the “Polinorma “ insulating tray, we will determine the tray model that has sufficient usable section to contain the cables to be installed.

Applying the formula section ST: ( ) 22 25'021.828'407.4100

301004'1 mmmmST =×+

×=

For this example of calculation we will choose the models MTP or MTC 60x150, with a capacity of 8.310 mm2. 2. Checking tray resistance

2.1. Calculation of the cable weight

• qc = Total load: Weight of the cable (Kg/m)

Nominal section Mass (Kg/m) Quantity Total Load (mm2) 1 x 150 1.55 6 9.3 1 x 120 1.25 2 2.5

1 x 6 0.125 10 1.25 4 x 1.5 0.185 4 0.74

qc = 13.79 Kg/m

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2.2. Expected load on trays

• qT = Necessary tray load including the % of extension (Kg/m)

CT qRq ×+

=100

100

Where: • R: % extension. • qC: Total load of the cables.

• 30% of extension (R=30)::

mKgqT /93'1779'13100

30100=×

+=

2.3. Distance between brackets (span)

Once selected the needed tray with value for the qT, we will determine the distance between supports (L), using the table with the SWL values. Considering that the total load for cables is qT = 17.93 Kg/m and the type of tray to use are the models MTP o MTC 60x150, we can choose any of the three distances between supports (1, 1.5 o 2m), due to the load values are major to the qT. 3. Cables.

Nominal Section (mm2)

External Diameter (mm)

Section S=D2

(mm2) Mass

(Kg/m) 1 x 1,5 6,4 40,96 0,063 1 x 2,5 6,8 46,24 0,076 1 x 4 7,2 51,84 0,094 1 x 6 8 64 0,125

1 x 10 8,8 77,44 0,165 1 x 16 9,7 94,09 0,225 1 x 25 11,3 127,69 0,33 1 x 35 12,4 153,76 0,425 1 x 50 13,9 193,21 0,555 1 x 70 15,6 243,36 0,76 1 x 95 17,4 302,76 1,02

1 x 120 19 361 1,25 1 x 150 20,8 432,64 1,55 1 x 185 22,6 524,41 1,91 1 x 240 25,4 645,16 2,42

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2 x 4 11,2 125,44 0,225 2 x 6 12,8 163,84 0,3

2 x 10 14,4 207,36 0,41 2 x 16 16,2 262,44 0,56

3 x 10/6 18,2 331,24 0,811 3 x 16/10 20,7 428 0,9 3 x 25/16 21,9 479,61 1,23 3 x 35/16 24 576 1,55 3 x 50/25 27,6 761,76 2,11 3 x 70/35 33 1089 3,12 3 x 95/50 36,4 1324,96 3,97

3 x 120/70 40,5 1640,25 4,99 4 x 1,5 10,6 112,36 0,185 4 x 2,5 11,6 134,56 0,24 4 x 4 12,7 161,29 0,315 4 x 6 14,6 213,16 0,43

These are the most common cables used in electrical installations, for more information contact to the cables manufacturer.

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APPENDIX II - INSTALLATION RECOMMENDATIOS FOR ELECTRICAL TRUNKING IN

BUILDINGS (IEC 364-5-52) - DISTANCE TO THE WALL The distance between the tray and the wall in horizontal way must at least 20 mm. The mounting of the Schneider Electric trays on its recommended supports follow this specification with a distance of 44 mm. - TEMPERATURE AND VENTILATION. The trunking should be chosen and installed in such a way as to adapt to the lowest or highest local ambient temperature, and should not surpass the minimum and maximum limits established by Schneider Electric in its technical specifications . In order to avoid the effects of heat emitted by external sources, the trunking must be protected with suitable methods such as protection screens, a sufficient separation from heat sources (hot water distribution mains, apparatuses and lights, solar heat...) etc. In any case, remember that each type of tray has maximum and minimum working temperature limitations, and a greater or less capacity to dissipate heat: • Mesh trays: Maximum conductor ventilation. • Trays with holes: Average ventilation. • Trays without holes: Minimum ventilation. To guarantee correct ventilation, a minimum distance of 300 mm is recommended between trays in the installation.

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- CLOSENESS TO OTHER TRUNKINGS. Power circuits and very low voltage safety circuits (MBTS or MBTP) should not be installed in the same trunking unless each cable is insulated for the highest voltage present, or if one of the following measures is applied:

- That each conductor of one cable of several conductors is insulated for the highest voltage present in the cable

- That the cables are insulated for their voltage and installed in a separate compartment of the tray if the separation guarantees the level of insulation required for the highest voltage;

The electrical trunking should not be placed near trunking that give off heat, smoke or vapor that may damage the electrical trunking, unless they are protected by screens placed in such a way that they do not hamper heat evacuation. When an electrical trunking is positioned under trunking that may give rise to condensation (such as water, vapor or gas ducts), precautions must be taken to protect the electrical trunking from the harmful effects of the condensations. In any case, the electrical installation should be installed above any other trunking.

When the electrical trunking are installed near non-electrical trunking, they must be placed so that any possible intervention on one of them will not affect the rest, and vice versa. This may be achieved by leaving a suitable space between the trunking or by placing mechanical or heat screens. According to the regulations in force, they will be placed between electrical trunking and other non-electrical trunking so that there is a minimum distance of 300 mm between their external surfaces. When an electrical trunking is placed in the immediate proximity of a non-electrical trunking, the following two conditions must be fulfilled:

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- The trunking must be duly protected from hazards that may arise from the presence of other trunking during normal use; particular attention should be paid to temperature increase caused by proximity a hot liquid duct, condensation, flooding caused by a fault in a liquid duct (in this case all the convenient measures will be taken to guarantee evacuation), corrosion caused by a fault in a duct containing a corrosive liquid, an explosion caused by a fault in a duct containing by a fault in a duct containing an inflammable liquid, etc.

Protection against undue contacts should also be guaranteed, considering non- electrical metal trunking as electrical conductors. - CHOICE AND LOCATION OF THE TRAYS.

The Schneider-Electric trays, may be installed as listed in the table below according the standard UNE 20460-5-52 (IEC 364-5-52),

Installation System

Conductor and cables Without

fixing Direct fixing Tubes

Trunking (Baseboard trunking and floor trunking)

Non circular section tube

Trays and ladder trays

Over Isolators

Guarantor cable

Conductor non insulated - - - - - - + -

Conductor insulated - - + * + - + - Multi-pole + + + + + + 0 + Insulated

cables Uni-pole 0 + + + + + 0 + + : Accepted - : Non accepted 0 : Not use in practical way * : The insulated conductor is accepted if the lid is only removed with the use of a tool and the tray is IP4X o IPXXD The Schneider-Electric trays, may be installed as listed in the table below according the standard UNE 20460-5-52 (IEC 364-5-52),

Installation System

Situations Without fixing

Direct fixing Tubes Protector

Trunking

Non circular section tube

Trays and ladder trays

Over Isolators

Guarantor cable

Space construction (*) + + + + + - 0

Building work channel + + + + + + - -

Buried + 0 + - + 0 - - Build in structures - - + + + 0 - -

Superficial mounting - + + + + + + -

Aerial - - + + + + + + Immerse + + + - + 0 - -

+ : Accepted - : Non accepted 0 : Not use in practical way

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- MAINTENANCE AND CLEANING When choosing and installing trunking, the experience and the knowledge of the people who are to maintain the installations should be taken into account. If it is necessary to remove a protection element to perform maintenance work, measures must be taken to ensure that the protection element is restored without reducing the degree of protection originally envisaged. Measures should be taken to guarantee safe and suitable accessibility to a trunking that requires maintenance work. In some situations it may be necessary to provide permanent access measures, such as ladders, accesses, etc.

- SAFETY FOR HANDLING It is recommended the use of gloves to do this type of installations.

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APPENDIX III - INSTALLATION REQUIRIMENTS AND RECOMMENDATIONS FOR

ACCESSORIES. SUPPORT “RC SJ 35”

The support RC RJ 35, for its constructive characteristics, is safe for mounting suspended tray system used in width of 100, 150, 200 and 300, it can be used with thread rods of 6, 8 and 10 mm of diameter. Valid for fixing to wall installation with horizontal plane and horizontal way to width 200 mm tray included.

Width of tray (mm)

Pendant system Wall system

100 OK OK

150 OK OK

200 OK OK

300 OK - SUPPORT “RC 6060”

The support RC 6060, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way and tray system with vertical plane and vertical way, always mounting inside of the profile.

QUICK JOINT “RC 70105”

The quick joint RC 70105, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way and tray system with vertical plane and vertical and horizontal way. This piece is common for trays of 70 mm and 105 mm of height, the recommendation in use is,

- Trays of 70 mm, One piece per side. - Trays of 105 mm, Two pieces per side.

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QUICK FIXING “RC 41” The quick fixing RC 41, for its constructive characteristics, is safe for

mounting tray system with horizontal plane and horizontal way. Quick fixing for using in profiles, PR-4141 and PR-4121. The quantity recomended for fixing it depends of the with of the tray.

Width of tray (mm) Number of RC 41

60 NA 100 1 150 2 200 2 300 3 400 4 500 4 600 4

DROP OUT “RC DROP”

The drop out RC DROP, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way.

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QUICK FIXING “RC COVER”

The quick fixing RC COVER, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way. Use 4 quick fixing per two meters of lid. For the installations that has a lot of vibrations, the piece has a hole for fixing the lid and piece with a screw, for ensure the fixation.

QUICK JOINT “RC LOCKER”

The quick fixing RC LOCKER, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way. This piece allows quick and easy, secure mounting with screw or tools used for fixation.

Recommendation of use: 2 piece RC locker per both transversal rods joined, for trays of 105 mm of height. FAST COUPLER “RC35”

The quick joint RC 35, for its constructive characteristics, is safe for mounting tray system with horizontal plane and horizontal way and tray system with vertical plane and vertical and horizontal way. This piece is common for trays of 35 mm of height, the recommendation in use is,

- Trays of 35 mm, One piece per side.

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CEILING BRACKET OMEGA 600 “SO-600” Its function is support in a ceiling system the range of Omega brackets that support cable trays in industrial, infrastructure and commercial buildings applications. When mounting a reinforcement or double bracket, we have to put the reinforcements between brackets, in the double configuration at least to put the bottom’s reinforcements. As we show below:

When placing only one support or the load is not well-balanced, it is important to know the momentum. In case of we want to use supports per side, the load must be well-balanced; this means that both sides must have the same number of supports and load.

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APPENDIX IV

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APPENDIX V

Performa E90 Fire test

• E30, E60 and E90 Classification according to: DIN 4102-12 “Fire behaviour of building materials and building components - Part 12: Circuit integrity maintenance of electric cable systems; requirements and testing”.

• IBMB test institute, with Acreditation according to this standard

• Certificate Nr: P-3537/421/09-MPABS

• Dätwyler Pyrofil KERAM cables • Load 10 kg/m

• Support distance 1,2 m

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LEAFLET

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