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Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon (...

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Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:[email protected] Technical Information General Information, Nuts and Punch Blocks as well as Dies and Feeding Systems Issue: 08/2002
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Page 1: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

Mühlgasse 14D-74670 Forchtenberg-Ernsbach

Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de

e-mail:[email protected]

Technical Information

General Information, Nuts and Punch Blocks

as well as Dies and Feeding Systems Issue: 08/2002

Page 2: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page2/53 Issue: 08 / 2002

0. Introduction 0.1 Contents

0. Introduction....................................................................................................................................... 2

0.1 Contents ............................................................................................................................. 2

0.2 Examples............................................................................................................................ 4

0.3 System parts ...................................................................................................................... 5

0.4 How it works in the tool ...................................................................................................... 6

0.5 How it works in the nut ....................................................................................................... 7 1. PIAS piercing nuts .......................................................................................................................... 8

1.1 Information ......................................................................................................................... 8

1.2 Dimensions......................................................................................................................... 9

1.3 Piercing nuts for thread-forming ....................................................................................... 10

1.4 Build in options ................................................................................................................. 11

1.5 Build in options, (Minimum area)...................................................................................... 12

1.6 Load values ...................................................................................................................... 13

1.7 Press in force ................................................................................................................... 14 2. Punch blocks .................................................................................................................................. 15

2.1 Introduction....................................................................................................................... 15

2.2 Funktion of the punch blocks............................................................................................ 16

2.3 Punch blocks with locking sytem...................................................................................... 17

2.4 Explosion Layout .............................................................................................................. 18

2.5 Technical Data (Sketch) ................................................................................................... 19

2.6 Technical Data (Dimmensions) ........................................................................................ 20

2.7 Technical Data (T - Type)....................................................................................... 21

2.8 Technical Data (D - Type) ...................................................................................... 22 3. Punch blocks Picasso II ................................................................................................................. 23

3.1 Technical Data (Sketch) ................................................................................................... 24

3.2 Technical Data (dimmesions)........................................................................................... 25

3.3 Punch block (Type T) ................................................................................................ 26

3.4 Punch Block (Type D) ................................................................................................ 27 4. Die and Die holder.......................................................................................................................... 28

4.1 Introduction....................................................................................................................... 28

4.2 Dies, Technical data......................................................................................................... 29

4.3 Die block, technical data .................................................................................................. 30

Page 3: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page3/53 Issue: 08 / 2002

5. Feeding Systems............................................................................................................................ 31

5.1 Introduction....................................................................................................................... 31

5.2 Refillable magazines ........................................................................................................ 32

5.3 Hose radius ...................................................................................................................... 32

5.4 Vibration hopper conveyer ............................................................................................... 33

5.5 Powerfeeder ..................................................................................................................... 34

5.6 Mixed Feeder ...................................................................................................................35

5.7 Multi feeder Tool layout .......................................................................................... 36

5.8 Multi feeder Data sheet .......................................................................................... 37

5.9 rapid action hose coupler ................................................................................................. 38 6. Control System............................................................................................................................... 39

6.1 Information ....................................................................................................................... 39 7. Test Results ................................................................................................................................... 40

7.1 Press out & Torque Moment..................................................................................................... 40

7.2 Vibration test .................................................................................................................... 41

7.3 Vibration test .................................................................................................................... 42

7.4 Closeness test................................................................................................................. 43

7.5 Test result......................................................................................................................... 44 8. Design & Assembiling .................................................................................................................... 45

8.1 Punch block & Die holder ........................................................................................................ 45

8.2 Assembling tips for punch block....................................................................................... 46

8.3 Punch block alignment ..................................................................................................... 47

8.4 Installation and Tryout ..................................................................................................... 48

8.5 Tool fine tuning................................................................................................................. 49

8.6 Assembling Rapid action hose coupler ............................................................................ 50

8.7 Assembling Punch block coupler ..................................................................................... 51

8.8 Nut testing with chlinch meter .......................................................................................... 52 9. Price list......................................................................................................................................... 53

Licence french patent : 2607562

Page 4: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page4/53 Issue: 08 / 2002

0.2 Examples

Page 5: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page5/53 Issue: 08 / 2002

0.3 System parts

Piercing nuts for high load demands feeding systems

Modular punch block

High quality dies and die blocks

Page 6: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page6/53 Issue: 08 / 2002

0.4 How it works in the tool

1. Punch block is in upper machine position TDC.

6. The punch stamps the nut through the plate.

2. The nut is transported to the punch. The plate material is pressed by the die border into the nut. (bdc)

3. The plate is put into the tool.

4. The control system sends the starting signal to the machine

8. The punch block returns to the upper machine position (TDC)

5. The stamping process starts. 9. The stripper pushes the plate material from the die

7

Page 7: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page7/53 Issue: 08 / 2002

0.5 How it works in the

nut

The plate material ispressed into the nut.

The stamping waste ispressed through thedie.

The die borderpresses the materialinto the backtappersof the nut. (bdc)

The stampingflange of the nutstamps a holethrough the plate

Machine in upperposition TDC

Page 8: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page8/53 Issue: 08 / 2002

1. PIAS piercing nuts 1.1 Information

The PIAS piercing nut system is a new generation of piercing nuts. The piercing nuts faciliate applications with maximum load demands. Advantages for high load demands especially for applications with thin plates which have special requirements for

• mechanical resistance and • vibration stability

The PIAS piercing nut has many deciding advantages.

Due to this advantages it is possible to use a thinner steel plate and get the same mechanical resistance as with thick plates.

Survey: KP 5 S KP 5 H KP 6 S KP 6 H KP 8 S KP 8 H KP 10 S KP 10 H

Pias® KP nut „Universal“ - nut welding nut

press out force ++ + ++ torque moment + + ++ vibration stability ++ + - closeness ++ - - corrosion resistance + + - rentability ++ + --

++ very good + good - sufficient -- not sufficient

Page 9: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page9/53 Issue: 08 / 2002

1.2 Dimensions

PIAS® Piercing nuts

thread

Sheet thickness

Piercing nuts Article-no. class 8 class 10

KP 5 S plain 90 005 00 90 105 00

M 5 0,6 - 1,5 KP 5 S zinc blue 90 005 02 90 105 02

KP 5 S zinc yellow 90 005 03 90 105 03

90 007 00 90 107 00

90 007 02 90 107 02

M 5

1,2 – 2,0

KP 5 H plain KP 5 H zinc blue KP 5 H zinc yellow 90 007 03 90 107 03

KP 6 S plain 90 000 00 90 100 00

M 6 0,6 - 1,3 KP 6 S zinc blue 90 000 02 90 100 02

KP 6 S zinc yellow 90 000 03 90 100 03

90 010 00 90 110 00

90 010 02 90 110 02

M 6

0,8 - 1,5

KP 6 T plain KP 6 T zinc blue KP 6 T zinc yellow 90 010 03 90 110 03

KP 6 H plain 90 001 00 90 101 00

M 6 1,2 - 2,0 KP 6 H zinc blue 90 001 02 90 101 02

KP 6 H zinc yellow 90 001 03 90 101 03

KP 8 S plain 90 002 00 90 102 00

M 8 0,6 - 1,3 KP 8 S zinc blue 90 002 02 90 102 02

KP 8 S zinc yellow 90 002 03 90 102 03

material: material-no.: 1.0214 strenght class: 8 (DIN ISO 898 part 2)

echnical changes reserved.

90 008 00 90 108 00

90 008 02 90 108 02

M 8

0,9 – 1,75

KP 8 T plain KP 8 T zinc blue KP 8 T zinc yellow 90 008 03 90 108 03

KP 8 H plain 90 003 00 90 103 00

M 8 1,2 - 2,0 KP 8 H zinc blue 90 003 02 90 103 02

KP 8 H zinc yellow 90 003 03 90 103 03

KP 10 S plain 90 016 00 90 116 00

M 10 0,8 - 1,5 KP 10 S zinc blue 90 016 02 90 116 02

KP 10 S zinc yellow 90 016 03 90 116 03

KP 10 H plain 90 004 00 90 104 00

M 10 1,5 - 2,0 KP 10 H zinc blue 90 004 02 90 104 02

KP 10 H zinc yellow 90 004 03 90 104 03

Surface thread tolerance Plain 6 G zinc blue, 8 - 12 µm 6 H zinc yellow, 8 - 12 µm 6 H

dimension B1 D E F G H

tolerance ± 0,08 min. ± 0,08 ± 0,08 ± 0,18 ± 0,18KP 5 S 11,40 14,40 1,00 1,50 5,50 5,00

KP 5 H 12,72 15,80 1,00 2,00 5,80 4,80

KP 6 S 12,72 15,80 1,00 1,50 5,50 5,00

KP 6 T 12,72 15,80 1,00 1,70 5,70 5,00

KP 6 H 12,72 15,80 1,00 2,00 5,80 4,80

KP 8 S 15,52 19,50 1,00 1,50 7,00 6,50

KP 8 T 15,52 19,50 1,00 1,80 7,30 6,50

KP 8 H 15,52 19,50 1,00 2,20 7,70 6,50

KP 10 S 16,80 20,80 1,20 1,90 8,20 7,50

KP 10 H 16,80 20,80 1,00 2,20 8,70 7,50

Page 10: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page10/53Issue: 08 / 2002

1.3 Piercing nuts for thread-forming

PIAS® Piercing nuts

Tread Plate thickness

Piercing nut Class 8

KP 4,6 S plain 90 065 00

M 5 0,6 - 1,5 KP 4,6 S zinc blue 90 065 02

KP 4,6 S zinc yellow 90 065 03

KP 4,6 S zinc black 90 065 37

KP 4,6 A plain 90 066 00

M5 0,6 – 1,5 KP 4,6 A zinc blue 90 066 02

KP 4,6 A zinc yellow 90 066 03

90 067 00

90 067 02

90 067 03

M 5

1,2 – 2,0

KP 4,6 H plain KP 4,6 H zinc blue KP 4,6 H zinc yellow KP 4,6 H zinc black 90 067 37

KP 5,5 S plain 90 060 00

M 6 0,6 - 1,3 KP 5,5 S zinc blue 90 060 02

KP 5,5 S zinc yellow 90 060 03

KP 5,5 H plain 90 061 00

M 6 1,2 - 2,0 KP 5,5 H zinc blue 90 061 02

KP 5,5 H zinc yellow 90 061 03

KP 7,4 S plain 90 062 00

M 8 0,6 - 1,3 KP 7,4 S zinc blue 90 062 02

KP 7,4 S zinc yellow 90 062 03

KP 7,4 H plain 90 063 00

M 8 1,2 - 2,0 KP 7,4 H zinc blue 90 063 02

KP 7,4 H zinc yellow 90 063 03

Piercing nut A B1 D E F G H

Toleranz ± 0,1 ± 0,08 min. ± 0,08 ± 0,08 ± 0,18 ± 0,18KP 4,6 S 4,6 11,40 14,40 1,00 1,50 4,50 4,00

KP 4,6 A 4,6 11,40 14,40 1,0 1,50 5,50 5,00

KP 4,6 H 4,6 12,72 15,80 1,00 2,00 5,80 4,80

KP 5,5 S 5,5 12,72 15,80 1,00 1,50 5,50 5,00

KP 5,5 H 5,5 12,72 15,80 1,00 2,00 5,80 4,80

KP 7,4 S 7,4 15,52 19,50 1,00 1,50 7,00 6,50

KP 7,4 H 7,4 15,52 19,50 1,00 2,20 7,70 6,50

material: material-no.: 1.0214 strenght class: 8 (DIN ISO 898 part 2)

Technical changes reserved.

Page 11: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page11/53Issue: 08 / 2002

1.4 Build in options

PIAS® Piercing nuts

Single production:

M5 M6 M8 M1017 mm 19 mm 21 mm 24 mm

- Double punch bloch (D-Type)

M5 M6 M8 M1020 mm 21 mm 24 mm 26 mm

Flush mounted to the sheet metal edge

Application in angular sheet metal

M5 M6 M8 M108,5 mm 9,5 mm 10,5 mm 12 mm

Application in U-shaped plates

M5 M6 M8 M1017 mm 19 mm 21 mm 24 mm

Minimum nut distance

Special versions on request

Page 12: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page12/53Issue: 08 / 2002

1.5 Build in options, (Minimum area)

PIAS® Piercing nuts

X B B1 R min. A A1 H

M 5 2,0 16,0 11,5 2,5 8,5 17 50 (90)*

M 6 1,5 18,0 12,8 2,5 9,5 19 50 (90)*

M 8 2,0 20,0 15,6 2,5 10,5 21 50 (90)*

M 10 2,5 21,4 16,9 2,5 12 24 50 (90)* standard punch block 50 mm special punch block up to 90 mm

Nut stopper

B

8

Extension piece(Pos. 12)

B1

X

B

R

A

H

A1

Page 13: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page13/53Issue: 08 / 2002

1.6 Load values

PIAS® Piercing nuts

piercing nut plate-

thickness

thread press out force

Ø Fd in N

press out force

min. Fd in N

torque moment

in Nm

torquescrew

8.8

moment screw 10.9

KP 5 S 0,8 M5 2.400 1.500 15 1,0 2.900 1.800 19 5-6 Nm 7-9 Nm 1,5 3.200 2.200 23

KP 6 S 0,8 M6 2.000 1.500 16 1,0 2.700 1.800 18 9-10 Nm 12-14 Nm

KP 6 H 1,5 3.200 2.200 23 2,0 3.400 2.500 25

KP 8 S 0,8 M8 2.200 1.800 35 1,0 3.600 2.000 37 21-24 Nm 31-34 Nm

KP 8 H 1,5 4.500 2.500 40 2,0 5.000 3.000 52

KP 10 S 1,0 M10 2.800 2.000 40 42-46 Nm 60-65 Nm 1,5 3.000 2.500 46

KP 10 H 1,2 2.800 2.000 42 1,7 3.000 2.500 48

All values (without min.-values) are mean values ! See customer request! Press- out test Torsional resistance test This test ascertains the force which is needed to press he nut out of the plate against the press-in direction

This test ascertains the force which is needed to detach the nut from the plate connection by twisting

A = thread D = edge to edge ØD´=D+2mm Mdv = torque moment

The load values are established with steel plate EN 10310 - Fe P 01 (comperable with : St 12 DIN 1623 Part 1).

Page 14: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page14/53Issue: 08 / 2002

1.7 Press- in force

PIAS® Piercing nuts

KP 5 S M5 Plate thickness t Press-in force in kN

min. max. 0,6 40 50 0,8 40 50 1,0 45 55 1,2 45 55 KP 6 S M6 KP 6 H M6 Plate thickness t Press-in force in kN Plate thickness t Press-in force in kN

min. max. min. max. 0,6 40 50 1,2 45 55 0,8 40 50 1,4 45 55 1,0 45 55 1,6 50 60 1,2 45 55 1,8 50 60 2,0 50 60 KP 8 S M8 KP 8 H M8 Plate thickness t Press-in force in kN Plate thickness t Press-in force in kN

min. max. min. max. 0,6 60 70 1,2 70 85 0,8 60 70 1,4 75 85 1,0 65 75 1,6 75 85 1,2 65 75 1,8 85 95 2,0 95 105 KP 10 S M10 KP 10 H M10 Plate thickness t Press-in force in kN Plate thickness t Press-in force in kN

min. max. min. max. 0,6 65 80 1,2 70 85 0,8 65 80 1,4 75 85 1,0 70 85 1,6 75 85 1,2 75 85 1,8 85 95 2,0 95 105

The load values are established with steel plate EN 10310 - Fe P 01 (comperable with : St 12 DIN 1623 Part 1).

Page 15: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page15/53Issue: 08 / 2002

2. Punch blocks 2.1 Introduction

Arnold & Shinjo - Punch blocks have a simple, modular and a rugged technical construction which is easy to handle. To grant faultless working the punch blocks have an approximation sensor to control the nut transport to the punch. If there is no nut in the punch the stamping process stops.

Locking system • Arnold & Shinjo - Punch blocks are available with a pneumatic locking

system Picasso I or Picasso II without the locking system. According to customer demands we can deliver the punch block in several variations and also with elongations up to 90 mm.

Standard Type Type T Type D

Page 16: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page16/53Issue: 08 / 2002

2.2 Funktion of the punch blocks

Punch block Picasso I

Lower point:Punch block closedNut is stamped in

Stamping part

Stamping process:The extension piecetouches the metal plate

Page 17: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page17/53Issue: 08 / 2002

2.3 Punch blocks with locking sytem

Punch block Picasso I Locking system for punch block Starting position is the closed switch. No nut can be transported to the punch. With the starting signal the switch opens and the feeding cylinder pushes the nut into the punch. When the approximate sensor sends the signal that the nut is in the punch, the switch closes. In cases where no nut is neccessary the switch can be closed. The 2-way pneumatic cylinder at the punch block is steered by a 5/2 - pneumatic valve.. With the closed switch you can produce parts without nuts for example: • during setting-up of the tool • for parts with different layouts (left/right <-> with/without nut) If the punch is locked for production, please remove the die out of the base tool.

Air pressure

Approximationsensor

Open switch

Closed switch

Page 18: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page18/53Issue: 08 / 2002

2.4 Explosion Layout

Punch block Picasso I

Nr. Stk. Type 1 1 back plate 2 1 punch holder 3 1 guide sleeve 4 1 guide post 5 1 Punch 6 1 slide guide 7 1 slide guide cover 8 1 proximity switch 9 2 cam follower

10 1 metal shute 11 1 hosecramp holder 12 1 extension piece 13 1 DIN 912 M8x13 Za (DIN 78) 14 1 guide post spring 15 1 nut stopper 16 1 DIN 912 M8x45 8.8 17 1 DIN 912 M8x30 8.8 18 2 dowel pin DIN 7979 D6x30 19 3 DIN 912 M5x10.8 8.8 20 1 air cylinder 21 1 cylinder bracket plate 22 1 2 pitch joint 23 2 cam plate 24 3 cam rod 25 1 pin for guide post no. 4 26 1 spring for guide post no. 4 27 2 notch pin DIN 472 28 1 press spring for no.11 29 1 pin for hosecramp holder no.11 30 1 DIN 912 M4x12 8.8 31 1 DIN 7991 M3x6 8.8 32 2 cable holder 33 2 washer DIN 126 for M4 34 2 DIN 7985 M4x12 35 2 DIN 912 M4x8 36 1 DIN 7991 M3x8 37 2 DIN 912 M6x15 38 1 press spring for metal shute 39 6 washer DIN 126 forM5 40 6 E-ring 41 3 cable connector 42 3 cable connector 43 2 DIN 912 M4x8 44 2 DIN 912 M5x30 45 4 DIN 912 M3x30

The srews have to be locked by a chemical screw protection (medium hard)

Page 19: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page19/53Issue: 08 / 2002

2.5 Technical Data (Sketch)

Punch block Picasso I

LF

25

20

36

43 120

75±0,0110

40

20

35

208

32

107030

12±0

,02

2-M8

6H6

6H6

1030

OH

Hgeöffnet

+

16,2

SL

SH

Ca. 165

CAD files in Catia 4.2.2 and Autocad 2000 on request

closed

open

Page 20: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page20/53Issue: 08 / 2002

2.6 Technical Data (Dimmensions)

Punch block Picasso I Punch block for KP 5 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block blank for number

open closed guide 10 mm KPB 5 S/10 75 15 105 90 15 91 100 00

20 mm KPB 5 S/20 85 25 125 100 25 91 101 00

30 mm KPB 5 S/30 95 35 145 110 35 91 102 00

40 mm KPB 5 S/40 105 45 165 120 45 91 103 00

50 mm KPB 5 S/50 115 55 185 130 55 91 104 00 Punch block for KP 6

Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block blank for number

open closed guide 10 mm KPB 6 S/10 75 15 105 90 15 91 105 00

20 mm KPB 6 S/20 85 25 125 100 25 91 106 00

30 mm KPB 6 S/30 95 35 145 110 35 91 107 00

40 mm KPB 6 S/40 105 45 165 120 45 91 108 00

50 mm KPB 6 S/50 115 55 185 130 55 91 109 00 Punch block for KP 8 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block blank for number

open closed guide 10 mm KPB 8 S/10 73,5 16,5 106,5 90 15 91 110 00

20 mm KPB 8 S/20 83,5 26,5 126,5 100 25 91 111 00

30 mm KPB 8 S/30 93,5 36,5 146,5 110 35 91 112 00

40 mm KPB 8 S/40 103,5 46,5 166,5 120 45 91 113 00

50 mm KPB 8 S/50 113,5 56,5 186,5 130 55 91 114 00 Punch block for KP 10 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block blank for number

open closed guide 10 mm KPB 10 S/10 72,5 16,5 106,5 90 15 91 115 00

20 mm KPB 10 S/20 82,5 26,5 126,5 100 25 91 116 00

30 mm KPB 10 S/30 92,5 36,5 146,5 110 35 91 117 00

40 mm KPB 10 S/40 102,5 46,5 166,5 120 45 91 118 00

50 mm KPB 10 S/50 112,5 56,5 186,5 130 55 91 119 00

Page 21: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page21/53Issue: 08 / 2002

2.7 Technical Data (T - Type)

Punch block Picasso I Most dimensions are similar to the variation S (Standard).

CAD files in Catia 4.2.2 and Autocad 2000 on request

closed

open

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ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page22/53Issue: 08 / 2002

2.8 Technical Data (D - Type)

Punch block Picasso I Most dimensions are similar to the variation S (Standard). The width of the punch block is in relation to the nut distance X .

CAD files in Catia 4.2.2 and Autocad 2000 on request

closed

open

X = nut distance

Page 23: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page23/53Issue: 08 / 2002

3.Punch blocks Picasso II without locking system

Recommended for assembly lines and robotics The dimensions are similar to the variation S (Standard). The dimensions of the D- and T- Type are defined according to the customer demands.

Type T Type D

Page 24: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page24/53Issue: 08 / 2002

3.1 Technical Data (Sketch)

Punch Block Picasso II

SL

SH

geschlossen

geöffnet

LF

25

18

34

41

OH

H

70,3

14,7 8,6

31,5

120

75±0,0210

40

20

35

20

832

10703012

±0,0

2

2-M8

6H6

6H6

93,6

CAD files in Catia 4.2.2 and Autocad 2000 on request

closed

open

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ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page25/53Issue: 08 / 2002

3.2 Technical Data (dimmesions)

Punch Block Picasso II Punch block for KP 5 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block Blank for number

open closed guide 10 mm KPB 5 S2/10 75 15 105 90 15 91 300 00

20 mm KPB 5 S2/20 85 25 125 100 25 91 301 00

30 mm KPB 5 S2/30 95 35 145 110 35 91 302 00

40 mm KPB 5 S2/40 105 45 165 120 45 91 303 00

50 mm KPB 5 S2/50 115 55 185 130 55 91 304 00 Punch block for KP 6 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block Blank for number

open closed guide 10 mm KPB 6 S2/10 75 15 105 90 15 91 305 00

20 mm KPB 6 S2/20 85 25 125 100 25 91 306 00

30 mm KPB 6 S2/30 95 35 145 110 35 91 307 00

40 mm KPB 6 S2/40 105 45 165 120 45 91 308 00

50 mm KPB 6 S2/50 115 55 185 130 55 91 309 00 Punch block for KP 8 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block Blank for number

open closed guide 10 mm KPB 8 S2/10 73,5 16,5 106,5 90 15 91 310 00

20 mm KPB 8 S2/20 83,5 26,5 126,5 100 25 91 311 00

30 mm KPB 8 S2/30 93,5 36,5 146,5 110 35 91 312 00

40 mm KPB 8 S2/40 103,5 46,5 166,5 120 45 91 313 00

50 mm KPB 8 S2/50 113,5 56,5 186,5 130 55 91 314 00 Punch block for KP 10 Punch block Type SL H OH SH (with nut) LF Article- elongation Punch length stroke Punch block Punch block Blank for number

open closed guide 10 mm KPB 10 S2/10 72,5 16,5 106,5 90 15 91 315 00

20 mm KPB 10 S2/20 82,5 26,5 126,5 100 25 91 316 00

30 mm KPB 10 S2/30 92,5 36,5 146,5 110 35 91 317 00

40 mm KPB 10 S2/40 102,5 46,5 166,5 120 45 91 318 00

50 mm KPB 10 S2/50 112,5 56,5 186,5 130 55 91 319 00

Page 26: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page26/53Issue: 08 / 2002

3.3 Punch block (Type T)

Punch Block Picasso II Most dimensions are similar to the variation S (Standard).

CAD files in Catia 4.2.2 and Autocad 2000 on request

open

closed

Page 27: Technical Information 2002 - vatan kalıp · Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Telefon ( +49 7947 ) 91 81 0 Fax ( +49 7947 ) 91 81 30 Internet: arnold-shinjo.de e-mail:info@arnold-shinjo.de

ARNOLD

SHINJO

ARNOLD & SHINJO GmbH & Co. KG Mühlgasse 14 D-74670 Forchtenberg-Ernsbach Tel.:(07947) 9181-0 Fax:(07947) 9181-30

Verbindungssysteme

Page27/53Issue: 08 / 2002

3.4 Punch Block (Type D)

Punch Block Picasso II Most dimensions are similar to the variation S (Standard). The width of the punch block is in relation to the nut distance X .

CAD files in Catia 4.2.2 and Autocad 2000 on request

X = nut distance

closed

open


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